Manual Plegadora de Varillas - DVH

济南利江自动化设备有限公司
Jinan Lijiang Automation Equipment Co.，Ltd
Operation Manual of LJZW2020

Automatic spacer bending machine
Jinan Lijiang Automation Equipment CO.,LTD

Add: Room 1307,B part,Lvdizhongyang Square,Huaiyin District,Jianan,China
Tel： 0531-85960498
Fax： 0531-87562846
Website：www.lijiang-glass.com
E-mail：info@lijiang-glass.con
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Preface
Automatic spacer bending machine is used for aluminum frame of insulating glass.
The Manual is designed to offer guidelines for users and specialists.
The Manual contains all precautions to ensure personal safety, equipment protection,
installation, commissioning and maintenance. All these precautions were highlighted
by use of different warning signs. Please pay necessary attention to relevant
descriptions during reading. The equipment can use power supplies specified within
the Manual and can provide functions corresponding to models mentioned in the
Manual. All components utilized within the equipment had passed required product
adjustment and inspections.In addition,it is required that all operation and
maintenance works be conducted by qualified person in accordance with requirements
specified in the Manual.
Danger! Indicating that without proper preventative measures, death or severe

personal injures will result.
Indicating that without proper preventative measures,slight personal injures

Caution!
and property losses may result.
Notice! Indicating that without proper preventative measures, undesirable results or
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states may result.
Qualified People with necessary operation training as required by safety regulations.

person Qualified persons are required to have qualified discerning ability.
Correct Utilization Caution!
Notice: We have applied intellectual property protection for core programs and
operational interface, any downloads, uploads, imitation and interpretation of PLC
control software and operational interface for the touch screen may be taken as
infringement. For more details please read Warranty clauses.
Content
1. Product description and mainly parameters ............................................................... 6
1.1 Product description .......................................................................................... 7
1.2 Mainly configuration of machine................................................................... 11
2. Safety Operation Procedures.................................................................................... 12
2.1 Requirement for Operators ............................................................................ 12
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2.2 Indispensable Conditions for the Equipment ................................................. 13
3. Installation of equipment ......................................................................................... 13
3.1 Mechanical installation .................................................................................. 13
3.2 Power supplies for equipment installation ..................................................... 14
3.3 Equipment is in place ..................................................................................... 15
4.Quick-use guidance ................................................................................................... 17
5.Concepts and require of Automatic Spacer Bending Machine ................................. 20
5.1 Working principles ......................................................................................... 20
5.2 Other requirements......................................................................................... 21
6. Using methods and principles .................................................................................. 22
7. Detail descriptions of equipment functions ............................................................. 23
...................................................................................................................................... 23
7.1 Control system of touch screen ...................................................................... 23
7.2 Charging operation of trough (conduct before the start up of the equipment)24
7.3 Pneumatic connection and pressure regulation operation .............................. 26
7.4 Changing operation of bending knives .......................................................... 27
7.5 Cutting head adjustment ................................................................................ 27
7.6 Pictures and functions of the touch screen ..................................................... 28
8. Bend warm edge spacers (Heating Required) .......................................................... 47
9.Drilling holes and gas filling..................................................................................... 48
10. Maintain and service .............................................................................................. 48
10.1 Part of trough ............................................................................................... 48
10.2 Connecting pipe components ....................................................................... 49
10.3 Numerical control servo components .......................................................... 50
10.4 Fracturing material cutting component ........................................................ 52
10.6 Bending components .................................................................................... 53
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10.7 Pneumatic circuits ........................................................................................ 53
10.8 Electrical circuits ......................................................................................... 54
10.9 Machine body and chassis ........................................................................... 54
11. Equipment expansion and upgrade ........................................................................ 55
12. Guarantee ............................................................................................................... 56
13.Fault diagnosis ........................................................................................................ 58
Appendix A .................................................................................................................. 60
Appendix B .................................................................................................................. 78
Appendix C .................................................................................................................. 80
Packaging List .............................................................................................................. 82
Drawing........................................................................................................................ 83
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1. Product description and mainly parameters
Model LJZW2020
Dimension (L X W X H) 10500 mm X 2200 mm X 2600 mm
Air Source (MP) 0.65
Power Supply and Consumption AC-220V 50HZ
2.5 kw
Size of Aluminum spacers W: 6-27 mm
L: 4000 – 6000 mm
Size of Processed Aluminum Frames Min: 150 X 250 mm
Max: 2000 X 2000 mm
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Processing Speed < 25 s / pcs (1000 mm X 1000 mm)
Processing Database 4 specifications with 48 sizes of

aluminum frames can be set up at the
same time. Maximum quantity for
continuous processing reaches up to
9,999 pcs.
Weight 1255 KG
1.1 Product description
Automatic aluminum spacer bending machine is controlled by PLC. By virtue of the

mode of human-machine interactive data input on the touch screen, the facility can get
the expected parameter data in different specifications of rectangular aluminum
frames, or the convex polygon’s edge and corner data composed of arc-shaped section
or straight flange not more than 8 edges. Simultaneously, acquire the quantity of the
aluminum frames that are required to be processed, as well as the parameter of other
control equipment in accurate operation, which essentially satisfy the required shapes
of the current insulating glass.
1.1.1 Architecture overview

Automatic aluminum spacer bending machine is composed of two parts, storage rack
and bending machine ontology.
1.1.1.1 Storage rack

Storage rack includes four movable storage chests, charging platform,
trough-changing mechanism, trough examination and other systems and components.
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Storage rack charging platform mechanism of changing rack Auto feeding
Trough: The four storage troughs can save one to four types of aluminum spacers with
the same width or different widths, supplying for automatic access when the
equipment is operating. The four troughs can be freely in switching the position;
(2) Charging platform: the charging platform will provide operators with an operating
platform to add materials to the trough;
(3) Automatic feeding system: when the equipment is in operation, automatic feeding
system will convey the aluminum spacer to the ready position; in the process of
bending, if the aluminum spacer used for bending has reached the end, then automatic
feeding system will complete the following actions of the aluminum spacer to ensure
the continuity of bending work and realize the function of no tailing;
(4) Trough-changing mechanism: if the aluminum strips in the pre-trough are done,
then it is available to operate material-changing system to change into the trough with
materials.
(5) Foot switch of trough changing: it is used to open the locked device, and operate
trough-changing mechanism.
1.1.1.2 Equipment body of bending machine

Equipment body of bending machine is composed of body and frame, aluminum
frame backplane, automatic feeding system, feeding system by servo, automatic
breaking mechanism, automatic bending system, electrical control system, power
control system, control cabinet and touch human-machine interface.
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body and frame of machine 2. aluminum frame backplane 3. automatic feeding

system 4. Feeding system by servo 5. automatic breaking mechanism 6. automatic
bending system 7. electrical control system 8. human-machine interface system
(1) Body and frame of the machine: as the carrier of the whole support and
component installation of a bending machine; adopt way of welding.
(2) Aluminum frame backplane: adopt industrial multi-layered board used in the
process of forming aluminum frame to set off the plane of aluminum strips. The
comprehensive structure can rotate and fall on the base, so as to make it convenient
for the fixation of facilities in the long distance transport;
(3) Automatic pipe connecting system: the system is composed of joint positioning
components and aluminum strip positioning components. When the end of the
aluminum spacer reaches the signal, the pipe connecting system will automatically
locate the end of the aluminum spacer and wait for the next aluminum spacer to
connect;
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Feeding system by servo: the system is finished by the pulse signal sent by the control
system;
Numerical control bending system: the bending angle of this system can be accurately
adjusted and controlled, and it is available to complete the bending angle from 30° to
180°.
(6) Automatic breaking system: when the primary rack or a frame bending is
completed, the breaking mechanism will automatically cut the aluminum strip.
Sometimes in calculating joint avoidance, there will produce waste material cutting;
(7) Electrical control system: electrical control system is the core part of the whole
equipment, and the controlling software is installed in PLC. All control instructions,
calculating work, input and output signals, system state monitoring and information
communication with operators are completed by this part.
(8) Power control system: this system is composed of numerous pneumatic
electromagnetic valve, the corresponding air circuit, pneumatic components and
controlling signal circuit, which are responsible for finishing the complex SPC action.
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Attention The adjustment of pneumatic circuit and pneumatic component is crucial to

the whole operation of an equipment, and therefore the adjustment of pneumatic
component shall be conducted on the prerequisite of confident of success.
Furthermore, try to record the parameters before the adjustment, so as to regulate
failure and restore the original state;
(9) Control cabinet: electrical control system is mainly installed in the control cabinet.
Attention! Try to avoid the possible destructive factors around the control cabinet.
During the non-examination period, the door of the control cabinet shall be closed.
Software interface of touch screen: The touch screen is installed in the right front part
of the bending machine. Operators shall understand the operating information of data
input, which will be completed by the touch screen. Graphic operation interface is
convenient to operators, and if there are descriptive texts, it will be more convenient
to finish the data input, information inquiry and parameter modification.
(10)Foot switch, start and stop button, scram button: they are respectively responsible
for functions of starting bending signal, starting and stopping equipment, and
emergency shut down.
1.2 Mainly configuration of machine
1.2.1 Control system

Adopts PLC controlling unit of SIEMENS from German. There is a strong computing
and fault-tolerant capability, and the program capacity is 12000 words with 30 input
control signals and 34 output control signals, including 2 stepping pulse control
signals which are used for accurately controlling all parameters of products.
1.2.2 Operation interface

