Professional Documents
Culture Documents
Mfg. Unit Facility of G-Block: Water Content, PSD and
Mfg. Unit Facility of G-Block: Water Content, PSD and
Mfg. Unit Facility of G-Block: Water Content, PSD and
Mfg. Location CTO Unit - I Batch Size & 100.00 Kg. of FFH6 Batch No
Facility & G-Block Process Order No
Document No. BPR-FFH6RP-002/03 and PF-FFH6RP-002/02 Effective Date 03.12.2020
OPERATION SHEET
Op. Equipment Time
Description Date Remarks
Performed by Checked by
No. Name & No. From To Sign & Date Sign & Date
Mfg. Location CTO Unit - I Batch Size & 100.00 Kg. of FFH6 Batch No.
Facility & G-Block Process Order No.
Document No BPR-FFH6RP-002/03 and PF-FFH6RP-002/02 Effective Date 03.12.2020
OPERATION SHEET
Op Equipment Time
Description Date Remarks
Performed by Checked by
No Name & No From To & Date Sign & Date
B) Check the cleanliness of the centrifuge Visual cleanliness: OK Atot OK
and accessories visually and also Check
the cleaning status validity in the Cleaning Validity: OK / Not OK
equipment log book.
Note: 1. If visualcleanliness OK and Bag Integrity: OK / Not OK
validify is within the stipulated time
proceed for further operations.
2. If visual cleanliness Not OK or if Cleaning Solvent: Potable water
Cleaning validity of the centrifuge is not Centrifuge
within the stipulated time clean the 2800046t
2800048/ Cleaning Qty.(L)
36 cenhifuge as per SOP and record the
cleaning details. 2800038/
3. Check the integrity of the centrifuge bag 280004st M.E.ID.No.:
visually, if integrity is OK, proceed for 28000s0
further operations.
4. Check the integrity of the centrifuge bag IH.B.No:
visually, if integrity is not Ok replace with
new bag after cleaning and check the OK / Not OIV
integrity visually. Cleanliness:
NA
5. Replace with new one if bag is not in
good condition. OK / Not
LF_
Mfg. Location CTO Unit - I Batch Size & 100.00 Kg. of FFH6 Batch No
Facility & G-Block Process Order No.
Document No BPR-FFH6RP-002/03 and PF-FFH6RP-002/02 Effective Date 03.12.2020
OPERATION SHEET
Op. Equipment Time
Description Date Remarks
Performed by Checked by
No. Name & No From To Sign & Date Sign& Date
i) Check the bag / bowlforforeign items
ie., scoop, mug, bolts / nuts, fibers from Unwanted
Yes / No
bag, etc Items present
Mfg. Location CTO Unit - I Batch Size & 100.00 Kg. of FFH6 Batch No.
Facility & G-Block Process Order No
Document No. BPR-FFH6RP-002/03 and PF-FFH 6RP -002t 02 Effective Date 03.12.2020
OPERATION SHEET
Op. Equipment Time
Description Date Performed by Checked by
No. Name & No. Remarks
From To Sign & Date Sign & Date
dvt
200017290
Mfg. Location CTO Unit - I Batch Size & 100.00 Kg. of FFH6 Batch No.
Facility & G-Block Process Order No
Document No BPR-FFH6RP-002/03 and PF-FFH6RP-002/02 Effective Date 03.12.2020
OPERATION SHBET
Op Equipment Time
Description Date Remarks
Performed by Checked by
No Name & No From To Sign & Date Sign & Date
C) Check the cleanliness of the centrifuge Visual cleanliness: OK Arlot OK
and accessories visually and also Check
the cleaning status validity in the Cleaning Validity OK / Not OK
equipment log book.
Note: 1. If visualcleanliness OK and Bag Integrity OK / Not OK
validity is within the stipulated time
proceed for further operations. Cleaning Solvent: Potable water
2. If visual cleanliness Not OK or if
Cleaning validity of the centrifuge is not Centrifuge
within the stipulated time clean the 2800046t
Cleaning Qty.(L):
36. centrifuge as per SOP and record the 2800048t
cleaning details. 2800038/
3. Check the integrity of the centrifuge bag 280004st M.E.ID.No.:
visually, if integrity is OK, proceed for 2800050
further operations. IH.B.No
4. Check the integrity of the centrifuge bag
visually, if integrity is not Ok replace with
new bag after cleaning and check the OK / Not OI?
Cleanliness
integrity visually. NA
5. Replace with new one if bag is not in
good condition.
Bag Integrity:
OK/Not OIV
MP NA
'''''l
'J.: :t :i,i:iii.'lli' ' i"':,riir'.i..l:r :
Mfg. Location CTO Unit - I Batch Size & 100.00 Kg. of FFH6 Batch No
Facility & G-Block Process Order No.
