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Materials Science and Engineering A 398 (2005) 209–219

Effect of deformation twinning on microstructure and texture


evolution during cold rolling of CP-titanium
Y.B. Chun a , S.H. Yu a , S.L. Semiatin b , S.K. Hwang a,∗
a School of Materials Science and Engineering, Inha University, 253 Yonghyun-Dong, Nam-Gu, Incheon 402-751, South Korea
b Air Force Research Laboratory, Materials and Manufacturing Directorate, AFRL/MLLM, Wright-Patterson Air Force Base, OH 45433, USA

Received 22 November 2004; received in revised form 10 March 2005; accepted 16 March 2005

Abstract

The evolution of microstructure and texture during cold rolling of commercial-purity titanium (CP-Ti) was studied with particular reference
to deformation twinning and dislocation slip. For low to intermediate deformation up to 40% in thickness reduction, the external strain was
accommodated by slip and deformation twinning. In this stage, both compressive ({1 1 2̄ 2}1 1 2̄ 3̄) and tensile ({1 0 1̄ 2}1 0 1̄ 1̄) twins,
as well as, secondary twins and tertiary twins were activated in the grains of favorable orientation, and this resulted in a heterogeneous
microstructure in which grains were refined in local areas. For heavy deformation, between 60 and 90%, slip overrode twinning and shear
bands developed. The crystal texture of deformed specimens was weakened by twinning but was strengthened by slip, resulting in a split-basal
texture in heavily deformed specimens.
© 2005 Elsevier B.V. All rights reserved.

Keywords: Titanium; Cold rolling; Microstructure; Texture; Deformation twinning

1. Introduction assertions, there are reports that twinning plays an essential


role in deformation and texture formation for titanium [7–9].
Plastic deformation of metals is usually governed by the Other research has shown that heavy cold rolling of high-
activation of slip or deformation twinning. The specific defor- purity titanium results in the development of a split-basal
mation mechanisms in metals with a hexagonal close packed texture Ti [10–15], whereas a normal basal texture forms in
(hcp) crystal structure are less well understood than those in less pure Ti containing alloying element such as Al [7]. The
cubic metals which usually have a large number of indepen- difference in texture development for the different types of
dent slip systems. In pure titanium, for example, slip occurs Ti has been attributed to the effect of composition on the
most easily via the activation of dislocations with a type activation of deformation twinning [8]. Due to the tedious
Burgers vector primarily on prism planes, to some extent on nature of the determining deformation twins via transmis-
basal planes and least on pyramidal planes [1]. Because a sion electron microscopy (TEM) in early work; however, a
slip alone cannot provide five independent slip systems, as quantitative explanation has not been developed to describe
required to accommodate an external strain imposed on the which twin systems become active under specific modes of
grains of a polycrystalline aggregate, deformation by c + a deformation, how twinning contributes to microstructure re-
slip (on pyramidal planes) or by twinning usually must be ac- finement or how twinning affects the resultant texture.
tivated in addition to a slip [2–6]. In this respect, it has been Recent advances in electron-back-scattered-diffraction
suggested on a theoretical basis that twinning can account (EBSD) techniques provide a powerful method for charac-
for a maximum strain of only 0.1 [3], or a value consider- terizing local texture, twin relationships, etc. and thus offer
ably less than the ductility of pure titanium [1]. Despite such significant promise to provide answers to such questions [16].
The objective of the present study, therefore, was to utilize
∗ Corresponding author. Tel.: +82 32 860 7537; fax: +82 32 862 5546. such techniques in order to obtain a firm understanding of
E-mail address: skhwang2@inha.ac.kr (S.K. Hwang). the details of deformation twinning systems in commercial-

