UNITED BREWERIES LIMITED Doc.

No UBL-PUL/CLITA/01

Issue Date

Ludhiana Issue No
Revision Date
Revision No

Safety Interlocks - Machine wise

Machine CLIT Sub Assembly Standard CLIT Method Tool When to Check Frequency Cross Check Status Responsibility
I Combined Emergency Stop / Maintenance Switch Emerency Push Stop I N I Interlock Run Daily Operator

I Emergency Stop Switch Emerency Push Stop I N I Interlock Run Daily Operator

I Operation mode selector switch Check Filler should stop if door open I N I Interlock Run Daily Operator

I Main Switch Check Manually I N I Interlock Run Daily Operator

I Touch button - lamp test Check Manually I N I Interlock Run Daily Operator

I Hand held Control panel Check Manually I N I Interlock Run Daily Operator

Filler
I Portable Foot Switch Check Manually I N I Interlock Run Daily Operator

I Guards - Doors, Covers Check Filler should stop if door open I N I Interlock Run Daily Operator

I Filler Front side Check Filler should stop if door open I N I Interlock Run Daily Operator

I Filler Front side Check Filler should stop if door open I N I Interlock Run Daily Operator

I Filler Front side Check Filler should stop if door open I N I Interlock Run Daily Operator

I Filler Front side Check Filler should stop if door open I N I Interlock Run Daily Operator

I Back Side right Side Check Filler should stop if door open I N I Interlock Run Daily Operator

I Back Side Left Side Check Filler should stop if door open I N I Interlock Run Daily Operator

I Front safety sensor Check Machine & conveyors should be stop. I N I Interlock
Run
Daily Operator

I Infeed - side safety sensor Check Machine & conveyors should be stop. I N I Interlock Run Daily Operator

Case packer
I Out feed - side safety sensor Check Machine & conveyors should be stop. I N I Interlock Run Daily Operator

I Emergency Stop push for entire machine Emergency Stop I N I Interlock Run Daily Operator

I Emergency Stop push for carton infeed conveyor Emergency Stop I N I Interlock Run Daily Operator

I Back side Human Safety Sensor Check Machine & conveyors should be stop. I N I Interlock Run Daily Operator

I Safety Door - 1 Check Labeler should stop if door open I N I Interlock Run Daily Operator

I Safety Door - 2 Check Labeler should stop if door open I N I Interlock Run Daily Operator

I Safety Door - 3 Check Labeler should stop if door open I N I Interlock Run Daily Operator

I Safety Door - 4 Check Labeler should stop if door open I N I Interlock Run Daily Operator

Labeller
I Safety Door - 5 Check Labeler should stop if door open I N I Interlock Run Daily Operator

I Infeed Empty Sensor Check Labeler should stop if door open I N I Interlock Run Daily Operator

I Outfeed jam Sensor Check Labeler should stop if door open I N I Interlock Run Daily Operator

I Power Supply Main rotory Switch I N I Interlock Run Daily Operator

I Emergency Stop on Panel Emergency Stop I N I Interlock Run Daily Operator

I Emergency stop back side Emergency Stop I N I Interlock Run Daily Operator
 I Safety switches of front door 1 No malfunction & No bye pass I N I Interlock Stop Daily Operator

I Safety switches of front door 2 No malfunction & No bye pass I N I Interlock Stop Daily Operator

I Emergency stop Machine Emergency Stop I N I Interlock Stop Daily Operator

EBI 1 I Emergency stop infeed conveyor Emergency Stop I N I Interlock Stop Daily Operator

I UPS main Supply Switch Rotory Switch I N I Interlock Stop Daily Operator

I Safety switches of Side door Left No malfunction & No bye pass I N I Interlock Stop Daily Operator

I Safety switches of Side door Right No malfunction & No bye pass I N I Interlock Stop Daily Operator

I Rotory Jet Sefety Sensor (Left) 1 No malfunction & No bye pass I N I Interlock Stop Daily Operator

I Rotory Jet Sefety Sensor (Left) 2 No malfunction & No bye pass I N I Interlock Stop Daily Operator

I Rotory Jet Sefety Sensor (Left) 3 No malfunction & No bye pass I N I Interlock Stop Daily Operator

I Rotory Jet Sefety Sensor (Left) 4 No malfunction & No bye pass I N I Interlock Stop Daily Operator

I Rotory Jet Sefety Sensor (Left) 5 No malfunction & No bye pass I N I Interlock Stop Daily Operator

I Rotory Jet Sefety Sensor (Right) 1 No malfunction & No bye pass I N I Interlock Stop Daily Operator

I Rotory Jet Sefety Sensor (Right) 2 No malfunction & No bye pass I N I Interlock Stop Daily Operator

I Rotory Jet Sefety Sensor (Right) 3 No malfunction & No bye pass I N I Interlock Stop Daily Operator

I Rotory Jet Sefety Sensor (Right) 4 No malfunction & No bye pass I N I Interlock Stop Daily Operator