Document No BPR-FFH6RP-002/03 and PF-FFH6RP-002/02
Effective Date 03.12.2020
OPERATION SHEET
Op. Equipment
Description Time Performed by Che:ked by
No. Date Remarks
Name & No. From To Sign & Date Sign & Date
Cleaning solvent: Potable water
$\f4
*i Cleaning Qty.(L):
Nitrile gloves HDPE/GI
Containers M.E. ID No
A) Clean the HDPE/GI Containers with
20-30 L of Potable water. IH.B.No
HDPE/GI
37. Containers ID No
Cleaning Solvent: Methanol
Cleaning Qty.(L)
B) Clean the Earth rod and Earth rod Earth Rod &
holder with 5-10 L of Methanol Eanh Rod M.E.ID. No.:
Holder
IH.B. No. :
Earth rod ID No
htP
-P;EdNol'69'cif :-- '-'- "'
Reprocess (For keto acid failure, RS by HPLC,RS by GC,BD,TD AP Uode TD"---*"'--
,PSD and in process water content failure in FFH6 stage) 200017290
Note:
A
qTJ
suit mask
sw ,.rr\ ".
t
Mfg. Location Batch Size & 100.00 Kg. of FFH6 Batch No.
CTO Unit - I
Facility & G-Block Process Order No.
DocumentNo BPR-FFH6RP-002/03 and PF-FFH6RP-002/02 Effective Date 03.12.2020
Reactor Performed by
3000109 / Methanol Used Qty.
Sign & Date
300r992/ L.
3000136 D. Relaxation E. Unloading
G/SSMT/I7 Date Duration Duration M.E.ID No.:
To
(Centrifuge) From To From To
2800046t IH.B.No:
2804448/ No. of Containers
2800038/
280004st
2800050
Performed by
Sign & Date
Reactor Performed by
3000109 / Sign & Date Methanol Used Qty.
300r992t
D. Relaxation E. Unloading
_L.
3000136
G/SSMT/I7 Date Duration Duration M.E.ID No.:
To From To From To
(Centrifuge)
2800046t IH.B.No:
2800048/ No. of Containers
2800038/
2804045t
2800050
Performed by
Sign & Date
Mfg. Location Batch Size & 100.00 Kg. of FFH6 Batch No.
CTO Unit - I
Facility & G-Block Process Order No
Document No. BPR-FFH6RP-002/03 and PF-FFH6RP-002/02 Effective Date 03.12.2020
OPERATION SHEET
Op Equipment Time
Description Date Performed by Che:ked by
No Name & No. Remarks
From To Sign & Date Sign & Date
C Solvent Methanol
A) Clean the reactor with 30-50 L of Reactor
methanol and check cleanliness of the 3000109 /
300t992t M.E. ID No
reactor.
3000 i 36 IH.B.No.
39 Cleanliness: OK / Not OK
Solvent: Methanol
Earth Rod
B) Clean the Earth rod and Earth rod holder &
with 5-10 L of Methanol Earth Rod M.E.ID. No.:
Holder IH.B. No. :
Earth rod ID No
Solvent Methanol
Centrifuge Cleaning Qty.(L):
A) Cleanthe centrifuge with 30-50 L of 2800046t
2800048/ M.E. ID No.:
40 methanol and check cleanliness of the
2800038/
centrifuge. IH.B.No
280004st
28000s0
Cleanliness: OK / Not OK
MP
Reprocess (For keto acid failure, RS by HPLC,RS by GC,BD,TD
,PSD and in process water content failure in FFH6 stage) 2000t7290
OPERATION SIIEET
Op. Equipment Time
Description Date Performed by Checked by
No. Name & No. Remarks
From To Sign & Date Sign & Date
Cleaning Solvent Methanol
Centrifuge
2800046t Cleaning Qty.(L)
B) Clean the centrifuge with 30-100 L of
methanol and check cleanliness of the 2800048/
2800038/ M.E. ID No.:
centrifuge.
2800045t
IH.B.No.
28000s0
Cleanliness: OK / Not OK
OK / Not OK
Product & Stage iAP ('nr
Mfg. Location Batch Size & 100.00 Kg. of FFH6 Batch No.
CTO Unit - I
Facility & G-Block Process Order No
Document No. BPR-FFH6RP-002/03 and PF-FFH6RP-002/02 Effective Date 03.12.2020
OPERATION SHEET
Op. Equipment Time
Description Date Performed by Checked by
No. Name & No. Remarks
From To Sign & Date Sign & Date
Rp qc! s r
-?r p- - S. t q-r t up_ _Q !? e.s k s ;. Earthing bonding
i) Ensure earthing and bonding to the reactor OK/ Not OK
Check:
ii) Check Reactor is empty, foreign objects
no
Reactor Empty: Yes / No
iii) Valve positions are correct (Bottom valve
closed, Vent valve open, other valves Valve positions
- as
Yes / No
required. correct:
OPERATION SHEET
Op Equipment Time Performed by Checked by
Description Date Remarks
No Name & No. From To Sign & Date Sign & Date
i) r inertizatio n P r o ce dure :
R e acto
Mfg. Location CTO Unit - I Batch Size & 100.00 Kg. of FFH6 Batch No.