0921-5093/$ – see front matter © 2005 Elsevier B.V. All rights reserved.
doi:10.1016/j.msea.2005.03.019
210 Y.B. Chun et al. / Materials Science and Engineering A 398 (2005) 209–219

purity titanium (CP-Ti) under cold rolling conditions and to thinned to 60 ␮m and then twin-jet electro-polished at 30 V
establish how twinning affects the formation of basal and and −40 ◦ C using the solution previously described.
other types of textures. The textures developed during rolling were quantified us-
ing a Rigaku RINT2500 X-ray diffractometer. For this pur-
pose, five pole figures ((1 0 1̄ 0), (0 0 0 2), (1 0 1̄ 1), (1 1 2̄ 0)
2. Experimental procedures and (1 0 1̄ 2)) were obtained from the plate/sheet surface
using the Schulz reflection method. Using the five incom-
The material used in this work was commercial-purity tita- plete pole figures so obtained, the orientation distribution
nium received as 12-mm-thick hot-rolled and annealed plate function (ODF) was calculated with the commercial pro-
whose measured composition is given in Table 1. Samples gram LaboTexTM based on the arbitrarily defined cell (ADC)
measuring 150 mm × 200 mm were cold rolled by reversing method [17]. From the ODFs, complete pole figures were
the rolling direction between each pass at room temperature reconstructed. Euler angles were represented with reference
to a total thickness reduction of 90% in a two-high mill with to a crystal coordinate system consisting of X = [2 1̄ 1̄ 0],
220 mm diameter rolls using a rolling speed of 13.8 m/min. Y = [0 1 1̄ 0] and Z = [0 0 0 2].
During each pass, the thickness was reduced by 0.2 mm with
the aid of oil lubrication.
Following cold working, optical microscopy, EBSD anal- 3. Results
ysis and TEM were conducted on transverse cross-sections
cut from the rolled samples. For optical microscopy and 3.1. Starting material
EBSD analysis, specimens were mechanically polished and
then electro-polished in a solution consisting of 5 ml per- Optical microscopy showed that the starting material com-
chloric acid and 95 ml methanol at 30 V and −40 ◦ C. Subse- prised single-phase, equiaxed ␣-Ti with an average grain size
quently, the samples were etched with a solution consisting of 30 ␮m (Fig. 1(a)). In addition, XRD analysis revealed
of 1 ml HNO3 , 2 ml HF and 40 ml H2 O. peaks only for the ␣-phase, and back-scatter-electron imaging
Grain-boundary character distributions (GBCD) in the in the SEM confirmed that there was no second phase (such as
rolled specimens were established via EBSD using a Hi- ␤-phase). These analytical results indicated that the program
tachi 3400S field emission gun scanning electron micro- material (as-received CP-Ti) was indeed composed solely of
scope (FEG-SEM) and TSL-OIMTM software. The statisti- ␣-phase despite being commercial grade, most likely due to
cal certainty of the EBSD analysis, especially for the highly the low levels of impurities (Table 1). In particular, the level
strained materials, is significantly affected by the level of of iron, a potent ␤-stabilizer in titanium alloys, was approx-
confidence index (CI) for which the software allowed during imately 200 wppm, or only half the maximum solubility of
post-processing of measured EBSD data. Preliminary EBSD Fe in the ␣-phase (∼400 wppm), thus resulting in a very low
experiment for cold rolled ␣-Ti revealed that the fractions probability for the retention of ␤-phase at room temperature.
of random high angle boundaries decreased with increasing Hence, the possible effect of second phases on the deforma-
CImin (the minimum CI allowed in EBSD post-processing) tion behavior of CP-Ti can be excluded from consideration.
in the range of CImin from 0 to 0.1. This is mainly due to The as-received CP-Ti plate, which had been hot rolled
random orientation relationship between incorrectly indexed and then annealed in the ␣-phase region, had a moderate tex-
points (generally having low CI) and their neighboring points. ture (Fig. 1(b)). The (0 0 0 2) pole figure revealed a bimodal
In the range of CImin higher than 0.1; however, the overall distribution of basal poles, a texture commonly found in cold
aspect of misorientation angle distribution was unaffected by rolled pure Ti; the maximum intensity (4.4 × random) was
CImin . Based on these, any measured points whose CI is less found at locations tilted ±35◦ from the ND toward the TD.
than 0.1 were excluded from the analysis of the EBSD data A second, weaker component comprising (1 1 2̄ 0) poles at
in the present study. locations tilted 15◦ from the RD toward the ND suggested
To determine the substructure developed during rolling, the development of a recrystallization texture also. In the
TEM analysis was performed using a Philips CM200 trans- (1 0 1̄ 0) pole figure, the maximum intensity was found at the
mission electron microscope. Specimens for TEM were RD, indicating that a considerable amount of rolling texture,
which had developed during hot rolling, remained. From the
Table 1 pole figure analysis, therefore, it was confirmed that the as-
Chemical composition of commercial-purity titanium program material received texture comprised both rolling and recrystallization
Element Composition (wt.%) components.
H 0.0015
C 0.005 3.2. Microstructure evolution during low-to-medium
N 0.01 levels of deformation
O 0.06
Fe 0.02
Ti Balance
Low-to-medium levels of deformation resulted in the de-
velopment of heterogeneous microstructures due to the frag-
Y.B. Chun et al. / Materials Science and Engineering A 398 (2005) 209–219 211

