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IGC2 Day 2 (V1)
IGC2 Day 2 (V1)
IGC2 Day 2 (V1)
BMS
(Health and
Safety) Ltd Certificate in Occupational Health
and Safety
Day 7
Presented by
Dr Geoff Lloyd
© BMS Ltd.
2008 (V1)
BMS
(Health and
Safety) Ltd
IGC2 Element 3
Work Equipment
– Hazards and Control
© BMS Ltd.
2008 (V1)
Protection from Machinery Hazards
BMS
(Health and
Safety) Ltd
Hierarchy
Fixed enclosing guards
Other guards (e.g. adjustable, self-
adjusting) or protection devices (e.g.
interlocks, trips)
Protection appliances (e.g. push sticks
used with woodworking machines)
The provision of information, instruction,
training and supervision
© BMS Ltd.
2008 (V1)
Fixed Guards
BMS
(Health and
Safety) Ltd
Enclosing
© BMS Ltd.
2008 (V1)
Fixed Guards
BMS
(Health and
Safety) Ltd
Distance
© BMS Ltd.
2008 (V1)
Other guards - Interlocked Guards
BMS
(Health and
Safety) Ltd
© BMS Ltd.
2008 (V1)
Protection Devices - Trip Devices
BMS
(Health and
Safety) Ltd
© BMS Ltd.
2008 (V1)
Protection Devices - Trip Devices
BMS
(Health and
Safety) Ltd
© BMS Ltd.
2008 (V1)
Other Guards - Adjustable Guards
BMS
(Health and
Safety) Ltd
© BMS Ltd.
2008 (V1)
Other Guards - Self-Adjusting
BMS
(Health and
Guards
Safety) Ltd
© BMS Ltd.
2008 (V1)
Protection Devices - Two-Hand
BMS
(Health and
Control
Safety) Ltd
The hand controls
separated and protected to
prevent spanning with one
hand
No motion unless controls
are operated within 0.5
seconds of each other
Movement stopped
immediately, or stopped and
reversed, if one or both
controls are released
The hand controls at a
distance from the danger
point
© BMS Ltd.
2008 (V1)
Protective Appliances
BMS
(Health and
Safety) Ltd
© BMS Ltd.
2008 (V1)
Other controls
BMS
(Health and
Safety) Ltd
Fixed guards
Interlocked guards
Trip devices
Manual adjustable guards
Self-adjusting controls
Two-handed controls
© BMS Ltd.
2008 (V1)
Example Question Exercise
BMS
(Health and
Safety) Ltd
© BMS Ltd.
2008 (V1)
FIAT
BMS Fixed
(Health and
Safety) Ltd
Fixed guards provide a physical barrier, are held in
place at all times and are not linked to the machine
operation. They require a special tool for removal
Interlocked
Interlocked guards are linked mechanically, electrically,
or pneumatically to the machine operation and prevent
access when the machine is in a dangerous position,
while also preventing operation of the machine when the
guard is open
Adjustable or self-adjusting
The adjustable or self-adjusting guard, is essentially a
fixed guard that has elements that can be adjusted, or
which adjust themselves, to allow for the material being
processed. Typical examples can be found on circular
saws and drill chucks
Trip device
Trip devices, e.g. a pressure mat, probe or photo-
© BMS Ltd.
electric system, stops the movement of the machine
2008 (V1) when approach is detected
Safety Devices – Application
BMS
(Health and
Safety) Ltd
Fixed guards
Interlocked guards
Trip devices
Manual adjustable guards
Self-adjusting controls
Two-handed controls
© BMS Ltd.
2008 (V1)
Safety Devices – Basic
BMS
(Health and
Requirements
Safety) Ltd
Compatible with
process
Adequate strength
Maintained
Not increase risk
Not easily bypassed
or defeated
© BMS Ltd.
2008 (V1)
Example Question Exercise
BMS
(Health and
Safety) Ltd
IGC2 Element 4
© BMS Ltd.
2008 (V1)
Principles of Electricity
BMS
(Health and
Safety) Ltd
© BMS Ltd.