Facility & G-Block Process Order No.
Document No BPR-FFH6RP-O02/03 and PF-FFH6RP-002/02 Effective Date 03.12.2020
OPERATION SHEET
Op. Equipment Time
Description Date Remarks
Performed by Checked by
No. Name & No From To Sign & Date Sign & Date
Visual cleanliness:
n w9
OK / Not OK
OK/NotOK/
NA
MP
200017290
Mfg. Location CTO Unit - I Batch Size & i00.00 Kg. of FFH6 Batch No.
Facility & G-Block Process Order No.
Document No. BPR-FFH6RP -0021 03 and PF-FFH6RP-002/02
Effective Date 03.12.2020
OPERA TION SHEET
Op.
Description Equipment Time
No. Name & No Date Remarks Performed by Checked by
From To Sign & Date S & Date
Reactor
Charge 900 L ofMethanol Lot-3 into the Charged Qry.(L).
42 3000i09 /
reactor 300t992t M.E.ID. No.
3000 1 36 IH.B. No:
Charge crude material into the reactor
43 Note: Ensure the stirrer is in OFF
condition. No.of Containers:
Heat the mass to refl ux by applying hot
44.
water circulation. Attach electronic PR sheet
Maintain the mass under reflux for
45 45+15 6in.
Reactor Attach electronic PR sheet
3000109 /
3001992t
Cool the mass to 30r5"C by applying
46 3000136
RT water circulation. Attach electronic PR sheet
47
I
Mfg. Location CTO Unit - I Batch Size & 100.00 Kg. of FFH6 Batch No.
Facility & G-Block Process Order No
Document No. BPR-FFH6RP-002/03 and pF-FFH6RP_002/02
Effective Date 03.12.2020
Op.
o PERATION SHEET
Description Equipment Time
No. Name & No Date Remarks Performed by Chec<ed by
From To Sign & Date
i) Check the bag / bowtforforeign items ie., 'a Date
Unwanted
scoop, mug, bolts / nuts, fibersfrom bag, etc Yes / No
Items present
Mfg. Location CTO Unit - I Batch Size & 100.00 Kg. of FFH6 Batch No
Facility & G-Block Process Order No.
Document No B PR-FFH6RP -002/ 03 and pF-FFH6RP-002/02
Effective Date 03.12.2020
o PERATION SHEET
Op. Equipment
Description Time Performed by
No. Date Remarks Chec.ked by
Name & No From To Sign & Date Sign & Date
Mfg. Location CTO Unit - I Batch Size & 100.00 Kg. of FFH6 Batch No.
Facility & G-Block Process Order No.
Document No BPR-FFH6RP-002/03 and PF-FFH 6Rp -002t 02 Effective Date 03.12.2020
OPERATION SHEET
Op Equipment Time
Description Date Remarks
Performed by Chec.ked by
No Name & No From To Sign & Date Sign & Date
A) Check the cleanliness of the centrifuge
and accessories visually and also Check the
Visual cleanliness OK A{ot OK
cleaning status validity in the equipment
Cleaning Validity OK / Not OK
log book.
Note: 1. If visual cleanliness OK and
validity is within the stipulated time Bag Integrity OK / Not OK
proceed for further operations.
2. If visual cleanliness Not OK or if
Cleaning Solvent: Potable water
Cleaning validity of the centrifuge is not Centrifuge
within the stipulated time clean the 2800046t
centrifuge as per SOP and record the Cleaning Qty.(L):
48 2800048t
cleaning details.
2800038i
3. Check the integrity of the centrifuge bag
2800045t M.E.lD.No.
visually, if integrity is OK, proceed for
further operations. 2800050
IH.B.No:
4. Check the integrity of the centrifuge bag
visually, if integrity is not Ok replace with OK / Not OFI/
Cleanliness
new bag after cleaning and check the NA
integrity visually.
5. Replace with new one if bag is not in
good condition. Bag Integrity: OK / Not OK
,r'Fg0
Reprocess ( F or keto acid failure, RS by HPLC RS by GC B D TD
,PSD and ln proces S water content fai ure 1n FF H6 stage )
Mfg. Location CTO Unit - I Batch Size & 100.00 Kg. of FFH6 Batch No
Facility & G-Block Process Order No.
Document No. BPR-FFH6RP-002/03 and PF-FFH6RP-002/02 Effective Date 03.t2.2020
OPERATION SHEET
Op. Equipment Time
Description Date Remarks
Performed bv Checked by
No. Name & No. From To S & Date Sign & Date
i) Check the bag / bowl for foreign items
ie., scoop, mug, bolts / nuts, fibersfrom Unwanted
Yes / No
bag, etc Items present
OPERATION SHEET
Op. Equipment Time Performed by Checked by
Description Date Remarks
No. Name & No. From To Sign & Date Sign & Date
I
i
i
;
& ppgo
Reprocess (For keto acid failure, RS by HPLC,RS by GC,BD, TD
,PSD and in process water content failure 1n FFH6 stage 200an290
Mfg. Location CTO Unit - I Batch Size & 100.00 Kg. of FFH6 Batch No.