formation twins and the generation of secondary and tertiary


twins caused the development of a twinned lamellar structure
with a thickness of 1–5 ␮m, a significant refinement com-
pared to the starting grain size of 30 ␮m. In contrast, grains
in which the imposed deformation was accommodated by slip
rather than by twinning (marked ‘NT’ in Fig. 2), remained
coarse, albeit elongated along the RD, after 40% cold reduc-
tion.
In order to identify the twinning systems that were ac-
tivated during low-to-medium levels of cold deformation,
the misorientation angle and rotation axis of each twin rela-
tive to the parent (matrix) orientation were determined from
the EBSD data. This analysis revealed that 65◦ 1 0 1̄ 0 and
85◦ 1 1 2̄ 0 boundaries (corresponding to {1 1 2̄ 2}1 1 2̄ 3̄
and {1 0 1̄ 2}1 0 1̄ 1̄ twin families, respectively) were most
frequently observed. The activation of these two twinning
modes was confirmed statistically from misorientation-angle
distributions (Fig. 3), which also showed high fractions near
the misorientation angles of 65◦ and 85◦ . The misorienta-
tion angle distributions also indicated that boundaries with
a misorientation angle near 65◦ were predominant at a re-
duction of 20%. However, boundaries with misorientations
near 85◦ became comparable to those with the 65◦ mis-
orientation as the level of deformation increased. This in-
dicates that {1 0 1̄ 2}1 0 1̄ 1̄twinning was more active than
{1 1 2̄ 2}1 1 2̄ 3̄ twinning as the cold rolling reduction was
increased.
The misorientation distributions also showed that the frac-
tion of low angle boundaries (LAB) increased with increas-
ing reduction (Fig. 3). Specifically, the fraction of low angle
boundaries was 27% after 10% reduction and increased sig-
nificantly to 80% after 40% reduction. While the increase in
LAB fraction with increased reduction led to a correspond-
ing decrease in the overall fraction of high angle boundaries,
the fraction of boundaries near 65◦ and 85◦ was still higher
than the fraction of other high angle boundaries. However,
the misorientation angle distribution, which exhibited sharp
peaks around 65◦ and 85◦ after 10% reduction (Fig. 3(a)),
began to spread with increased reduction. This trend sug-
gests that the ideal twin–matrix orientation relationship was
Fig. 1. Microstructure and texture of the annealed CP-Ti program ma-
terial: (a) optical microstructure and (b) pole figures obtained by XRD destroyed due to deformation via slip in both the twin and
(PImax = maximum pole intensity). Contour levels (×random): 2.0, 2.5, 3.0, matrix in order to accommodate the deformation imposed
3.5 and 4.0. following twin formation.
The EBSD results also revealed that the activation of twin-
mentation of some grains as a result of twinning and the elon- ning was dependent on the local crystallographic orientation
gation of other grains that deformed by slip alone. As the level of each matrix grain. For the few, remnant coarse grains that
of deformation increased, the fraction of twins gradually in- were observed to have accommodated deformation mainly
creased. For example, the overall microstructure after 10% by slip (Fig. 2), the basal poles were located approximately
reduction was very similar to that of the as-received material, 40◦ to 90◦ from the ND toward the TD, while the prism poles
except for the formation of twins in a few grains, as shown via were rather randomly distributed (Fig. 4(a)). Such grains were
orientation imaging microscopy (OIM) (Fig. 2(a)). At 20% thus well oriented for accommodating the plane-strain rolling
reduction, however, more twinning was activated, and grains deformation via prism slip. On the other hand, EBSD anal-
with and without deformation twins were clearly identified ysis of 62 grains that had undergone twinning by a reduc-
(Fig. 2(b)). At yet higher reductions of 30 and 40%, a signif- tion of 20% reduction revealed that {1 1 2̄ 2}1 1 2̄ 3̄ twinning
icant refinement of the microstructure was observed in some was observed only in grains whose basal poles were located
grains (Fig. 2(c and d)); in such instances, the crossing of de- within approximately 50◦ from the ND (Fig. 4(b)). Such ob-
212 Y.B. Chun et al. / Materials Science and Engineering A 398 (2005) 209–219

