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HDM Complete 19950701 5th Ed
HDM Complete 19950701 5th Ed
DEPARTMENTOF TRANSPORTATION
manual change
- transmjttal
Project Development
Highway Design Manual -
*
IN
- DATE
ISSUED 7/1/95
5th Edition Program Manager PAQE 1 OF 7
Attached is the 5th Edition of the Highway Design Manual. This is the first all metric
Highway Design Manual. All manual holders should retain their 4th Edition of the
Highway Design Manual for projects which will use English units and will be
advertised prior to October 1,1996; or have been granted an exception from the Federal
metric mandate.
The most significant change to this 5th Edition is that the metric system of weights and
measures has been utilized. The conversion process used a combination of hard
conversions (new, rounded, rationalized metric values) and soft conversions (exact
metric equivalents).
Several sections throughout the manual have only minor changes. These changes were
made to correct spelling, improve grammar, clarify issues or reflect Caltrans
reorganization. More significant changes are described below.
Reference to AASHTO's "A Policy on Geometric Design of Highways and Streets" has
been changed to the 1994 version.
Reference to AASHTO's "Roadside Design Guide" has been changed to the 1995
version.
Side slopes shall now be expressed as nondimensional ratios with the vertical
component first and then the horizontal component (Y:X). For slopes less than 45",the
vertical component shall be unitary (for example 1:20). For slopes over 45", the
horizontal component shall be unitary (for example 5:l).
Manual Change Transmittal
July 1,1995
Page 2
The standards for roads under others jurisdiction have been modified so that, when
applicable, AASHTO standards are mandatory and local standards are advisory.
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Index 44.3 The discussion on emergency relief funding has been updated.
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Index 62.5 Revisions were made for consistency with the Project Development
Procedures Manual.
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Tables 82.1A & 82.18 These tables were rewritten so that they list all standards. In
past editions these tables listed index numbers which contained one or more standard.
Index 102.1 - The traffic volumes for design capacities have been modified.
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Index 110.4 The discussion on wetlands protection has minor modifications.
Index 110.6 & 110.7 - The discussions on traffic control plans and safety reviews have
been modified to include bicycle and pedestrian traffic as well as Transportation
Management Plans.
Topic 113 - This is a new section which discusses the Geotechnical Design Report.
Topic 114 - The Materials Report discussion has been relocated from Topic 113 to Topic
114.
The passing and stopping sight distance for vertical and horizontal curves is now
shown in table format.
Index 203.6 - Language has been added to the horizontal, reversing curves section,
which suggests using a minimum of 120 m tangent between reversing curves when
feasible.
Manual Change Transmittal
July 1,1995
Page 3
Index 204.4 - The advisory standard on vertical curves has been rewritten making the
minimum length of vertical curve dependent on speed and algebraic grade difference.
Index 204.5(4)- Language was added so that turnout lengths can be extended with the
approval of the Traffic Reviewers.
Index 208.l(b) - This section was rewritten to state that the clear width of structures with
approach shoulder widths of 1.2 m or less shall be 1.2 m.
Index 208.1(2)(a)- The text discussing overcrossing widths on roads under other
jurisdiction was deleted because it is already discussed in Index 308.1.
Index 208.10(7) - Most of the discussion on bridge approach railing has been deleted.
Designers should refer to the Traffic Manual for detailed information on bridge
approach railing.
Index 305.6 - The discussion and standards for median shoulders and cross slopes has
been deleted. This information can be found in Indexes 302.1 and 302.2.
Index 403.3 - The discussion on angles of intersections for at-grade intersections has
been rewritten.
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Figure 403.3 This is a new figure illustrating the angle of intersection for at-grade
intersections.
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Index 405.1(2) & Figure 405.7 The definition for driver set back at intersections has
been modified to be dependent on the shoulder width.
Index 405.3(2) - A short discussion has been added on the use of gutter pans within the
shoulder of right-turn lanes.
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Figure 405.5 This figure has been modified so that there is only one example of a
median opening.
Manual Change Transmittal
July 1,1995
Page 4
Index 502.2 - The advisory standard for isolated off ramps and partial interchanges has
been modified.
Index 502.3(3)(a) & Figure 502.3 - The Type F1 interchange has been split into two types
(Alt A and Alt 8).
Index 504.3 - The advisory standard for ramp design speed has been modified to discuss
ramps with "through" moves.
Index 504.2 & Figure 504.2A - The definition for the "D" distance on exit ramps has been
modified and renamed deceleration length or "DL" distance.
Index 504.3(2) & Figure 504.3A - The definition for driver setback at intersections has
been modified to be dependent on the shoulder width.
The October 20,1993 memorandum entitled "Interim Highway Design Manual Change -
Chapter 600t', signed by D. H. Benjamin, has been incorporated throughout Chapter 600.
This memorandum discusses the use of concrete shoulders and tied and sealed joints.
The portion of this memorandum which discussed the 20-year design period for new AC
has also been included in the Highway Design Manual in Index 603.2. Discussion on
staging the construction of AC pavement structural sections has also been added to Index
603.2.
Index 601.1 - The discussion on the Pavement Design and Rehabilitation Committee
(PDRC) has been modified.
Table 607.2 - The PCCP structural sections have been modified to incorporate a uniform
thickness of treated permeable bases (TRB).
Table 609.3 - The life-cycle cost procedure format has been clarified.
Indexes 611.7,611.8 & 611.9 - The existing text has been modified to discuss the Capital
Preventive Maintenance (CAPM) Program.
Manual Change Transmittal
July 1,1995
Page 5
Index 611.8 - Text has been added to discuss PCCP slab replacement at locations where
edge drains exist. The text on PCCP subsealing and installation of edge drains as part of
PCCP rehabilitation strategies has been eliminated.
Index 611.1l(3) - Per the January 12,1993 "Memorandum of Understanding on the Use
of Asphalt" with the Department of Fish and Game and the January 27,1993
memorandum entitled "Department of Fish and Game Agreement on AC Grindings,
Chunks and Pieces" issued by the Divisions of Construction, Maintenance, and State
and Local Project Development and the Environmental Division, a new section has been
added which discusses the use of AC grindings and chunks.
Topic 706 - Revisions to this section were made to clarify components of irrigation
crossovers for highway construction projects, and water supply lines and sprinkler
control conduits for bridges.
Reference to the term "gage" as a measure of thickness for metal pipe material has been
deleted. Metal pipe thickness will be shown to the nearest 0.1 mm in this manual for
brevity, although the Standard Specifications and other reference specifications will
show metal pipe thickness to the nearest 0.01 mm. Where the new text indicates that the
designer should consider using "the next size thicker" metal pipe, it will have the same
meaning as previous references to "2 gage thicker".
Designers should be aware that not all organizations will use units consistent with
adopted nationwide standards. Current plans call for AASHTO (with likely extension
to HEC and HDS manuals, HYDRAIN, etc.) to adopt the centimeter as the unit of
measure for rainfall intensity, rainfall depth, runoff depth, and for the development of
unit hydrographs. Most other AASHTO applications will abide by the millimeter
convention. Where alternate measurement units are called for in reference documents
or computer programs provided by outside agencies, special care should be taken to
verify all design parameters and results.
Index 819.2 & Figure 819.2C - USGS currently has no schedule for converting the
Regional Flood-Frequency Equations to the metric system. Until such time as USGS is
able to provide the conversions, the Highway Design Manual items referenced will
remain in English units.
Index 829.8 - In this section on jacking and tunneling, previous information on where to
file request for classification relative to gas and vapor conditions has been updated.
There are now two different locations to submit to, depending on project location.
Manual Change Transmittal
July 1,1995
Page 6
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Index 835.3 A new AC dike, Type F, is discussed. This 100 mm high dike has a profile
similar to a Type A dike. At the request of FHWA the Type F dike will replace Type A
dike for all new installations where dike is to be placed under the face of metal beam
guardrailing. See Standard Plan A87 for details.
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Figure 864.38 Nomograph for solution of the Manning Equation have been deleted
from the Highway Design Manual.
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Index 873.3(2), Figures 873.3A & 873.3D, & Table 873.38 Conversion of the
nomographs for rock slope stream-bank and shore protection to the metric system is not
feasible at this time. For continuity, the associated text and table will not be converted
until the nomographs can be revised.
Extensive revisions were made throughout this chapter to update, clarify and organize
the information according to current policy, standards and guidelines. Particular
attention was paid to issues of safety. Items such as safety concepts, reduced pesticide
use, remote irrigation control systems (RTCS), use of California native plants and
wildflowers, plants with thorns or known to be poisonous, planting of noise barrier
features, planting of noise barriers on safety shaped barriers, planting of vines on
bridges, water conservation, locating irrigation components, manifolding control valves,
and use of overhead irrigation systems have been revised or added to these guidelines.
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Index 1003.1(1) Language was added to clarify the required graded area adjacent to
bike paths.
Index 1003.1(2) - Language was added discussing that a 3 m vertical clearance over bike
paths should be considered.
-
Index 1003.1(4) A paragraph was added discussing bicycle path intersections. Also,
some language was added discussing curb cuts and ramps at intersections.
Figure 1003.1C - The formula and figure for curve radii and superelevation have been
revised for a variable friction factor.
Manual Change Transmittal
July 1,1995
Page 7
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h d e x 1003.1(9) An additional paragraph was added discussing stopping sight
distances on bicycle paths.
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Index 1003.1(11) An additional paragraph was added discussing lateral clearances on
horizontal curves.
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Index 1003.1(13) Text was added discussing smooth riding surfaces and paving
requirements at intersections.
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Index 1003.1(16) This is a new section which discusses lighting requirements on bike
paths.
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Index 1003.2 Clarified minimum width requirements for bike lanes. Suggested
additional widths when there are high parking volumes, high parking turnover,
substantial truck traffic or high speeds.
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Index 1003.4 This section on bicycles on freeways was completely rewritten.
The entire chapter on noise abatement was rewritten. This chapter provides design
standards, access considerations and aesthetics of noise barriers. Additional
information can be found in the Project Development Procedures Manual and the
Environmental Handbook.
Implementation Instructions
The attached sheets and revised standards contained herein are effective July 1,1995,
and shall be applied to on-going metric projects in accordance with Index 82.5 of the
Highway Design Manual. Projects which are designed and advertised in English units
should continue to use the 4th Edition of the Highway Design Manual.
Attachments
HIGHWAY DESIGN MANUAL
July 1,1995
FOREWORD
Purpose Form
This manual was prepared by the of The loose-leaf form was chosen because it
Project Planning and Design, State and Local facilitates change and expansion. New in-
Project Development Program. The manual structions will be issued as sheets in the format
establishes uniform policies and procedures to of this manual; these may consist of additional
cany out the highway design functions of the sheets or new sheets to be substituted for those
California Department of Transportation superseded.
(Caltrans). It is neither intended as, nor does it
establish, a legal standard for these functions. Organization of the Manual
The policies established herein are for the A decimal numbering system is used which
information and guidance of the officers and permits identification by chapter, topic, and
employees of the Department. index, each of which is a subdivision of the
preceding classification. For example:
Many of the instructions given herein are subject
to amendment as conditions and experience Chapter 40 Federal-aid
seem to warrant. Special situations may call for Topic 42 Federal-aid System
variation from policies and procedures, subject
to Office of Project Planning and Design Index 42.2 Interstate
approval, or such other approval as may be The upper corner of each page shows the page
specifically provided for. number and the date of issue.
It is not intended that any standard of conduct or
@ duty toward the public shall be created or Use of the Table of Contents
imposed by the publication of this manual. The Table of Contents gives the index number
Statements as to the duties and responsibilities and page number for each topical paragraph
of any given classification of officers or together with corresponding dates of issue. The
employees mentioned herein refer solely to holder of the manual should insert the title and
duties or responsibilities owed by those in such the appropriate dates of new instructions as they
classification to their superiors. However, in are received. Revised Table of Contents will be
their official contacts, each employee should issued as the need arises.
recognize the necessity for good relations with
the public. Use of the English and Metric Editions
Scope of the Highway Design Manual
This manual is not a textbook or a substitute for This Fifth Edition of the Highway Design
engineering knowledge, experience, or Manual is in metric units. All projects designed
judgment. It includes techniques as well as and constructed in metric units should follow
graphs and tables not ordinarily found in the standards in this manual per the instructions
contained in Index 82.5, "Effective Date for
textbooks. These are intended as aids in the Implementing Revisions to Design Standards".
quick solution of field and office problems. Projects designed and constructed in English
Except for new developments, no attempt is units should continue to follow the standards in
made to detail basic engineering techniques; for the Fourth Edition of the Highway Design
these, standard textbooks should be used. Manual.