Facility & G-Block Process Order No.
Document No BPR-FFH6RP-002/03 and pF-FFH6RP-002/02
Effective Date 03.12.2020
OPERATION SITEET
Op. Equipment
Description Time Performed by
No. Date Remarks Checked by
Name & No From To Sign & Date Sign & Date
B) Check the cleanliness of the centrifuge Visual cleanliness: OK Atrot OK
and accessories visually and also Check
the cleaning status validity in the Cleaning Validity: OK / Not OK
equipment log book.
Note: 1.If visual cleanliness OK and Bag lntegrity: OK / Not OK
validity is within the stipulated time
proceed for further operations.
2. If visual cleanliness Not OK or if Cleaning Solvent: Potable water
Cleaning validity of the centrifuge is not Centrifuge
within the stipulated time clean the 2800046t
centrifuge as per SOP and record the 2800048t Cleaning Qty.(L)
cleaning details. 2800038/
3. Check the integrity of the centrifuge bag 280004st M.E.ID.No.
visually, if integrity is OK, proceed for 2800050
further operations.
4. Check the integrity of the centrifuge bag IH,B.NO:
visually, if integrity is not Ok replacJ with
new bag after cleaning and check the
integrity visually. Cleanliness:
OK / Not OK/
5. Replace with new one if bag is not in
NA
good condition.
MP OK / Not OIV
&
tage Reprocess (F or keto acid failure, RS by HPLC,RS by GC,BD,
TD
,P S D and n process water content fail ure 1n FFH6 stage 200017290
Mfg. Location CTO Unit - I Batch Size & 100.00 Kg. of FFH6 Batch No.
Facility & G-Block Process Order No
Document No BPR-FFH6RP-002/03 and pF-FFH6RP-002/02
Effective Date 03.12.2020
OPERATION SHEET
Op. Equipment
Description Time Performed by
No. Date Remarks Checked by
Name & No. From To Sign & Date Sign,& Date
i) Check the bag / bowlforforeign items
ie., scoop, mug, bolts / nuts, fibers from Unwanted
Yes / No
bag, etc Items present
OPERATION SITEET
Op Equipment Time Performed by Chec:ed by
Description Date Remarks
No Name & No. From To Sign & Date Sign,l Date
w
,rpno
Reprocess (For keto acid fail ure, RS by HPLC,RS by GC,BD,TD
,PSD and in process water content failure in FFH6 stage)
Mfg. Location CTO Unit - I Batch Size & 100.00 Kg. of FFH6 Batch No.
Facility & G-Block Process Order No
Document No. BPR-FFH6RP-002/03 and PF-FFH6RP-002/02 Effective Date 03.12.2020
OPERATION SHEET
Op. Equipment Time
Description Date Remarks
Performed by Chec.<ed by
No. Name & No From To Sign & Date Sign & Date
C) Check the cleanliness of the centrifuge Visual cleanliness OK A.{ot OK
and accessories visually and also Check
the cleaning status validity in the Cleaning Validity OK / Not OK
equipment log book.
Note: 1. If visual cleanliness OK and Bag Integrity: OK / Not OK
validity is within the stipulated time
proceed for further operations.
Cleaning Solvent: Potable water
2. If visual cleanliness Not OK or if
Cleaning validity of the centrifuge is not Centrifuge
within the stipulated time clean the 2800046t
2800048t Cleaning QE.G):
centrifuge as per SOP and record the
cleaning details. 2800038/
3. Check the integrity of the centrifuge bag 280004st M.E.ID.No
visually, if integrity is OK, proceed for 28000s0
further operations.
IH.B.No
4. Check the integrity of the centrifuge bag
visually, if integrity is not Ok replace with
new bag after cleaning and check the
Cleanliness:
OK / Not OIV
integrity visually.
NA
5. Replace with new one if bag is not in
good condition.
I
Product & Stage Reprocess (For keto acid failure, RS by HPLC,RS by GC,BD,TD SAP Code
,PSD and in process water content failure in FFH6 stage) 2000t7290
Mfg. Location Batch Size & 100.00 Kg. of FFH6 Batch No.
CTO Unit - I
Facility & G-Block Process Order No
Document No. BPR-FFH6RP-002/03 and PF-FFH6RP-002/02 Effective Date 03.12.2020
OPERATION SHEET
Op. Equipment Time
Description Date Performed by Chec-ked by
No. Name & No. Remarks
From To Sign & Date S & Date
Cleaning solvent: Potable water
Ntu/'14
w Cleaning Qty.(L):
Nitrile FIDPE/GI M.E. ID No
Containers
A) Clean the HDPE/GI Containers with IH.B.No
20-40 L of Potable water.