Fig. 2. EBSD (inverse-pole-figure) maps for the RD direction of CP-Ti cold rolled to thickness reductions of (a) 10%, (b) 20%, (c) 30% and (d) 40%, showing
activation of deformation twins in some but not all grains. In (c) and (d), NT indicates grains without twins.

servations thus indicate that the activation of {1 1 2̄ 2}1 1 2̄ 3̄ of the activation of {1 1 2̄ 2}1 1 2̄ 3̄ twins on the matrix ori-
compressive twins was most likely dependent on the ori- entation decreased. At the same time, other types of twins,
entation of the matrix and the difficulty of accommodating such as {1 1 2̄ 1}1̄ 1̄ 2 6 and {1 0 1̄ 1}1 0 1̄ 2̄, were observed
compression near the c-axis via slip processes. In addition, occasionally.
{1 0 1̄ 2}1 0 1̄ 1̄ tensile twinning appeared to have been acti- Secondary twins were observed for thickness reduc-
vated without a noticeable dependence on matrix orientation tions above 20%. When the primary twins were of the
(Fig. 4(c)). The formation tendency of particular twins in a {1 1 2̄ 2}1 1 2̄ 3̄ compressive type, the secondary twins
grain was also affected by the orientations of the surround- within the primary twins were of the {1 0 1̄ 2}1 0 1̄ 1̄ ten-
ing grains in addition to that of the matrix grain because, as sile type (Fig. 5), thus also indicating a dependence of twin
shown in Fig. 4(b and c), either compressive twins or tensile activity on parent orientation.
twins were generated in similarly oriented grains. For thick- Pole figures determined from X-ray diffraction (XRD)
ness reductions higher than 20%; however, the dependence measurements revealed that the initial split-basal texture was
Y.B. Chun et al. / Materials Science and Engineering A 398 (2005) 209–219 213

Fig. 3. Grain-boundary misorientation distribution for CP-Ti cold rolled to a reduction of (a) 10%, (b) 20%, (c) 30% or (d) 40%. The peaks at 65◦ and 85◦
correspond to {1 1 2̄ 2}1 1 2̄ 3̄ compressive twins and {1 0 1̄ 2}1 0 1̄ 1̄ tensile twins, respectively. LAB: low angle boundaries of less than 15◦ misorientation.