Adopts touch screen of Winview from Taiwan. There is a strong human-machine
interactive function, and the interactive windows can reach more than 120 that will
master and adjust almost all parameters of an equipment in real time. Meanwhile,
friendly Chinese graphical interface can make users master the fundamental functions
of the equipment in a short time.
1.2.3 Electric elements of low voltage
All adopt import or China electric elements with high-quality, for example Fuji
servo system, Korean sensor, and Siemens’ components are conducted close screening,
inspection and debugging before application to the equipment.
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1.2.3 Pneumatic elements
Solenoid valve, cylinder and pneumatic component all adopt the famous Taiwanese
products branded Airtac, or SMC or high-quality products in China, which are highly
reliable and accurate.
1.2.5 Motor of bending and feeding mechanism: Adopts Fuji servo motor, high
accuracy, bending and feeding is more accurate.
1.2.6. Machine processing: Key components all adopt high-quality materials to make
hardening, and the surfaces will conduct electroplating or electrophoresis to ensure
the reliability and durability of components. The panel takes specified-making
industrial density board to guarantee the flatness and abrasion resistance. The table
facet adopts stainless steel plate.
2. Safety Operation Procedures
Following safety operation procedures to assure proper operation of equipment

and working safety of operators, as ways to build up a safe working environment.
2.1 Requirement for Operators
(1) Trained and qualified personnel are eligible for the equipment operation and
management. Ineligible operators are not allowed.
(2) Operators shall not leave their job in the running state of machine. If they must go,
they shall turn it off and shall not allow ineligible personnel to operate.
(3) Operators shall not operate in sickness or not drink to operate.
(4) When the shift is over, the responsible operator shall clean aluminum crumbs and
dust off with air guns.
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2.2 Indispensable Conditions for the Equipment
(1) The machine shall be in good grounding performance.
(2) Assure air source to connect with air inlet in normal pressure;
(3) Assure power supply with normal voltage;
(4) Assure aluminum strips available in the feed chute of the storage racks;
(5) Examine and assure no device-independent parts, tools or other materials available
in the equipment;
(6) Assure aluminum bars to tally with cutting heads;
3. Installation of equipment
3.1 Mechanical installation
3.1.1 Spatial requirements for equipment installation
(1) Refer to the size of equipment to arrange corresponding space to install. The left
side of equipment is the feeding terminal, and please consider the spatial reservation
of aluminum strips(the longest is 6000mm), as well as the manual piping operation. It
is suggested that the leftmost end of the trough shall be reserved for the space of over
1000mm, and the least shall not be less than 500mm.
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The right side of equipment is the forming position of products. Given the
taking-down procedures of the largest frame, it is suggested to leave the space more
than 1000mm. When determining the position of equipment, the next procedure and
the connecting space of automatic filling of molecular sieve shall also be
appropriately considered;
(3) The back of equipment shall leave maintenance space over 1000mm to ensure the
fully open-closed state of control box door and in and out of maintenance personnel;
(4) The ground of equipment installation shall be solid cement floor or other industrial
floor. The horizontal height difference shall not be more than 20mm.
(5) Attention! The equipment itself has industrial machine shockproof foot, and thus
the working shock is not obvious. Try to avoid being too near with equipment that
will produce a strong shock or vibration source, in case of causing the losing of
components and further influencing the normal operation of equipment;
(6) Attention! The equipment is not permitted to be installed in the environment with
a great deal of dust or moisture, which will lead to the unknown fault of electrical
components;
(7) The positive side of equipment(mainly refers to the touch screen) shall be away
from direct sunlight or other powerful light sources, which will cause the visibility
declining to touch screen that influences the normal operation. Meanwhile, it will also
accelerate the aging of the touch screen.
3.2 Power supplies for equipment installation
3.2.1 Power supplies for equipment include electrical and pneumatic elements.
Requirements for air supply are: dry compressed air with pressure within range of 0.6
~0.8Mpa, air consumption during continuous production <10L/min, recommended
optimal operation pressure is 0.65Mpa. Equipment pressure can be adjusted to
required extent by use of the pressure-adjusting valves of the equipment. Though oil
water separator system was installed within the equipment, it is recommended to
install water-filtering utilities in frontal gas-supplying system.
3.2.2 Care! Power supply for the equipment is single phase electric of 220V AC and
the capacity of the equipment in continuous production status is 2KW. Anti-shocking
protective utilities are required on the power supply system. Proper equipment
grounding is required before connecting the equipment with power supply. The live
wire and zero wire should be connected with the control cabinet as required.
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3.2.3 Warning!Switch power supply was installed within the control box, and without
proper grounding, the equipment surface may accumulate inductive potential.
Operators touching this equipment may slightly feel the electrifying sensation, and at
this time, it is necessary to inspect the grounding system of the anchoring equipment.
3.2.4 Care! No installation, maintenance or repairing works can be performed until

the power supply of the equipment was cutoff.
3.2.5 Care! Upon replacement of spare parts or completion of maintenance works, it is

necessary to conduct motor-driven adjustment or manual adjustment. Qualified staffs
should conduct all adjustment works. Coordinated commission conducted in front and
at back of the equipment simultaneously should be conducted with satisfactory
communication between the involved parties.
3.2.6 Warning! Qualified staffs should conduct all maintenance works on electric
circuit.
3.3 Equipment is in place
3.3.1 The position of equipment can be determined according to the site conditions;
3.3.2 Before the ontology of bending machine is primarily in place, adjustable

shockproof support feet(consigned with the attachment) shall be installed at the
installing hole under the rack. When the feet are installed, take other instruments to
move the equipment to the accurate installing place.
3.3.3 When the ontology of bending machine is in place, take backboard support bar
to put up the backboard. The bar of backboard will be consigned with attachment. Lift
and align the backboard, then after aligning the pinholes in both ends of the support
bar and the alignment of the fixed pin holes of the rack, penetrate the hinge pin(or bolt)
and penetrate the cotter pin(or screw the nuts) on the hinge pin. In this way, the
backboard will recover to the normal position.
3.3.4 Check whether the backboard joint is in accordance with the “synclinal”
requirement of the aluminum frame’s forming routine(in the process of forming
aluminum frame, in order to avoid that terminals of the aluminum frame will rub the
joint of backboard, the former backboard passing by aluminum frame shall be
0.1~0.5mm higher than the following backboard);
3.3.5 Take horizontal guiding ruler to check the height differences all around the
equipment, and adjust corresponding support feet until the level of ontology is in
accordance with the requirement;
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3.3.6 Before the storage rack is in place, shockproof shock feet shall be installed at the
installing hole under the rack(remove and consign with attachment). After installing
the feet, take other instruments to move the equipment to the accurate installing place;
3.3.7 Storage rack shall be installed on the left side of the bending machine, and the
right terminal shall be in a distance of 50~60mm with the left terminal of bending
machine; there is no mechanical joint in the middle;
3.3.8 Take horizontal guiding ruler to check the height differences all around the
equipment, and adjust corresponding support feet until the level of ontology is in
accordance with the requirement;
3.3.9 Connect pneumatic and electrical components, connect the air supply to fix the
trough in the final position, and put a straight aluminum strip in the first storage chest;
3.3.10 Move the aluminum strip to the right side, and slightly move the storage rack
until the aluminum strip can be freely sent to the guide wheel of bending machine;
3.3.11 Take the method of pulling wire or other methods to align the left side of a
storage chest with the bending machine;
3.3.12 Tread “trough-changing pedal switch” or press “trough-changing button” to
switch trough, and check the feeding situation of other troughs;(Attention: if there is
signal of photoelectric switches at the joint-piping part of bending machine, then it is
impossible to move the rack)
3.3.13 If necessary, adjust the adjusting plate between aluminum strips to fit the
aluminum strips used by customers;
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3.3.14 Attention! Check all fastening screws and loose screws. If it is found that the
adjustable components in some position or mechanism have obvious displacement in
the transportation, it is available to make fixation after adjusting equipment. Check
whether there is any looseness or falling of the air circuit, and recover reliable
connection.
4.Quick-use guidance
Through fabrication of a simple rectangular frame, user may quickly learn utilization
method of Full Automatic Spacer Bending Machine.
Notice: before this, technical staffs of our Company should commission all equipment
before they can be used. Human aid will be need when the size is over
1800mm×1800mm.
Be ware!
Using “STOP”button to protect the safety of the staffs and the relevant equipment if
there is any emergency.
(1) Deliver current to the main power switch in the control cabinet;
(2) Make sure whether the power supply is normal through controlling power LED
(light on) and cooling fan (fan on) in the control cabinet;
(3) Confirm the front scram button (STOP) of bending machine is in the reset
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position.
(4) Press the green start button (ON/OFF) of the bending machine;
(5) Observe the touch screen of bending machine, which shall appear the start up
picture(tube of the touch screen shall have a warm-up of about 3~5 seconds); the start
button is on light; the front knife holder shall reset;
(6) After making sure the above steps, (operate on the touch screen)
(7) Click the left-corner “system menu” button in the start up picture, and then press
“rectangle” button in the system menu.
(8) There may be part of values in the picture of “size table”, which are parameter left
when testing the machine or at the program initialization.
(9) When values are all reset to “0” in the size parameter table, press “value input
area” beside the word “length” in the picture. At the moment, “0” in value input area
will change color, and meanwhile there will be a numeric keyboard that means it is
available to input the size of “length” of rectangular aluminum frame, and please
input “300”(the unified size unit of equipment is mm); press “ENT” on the numeric
keyboard to confirm the input value;
(10) Take the same way to input the size of 200 of “width”, the “initial length” is 60,
the “glue depth” is 5, the “quantity” is 3, and the “material length” is 6000(the same
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length with the used aluminum strip);
(11) Turn to the right ahead of bending machine, and tread “working pedal switch”
(lift after treading). If there is no aluminum strip under the bending cutting head, then
at this time the automatic feeding procedure will start. When the aluminum strip
reaches the working position, the cutting device will automatically cut and flush. After
finishing flush, the equipment has been in the state of preparation. At the moment, it is
available to continuously tread “working pedal switch”;
(12) The equipment will be in the state of automatic bending. When fracturing
material work is completed, please take off the bend aluminum frame and access the
connecting pins of aluminum frame, then check the forming situation of the aluminum
frame. Take corresponding measuring tool to check size of “length” and “width”. The
length size shall be around 290mm, and the width size shall be around 190mm.
(13) Automatic bending of aluminum frame is finished. If continuous bending is