HDPE/GI
49 Containers ID No.
fr wg
Nomex Nitrile Flammable
Earth rod and
Earth rod
Cleaning solvent:
Cleaning QIV.G)
M.E.ID. No.:
Methanol
Op.
CENTRIFUGE OPERATIONS
No.
Note:fi g qli cv
Nomex suit mask gloves Wrist strap
A. Feeding: Centrifuge the mass and spin the material in centrifuge till ML's expulsion stops. Note: Set the RPM of centrifuge at 300t50
B. Cake Washine: Wash the material with 100 L of Methanol Lot-4 through receiver G/SSMT/l7 at RPM 300t50.
50
C. Spin Dryine: Spin dry the material at 600*50 RPM.
D. Relaxation: Switch off the centrifuge and keep the centrifuge for NLT 15 min. in relaxation.
E. Unloadine: Unload the material into antistatic polythene bag lined HDPE containers.
Note: l.Write the product name, Batch number, Container No., Status and Sign & Date in the Label Tag. Keep NA for remaining columns
2.Do not shake the poly bag while unloading.
dft
(FORM-X)]&:FF
35"000236"4.&. :.:-..;-
Reprocess (For keto acid failure, RS by HPLC,RS by GC, BD,TD
,PSD and in process water content failure in FFH6 stage) 200017290
Mfg. Location CTO Unit - I Batch Srze & 100.00 Kg. of FFH6 Batch No
Facility & G-Block Process Order No.
Document No. BPR-FFH6RP-002/03 and PF-FFH6RP-002/02 Effective Date 03.12.2020
Reactor
3000109 i Performed by
Methanol Used Qty.:
300t992t Sign & Date
30001 36
D. Relaxation
_L.
E. Unloading
G/SSMT/17 M.E.ID No.:
Date Duration Duration
To
(Centrituge) From To From To
2800046t IH.B.No:
2800048t No. of Containers
2800038/
280004s/
28000s0 Performed by
Sign & Date
Product & Stage Reprocess (For keto acid failure, RS by HPLC,RS by GC,BD,TD
240017290
,PSD and in process water content failure in FFH6 stage)
Equipment
A. Feeding B. Cake washing C. Spin drying Checked by
Date Duration Duration Duration Remarks Sign &
Name & No.
From To From To From To Date
Reactor
3000109 / Perfonned by Methanol Used Qty.:
300r9921 Sign & Date
3000 1 36
_L.
D. Relaxation E. Unloading
G/SSMT/17 Duration
M.E.ID No.:
Date Duration
To
(Centrituge) From To From To
2800046t IH.B.No:
28000481 No. of Containers
2800038/
280004st
2800050 Performed by
Sign & Date
Equipment
A. Feeding B. Cake washing C. Spin drying Checked by
Date Duration Duration Duration Remarks Sign &
Name & No.
From To From To From To Date
Reactor
3000109 / Performed by Methanol Used Qty.:
30019921 Sign & Date
L.
3000136 D. Relaxation E. Unloading
G/SSMT/17 Duration M.E.ID No.
Date Duration
To
(Centrituge) From To From To
28000461 IH.B.No
TotalNo. of Containers
2800048/
2800038/
280004s1
2800050 Performed by
Sign & Date
OPERATION SHEET
Op. Equipment Time Performed by Checked by
Description Date Remarks
No. Name & No. From To Sign & Date Sign & Date
Cleaning Solvent Methanol
Reactor
A) Clean the reactor with 30-50 L of Cleaning Qty.(L):
3000109 /
methanol and check cleanliness of the
reactor.
300t992t M.E. ID No.:
3000136
IH.B.No
5I
Cleanliness: OK / Not OK
.s{nd'h
\ i) ./ solvent: Methanol
fi w
Earth rod
Nomex suit Nitrile gloves and Earth M.E.ID. No.:
B) Clean the Earth rod and Earth rod holder rod holder IH.B. No. :
with 5-i0 L of Methanol Earth rod ID No.
C Solvent Methanol
Centrifuge Cleaning QIV.G)
A) Clean the centrifuge with 30-100 L of 2800046t
M.E. ID No.:
2800048t
52 methanol and check cleanliness of the
2800038/
centrifuge. IH.B.No
2800045/
2800050
d$I
Reprocess (For keto acid failure, RS by HP LC,RS by GC,BD,TD
,PSD and in process water content failure in FFH6 stage) 200017290
Mfg. Location CTO Unit - I Batch Size & 100.00 Kg. of FFH6 Batch No.
Facility & G-Block Process Order No
Document No. BPR-FFH6RP-002/03 and PF-FFH6RP-002/02 Effective Date 03.12.2020
OPERATION SHEET
Op Equipment
Description Time Performed by Checked by
No Date Remarks
Name & No. From To Sign & Date Sign & Date
Cleaning Solvent Methanol
Centrifuge
B) Clean the centrifuge with 30-100 L of 2800046t Cleaning Qty.(L):
methanol and check cleanliness of the 2800048/
centrifuge 2800038/ M.E. ID No.
