UNIT: COP : 12

Fill in the blanks 01 marks

1).COP stands for .

2).Purpose of COP is .
3).In presstool the resultant of force passes through .
4).COP can be determined by taking moment on .and .axis.
5). . can be determined by taking moment on X and Y axis.
6).A shank is an important element of a presstool and mounted exactly at the .
position.
7). Moments method is also called as .
8). Heat treatment is suitable for shank.

9). Shank is suitable for Self alignment between Ram and Tool.

10). It refers to Lamina the plane having area but no thickness in this resultant passes
through that point is called .

11). Keeps all the punch pressure in balance.

12). Acts as a connecting link from press tool to the press machine.

13). Shank is fixed to the Tool with the reference of .

14). Shank is made up of material

15). Formula for pressure is .

16). . is the position, where all the forces related to the operation are concentrated
17). In press tool the resultant of force passes through .

18). Unit for pressure is .

19). Which Fit is suitable for Fix the shank at Top Plate. .

20). Is the force that exerts attraction towards the centre of the earths centre from
place to place
Multiple Chioce questions

1. COP is used to fix the .

a) Pilot
b) Shank
c) Die
d) Punch
2. COP stands for .
a) Contact of pressure
b) Centre of press
c) Centre of pressure
d) None of the above
3. COP is used to .
a) Improve productivity
b) To break down the tool elements
c) Decrease the quality of component
d) All of the above.
4. Shank is fixed to the Tool with the reference of .
a) CG
b) Centroid
c) COP
d) All of the above.
5. Shank is made up of material.
a) ST-42
b) T110W2CR1
c) T215W90CR12
d) None of the above
6. Acts as a connecting link from press tool to the press machine.
a) Shank
b) Floating shank
c) Both a and b
d) None of the above.
7. Keeps all the punch pressure in balance.
a) Resultant of force
b) Cop
c) Centroid
d) CG.
8. It refers to Lamina the plane having area but no thickness in this resultant passes
through that point is called .
a) COP
b) Centroid
c) CG
d) All of the above
9. Is the force that exerts attraction towards the centre of the earths centre from
place to place
a) COP
b) Centroid
c) Centre of gravity
d) All of the above.
10. Is the position , where all the forces related to the operation are
concentrated.
a) Resultant of force
b) Centroid
c) COP
d) All of the above
11. If the tool consist of only one punch, the centroid of the profile is . position
a) Shank
b) Pilot
c) Cutting punch
d) Shedder
12. . Is the exact position where shank is to fixed
a) COP
b) Centroid
c) CG
d) Resultant of force.
13. Formula for pressure is .
a) Mass X Gravitational force
b) Mass X Acceleration
c) Mass X Speed
d) None of the above.
14. Unit for pressure is .
a) Kelvin
b) Newton
c) Fahrenheit
d) None of the above
15. If larger or heavier tool will be clamped to the ram head directly with the help of
.
a) Wing nut
b) C Clamp
c) Plane Clamps
d) None of the above.
16. Which Shank is suitable for Self alignment between Ram and Tool
a) Straight shank
b) Tapered shank
c) Fastener type
d) None of these
17. In press tool the resultant of force passes through .
 a) CG
b) COP
c) Centre of acceleration
d) None of these.
18. COP can be determined by taking moment of and axis
a) X and Z
b) Y and Z
c) X and Y
d) All of the above.
19. Which Fit is suitable for Fix the shank at Top Plate.
a) H7 G6
b) H7 P6
c) H7 K6
d) All of the above.
20. Heat treatment is suitable for shank.
a) Case hardening
b) Tempering
c) Flame hardening
d) All of the above

Answer the following 2 marks

1. What is COP?
2. Why COP is required?
3. Define Centroid?
4. Define Centre of gravity?
5. List out the methods of COP?
6. Write the application of COP?
7. Define shank?
8. Write the application of shank?
9. Which Shank is suitable for easy alignment between Ram and Tool ?
10. Write the formula for calculation of COP?
11. Write the function of shank?
12. What is the use of COP?

Answer the following 3 marks

1. Give reason why COP is required in presstool?

2. Write the use of COP?
3. Where shank is to be used in presstool and give reason?
4. Define COP and Centre of gravity?
5. Why the shank is to be fixed at the centre of the presstool?
 6. What is Moment method of COP?
7. What is elements method of COP?
8. Briefly explain Centroid?
9. Briefly explain Cop?
10. Explain Centre of gravity?

Answer the following 5 marks

1) What is COP? Why it is required?

2) What is COP? Write the importance of COP
3) What is the importance of COP in press tool?
4) How to calculate COP?
5) List out the methods of COP calculation.
6) What is the difference between COP, Centroid and Centre of gravity?
7) In presstool what is the effect if shank fixed out of COP?
8) How COP improve the performance of presstool and its life?
9) Why the shank should be fixed at exact position of COP?
10)Explain Moment method of COP?
11)Explain elements method of COP?
12)Write the different methods of holding the shank in press machine?
13)Explain self aligning shank?
14)Define Centroid?
15)Define Centre of gravity?
16)Write briefly about COP?

Answer the following 8 marks

1. Explain COP,Centroid and Centre of gravity?

2. Calculate the COP of the given component with 100X100 mm die plate?

3. Calculate the COP of the given component with 120X120 mm die plate?

4. Calculate the COP of the given component with 150X120mm die plate?
5.

6. Calculate the COP of the given component with 120X100mm die plate?

7. Explain Tapered shank with neat sketch?

8. How to calculate Cop in element’s method write the steps?
9. How to calculate Cop in moment’s method write the steps?