needed, please tread “working pedal switch”.
Attention Details of the above operations will be described in other chapters of the
handbook. In order to be skillful at the operation of equipment, you should carefully
read all chapters in the handbook.
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5.Concepts and require of Automatic Spacer Bending
Machine
5.1 Working principles
5.1.1 Through the touch screen, an man-machine interactive communication model

can be achieved, and accordingly, the equipment may obtain parameters for 48
different sizes of rectangular aluminum frames desired by operator; or the operator
may input parameters of convex polygons composed by up to 8 sides in arc or direct
line. At the same time, the equipment may obtain parameters for the quantity of
aluminum frame to be fabricated, or other parameters required for accurate operation
of the equipment.
Touch screen utilizes combination of figures and textual contents on its display to
facilitate quick and rational bending operations by operators. At the same time, the
touch screen can provide operating status parameters and pop up information of the
equipment to operators.
5.1.2 After obtaining parameters of aluminum frames, the equipment may select
automatic feeding (or manual feeding) in according with positioning of raw materials,
or the equipment may enter automatic-bending procedures directly.
5.1.3 As soon as bending instructions were obtained from operators, equipment may
determine if the connector section of present raw material falls in bending-forbidden
zone.
“Bending-forbidden zone” refers to the extent of 50mm in front and behind the
bending section of the aluminum bar, and the 50mm in front of the finished aluminum
frame. Bending operations within this zone may lead to bending of metallic corner of
the aluminum bar and ultimately lead to fracture or deformation of aluminum frame.
As soon as the data were confirmed, equipment may automatically determine

rational bending times. Short butt ends made by the equipment can be ignored
because these are normal operation of the equipment to avoid connectors. This is very
common when making small frames and the proportion of bending-forbidden zone is
quite high. Sometimes, it would be impossible for the equipment to avoid bending
operations by displacement, and the equipment would have to select to give up the
material. This can be eliminated in making of larger frames or the bending-forbidden
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zones were skipped successfully. (Extra tip:During the bending process ,bending can
happen at the pins,which is mainly because of the error length of aluminum material
spacer )
5.1.4 The digital control feeding elements, composed by digital step-by-step

units,may transmit calculated accurate size data to the bending cutter head. Actual
accuracy of these data should be within extent of ±1mm for every 1000mm.
5.1.5 Digital controlled bending system may perform desired bending operations.
5.1.6 Repeat the last two steps until the entire aluminum frame formation procedure
was completed.
5.1.7 Time consumed for fabrication of 300mm×300mm frame should be no more

than 27 sec; and the time should be no more than 59 sec for fabrication of frames with
size of 2400×2400mm.
5.1.8 Tolerance for bending angle and side width of the rectangle frame should be no
more than 0.15mm.
5.1.9 Concave pit (or overlapping sides) on corner section of the rectangular frame
should be no more than 2.5％.
5.2 Other requirements
5.2.1 To avoid existence of any obviously irrational data, the equipment may set data
input extent and filter the input data during inputting of data for the aluminum frames.
5.2.2 During bending, current aluminum bar might be finished at any time. Under
these circumstances, the equipment may take this situation into consideration and
utilize the material to the full. By utilization of rational procedure, upcoming
aluminum bar may automatically connect to the end section of the aluminum bar
before. The procedure will not interrupt current bending of aluminum bar and
ultimately ensure no materials will be discarded due to technical reasons for current
aluminum frame.
5.2.3 Digital controlled bending system may adjust bending speed according to the
size of aluminum frames. This function solves conflicts between high efficient,
high-velocity fabrication of small aluminum frame and low-velocity deformation-free
fabrication of large aluminum frame.
5.2.4 The standard and universality of the aluminum strips material should be fully
21
considered. Requirements of the aluminum spacers: length: 4000-6000mm; width

5.5mm-24mm; height 6.5mm; thickness of the aluminum spacer: 0.3-0.35mm
5.2.5 The equipment is capable of successive bending, which can be useful for batch
fabrication of aluminum frame in large quantity since it may automatically perform
fabrication procedures continuously. This function can also be restricted.
5.2.6 The equipment is capable of feeding to the common raw aluminum material
which can not bend.
5.2.7 Elements of the equipment will be available for manual operation under Manual
Adjustment status to facilitate fine toning operations after maintenance works.
5.2.8 Relevant parameters are capable of modification and fine-tuning. Various

parameters can be finely tuned by use of this equipment.
6. Using methods and principles
6.1 Notice! Automatic spacer bending machine was designed to use aluminum bar to
fabricate aluminum frame for U-type laminated glass. According to requirements of
customers, we produced bending machine that can bend warm edge spacers.
6.2 Notice! Though equipment is equipped with complete protection and

fault-prevention system, users are suggested to fully understand various functions
before any operations on the equipment. Users are suggested not to operate the
equipment without fully understand performance produced by specific function.
6.3 Care! Even for qualified person working on the equipment, clients are suggested
to stipulate relevant operation procedures or system to further secure safety of
operators and equipment. Operators are required to fully prepare for the operations .
6.4 Warning! During normal operations, operators are required to monitor operation
status of the equipment at any given time. Under no circumstance should be
equipment being in operation unattended;
6.5 If operators cannot find corresponding instructions for handling of abnormal

conditions of the equipment in this Manual, they should record the problem in detail.
This information will be helpful for us to locate the problem and provide
improvement measures.
6.6 Attention! Various parameters set by technical staffs should not be modified
without agreement. And this is especially true for parameter with warning messages
22
on the operational interface. Operators are required to fully understand what they are
doing before modification of these parameters. It is suggested to record all of the
original parameter, and in case of malfunction after modification, the equipment can
be restored to its original status by use of these parameters.
6.7 For arc frame of special shaped frame, we should adjust coefficient.
6.8 For producing special shape frame, the size maybe not very right at the first time,
need to do adjust, than can batch production.
6.9 The circular aluminum frame demand handicraft cuts off surplus raw material
7. Detail descriptions of equipment functions
7.1 Control system of touch screen
7.1.1 Program control system includes cover, home screen, rectangular frame, special
arc frame, manual debugging interface, function set interface, internal parameter set
interface and clock set interface.
Cover: start up picture of the equipment, including the information of equipment

manufacturer, software version and company name that bought and used the
equipment;
Home screen: provide operation picture that can enter bending work. Manifest
product counter and alarm information.
Rectangular frame operation interface: rectangular frame operation interface is

divided into four groups, which can be used to set aluminum frame parameter
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corresponding with different aluminum strips in the four storage chest. Furthermore, it
can also set the parameter in terms of four different processing tasks. Rectangular
frame parameter can be input and modified in the picture according to the hint of
graphic text;
(4) Special arc frame operation interface: there are altogether 6 groups of picture,
which can be used to set bending parameters from a single aluminum strip to 8 edge
convex polygon aluminum frames composed of 8 straight and arc edges. The
parameter can be input and modified in the picture according to the hint of graphic
text;
(5) Manual debugging interface: manual debugging interface will provide equipment
with operation mode to a single motor unit in debugging or special operation, which
can be used to separately debug some component or a certain function. In forming
some special aluminum frame, manual operation will also be taken to use;
(6) Internal parameter set interface: it is used to set some fixed parameters and
correction coefficients in equipment operation.
Attention! If you modify parameters before understanding the connotation, the
equipment will be in an abnormal state and even unable to run;
(7) System menu: system menu can be taken to rapidly enter the operation interface;
(8) Information window: the popup information window will tell the staff the current
state of equipment or problems;
7.2 Charging operation of trough (conduct before the start up of the equipment)
7.2.1 The storage depth of each trough is 295mm, which can store about 45 aluminum
strips with the length of 2000mm~6000mm. The whole storage quantity is the
summation of the quantities of the four troughs. Therefore, according to each batch of
processing size and quantity of aluminum frame, it is easy to calculate the needed
number of aluminum spacers in the trough;
Attention! Before feeding materials to the aluminum spacer, it is a must to check
whether the two terminals of all aluminum spacers are complete. If there is any slight
deformation, then it can be put into the trough if it will not influence the performance;
however, if the aluminum spacer is flattened or folded, then it is forbidden to be put
into the trough unless the corresponding damage is cut out;
7.2.2 Firstly, put two aluminum spacers into the needed trough, and slightly convey
the lower strip to the bending machine (on the right). Observe whether the upper strip
will follow the lower one to go out of the trough, and check if the adjustment of the
discharge hole is appropriate. If not, please adjust relevant parts (figure);
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7.2.3 Continue to convey the lower aluminum strip, and slightly adjust the trough rack
until the strip can smoothly enter the collecting mouth of the bending machine;
7.2.4 Take out the aluminum strip, and insert all tail terminals (on the left) of
aluminum strips that are to put in the trough behind the continuing ready
gusset-insert-corner (pay attention to the correcting inserting way, and the
insert-corner shall be inserted into the middle position (figure)). Then take all air vent
surfaces of aluminum strips towards the back-up direction of the trough;
7.2.5 After all the needed aluminum strips are enclosed into the trough, take the right
terminal of the strip align with the positioning board;
7.2.6 If necessary, tread “material-changing foot switch or press the material-changing