2800045/
2800050 IH.B.No
Cleanliness: OK / Not OK
Centrifuge
Cleaning Qty.(L):
C) Clean the centrifuge with 30-100 L of 2800046/
methanol and check cleanliness of the 2800048/
2800038t M.E. ID No
centrifuge.
280004st
2800050
IH.B.No.
Cleanliness: OK / Not OK
Reprocess (For keto acid failure, RS by HPLC,RS by GC,BD, TD
,P S D and 1n process water content failure ln FFH6 stage 2000r7290
Mfg. Location CTO Unit - I Batch Size & 100.00 Kg. of FFH6 Batch No.
Facility & G-Block Process Order No
Document No. BPR-FFH6RP-002/03 and pF-FFH6RP-002/02 Effective Date 03.12.2020
OPERATION SHEET
Op. Equipment
Description Time Performed by Checked by
No. Date Remarks
Name & No From To Sign & Date Sign & Date
Rp sp.t qr P.r
_ s_-_ S.t qr
tup Che c h ;. _
OPERATION SHEET
Op. Equipment Time Performed by Checked by
Description Date Remarks
No. Name & No. From To Sign & Date Sign & Date
OPERATION SHEET
Op. Equipment Time Performed by Checked by
Description Date Remarks
No. Name & No. From To Sign & Date Sign & Date
OPERATION SHEET
Op. Equipment Time Performed by Checked bv
Description Date Remarks
No. Name & No. From To Sign & Date S & Date
Reactor ).
Charge 1000 L of Toluene Lot-l into the 3000109 / M.E.ID. No.
54
reactor. 300t9921
IH.B. No
3000 I 36
Charge crude material into the reactor.
55 Note: Ensure the stirrer is in OFF No.of Containers:
condition.
OPERATION SHEET
Op. Equipment Time Performed by Checked by
Description Date Remarks
No. Name & No. From To Sign & Date Sign & Date
rii
T1l
lo
&:FFH5
Product & Stage Reprocess (For keto acid failure, RS by HPLC,RS by GC,BD,TD {AP('nr
,PSD and in process water content failure in FFH6 stage)
OPERATION SHEET
Op Equipment Time
Description Date Performed by Checked by
No Name & No. Remarks
From To Sign & Date Sign & Date
vii) Ensure that ANF/ANFD provided
with fficient interlocking device,
which will ffictively prevent the Yes / No
access during motion. (Hydraulic
Mfg. Location
Batch Size & 100.00 Kg. of FFH6 Batch No
CTO Unit - I
Facility & G-Block Process Order No.
Document No. BPR-FFH6RP-002/03 and PF-FFH6RP-002/02 Effective Date 03.12.2020
OPERATION SHEET
Op. Equipment Time Performed by Checked by
Description Date Remarks
No. Name & No. From To Sign & Date Sign & Date
Nomex
frwsuit Nitrile gloves
Visual cleanliness:
Cleaning Validity
OK / Not OK
OK / Not OK
&:FFH6
Reprocess (For keto acid failure, RS by HPLC,RS by GC,BD,TD SAP Code Page No : I02 of I 19
,PSD and in process water content failure in FFH6 stage)
2000t7290
OPERATION SHEET
Op Equipment Time Performed by Checked by
Description Date Remarks
No Name & No. From To Sign & Date Sign & Date
Cleaning solvent: Potable water
{'itY Cleaning Qty.(L):
t# Ninile Gloves HDPE / GI M.E.ID. No.:
A. Clean the HDPE / GI Containers Containers IH.B. No. :
with 20-30 L of Potable water. HDPE / GI
Containers ID No
A Srf? Solvent: Methanol
tt/ t{rj
.&:FFH5
Product & Stage Reprocess (For keto acid failure, RS by HPLC,RS by GC,BD,TD iA P ('nr
,PSD and in process water content failure in FFH6 stage)
Mfg. Location
Batch Size & 100.00 Kg. of FFH6 Batch No.
CTO Unit - I
Facility & G-Block Process Order No.
Document No BPR-FFH6RP-002/03 and PF-FFH6RP-002/02 Effective Date 03.12.2020
OPERATION SHEET
Op Equipment Time Performed by Checked by
Description Date Remarks
No Name & No From To Sign & Date Sign & Date
Cleaning Solvent: Methanol
n
m\uU $qt9
Cleaning Qty.(L):
M.E.ID. No.
60 Nomex suit Nitrile gloves Spatula
IH.B. No. :
D. Clean the Spatula with 2-10 L of
Methanol before sampling. Spatula ID No.
FEXOFENADINE -X) &:FF]H6
Reprocess (For keto acid failure, RS by HPLC,RS by GC,BD,TD
,PSD and in process water content failure in FFH6 stage)
fi s tdl *t'
Nomex suit mask Nitrile gloves Wrist strap. Note: Ensure the vacuum tnap emptiness before applying vacuum.
