Index - 2014 - Industrial Wastewater Treatment Recycling and Reuse

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INDEX

Note: Page numbers followed by f indicate figures and t indicate tables.

A growth process, 374


AC. See Activated carbon (AC) involvements, 374
Acoustic cavitation Activated tea waste (ATW)
cavity collapse, intensity, 144 Camellia sinensis, 350
energy efficiency, 145–147 4-CP adsorption, 350
frequency effect, 147–148 desorption, 360–362, 361f
inception, 149 low pressure, 341–342, 342f
irradiating surface effect, 148 surface morphology, 338–339, 339f
irradiation intensity, 148–149 and TW, surface characteristics,
liquid phase physico-chemical properties, 341–342, 342t
149 Adsorbents
optimization, operating parameters, activated carbons, 98–99
147–149 different shapes, 97–98
physico-chemical properties, liquid, 149 inorganic, 98–99
reactor, 145–147, 145f nanoadsorbents, 98–99
sound waves, compression and rarefaction pollutants, 97–98
cycles, 144 properties, 97–98
Activated carbon (AC) wastewaters treatment, industries, 98–99
coal, 330–331 Adsorption isotherm
p-electrons, 353–354 description, 101
fly ash, 331 Dubunin–Radushkevich (DR) equation,
organic contaminant removal, 328 100
surface area and porosity, 328–329 forms, 99, 99t
Activated carbon filter (ACF) Freundlich equation, 100
installation photographs, plant, 518, 519f Langmuir model, 99–100
outlet parameters, 518, 519t mathematical expression, 99
Activated egg shell (AES) Redlich–Peterson equation, 100
adsorption mechanism, 353–354 Adsorption kinetics
desorption, 360–362, 361f capacity and material selection, 101
FTIR spectrum, 335–336, 336f contribution steps, 101
magnifications, SEM, 338–339, 338f pore diffusion, 101
single-solute equilibrium adsorption, Adsorption process
350–351, 351f acid removal, 109–114
Activated sludge process (ASP) adsorbate-adsorbent interactions,
aeration tank, 374–375 352–353
biological treatment method, advantages, 327–328
522–523 AES, 353–354
biomass, 374–375 carboxyl groups, 352
comparisons, 375, 376t COD/ammoniacal nitrogen removal, 30
contact stabilization activated sludge, 375 column chromatography operation,
conventional activated sludge, 375 96–97
extended aeration activated sludge, 375 conventional treatment technologies, 328

543
544 Index

Adsorption process (Continued) photocatalytic oxidation, 142


cost, 131–132 refractory pollutants removal, 118
defined, 96–97 technology and cost reasons, 118
FTIR spectrum, ATW, 353 toxic and non-biodegradable wastes,
fundamental parameters and principles, 36–37
30–31, 99 wastewater treatments, 119
and ion exchange, 526 water pollutants, degradation, 142
isotherm, 99–101 wet air oxidation, 37
kinetics, 101 Advanced oxidation technologies
material/surface modification, 101–102 aqueous solutions, combination of HC
mathematical models, 99 with AOPs, 178–181
nanomaterials, 102–103 B-DWW using HC, treatment of,
4-NP, 4-CP and phenol, 354–356 183–184
organics/inorganics, 29–30 biodegradability enhancement, HC,
physical/chemical, 328 182–184
physisorption, chemisorption, and buffer, biological treatment, 211
electrostatic attraction, 29–30 cavitating device, 179f
refractory pollutants, removal, 96–97 COD reduction, pesticide wastewater,
screening and selection, adsorbent 208f
(see Adsorbents) complex wastewater, characteristics, 182t
single and binary systems (4-NP+4-CP), conventional treatment process, 211f
356–357, 357t design thinking, 207–209
single-solute (see Single-solute end-of pipe solution, 210
adsorption) energy efficiency, different processes, 181f
solid, 29 HC-Based hybrid method, imidacloprid
techno-economic feasibility, 30–31 degradation, 179–181
toxic chemicals, 356 imidacloprid, chemical structure, 178f
wastewater treatment applications, polishing technology, 210f
102–103 rate constants and extents, degradation,
zeolites, 102–103 180t
Advanced modeling, water treatment reduction in ammoniacal nitrogen, 208f
CFD. See (Computational fluid dynamics rethinking methodology and application
(CFD)) schemes, 212f
description, 67 SME dyestuff industry, 209
improved clarifier designed, CFD standalone treatment, 210
simulations, 68, 69f textile-processing industries, 209
process and equipment models, 67–68 treatment technologies, combination,
Advanced oxidation processes (AOPs) 209–210
cost intensive, 38 wastewater and pollutants, nature, 209
definition, 142 Advanced oxidation treatment
electro-oxidation, 120 borondoped diamond (BDD) technology,
Fenton chemistry, 142 196
Fenton oxidation, 37 description, 195
heterogeneous photocatalysis, 119 electrochemical oxidation process, 196
hybrid methods, 142 Fenton reagent, 195–196
hydroxyl radical generation, 36–37 Advanced treatment technology and strategy
inherent components, 119 conventional method, limitations,
oxidation with ozone (O3), 37 193–194
Index 545

effective biological treatment, Anaerobic membrane bioreactor (AnMBR)