button”. After the opening of the locked device, pull the trough rack and change the
trough. Repeat the feeding material process;
Attention! When there is any aluminum strip in the trough that is conveyed to the
bending machine, the equipment will lock the operating function of changing
materials to avoid the damage of aluminum strip in bending.
Skills Despite that aluminum strip material is 6000mm in length, one operator can
freely put it in the trough. The method is: grasp the end and insert the right terminal of
the aluminum strip into the insert-corner, and reciprocate the strip back and forth. In
25
this way, the chosen aluminum strip will slowly get out of from other strips, and
continue to rotate forward the aluminum strip to adjust the direction. Then the end of
the strip will firstly fall into the trough. If you loosen the aluminum strip, then it will
naturally slip into the trough;
7.3 Pneumatic connection and pressure regulation operation
7.3.1 The air supply connection of the equipment is behind the bending machine, and
it is available to take quick plug to connect.
7.3.2 After connecting the quick plug of the air supply, if there is pressure in the air
supply, you can see the pressure value on the pressure meter of oil-water separator.
7.3.3 If the pressure is too high, please adjust the pressure control button in the middle
of the oil-water separator. Pull down and rotate the button cap, and rotate the button
cap to the left. Then observe the pressure meter until pointing around 0.65Mpa; on the
contrary, turn the button to the right.
If the rotary knob has been rotated to the rightmost, while the pressure cannot reach
0.65Mpa, then it is required to examine the air circuit of air supply and gas supply
equipment (figure).
Attention! If the pressure is too low, pneumatic component may be slow or abnormal
in action, and the equipment will be in an abnormal operating state.
Air service unit
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7.4 Changing operation of bending knives
7.4.1 If the processed aluminum strip is not consistent with the cutting head of
equipment installation, then it is needed to change corresponding cutting head. Press
“scram” button, and take off the guard plate of the cutting head;
Attention There are three kinds of cutting heads equipped on the equipment, and they
are separately used in 6A, 9A and 12A aluminum (cutting heads of other sizes are
needed to be customized by customers)
7.4.2 Take off the fixed screw on the cutting head, and then take off the cutting head;
7.4.3 Insert the cutting head needed to be installed into the cutting head trough, then
fasten the screw (figure);
Cutter bar cutting head
7.4.4 Spin up the “scram button”, and press ”start and stop button” to start the
equipment and conduct the cutting head adjustment.
7.5 Cutting head adjustment
7.5.1 Bunt “system menu” button on the touch screen, and click “manual operation”
button on the “system menu”.
7.5.2 Press “cutting head adjustment” button on the interface of “manual operation”,
and the button will change the color that indicates it is available to adjust the cutting
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head;
7.5.3 Put a piece of straight aluminum spacer in the middle of the blade holder,
(air-hole upward) and tread “working pedal switch”. In this way, the bending system
will automatically complete a set of bending action;
7.5.4 Take out the aluminum spacer, and observe the forming situation of aluminum
spacer. Appropriately adjust the height of cutting head according to the situation;
7.5.5 After the debugging of cutting head is qualified, press up the “cutting head
adjustment” button on the touch screen to make it to the original state.
7.6 Pictures and functions of the touch screen
7.6.1 Start up picture
(1) The start up picture is composed of device name, manufacturer information and
other text messages;
(2) Status indication of the touch screen is below the picture, and the “English” button
on the upper right corner is used to switch Chinese and English interface; “system
menu” button is used to start or stop the “system menu”, which is also the important
way to enter all operation interfaces.
(3) Press “system menu” button, then there will pop up the “system menu”. The
“system menu” is composed of a set of operation keys, and in the following part, the
relative connotation and functions will be introduced.
7.6.2 System Menu
(1) The button “Manual Debugging” is to switch to the mode of debugging manually;
(2) The button “Parameter Setting” is functioned to review and revise some inner
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parameters of the controlling system;
(3) Buttons of “Irregular Frame” and “Rectangle Frame” are above the “System
Menu”. “Irregular Frame” is used to manufacture arc aluminum frames and irregular
aluminum frames. When the button is pressed, other check boxes turn up for further
selection. For instance, the buttons “Singular” “Two-side”… “Octagon” are used to
indicate how many sides irregular frames will have and determine the further
operation of production;
(4) The button “Rectangle Frame” is used to enter the operation of manufacturing
rectangle aluminum frames;
(5) The button “Plastic Bar” is used to call the program of heating up plastic bars.
(6) The button “Stainless Steel Bar” is used to switch between bending stainless steel
bars and aluminum strips. When being pressed, it will switch to the state of bending
stainless steel bars, while being up, it is in the state of bending aluminum strips;
(7) When the button “Aluminum Frame Perforation” is pressed, the equipment enters
to perforate manual pores while bending aluminum frames; otherwise, out of function
of perforation;
(8) “Second Pipe-Griping” is to control angle errors at the bending corners upon
particular requirements for heated rectangle frames. When the button is pressed, the
bent frame will be gripped again; otherwise, it is in the state of regular bending.
7.6.3 Rectangular frame picture
Rectangular frame picture is divided into two areas: the left is the data input picture,
and the right is the data list.
(2) The upper left corner of the interface will show the current system date and time.
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Attention Adjustment of incorrect system date and time will influence the normal
operation of some functions of the equipment, so operations unauthorized will be
forbidden.
Attention In the automatic bending process of the equipment aluminum frame, it is

forbidden to switch the operation interface. Otherwise there will be some influence on
the size of the current making aluminum frame. In order to avoid the switching
operation during the automatic bending of aluminum strip, there is a corresponding
prompt interface of “in bending” to draw the attention of operators;
(3) The left of the picture is the area of data input. According to the reminder of
graphical picture, it is available to simply input all kinds of data. The correct
operation is to press the data input window beside the word “length”, and the number
in the window will change the color. Simultaneously, there will pop up a numeric
keyboard, and you can input the needed size on the keyboard and press “ENT”. In this
way, the input size will be recorded in the data input window. Similarly, it is available
to input “width”, “glue depth”, “primary length”, “quantity” and other size data.
Attention “Length” is the long-edge size of glass sheet, and “width” refers to the
wide-edge size rather than the needed size of the aluminum frame. The size
connotation of “glue depth” means the usually needed spatial size of double groups of
glue. When inputting data, this shall be noted. Additionally, it shall be paid attention
to that “length” must be larger than “width”.
“Primary length” size refers to the position of insert-corner with the joint edge.
Attention The minimum length of bending arm of an equipment that can be operated
is 50mm, so it is recommended to take 60mm; “quantity” refers to the expected
quantity to be processed of the current sized aluminum frame, and the maximum of a
certain size is 9999;
(4) The right of the picture are “size table” and some function keys.
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“Size table” is used to record and manifest all sizes and quantity of aluminum frames
in this batch of operation. The picture of each size has an independent “size parameter
table”, and each size parameter table can record 12 groups (kinds) of sizes and
quantity of aluminum frames at the same time to provide operators with supervision
and automatic bending of the equipment. In other words, it is available to
simultaneously set 48 (kinds) of sizes of aluminum frame data, and the data are
independent with each other. When the equipment is in operation, it will be in
accordance with the order of 1st to the 12th group to make automatic use, until all
aluminum frames of this size are completed. If during the period, the trough is out of
materials, the equipment will automatically stop and wait for the materials. After
changing into the trough with materials, or adding aluminum strip materials in the
current trough, the equipment will automatically enter the process of automatic
bending;
(5) If one wants to operate the input multi-sized aluminum frames, he shall input it
into the “size table”. In this way, the equipment can be used.
Additional functions: When entering the program of “Rectangle Frame”, the