A. Transferrins: Filter the reaction mass through ANFD by applying Nitrogen pressure of 0.5 -2.0 Kglcm2 and collect the filtrate in the receiver.
Note: 1.If required apply vacuum (400*300 mmHg) to the receiver for better ML expulsion.
2. If required initially do filtration without pressure to allow cake formation.
B. Pressine & DrYins: Press dry the material by applying Nitrogen pressure of 0.5 -2.0 Kg/cm2 till no continuous flow of ML's is observed.
Note: If required apply vacuum (4001300 mmHg) to the receiver for better ML expulsion.
C. Charsins: Charge Toluene Lot-2 into the Reactor.
E. Transferring: Transfer the Toluene Lot-2 from reactor into ANFD for cake washing.
F. Rotation: Rotate the ANFD agitator for 5 -i0 min.
G. Pressing & Drving: a) Press and dry the material by applying Nitrogen pressure of not more than 2.0Kg/cm} or not more than 1471 mmHg till no continuous flow
of ML's is observed and collect the filtrate in the receiver. Drain the vacuum pump trap after completion of operation, with proper earthing provision.
Note-1. If required apply vacuum (400+300 mmHg) to the receiver for better ML expulsion.
N than 0,5Kg/c.m?-or.
]NE
Reprocess (For keto acid failure, RS by HPLC,RS by GC,BD,TD N6l'iofot l19
,PSD and in process water content failure in FFH6 stage)
H. Vacuum Dryins: Apply vacuum NLT 600 mmHg (S -141 mbar) to ANFD and rotate the agitator in cutting mode for 2 -3 hrs. Attach electronic PR sheet.
Note: Ensure that the rotation of ANFD agitator is in cutting mode before starting the operation.
I. Heatins: Apply heating with steam to ANFD and maintain the steam inlet temperature at 130t30oC under vacuum NLT 600 mmHg (8 -141
mbar).Attach electronic PR sheet. Note: 1. Maintain steam pressue above I Kg/cm2. Apply steam circulation to ANFD jacket. 2.lf any leakage /
maintenance work during the drying of the material, material has to be kept at below 90oC under nitrogen atmosphere or vacuum. 3. Preferable
temperature is i00oC - 120'C.
J. Drving: Dry the material for 13hrs+10 min. under vacuum NLT 600 mmHg (S -141 mbar) and steam inlet temperature at 130r30.C. Attach electronic
PR sheet.
Note: 1 . Maintain steam pressure above I Kglcmz - Apply steam circulation to ANFD jacket. 2. lf any leakage / maintenance work during the drying of the
material, material has to be kept at below 90oC under nitrogen atmosphere or vacuum. 3. Preferable temperature is 100.C - 120"C.
K. Coolins: Stop heating and apply cooling water circulation to ANFD jacket till cooling water outlet temperature is below 35oC under vacuum
NLT 600 mmHg. Attach electronic PR sheet. Note: During cooling operation ANFD vent valve should not be opened for releasing the pressure/vacuum.
It will lead to keto acid impurity formation.
" 1i'11
rr.:ili::r:r . '.:it:.:ii:j;i trrjl
*Pidffidi-A - 'EHX-QIFlJAP,N.e"--ttY"P&9"qro-o-NpF*€9BM:X)&-lItl-6-..,,,.,.- . 350002 S6.43' -,:.-;.--,.,.- :"
SfaC Reprocess (For keto acid failure, RS by HPLC,RS by GC,BD,TD
2000t7290
,PSD and in process water content failure in FFH6 stage)
L. Maintenance: Maintain cooling water outlet temperature at below 35 oC for 3-4 hours under vacuum NLT 600 mmHg, to get uniform cooling
temperature to material. Attach electronic PR sheet.
M. Vacuum release: Release vacuum with nitrogen. Attach temperature & vacuum data logger data to BPR.
Note: During cooling operation ANFD vent valve should not be opened for releasing the pressure/vacuum. It will lead to keto acid
impurity formation.
N. Sampling: Collect and Send the sample to QC for LOD & W.C as sample No. FFH5-04.(Record the rletails in section M)
O. Unloadins: Unload material from ANFD into antistatic polythene bag lined HDPE/GI Containers. Note: l.Write the product name, Batch number,
Container No., Status and Sign & Date in the Label Tag. Keep NA for remaining columns.
2.Do not shake the poly bag while unloading.
&
CTI
SAP Code
200017290
,PSD and in process water content failure in FFH6 stage)
Performed by
Sign & Date Toluene Charged
E. Transferring Qty.(L)
F. Rotation Duration
G. a) Pressing & b) Pressing & Drying
Date Duration Drying Duration Duration
From To From To From To From To M.E.ID. No.:
dfl
-,-. iii , - ,t.::, ,-,:l
:itij. .:..:i+ ::: :.1...+: i
:i,i...n . . : : :i'ii.:.t'.{,'t'.