Washer I Rotory Jet Sefety Sensor (Right) 5 No malfunction & No bye pass I N I Interlock Stop Daily Operator

I Clutch Door sensor Infeed No malfunction & No bye pass I N I Interlock Stop Daily Operator

I Clutch Door sensor Outfeed No malfunction & No bye pass I N I Interlock Stop Daily Operator

I Front IR Sensor No malfunction & No bye pass I N I Interlock Stop Daily Operator

I Back Side IR Sensor No malfunction & No bye pass I N I Interlock Stop Daily Operator

I Bottle Pocket carrer Safety sensor No malfunction & No bye pass I N I Interlock Stop Daily Operator

I Emergency Remote panel Emergency Stop I N I Interlock Stop Daily Operator

I Emergency discharge side Emergency Stop I N I Interlock Stop Daily Operator

I
Main Switch
Power Supply at Main panel I N I Interlock Stop Daily Operator

I
Control Voltage supply
Power Supply at Main panel I N I Interlock Stop Daily Operator

I Infeed Conveyor filled stop interlock Sensor No malfunction & No bye pass I N I Interlock Stop Daily Operator

I outfeed conveyor Jam Sensor 1 No malfunction & No bye pass I N I Interlock Stop Daily Operator

Pateurizer
I outfeed conveyor Jam Sensor 2 No malfunction & No bye pass I N I Interlock Stop Daily Operator

I outfeed conveyor Jam Sensor 3 No malfunction & No bye pass I N I Interlock Stop Daily Operator

I Emergency Stop machine on remote Panel No malfunction & No bye pass I N I Interlock Stop Daily Operator

I Emergency Stop infeed side No malfunction & No bye pass I N I Interlock Stop Daily Operator

I Machine cage sensor 1 No malfunction & No bye pass I N I Interlock Stop Daily Operator

I Machine cage sensor 2 No malfunction & No bye pass I N I Interlock Stop Daily Operator

I Machine cage sensor 3 No malfunction & No bye pass I N I Interlock Stop Daily Operator

Palletizer
 Palletizer I Magzine Lift Safety sensor No malfunction & No bye pass I N I Interlock Stop Daily Operator

I Emplty Pallet safety interlock No malfunction & No bye pass I N I Interlock Stop Daily Operator

I Full Pallet Safety sensor 1 No malfunction & No bye pass I N I Interlock Stop Daily Operator

I Full Pallet Safety sensor 2 No malfunction & No bye pass I N I Interlock Stop Daily Operator

Material Lift
I
Door Interlocking with Main drive (UP)
No malfunction & No bye pass I N I Interlock Stop Daily Operator

Elevator I
Door Interlocking with Main drive (Down)
No malfunction & No bye pass I N I Interlock Stop Daily Operator
(Brew House)
I
Barrier Door interlocking with Main Drive
No malfunction & No bye pass I N I Interlock Stop Daily Operator

I
Interlocking with Transformer 750 to DG 750
No malfunction & No bye pass I N I Interlock Stop Monthly Operator

ACB I
Bus Coupler Interlocked with DG & Trans. 750 KVA
No malfunction & No bye pass I N I Interlock Stop Monthly Operator
Interlocking I
Interlocking with Transformer 2000 to DG 1010
No malfunction & No bye pass I N I Interlock Stop Monthly Operator

I
All ACB/VCB Rack out interlocking
No malfunction & No bye pass I N I Interlock Stop Monthly Operator

Checked By Department Incharge

 Page 4 of 4

Doc Number
UNITED BREWERIES LIMITED,LUDHIANA Issue date
Issue No 1
Rotating Part Guarding Checklist (Bottling Hall) Revision Date
Revision No 00

Inspected By: Frequency: Once in every 3 months

Check Points (OK/ Rejected)
Machine guards prevent Guards are firmly secured Guards permit Guards are free of sharp Guards are
worker's hands, arms, or other and not easily removable safe,confortable, and edges, protrusion into properly painted &
body parts from making contact relatively easy operation of walkways, etc., that cause the no signs of rust
Sl. No. Location/ Department Description Quantity Drive Type with moving parts. the machine guard to be a hazard. existing. Date of Inspection Compliance date Remarks

1 LINE-1

Filler-1 vaccum pump 1 COUPLING

Filler -1 outfeed conveyor 1 CHAIN DRIVE

Pasteuriser-1 infeed conveyor 1 CHAIN DRIVE

Pasteuriser 1 infeed conveyor 1 CHAIN DRIVE

Pasteuriser-1 main drive 1 CHAIN DRIVE

Filler-1infeed conveyor 1 CHAIN DRIVE

Condensate retun pump 1 COUPLING

Case packer 2 CHAIN DRIVE

Check weigher outfeed 1 CHAIN DRIVE

SHUFFLER MOTOR 1 CAM SHAFT

PACKER OUTFEED CONVEYOR 5 CHAIN DRIVE

Top sealer 1 CHAIN DRIVE