193–194 agitator, 413–414
electrochemical, with BDD, 206–207 biogas generation and yield, 424–427
electro-Fenton advanced oxidation biological performance, 409, 410t,
treatment, 199–202 423–424
Fenton catalytic reactor advanced biomass, 408
oxidation treatment, 202–206 bioreactor, 407
Fenton process, 196–199 COD, 411, 419
implementation, 207–211 concentration, biomass, 427–429
oxidation treatment, 195–196 development and evaluation, 412–413
principal bottlenecks, present systems, domestic sewage generation and
193–195 treatment scenario, India, 401–403
wastewater treatment technologies, 209f domestic wastewater, 399–400
Aerobic treatment experimental methodology and operating
activated sludge process, 39–40 conditions, 416–419
ASP, 373, 374–375 experimental setup, 413, 413f
“bio-chemical reactors”, 39 fluid flow velocities, 411
biological, 44, 45f granule formation, 408
commercial variations, 40–41 journals, 408–409, 409f
disadvantages, 39 low-strength wastewater treatment, 411
maximum discharge limits, activated membrane-cleaning protocols, 417–418
sludge plant, 41, 41f membrane filtration performance,
MBBR, 377 427–430
operation of, 39 membrane filtration unit, 414
process configuration, 372–373 microorganisms, 407
SBR, 375–377 municipal and industrial wastewaters,
wastewater treatment process, biological, journals, 411–412, 412f
40–41, 40f OLR, 417
AES. See Activated egg shell (AES) optimized operating conditions, 423–430
Agitated thin film dryers (ATFDs) performance evaluation, 418–419
description, 499 TMP, 407–408
pharmaceutical API, 500–512 wastewater characteristics, 415–416, 416t
Agro-foods and starch industry, 476–477 water availability and use, 400–401
Algal fuel preparation, 264–265 Anaerobic treatment
Alumina anodizing industry, 478 acidogenesis, 42
Alumina industry, technology applications acidogenic and methanogenic
alumina trihydrate, 480 microorganisms, 43–44
aluminum oxide, 478 advantages, 42–43
Bayer process (see Bayer process) biological, 44, 45f
hydration, 480 decoupling methods, 43–44
precipitation process, 480 wastewater treatment process, biological,
Ammoniacal nitrogen (NH3–N) 42, 42f
low-cost materials, 127 AOPs. See Advanced oxidation processes
technologies, 127 (AOPs)
toxic pollutant, 127 Aqua EMBR system
Anaerobic fermentation actual plant, 391, 391f
ATP generation, 236–238 aerobic treatment principle, 372–373
TEAs, 236–238 biological parameters, 391, 391t
546 Index

Aqua EMBR system (Continued) FTIR spectrum, 335, 335f


BOD and COD ratio, 386–387 macro and microanalysis data, 346, 347t
cartridge assembly, 383 preparation, 333
chemical manufacturing industrial single-solute adsorption, 4-NP,
wastewater, 387–388 348–349, 348f
COD rejection, 395, 395f untreated adsorbent, BP at different
features, 385–386 magnifications, 339–340, 340f
feed and permeate water quality, Bayer process
394, 394f AspenPlus® simulation package, 483–484
MBR, 377–381 bauxite, 479
membrane cross section, 382–383, 383f caustic loss reduction, 481
membrane performance, 394, 394f condensate system, 483, 483f
MLSS, 381–382 heat recovery, 480
module assembly and design, 383, 384f optimizing spent liquor return
nitrogen handling, two-stage bioreactor, temperature, 480–481
392–393 product quality, 481
operating parameters, 391, 392t refinery water balance, 481, 482f
parameters, 381–382, 382t water demand, 481
primary treatment, 370 water recovery, 481
process flow scheme, 389–390, 390f water supply, 482
product quality, 395, 395t water-using network, 484, 484f
replacement, membrane, 383–385, 384f zero water discharge network, 485, 485f
scarce freshwater resources, 369–370 B-DWW. See Biomethanated distillery
secondary treatment, 370 wastewater (B-DWW)
single stage bioreactor performance, 393, BET surface area.
393t See Brunauer–Emmett–Teller
submerged MBR system, 386, 387f, (BET) surface area
395–396, 396f Biocatalysts
technology selection, 388–389 H2 production, 240–241
tertiary treatment, 370 microorganisms, 240
TKN, 392 wastewater, 240–241
two-stage bioreactor process, 393, 393t Biodegradability enhancement, HC
wastewater characteristics, 389–390 B-DWW, treatment, 183–184
wastewater treatment system, 369–370, complex/recalcitrant B-DWW,
370f pretreatment, 182
ASP. See Activated sludge process (ASP) complex wastewater, characteristics, 182t
Aspen Custom Modeler (ACM), 465 Biodegradation
Aspen Engineering Suite, 466 biological method, wastewater treatment,
AspenPlus®, 466 326–327
ATFDs. See Agitated thin film dryers microbial strains, 326–327
(ATFDs) phenol concentration, 326–327
Atmospheric water balance, 290, 291t Bioelectricity production
ATW. See Activated tea waste (ATW) anaerobic microenvironment, 252
biodegradable wastes, 251–252
electrodes, 250–252
B extracellular electron transfer, 251
Banana peel (BP) influential factors, 250–252
and AES, 341–342, 343t PEM, 249–250
Index 547