Product & Stage Reprocess (For keto RS bv by GC,BD, SAP Uode Page No : lOE of 119
200017290
,PSD and in process water content failure in FFH6 stage)
OPERATION SHEET
Op Equipment Time
Description Date Performed by Checked by
No Name & No. Remarks
From To Sign & Date Sign & Date
ft\?#
solvent Methanol
M.E.ID. No.:
Nomex suit Nitrile gloves
IH.B. No. :
C. Clean the Scrappers with 2-10 L of
methanol after ANFD unloading.
& FFH6
Reprocess ( F or keto acid failure, RS by HPLC,RS by GC, B D, TD
,P SD and ln process water content failure ln FF H6 stage )
Mfg. Location CTO Unit - I Batch Size & 100.00 Kg. of FFH6 Batch No.
Facility & G-Block Process Order No.
Document No BPR-FFH6RP-002/03 and PF-FFH 6P(p -002/ 02 Effective Date 03.12.2020
OPERATION SHEET
Op. Equipment
Description Time Performed by Checked by
No. Date Remarks
Name & No. From To Sign & Date Sign & Date
A w
Ss,1 iritltt
Cleaning Solvent Methanol
ut
Nomex suit Nitrile Cleaning Qty.(L):
gloves
Spatula
A) Clean the spatula with 2-i0 L of M.E.ID. No.:
Methanol. IH.B. No. :
63
g q'i :'nu
S ID No
OPERATION SHEET
Op Equipment Time Performed by Checked by
Description Date Remarks
No Name & No. From To & Date Sign & Date
65 Label the containers with label tag
HDPE / GI
Send the uniform dry sample to QC for
Containers
66. Complete Analysis as Sample No.
FFH5-I-01.
.Slrr,?"
\0./ Cleaning Solvent Methanol
fr ',1U
Cleaning Qty.(L):
67
Nomex suit Nitrile Gloves
Spatula
Clean the spatula with 2-10 L of M.E.ID. No
Spatula ID No.
.srntlb
Cleaning Solvent: Methanol
ft V/
Nomex suit Nitrile Gloves
ANFD M.E.ID. No.:
1700873t
Clean the ANFD with 30-50 L of IH.B. No.
1700929
Methanol and check cleanliness of
ANFD
:.ii
iri.
& :FFH5
Reprocess (For keto acid failure, RS by HPLC,RS by GC,BD,TD ,AP ('nr
200017290
,PSD and in process water content failure in FFH6 stage)
OPERATION SHEET
Op. Equipment Time Performed by Checked by
Description Date Remarks
No. Name & No. From To Sign & Date Sign & Date
,Png0
35"0"0
Reprocess (For keto acid failure, RS by HPLC,RS by GC,BD,TD
,PSD and in process water content failure in FFH6 stage)
200017290
L. YIELD SUMMARY
Yield
tr''
t.
, t"t,o''i- i *rt;i+. tt t*"'
't' ,.t-. .,tt,,t'
i,:',,,.t, :.,,il t",.,,-r.tt,
.ri' , ,ttt,,..,.rttt. .,t.' ,, . ,,,, ,.,ti,a,u.,J
....:........:...:.:.:.:....:..............
t
&:FFH6 :
MP
r,::'..:iijj:.1...i, . . :jli:l.i,.ir.r: :tlirir'. .. :;i:l,.rr:j.rj,]::.
FEXOFENAE RM-X) &:FFH5 : :
75h0,{fiR64. Rl ;il]g-;'-:::'::"
Product & Stage Reprocess (For keto acid failure, RS by HPLC,RS by GC,BD,TD AP UodE PageNo:l16
200017290
,PSD and in process water content failure in FFH6 stage)
Sample Sent by
Operation Test ( Sign & Date) Recorded by
S.No. Sample Name Sample No.(s) Test Results AR No. ( Sign & Date)
No.(s) Requested ( Time- As
applicable)
.r;ii'',iii ;.r ,:
,,.,:ilr-
:i.. j.:r:r
..ililr:.. :tr.
'::.r.....1.1i:iij:': . :::::i::ilr:1i' i:jr:. . .. ..: ir:l
&::FFH6 :
:..
-PasANol'l
Product & Stage Reprocess (For keto acid failure, RS by HPLC,RS by GC,BD,TD SAP Code f7-dil]9
200017290
,PSD and in process water content failure in FFH6 stage)
Sample Sent by
Operation Test ( Sign & Date) Recorded by
S.No. Sample Name Sample No.(s) Test Results AR No.
No.(s) Requested ( Time- As ( Sign & Date)
applicable)
Product & Stage Reprocess (For keto acid failure, RS by HPLC,RS by GC,BD,TD
-SAPC6Ae"
,PSD and in process water content failure in FFH6 stage) 200017290
N. List of attachments:
MP
&:
Reprocess (For keto acid failure, RS by HPLC,RS by GC,BD,TD Page No : 1i9 of 119
200017290
,PSD and in process water content failure in FFH6 stage)