2008 (V1)
Principles of Electricity
BMS
(Health and
Safety) Ltd
Voltage (V)
Potential difference measured in Volts V
Current (I)
Flow of electrons measured in Amps A
From high to low potential
Resistance (R)
Resistance to electron flow, measured in Ohms Ω
Conductors offer low resistance
e.g. iron, copper, aluminium, water
Insulators offers high resistance
e.g. rubber, plastic, wood
© BMS Ltd.
2008 (V1)
Ohms Law
BMS
(Health and
Safety) Ltd
Current I
Resistance R
V
Voltage V
© BMS Ltd.
I R
2008 (V1)
Current I
Basic Circuitry
BMS
(Health and
Safety) Ltd
Open circuit
Switch
Load
Source voltage V Resistance
RΩ
© BMS Ltd.
2008 (V1)
Basic Circuitry
BMS
(Health and
Safety) Ltd
Closed circuit
Power = V x I (work done)
Measured in Watts (W)
Current I Amps
Switch
© BMS Ltd.
2008 (V1) Current I Amps
Basic Circuitry
BMS
(Health and
Safety) Ltd
Short circuit
Path of least resistance, which
bypasses the load
V = I x R
Earthing
Safe path for fault current to be
dissipated to earth
Exposed metal parts that may become
live due to a fault
© BMS Ltd.
2008 (V1)
Basic Circuitry
BMS
(Health and
Safety) Ltd
Remember Be
© BMS Ltd. SAFE
2008 (V1)
Electric Shock
BMS
(Health and
Safety) Ltd
© BMS Ltd.
2008 (V1)
Electric Shock
BMS
(Health and
Safety) Ltd
First-aid treatment
Break the contact,
but do not become
a victim
Summon
emergency
assistance
Resuscitate
Emergency medical
attention
© BMS Ltd.
2008 (V1)
Electrical Burns
BMS
(Health and
Safety) Ltd
Direct burns
External & internal
effects
Indirect burns
Arcing
Heat
Ultra-violet
Molten metal
© BMS Ltd.
2008 (V1)
Example Question Exercise
BMS
(Health and
Safety) Ltd
© BMS Ltd.
2008 (V1)
(a)
BMS
(Health and
Safety) Ltd
Arcing
When a conductor carries sufficient
potential to jump across an insulating
material (often air), massive heat is
generated often enough to start fires or
cause injury
© BMS Ltd.
2008 (V1)
Electrical Fires
BMS
(Health and
Safety) Ltd
Overheating of conductors
Poor or inadequate insulation
Overloaded circuits
No fuse or incorrect fuse rating
Short circuits
Lack of ventilation
Cables wound on drums
Excessive thermal insulation
Poor connections
Close storage of flammable materials
© BMS Ltd.
2008 (V1)
Electrical Explosions
BMS
(Health and
Safety) Ltd
Electrical
equipment
Overloading
Short circuits
Ignition of gas,
vapour or dust
Static electricity
© BMS Ltd.
2008 (V1)
Portable Electrical Equipment
BMS
(Health and
Safety) Ltd
Risk of injury
Using equipment in inappropriate
conditions
Using damaged equipment
Incorrect wiring and connections
Live working
© BMS Ltd.
2008 (V1)
Control Measures
BMS
(Health and
Safety) Ltd
Protect against
Hazardous environments
Weather
Natural hazards
Extremes of temperature and pressure
Dirty conditions
Corrosive conditions
Liquids and vapours
Flammable substances
© BMS Ltd.
2008 (V1)
Control Measures
BMS
(Health and
Safety) Ltd
Protect against
Mechanical damage
Impact, stress, wear and tear, vibration,
hydraulic and pneumatic pressure
Abrasion
Protect cables with protective covers, flexible
armouring, protective braiding or superior forms of
sheathing, burying them below ground or placing
them at a height
Cable clamps and cord grips
© BMS Ltd.