HIGHWAY DESIGN MANUAL
July 1,1995
Metric Basics
I Measurable Attribute - Basic Units Unit Expression I
Length meter m
Mass kilogram kg
Luminous intensity candela cd
Time second S
Time hour h
Electric current ampere A
Thermodynamic temperature Kelvin K
Amount of substance mole mol
1 Volume of liquid liter L
-
IMeasurable Attribute Special Names Unit Expression
Frequency of a periodic phenomenon hertz
Force newton
Energy/worklquantity of heat joule
Power watt
Pressure/stress pascal
Celcius temperature Celsius
Quantity of electricity/electrical charge coulomb
Electric potential volt
Electric resistance ohm
I Luminous flux lumen lm I
Luminance lux lx (lm/m2)or
(cd/m2)
-
Measurable Attribute Derived Units Unit Expression
Acceleration meter per second squared rn/s2
Area square meter m2
Area hectare ha (10000 m2)
II Densitylmass
Volume
Velocity
kilogram per cubic meter
cubic meters
meter per second
m3
d s I
Mass
- -~ - - tonne
- - -- -- . tonne (1000ke)
- .- - - - -
. - g l r
mi 1.6093 km
yd 0.9144 m
Volume ft3 0.0283 m3
gal 3.785 * L
fl oz 29.574 mL *
yd3 0.7646 m3
acre ft 1233.49 m3
Mass oz 28.3 5 g
lb 0.4536 kg
kip (1,000 lb) 0.4536 tonne (1000 kg)
short ton 907.2 kg
(2,000 lb)
short ton 0.9072 brine (1000
kg)
Density lb/yd3 0.5933 kdm3
lb/ft3 16.0185 kdm3
Pressure psi 6894.8 Pa
ksi 6.8948 MPa (Nlmm')
lbf/ftz 47.88 Pa
Velocity ftls 0.3048 mls
mph 0.4470 mls
mph 1.6093 kmlh
Temp "F t 0, = (t of-32)/1.8 OC
* Use Capital "L" for liter to eliminate confusion with the numeral " 1"
1 Class Multidv :
rn - 1 By: To Get 1
Area acre 4046.8726 1 mz
acre 0.404 69 ha (10 000 m')
1200/3937** m
Code
HIGHWAY DESIGN MANUAL
July 1.1995
Table of Contents
Topic Mex Subject Page Page
Number Number Date
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CHAPTER 10 OFFICE OF PROJECT PLANNING AND DESIGN
Organization and Functions
11.1 Organization 10-1 July 1, 1995
11.2 Functions 10-1 July 1, 1995
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CHAPTER 20 DESIGNATION OF HIGHWAY ROUTES
Highway Route Numbers
2 1.1 Legislative Route Numbers and Descriptions 20- 1 July 1, 1995
21.2 Sign Route Numbers 20- 1 July 1, 1995
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CHAPTER 40 FEDERAL-AID
Enabling Legislation
41.1 General 40- 1 July 1, 1995
Federal-Aid System
42.1 National Highway System 40- 1 July 1, 1995
42.2 Interstate 40- 1 July 1, 1995
Federal-Aid Programs
43.1 Surface Transportation Program (STP) 40- 1 July 1, 1995
43.2 Congestion Mitigation and Air Quality Improvement 40-2 July 1, 1995
g r a m (CMAQ)
43.3 Bridge .Replacement and Rehabilitation Program 40-2 July 1, 1995
43.4 Federal Lands Program 40-2 July 1, 1995
43.5 Special Programs 40-2 July 1, 1995
Funding Dettambtion
44.1 Punding Eligibility 40-2 July 1, 1995
44.2 Federal Participation Ratio 40-2 July 1, 1995
44.3 Emergency Relief 40- 2 July 1, 1995
HIGHWAY DESIGN MANUAL
July 1,1995
Table of Contents
Topic Index Subject Page Page C
Number Number Date
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CHAPTER 60 NOMENCLATURE
61 Abbreviations
6 1.1 Official Names 60- 1 July 1, 1995
62 Definitions
62.1 Geometric Cross Section July 1, 1995
62.2 Highway Structures July 1, 1995
62.3 Highway Types July 1, 1995
62.4 Interchanges and Intersections at Grade July 1, 1995
62.5 Landscape Architecture July 1, 1995
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CHAPTER 80 APPLICATION OF DESIGN STANDARDS
81 Project Development Overview
8 1.1 Philosophy 80- 1 July 1, 1995
82 Application of Standards
82.1 Highway Design Manual Standards 80- 1 July 1, 1995
82.2 Approvals for Nonstandard Design 80-2 July 1, 1995
82.3 Use of FHWA and AASIITO Standards and Policies 80-3 July 1, 1995
82.4 Mandatory Procedural Requirements 80-3 July 1, 1995
82.5 Effective Date for Implementing Revision to Design 80-3 July 1, 1995
Standards
HIGHWAY DESIGN MANUAL
July 1,1995
m Topic Index
Number
Table of Contents
Subject Page
Number
Page
Date
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CHAPTER 100 BASIC DESIGN POLICIES
Design Speed
101.1 Selection of Design Speed July 1, 1995
Highway Capacity
102.1 Design Capacities July 1, 1995
Design Designation
103.1 Relation to Design July 1, 1995
Controi of Access
104.1 General Policy 100-3 July 1, 1995
Pedestrian Facilities
105.1 Sidewalks July 1, 1995
105.4 Guidelines for the Location and Design of 100-8 July 1, 1995
Wheelchair Ramps
Stage Construction and Utilization of Local Roads
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CHAPTER 200 GEOMETRIC DESIGN AND STRUCTURE STANDARDS
201 Sight Distance
201.1 General 200-1 July 1, 1995
201.2 Passing Sight Distance 200-1 July 1, 1995
201.3 Stopping Sight Distance 200-1 July 1, 1995
201.4 Stopping Sight Distance at Grade Crests 200-5 July 1, 1995
201.5 Stopping Sight Distance at Grade Sags 200-5 July 1, 1995
e 201.6
201.7
Stopping Sight Distance on Horizontal Curves
Decision Sight Distance
200-5
200-5
July 1, 1995
July 1, 1995
HIGHWAY DESIGN MANUAL
July 1,1995
Table of Contents
Topic Index Subject Page Page
Number Number Date
--
202 Superelevation
202.1 Basic Criteria July 1, 1995
204 Grade
204.1 General Controls July 1, 1995
Table of Contents
Topic Index Subject Page Page
Number Number Date
a 207
206.4 Temporary Freeway Transitions
Airway-Highway Clearances
July 1, 1995
vii
HIGHWAY DESIGN MANUAL
July 1,1995
Table of Contents
Topic Index Subjed Page Page 0
Number Number Date
-- --
209.5 Curbs for Bridges and Grade Separation Structures 200-49 July 1, 1995
210.5 Safety Railing, Fences, and Concrete Barriers 200-55 July 1, 1995
2 10.6 Design Responsibility 200-55 July 1, 1995
2 10.7 Guidelines for Plan Preparation 200-56 July 1, 1995
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CHAPTER 300 GEOMETRIC CROSS SECTION
301 Traveled Way Standards
301.1 Traveled Way Width 300- 1 July 1, 1995
e Topic Index
Table of Contents
Subject Page Page
Number Number Date
Topic Index
Number
Table of Contents
Subject Page
Number
Page
Date
e
307.6 Multilane Cross Sections for RRR Projects July 1, 1995
308 Cross Sections for Roads Under Other Jurisdictions
308.1 City Streets and County Roads July 1, 1995
309 Clearances Clearances
309.1 Horizontal Clearances July 1, 1995
309.2 Vertical Clearances July 1, 1995
309.3 Tunnel Clearances July 1, 1995
309.4 Lateral Clearance for Elevated Structures July 1, 1995
309.5 Structures Across or Adjacent to Railroads July 1, 1995
310 Frontage Roads
3 10.1 Cross Section July 1, 1995
3 10.2 Outer Separation July 1, 1995
3 10.3 Headlight Glare July 1, 1995
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CHAPTER 400 INTERSECTIONS AT GRADE
401 Factors Affecting Design
401.1 General 400- 1 July 1, 1995
40 1.2 The Driver 400- 1 July 1, 1995
40 1.3 The Vehicle 400- 1 July 1, 1995
401.4 The Environment 400- 1 July 1, 1995
40 1.5 The Pedestrian 400- 1 July 1, 1995
401.6 The Bicyclist 400- 1 July 1, 1995
402 Operational Features Affecting Design
402.1 Capacity 400- 1 July 1, 1995
402.2 Accidents 400-2 July 1, 1995
HIGHWAY DESIGN MANUAL
July 1, 1995
Table of Contents
0 Topic Index Subject Page Page
Number Number Date
Topic Index
Table of Contents
Subject Page Page
e
Number Number Date
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CHAPTER 500 TRAFFIC INTERCHANGES
501 General
50 1.1 Concepts 500- 1 July 1, 1995
e Topic Index
Table of Contents
Subject Page Page
Number Number Date
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CHAPTER 600 DESIGN OF THE PAVEMENT STRUCTURAL SECTION
601 General Considerations in Design of the Pavement Structural Section
601.1 Introduction 600- 1 July 1, 1995
601.2 Structural Section Design Objectives 600-2 July 1, 1995
60 1.3 Basic Structural Elements of the Roadway 600-2 July 1, 1995
a 603.3
603.4
Truck Traffic Projection
Traffic Index
600-6
600-8
July 1, 1995
July 1, 1995
604 Basement Soils
604.1 Introduction 600- 10 July 1, 1995
604.2 Determination of Design R-Value 600- 10 July 1, 1995
604.3 Borrow 600-11 July1,1995
604.4 Compaction 600-11 July1,1995
605 Subbases and Bases
605.1 Introduction 600-12 July 1, 1995
605.2 Aggregate Subbase (AS) 600-1 2 July 1, 1995
605.3 Aggregate Bases (AB) 600- 13 July 1, 1995
605.4 Stabilized Bases and Subbases 600- 13 July 1, 1995
605.5 Cement Treated Bases (CTB)
605.6 Lean Concrete Base (LCB)
605.7 Asphalt Concrete Base (ACB)
HIGHWAY DESIGN MANUAL
July 1,1995
Table of Contents
Topic Index Subject Page Page
Number Number Date
607.4 Portland Cement Concrete Shoulders and Ramps 600-26 July 1, 1995
607.5 Asphalt Concrete Shoulders 600-28 July 1, 1995
xiv
HIGHWAY DESIGN MANUAL
July 1, 1995
a Topic Index
Number
Table of Contents
Subject Page
Number
Page
Date
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CHAPTER 700 MISCELLANEOUS STANDARDS
701 Fences
70 1.1 Policy and Purpose of Fences 700- 1 July 1, 1995
701.2 Fences on Freeways and Expressways 700- 1 July 1, 1995
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CHAPTER 800 HIGHWAY DRAINAGE DESIGN
801 General
801.1 Introduction 800- 1 July 1, 1995
80 1.2 Drainage Design Philosophy 800-1 July 1, 1995
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a Topic Index
Number
Table of Contents
Subject Page
Number
Page
Date
• 804
803.3 Up-Grading Existing Drainage Facilities
Floodplain Encroachments
800-6 July 1, 1995
xvii
HIGHWAY DESIGN MANUAL
July 1,1995
Table of Contents
Topic Index Subject Page Page C
Number Number Date
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CHAPTER 810 HYDROLOGY
811 General
81 1.1 Introduction 810-1 July 1, 1995
81 1.2 Objectives of Hydrologic-Analysis 810-1 July1,1995
81 1.3 Peak Discharge 810-1 July 1, 1995
81 1.4 Flood Severity 810-2 July 1, 1995
HIGHWAY DESIGN MANUAL
July 1,1995
Table of Contents
8 Topic Index Subject Page Page
Number Number Date
816 Runoff
8 16.1 General 810-8 July1,1995
e Topic Index
Table of Contents
Subject Page Page
Number Number Date
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CHAPTER 820 CROSS DRAINAGE
821 General
821.1 Introduction 820-1 July 1, 1995
e Topic Index
Table of Contents
Subject Page Page
Number Number Date
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CHAPTER 830 ROADWAY DRAINAGE
831 General
83 1.1 Basic Concepts 830- 1 July 1, 1995
83 1.2 Highway Grade Line 830-1 July 1, 1995
83 1.3 Design Storm and Water Spread 830-1 July 1, 1995
83 1.4 Other Considerations 830-2 July1,1995
83 1.5 Computer Programs 830-4 July 1, 1995
832 Hydrology
832.1 Introduction 830-4 July 1, 1995
832.2 Rational Method 830-4 July 1, 1995
832.3 Time of Concentration 830-4 July 1, 1995
833 Roadway Cross Sectioss
833.1 Introduction 830-4 July 1, 1995
833.2 Freeways 830-5 July 1, 1995
833.3 Conventional Highways 830-5 July1,1995
834 Roadside Drainage
834.1 General 830-5 July1,1995
834.2 Median Drainage 830-5 July 1, 1995
834.3 Ditches and Gutters 830-5 July 1, 1995
834.4 Overside Drains 830-6 July 1, 1995
835 Dikes and Berms
835.1 General 830-7 July 1, 1995
835.2 Earth Berms 830-7 July 1, 1995
835.3 Asphalt Concrete Dikes 830-7 July 1, 1995
HIGHWAY DESIGN MANUAL
July 1,1995
Topic Index
Table of Contents
Subject Page Page
a
Number Number Date
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CHAPTER 840 SUBSURFACE DRAINAGE
841 General
841.1 Introduction 840-1 July 1, 1995
84 1.2 Subsurface (Groundwater) Discharge 840-1 July 1, 1995
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a Topic Index
Table of Contents
Subject Page Page
Number Number Date
@ -
CHAPTER 850 PHYSICAL STANDARDS
851 General
85 1.1 Introduction 850- 1 July 1, 1995
85 1.2 Selection of Material and Type 850- 1 July 1, 1995
852 Design Service Life
852.1 Basic Concepts 850- 1 July 1, 1995
853 Alternate Materials
853.1 Basic Policy 850-3 July 1, 1995
853.2 Alternative Selection 850-6 July 1, 1995
853.3 Alternative Pipe Culvert List 850-7 July 1, 1995
854 Kinds of Pipe Culverts
854.1 Reinforced Concrete Pipe 850-7 July 1, 1995
854.2 Cast-in-Place Non-reinforced Concrete Pipe 850-1 1 July 1, 1995
e 854.3 Corrugated Steel Pipe and Pipe Arches 850- 12 July 1, 1995
xxv
HIGHWAY DESIGN MANUAL
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Number Number Date
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CHAPTER 860 OPEN CHANNELS
861 General
861.1 Introduction 860-1 July 1, 1995
xxvi
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Number Number Date
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CHAPTER 870 CHANNEL AND SHORE PROTECTION EROSION CONTROL -
871 General
87 1.1 Introduction 870-1 July 1, 1995
Topic Index
Number
Table of Contents
Subject Page
Number
Page
Date
e
873.3 Armor Protection 870- 17 July 1, 1995
873.4 Training Systems 870-36 July 1, 1995
873.5 Design Check List 870-44 July 1, 1995
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CHAPTER 880 UNDERGROUND DISPOSAL
881 General
88 1.1 Introduction 880-1 July1,1995
88 1.2 Recharge Consideration 880-1 July1,1995
88 1.3 Maintenance Considerations 880-1 July 1, 1995
88 1.5 References
882 Infiltration Systems
882.1 Basins 880-1 July1,1995
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CHAPTER 890 STORM WATER MANAGEMENT
891 General
89 1.1 Introduction 890-1 July 1, 1995
89 1.2 Philosophy 890-1 July 1, 1995
89 1.3 Strategies 890-1 July 1, 1995
891.4 Type of System
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HIGHWAY DESIGN MANUAL
July 1,1995
Table of Contents
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Number Number Date
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CHAPTER 900 LANDSCAPE ARCHITECTURE
90 1 General
901.1 Office of Landscape Architecture 900-1 July 1, 1995
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CHAPTER 1000 BIKEWAY PLANNING AND DESIGN
1001 General Information
1001.1 Definitions 1000- 1 July 1, 1995
1001.2 Streets and Highways Code References 1000- 1 July 1, 1995
1001.3 Vehicle Code References 1000- 1 July 1, 1995
xxix
HIGHWAY DESIGN MANUAL
July 1,1995
Table of Contents
Topic Index Subject Page Page
Number Number Date