button “Dimension Database” is used to switch to the database with dimensions.
Additional 14 tables are used to add waiting-to-process data in before clicking “Send
to PLC”. Then all data in wait-to-process tables will be sent to Dimension Database
for further processing. Clicking the button “Clear All” will clear up all input data in
14 tables; the button “Save” will save all data in 14 tables to the desktop of touching
screen. It’s an purchasing option to transmit via flash disks.
Attention The set of “quantity” cannot be zero.
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(6) If it is found that there is some mistake in the input data, it is available to press the
corresponding data to make some change. Press the button of “table 1 elimination”,
and all data in “size table 1” will be eliminated.
（7）“Material length” and primary parameter are also needed to be set in “size table”.
“Material length” means the length of the used aluminum strip material. Usually,
there are sizes such as 4000mm, 5000mm, 6000mm, etc. The equipment can use
aluminum with the length between 4000mm to 6000mm.
“Excess material” means the current length of an aluminum spacer in bending.
Attention If the input data are not eliminated, then they will be reserved in the long
run, so as to provide the direct use in the future or the use in the next start up.
(9) Be careful When in operation or maintenance, one shall be careful. Because “size
table” may have uncompleted data set of the aluminum frame. Therefore, after the
start up, directly tread “working pedal switch” before examining the current picture
and the “size table” will make the equipment in a state of automatic bending.
(10) Description of function keys:
“Advance” and “retreat” buttons with arrow direction are used to adjust the
aluminum position after feeding materials or taking out the aluminum strip. Shortly
press the button, and the numerical control feeding system will slowly advance and
retreat aluminum strips; long press the button, and the numerical control feeding
system will gradually accelerate until advancing and retreating the aluminum strips in
a high speed;
When the positive part of aluminum strip is not regular, or it is essential to make
some adjustments, it is available to take “breaking material” button to cut out excess
materials; “Manual material-taking”: when the trough is not good at preparing
materials, the material-taking cylinder will stop the action. At the moment, it is
available to press “manual material-taking” button. When the aluminum strip enters
the trough of the aluminum wheel, the manual material sending connection will be
achieved.
7.6.4 Special frame pictures
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It is available to click “special frame” from the “system menu” to enter various
special-shaped and arc group frame from “single edge” to “octagon”.
(2) The interface of “Irregular Frame” is divided into two parts: the left is displaying
the image of wait-to-process irregular frame and its information, and the right is used
to input information
(3) Apart from owning the same function with a rectangular frame of “interface
indicator strip”, switch of different interfaces is achieved with the system menu.
Press the corresponding button, the interface of the special-shaped frame will be
switched in all interfaces.
(4) “Adjustment” button is above the interface indicator, and the manifested system
date and time in the upper left corner of the interface have the same function with the
descriptions in the rectangular frame.
Attention If the input data are not eliminated, then they will be reserved in the long
run, so as to provide the direct use in the future or the use in the next start up.
Attention When in operation or maintenance, one shall be careful. Because “size

table” may have uncompleted data set of the aluminum frame. Therefore, after the
33
start up, directly tread “working pedal switch” before examining the current picture
and the “size table” will make the equipment in a state of automatic bending.
7.6.5 The Confirmation of Irregular Frame Shapes and the Calculation and Inputting
Methods for Irregular Frame Data:
Concept Special-shaped frame refers to a series of complex convex polygon

composed of arc edge and straight edge. It is permutated and combined by arc not
more than 8 edges or straight edges. Furthermore, by angular transformation between
edges, it is available to make almost all convex polygons and complete all kinds of
insulating glasses.
(1) “One-sided” interface: “one-sided” interface can provide aluminum strip making
in two shapes: a single straight edge and round.
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One-sided straight edge is used to make straight aluminum spacers with a certain
length. Directly input data in “size parameter table” and “L0” item about the desired
length size of aluminum spacers;
Skills The making function of one-sided straight aluminum strip and single arc
are extremely practical. The function of the one-sided straight edge can be used for
the common aluminum strip material that cannot be automatically bended to make
quadrangle with 90° insert-corner aluminum frames. After inputting the functional
switches of “quantity”, “open” and “continuous process”, the equipment will
automatically make aluminum strips with the specified size. In this way, not only the
efficiency is greatly improved, but more importantly, there will be no great deal of
head materials that cannot be avoided with common processing method owing to the
automatic connection function.
Skills One-sided straight head materials and single arc can also be used to
connect some aluminum frames with non convex polygon. If one can be familiar with
the application of the combination, then he can make aluminum frames in any shape.
Round Round frame is more simple in making, and just input semi-diameter “r” will
be all right.
Attention Because of the position limitation between the bending arm and the
cutting head, if one wants to bend a single arc or a round, there will produce a length
of excess straight edge(about 50mm). After the completion of the production, take
“breaking material” function to cut it out.
Attention When bending an arc or a round, if the bending shape is not in
accordance with the requirement, it is required to make an appropriate adjustment for
35
“lift angle compensation of bending arm in bending the arc” and “special-shaped arc
compensation”. After the adjustment, it is available to get a satisfying effect. The
method of adjustment is shown n 8.3.
Attention The minimum semi-diameter of the arc and round is limited. Under the
circumstance that there is a high requirement for the quality of aluminum strip
material, R can reach 50~60mm; if the material is poor, then there may produce the
phenomenon of “arc interruption” when R is less than 100mm.
Attention As the surface smoothness or size consistence of some aluminum spacer

material is limited, there will produce the phenomenon of aluminum spacer unsmooth
feeding in the process of arc or round bending. At the moment, it is needed to clean up
the skimming produced by aluminum strips rubbing on the knife holder. If necessary,
take a few lubricants, and the common rest remover or loosening agent is okay.
However, after completely bending the aluminum frame, it is needed to wipe the
lubricants on the aluminum frame, or it will influence the coating machine.
Attention In the process of special-shaped bending, the calculation of joint avoidance

may cause a huge waste of materials. Apart from the fact that in the precise position
of joint’s middle arc, it will influence the forming quality of the frame. In other
circumstances, the forming of frames is hardly influenced. Therefore, in making the
rectangular frame, the function of joint avoidance will be automatically closed.
“Two-side” The interface displays two options for aluminum frames: semicircle and
half-moon shapes. Press the relevant button, will enter relevant interface.
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Half-moon shape Half-moon shape is composed of a length of straight edge and a

length of arc. There inserted an in-line straight corner on the straight edge, which can
form a complete aluminum frame. Thus, it is needed to set a primary edge length of
L0. Furthermore, it is also needed to set other data of sizes include r, chord length and
arc height.
Triangle interface
37
“Triangle” can be used to manufacture any triangle with its angle not less than 30°,
including: right triangles, isosceles triangles, equilateral triangles and obtuse triangles.
The parameters of L0, b, c/∠A should be set up.
Attention The shortest side of smallest frame for strangle is shouldn’t less 150mm.
“Quadrilateral” interface
Attention In terms of more and more shapes of aluminum frame, we only adopt part
of the practical frames to produce. If rare and complex frames are really needed, it is
available to be finished by virtue of different special-shaped frames. Generally,
special-shaped frame making less than octagon provided by the equipment can totally
satisfy the current needs of building windows and doors.
“Quadrilateral” interface has provided three quadrilateral special-shaped frames,
including “straight-edge quadrangle”, “arc quadrangle” and “track quadrangle”. We
will focus on the first three common special-shaped frames. The production of other
frames is largely similar to each other.
“Straight quadrilateral” Straight quadrilateral consists of four straight sides. Based on

changing lengths of sides and included angles, aluminum frames in the shapes of
rectangle, parallelogram and any other convex polygon can be made. The parameters
of L0, a, b, c, d and < B should be set up.
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“Prismatic”: (for example) make a prismatic, the side is 300mm, acute angle is 45°
L0=60mm、b=300mm、c=300mm、d=300mm、a=300mm、∠B=45°。
“Arch-shape” The arch shape consists of three sides and an arch, and in the
shapes of semicircle and non-semicircle arches. The parameters for semicircle arch
include L0, L and r. For instance, the semicircle arch with sides at the length of 150
mm and semicircle with the radius of 100 mm;
L0=60mm、L=150mm、r=100mm.
“Non-semicircle arch” The parameters should be set for L0, L, chord length and arch
rise.
“Racetrack-shape” The racetrack-shaped frame consists of two sides and two arches.
39
The parameters include L0, L and r.
(5) “Pentagon” The parameters for pentagon include L0, a, b, c, d, e, ∠A, ∠B, ∠C, ∠D,
and ∠E.
(6) “Straight octagon” The parameters include L0, L1, L2, and r.
40
7.6.6 “Internal parameter” interface
“Internal parameter” interface can be divided into two pictures to record, manifest
and modify the important operation parameter of the internal equipment, so as to
supply automatic operation. Correct parameter determination is the prerequisite of the
normal and correct operation of equipment.
Attention On the start up, if you don’t conduct “password log in” and directly
enter the interface of “internal parameter”, then the system will directly switch you to
the interface of “function set” after reminding you. It is required that the operator
shall log in with the password, otherwise he will be refused to enter the interface of
“internal parameter”, so as to protect the safety of significant parameters.
41
42
The implications of parameters and the Principles and Methods for Setting:
(1) “Transfer Speed of Straight Sides”: The transfer speed of aluminum strips when
frame bending. The higher values mean faster speed.
(2) “Scale Length of Saw ”: The distance between the cutting and bending point
(Cutting heads) is a fixed number. The length is set based on measured values after
adjusting the position of cutting heads; its value affects the original length.
(3) “Length of Tube Connection to Saw”: It is fixed length between the connection of
aluminum strips and the saw;
(4) “Right Angle compensation Parameters”: When the right angle is deviated with
the set angle, changing the parameter can fine adjust the angle. The smaller the value
is, the bigger is the angle.
(5) “Deceleration Distance of Tube Connection”: It is used to determine the distance

between tube connection sensor to the edge joint. It means: when the current
aluminum strip is close to use up (i.e., the tail of the current aluminum strip is passing
the tube connection sensor), its ending position should be automatic to the heading
position of the next aluminum strip, to ensure the accuracy and effectiveness of tube
connecting.
“Deceleration Distance of Tube Connection” refers to determine the precise

position of the aluminum strip passing through the tube connection sensor. The
accurate positioning point should also be the heading position of the next spacer.
43
“Positioning Speed when Feeding Materials”
(7) “1/2/3/4-Side Compensation of Rectangle Frame” Compensation to the errors in