2008 (V1)
Protective Systems
BMS
(Health and
Safety) Ltd
Fuses
A fuse forms a
weak link in a
circuit by
overheating and
melting by design if
the current
exceeds the safe
limit
© BMS Ltd.
2008 (V1)
Fuses
BMS
(Health and
Safety) Ltd
Advantages Limitations
Over-current Does not protect
protection against direct
Protects circuit and shock
equipment from Slow to operate
overload
Operating current
Inexpensive
not exact
Easy to replace
Can be replaced
by larger rated fuse
or bypassed with
wire
© BMS Ltd.
2008 (V1)
Protective Systems
BMS
(Health and
Safety) Ltd
Circuit breakers
A circuit breaker
is a mechanical
device in the form
of a switch which
automatically
opens if the circuit
is overloaded
© BMS Ltd.
2008 (V1)
Circuit Breakers
BMS
(Health and
Safety) Ltd
Advantages Limitations
Over-current Does not protect
protection against direct
Protects circuit and shock
equipment from May be mistaken
overload
for a RCD
Automatically trips
No tools required
to reset
Will not allow reset
with circuit fault
Not easy to defeat
© BMS Ltd.
2008 (V1)
Protective Systems
BMS
(Health and
Safety) Ltd
Earthing
By earthing (earth bonding) exposed
metal parts which should not normally
carry a current, any fault current is
provided with a low impedance path to
earth should it become live
The fault current will operate protective
devices (fuses, circuit breakers, residual
current devices) and cut off the supply
by breaking the circuit
© BMS Ltd.
2008 (V1)
Earthing
BMS
(Health and
Safety) Ltd
Advantages Limitations
May protect Requires regular
against indirect inspection and
shock testing
Easily identified Protection
defeated if
removed
© BMS Ltd.
2008 (V1)
Protective Systems
BMS
(Health and
Safety) Ltd
Isolation
There is a difference between
isolation and switching off:
Switching off
Depriving the equipment of electric
power whilst still leaving it
connected
Isolation
Physically separating it from any
source of electric power, with the
additional step being taken of
ensuring that it cannot be
© BMS Ltd.
2008 (V1)
accidentally re-energised
Isolation
BMS
(Health and
Safety) Ltd
Isolation should
Establish an effective barrier between
the equipment and the supply
Ensure that no unauthorised person is
able to remove the barrier
Establish an air gap or some other
barrier between the contacts in the
switch
Include a device which will prevent the
removal of the barrier by unauthorised
persons, e.g. a padlock
Be accessible, easy to operate and
© BMS Ltd.
2008 (V1) clearly labelled
Isolation
BMS
(Health and
Safety) Ltd
Advantages Limitations
Does not allow live
Safest option as
fault finding
circuit is ‘dead’ May isolate more
Allows safe access than one piece of
to circuit and equipment
equipment May be
reconnected
unless locked off
May be more than
one power or
voltage source
© BMS Ltd.
2008 (V1)
Protective Systems
BMS
(Health and
Safety) Ltd
Advantages Limitations
Reduced voltage Requires reduced /
reduces shock low voltage
equipment
current
Cost implication
Colour coded Supply requires
protection (fuse
and RCD)
© BMS Ltd.
2008 (V1)
Protective Systems
BMS
(Health and
Safety) Ltd
© BMS Ltd.
2008 (V1)
Residual Current Device (RCD)
BMS
(Health and
Safety) Ltd
Advantages Limitations
Shock protection Mechanical switch,
Rapid action (30 ms) which could fail
Sensitive (30 mA) They reduce the
Difficult to defeat effects of a shock,
not the chances of
Easy to test and getting a shock
reset
Do not provide
Will not allow reset overload protection
with fault to earth
© BMS Ltd.
2008 (V1)
Protective Systems
BMS
(Health and
Safety) Ltd
Double insulation
The live parts of the
equipment are
covered by two
layers of insulating
material
Suitable for portable
equipment
© BMS Ltd.
2008 (V1)
Double Insulation
BMS
(Health and
Safety) Ltd
© BMS Ltd.