transformed to a basal texture as the reduction was increased grains reflected the amount of deformation imposed dur-
to 40%. After 20% reduction, the original basal poles of the ing cold rolling. EBSD analysis showed that the elongated
bimodal distribution along the ND–TD began to be dispersed coarse grains (Fig. 7(c)), had orientations in the range ϕ1 = 0◦ ,
toward the ND (Fig. 6(b)). As a result, the maximum basal- Φ = 30–90◦ and ϕ2 = 30◦ . Also, a small amount of macro-
pole intensity after 30–40% reduction was observed parallel scopic shear banding which had not been found during re-
to the ND (Fig. 6(c and d)). Unlike the distribution of the ductions equal to or below 40% was noted at high reductions.
basal poles, the maximum intensities for the prism poles, al- After 90% cold reduction, the microstructure became
though not very strong, were found along the RD and were much more refined and the macroscopic shear banding was
not affected noticeably by the level of cold reduction. more evident (Fig. 7(b)). The thickness of the elongated
coarse grains had been reduced to 3 ␮m. The orientation im-
3.3. Microstructure evolution during higher levels of age for the sample rolled to 90% reduction (Fig. 7(d)) also
deformation showed that the lattice was so severely deformed that it was
impossible to analyze approximately 70% of the data points
At yet higher levels of thickness reduction (≤90%), the via EBSD. The orientation of the elongated coarse grains
microstructure became more refined, but more heterogeneous in the sample rolled to 90% reduction was in the range of
as well. After 60% reduction, elongated, coarse grains (with ϕ1 = 0◦ , Φ = 30–50◦ and ϕ2 = 30◦ , thus indicating that the
a thickness of 10 ␮m) were interspersed with fine grains (de- basal poles near the TD moved toward the ND as the amount
veloped at lower reductions due to twinning), as shown in of deformation increased.
Fig. 7. Because the as-received CP-Ti was equiaxed with an TEM analysis of CP-Ti samples rolled to 60% reduction
average grain size of 30 ␮m, the aspect ratio of the coarse revealed a fine lamellar structure with high dislocation den-
214 Y.B. Chun et al. / Materials Science and Engineering A 398 (2005) 209–219

Fig. 4. EBSD pole-figure data indicating the propensity of twinning as


a function of crystal orientation in CP-Ti cold rolled 20%: (a) (0 0 0 2)
and (1 0 1̄ 0) pole figures of untwinned grains, (b) (0 0 0 2) pole figure of
parent/matrix grains (dark circles) and compressive {1 1 2̄ 2}1 1 2̄ 3̄ twins
within the corresponding matrix grains (open circles) and (c) (0 0 0 2) pole
figure of parent/matrix grains (dark circles) and tensile {1 0 1̄ 2}1 0 1̄ 1̄
twins within the corresponding matrix grains (open circles).

sity in regions which had been difficult to analyze with opti-


cal microscopy or EBSD. Deformation bands composed of a
lamellar-type microstructure with a thickness of 100–150 nm
were observed (Fig. 8(a)); a generally high dislocation den-
sity was found within the deformation bands [18,19]. In an-
other region of the same sample, grains elongated parallel
to the RD with a thickness of 100–500 nm were observed; a
high dislocation density was also found inside these grains
(Fig. 8(b)). The ring-like selected area diffraction patterns
(SADP) (upper right-hand corner of Fig. 8(b)) indicated that
the grain-boundary character in this region was high an-
gle. Elongated coarse grains with homogeneously distributed
dislocations were also observed (upper left-hand corner of
Fig. 8(a)), and similar observation was made earlier by Wag-
ner et al. [15].
The split-basal texture reappeared at higher levels of defor-
mation. The basal poles had an intensity of 3.7 (×random) af-
ter 60% reduction (Fig. 9(a)). The split-basal texture strength-
ened with yet further cold reduction, reaching an intensity of
5.9 (×random) at locations tilted ±35◦ from the ND toward
the TD after 90% reduction (Fig. 9(b)). While the maximum
intensity in CP-Ti rolled to a 40% reduction was observed
in the (0 0 0 2) pole figure, the maximum intensity of 4.6 Fig. 5. EBSD pole-figure data indicating the rotation of crystals due to de-
(×random) was observed in the RD of the (1 0 1̄ 0) pole figure formation twinning in CP-Ti cold rolled to 30% reduction: (a) (0 0 0 2),
for material rolled to 60% reduction (Fig. 9(a)). The inten- (b) (1 0 1̄ 0) and (c) (1 1 2̄ 0) pole figures showing the orientations of a par-
sity of prism poles was also strengthened by increasing the ent/matrix grain (dark circles), primary twin (open squares) and secondary
twin (open triangles).
amount of reduction, reaching ∼7.7 (×random) after 90%
reduction.
Y.B. Chun et al. / Materials Science and Engineering A 398 (2005) 209–219 215