bending rectangle frames.
(8) “Overall Compensation to Rectangle Frame” The function is used to adjust same
errors occurring to four sides of bent rectangle frames.
(9) “Compensation Parameters for the Longer Sides of Rectangle Frame” The
function is used to adjust same errors occurring to two longer sides of bent rectangle
frames, while the shorter sides are eligible.
(10) “Compensation Demarcation Point for the Longer Sides of Rectangle Frame”
(11) “Compensation Distance between Forward and Backward Position for Feeding”
(12) “Fine Adjustment for Bending Speed of Rectangle Frame” It is to adjust the
bending speed of rectangle frames.
(13) “Step-by-step Compensation for Shorter Sides of Bigger Frames”
(14) “Step-by-step Compensation for Longer Sides of Bigger Frames”
(15) “Lifting-up Angle Compensation for Bending Arms when Bending Arch” Due to
the disparities of aluminum strips, different size arches can be made under same fixed
parameters. Fine adjustment of the parameter will help compensate the differences to
reach out the same bending. The smaller the parameter is, the bigger is the radius of
the arch.
(16) “Transmission Speed of Arches” It refers to the adjustment of transmission speed
of aluminum bars when bending.
(17) “Speed for the First Longer Bending” It is used to adjust the speed of the first
bending.
(18) “Compensation to Irregular Arch” Different aluminum bars will lose different
effective length to generate the groove in the middle of bending. Despite little
difference in the length, the adjustment of the parameter will help bend arches more
accurately. The greater value it is, the bigger is the length for compensation.
(19) “Demarcation Points for Automatically Step-by-step Bending Rectangle Frame”
(20) “Distance between Push-out Position to Bending Point of Stainless Steel Spacer”
The distance between pre-stressing point to cutting heads.
(21) “Distance for Perforation” It refers to the distance between perforating position
44
to bending angle.
(22) “Distance between Perforation Point and Bending Position” It is a fixed

parameter, referring to the distance between perforating drill and bending position
(cutting head).
(23) “Distance between Heating Position of Plastic Bar and Bending Position” It is a
fixed parameter of the distance between heating position to the cutting tip.
(24) “Current Temperature of Larger Heating Block” It refers to the real-time

temperature of a larger heating block.
(25) “Current Temperature of Smaller Heating Block” It refers to the real-time

temperature of a smaller heating block.
(26) “Preset Temperature of Larger Heating Block” It refers to the preset temperature
of a larger heating block.
(27) “Preset Temperature of Smaller Heating Block” It refers to the preset temperature
of a smaller heating block.
(28) “Hot Air Time” It refers to the time limit used to preheat strips.
(29) “Cold Air Time” It refers to the time limit used for cooling and shaping bent
spacers.
7.6.7 “Manual Debugging” Interface
The targeted debugging on moving components (start-up, power-driven) can be

performed at “Manual Operation” interface, and separate debugging of each
component is available.
Attention Before debugging, make sure you have a clear understanding of names,
positions and motion ranges of every part.
45
(1) “Feed trench fixing”: Fixing elements for feed trench.
(2) “Feeding material holder”: Element used to hold raw aluminum bar out of the feed
trench.
(3) “Material feeding”: Pneumatic element used to accomplish initial material feeding
and connection between two neighboring aluminum bars.
(4) “Step by step boosting”: Boosting element for feeding system.
(5) “ Position of connecting pipe” aluminum spacer connecting elements.
(6) “ Fixed of cutting” fixing elements for aluminum spacers.
(7) ” Moving motor” When working in manual condition, motor cuts aluminum
spacers. When cutting by manual, should start motor firstly (Press button” cutting
motor”)
(8) “Cutting motor”: Element for material cutting.
(9) “Fasten of connecting pipe” Fasten elements when connects pipe.
(10) “Holder “holder locking “Holder replace”: fixed elements for aluminum frame
bending operations.
(11) “Cutter head deploy”: Elements for controlling of cutter head.
(12) “Cutter head elevator”: Element for controlling of cutter head.

46
(13)“Cutter head “Cutter head A “Cutter head B”: cutter head controlling elements.
“Cutter head” movements include “Cutter head A” and “Cutter head B”.
(14) “Stainless Steel Air Cylinder” It is used to manually debug the stainless steel
ejection cylinder.
(15)“Cutter head adjustment”: It is an adjustment press for independent adjustment of

cutter head bending status. Before adjustment of cutter head, all keys for cutter head
elements should be restored to their original status. Press “Cutter head adjustment”
key and place one piece of aluminum bar within the seat of the cutter. Step on the
“Foot Switch” and the digital control bender may automatically perform a series of
bending actions. According to performance of the bending operation, operations status
of the cutter head can be determined.
(16) “Stainless Steel Debugging” is the button for stainless steel bending. First, press
the “Stainless Steel Debugging” button, put in a stainless steel bar, and step the
“working pedal”, the stainless steel will be clamped, ejection cylinder is beginning to
work. Then successively press “Stainless Steel Debugging” and “Tool Bit Debugging”
buttons, place the ejected stainless steel in the tool apron, make sure the indentation in
the position of the tool nose. After stepping “working pedal”, numerical controlling
bending will conduct a series of bending actions, and the commissioning situation of
bending tool bit can be checked based on these actions.
7.7.12“Production”record“daily production”、“total production”、press button

“clear”can back to zero.
8. Bend warm edge spacers (Heating Required)
8.1 Click the “Plastic Strip” in the “System Menu”, the system will enter the plastic
strip bending program while bending the plastic strip.
8.2 The “Distance between Plastic Strip Heating Position and Bending Point”,
“Temperature Setting of Large Heating Blocks”, “Temperature Setting of Small
Heating Blocks”, “Hot Winding Time”, and “Cold Winding Time” settings are
required in parameters setting.
8.3 After these two above terms done, see further operations in the aluminum spacer
bending part.
47
8.4 Note The unit of “Hot Winding Time”, and “Cold Winding Time” is ms.
8.5 Also Note that if either or both of “Current Temperature of Large Heating Blocks”
and “Current Temperature of Small Heating Blocks” displays frequent changes in
values in “Parameters Setting”, Pt100 should be checked respectively and replaced.
9.Drilling holes and gas filling
9.1 Click the “drilling holes” in the “System Menu”, the system will enter the aeration
vent perforation program when it is required during bending process.
9.2 The “Perforation Distance” and “Distance between Perforation Point and Bending
Point” settings are required in “Parameters Setting”.
9.3 After these two above terms done, see further operations in the aluminum spacer
bending.
9.4 Attention If some stripes cause inconvenience on perforation while bending, do

not have to use this function, as outboard perforation equipment is configured.
Usage: Put the bent frame in the slot of perforation equipment, move to the right for
fixation, and then step the pedal, the perforation process can be done.
10. Maintain and service
10.1 Part of trough
10.1.1 Rack: when the feeding of aluminum strip is not smooth, it is required to
examine whether the installation position is changed, and whether some of the feet of
the rack are loose that cause the uneven of the rack. If the above problems are found,
a corresponding adjustment shall be conducted;
Adjustment method: take an aluminum strip with the same specification and put it
into the corresponding trough, and make the aluminum strip in the rack connect with
the aluminum strip on the nose. Observe whether the two aluminum strips before and
after are consistent in height and plane. If not, it is needed to adjust the height of feet
or move the position of rack forward and back.
10.1.2 Trough fixation: components of trough fixation are used to locate four troughs,
48
and therefore the position effect will directly influence if the aluminum strip material
can smoothly enter the bending machine or if the connecting effect is ideal. If the
trough is locked, you can manually pull the rack, and if the movement of the rack is
over 2mm, then it is required to make an adjustment to the fastening device;
10.1.3 Feeding fastening mechanism: if the adjustment of feeding fastening

mechanism is not appropriate, then aluminum strip material will not smoothly enter
the feeding or connecting procedure. According to the action situation of fastening
mechanism, it is available to appropriately adjust the width of fastening mouth and the
height of fastening mechanism to make the feeding of aluminum strips in a parallel
shifting forward.
10.1.4 rack feeding component: if the speed of rack feeding component is too fast,
then there will be a strong vibration, so that the connecting pipe of feeding materials
will be hard to control; if the speed is too slow, then the feeding will be not in place,
or the action will be non-coherent. Appropriate movement rhythm can achieve
satisfying feeding effect. (By adjusting the cylinder speed joint of the three cylinders
on this unit to achieve the best effect)
10.1.5 If you change aluminum strips in different manufacturers, you shall in time
adjust the trough sliding plate to make it suitable for the new material.
10.2 Connecting pipe components