-
CHAPTER 1100 HIGHWAY TRAFFIC NOISE ABATEMENT
1101 General Requirements
1101.1 Introduction 1100-1 July1,1995
1101.2 Objective 1100-1 July1,1995
1101.3 Terminology 1100-1 July1,1995
1101.4 Procedures for Assessing Noise Impacts 1100-2 July 1, 1995
1101.5 Prioritizing Construction of Retrofit Noise Barriers 1100-2 July 1, 1995
XXX
HIGHWAY DESIGN MANUAL
July 1, 1995
e Topic Index
Table of Contents
Subject Page Page
Number Number Date
xxxi
HIGHWAY DESIGN MANUAL
July 1,1995
List of Figures
Figure Subject Page Page
Number Number Date
-
CHAPTER 20 DESIGNATION OF HIGHWAY ROUTES
21.1 Interstate Highway System in California 20-2 July 1, 1995
-
CHAPTER 60 NOMENCLATURE
62.2 Types of Structures 60-3 July 1, 1995
-
CHAPTER 200 GEOMETRIC DESIGN AND STRUCTURE STANDARDS
Passing Sight Distance on Crest Vertical Curves July 1, 1995
Stopping Sight Distance on Crest Vertical Curves July 1, 1995
Stopping Sight Distance on Sag Vertical Curves July 1, 1995
Stopping Sight Distance on Horizontal Curves July 1, 1995
Superelevation Transition July 1, 1995
Superelevation of Compound Curves July 1, 1995
Comfortable Speed on Horizontal Curves July 1, 1995
Vertical Curves July 1, 1995
Critical Lengths of Grade for Design July 1, 1995
Access Openings on Expressways July 1, 1995
Typical Two-lane to Four-lane Transitions July 1, 1995
Airway-Highway Clearance Requirements (Civil Airports) July 1, 1995
Airway-Highway Clearance Requirements (Heliport) July 1, 1995
Airway-Highway Clearance Requirements July 1, 1995
(Military Airports)
Airway-Highway Clearance Requirements July 1, 1995
(Navy Carrier Landing Practice Field)
Offsets to Safety-shape Barriers July 1, 1995
Vehicular Railings for Bridge Structures July 1, 1995
Combination Railings for Bridge Structures July 1, 1995
Pedestrian Railings for Bridge Structures July 1, 1995
-
CHAPTER 300 GEOMETRIC CROSS SECTION
305.6 Optional Median Design for Freeways with 300-7 July 1, 1995
Separate Roadways
307.2 Geometric Cross Sections for Two-lane Highways 300-9 July 1, 1995
(New Construction)
307.4 Geometric Cross Sections for Freeways and Expressways 300- 12 July 1, 1995
xxxii
HIGHWAY DESIGN MANUAL
July 1, 1995
List of Figures
Figure Subject Page Page
Number Number Date
Geometric Cross Sections for All Paved Multilane 300-13 July 1, 1995
Highways
42 000 km Department of Defense Priority Network 300- 17 July 1, 1995
-
CHAPTER 400 INTERSECTIONS AT GRADE
Angle of Intersection July 1, 1995
Design Vehicles July 1, 1995
Standard Left-turn Channelization July 1, 1995
Minimum Median Left-turn Channelization July 1, 1995
(Widening on One Side of Highway)
Minimum Median Left-turn Channelization (Widening July 1, 1995
on Both Sides in Urban Areas with Short Blocks
Traffic Island Designs July 1, 1995
Typical Design for Median Openings July 1, 1995
Public Road Intersections July 1, 1995
Widening of Two-lane Roads at Signalized Intersections July 1, 1995
Spread Diamond July 1, 1995
Tight Diamond July 1, 1995
Two-quadrant Cloverleaf July 1, 1995
STAA Semitrailer Wheel Tracks--15 m Radius July 1, 1995
STAA Semitrailer Wheel Tracks-- 18 m Radius July 1, 1995
California Semitrailer Wheel Tracks--15 m Radius July 1, 1995
California Semitrailer Wheel Tracks-- 18 m Radius July 1, 1995
Bus Wheel Tracks--12.8 m Radius July 1, 1995
-
CHAPTER 500 TRAFFIC INTERCHANGES
Typical Local Street Interchanges 500-2 July 1, 1995
Typical Freeway-to-freeway Interchanges 500-4 July 1, 1995
Single Lane Freeway Entrances and Exits 500- 11 July 1, 1995
Location of Freeway Ramps on a Curve 500- 12 July 1, 1995
Location of Ramp Intersections on the Crossroads 500- 15 July 1, 1995
Transition from a Single-lane Exit Ramp to Two-lanes 500- 17 July 1, 1995
Two-Lane Entrance and Exit Ramps 500- 18 July 1, 1995
Diverging Branch Connections 500-2 1 July 1, 1995
Design Curve for Freeway and Collector
Weaving Sections 500-25 July 1, 1995
HIGHWAY DESIGN MANUAL
July 1.1995
List of Figures a
Figure Subject Page Page
Number Number Date
504.7B Lane Configuration of Weaving Sections 500-26 July 1, 1995
504.7D Level of Service D Procedure 500-28 July 1, 1995
504.7E Level of Service D Procedure 500-29 July 1, 1995
504.8 Typical Examples of Access Control at Interchanges 500-30 July 1, 1995
-
CHAPTER 600 DESIGN OF THE PAVEMENT STRUCTURAL SECTION
Basic Structural Elements of the Roadway July 1, 1995
Typical AC Section with TPB Drainage Layer July 1, 1995
Cross Drain Interceptor Trenches July 1, 1995
Cross Drain Interceptor Details-For Use with
Treated Permeable Base (TPB) July 1, 1995
Concrete Pavement Details (Concrete Shoulders) July 1, 1995
Concrete Pavement Details (Asphalt Concrete Shoulders) July 1, 1995
Concrete Pavement Details-Tapered Cross Section
For 3 or More Lanes One Direction July 1, 1995
Flexible Pavement Structural Section Design July 1, 1995
Limits of Structure Approach Embankment Material July 1, 1995
Type 45 Structure Approach Layout July 1, 1995
Approach Slab Edge Details July 1, 1995
Abutment Drainage Details July 1, 1995
Structure Approach Drainage Details (Rehabilitation) July 1, 1995
Structure Approach Pavement Transition July 1, 1995
Details (Rehabilitation)
-
CHAPTER 800 GENERAL ASPECTS OF HIGHWAY DRAINAGE DESIGN
804.7 Floodplain Evaluation Report Summary 800-9 July 1, 1995
-
CHAPTER 810 HYDROLOGY
816.5 Typical Flood Hydrograph 810-9 July 1, 1995
816.6A Overland Time of Concentration Curves 810-10 July 1, 1995
816.6B Velocities for Upland Method of Estimating Time 810-1 1 July 1, 1995
of Concentration
819.2A Runoff Coefficients for Undeveloped Areas 810-16 July 1, 1995
819.2C Regional Flood Frequency Equations 810-18 July 1, 1995
HIGHWAY DESIGN MANUAL
July 1, 1995
List of Figures
Figure Subject Page Page
Number Number Date
-
CHAPTER 830 ROADWAY DRAINAGE
Storm Drain Inlet Types 830- 10 July 1, 1995
-
CHAPTER 850 PHYSICAL STANDARDS
Minimum Thickness of Metal Pipe for 50 Year 850- 15 July 1, 1995
Maintenance Free Service Life
-
CHAPTER 860 OPEN CHANNELS
Nomograph for Solution of Manning's Equation 860-8 July 1, 1995
Specific Energy Diagram 860-8 July 1, 1995
-
CHAPTER 870 CHANNEL AND SHORE PROTECTION
EROSION CONTROL
-
Alternative Highway Locations Across Debris Cone July 1, 1995
Nomenclature of Tidal Ranges July 1, 1995
Significant Wave Height Prediction Nomogragh July 1, 1995
Design Breaker Wave July 1, 1995
Wave Run-up on Smooth Impermeable Slope July 1, 1995
Nomogragh of Stream-Bank Rock Slope Protection July 1, 1995
Rock Slope Protection July 1, 1995
Nomographs for Design of Rock Slope Shore Protection July 1, 1995
PCC Grouted Rock Slope Protection July 1, 1995
Grout Filled Fabric Mattresses July 1, 1995
Soil Cement Slope Protection July 1, 1995
Bridge Abutment Guide Banks July 1, 1995
Typical Groin Layout with Resultant July 1, 1995
Beach Configuration
Alignment of Groins to an Oblique Sea Warrants July 1, 1995
Shortening Proportional to Cosine of Obliquity
Typical Stone Dike Groin Details July 1, 1995
HIGHWAY DESIGN MANUAL
July 1,1995
List of Figures
-
Figure Subject Page Page
Number Number Date
-
CHAPTER 1000 BIKEWAY PLANNING AND DESIGN
Two-way Bike Path on Separate Right of Way 1000-5 July 1, 1995
Typical Cross Section of Bike Path Along Highway 1000- 5 July 1, 1995
Curve Radii and Superelevations 1000-9 July 1, 1995
Stopping Sight Distance 1000-10 July 1, 1995
Stopping Sight Distances for Crest Vertical Curves 1000-1 1 July 1, 1995
Lateral Clearances on Horizontal Curves 1000- 13 July 1, 1995
Barrier Post Striping 1000- 15 July 1, 1995
Typical Bike Lane Cross Sections (On 2-lane or 1000- 18 July 1, 1995
Multilane Highways)
Typical Bicycle/Auto Movementsa t Intersections of 1000-19 July 1, 1995
Multilane Streets
Bike Lanes Approaching Motorist Right-turn-only Lanes 1000-20 July 1, 1995
Railroad Crossings 1000-25 July 1, 1995
Obstruction Markings 1000-26 July 1, 1995
Bike Lane Signs and Markings 1000-29 July 1, 1995
Bike Route Signing 1000-30 July 1, 1995
HIGHWAY DESIGN MANUAL
July 1.1995
List of Tables
Table Subject Page Page
Number Number Date
-
CHAPTER 80 APPLICATION OF DESIGN STANDARDS
82.1A Mandatory Standards 80-5 July 1, 1995
82.1B Advisory Standards 80-8 July 1, 1995
-
CHAPTER 100 BASIC DESIGN POLICIES
101.2 Relation of Conditions to Design Speed 100-2 July 1, 1995
-
CHAPTER 200 GEOMETRIC DESIGN AND STRUCTURE STANDARDS
Sight Distance Standards July 1, 1995
Passing Sight Distance on Crest Vertical Curves July 1, 1995
Passing Sight Distance on Crest Vertical Curves July 1, 1995
Stopping Sight Distance on Crest Vertical Curves July 1, 1995
Stopping Sight Distance on Crest Vertical Curves July 1, 1995
Stopping Sight Distance on Sag Vertical Curves July 1, 1995
Stopping Sight Distance on Sag Vertical Curves July 1, 1995
Stopping Sight Distance on Horizontal Curves July 1, 1995
Stopping Sight Distance on Horizontal Curves July 1, 1995
Decision Sight Distance July 1, 1995
Standard Superelevation Rates July 1, 1995
Standards for Curve Radius July 1, 1995
Maximum Grades for Type of Highway and July 1, 1995
Terrain Conditions
Falsework Span and Depth Requirements July 1, 1995
-
CHAPTER 300 GEOMETRIC CROSS SECTION
302.1 Standards for Paved Shoulder Width 300-2 July 1, 1995
307.2 Shoulder Widths for Two-lane Roadbed 300-8 July 1, 1995
New Construction Projects
307.3 RRR Width Standards for Bridges and Roadbeds 300- 10 July 1, 1995
309.2 California Routes on the 42 000 km Priority Network 300- 18 July 1, 1995
309.5A Minimum Vertical Clearances Above Highest Rail 300-20 July 1, 1995
309.5B Minimum Horizontal Clearances to Centerline of 300-2 1 July 1, 1995
Nearest Track
HIGHWAY DESIGN MANUAL
July 1,1995
List of Tables
Table Subject Page Page
Number Number Date
-
CHAPTER 400 INTERSECTIONS AT GRADE
Vehicle Characteristics/Intersection Design Elements 400- 1 July 1, 1995
Comer Sight Distance (7-112 Second Criteria) 400-7 July 1, 1995
Decision Sight Distance 400-7 July 1, 1995
Application of Sight Distance Requirements 400-7 July 1, 1995
Bay Taper for Median Speed-change Lanes 400-9 July 1, 1995
Deceleration Lane Length 400-9 July 1, 1995
Parabolic Curb Flares Commonly Used 400- 15 July 1, 1995
Traffic Flow Conditions at Intersections at Various 400-2 1 July 1, 1995
Levels of Operation
-
CHAPTER 500 TRAFFIC INTERCHANGES
504.3 Ramp Widening for Trucks 500-14 July 1, 1995
504.7C Level of Service D Procedure 500-27 July 1, 1995
-
CHAPTER 600 DESIGN OF THE PAVEMENT STRUCTURAL SECTION
ESAL Constants July 1, 1995
Lane Distribution Factors for Multilane Roads July 1, 1995
Conversion of ESAL to Traffic Index July 1, 1995
Example Determination of the 20 Year Traffic
for an &lane Freeway July 1, 1995
Subbases and Bases July 1, 1995
Design Infiltration Rate July 1, 1995
PCCP Structural Section Thickness Guidelines (mm) July 1, 1995
Asphalt Concrete Types July 1, 1995
Asphalt Surface Treatment July 1, 1995
Gravel Equivalents of Structural Layers (mm) July 1, 1995
Structural Sections for Roadside Rests (Thickness of July 1, 1995
Layers in mm)
Structural Sections for Park and Ride Lots July 1, 1995
Life-Cycle Economic Comparison of Pavement Types July 1, 1995
(35-Year Analysis Period and 5% Discount Rate)
@ List of Tables
Table Subject Page Page
Number Number Date
-
CHAPTER 830 ROADWAY DRAINAGE
Desirable Roadway Drainage Guidelines 830-3 July 1, 1995
Minimum Pipe Diameter for Storm Drain Systems 830-15 July 1, 1995
-
CHAPTER 840 SUBSURFACE DRAINAGE
Suggested Depth and Spacing of Pipe Underdrains for 840-5 July 1, 1995
Various Soil Types
-
CHAPTER 850 PHYSICAL STANDARDS
Manning N-Value for Alternative Pipe Materials 850-2 July 1, 1995
Allowable Alternative Materials 850-4 July 1, 1995
Culvert Joint Property Requirements 850-5 July 1, 1995
Example Listing of Alternative Pipe Culverts and Pipe 850-8 July 1, 1995
Arch Culverts
Limitation on Use of Concrete Pipe by Acidity of 850-9 July 1, 1995
Soil and Water
Guide for Sulfate Resisting Concrete Pipe and Other 850-9 July 1, 1995
Concrete Drainage Structures
Strength and Uses of Reinforced Concrete Pipe for 850- 10 July 1, 1995
Diameters from 300 mm to 2700 mm
Cast-in-Place Concrete Pipe Fill Height Table 850- 12 July 1, 1995
Guide for Anticipated Service Life Added to Steel Pipe 850- 13 July 1, 1995
by Protective Coating
Corrugated Steel Pipe, Helical Corrugations 850- 19 July 1, 1995
Corrugated Steel Pipe, Helical Corrugations 850-20 July 1, 1995
Corrugated Steel Pipe, 68 mm x 13 mm Annular 850-21 July 1, 1995
Corrugations
Corrugated Steel Pipe Arches, 68 mm x 13 mm Helical 850-22 July 1, 1995
or Annular Corrugations
Corrugated Aluminum Pipe, Annular Corrugations 850-23 July 1, 1995
Corrugated Aluminum Pipe, Helical Corrugations 850-24 July 1, 1995
Corrugated Aluminum Pipe Arches, 68 mm x 13 mm 850-25 July 1, 1995
Helical or Annular Corrugations
Steel Spiral Rib Pipe, 19 mm x 25 mm Ribs July 1, 1995
at 292 mm Pitch
Steel Spiral Rib Pipe, 19 mm x 19 mm July 1, 1995
Ribs at 191 mm Pitch
Aluminum Spiral Rib Pipe, 19 mm x 19 rnm July 1, 1995
Ribs at 191 mm Pitch
HIGHWAY DESIGN MANUAL
July 1.1995
List of Tables
Table Subject Page Page
Number Number Date
Structural Steel Plate Pipe, 152 mm x 51 mm 850-29 July 1, 1995
Corrugations
Structural Steel Plate Pipe Arches, 152 mm x 51 mm 850-30 July 1, 1995
Corrugations
Structural Aluminum Plate Pipe, 229 mm x 64 mm 850-3 1 July 1, 1995
Corrugations
Structural Aluminum Plate Pipe Arches, 850-32 July 1, 1995
229 mm x 64 mm Corrugations
Thermoplastic Pipe Fill Height Tables 850-34 July 1, 1995
Minimum Thickness of Cover for Culverts 850-35 July 1, 1995
-
CHAPTER 870 CHANNEL LININGS
Guide to Selection of Protection 870-3 July 1, 1995
Rock Slope Protection Design Guide 870-23 July 1, 1995
Channel Linings 870-3 1 July 1, 1995
Permissible Velocities for Flexible Channel Linings /'870-35 July 1, 1995
-
CHAPTER 1000 BIKEWAY PLANNING AND DESIGN
Bike Path Design Speeds July 1, 1995
Bikeway Surface Tolerances July 1, 1995
HIGHWAY DESIGN MANUAL 10-1
July 1, 1995
( I ) Project Development.