Bioelectrochemical treatment (BET) Bioreactor configuration and operational


biohazardous toxic compounds, mode
253–254 batch mode operation, 244
elemental sulfur, 253–254 microenvironment, 244
pollutants, 252–253 Borondoped diamond (BDD) technology
Biogas generation and yield, OLR effect, anodes, 196
422–423 electrochemical advanced oxidation
Biohydrogen production treatment, 206–207
dark-fermentation, 239–244 BP. See Banana peel (BP)
process limitations, 247 Brunauer–Emmett–Teller (BET) surface
renewable wastewater, 244–245, 246t area
routes, 238–239, 238f BJH adsorption and desorption, 342–343
thermochemical process, 245–247 characterization properties,
Biological oxygen demand (BOD) 341–342, 343t
average removals, 424 low pressure, ATW, 341–342, 342f
and COD, 409 pore structure, 340–341
concentration, 421–422 PSD, BMO, 343, 344f
Biological processes, 528 TW and ATW, 341–342, 342t
Biological treatment
advantages and disadvantages, 215
description, 215, 216f C
eliminate pollutants and hazardous wastes, CAD Program. See Command Area
217, 217f Development (CAD) Program
evaluation, 216–217 Cavitation
LOPROX process (see LOPROX acoustic, 121, 144–149
process) acoustic/hydrodynamic/optic/particles,
oxidation processes, 215, 216f 143
Tower Biology (see Tower Biology) cavity collapse, 142–143
Biomass cost, 132
adsorbents, 331 description, 120, 527–528
BP and TW, 331–332 in dye wastewater treatment, 124–126
carbonaceous material, 330–331 Fenton chemistry, 158–161
fly ash, 331 Fenton, coupled with, 176–177
sawdust, rice husk and bark, 331 H2O2, coupled with, 167–169
Biomass concentration, bioreactor, 427–429 hydrodynamic, industrial effluent
Biomethanated distillery wastewater treatment (see Hydrodynamic
(B-DWW) cavitation)
cavitation pretreatment, biodegradability hydroxyl radicals production, 35–36
index, 183t industrial effluents, 120–121
COD and TOC reduction, 183–184 organic pollutants, 35–36, 142–143
conventional anaerobic treatment, 184 ozone, coupled with, 169–171
description, 182 photocatalyst, coupled with, 171–175
Bioplastics physico-chemical changes, 36
PHAs, 257 reducing ammoniacal nitrogen
production, wastewater and CO2, (see Ammoniacal nitrogen
259–260 (NH3–N))
structure, 259f tangential flow/vortex diodes, 121–124
synthesis, wastewater, 257–259 water recycling and reuse, 36
548 Index

Cavitation coupled with Fenton colloidal form and charged species


description, 176–177 pollutants, 87
efficiency, 177 cost, 130–131, 132–133
Cavitation coupled with H2O2, 167–169 description, 526
Cavitation coupled with ozone dissociation, neutralization and
advantages, 169–170 association mechanism, 88–90
combined process, schematic, 171f dye wastewater treatment, 93–96
limitations, 169–170 electrical double-layer suppression, 88–90
ozone dosage optimization, 170–171 electro-coagulation and cavigulation,
Cavitation coupled with photocatalyst 92–93
batch reactors, schemes, 173f flocculants and coagulants, 86–87
combinatorial effects of UV and HC, and flocculation, 86
schemes, 174f hybrid materials, 91–92
continuous reactors, schemes, 173f Jar test apparatus, 90, 90f
higher synergistic effect, 172–175 organic polymers, 92
reduced efficiency problem, 171–172 PAC, commercial variations, 91–92
UV and cavitation, 171–172 phenolic compounds removal, 324–325
Cavitation inception number, 151–152 pollutants removal, wastewater
CETPs. See Common effluent treatment treatment, 86
plants (CETPs) positive/negative charges, 87
CFD. See Computational fluid dynamics surface charge and charge density, 87–88
(CFD) types, 88, 89t
Chemical and pharmaceutical production. Coagulation/flocculation
See Biological treatment charge neutralization, 29
Chemical manufacturing industrial description, 28
wastewater inorganic and organic, 28, 29
COD range, 388 Collaboration and joint research
wastewater compositions, 387, 388t programs, 534
Chemical oxidation, phenolic compounds Command Area Development (CAD)
removal, 325–326 Program, 315
Chemical oxygen demand (COD) Common effluent treatment plants (CETPs)
average concentration, 423 advantages, 513
biogas generation, 422–423 in chemical industries, 195
bioreactor, 418–419 combined effluent treatment, industries, 524
concentration, 415, 423–424 feed effluent, 513
cross-flow microfiltration, 411 industries, 524
feed, bioreactor and permeate, 423–424 low-pressure steam, 513
and OLR, 421 Computational fluid dynamics (CFD)
removal efficiencies, 409–411, 425f applications, 68, 69
stream AnMBR, 431 improved clarifier designed, 68, 69f
synthetic feed solution, 416 low-level gradually enlarged inlet, 69
synthetic wastewater, 419 performance enhancement, 68, 69
and TOC removal performance, water treatment, recycling and reuse
423–424 applications, 68
Coagulation Condensate process
advantages and disadvantages, 92 boiler water, 440
charge modification/neutralization, cooling tower, 440
86–87 sugar shot, 439–440
Index 549