10.2.1 The most common fault of connecting pipe components is the unsuccessful
pipe connection, and the reasons are as follows:
10.2.2 Looseness of connecting pipe locating components. Looseness of connecting
49
pipe locating components will cause the dislocation of the current aluminum strip
end’s pin and the front connecting aluminum strip that lead to a failure of connection.
The adjustment method is to take two pieces of aluminum strips, and separately put
them in the locating component on the left and right sides to make them
corresponding with each other and press them. Check whether the plane and height of
aluminum strips are consistent. If not, adjust the two locating components to make
them in accordance with each other in the plane and height, and then fasten the screw.
10.2.3 Inappropriate operation pressure of pneumatic components of connecting pipe

location. The movement of locating pneumatic components doesn’t need too much
pressure, and the general scope is between 0.1Mpa to 0.3Mpa;
10.2.4 Pipe fastening components’ fastening space is inappropriate or unable to fasten

the aluminum strip. The solution is to be in terms of the thickness of the taken
aluminum strip to appropriately adjust the fastening space or repair and change the
corresponding component.
10.3 Numerical control servo components
Problems of numerical control servo component include:
10.3.1 When making the rectangular frame, aluminum strip material is slipping. At the
moment, it is needed to make an adjustment to the feeding interval shown in figure
7.3. When four screws are loosened, make up-down movements of synchronous belt
to adjust the space. Attention, if the space is too narrow, the aluminum strip will be
out of shape that will influence the forming and use; mesh space shall also be noted
when adjusting the feeding space. Before adjusting the feeding space, loosen the fixed
screw at first. After finishing the adjustment, adjust the space to the minimum and
then fasten the screw.
10.3.2 When making the rectangular frame, the aluminum strip is slipping. At the
moment, it is required to make an adjustment to strength component. The adjustment
of strength component is simple, which only need to respectively adjust the two
screws on the upper part. Pay attention not to making over adjustment.
10.3.3 If special frame is needed to make, the delivery mechanism has no slipping
phenomenon, but produces sounds of “click-clack”. If the aluminum strip can mot
move forward, it is not the problem of component. The reasons shall be found in the
cutting head component or bending component.
10.3.4 Other possible reasons for slipping include the looseness of fixed screw. If this
happens, the pipe connection or reverse in the process of feeding materials may be
50
influenced. Meanwhile, observe whether the U sensor is normal in operation(when

there is an aluminum strip in the U sensor, it will be normal if the red and green
indicator light at the same time).
The method to adjust feeding space: at first, the fastening screws on the upper and
lower parts of synchronous belt shall be loosened. Then manually convey a straight
aluminum strip at the rack to the bending place of the nose, and be parallel to move up
the synchronous belt component of the lower part. In the state of straining the
synchronous belt, make the belt next to the back of the aluminum strip and fasten the
screw. Finally, be parallel to fall the synchronous belt component of the upper part to
the right position, and fasten the screw.
Attention: when the synchronous belt has fastened the aluminum strip, take a little
force to pull the aluminum strip back and forth. When it is fastened, the aluminum
will be fixed.
10.3.5 Stained conveyor belt.
10.3.6 Transfer size is over difference. Rectangular frame will make adjustments to
“integral compensation of rectangular frame ”, as well as the “long edge
compensation coefficient of rectangular frame”.
Special frame: press “adjustment” button on the corresponding interface to adjust the
corresponding parameter.
51
10.4 Fracturing material cutting component
If materials cannot be fractured or completely fractured, then the first thing is to check
whether the action and time coordinate is correct of cutting pressure and motor
movement. If there is no problem, then it shall be checked whether there are too many
aluminum skimming in the zigzag seam.
10.4.2 If there is a big noise in the saw blade, and the aluminum strip is not smooth,
then staff shall examine whether the fixation of the saw blade is loose. If it is, then
make some fixation, during which whether the saw blade is upright shall be paid
attention to.
10.4.3 If necessary, it is available to make appropriate lubrication to the saw blade.
10.5 Cutting head and holder components
10.5.1 The adjustment of cutting head and holder is the most complex and significant
thing. The adjustment of this part of components will directly influence the forming
quality of the aluminum frame.
Attention Users shall not make casual abrasive processing to the cutting head of
bending knife, because the process is irreversible. Blind operation will lead to the
waste of bending knife.
10.5.2 If the changing of cutting head or the bending of aluminum frame corner is not
ideal in effect, then it is needed to make an adjustment to the position of cutting head
to find out the best bending effect.
10.5.3 The adjustment of the cutting head position and the depth of the cutting head:
adjust with six-rowed connecting rod. At first, put a piece of aluminum strip in the
position of pipe-griping, and then manually adjust the interface following the order of
“cutting head appearance”, “cutting head falling” and “pressure” to keep the tool nose
pressing in the middle of the aluminum strip. Meanwhile, the tool nose shall be lower
than the plane of aluminum strip about 2~3mm.
10.5.4 After finishing each shift, scattered aluminum skimming on the equipment
shall be cleaned up. (figure)
52
10.5.5 The relative moving parts shall be filled with engine oil to lubricate every
week.
10.6 Bending components
10.6.1 Whenever the equipment is powered on, the zero position of bending shall be
noted. If it is not accurate, then timely adjustment shall be made; (figure)
10.6.2 Folded bending-arm spindle shall be filled with engine oil weekly.
10.7 Pneumatic circuits
10.7.1 If the down time of equipment is over one month, then the flexibility of every
pneumatic component shall be manually examined before formal operation;
10.7.2 When there is obvious sound of air leakage, the pneumatic circuit shall be
immediately checked to determine the leaking point and eliminate;
10.7.3 Oil lubricant level of oil-water separator shall be examined monthly. If the
53
level is lower than the minimum, then corresponding lubricating oil shall be added in
terms of the instruction on the separator. (it is available to take sewing-machine oil)
10.8 Electrical circuits
10.8.1 Arrange the measurement of the equipment’s power voltage weekly in the peak
time and trough time. The voltage shall be between 200~250V;
10.8.2 Examine whether the electrical terminals are loose once a week;
10.8.3 Examine the equipment grounding condition weekly;
10.8.4 Timely eliminate the dust on the electrical component according to the site
condition to avoid the short circuit or poor contact.
10.9 Machine body and chassis
10.9.1 Regularly clean the external dust and stain on the equipment, and try to keep
the clean appearance of the equipment;
10.9.2 Regularly examine the fixation condition of all parts of the equipment. If there
is any part that is loose, pay attention to fix it in the original position;
10.9.3 Examine whether the fixed screw of the backboard is loose monthly, and
whether the connection of the backboard is even’
10.9.4 Examine whether there is any movement or dangling phenomenon of the

machine body feet monthly.
The maintenance and repair cycle is shown in the table below:
54
Items Maintenance Every day Every week Every Every

cycle month year
1.Check the zero position of the bending arm *
2.Fill machine oil lubrication at the bending *

arm and the relative parts
3.Measure equipment voltage at The peak and *

trough of electricity consumption
4.Check all over the electrical terminals to *

prevent loosening
5.Check the grounding of the equipment *
6.Timely clean dust on electrical components *
7.Check the lubricating oil surface of *

oil-water separator
8.Clean the aluminum scrap with a blowgun *
9.Clean the machine to ensure that the *

equipment clean and tidy
10.Check the fastening of the fasteners *
11.Check whether the fuselage foot has *

shifted, overhanging, etc
12.Check if the backplane mounting screws *

are loose and the backplane stitching is flat
11. Equipment expansion and upgrade
Software upgrade
The activation of software functions can be in accordance with the mode of the
55
contract signing.
The series products of bending machines can freely enjoy the software upgrade
services developed on the basis of the current hardware
Reminder: this specification may be not totally consistent with the picture shown
on the touch screen, because the software upgrade of the touch screen and the relevant
descriptions are not timely changed. Sorry for the inconvenience. If there is any doubt,
please don’t hesitate to contact Jinan Lijiang Automation Equipment Co., Ltd.
12. Guarantee
12.1 To problems encountered due to equipment related reasons within the warranty
period:
12.1.1 To ensure uninterrupted operation of users, we provided spare parts for all
components susceptible to damages. Users may replace damaged parts with spare
ones. At the same time, users will mail the damaged parts to our Company, and we
will provide new spare parts free of charge, in case these parts may suffer damages
again.
12.1.2 If parts with no spares were damaged, we will mail the replacements through
the quickest possible way to the user. User may replace the damaged parts with new
ones.
12.1.3 For all works requiring on-site services, we will dispatch technical staffs to
provide in-house services within the shortest possible time frame. All costs incurred
should be covered by our Company.
12.2 To problems encountered due to reasons other than those related to equipment
within the warranty period:
12.2.1 Users may replace damaged parts with spare ones. And users may purchase
new spare parts at cost price from our Company in case these parts may suffer
damages again.
ones. User may be responsible for paying all relevant charges to the new parts.
12.3 To problems encountered due to equipment related reasons outside of the

warranty period:
56
12.3.1 Users may replace damaged parts with spare ones. And users may purchase
new spare parts at cost price from our Company in case these parts may suffer
damages again.
ones. User may be responsible for paying all relevant charges to the new parts.
12.3.3 For all works requiring on-site services, we will dispatch technical staffs to
provide in-house services within the shortest possible time frame. All costs incurred
should be covered by the user.
12.4 All damaged parts replaced under warranty terms must be sent back to our
Company for use to provide warranty evidence to our suppliers. It is also helpful for
us to keep records and management of warranty services to spare parts for users.
Notice: Inability of user to provide damaged spare parts may deter our ability to
provide free warranty for the spare parts for another time. Users may be required to
purchase replacing parts from our Company at cost prices.
12.5 Effective date of warranty should be determined in accordance with time frames
specified within the contract.
12.6 Within the controlling program, we established counting function for illegal
activation of software. If the number of illegal activation exceeded pre-determined
limit, we may consider the activation attempts are non-friendly, and it may produce
negative impacts on execution of warranty duties.
12.7 Warranty labels were installed for controlling modules to protect intellectual
property rights of the software. Any damages to the labels may also produce negative
impacts on execution of our warranty duties.
12.8 Each equipment owns a unique coded internal code. Programs are NOT
interchangeable between different equipment with different internal codes. We will
trace down all identical internal codes discovered in other equipment or products of
other manufacturers to determine the buyer of the equipment. And we will adopt
corresponding counter measures.
12.9 Authorization code set by user is inclusive properties of the user. And the user
will be responsible for safekeeping and management of the code. All equipment
damages caused by non-users on the equipment by illegal utilization of the code
should NOT be covered by our warranty program.
57
13.Fault diagnosis
Fault phenomenon Reasons and solutions
When spacer cannot be in-feed Check whether the installation position of the rack is
smoothly moving or loose and adjust accordingly. For the
adjustment method, please see page 33,11.1.1
Fail to connect tube Possible reasons include
Positioning component loose
Positioning pneumatic component movement