CHAPTER 10 (a) Establish project development process
OFFICE OF PROJECT policies and procedures. Provide assis-
PLANNING AND DESIGN tance to the Districts in implementation.
(b) Develop, publish, and maintain the Proj-
Topic 11 - Organization and ect Development Procedures Manual,
and the Project Development Workflow
Functions Task Manual.
Index 11.1 - Organization (c) Develop policies and procedures for
project-related community relations.
The Office of Project Planning and Design Provide community relations training
(OPPD), a part of the State and Local Project and technical assistance to Project
Development Program (SLPDP), is comprised Development Teams (PDTs) on request.
of the following units: Project Development and Conduct public opinion research on
Quality Management; Cooperative Agreements, request.
Encroachments and Resolutions of Necessity;
Geometric Design and Standards; Structural (d) Process and/or review:
Section and Design Standards; Professional Route Concept Reports.
Development; Value Analysis and Resource
Conservation; Highway Drainage Design Project Study Reports.
Coordination; and Noise Abatement and
Accessibility Design Standards. Finally, the Project Reports (Transmittal Reports
Project Development Coordinators, with the and Environmental Documents).
assistance of the Geometric Reviewers,
represent the Chief, OPPD, in the Caltrans Combined Project Study Report/
@ Districts, maintaining liaison and coordinating Project Report.
District and Headquarters activities.
Project Scope Summary Reports.
As the Chief Design Engineer within the
SLPDP, the Chief, Office of Project Planning Noise Barrier Scope Summary
and Design, is responsible for activities in Reports.
support of the development of transportation
projects as follows: establishes, maintains and New public road connection
monitors the project development process in submittal for CTC approval.
accord with all applicable State and Federal laws
and regulations; establishes engineering Freeway agreements.
standards and procedures for application of
standards on a statewide basis; approves Route and project studies submittal
exceptions to mandatory design standards; to the CTC.
monitors project development related reports ( 2 ) Cooperative Agreements, Encroachments
and other documents prepared and approved in and Resolutions of Necessity.
the Districts for conformance to Caltrans policy
and practice. The Chief, OPPD also is the ex (a) Develop, publish, and maintain the
offrcio California member of the AASHTO Cooperative Agreement Manual.
Subcommittee on Design. (b) Process andlor review:
11.2 Functions Cooperative Agreements.
The major functions of the Office of Project Resolution of necessity
Planning and Design are to: appearances.
10-2 HIGHWAY DESIGN MANUAL
July 1, 1995
Figure 21.1
Figure 62.2
Types of Structures
L
, III
State -Hiahwa.r . \
VIADUCT BRIDGE
a7-$F. ~
<y
OVERCROSSING
J B
UNDERCROSSING
91yiLhiay
/
3 ~~
SEPARATION
'\
60-4 HIGHWAY DESIGN MANUAL
July 1, 1995
(6) Easement. A right to use or control the term is commonly abbreviated as ADT or
property of another for designated AADT.
purposes. (2) Delay. The time lost while traffic is im-
(7) Eminent Domain. The power to take pri- peded by some element over which the
vate property for public use without the driver has no control.
owner's consent upon payment of just (3) Density. The number of vehicles per
compensation. kilometer on the traveled way at a given
(8) Encroachment. Occupancy of project right instant.
of way by non-project structures or objects (4) Design Vehicles. See Topic 404.
of any kind or character.
(5) Design Volume. A volume determined for
(9) Inverse Condemnation. The legal process use in design, representing traffic expected
which may be initiated by a property owner to use the highway. Unless otherwise
to compel the payment of just compen- stated, it is an hourly volume.
sation where the property has been taken or
damaged for a public purpose. (6) Diverging. The dividing of a single stream
of traffic into separate streams.
(10) Negotiation. The process by which
property is sought to be acquired for (7) Headway. The time in seconds between
project purposes through mutual agreement consecutive vehicles moving past a point in
upon the terms for transfer of such a given lane, measured front to front.
Property- (8) Level of Service. A rating using qualitative
(11)Partial Acquisition. The acquisition of a measures that characterize operational
portion of a parcel of property. conditions within a traffic stream and their
(12) Relinquishment. A transfer of the State's
right, title, and interest in and to a
highway, or portion thereof, to a city or
perception by motorists and passengers.
(9) Merging. The converging of separate
streams of traffic into a single stream.
e
county. (10) Running Time. The time the vehicle is in
(13) Right of Access. The right of an abutting motion.
land owner for entrance to or exit from a (11)Spacing. The distance between con-
public road. secutive vehicles in a given lane, measured
(14) Severance Damages. Loss in value of the front to front.
remainder of a parcel which may result (12) Speed.
from a partial taking of real property andlor
from the project. (a) Design Speed--A speed selected to
establish specific minimum geometric
(15) Vacation. The reversion of title to the design elements for a particular section
owner of the underlying fee where an of highway.
easement for highway purposes is no
longer needed. (b) Running Speed--The speed over a
specified section of highway, being the
62.7 Structural Design of the Roadbed distance divided by running time. The
average for all traffic, or component
See Chapter 600 for definition of structural thereof, is the summation of distances
section terms. divided by the summation of running
times.
62.8 Traffic
(13) Traffic Control Devices.
(I) Annual Average Daily Traffic. The average
24 hour volume, being the total number (a) Traffic Markings--All lines, words, or
during a stated period divided by the
number of days in that period. Unless
otherwise stated, the period is a year. The
symbols, except signs, officially placed
within the roadway to regulate, warn,
or guide traffic.
a
HIGHWAY DESIGN MANUAL 60-7
July 1, 1995
0 CHAPTER 80
for construction on the basis of overall system
benefits as well as community goals, plans, and
APPLICATION OF DESIGN values.
STANDARDS Decisions must also emphasize different
transportation modes working together effec-
tively.
Topic 81 - Project Development The goal is to increase highway mobility and
Overview safety in a manner that is compatible with, or
which enhances, adjacent community values and
-
Index 81.1 Philosophy plans.
The Project Development process seeks to
provide a degree of mobility to users of the
transportation system that is in balance with
-
Topic 82 Application of
other values. In the development of
Standards
transportation projects, social, economic, and
environmental effects must be considered fully 82.1 Highway Design Manual Standards
along with technical issues so that final ( I ) General. The highway design criteria and
decisions are made in the best overall public policies in this manual provide a guide for
interest. Attention should be given to such the engineer to exercise sound judgment in
considerations as: applying standards, consistent with the
(a) Need for safe and efficient above Project Development philosophy, in
transportation. the design of projects.
(b) Attainment of community goals and The design standards used for any project
should equal or exceed the minimum given
0 objectives.
(c) Needs of low mobility and
in the Manual to the maximum extent
feasible, taking into account costs, traffic
disadvantaged groups. volumes, traffic and safety benefits, right of
(d) Costs of eliminating or minimizing way, socio-economic and environmental
adverse effects on nahral resources, impacts, etc. The philosophy provides for
environmental values, public services, use of lower standards when such use best
aesthetic values, and community and satisfies the concerns of a given situation.
individual integrity. Because design standards have evolved over
many years, many existing highways do not
(e) Planning based on realistic financial conform fully with current standards. It is
estimates. not intended that current manual standards
(f) The cost, ease, and safety of maintaining be applied retroactively to all existing State
whatever is built. highways; such is neither warranted nor
economically feasible. However, when
Proper consideration of these items requires that warranted, upgrading of existing roadway
a facility be viewed from the perspectives of the features such as guardrail, lighting,
user, the nearby community, and larger superelevation, roadbed width, etc., should
statewide interests. For the user, efficient travel be considered, either as independent projects
and safety are paramount concerns. At the same or as part of larger projects. A record of the
time, the community often is more concerned decision not to upgrade the existing non-
about local aesthetic, social, and economic standard mandatory features shall be
impacts. The general population, however, provided through the exception process (See
tends to be interested in how successfully a Index 82.2).
project functions as part of the overall
transportation system and how large a share of
available capital resources it consumes.
@ Therefore, individual projects must be selected
80-2 HIGHWAY DESIGN MANUAL
July 1,1995
In this manual design standards are catego- Caution must be exercised when using other
rized in order of importance in development Caltrans publications which provide
of a safe State highway system operating at guidelines for the design of highway
selected levels of service commensurate with facilities, such as HOV lanes. These
projected traffic volumes and highway publications do not contain design
classification. standards; moreover, the designs suggested
(2) Mandatory Standards. Mandatory design in these publications do not always meet
standards are those considered most es- Highway Design Manual Standards.
sential to achievement of overall design Therefore, all other Caltrans publications
objectives. Many pertain to requirements of must be used in conjunction with this
law or regulations such as those embodied manual.
in the FHWA's 13 controlling criteria (see 82.2 Approvals for Nonstandard Design
below). Mandatory standards use the word
"shall" and are printed in Boldface type (1)Mandatory Standards. To promote
(see Table 82.1A). uniform practice on a statewide
(3)Advisory Standards. Advisory design basis, deiign features or elements
standards are important also, but allow which deviate from the mandatory
greater flexibility in application to standards indicated herein shall re-
accommodate design constraints or be quire the approval of the Chief,
compatible with local conditions on Office of Project Planning and
resurfacing or rehabilitation projects. Design. This approval authority has
Advisory standards use the word "should" been delegated to the Project
and are indicated by Underlining, (see Table Development Coordinators.
82.1B). The current procedures and documentation
(4) Permissive Standards. All standards other requirements pertaining to the approval
than mandatory or advisory, whether in- process for exceptions to mandatory design
dicated by the use of "should" or "may", are standards are contained in the July 25, 1994
permissive with no requirement for memorandum signed by W.P. Smith.
application intended. Design exception approval must be obtained
(5) Controlling Criteria. The FHWA has prior to District approval of the PSR, or any
designated thirteen controlling criteria for se- other project initiation document (i.e.,
lection of design standards of primary PSSR, PEER, combined PSRIPR). The
importance for highway safety, listed as text of the project initiation report must
follows: design speed, lane width, shoulder include a brief description of the
width, bridge width, horizontal alignment, nonstandard features, as well as a reference
vertical alignment, grade, stopping sight to all approved Fact Sheets and their
distance, cross slope, superelevation, approval dates by OPPD andor FHWA
horizontal clearance, vertical clearance and (when applicable).
bridge structural capacity. All but the last of If the need for a design exception is
these criteria are also designated as identified after approval of the project's
geometric criteria. initiation report, the above described
The design standards related to the 12 geo- consultation and documentation process
metric criteria are designated as mandatory shall be initiated immediately, and must be
standards in this manual (see Index 82.1(2) completed prior to reaching the next project
and Table 82.1A). milestone. The text of the engineering
report associated with the next project
(6) Other. In addition to the design standards in milestone (i.., Project Report,
this manual, the Traffic Manual contains Supplemental PR, PAR, etc.) must include
standards relating to signs, delineation, the design exception reference normally
barrier systems, signals, and lighting. The provided in the project initiation report (see
Ramp Meter Design Guidelines contains above).
standards relating to ramp meters.
HIGHWAY DESIGN MANUAL 80-3
July 1, 1995
During the construction phase of a project, 82.3 Use of FHWA and AASHTO
Fact Sheets must be prepared (by Project Standards and Policies
Development staff) to document any The standards in this manual generally conform
nonstandard features proposed in a Contract to the standards and policies set forth in the
Change Order. Such Change Orders shall AASHTO publication, "A Policy on Geometric
not be executed until the proposed design Design of Highways and Streets" (1994) and "A
exception has been approved (at least Policy on Design Standards-Interstate System"
verbally) by the appropriate Caltrans and (1988). A third AASHTO publication
FHWA (if required) authority (ies). If "Roadside Design Guide" (1995) focuses on
verbal approval is granted to expedite creating safer roadsides. These three
Change Order execution, the Fact Sheet documents, along with other AASHTO &
must be completed and approved FHWA publications cited in 23 CFR Ch 1, Part
immediately thereafter. 625, Appendix A, contain most of the current
The Interrnodal Surface Transportation AA$H~opolicies and standards, and are
Efficiency Act of 1991 (ISTEA) allows approved references to be used in conjunction
significant delegation to the states by FHWA with this manual.
to approve and administer portions of the AASHTO policies and standards, which are
Federal-Aid Transportation Program. established as nationwide standards, do not al-
California has accepted the maximum ways satisfy California conditions. When stan-
delegations offered as outlined in the May dards differ, the instructions in this manual
27, 1992 memorandum signed by W.P. govern, except when necessary for FHWA pro-
Smith. If required, FHWA approval of ject approval (Index 108.3, Coordination with
exceptions to mandatory design standards the FHWA).
related to the 13 controlling - criteria should
be sought as early in the project 82.4 Mandatory Procedural
development process as possible. Requirements
However, formal approval shall not be
requested until the appropriate Project Required procedures and policies for which
Development Coordinator has approved the Caltrans is responsible, relating to project
design exception. clearances, permits, licenses, required tests,
documentation, value engineering, etc., are in-
FHWA approval is not required for excep- dicated by use of the word "must". Procedures
tions to "Caltrans-only" mandatory and actions to be performed by others (subject
standards. Table 82.1A identifies these to notification by Caltrans), or statements of fact
mandatory standards. are indicated by the word "will".