Configuration, MBR ASP, 403–404


AquaEMBR development, 381 class-I cities, 401, 402f
comparison, 380, 381t class-II towns, 402, 403f
description, 380, 380f GAP, 403
flat sheet (FS), 379 MBBR, 404–405
global need, 380–381 MBR technology, 405
membrane material, 379–380 metropolitan cities, 401
Contemporary economic development, MLD, 403
524–525 municipal, 401, 402f
Conventional methods and separation SBR, 405
processes UASB and WSP technology, 403–404
adsorption, 29–31 water and energy nexus, 406–407
aerobic treatment, 39–41 Dryer system
anaerobic treatment, 42–44 ATFD, 507
AOPs, 36–38 lean stream parameters, 507–512, 508t
application and process modification, 24 mixed solvent stripping, 507, 511f
biological processes, 25–26, 27f ML stream parameters, 507–512, 508t
cavitation, 35–36 multiple effect evaporator scheme,
coagulation/flocculation, 28–29 507, 511f
description, 23 pharmaceutical API effluent, 507, 509f
extraction and cavitation, 25 primary treatment, 507, 510f
hybrid separations, 44–46 recycling system, 507, 511f
incineration, 38 saturated steam, 507
ion exchange, 31–33 secondary treatment, 507, 510f
membrane separation, 33–35 utilities requirements, 507–512, 509t
physico-chemical and biological methods, ZLD, 507, 512f
26–28, 27f 3D TRASART technologies
primary, secondary and tertiary, 23–24 description, 435–436
research trends, membrane separation, membrane filtration processes, 436–437
25, 26f membranes technologies, 448–461
trends, 24, 25f sugar industry, 436
Conventional wastewater treatment treated water, 435
arrangement, 529, 529f vapor condensation, 436
Dye wastewater treatment
cavitation
D COD removal and color removal, 125
Dark-fermentation congo red dye, 124–125, 126f
acidic microenvironment, 242–243 hydrodynamic and sonochemical/
biocatalyst, 240–241 acoustic, 124
bioreactor configuration and operational methyl red dye, 124–125, 125f
mode, 244 process intensification, 124
fermentative H2 production, 242t reactive red dye, 124–125, 126f
nitrogen, 243–244 coagulation
organics, 239 behavior issues, 94–95
proton-reducing reactions, 240 inorganic coagulant poly-aluminum
Domestic sewage generation and treatment chloride, 94–95, 94f
scenario, India inorganic-organic coagulant
aeration systems, cost, 406 formulation strategy, 96
550 Index

Dye wastewater treatment (Continued) Emulsion liquid membrane (ELM)


PAC limitations, 95–96 membrane separations, 117
process improvement, 93, 94–95, 95f wastewater treatment technologies,
reactive dyes, 93–94 115–116
textile and dyeing industries, 93 ETP. See Effluent treatment plant (ETP)
effluent treatment and environmental Evaporation
norms, 56–57 description, 492
global scenario, 54–55 ECOVAP, 505
high ammoniacal nitrogen contents, 56 falling film evaporators, 492–493, 493f
Indian scenario, 54 forced circulation evaporators,
liquid effluent, 56 493–494, 494f
physico-chemical methods, 56 forced falling film evaporators, 494–495,
in small scale dyes industry, 55, 55f 495f
MEE, 495–496
MVR, 497–498
E TVR, 496–497, 505–507
Eectro-oxidation, AOPs, 120 vent vapors, 507
Effluent Extractive membrane bioreactors, 532
characteristics, concentrations, 491
compositional analysis, 491
organic matter, 491 F
solvents, 491 Fenton catalytic reactor advanced oxidation
and TDSs, 490 treatment
Effluent treatment plant (ETP) COD result, 205f
description, 525 description, 202–203
operators, 235–236 fluidized-bed Fenton reactor, 203,
recovery/recycling options, 525 203f, 204f
Electrochemical advanced oxidation reduction, sludge formation, 203
treatment with BDD TOC result, 205f
advantages, 206, 207 Fenton chemistry
conductive-diamond anodes, 206 ferrous ions, 160
disadvantages, 207 H2O2 concentration, 160–161
non-sacrificial electrodes, 206 iron salts and H2O2, application, 158
Electro-coagulation, 92–93 negative effect, H2O2, 160–161
Electro-Fenton advanced oxidation operating pH, 160
treatment optimum operating conditions, 160–161
advantages, 201 organic pollutants, oxidation, 158–159
description, 199–200 reactor, description, 159
electrochemical cell reactions, 201f treatment flowsheet, 159f
ex situ electro-Fenton layout, 202f Fenton process, advanced oxidation
Fenton sludge recycling, 201–202 technologies
Fered Fenton process, 200–201 advantages, 196, 198
ferrous recycling, 200–201 direct dye wastewater, 198f
layout, 199f disadvantages, 198
pilot electro-Fenton reactor setup, 201f layout, 197f
schematic, 200f process, 197–198
Electrolysis, phenolic compounds requirement, 197
removal, 326 textile wastewater, 198f
Index 551

Fourier transform infrared (FTIR) spectrum color removal extent, 128, 129f
AES, 335–336, 336f dye and pigment industry, 127–128
BMOL, 336, 337f, 338 energy efficient, 129–130
BMO of Fe and Al, 336, 337f fluid flow and pressure variation, 151f
chemisorption, 334–335 future technology, 152
TW, 335, 336f geometry, cavitating device, 155–157
untreated BP, 335, 335f HC reactor, 153–154, 153f
hydraulic devices, 150
industrial effluent treatment, 129, 130t
G low pressure regions, flow domain, 121
Ganga Action Plan (GAP), 403
operating pressure and cavitation
number, 155
H optimum operating conditions,
HRT. See Hydraulic retention time (HRT) 155–157
Hybrid methods physicochemical properties, liquid and
combinatorial effects, UV and HC, 174f operating pH, 157
combined process, cavitation and pressure-velocity relationship, flowing
ozone, 171f fluid, 150–151
Fenton, cavitation coupled with, 176–177 process integration, 129, 130f
H2O2, cavitation coupled with, 167–169 turbulence intensity, 150
ozone, cavitation coupled with, 169–171 Hydrologic water balance, 290–291,
photocatalyst, cavitation coupled with, 292f, 293t
171–175
photo-Fenton process, 175–176
ultrasonic irradiations and UV, I
combinatorial effects, 173f Incineration
Hybrid separations chemistry and engineering methods, 38
adsorption/ion exchange, 46 description, 38
biological, 46 energy intensive process, 38
cavitation, 44–45, 46 scrubbers installation, 38
coagulation, 46 Industrial wastewater management.
description, 44–45 See also Physico-chemical methods
effective regeneration, materials, 44–45 advanced modeling (see Advanced
membrane, 46 modeling, water treatment)
and technologies, 46 after 1950, 523
Hydraulic retention time (HRT) agricultural sectors, 73–74
AnMBR performance, 423 ammoniacal nitrogen (NH3–N), 17–18
in bioreactor, 417 ancient civilizations, 522
and OLR, 420f ASP, 522–523
Hydrodynamic cavitation BOD/COD/TOD, 15–17
and acoustic, 121 carbon adsorption and bio-treatment
advantages, 152 method, steel plant, 62, 63f
ammoniacal nitrogen reduction, 129, 131f chemical reaction/reactant/catalyst
cavitating devices, 154f modification, 21
cavitational yield, 153 chlorination, electrodialysis, RO, and
cavitation inception number, 151–152 distillation, 17–18
characteristics, 127–128 coagulation and adsorption, 74
COD removal, 128 concentrated and dilute streams, 22
552 Index