at reductions less than 20%. This result does not necessar-


ily mean that the critical shear stresses for the two twin-
ning systems were different, for the imposed deformation
and the crystallographic orientation of the grains also play
a key role in the activation of a particular twinning system.
For the undeformed CP-Ti program material, the basal poles
were preferentially distributed along the ND, which is sub-
jected to a compressive strain during rolling (Fig. 1(b)); very
few grains had basal poles parallel to the RD along which a
tensile strain is imposed. Therefore, the combination of the
initial texture and the state of deformation imposed during flat
rolling resulted in the preferential activation of compressive
twins.
An explanation for the activation of {1 0 1̄ 2}1 0 1̄ 1̄ ten-
sile twins, despite the unfavorable texture, focuses on the
value of the critical shear stress for such a deformation mode.
In related work, for example, Tenckhoff [20] established the
twinning activity in pure zirconium by determining the ini-
tial orientation and lattice rotations of 19 grains during cold
rolling. In this earlier work, {1 1 2̄ 2}1 1 2̄ 3̄ compressive
twins and {1 0 1̄ 2}1 0 1̄ 1̄ tensile twins were found to be
activated in grains with their basal poles inclined by 0–50◦
and 50–90◦ , respectively, to the ND. A similar analysis in
the present work, using EBSD and focusing on a much larger
number of grains (62 grains) (Fig. 4(b)), confirmed Tenck-
hoff’s observation for the case of {1 1 2̄ 2}1 1 2̄ 3 compres-
sive twins. The {1 0 1̄ 2}1 0 1̄ 1̄ tensile twins, however, were
activated in grains which did not have an obvious orien-
tation relationship to the imposed plane-strain deformation
(Fig. 4(c)). This result may be interpreted to be a result of
a comparatively low critical shear stress for tensile twinning
compared to that required for compressive twinning and per-
haps a slip. This hypothesis was confirmed by the nature of
the secondary twins. As shown by EBSD analysis (Fig. 5),
secondary twins of the {1 0 1̄ 2}1 0 1̄ 1̄ type nucleated within
the primary compressive twins of the {1 1 2̄ 2}1 1 2̄ 3 type
Fig. 6. XRD pole-figures measurements for CP-Ti cold rolled to reductions whose thickness ranged from 1 to 5 ␮m. It is well known that
of (a) 10%, (b) 20%, (c) 30% and (d) 40%. Contour levels (×random): 1.5, the propensity for twin formation is significantly reduced as
2.0, 2.5, . . ., 4.5. grain size decreases [8,21,22]. Therefore, the formation of the
secondary tensile twins within the fine primary twins would
be feasible only if the critical shear stress for the tensile twins
4. Discussion were very small.
According to Paton and Backofen [23], the formation ten-
4.1. Deformation twinning at low-to-medium levels of dency of particular twins in ␣-Ti is affected by temperature:
deformation {1 1 2̄ 2}1 1 2̄ 3 type compressive twins at room tempera-
ture whereas {1 0 1̄ 1}1 0 1̄ 2̄ type compressive twins above
The activation of twinning in the present material exhib- 400 ◦ C. The present result is in support of this earlier report. In
ited a strong dependence on the level of deformation. For case of the tensile twins, the critical shear stress is reported
thickness reductions less than or equal to 40%, twinning was to be low for the {1 1 2̄ 1}1̄ 1̄ 2 6 type twins compared to
active, whereas for higher deformations dislocation slip was the {1 0 1̄ 2}1 0 1̄ 1̄ type [24]. In the contrary, however, the
the sole mechanism of deformation. The occurrence of twin- latter type tensile twins were dominant in the present result.
ning was confirmed by the peaks in the misorientation distri- Christian and Mahajan [22] suggested that the favorable con-
bution at 65◦ and 85◦ , which correspond to {1 1 2̄ 2}1 1 2̄ 3̄ ditions for twin formation are a low twin shear and a small
compressive twinning and {1 0 1̄ 2}1 0 1̄ 1̄ tensile twinning, extent of atomic shuffling. Yoo [25] calculated the two pa-
respectively (Fig. 3). Fig. 3(a and b) also reveal that com- rameters for the hcp crystals, the result of which is shown in
pressive twinning was more prevalent than tensile twinning Table 2. The type of twins found in the present result can be
216 Y.B. Chun et al. / Materials Science and Engineering A 398 (2005) 209–219

Fig. 7. Microstructures of CP-Ti cold rolled to reductions of (a) 60% (optical micrograph), (b) 90% (optical micrograph), (c) 60% (EBSD-orientation image)
and (d) 90% (EBSD-orientation image). Insert: stereographic color key for the rolling direction inverse-pole-figure maps shown in (c) and (d).