For local facilities crossing the State right of
way see Index 308.1. 82.5 Effective Date for Implementing
( 2 ) Advisory Standards. The authority to Revisions to Design Standards
approve exceptions to advisory standards Revisions to design standards will be issued
has been delegated to the District Directors. with a stated effective date. It is understood that
Proposals for exceptions from advisory all projects will be designed to current standards
standards should be discussed with the unless an exception has been approved in
Project Development Coordinators during accordance with Index 82.2.
development of the approval documentation. On projects where the project development
The responsibility for the establishment of process has started, the following conditions on
procedures for review, documentation, and the effective date of the new or revised
long term retention of approved exceptions standards will be applied:
from advisory standards has also been
delegated to the District Directors. For all projects where the PS&E has not
been finalized, the new or revised design
standards shall be incorporated unless this
would impose a significant delay in the
80-4 HIGHWAY DESIGN MANUAL
July 1,1995
Table 82.1A
Mandatory Standards
CHAPTER 80 APPLICATION OF Topic 205 Road Connections and
DESIGN STANDARDS Driveways
Index 205.1 Sight Distance Requirements
Topic 82 Application of Standards
for Access Openings on
Index 82.2 Approvals for Nonstandard Expressways
Design
Topic 208 Bridges and Grade
Separation Structures
CHAPTER 100 BASIC DESIGN POLICIES
Index 208.1 Bridge Width
Topic 101 Design Speed
208.10 Bridge Approach Railings*
Index 101.1 Technical Reductions of Design
speed CHAPTER 300 GEOMETRIC CROSS
101.1 Selection of Design Speed - SECTION
Local Facilities
Topic 301 Pavement Standards
Selection of Design Speed -
Local Facilities - with Index 301.1 Lane Width
Connections to State Facilities 301.2 Cross Slopes
Design Speed Standards 301.2 Algebraic Differences in Cross
Control of Access Slopes
Topic 104
Index 104.4 Protection of Access Rights* Topic 302 Shoulder Standards
Index 302.1 Shoulder Width
CHAPTER 200 GEOMETRIC DESIGN AND 302.2 Shoulder Cross Slopes
STRUCTURE STANDARDS
Topic 305 Median Standards
Topic 201 Sight Distance
Index 305.1 Median Width*
Index 201.1 Sight Distance Standards
Topic 307 Cross Sections for State
Topic 202 Superelevation Highways
Index 202.2 Standards for Superelevation Index 307.2 Shoulder Width for Structural
202.7 Superelevation on City Streets Section on Two-lane Cross
and County Roads Sections for New Construction
-
Table 82.1A
Mandatory Standards
(Cont.)
Index 310.1 Frontage Road Width* 504.8 Access Control along Ramps
504.8 Access Control at Ramp
CHAPTER 400 INTERSECTIONS AT Terminal
GRADE
CHAPTER 700 MISCELLANEOUS
Topic 405 Intersection Design STANDARDS
Standards
Topic 701 Fences
Index 405.1 Driver Set Back
Index 701.2 Fences on Freeways and
Expressways*
*
Caltrans-only Mandatory Standard
HIGHWAY DESIGN MANUAL 80-7
July 1,1995
Table 82.1A
Mandatory Standards
(Cont.)
1003.1 Class I Bikeway Structure Index 1004.1 Uniform Signs, Markings and
Width* Traffic Control Devices*
*
Caltrans-only Mandatory Standard
80-8 HIGHWAY DESIGN MANUAL
July 1,1995
Table 82.18
Advisory Standards
Table 82.1B
Advisory Standards
(Cont.)
Table 82.18
Advisory Standards
(Cont.)
Table 82.1B
Advisory Standards
(Cont.)
Subject to the above considerations, as high a The following table shows appropriate
design speed as feasible should be used. It is ranges of design speeds that shall be
preferable that the design speed for any section used for various conditions:
of highway be a constant value. However,
during the detailed design phase of a project,
100-2 HIGHWAY DESIGN MANUAL
July 1, 1995
provide an additional opening. In the latter frontage road should be provided (see
case, it may be preferable to connect the Index 104.2).
physically separated portions with a low-cost ( 2 ) New Alignment. Frontage roads generally
structure or road rather than permit two are not provided on freeways or express-
openings. ways on new alignment since the abutting
104.3 Frontage Roads property owners never had legal right of ac-
cess to the new facility. They may be pro-
( I ) General Policy. vided, however, on the basis of
(a) Purpose--Frontage roads are provided considerations mentioned in (1) above.
on freeways and expressways: (3) Existing Alignment. Where a freeway or
expressway is developed parallel to an ex-
To control access to the through isting highway or local street, all or part of
lanes, thus increasing safety for the existing roadway often is retained as a
traffic. frontage road. In such cases, if access to re-
maindsrs of land on the sid; of the freeway
To provide access to abutting land or expressway right of way opposite the old
ownerships. road cannot be provided by other means, a
Restore continuity of the local street frontage road must be constructed to serve
or road systems. the landlocked remainders or the remainders
must be purchased outright. The decision
Provide for nonmotorized traffic that whether to provide access or purchase
might otherwise desire to use the should be based on considerations of cost,
freeway. right of way impacts, street system conti-
nuity and similar factors (see (1) above).
Provide continuity even though it did (4) Railroad Crossings. Frontage roads on one
not exist before when unreasonable or both sides of a freeway or expressway on
circuity of travel would be incurred new alignment, owing to safety and cost
due to freeway construction without considerations, frequently are terminated at
a frontage road. the railroad right of way.
(b) Economic Considerations--In general, a Any new railroad grade crossings and grade
frontage road is justified on freeways separations, and any relocations or al-
and expressways if the costs of terations of existing crossings must be
constructing the frontage road are less cleared with the railroad and approved by
than the costs of providing access by the PUC.
other means. Right of way
considerations often are a determining ( 5 ) Frontage Roads Financed by Others.
factor. Thus, a frontage road would be Frontage roads which are not a State respon-
justified if the investment in construction sibility under this policy may be built by the
and extra right of way is less than either State upon request of a local political
the severance damages or the costs of subdivision, a private agency, or an
acquiring the affected property in its en- individual. Such a project must be covered
tirety. Frontage roads may be required by an agreement under which the State is
to connect parts of a severed property or reimbursed for all construction, right of
to serve a landlocked parcel resulting way, and engineering costs involved.
from right of way acquisition.
104.4 Protection of Access Rights
(c) Access Openings--Direct access to the
through lanes is allowable on For proper control of acquired access
expressways. When the number of rights, fencing or other approved
access openings on one side of the barriers shall be installed on all
expressway exceeds three in 500 m, a controlled access highways except as
provided in Index 701.2(3)(e).
HIGHWAY DESIGN MANUAL 100-5
July 1,1955
(8) Bus Stops. Sidewalks may be built to justified even though the number of
connect bus stops to local streets. pedestrians is small.
(9) Footpaths. Footpaths differ from side- Special consideration should be given to
walks only in standard and cost. Footpaths school crossings. See Chapter 10 of the
must meet accessibility requirements. This Traffic Manual for additional discussion of
includes requirements for grade and cross factors to be analyzed when considering
slope, and the surface must be firm, stable pedestrian structures along school routes.
and slip-resistant. In lieu of PCC or AC, a State participation in the financing of
low cost surfacing such as decomposed pedestrian separations at ramp terminals is
granite may be appropriate. not normally justified because of the
(10) Accessibility Requirements. See Index accident history at these locations.
105.3. Exceptions to this general policy should be
(11) Maintenance. The State is responsible for considered only in special circumstances
maintaining and replacing damaged side- where no less expensive alternative is
walks within the right of way except: feasible.
(a) Where the sidewalk was placed by a pri- Where a pedestrian grade separation is
vate party under encroachment permit justified, an overcrossing is preferred. Un-
that requires the permittee to maintain the dercrossings should be avoided because of
sidewalk, but only if the original permit- the potential for criminal incidents and
tee still owns the abutting property. vandalism. Consideration may be given to
an undercrossing when specifically
(b) Where the city or county has placed non- requested in writing by a local agency, but
standard sidewalks with colored or tex- unobstructed visibility should be provided
tured surfaces, or meandering through the structure and approaches.
alignment. See Maintenance Manual for See Index 105.3 for discussion of provi-
additional discussion on State's
maintenance responsibilities regarding sions for physically disabled persons.
sidewalks. (2) Financing.
105.2 Pedestrian Grade Separations (a) Freeways--Where the pedestrian grade
separation is justified prior to award of
(I) Warrants. The need for a pedestrian grade the freeway contract, the State .should
separation is based on a study of the present pay the full cost of the pedestrian
and future needs of a particular area or facility. In some cases, construction of
community. Each situation should be in- the separation may be deferred;
vestigated and considered on its own merits. however, where the need has been
The study should cover pedestrian established to the satisfaction of the
generating sources in the area, pedestrian Department prior to award of the
crossing volumes, type of highway to be freeway contract, the State should pay
crossed, location of adjacent crossing the entire cost of the separation.
facilities, circuity, zoning, land use,
sociological and cultural factors, and the Local jurisdictions have some control
predominant type and age of persons ex- (by zoning and planning) of
pected to utilize the facility. development that influences pedestrian
traffic patterns. Therefore, where a
Pedestrian patterns should be maintained pedestrian grade separation is justified
across freeway routes where these patterns after the award of a freeway contract, the
have been previously established. Where State's share of the total construction
vehicular crossings are inadequate for cost of the separation should not exceed
pedestrians, separate structures should be 50%. The State must enter into a
provided. In general, if a circuitous route is cooperative agreement with the local
involved, a pedestrian separation may be jurisdiction on this basis.
HIGHWAY DESIGN MANUAL 100-7
July 1,1995
discusses the justification and reasoning for all facilities for use by people on foot or
not meeting the applicable standard. Project in wheelchairs.
Engineers should discuss any proposed
deviation from State of Federal standards DSA approval is not required for local
with their Headquarters Geometric projects with no State funding except for
Reviewer. projects involving schools.
The following procedures were developed to (b) Documentation--Each pedestrian facility
help designers satisfy DSA regulations and must be listed in the PS&E submittal on
the requirements of Title 24, and therefore State-administered projects. Appropriate
reference DSA in several locations. project records should document the fact
that necessary approvals have been
(a) Plan Submittal--The engineer (or archi- obtained from DSA.
tect) in overall charge of the design of a The DOS is responsible for obtaining the
project has basic responsibility for insur-
ing that all plans and specifications for necessary approval from DSA on
the construction or reconstruction of projects that they design. Preliminary
project facilities designed for use by contacts with DSA will establish the
pedestrians conform to the above policy. basic requirements. However, DSA will
In the case of facilities designed by provide written confirmation of
Headquarters' personnel, such as certain compliance only upon receipt of the
roadside rests, vista points, maintenance completed bid package (plans and
facilities, pedestrian separations, etc., it specifications printed for advertising).
may be more convenient for the DOS will provide copies of this approval
Headquarters' designer to make the to the Districts.
submittal to the DSA, even though the (c) State Highways--Any requests for
balance of the project is being designed exceptions to the standards on State
in a District. The designer should highway projects must be processed by
coordinate with the District to determine the District. The request should include
who will carry out this function. Copies adequate detail and supporting exhibits
of any Headquarters' submittals or in duplicate to insure a clear presentation
approvals received from the DSA should of the case. The Access Compliance
be sent to the District. Unit of the DSA in Sacramento should
The details of the pedestrian facilities be contacted to obtain an application
and their relationship to the project as a form and the necessary processing
whole should be clearly depicted, and instructions.
submitted to DSA in a timely manner. It
is preferable that plans for all pedestrian 105.4 Guidelines for the Location and
facilities on a given project be submitted Design of Wheelchair Ramps
at the same time so that their relationship ( I ) Policy. On all State highway projects
to one another will be clear to the adequate and reasonable access for the safe
architectural reviewer. and convenient movement of physically
The Department also has the disabled persons are to be provided across
responsibility to see that plans and curbs that are constructed or replaced at
specifications for pedestrian facilities on pedestrian crosswalks. (This includes all
local projects financed with any State marked and unmarked crosswalks, as
funds administered by the Department defined in Section 275 of the Vehicle Code.)
are forwarded to DSA for review and Access also should be ~rovidedat bridge
approval. This may be accomplished by sidewalk approaches and at curbs in the
including in the applicable agreement vicinity of -pedestrian se~arationstructures.
with the local agency a clause requiring
the local agency to secure DSA approval Where a need is identified at an existing curb
or specific exception for the design of on a conventional highway, a wheelchair
HIGHWAY DESIGN MANUAL 100-9
July 1,1995
acceleration and deceleration lanes and all other the highway is undergoing repairs, or is
@ design features required by normal ramp flooded. As to freeway construction, it is
connections (Index 504.2). On conventional considered that the local agency receives ample
highways and expressways, the standard public notice, by virtue of the freeway agreement, of
road connection should be the minimum con- the manner in which all local roads will be
nection (Index 405.7). affected by the freeway, and that the special
notice would therefore be superfluous.
0
to these installations should be allowed. When the notice is required, a letter should be
prepared and submitted to the appropriate
107.2 Maintenance Yards and Police authorities at least 60 days before road revision
Facilities on Freeways will occur. Prior to the submittal of the letter
and before plans are completed, the appropriate
Roadside maintenance yards and police facilities authorities should be contacted and advised of
other than truck weighing installations are not to contemplated plans. The timing of this notice
be provided with direct access to a freeway. should provide ample opportunity for consider-
They should be located on or near a cross road ation of any suggestions or objection made. In
having an interchange which provides for all general, it is intended that the formal notice of
turning movements. This policy applies to all intent which is required by law will confirm the
freeways including Interstate Highways. final plans which have been developed after dis-
cussions with the affected authorities.
107.3 Location of Border Inspection
Stations The PS&E package should document the date
notice was given and the date of reply by the
Other agencies require vehicles entering affected local agencies.