Industrial wastewater management source identification, 13


(Continued) streams treatment, 58
conventional methods and separation subclasses, 58
processes, 23–46 sustainability criteria, current status, 74, 75t
cost calculations, 70 technical and societal issues, 20–21
description, 521–522 techno-economic feasibility analysis, 62
dilute solutions, 69–70 temperature/climate, 72
early 1900s, 522–523 toxicity evaluation, 18
effluent treatment issues, 18–19, 19f toxic wastewater streams, 13
energy consumption pattern, 72–73, 72f treatment-cost analysis, 73, 73f
environmental pollution control, treatment, recycling and reuse, 13
hierarchical approach, 20–21, 20f value addition, 72
ethanol production, 62 water usage. See (Water usage)
examples of, 59–62, 60t Ion exchange process
flushing separation, water stream, 22 acid removal
future, 530–535 in aqueous streams, 109–111
government regulations, 69–70 basicity, 111
LC50/NOEL, 14–15 commercial weak base resins, 111
leaks/spills/wastages, 22 dissociation extraction, 113–114
metal pollutants, 17–18 experimental and theoretical
methods, 58–59 information, 109–111
noncompatible waste streams, 22 industrial wastewater streams,
nutrients, gardening/agricultural 109–111, 110t
purposes, 21 lactic acid/lactate salt separation,
odors, 15 111–113, 112f, 113f
ordinary laboratory procedures, 16 process separations, 113–114
past, 522–523 separation of acid, 109–111
plant-/process-specific measurement, 23 and solvent extraction, 114
present, 523–530 sorption equilibria, 109–111
primary, secondary and tertiary, 59 and adsorption, 32–33
primary treatment, UF systems and RO, ammoniacal nitrogen, 32
72–73 column and breakthrough curve analysis,
process integration, 19–20 107–108, 108f
raw materials, products and byproducts, cost, 131–132
19–20 description, 103
reaction/separation equipment dilute systems, 109
modification, 22 electrostatic attraction forces, 106
recommended format, effluent, 13, 14t enlarged pore and functionality,
3Rs approach, 19 104–105, 105f
secondary streams, 58–59 environmental problems, 33
sectors Fick’s law of diffusion, 106–107
dye wastewater treatment, 54–57 low-capacity, 106
food industry, 57–58 mass transfer and rate controlling step,
removal, metals (see Metals, industry 106–107, 107f
sectors) metathetical process, 105
separate and independent parameters, 15–16 microporous, mesoporous/macroporous,
separation technology (see Separation 103–104
technology) non-ionics/organics removal, 31–32
Index 553

phenolic compounds removal, 325 Aspen Engineering Suite, 466


polymer backbone, 103–104 AspenPlus® steady-state models, 466–467
procedures, 32 computer-aided modeling, 465
process design, 31 description, 464
resin bead, 103–104, 104f guard, simulation, 467–468
resins, 32 industrial process, 465–466
stringent regulations, waste streams, 109 modern chemical plant, 465
surface area and defined pore structure, simulation and analysis benefits, 467
108–109 MBBR. See Moving bed biofilm reactor
and water softening/treatment, 31 (MBBR)
weak base resins, 105–106 MBRs. See Membrane bioreactors (MBRs)
Mechanical vapor recompression (MVR)
advantages, 498
L description, 497–498, 498f
Leverkusen plant
evaporation systems, 498, 498t
basin biology, 228, 229
MEEs. See Multiple effect evaporators
design data, 228, 228f
(MEEs)
intake, 228
Membrane bioreactors (MBRs)
intermediate clarification, 229
advantages, 377–378
off-gas purification, 229
aeration tank size, 378
primary clarification, 229
biological reactor, 379
rubber-lined steel tanks, 229
configuration, 379–381
secondary clarification, 229–230
filtration, 378
site, 228, 229f
membrane separations, 117
LOPROX process
properties, 379
aliphatic compounds, 221
Membrane filtration unit, AnMBR
anthraquinone dyes, 222–223
data sheet, 414, 415t
aromatic compounds, 220
experimental setup, 414, 415f
degradation rates, 221
tubular ultra-filtration, 414
development, 218
Membrane recycling system
flowchart, 218, 218f
antiscalent dosing unit, 504
flue gas, 218–219
cartridge filter, 504
organic substances, 222
filter feed pump, 502
oxidation, acidic range, 218
membrane skid, 504
pollutants behavior, 220, 221f
multigrade filter, 503
postulated reaction mechanism,
permeate tank, 504
219–220, 220f
priming pump, 504
pulp industry, 223
RO CIP system, 504
quinone-forming substances, 219–220
UF backwash pump, 503
sulfur compounds, 222
UF CIP unit, 503
temperature, 218
UF permeate tank, 503
TOC elimination, phenol, 219, 219f
UF system, 503
two-step, 222, 222f
Membranes, 3D TRASART technologies
wet oxidation process, 217
antiscalant control, 457, 457f
bisulfite, 455, 455f
M concentration factor, RO systems,
Mathematical modeling 455–456, 456f
ACM, 465 design, 452
554 Index