2008 (V1)
Double Insulation
BMS
(Health and
Safety) Ltd
Advantages Limitations
Failure of 2 layers of Regular
insulation and its maintenance
associated danger is essential
extremely Insulation only
improbable remains effective
Suitable for portable while it is intact
equipment which Equipment
often suffers requiring an earth
particularly rough should not be
use connected to
© BMS Ltd. No earth required double insulated
2008 (V1)
extension leads
Inspection and Maintenance
BMS
(Health and
Strategies
Safety) Ltd
Damaged cable
sheath
Damaged plug
Loose cord grip
Environment of
use
Damaged casing
Loose screws
© BMS Ltd.
2008 (V1)
Frequency of Inspection and
BMS
(Health and
Testing
Safety) Ltd
Risk assessment
Type of equipment and whether or not it is hand-held
Manufacturer’s recommendations
Initial integrity and soundness of the equipment
Age of the equipment
Working environment in which the equipment is used (such
as whether it is wet or dusty) or the likelihood of
mechanical damage
Frequency of use and the duty cycle of the equipment
Foreseeable abuse of the equipment
Effects of any modifications or repairs to the equipment
Analysis of previous records of maintenance, including
both formal inspection and combined inspection and
© BMS Ltd.
2008 (V1) testing
Inspection and Maintenance
BMS
(Health and
Strategies
Safety) Ltd
Records of
inspection and
testing
Portable Appliance
Testing (PAT)
© BMS Ltd.
2008 (V1)
Example Question Exercise
BMS
(Health and
Safety) Ltd
© BMS Ltd.
2008 (V1)
BMS
(Health and
Safety) Ltd
IGC2 Element 5
© BMS Ltd.
2008 (V1)
Basic Principles
BMS
(Health and
Safety) Ltd
© BMS Ltd.
2008 (V1)
The Fire Triangle
BMS
(Health and
Safety) Ltd
Heat
Fuel
Oxygen
© BMS Ltd.
2008 (V1)
Ignition Temperatures
BMS
(Health and
Safety) Ltd
Flash point
Temperature at which gas and vapours
will ignite momentarily when an
ignition source is present
Indicates fire hazard
Fire point
Temperature at which gas and vapours
will ignite and fire is sustained when
© BMS Ltd.
2008 (V1)
an ignition source is present
Ignition Temperatures
BMS
(Health and
Safety) Ltd
Auto-ignition temperature
Temperature at which gas and vapours
will ignite without any external source
of ignition
Temperature oC
Auto-ignition No external ignition source
Fire point
External ignition source
Flash point
© BMS Ltd.
2008 (V1)
Classification of Fire and Fuel
BMS
(Health and
Types
Safety) Ltd
© BMS Ltd. Class E or electricity is regarded as a heat source and not a fuel
2008 (V1)
source
Syndicate Exercise
BMS
(Health and
Safety) Ltd
© BMS Ltd.
2008 (V1)
Fire Spread
BMS
(Health and
Safety) Ltd
Convection
Conduction
Radiation
© BMS Ltd.
2008 (V1) Direct burning
Causes of Fires
BMS
(Health and
Safety) Ltd
Accidental
Electrical faults
Overloaded electrical circuits
Unsafe storage of materials
Heating equipment
Smoking
Hot work
Friction / sparks
Deliberate
Arson
© BMS Ltd.
2008 (V1)
Consequences of Fires
BMS
(Health and
Safety) Ltd
© BMS Ltd.
2008 (V1)
BMS
Bradford Fire
(Health and
Safety) Ltd
© BMS Ltd.
2008 (V1)
Fire Risk Assessment
BMS
(Health and
Safety) Ltd
Involves
Use of a site plan
and sub-division of
larger workplaces
Identifying hazards
and assessing
risks
Fire control and
evacuation
methods
© BMS Ltd.
2008 (V1)
Fire Risk Assessment Method
BMS
(Health and
Safety) Ltd
Workplace plan
Workplace division
Workplace inspection
Legislation / best practice
Consultation
Manufacturers’ information
Document review
Incident data
© BMS Ltd.