California to stop at buildings maintained by
these agencies for inspection of vehicles and The Office of Project Planning and Design must
cargoes. No such building, parking area, or be notified by letter as soon as possible in all
@ roadway adjacent to the parking area at these cases where controversy develops over the
facilities should be closer than 10 m from the closures to crossing traffic.
nearest edge of the ultimate traveled way of the
highway . 108.2 Bus Loading Facilities
( I ) General. These instructions are applicable
-
Topic 108 Coordination With to projects involving bus loading facilities
on freeways as authorized in Section 148 of
Other Agencies
the Streets and Hiehwavs Code. Instruc-
tions pertaining touthe provisions for mass
108.1 Divided Nonfreeway Facilities public transportation facilities in freeway
Per Section 144.5 of the Streets and Highways corridors, aithorized in Section 150 of the
Code, advance notice is required when a Streets and Highways Code, are covered in
conventional highway, which is not a declared other Caltrans' written directives.
freeway, is to-be divided or separated into During the early phases of the design pro-
separate roadways, if such division or separa- cess, the District must send to the PUC,
tion will result in preventing trac on existing governing bodies of local jurisdictions, and
county roads or city streets from making a direct common carriers or transit authorities
crossing of the State highway at the intersection. operating in the vicinity, a map showing the
In this case, 30 days notice must be given to the proposed location and type of interchanges,
City Council or Board of Supervisors having with a request for their comments regarding
jurisdiction over said roads or streets. bus loading facilities. The transmittal letter
The provisions of Section 144.5 of the Streets should state that bus loading facilities will be
and Highways Code are considered as not constructed only where they are in the public
applying to freeway construction, or to tem- interest and where the cost is commensurate
porary barriers for the purpose of controlling with the public benefits to be derived from
trafic during a limited period of time, as when their construction. It should also state that if
100-12 HIGHWAY DESIGN MANUAL
July 1,1995
the agency desires to have bus loading facili- changes. See "A Policy on Geometric
ties included in the design of the freeway Design of Highways and Streets",
that their reply should include locations for AASHTO, 1994, for a discussion of bus
bus stops and any supporting data, such as stop guidelines.
estimates of the number of bus passengers (4) Reports. On projects where all the agencies
per day, which would help to justify their contacted have expressed the view that bus
request. stops are not needed, a report to the Office
(2) Conferences and Hearings. No conferences of Project Planning and Design is not
or hearings are to be held where all of the required. However, a statement to the effect
contacted agencies say that bus loading that the PUC, bus companies, and local
facilities are not required on the proposed governmental agencies have been contacted
freeway. The freeway should be designed regarding bus stops and have made no
without bus loading facilities in these cases. request for their provisions should be
Where any one of the agencies request bus included in the final environmental
loading facilities on the proposed freeway, document or the PS&E submittal, whichever
the District should hold a conference and in- is appropriate.
vite representatives of each agency. For projects where one or more of the agen-
Prior to the conference, the District should cies involved have requested bus loading
prepare geometric designs of the bus loading facilities either formally or informally during
facilities for the purpose of making cost esti- conferences, a complete report should be in-
mates and determining the feasibility of pro- corporated in the final environmental docu-
viding the facilities. Bus loading facilities ment. It should include:
must be approved by the District Director (a) A map showing the section of freeway
with concurrence from the Project involved and the locations at which bus
Development Coordinator (see Topic 82 loading facilities are being considered.
for approvals). (b) A complete discussion of all conferences
(3) Justification. General warrants for the held.
provision of bus loading facilities in terms (c) Data on type of bus service provided,
of cost or number of passengers have not both at present and after completion of
been established. Each case should be the freeway.
considered individually because the number
of passengers justifying a bus loading facil- (d) Estimate of cost of each facility, includ-
ity may vary greatly between remote rural ing any additional cost such as right of
locations and high volume urban freeways. way or lengthening of structures
required to accommodate the facility.
While bus stops at each interchange may be (e) Number of buses per day and the
desirable from the standpoint of convenience number of on and off passengers per
to the patrons, such frequent stops would day served by the existing bus stops and
lengthen the overall running time from point the number estimated to use the
of origin to point of destination. proposed facilities.
It may be preferable for patrons to board and (f) District's recommendation as to the
leave the bus at an off-freeway location provision of bus loading facilities. If the
rather than use stairways or ramps to recommendation is in favor of providing
freeway bus stops. Where existing bus loading facilities, drawings showing
highways with bus service are incorporated location and tentative geometric designs
into the freeway right of way, it may be should be included.
necessary to make provisions for bus
service for those passengers who were
served along the existing highway. This
may be accomplished either by providing
freeway bus loading facilities or by the bus
leaving and reentering the freeway at inter-
HIGHWAY DESIGN MANUAL 100-13
July 1, 1995
excavation and embankment will be held features add scenic interest and relieve
to a minimum. Curvilinear horizontal the monotony of parallel roadways.
alignment should be coordinated with (h) Bridges, tunnels, and walls merit
vertical curvature to achieve a pleasing
appearance. consideration in lieu of prominent
excavation and embankment slopes
(c) Destruction of desirable vegetation (e.g., when costs of such alternates are not
trees, specimen plants, diminishing excessive.
native species of historical plantings) (i) Slopes should be flattened whenever
should be minimized. Whenever practical and vegetation provided so that
specimen or matue trees are present,
especially in forested areas, a tree survey lines of construction are softened.
should be made to provide accurate data (j) Structures should be located and de-
on the variety, condition, location, size, signed to give the most pleasing appear-
and ground elevations of trees affected. ance.
(d) Appropriate replacement planting should (k) Scars from material sites should be
be provided when specimens removed avoided. Planting compatible with the
are considered significant. When native surroundings should be undertaken to
or specimen trees are removed, revegetate such scars when they are un-
replacement planting should reflect the avoidable.
visual importance of the plantings lost. (1) Drainage appurtenances should be so lo-
Where the visual impact of tree removal
is substantial, replacement with large cated that erosion, sumps, and debris
transplants or specimen size trees may collection areas are hidden from view or
be appropriate. If not, an appropriate eliminated when site conditions permit.
quantity of smaller replacements may be (m)Interchange areas should be graded to
required to ensure eventual survival of provide graceful, natural looking
an adequate number of plants. contours. Appearance can be further
Provisions for watering and establish- enhanced by planting a vegetative cover
ment of replacement planting should also appropriate to the locality, being careful
be considered. The District Landscape to maintain driver visibility.
Architect should be consulted early in (n) In locations where graffiti has been
the planning and design process so that excessive, designs which deter graffiti
appropriate conservation and should be used.
revegetation measures are incorporated.
(e) Existing vegetation such as trees or large
brush may be selectively thinned or re-
Topic 110 Special-
Considerations
moved to open up scenic vistas or
provide a natural looking boundary
between forest and cleared areas. 110.1 Design for Overloaded Material
Vegetation removal for aesthetic Hauling Equipment
purposes should be undertaken only Sometimes bid costs can be reduced by allowing
with the concurrence of the District the hauling of overloads on a construction
Landscape Architect. contract. The savings may warrant designing
(f) Vista points should be provided when structures and structural sections of new
views and scenery of outstanding merit roadways to carry the heavier loads and also
occur and feasible sites can be found. reconstructing roadbeds used by overloaded
(See Topic 904 for site selection material hauling equipment.
criteria.) In general, hauling of overloads is restricted to
the project limits. However, overloads are
(g) Whenever feasible, wide medians and
independent roadways should be permitted on portions of existing highways
which are to be abandoned, repaired or
0
provided on multilane facilities as these
HIGHWAY DESIGN MANUAL 100-15
July 1, 1995
@ reconstructed with a new structural section, if separations, and stream crossings are most
the overloads do not affect the design of the likely to be in this category.
reconstructed structural section. (3) Category 3. Structures which will not be
Any overload requirements should be de- designed to carry overloads. Most over-
termined before detailed plans are prepared. crossing, ramp, and frontage road structures
The District should request from the Office of are in this category.
Structure Design the estimated additional cost of The District should consult with the DOS early
the structures to carry overloads and use this in the design phase when determining the design
information in making economic comparisons. overload category of each bridge in the project.
Factors to be considered in making the Each case where hauling of overloads is
comparisons should include the costs of permitted must be specifically described in the
strengthening structures, haul costs, amount of Special Provisions. Each structure designed
material to be hauled, repair or reconstruction of under Categories 1 and 2 must also be desig-
structural sections, construction of separate haul nated in the Special Provisions. The design
roads or structures, strengthening of the new load must not exceed the weight limitation of
structural section, sequence of construction Section 7-1.02, "Weight Limitations", of the
operations, and other pertinent factors. In some Standard Specifications. The District Director
cases, consideration should be given for or designated representative must approve the
requiring the contractor to construct a separate overload category for each structure.
haul structure over a heavily traveled surface
street when large quantities of material are 110.2 Control of Water Pollution
involved. Water pollution related to the construction of
The comparison and all factors leading to the highways and to the drainage of completed
decision should be complete, fully documented, highways should be held to the practical min-
and retained in the project files. imum. This objective should be considered
during both the route location studies and de-
The design of structures for overloads will tailed design phases of each project.
normally be governed by one of the following
categories: Proposed alterations of existing conditions in
the drainage patterns and creations of exposed
(I) Category I. Structures definitely planned to earth surfaces should be considered in relation
carry overloads. This category should be to the effect on erosion and siltation. Where
used only when the structures are to be interdisciplinary analysis (engineering, biology,
constructed under a separate contract prior to geology, chemical) indicates that harmful
a grading contract and the estimated savings physical, chemical, or biological pollution of
in grading costs exceed the extra structure streams, rivers, lakes, reservoirs, coastal
costs. The District must request the Office waters, or groundwater may occur, preventive
of Structure Design to design for the measures and practices will be required. These
permissible overloading. measures include temporary erosion control
(2) Category 2. Structures which are designed features during constktion, scheduling of
to allow the contractor the option of work, as well as the permanent facilities to be
strengthening to carry overloads. The con- built under the contract. The control of erosion
tract plans will include alternative details for associated with permanent drainage structures is
strengthening the structure and the covered in Chapter 800, "Drainage".
contractor can decide at the time of bidding The background and general requirements of
whether to haul around the structure, build water quality control laws are discussed in the
his own haul road structures, use "legal Environmental Handbook.
load" equipment on the unstrengthened
structure, or construct the structure in Districts must initiate contact with the
accordance with the strengthened alternative appropriate agencies responsible for water
e design. The District should notify the DOS
regarding structures to have optional
designs. Undercrossings, overheads,
quality as early as feasible in development of
transportation projects to ensure full identifica-
tion of pollution problems, and to ensure full
100-16 HIGHWAY DESIGN MANUAL
July 1,1995
(b) Identify for each project all waters, both Geologic Services Section before setting
fresh and saline, surface and plant establishment periods and contract
underground, where water quality may specifications.
be affected by the proposed (d) Whenever planting must be delayed,
construction. provide temporary erosion protection
(c) Determine if any watersheds, aquifers, with mulches, fiber mats, netting, dust
wells, reservoirs, lakes, or streams are palliatives, crust forming chemicals, silt
sources for domestic water supplies. fences, plastic sheets or any other
procedure that may be necessary to
(d) Determine if any sensitive fishery, prevent erosion. The ESC Office of
wildlife, recreational, agricultural, or in- Structural Foundations, Geologic
dustrial aquatic resources are located in Services Section can assist in the
the vicinity of the project. selection and design of temporary
(e) Consider possible relocation or realign- erosion control measures.
ment that could be made to avoid or min- (e) Design overside drains, surface, subsur-
imize the possibility of pollution of face, and cross drains so that they will
existing waters. discharge in locations and in such a
(f) Identify variations in the erosive charac- manner- that surface and subsurface
teristics of the soils in the area, and con- water quality will not be affected. The
sider relocation or grade changes that outlets may require aprons, bank
would minimize erosion. protection, silting basins, or energy
dissipators.
(g) Where possible, avoid unstable areas
where construction may cause future (f) Provide for adequate fish passage
landslides, if this is possible. through highway culverts or under
e
A
(with or without geotextile underlay- Code require that abandoned wells be cov-
ment), or paving. The ESC Office of ered, filled, or fenced for safety reasons.
Structural Foundations, Geologic Statewide standards for construction,
Services Section can assist with the maintenance and destruction of water wells,
selection and design of ditch treatment. monitoring wells and cathodic protection
Consideration should be given to using wells have been issued by the California De-
soil cement in median ditches or other partment of Water Resources (DWR) in
wide drainage areas that cannot be Bulletin 74 - 81, "Water Well Standards:
vegetated. State of California", dated December, 1981,
and Bulletin 74 - 8 1", dated January, 1990.
(1) Temporary construction features for the Pursuant to these standards and interagency
control of erosion and water pollution agreement with DWR, the following
that can be predicted should be made a procedures are to be followed to determine
part of the plans, specifications, and requirements for abandonment and
contract pay items. Such items as extra destruction of wells within State highway
seeding of slopes, berms, dikes, rights of way.
ditches, pipes, dams, settling basins,
stream diversion channels, slope drains, (a) Before producing water wells within the
and crossings over live streams should highway right of way are abandoned, a
be considered. Since all contingencies determination should be made of the
probably cannot be foreseen, possible future uses of the wells. Such
supplemental work funds should be set future uses include landscape irrigation,
up for each project. Pay items for roadside rests, vista points, maintenance
temporary erosion control should not be facilities, truck weighing facilities, and
adjusted for increased or decreased others. Also see Index 706.4.
quantity.
(m) Special consideration should be given to
using vegetated ditches to remove
(b) The District Project Development and
Right of Way Branches determine the lo-
cation of water wells that will be affected
e
highway runoff pollutants. The ESC by highway construction on a project
Office of Structural Foundations. basis.
Geologic Services Section can provide (c) The District submits a letter to the Di-
assistance in designing and constructing rector, Department of Water Resources,
vegetated ditches. 1416 Ninth Street, Sacramento, CA.
(n) Mandatory order of work clauses some- 958 14 Attention: Water Resources
times result in increased costs or longer Evaluation Section, Division of Re-
time limits, but they must be considered sources Development, listing the wells
where their use would eliminate the ex- to be abandoned and any information
pense of temporary construction or that may be known about them. The
where they result in earlier protection of letter should include the scheduled
erodible areas, or improved handling of PS&E date and the anticipated adver-
site runoff. tising date for the project. Two copies
of a map, or maps, showing the location
(3) Abandonment and Destruction of Water of each well accurately enough so it can
Wells. The abandonment and destruction of be located in the field should be included
water wells within the highway right of way with the letter.
must be handled in accordance with require-
ments established by statute and by (d) DWR will investigate the wells and write
agreement with the Department of Water a report recommending procedures to be
Resources (DWR) to avoid pollution of un- used in destruction of the wells within
derground water and ensure public safety. the highway right of way. The
Sections 13700 to 13806 of the California interagency agreement provides for
Water Code deal, in general, with the con- reimbursement of the DWR's cost for
struction and destruction of wells. Section these investigations and reports.
24400 to 24404 of the Health and Safety
HIGHWAY DESIGN MANUAL 100-19
July 1, 1995
(e) DWR will forward its report to the Caltrans should work actively with all ap-
District. propriate agencies interested in water qual-
(f) Provisions for destruction of abandoned
ity. Particular attention should be paid to
wells occasioned by highway construc- agencies that have permit authority. All
tion must be included in the District aspects of water quality should be
PS&E report. The work, usually done considered in the design.
by filling and sealing, normally should Portions of Section 7 of the Standard Speci-
be included in the contract Special Provi- fications outline the contractor's respon-
sions. Steps must be taken to insure that sibilities for the work and for protection of
wells are left in a safe condition between adjoining property and waters. Section 7
the time the site is acquired by the State also requires the contractor to develop a
and the time the well is sealed. water pollution control program which must
(g) In some cases, local ordinances or be accepted by the Resident Engineer.
conditions will require the filling and Project Development personnel should en-
sealing of the well prior to the highway sure that all aspects of erosion control and
contract in order to leave the well in a other water quality control features consid-
safe condition. ered during design are fully explained to the
(h) The contractor who does the work to Resident Engineer. Such data is essential
abandon the well must file the Notice of for review of the contractor's water pollu-
Intent (Form DWR 2 125) and the Water tion control program. Designers should par-
Well Drillers Report (Form DWR 188) ticipate in that review when possible, both
required by the Department of Water from the standpoint of offering assistance
Resources. and gaining practical knowledge of contrac-
tor's methods and procedures. Judgment
( I ) Control of Dust. Many of the items listed roadway. Acceptable alternates based on
under Index 110.2, Control of Water economic, aesthetic, safety, and other
Pollution, are applicable to dust control. pertinent considerations should be included
Consideration should be given to these items in the contract if possible.
and additional materialVpresented in the On projects where burning will not be per-
following list: mitted and disposal of debris within the right
(a) See Index 110.2(2)(a), (c), (d), (k) and of way is not possible, optional disposal
(n). sites should be made available. Information
(b) Flat areas not susceptible to erosion by on such site arrangements should be made
water may have to be planted to prevent available in the "Materials Information" fur-
wind erosion. nished to prospective bidders. Reference is
made to the applicable portion of Index
(c) Embankments and or cut slopes can pro- 111.3 and 111.4 for handling this
vide substantial wind erosion materials, requirement. Special requirements for
when they project above the surrounding disposal of debris and final appearance of
areas. They may require planting even if the disposal site should be covered in the
water erosion is only a minor considera- Special Provisions. The intent of this in-
tion. struction is that the designer should make
(d) In areas naturally subject to dust or sand sure that prospective bidders have adequate
storms, wind breaks should be information on which to make a realistic bid
considered to control dust. on clearing and grubbing.