Membranes, 3D TRASART technologies MFCs. See Microbial fuel cell (MFCs)


(Continued) Microalgae cultivation
feedback, 453, 454f algal fuel preparation, 264–265
halogen control, 458–459 autotrophic nutritional mode, 261
implementation, 457–458, 458f and biofuels, 260
Nalco enVision web portal, 452 carbon sequestration, 263–264
NF and RO, 448–449 intracellular lipid granules, 262–263
ORP, 455 mixotrophic nutrition, 261–262
practices, managing RO system, 450, 451t nutrition mode, 260–261
proactive monitoring, 453, 454f Microbial fuel cell (MFCs)
reduction, antiscalant dosage, 456, 457f application, 248–249
removal capability and average pore size, BET, 252–254
448–449, 448f bioelectricity production, 249–252
RO performance, 450, 452t biohydrogenesis, 254–256
water recovery control, 459–461 energy gain, 248
Membrane separations microbial electrosynthesizer,
applications, 118 256–257
areas, 33–34 single- and dual-chamber, 248, 248f
contactors, 117 Moving bed biofilm reactor (MBBR),
conventional membrane process, 377, 404–405
114–115 Multiple effect evaporators (MEEs)
description, 33 description, 496, 496f
disadvantages, 34 features, 495–496
distillation, 34–35, 117 sugar industry, juice concentration, 438,
drawbacks, 116–117 438f
element and housing, 116–117 MVR. See Mechanical vapor recompression
ELMs, 117 (MVR)
environmental impact, 34
flux, reduced fouling and higher
selectivity, 115–116 N
fouling, 117 National Groundwater Recharge Master
gaseous separations, 34 Plan, 318
industrial wastewater treatment, 114 National Water Policy 2002, 317–318
MBRs, 117 Neonicotinoid (insecticide), 178
mechanical robustness, 118
MMBRs, 34–35
pervaporation, 117 O
process integration and intensification, Organic loading rate (OLR)
115–116 AnMBR, 409
reverse osmosis, 114–115 on biogas generation, 422–423
structures and driving forces, 33 and COD, 409–411
versatility and functionality, 116–117 function, 425f
Metals, industry sectors and HRT, 420f
cost of operation, 47 optimization, 417
discharge limits and treatment methods, 47 removal efficiency, COD, 421–422
pH medium, 47 Oxidation-reduction potential (ORP), 455,
process integration approach, 54 455f
toxic effects, 47 Oxidations, 527
Index 555

Ozonation, phenolic compounds SEM, 338–340


removal, 326 solvent extraction, 327
Ozone and cavitation, combined synthetic, 333–334
process, 171f XRD, 344–345
Photocatalytic oxidation
advantages, 161
P amount and type, catalyst, 163
PEM. See Proton exchange membrane equipments, schematic representation,
(PEM) 164f
Pharmaceutical API industry ionic species, 166
biological system, 502 medium pH, 165
dryer system, 507–511 occurrence, 161–162
effluents, 500 optimum operating conditions, 163–166
equalization tank, 501 oxidative reactions, 162
evaporation system, 505–507 photo-activated chemical reactions, 161
filter feed tank, 502 process, 162–163
flash mixer, 501 radiant flux, 165
flocculator, 501 reactor and reactor designs, 162–163
lean stream, 500–501 real-life industrial effluents, 166
membrane recycling system, 502–504 supported photocatalyst, 163
oil and grease trap, 501 wavelength of irradiation, 164, 165
secondary settling tank, 502 Photo-Fenton process
solvent stripping system, 504–505 description, 175–176
tube settler, 501 efficacy, 176
Phenolic wastewaters, adsorbents. reactions and reaction pathways, 175, 176f
See also Adsorption process Physico-chemical methods
AC (see Activated carbon (AC)) adsorption (see Adsorption process)
activating agents, 333 advanced coagulation processes
activation procedure, 332 (see Coagulation)
bentonite, 329–330 AOPs (see Advanced oxidation processes
BET surface area analysis, 340–344 (AOPs))
biodegradation, 326–327 biological, 84
biomass, 330–332 BOD to COD, 82
BP and TW, 333 cavitation (see Cavitation)
characteristics, 329–330 chemical industry and processing, 82–84,
chemical activation, 332 83f
chemical oxidation, 325–326 environmental pollution control, 82–84
coagulation, 324–325 flowchart, decision making, 84, 85f
desorption, 360–362 interactions, 86
disposal and cost analysis, 362–363 ion exchange process (see Ion exchange
electrolysis, 326 process)
FTIR spectrum, 334–338 membrane separations, 114–118
industrial pollutants, 324 pollutant levels/concentrations, 84
ion exchange, 325 primary, secondary, and tertiary
ozonation, 326 treatments, 81–82
physical activation, 332 removal/recovery, pollutants, 81
physicochemical analysis, 345–347 seldom satisfactory, 81–82
reverse osmosis, 327 treatment process, 84
556 Index