Table 2 with the imposed deformation. Formation of numerous me-


Twinning shear and shuffling parameters of the various twinning systems in chanical twins and intersection among these twins divide the
␣ titanium [25]
grain interior, resulting in microstructural refinement. Addi-
Twinning systems Shear, s qa Remarks tional grain refinement occurred by the almost simultaneous
{1 0 1̄ 2}1 0 1̄ 1̄ 0.174 4 Tensile twin formation of secondary and the tertiary twins in addition to
{1 0 1̄ 1}1 0 1̄ 2̄ 0.099 8 Compressive twin subdivision of twins due to crossing twins. Twinning became
{1 1 2̄ 2}1 1 2̄ 3̄ 0.219 6 Compressive twin
{1 1 2̄ 1}1̄ 1̄ 2 6 0.630 2 Tensile twin
saturated at 40% thickness reduction (Fig. 2(d)) at which the
a
effective grain size had been reduced to such a large extent
Shuffling parameter.
that twinning was impossible. In contrast, grains whose basal
poles were inclined from the ND toward the TD by 40–90◦
explained in terms of the two parameters: the {1 0 1̄ 1}1 0 1̄ 2̄ were not susceptible to twinning (Fig. 4(a)). These grains
type compressive twins and the {1 1 2̄ 1}1̄ 1̄ 2 6 type tensile deformed mainly by dislocation slip and, as a result, became
twins are difficult to activate in Ti due to the large shuffling elongated grains, which were comparatively larger than those
parameter and the high twinning shear, respectively. In con- that underwent twinning. The coexistence of fine twinned
trast, the {1 1 2̄ 2}1 1 2̄ 3 type compressive twins and the grains and large grains that had undergone slip alone, there-
{1 0 1̄ 2}1 0 1̄ 1̄ type tensile twins are easily activated be- fore, resulted in an inhomogeneous microstructure in CP-Ti
cause of their small shuffling parameter and low twin shear, cold rolled to low-to-medium levels of reduction. This inho-
respectively. mogeneity in microstructure persisted to high deformation
The formation of deformation twins during cold rolling (Fig. 7).
contributed to the significant refinement in microstructure
and hence reduced the effective slip length. The initial CP-Ti 4.2. Texture evolution
material used in this work presented a favorable condition for
deformation twinning because the grain size was relatively Slip in titanium occurs most readily along the a direc-
large. Consequently, the number density of twins increased tion on prism and basal planes. However, a slip alone can-
Y.B. Chun et al. / Materials Science and Engineering A 398 (2005) 209–219 217