Because it may be beneficial in promoting
(e) Special provisions should be used growth of cover and controlling erosion,
requiring the contractor to restore limbs, branches, and brush should be
material, borrow, or disposal sites, and reduced to chips and incorporated with the
temporary haul roads to a condition such soil, spread on fill slopes, used as a cover
that their potential as sources of blowing mulch or disposed of in other ways
dust or other pollution is no greater than compatible with the location. In forest areas
in their original condition. Work for this where they will not look out of place, limbs
purpose that can be predicted should be and trunks of trees that are too large for
made a part of the PS&E, which should chipping may be limbed and cut to straight
require submission of the contractors lengths and the pieces lined up at the toes of
plan for grading, seeding, mulching or the slope. An earth cover may be necessary
other appropriate action. for aesthetic reasons. or to reduce fire
(2) Control of Burning. Health and Safety hazards. Under ce& conditions salvage
Code provisions and rules issued by Air of merchantable timber may be desirable, or
Pollution Control Boards will preclude may be required by right of way
burning on most highway projects. Off-site commitments. Whenever merchantable
disposal of debris must not create timber is to be salvaged, appropriate specifi-
contamination problems and should not be cations should be provided. Stumps and
specified simply as an expedient resolution unsightly clumps of debris should be
of the problem without imposing adequate chipped or buried in areas where they will
controls on how such disposal site is to be not create future problems. Care should be
handled. Designers should seek disposal taken not to block drainage or to interfere
site locations within the right of way where with maintenance operations.
it will be permissible to dispose of debris. Before proposing chipping as the method of
Proper procedures, including compaction disposal, the designer should investigate to
and burial, should be specified. Debris determine if plant disease or insect pests will
should not be disposed of within the normal be spread to disease-free or insect-free
roadway. Burying within the right of way areas. Procedures to decontaminate such
should be done in such a fashion that the chips before use should be included in the
layers of debris will not act as a permeable contract if necessary. Designers should
layer or otherwise be detrimental to the
HIGHWAY DESIGN MANUAL 100-21
July 1,1995
When subjected to an earthquake, fills may In addition to reducing the time the public is
crack, slump, and settle. In areas of high water exposed to construction operations, the latter
table, liquefaction may cause large settlement effort will help to hold costs down.
and shifting of the roadway. It is not economi- The traffic control plans should be consistent
cally feasible to entirely prevent this damage. with Chapter 5 of the Traffic Manual, "Manual
One possible mitigation for existing soils would of Traffrc Controls", and the philosophies and
be to have the contract Special Provisions pro- requirements contained in standard lane closure
vide for removal of loose and compressible ma- plans developed by the Headquarters Traffic
terial from fill foundation areas, particularly in Operations Program for use on State highways
canyons, sidehill fills, and ravines and for foun- and should cover, as appropriate, such items as:
dation preparation on existing hillsides at the
transition between cut and fill. Signing.
No modification is necessary in the design of Flagging.
the pavement structural sections for the purpose
of reducing damage due to future earthquakes. Geometrics of detours.
Normally it is not possible to reduce this Methods and devices for delineation and
damage, since the structural section cannot be channelization.
insulated from movements of the ground on
which it rests. In active fault areas, consid- Application and removal of pavement
eration should be given to the use of flexible markings.
pipes or pipes with flexible couplings for both
cross drains and roadway drainage. Placement and design of barriers and
barricades.
Additional expenditure for right of way and
construction to make highways and freeways Separation of opposing traffic streams
more earthquake resistant in a known active (See 23 CFR 6305).
fault area should be kept in balance with the Maximum lengths of lane closures.
amount of impact on the traveling public if the
facility may be put out of service following a Speed limits and enforcement.
disastrous earthquake. Loss of a major Use of COZEEP (Construction Zone
interchange, however, may have a tremendous Enhanced Enforcement Patrol).
influence on M i c flow and because of the
secondary life-safety and economic impacts Use of pilot cars.
some additional expenditure may be justified.
Construction scheduling.
110.6 Traffic Control Plans
Staging and sequencing.
A detailed plan for moving traffic through or
around a construction zone must be developed Length of project under construction at
and included in the PS&E for all projects to any one time.
assure that adequate consideration is given to the Methods of minimizing construction
safety and convenience of motorists, pedestri- time without compromising safety.
ans, and workers during construction. Design
plans and specifications must be carefully ana- Hours of work.
lyzed in conjunction with Traffic, Construction,
and Structure personnel (where applicable) to Storage of equipment and materials.
determine in detail the measures required to Removal of construction debris.
warn and guide motorists through the prcjject
during the various stages of work. Starting Treatment of pavement edges.
early in the design phase the project engineer Roadway lighting.
should give continuing attention to this subject,
including consideration of the availability of Movement of construction equipment.
good access to the work site, in order that
efficient rates of production can be maintained. Access for emergency vehicles.
HIGHWAY DESIGN MANUAL 100-23
July 1,1995
Clear roadside recovery area. (a) When construction operations are not in
progress.
Provision for disabled vehicles. (b) When lane closures longer than a speci-
Surveillance and inspection. fied length are delineated by cones or
other such nonpermanent devices,
Needed modifications of above items for whether or not construction operations
inclement weather or darkness. are in progress.
Consideration for bicycle and pedestrian (c) Under other conditions where the risk
traffic. and consequences of traffic control
Consideration of complete facility device failure are deemed sufficient.
closure during construction. Potentially hazardous working conditions must
Consideration of ingresslegress be recognized and full consideration given to the
requirements for construction vehicles. safety of workers as well as the general public
during construction. This requirement includes
Any other matters appropriate to the the provision of adequate clearance between
safety objective. public traffic and work areas, work periods, and
Normally, not all the above items will be lane closures based on careful consideration of
pertinent to any one traffic control plan. De- anticipated traffic volumes, and minimum
pending on the complexity of the project and the exposure time of workers through simplified
volume of traffic affected, the data to be in- design and methods.
cluded in the traffic control plan can vary from a If a Transportation Management Plan (TMP) is
simple graphic alignment of the various se- included in the project, the traffic control plans
quences to the inclusion of complete construc- (TCP) may need to be coordinated with the
tion details in the plans and special provisions. public information campaign and the
In any event, the plans should clearly depict the transportation demand management elements.
exact sequence of operation, the construction to Any changes in TMP or TCP must be made in
be performed, and the traveled way to be used harmony for the plans to succeed. The 'W
by ill movements of traffic during each con- Guidelines", available from HQ, Traffic
struction phase. Sufficient alignment data, Operational Systems Branch, should be
profiles, plan dimensions, and typical sections reviewed for further guidance.
should be shown to ensure that the contractor
and resident engineer will have no difficulty in Traffic control plans along with other features of
providing traffic-handling facilities. the design should be reviewed by the District
Safety Review Committee prior to PS&E as
In some cases, where the project includes discussed in Index 110.7.
permanent lighting, it may be helpful to install
the lights as an early order of work, so they can The cost of implementing trac control plans
function during construction. In other cases, must be included in the project cost estimate,
temporary installations of high-level area light- either as one or more separate pay items or as
ing may be justified. extra work to be paid by force account.
Temporary roadways with alignment and It is recognized that in many cases provisions
surfacing consistent with the standards of the for traffic control will be dependent on the way
road which has just been traveled by the mo- the contractor chooses to prosecute the project,
torist should be provided if physically and eco- and that the designer may have to make some
nomically possible. assumptions as to the staging or sequence of the
contractor's operations in order to develop
Based on assessments of safety benefits, definite temporary traffic control plans.
relative risks and cost-effectiveness, consider- However, safety of the public and the workers
ation should be given to the possibility of as well as public convenience demand that
including a bid item for continuous traffic designers give careful consideration to the plans
surveillance and control during particular for handling traffic even though a different plan
periods, such as: may be followed ultimately. It is simpler from a
100-24 HIGHWAY DESIGN MANUAL
July 1,1995
the Project Development Procedures Manual for (d) Such use is on an experimental basis,
additional information. with a clearly written plan for "follow-
up and evaluation."
110.9 Proprietary Items See Index 602.l(b) for further details.
Although the use of new materials, methods, or
products may involve specifying a patented or
brand name method, material, or product, use of
-
Topic 11I Material Sites and
such proprietary items is discouraged in the Disposal Sites
interest of promoting competitive bidding. If
three or more products or materials are called 111.1 General Policy
out for one contract item, they are not The policies and procedures concerning material
considered proprietary. sites and disposal sites are listed below.
The use of proprietary items always requires the (a) Materials investigations and environ-
approval of the Federal Highway Administration mental studies of local materials sources
(FHWA) Division Office if Federal-aid funds should be made to the extent necessary
are involved in the project. to provide a basis for study and design.
Use of proprietary materials can be approved for Location and capacity of available
Caltrans by the Chief, Division of Structures for disposal sites should be determined for
those facilities designed by the Division of all projects requiring disposal of more
Structures. Use in District designed facilities than 7500 m3of clean material. Sites for
can be approved by the District Director or the disposal of any significant amount of
District Division Chief of Design if such material in sensitive areas should be
approval authority has been specifically considered only where there is no
delegated by the District Director. Copies of all practical alternative.
correspondence documenting consideration and (b) Factual information obtained from such
approvals of the use of proprietary items must investigations should be made readily
be forwarded to OPPD to monitor conformance available to prospective bidders and con-
to this policy. tractors.
Caltrans policy and guidelines on the use of (c) The responsibility for interpreting such
proprietary items are covered in the information rests with the contractor and
Engineer's Plans, Specifications and Estimate not with the State.
(PS&E) Guide under "Trade Names." This
policy is based on Public Contract Code, (d) Generally, the designation of optional
Division 2, Chapter 3, Article 5, Paragraph material sites or disposal sites will not be
3400. It is also virtually coincident with FHWA included in the special provisions.
policy requirements. The use of proprietary Mandatory sites must be designated in
materials, methods, or products will not be the special provisions. An optional
approved unless: disposal site within the highway right of
way (not necessarily within the project
(a) There is no other known material of limits) should be provided when needed
equal or better quality that will perform as an alternative to an approved site for
the same function, or disposal of water bearing residues
(b) There are overwhelming reasons for generated by grinding or grooving
using the material or product in the operations.
public's interest, which may or may not (e) Material agreements or other arrange-
include cost savings, or ments should be made with owners of
(c) It is essential for synchronization with material sites whenever the absence of
existing highway or adjoining facilities, such arrangements would result in
State's interest that such arrangements necessary to assure that the design of each
be made. project is based on the most economical use
(f) The general policy of Caltrans is to of available materials compatible with good
avoid specifying mandatory sources environmental design practices. Where it
unless data in support of such sources can be reasonably assumed that all required
shows certain and substantial savings to materials can be most economically obtained
the State. Mandatory sources must not from commercial sources on the current
be specified on Federal-aid projects "AB 3098 List", it should be unnecessary
except under exceptional circumstances, to investigate other sites. In all other cases
and prior approval of the FHWA is material sites should be investigated.
required. Supporting data in such cases Exploration of materials sources should not
should be submitted as early as possible. be restricted to those properties where the
This policy also applies to disposal sites. owner expresses willingness to enter into
agreement with the State. Unless it is
(g) It is the policy of Caltrans to cooperate definitely known that the owner will under
with local authorities to the greatest prac- no circumstances permit removal of
ticable extent in complying with materials, the site should be considered as a
environmental requirements for all possible source of local materials.
projects. Any corrective measures (2) Geotechnical Design Report or Materials
wanted by the local authorities should be Report. The Geotechnical Design Report or
provided through the permit process. Materials Report should include complete
Any unusual requirements, conditions, information on all sites investigated and
or situations should be submitted to the should discuss the quality, cost, SMARA
Office of Project Planning and Design status, and availability of materials from
for review (see Indexes 110.2 and commercial plants on the current "AB
110.3). 3098 List". Sufficient sampling of sites
(h) The use of any materials site requires must be performed to indicate the character
compliance with environmental laws and of the material and the elevation of the
regulations, which is normally a part of ground water surface, and to determine
the project environmental documenta- changes in the character of the material, both
tion. If the need for a site occurs after laterally and vertically. Sampling must be
approval of the project environmental done in such a manner that individual sam-
document, a separate determination of ples can be taken from each horizon or
environmental requirements for the layer. Composite samples of two or more
materials site may be required. different types of material are unsatisfactory,
(i) If the materials site is outside the project as there is no assurance that the materials
limits and exceeds 0.4 ha in size, or would be so combined if the materials
extraction will exceed 765 m3, it must source were actually used. Testing of
comply with the Surface Mining and blends of two or more types of materials is
Reclamation Act of 1975 (SMARA) and permissible, provided the test report clearly
be included on the current "AB 3098 indicates the combination tested. The test
List" published by the Department of report must clearly indicate the location of
Conservation before material from that the sample and the depth represented. The
site can be used on a State project. fact that materials sites are not designated in
There are limited exceptions to this the Special Provisions does not reduce the
requirement and the District Materials importance of thorough exploration and
Engineer should be consulted. testing.
As tabulations of test data for local materials
111.2 Investigation of Local Materials will be furnished to prospective bidders, and
Sources the test reports may be examined by bidders
( I ) Extent of Explorations. Possible sources of
materials should be investigated to the extent
if they so request, it is important that only
factual data be shown on the test report and
that no conclusions, opinions, or
e
HIGHWAY DESIGN MANUAL 100-27
July 1, 1995
interpretation of the test data be included. sites for a project be furnished to prospec-
Under "Remarks", give only the pertinent tive bidders. To obtain uniformity in the
factual information regarding the scalping, "handouts" furnishing this information to
crushing, blending, or other laboratory prospective bidders, the District Materials
processing performed in preparing samples Unit should develop the "handout" and the
for testing, and omit any comments as to following information must be included:
suitability for any purpose. Any discussion (a) A cover page entitled, "Materials Infor-
of the quality, suitability, or quantity of mation", should show District, County,
material in local materials sites necessary for Route, kilometer post limits, and geo-
design purposes should be included in the graphical limits. There should be a note
Geotechnical Design Report or Materials stating where the records, from which
Report, and not noted on the test reports. the information was compiled, may be
For any potential materials source explored inspected. Also, an index, listing
or tested, all boring and test data must be investigated material sites, and disposal
furnished, including those tests which sites, maps, test reports, tabulation
indicate unsuitable or inferior material. sheets, SMARA status, and agreements
Materials information to be furnished bid- is to be shown on the cover page.
ders may include data on a materials source (b) A vicinity map showing the location of
previously investigated for the same project investigated materials sites and disposal
or some other project provided all of the sites in relation to the project.
following conditions are met:
(c) A map of each material site showing the
(a) There has been no change in test proce- location and identification of boring or
dures subsequent to the time the earlier test pits.
tests were made.