Pinch analysis S
simulation, 468 Satellite monitoring, wireless sensing and
water minimization technique, 468–470 BIG data, 534
Process intensification, advanced oxidation SBR. See Sequencing batch reactor (SBR)
technologies Scanning electron micrograph (SEM)
AOPs (see Advanced oxidation processes ATW, 338–339, 339f
(AOPs)) BMO, 339–340, 340f
case studies, 178–184 BP, magnifications, 339–340, 340f
cavitation (see Cavitation) heterogeneous/homogeneous,
hybrid methods, 166–177 surface, 338
photocatalytic oxidation, 161–166 nitrogen isotherms, 339–340, 341t
primary/secondary/tertiary surface morphology, AES, 338–339, 338f
treatments, 141 Secondary wastewater treatment, aqua
techno-economic limitations, 141 EMBR system
wastewater treatment unit, 141 aerobic and anaerobic, 371–372, 372f, 373f
Proton exchange membrane (PEM) biological methods, 370–371
fermentation and respiration, 249–251 SEM. See Scanning electron micrograph
MFC construction cost, 250–251 (SEM)
Public–private partnerships, 534 Separation technology
Pulp and paper adsorption, 66–67
closed-loop systems, 475 description, 62–63
modeling tool, 475 electrochemical, 65–66
wastewater sources, 475 environmental regulations, 65–66
materials nanodeposition, 66–67
R new/novel materials development, 62–63
Rashtriya Chemicals and Fertilizers (RCF) pilot and pre-industry level, installations,
Plant, 309–311, 310f 65–66
Recycling and reuse. See Industrial technology maturity analysis, 64–65, 64f
wastewater management water treatment, enhanced, 64–65
Renewable wastewater, feed stocks, zeolite, 62–63
244–245 Sequencing batch reactor (SBR)
Reorienting waste remediation and ACF, 518
anaerobic fermentation, 236–238 advantages, 376–377
bioenergy generation, 235–236, 237f conventional processes, 375–376
biohydrogen production, 238–247 decanter, 518
bioplastics, 257–260 feed tank, 517
ETP, 235–236 fill-and-draw activated sludge system, 405
MFCs, 248–257 filter feed tank, 518
microalgae cultivation, 260–265 municipal wastewater, 375
pollution control, 235–236 pressure sand filter, 518
wastewater/waste, 235 sludge thickener, 518
Resource, wastewater, 530, 531f thickened sludge sump, 518
Reverse osmosis (RO) Sewage generation and treatment capacity
disadvantages, 327 class I cities and class II towns, 294, 296f
membrane technology, 327 population effect, 294
microfiltration and ultra filtration, statewise gap, 294–297, 296f, 297f
305–306 Sewage treatment plants (STPs)
RO. See Reverse osmosis (RO) aerated lagoons, 303
Index 557

ASP technology, 302 Sugar mills, 3D TRASART technologies


biological methods, 304 analyzers, TOC, 442
class I and II cities, 300–304, 301t, 302t components, 443, 445f
data collection, 306–307 condensate process, 438–440
membrane processes, 305–306 condensate reuse, 442–443, 444f
primary treatment, 304–305 conductivity sensor, 446–447, 446f
secondary treatment, 305 conductivity vs. ammonia concentration,
technical factor, 305 441–442, 441f
UASB technology, 303 florometer, 443, 444f
UV light, 305 fluorescence intensity, condensate,
water recycling and reuse, strategy, 306 442–443
WSP technology, 302 Jablonski diagram, 442, 443f
Sewage wastewaters juice contamination, 443
biological methods, 286 MEE, 438, 438f
characteristics, 284, 285t a-naphthol method, 447
COD and BOD, 285–286 non-sugar materials, 442
domestic use, 284 pH and conductivity monitoring module,
nitrogen and phosphorus, 284–285 444–446
recycling and reuse option, 288–289 sugar cane, 437–438
rivers, 286 TOC, 439
sewage generation and treatment capacity, wet chemistry methods, 440–441
294–297
sewerage system, 288
temperatures, 284–285 T
treatment options, STPs (see Sewage Tangential flow/vortex diodes
treatment plants (STPs)) construction details, 121–122, 122f
urban water market, 299–300 description, 121–122
urban water supply system, 287–288 experimental setup, cavitation studies,
water balance (see Water balance) 123–124, 123f
water requirements (see Water pollutants and process parameters,
requirements) 123–124
Single-solute adsorption quality and quantity, 124
AES, 350–351 working principle, 121–122, 122f
ATW, 350 TDSs. See Total dissolved solids (TDSs)
vs. binary solute, 357–360 TEAs. See Terminal electron acceptors
BMO of Fe and Al, 351–352 (TEAs)
TW powder, 349 Tea waste (TW)
untreated BP, 348–349 FTIR spectrum, 335, 336f
Solar energy, 528 powder, adsorption isotherms, 349
Solids separation equipment preparation, 333
ATFDs, 499 surface characteristics, 341–342, 342t
dryer, 499 Terminal electron acceptors (TEAs),
pusher centrifuge, 499 236–238
Solvent stripping system Textile industry, 476
feed effluent, 505 Thermal vapor recompression (TVR),
packed and tray column designs, 505, 506t 496–497
Sour water stripping system, 473, 474f TMP. See Transmembrane pressures (TMP)
STPs. See Sewage treatment plants (STPs) TOC. See Total organic carbon (TOC)
558 Index