2008 (V1)
Fire Risk Assessment
BMS
(Health and
Safety) Ltd
5 step approach
Identify fire hazards
Identify people at risk
Evaluate, remove or reduce, and protect
from risk
Record, plan, inform, instruct and train
Review
© BMS Ltd.
2008 (V1)
Step 1 - Identify Fire Hazards
BMS
(Health and
Safety) Ltd
© BMS Ltd.
2008 (V1)
Step 2 - Identify People at Risk
BMS
(Health and
Safety) Ltd
Consider:
Employees
Non-employees
© BMS Ltd.
2008 (V1)
Step 3 - Evaluate, Remove or Reduce,
BMS
(Health and
and Protect from Risk
Safety) Ltd
Consider:
The severity and likelihood
The chance of fire occurring and whether the
sources of ignition can be reduced and the
potential for a fire minimised
The fire control measures already in place and
whether they are sufficient for the remaining
risks and will ensure that everyone is warned
in the case of fire and that they can escape
© BMS Ltd.
2008 (V1)
Step 4 - Record, Plan, Inform,
BMS
(Health and
Instruct and Train
Safety) Ltd
© BMS Ltd.
2008 (V1)
Step 5 - Review
BMS
(Health and
Safety) Ltd
© BMS Ltd.
Elapse of time
2008 (V1)
Fire Control Measures
BMS
(Health and
Safety) Ltd
Good housekeeping
© BMS Ltd.
2008 (V1)
Example Question
BMS
(Health and
Safety) Ltd
© BMS Ltd.
2008 (V1)
Fire Detection and Alarm Systems
BMS
(Health and
Safety) Ltd
Manual systems
Gongs, strikers, hand-bells, whistles, air
horns
Manual / electric systems
Manual call point / break glass
Convenient, safe position on exit routes,
stairwells and at final exits
Conspicuous, well illuminated (day
and night)
Free from obstruction
Indicated by signage
© BMS Ltd.
2008 (V1)
Fire Detection and Alarm Systems
BMS
(Health and
Safety) Ltd
© BMS Ltd.
System should be regularly
2008 (V1)
inspected, tested and maintained
BMS
Automatic Fire Detectors
(Health and
Safety) Ltd
Smoke detectors
Ionising detectors
Small particles, susceptible to false alarm
Optical detectors
Dense smoke, large particles
Flame, or radiation, detectors
Infra red
Ultra-violet
Heat detectors
Fusion
Expansion or self-resetting
Fixed temperature
© BMS Ltd. Rate of rise
2008 (V1)
Choice of Detector
BMS
(Health and
Safety) Ltd
Phased evacuation
Alert signal before alarm sounds
Pre-planned evacuation
Warning signals
Audible
Contact with emergency / rescue
services
© BMS Ltd.
2008 (V1)
Portable Fire-Fighting Equipment
BMS
(Health and
Safety) Ltd
Marking
Colour coded
Siting
Clearly visible
Accessible, free from obstructions
Suitable for fire hazards in the area
Protected from the weather, etc.
Signage
Maintenance
© BMS Ltd.
2008 (V1) Training
Other Types of Fire Fighting
BMS
(Health and
Equipment
Safety) Ltd
Fire blanket
Hose reels
Automatic
sprinklers
Drenchers
Hydrants and
foam inlets
Dry risers
© BMS Ltd.
2008 (V1)
Extinguishing Media
BMS
(Health and
Safety) Ltd
Water Class A
Foam Class A, B and C
Dry powder Class B, C and E
Special powder Class D
CO2 Class B and E
Wet chemical Class F
© BMS Ltd.
2008 (V1)
Means of Escape
BMS
(Health and
Safety) Ltd
Fire marshals
Fire drills
Roll call
Provision for the
infirm and
disabled
© BMS Ltd.
2008 (V1)
Example Question.
BMS
(Health and
Safety) Ltd
© BMS Ltd.
2008 (V1)