not satisfy the von Mises requirement of five independent


deformation modes to accommodate an externally imposed
strain [26,27]. Although the activation of twinning accom-
modates plastic deformation along the c direction, heavy
deformation above 40% suppresses further twin formation
due to the reduced grain size introduced by prior twinning.
The absence of additional twinning during the large defor-
mation of titanium has also been reported by Philippe et al.
[28] and Mullins and Patchett [29]. Therefore, another defor-
mation mechanism is required to accommodate strain above
40% thickness reduction. Otherwise, it would be impossi-
ble to accommodate uniform plane-strain deformation in all
crystallites during rolling. In the present work, it appears that
the latter case pertained in that non-uniform, macroscopic
shear banding was activated as shown in Fig. 7. In speci-
mens reduced by 60% or more, numerous shear bands were
present. The particular shear deformation is known to occur
when the grain orientation is unfavorable for slip or where a
fine lamellar structure is predominant [30–32]. Considering
the fine deformed microstructure and the lack of sufficient
slip systems in CP-Ti, the observed deformation via shear
banding during heavy deformation is as expected.
In the present work, two principal types of textures were
found: a basal texture (Fig. 6(d)), developed during low-to-
intermediate rolling reductions (≤40%), and a split-basal
texture (Fig. 9), found at high reductions (to 90%). Using
a Taylor-type (isostrain) crystal-plasticity model, Thornburg
and Piehler [7] suggested that the basal texture originated
Fig. 8. Transmission-electron micrographs of 60% cold rolled CP-Ti show-
from a combination of prism a and pyramidal c + a slip.
ing (a) shear bands formed in a fine, elongated grain and (b) fine grain
structure with highly dislocated boundaries. TEM foil was normal to the As shown in the present work, however, the probability of
TD. Note the ring pattern of the SAD in (b) indicating that boundaries were pyramidal c + a slip seems to be low for low-to-medium
mostly of high angle. rolling reductions because twinning can accommodate the
strain along the c axis as well as the fact that the critical
resolved shear stress for c + a slip is relatively high. There-
fore, it is expected that the main slip systems would be the
prism a and the basal a.
During large deformation (>40% thickness reduction),
a split-basal texture was formed (Fig. 9). Thornburgh and
Piehler [7] concluded that such a texture results from the
activation of both slip and twinning. The present result, how-
ever, does not support this conclusion in as much as no ad-
ditional twinning was found for reductions above 40%. This
implies that twinning did not contribute to the separation of
the basal poles from the ND toward the TD. Therefore, it may
be hypothesized that either pyramidal c + a slip (activated
to accommodate deformation along the c axis when twin-
ning is not feasible) or the shift in strain path associated with
shear banding may have contributed to the split-basal texture.
The development of texture during cold rolling was also
interpreted in terms of the ϕ2 = 30◦ section of orientation dis-
tribution function maps (Fig. 10). The location of the maxi-
mum f(g) progressed from (ϕ1 = 20◦ , Φ = 35◦ and ϕ2 = 30◦ ) in
the initial (undeformed) condition toward (ϕ1 = 0◦ , Φ = 35◦
and ϕ2 = 30◦ ) in the final 90% cold rolled condition. The ODF
Fig. 9. XRD pole-figure measurements for CP-Ti cold rolled to reductions results showed that the typical cold rolling texture compo-
of (a) 60% and (b) 90%. Contour levels (×random): 1.5, 2.0, 2.5, . . ., 7.5. nent (ϕ1 = 0◦ , Φ = 35◦ and ϕ2 = 30◦ ) started to form at low
218 Y.B. Chun et al. / Materials Science and Engineering A 398 (2005) 209–219

Fig. 10. ODF maps for the ϕ2 = 30◦ section: (a) initial CP-Ti material and after cold reductions of (b) 10%, (c) 40%, (d) 60% and (e) 90%. In the deformed
specimens, the maximum intensity was observed at ϕ1 = 0◦ , Φ = 35◦ and ϕ2 = 30◦ .

the intensity of the cold rolling texture component increased.


Therefore, it is concluded that slip intensifies the cold rolling
texture, but twinning weakens it by randomizing the crystal
orientations.

5. Conclusions

Microstructure and texture evolution during cold rolling


of CP-Ti were studied via optical microscopy, OIM-EBSD
and TEM. The following conclusions were drawn:

1. Deformation comprising low-to-moderate thickness re-


ductions (≤40%) was accommodated by slip and twin-
ning, whereas slip predominated at higher reductions. The
primary twinning systems activated were {1 1 2̄ 2}1 1 2̄ 3̄
compressive twins and {1 0 1̄ 2}1 0 1̄ 1̄ tensile twins. Sec-
Fig. 11. Variation of the maximum intensity of f(g) in CP-Ti as a function ondary twins, mainly of the tensile type, were also acti-
of deformation indicating the effects of twinning and slip in weakening or vated, thus indicating that the critical shear stresses of
strengthening texture intensity, respectively.
these twins is probably relatively low.
reductions. With increasing cold reduction, however, the in- 2. The activation of deformation twinning results in grain
tensity of this component was weakened when twinning was refinement due to intersection of twins and the formation
activated in addition to slip, as shown in Fig. 11. By contrast, of secondary and tertiary twins. Grain refinement due to
during heavy cold rolling during which slip was predominant, twinning leads to increased difficulty for twin activity,
Y.B. Chun et al. / Materials Science and Engineering A 398 (2005) 209–219 219

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Furthermore, an inhomogeneous grain structure can be 1187–1197.
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