Total dissolved solids (TDSs), 490 Ministry of Agriculture, 315


Total organic carbon (TOC), 439 National Groundwater Recharge Master
Tower Biology Plan, 318
activation tanks, 223 nitrogen and phosphorus, 317
Bayer Factory, Thane, 230 policies and legislation, 319
Bayer injector, 225–226, 225f water and nutrient balances, 317
Bitburg, 232 Water Users’ Associations (WUAs),
Brunsbuttel Works, 230 317–318
Dynamit Nobel, 231 Urban-industry joint venture
funnel-shaped tanks, 224 common effluent treatment plants
gas/water interface, 223–224 (CETPs), 307
investment and operating costs, 227–228 data collection, STPs, 306–307
Konigsbacher Brewery, 230 economics, treatment levels, 307–308, 308t
Lehrte, 231 energy recovery, 309
Leverkusen plant (see Leverkusen plant) financial conditions, 309
Mexico, 232, 233f MRL and Madras Fertilizers Ltd.,
optimum design, injectors, 227 311–313
petrochemical plant, Wesseling, 230 Rashtriya Chemicals and Fertilizers
process design characteristics, 226–227 (RCF) Plant, 309–311, 310f
secondary clarification, 223, 224f reverse osmosis (RO) Plant, 313–314
sludge/water mixture, 224 technologies, 309
tall tanks, 224 Urban wastewater management
United States, 232, 232f availability and quality, water resources,
water/air stream, 223 283
Trained manpower, 529 description, 283–284
Transmembrane pressures (TMP) industrial water production and reuse/
and elevated volumetric flow, 407–408 urban-industry joint venture,
function of time, 429–430, 430f 306–314
membrane fouling, 418–419 industrial water sustainability, 2030,
TVR. See Thermal vapor recompression 314–319
(TVR) leading-edge assessment, 320
TW. See Tea waste (TW) sewage wastewater (see Sewage
wastewaters)
Urban water market
U maintenance, sewerage services, 300
Ultrasonication (US). See Acoustic service charge, 300
cavitation treatment, sewage water, 300
Urban-industrial water sustainability water supply, 299
CAD Programme, 315
Central Water Commission (CWC),
314–315 W
chemical contaminants, 317 Wastewater treatment
effluent irrigation, 316 ACF, 518
emphasis, 316 acid dosing system, 517
finances, 318–319 adsorbent materials (see Phenolic
food grain production, 315 wastewaters, adsorbents)
guidelines, 316 alkali dosing system, 515
Indian Constitution, 314 ammonia stripper plant, 516–517
Index 559

“ECOFINE” ammonia stripper, Water requirements


515–517 designated best uses, 297, 298t
equalization, 515 industries, 293–294, 295t
organic and inorganic compounds, RCF Plant, 309
323–324 supply and demand curves, 297–299, 299f
physicochemical and biological processes, urban population, 286–287
323 Water systems, industrial plants
SBR-I feed tank, 517 agro-foods and starch industry, 476–477
Water availability and use, AnMBR alumina anodizing, 478
annual water availability, 400, 401t alumina industry, technology application,
BCM, 400 478–486
infrastructure and low treatment computers usages, 464
capacities, 401 description, 463
projected water demand, 400, 400f engineering initiatives, 463
Water balance mathematical modeling, 464–468
atmospheric, 290, 291t petroleum refining, petrochemical and
classes, water quality, 291–293 bulk chemicals, 473–474
conservation, augmentation and pinch analysis, 468–472
recycling, 291–293 power plants and coal handling, 475
domestic sewage and industrial waste, pulp and paper, 475
291–293 reuse, recycling and regeneration,
Ganga Action Plan, 291–293 463–464
hydrologic, 290–291 sour water stripping system, 473, 474f
infrastructural development, 291–293 systems and software techniques, 463
per capita availability, 290, 290t textile industry, 476
regulatory mechanisms, 291–293 wastewater, 463
septic tanks, 291–293 wastewater reuse potential, industries,
total water resources, 290 472, 473t
Water minimization technique zinc refinery, 477–478
analysis/targeting, 470 Water usage
composite curves, water integration, agricultural sector, 11
470, 471f BOD and COD, 7–9
mathematical modeling, water usages, chemical and allied industries, 1, 2t
471, 472f chemical and allied process, 1
in plant, 468–470, 469f developmental opportunities, rural
process changes, 468 sectors, 10
process simulation, 470 domestic and industrial wastewater,
regeneration recycling, 469 generated vs. treated, 6, 7f
regeneration reuses, 469 economic policy vs. environmental
synthesis, 470 pollution control, 10
wastewater, 469 environmental problems, 11–12
water integration techniques, 470 environmental sustainability, 10–11
water reuses, 469 horticulture, gardening and thermal
Water recovery control power sectors, 3–5
3D TRASAR technology, 459 India projected to water stressed, 2025,
process performance/product quality, 461 3, 4f
RO system recovery, 460, 460f India’s sources, 3–5, 6f
SBS, 460–461 nitric acid production, 2
560 Index

Water usage (Continued) Debye–Scherrer equation, 344–345


in pharmaceutical industries, 2 description, 344
polluting industries and pollutants nature, Powder Diffraction File database, 344
7–9, 8t
pollution control, 11–12 Z
process modification, 9 Zero liquid discharge (ZLD)
recycling and reuse, 7–9, 9f advantages, ECOVAP, 513–514
roles and functions, 1 CETP, 512–515
scarcity, 2–3 challenges, 489, 490
sewage, industrial and agricultural, 2–3 components, 491–492
sewage water, 6 design considerations, 491–492
sustainability, proper perspective, 11, 12f effluent, 490–491
typical water consumption pattern, 3, 4f environmental concerns, 489
unsustainability, 12 evaporation, 492–498
water demand worldwide, 3, 5f pharmaceutical API Industry, 500
Wet chemistry methods, 440–441 solids separation equipment, 499
Wireless sensors, 533 wastewater treatment solutions,
chemicals and fertilizers industry,
X 515–519
X-ray diffraction (XRD) Zinc refinery, 477–478
for BMOL, 344–345, 345f ZLD. See Zero liquid discharge (ZLD)

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