pressure;
Improper or unable to clamping the aluminum bar

between clamping components;
There is no signal on the photoelectric switch. The

specific solutions and adjustments are detailed in
page 34, 11.2.
Aluminum bar slippery Adjust the feed gap, see page 35 for details. 11.3.1
phenomenon
The force component needs to be adjusted, as
detailed in page 35, 11.3.2
Fix screw loosing
The conveyor belt is dirty, clean and keep it tidy
When making the shaped frame, It may be that the pressure of the clamp tube is too
the conveyor does not slip but deep or the cutting of the head is too deep or the
58
gives a "click" and the bar does tube has aluminum chip.
not move forward
Adjust the method: adjust the pressure of the clamp.
Adjust the position of the tool bar to adjust the

depth of the knife.
Blowing the aluminum cuttings between the tube

with air gun and spray bolts loosening fluid
Folded The width of the The pinch pressure is too small and we need to raise
out of the folded aluminum the chuck inlet pressure.
aluminu frame is extremely
m frame poor
angle is
Folded out of the Bend the knife head is not in the middle of the width
not up to
aluminum frame of the aluminum frame, adjust the bending knife out
standard
corners have wrinkles of the cylinder front screw, so that the bending knife
fell to the center of the aluminum frame width, from
the aluminum frame on both sides of the 0.5mm or
so.
The corners of the When the bending head is dropped, the center of the
aluminum frame are R arc of the front end of the bit is not concentric
pleated with the bending arm, and the front screw of the
knife cylinder is adjusted to be concentric.
When the aluminum strip is cut, 1. The saw blade is badly worn and needs to be
the burrs are too large or not cut. replaced with a new saw blade.
2.The pressure of sawing cylinder is improper and

the cutting pressure is adjusted.
The four sides of the bending 1. If the super difference has a rule, the
rectangle are in large deviation compensation difference of the four sides can be
adjusted.
2.The synchronous belt of the transmission is

skidded, adjust the pressure to tighten the timing
belt cylinder and tighten the next belt with the
compression screw.
59
Appendix A
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
Appendix B
Internal parameter records
No Name Recommended Factory default Adjustment range

. value
1 Straight edge transmission 0~1250

speed
2 Kerf length 100~300
3 Length between tube and 1500~2200

Kerf
4 Right angle compensation 0~20

factor
5 Deceleration distance of 0~100

tube
6 Positioning speed of spacer 10~100

connection
7 Rectangular frame 1/2/3/4 -10~10

side compensation
8 Rectangle frame overall 0~1.5

compensation
9 compensation cutoff point 1~2500

of Rectangular frame long
edge
10 Compensation distance of -10~10

spacer connection
11 Rectangular frame bending -300~300

speed fine - tuning
12 Short side compensation of -10~10
78
big frame bending step by

step
13 Long side compensation of -10~10

big frame bending step by
step
14 bending arm ‘s angle -20~20

compensation when
bending circle
15 Pushing the arc speed -20~20
16 Early bending speed 50~1800
17 Shaped Arc Compensation -100~100
18 Cut-off point of bending

rectangular frame
automatically
19 Distance from bending 0~500

point and top out of
position of stainless steel
20 Punching distance 0~200
21 Distance between the 0~500

punch and the bend
Factory Adjustment Adjustment

S/N Parameter Recommendation Time Time Unit
value A B
Continuous
1. 5 Sec
bending time
2. Dormant Time 0 Min
3. Initial velocity 1000

before
79
acceleration
4. High velocity 100
Length of
5. 185 mm
sensor length
Adapter to curf
6. 2064 mm
to length
7. Curf to length 175 mm
Squareness
8. 100.000 ％
offset
Adapter
9. deceleration 85 mm
distance
10. factor for arc 100.000 ％
compensating
11. factor for arc 100.000 ％
length
12. Compensating 100.000 ％

factor for
feeding system
Appendix C
Feedback Sheet for failure, abnormality, defects and improvement advises
80
(Copied sheets are also valid) Date:
Company Name: Serial Code of the equipment:
Tel: Contacts:
Displays of failures or abnormities:
Requirement for service engineer
Expectation, requirements and suggestions:
81
Packaging List
LJZW2020A Full-Automatic Aluminum Strip Bending Machine
Seq.
Part Name Specifications Qty. Notes
No.
1 Main engine LJZW2020A 1
2 Material rack 1
1 for
3 Bending Cutting Tool 6A/9A/12A
each
4 Packaging List 1
5 Machine Cover 1
6 Instructions 1
7 Certificate 1
APL6-M5、ASL6-1、
Pneumatic 2 for
8 APL6-2 、ASL6-2、
connectors each size
APC6-2
9 Ground anchor 8
10 Anchor pillar 2
Share with
11 Hexagonal Wrench 1 Filling
Machine
82
No.: LJZW Packing Personnel: Inspector:
yy/mm/dd yy/mm/dd yy/mm/dd
Drawing
83
84
85
86
87
88
89
90
91
92
93
94
95
Certificate of conformity
Name:automatic spacer bending machine
Model：LJZW2020A
External size：10500×2200×2100mm
Number：one
EX-factory date:
Code：
Total assembly inspection：
96
Debugging in factory：
JINAN LIJIANG AUTOMATION EQUIPMENT

CO,.LTD
97

Manual Plegadora de Varillas - DVH

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济南利江自动化设备有限公司

Jinan Lijiang Automation Equipment Co.，Ltd

Operation Manual of LJZW2020

Jinan Lijiang Automation Equipment CO.,LTD

Jinan Lijiang Automation Equipment Co.，Ltd

The Manual is designed to offer guidelines for users and specialists.

Danger! Indicating that without proper preventative measures, death or severe

Indicating that without proper preventative measures,slight personal injures

Notice! Indicating that without proper preventative measures, undesirable results or

Jinan Lijiang Automation Equipment Co.，Ltd

states may result.

Qualified People with necessary operation training as required by safety regulations.

Correct Utilization Caution!

1.1 Product description .......................................................................................... 7

1.2 Mainly configuration of machine................................................................... 11

2. Safety Operation Procedures.................................................................................... 12

2.1 Requirement for Operators ............................................................................ 12

Jinan Lijiang Automation Equipment Co.，Ltd

2.2 Indispensable Conditions for the Equipment ................................................. 13

3. Installation of equipment ......................................................................................... 13

3.1 Mechanical installation .................................................................................. 13

3.2 Power supplies for equipment installation ..................................................... 14

3.3 Equipment is in place ..................................................................................... 15

4.Quick-use guidance ................................................................................................... 17

5.Concepts and require of Automatic Spacer Bending Machine ................................. 20

5.1 Working principles ......................................................................................... 20

5.2 Other requirements......................................................................................... 21

6. Using methods and principles .................................................................................. 22

7. Detail descriptions of equipment functions ............................................................. 23

7.1 Control system of touch screen ...................................................................... 23

7.3 Pneumatic connection and pressure regulation operation .............................. 26

7.4 Changing operation of bending knives .......................................................... 27

7.5 Cutting head adjustment ................................................................................ 27

7.6 Pictures and functions of the touch screen ..................................................... 28

8. Bend warm edge spacers (Heating Required) .......................................................... 47

9.Drilling holes and gas filling..................................................................................... 48

10. Maintain and service .............................................................................................. 48

10.1 Part of trough ............................................................................................... 48

10.2 Connecting pipe components ....................................................................... 49

10.3 Numerical control servo components .......................................................... 50

10.4 Fracturing material cutting component ........................................................ 52

10.6 Bending components .................................................................................... 53

Jinan Lijiang Automation Equipment Co.，Ltd

10.7 Pneumatic circuits ........................................................................................ 53

10.8 Electrical circuits ......................................................................................... 54

10.9 Machine body and chassis ........................................................................... 54

11. Equipment expansion and upgrade ........................................................................ 55

12. Guarantee ............................................................................................................... 56

13.Fault diagnosis ........................................................................................................ 58

Packaging List .............................................................................................................. 82

Jinan Lijiang Automation Equipment Co.，Ltd

1. Product description and mainly parameters

Dimension (L X W X H) 10500 mm X 2200 mm X 2600 mm

Air Source (MP) 0.65

Power Supply and Consumption AC-220V 50HZ

Size of Aluminum spacers W: 6-27 mm

Size of Processed Aluminum Frames Min: 150 X 250 mm

Max: 2000 X 2000 mm

Jinan Lijiang Automation Equipment Co.，Ltd

Processing Speed < 25 s / pcs (1000 mm X 1000 mm)

Processing Database 4 specifications with 48 sizes of

1.1 Product description

Automatic aluminum spacer bending machine is controlled by PLC. By virtue of the