(d) A tabulation of the test data for each rna-
(b) The materials source has not been altered terial site, showing complete information
by stream action, weathering, or other on the location, depth, and processing of
natural processes. each sample tested, together with all test
(c) The material sampled and represented by results.
the tests has not been removed. (e) Copies of all options or agreements with
(d) There has been no change in SMARA owners of the material sites, if such ar-
status, or inclusion or exclusion on the rangements have been made.
"AB 3098 List". (f) Soil survey sheets or suitable terrain
It will be necessary for each District to maps showing borings and tests along
maintain a filing system such that all prelim- the highway alignment.
inary test reports for potential materials sites (g) A tabulation of which sites comply with
are readily accessible. This will necessitate environmental laws and regulations and
preparation of test reports covering all pre- are included on the current "AB 3098
liminary tests of materials. It will also be List".
essential to maintain some type of materials
inventory system, whereby sites in the (h) Material site grading and reclamation
vicinity of any project can be readily plan and disposal site grading plans, if
identified and the test reports can be they have been prepared.
immediately accessible. Filing only by (i) Copies of local use permits and clear-
numerical or chronological order will not be ances (when they have been obtained
permissible. by the State) such as environmental
clearances, mining permits, Forest
111.3 Materials Information Furnished Service Fire Regulations, water quality
to Prospective Bidders control clearances, etc. If documents are
( I ) Materials Information Compilation. It is the of unusual length, a statement should be
intent that all test data applicable to material included that they have been obtained
100-28 HIGHWAY DESIGN MANUAL
July 1,1995
and are available for inspection at the necessary by the District. The steps to be taken
District office or Sacramento Plans are listed in order as follows:
Counter. (. I ) General Procedure.
?
Maps, test reports, and other data included (a) A District report proposing and
in the "Materials Information" must be fac- establishing the necessity for purchase
tual, and should not include any comments, of the site is required. The report should
conclusions, or opinions as to the quality, contain the following information:
quantity, suitability, depth, or area of the
materials in any material site or along the The project or projects on which the
highway. site is to be used and programming
Reproducible copies of all material to be in- of proposed construction.
cluded in the "Material Information" package The location and description of the
should be submitted to the Office Engineer. property, zoning, and site restora-
The Office Engineer will reproduce the tionlreclamation proposals including
"Materials Information," and copies will be necessary vicinity and site maps.
available to prospective bidders upon The amount and quality of material
request in the same manner that plans and estimated to be available in the site
special provisions are furnished. and amount needed for the project or
projects, or amount of excess
111.4 Materials Arrangements material to be disposed of and the
Materials agreements or other arrangements capacity of the site or sites.
must be made in accordance with the policy An economic analysis using the esti-
stated under Index 111.1(e). mated purchase price and value of
The determination of when and where materials land after removal of material or de-
agreements or other arrangements are to be posit of excess material. The total
obtained is the responsibility of the District, see estimated savings over other
Section 8.25.00.00 of the Right of Way possible alternatives must be clearly
Manual. demonstrated. Alternatives must be
shown from the standpoint of what
The District should also determine the-maximum would have to be done if the site was
royalty that can be paid economically on the not purchased. Alternatives could be
basis of availability of competitive sources. changes in location or grade as well
In preparing agreements, guaranteed quantity as alternative sources of material.
provisions should not be included, as the A statement as to whether or not the
opportunity exists for possible token removal, use of the site should be mandatory,
with the result that the State would be required with a separate statement regarding
to pay for the guaranteed quantity even though the effect for each proposed project
the material would not actually be removed. for which mandatory use of the site
Also, requirements that the State perform con- is considered necessary, including
struction work on the owner's property, such as complete justification for the
fences, gates, cattle guards, roads, etc., should mandatory specification (see Index
be included only when the cost of such items 111.6). Three copies of each map or
and possible resulting benefits have been prop- other attachment, folded letter size,
erly considered in the derivation of the royalty. are required for mandatory sites on
all ~ed&al-aidprojects. '
111.5 Procedures for Acquisition of
Material Sites and Disposal Sites A statement of the type of environ-
These instructions establish procedures to be mental documentation.
followed in the purchase of material sites and Other justification.
disposal sites when such purchase is deemed
HIGHWAY DESIGN MANUAL 100-29
July 1,1995
-
Topic 112 Contractor's Yard -
Topic 113 Geotechnical
and Plant Sites Design Report
112.1 Policy 113.1 Policy
The Project Engineer should, during the design The Project Engineer must review the project
phase of a project, consider the need and initiation document and Preliminary
availability of sites for contractors' yards and Geotechnical Design Report, if any, to ascertain
materials plants. This is particularly important the scope of geotechnical involvement for a
in areas where dust, noise, and access problems project. A Geotechnical Design Report (GDR)
could limit the contractor in obtaining sites on is to be prepared by the Roadway Geotechnical
their own in a timely manner. Asphalt concrete Engineering Branches of the Engineering
recycling projects pose special problems of Service Center (ESC) Office of Structural
material storage, access, and plant location, see Foundations (or under a consultant contract with
Index 61 1.1l(3). As a general rule, the use of technical oversight by OSF) for all projects that
all sites designated in the Special Provisions involve designs for cut slopes, embankments,
should be optional on the part of the contractor earthwork, landslide remediation, retaining
with a requirement of notice being given to the walls, groundwater studies, erosion control
Resident Engineer within a designated time features, subexcavation and any other studies
period after approval of the contract. (30 days involving geotechnical investigations and
would be a minimum, but not more than 60 engineering geology. A GDR is not required
days except in unusual situations.) All for projects that solely include those design
environmental requirements must be satisfied features described in Index 114.1.
and local permits must be obtained prior to
submittal of the PS&E. Right of Way, Permits, 113.2 Content
and Environmental units must be informed early The GDR is to conform to the "Guidelines for
in the process. The contractor will be allowed Geotechnical Reports" which is prepared by the
to use these sites only for work on the Office of Structural Foundations.
designated project(s).
112.2 Locating a Site 113.3 Submittal and Review
The Project Engineer should consult with Final copies of the GDR are to be submitted to
District Division of Right of Way concerning the Project Engineer, District Materials Unit and
appropriately sized parcels currently being held OPPD. For consultant developed reports, the
in the airspace inventory, nearby property held GDR is to be submitted to OSF for review and
by Caltrans for future construction, or as excess approval. OSF will then transmit the approved
land. If such space is available in the vicinity of GDR to the Project Engineer, District Materials
the proiect, the District Environmental Division Unit and OPPD. Also see Index 602.1.
shoild" be consulted to determine what
environmental requirements are necessary for
the use of these properties for the intended
Topic 114 - Materials Report
purpose. If sufficient space does not appear to 114.1 Policy
be available for yard or plant, the Project En-
gineer must see that the appropriate wording is A Materials Report must be prepared by the
placed in the contract Special Provisions. District Materials Branch (or under a consultant
contract with technical oversight by the District
Materials Branch) with assistance from the ESC
Office of Materials Engineering and Testing
Services for a l l projects that involve pavement
structural section recommendations or pavement
studies, culverts or other drainage materials,
corrosion studies, and materials or disposal
sites.
HIGHWAY DESIGN MANUAL 100-31
July 1, 1995
114.2 Content
The Materials Report is to conform to the
guidelines for pavement structural section
studies and guidelines for corrosion studies as
published by METS. Exceptions may be
approved by METS.
114.3 Submittal and Review
A copy of the Draft Materials Report is to be
submitted to METS for review and comment by
the District Materials Unit. After resolution of
the comments from METS, a final copy of the
Materials Report is to be submitted to the
District Materials Unit, the Project Engineer,
OPPD and to METS. Also see Index 602.1.
HIGHWAY DESIGN MANUAL 200-1
July 1, 1995
a CHAPTER 200
GEOMETRIC DESIGN AND
Chapter III of "A Policy on Geometric Design
of Highways and Streets," AASHTO, 1994,
contains a thorough discussion of the derivation
STRUCTURESTANDARDS of stopping sight distance.
Figure 201.2
L=2S-- L = -
943
See Table 201.2A (given "A" and " S " , find "L") and Table 201.2B (given "A"
and "L", find "S") for passing sight distance on crest vertical curves.
HIGHWAY DESIGN MANUAL 200-3
July 1, 1995
Table 201.2A
Table 201.28
Passing Sight Distance on Crest Vertical Curves
Figure 201.4
Stopping Sight Distance on
Crest Vertical Curves
--
L = 2s -- 405
See Table 201.4A (given "A" & "S", find "L") and Table 201.48 (given "A" & "L", find "S")
f o r stopping sight distance on crest vertical curves.
Table 201.4A
L (m) L (m) L (m) L (m) L(m) L (m) L (m) L (m)L (m) L(m) L (m)
35 105 175
50 110 170 240 1 31 1
8 58 118 17811239 321 4 15
8 48 98 158 (1 223 299 40 1 519
35 75 125 1 190 267 359 482 623
14 54 94 1 146 221 312 418 562 7 27
29 69 109 167 253 357 478 642 83 1
10 40 80 123 188 284 401 538 723 934
200-8 HIGHWAY DESIGN MANUAL
Table 201.48 a
Stopping Sight Distance On Crest Vertical Curves
I Refer to Table 201.1 to determine design speed "V", after "S" is determined.
HIGHWAY DESIGN MANUAL 200-9
July 1,1995
Figure 201.5
Stopping Sight Distance on
Sag Vertical Curves
L=CURVE LENGTH - m e t e r s
A=ALGEBRAIC GRADE DIFFERENCE - X
intersections, branch connections S=SIGHT DISTANCE - m e t e r s
and exits, see lndex 201.7, 405.1 V=DESIGN SPEED - k m / h FOR "S"
and 504.2 K= DISTANCE IN METERS REQUIRED TO
ACHIEVE A 1% CHANGE IN GRADE.
0 For sustained downgrades, see K VALUE SHOWN IS VALID WHEN ScL.
lndex 201.3.
o See Figure 204.4 for vertical
curve formulas.
0 See lndex 204.4 for minimum
length of vertical curve.
0 See Table 201.5A (given "A" + "S",
find "L") and Table 201.58 (given
"A" + "L", find "S") for stopping sight
distance on sag vertical curves.
200-10 HIGHWAY DESIGN MANUAL
July 1,1995
Table 201.5A
Stopping Sight Distance on Sag Vertical Curves
Double line represents S=L
Given "A" and "S"; Find "L" L=Curve Length - meters
A =Algebraicgrade dzjference - %
S=Sight distance - meters
V=Designspeed - km/h
K=Distance in meters required to achieve a
1 % change in grade.
S=50 m S=65 m S=85 m S=105 m S=130 m S=160 m S=190 m S=220 m S=255 m S=290 m
V 4 0 kmlh V=50 V=60 V=70 V=80 V=90 V=100 V=110 V=120 V=130
K= m K= m K= m K= m K= m K= m K= m K= m K= m K= m
A (%) L (m) L(m) L (m) L (m) L (m) L (m) L (m) L (m) Um) L (m)
1
HIGHWAY DESIGN MANUAL 200- 11
Table 201.5B
Stopping Sight Distance on
Sag Vertical Curves
Double line represents S=L
Given “A" and “L"; Find "S" L=Curve Length - meters
A=Algebraic grade diference - %
S=Sight distance - meters
V=Design speed - km/h
K=Distance in meters required to achieve a
1 % c h m e in grade.
k50 m k100 m L=150m k200 m k300 m L=400 m L=500m L=600m k700 m I2800 m L=900 m
Refer to Table 201.1to determine design speed "V",after "S"is determined.
A(%) S (m) S (m) S (m) S (m) S (m) S (m) S (m) S (m) S (m) S (m) S (m)
1.o
200-1 2 HIGHWAY DESIGN MANUAL
July 1,1995
Figure 201.6
Stopping Sight Distance on
Horizontal Curves
See Table 201.6A ( g i v e n "R" a n d "S", f i n d "m")& Table 201.8B ( g i v e n "R" and "mu,find "S")
f o r s t o p p i n g s i g h t d i s t a n c e o n h o r i z o n t a l curves.
HIGHWAY DESIGN MANUAL 200- 13
July 1, 1995
Table 201.6A
Stopping Sight Distance on
Horizontal Curves
I V=30 V540 V=50 VaO V=70 V=80 V=90 V=lW V=llO V=l20 V=l30
km/h kmh kmh kmh kmh kmh km/h kmh kmh kmh kmh
m m m m m m m m m m m
meters meters meters meters meters meters meters meters meters meters meters
2.23 6.12 10.20 17.00 25.12 36.63 51.47 66.17 79.43 91.51 98.55
3.11 5.24 8.90 13.47 20.39 30.33 41.84 54.65 70.86 87.96
2.08 3.51 5.98 9.10 13.87 20.84 29.10 38.56 51.01 64.80
1.56 2.64 4.50 6.85 10.47 15.79 22.14 29.50 39.29 50.31
2.11 3.60 5.49 8.40 12.69 17.84 23.82 31.82 40.89
1.76 3.01 4.58 7.02 10.61 14.92 19.94 26.69 34.37
2.26 3.44 5.27 7.97 11.23 15.03 20.15 26.00
1.81 2.75 4.22 6.39 9.00 12.05 16.17 20.88
1.50 2.30 3.52 5.33 7.51 10.06 13.50 17.44
1.97 3.02 4.57 6.44 8.63 11.58 14.97
1.72 2.64 4.00 5.63 7.55 10.14 13.11
1.53 2.35 3.55 5.01 6.71 9.02 11.66
m is less than 1.5 m 2.11 3.20 4.51 6.04 8.12 10.50
1.76 2.67 3.76 5.04 6.77 8.75
1.51 2.29 3.22 4.32 5.80 7.50
2.00 2.82 3.78 5.08 6.57
1.78 2.51 3.36 4.51 5.84
1.60 2.26 3.02 4.06 5.25
1.81 2.42 3.25 4.20
1.50 2.02 2.71 3.50
200-14 HIGHWAY DESIGN MANUAL
July 1,1995
Table 201.6B
Stopping Sight Distance on
Horizontal Curves
Table 202.2
190 & Under 0.12 180 & Under 0.06 150 & Under 0.04
191 - 260 0.11 181 - 305 0.05 151 - 305 0.03
261 - 335 0.10 306 - 460 0.04 306 - 1525 0.02
336 - 410 0.09 461 - 610 0.03 Over 1525 (4)
41 1 - 490 0.08 611 - 2135 0.02
491 - 580 0.07 Over 2135 (4)
581 - 670 0.06
671 - 825 0.05
826 - 1065 0.04
1066 - 1370 0.03
1371 - 6000 0.02
Over 6000 (4)
(1) Ramps, Zlane conventional highways, and 2-lane frontage roads, use emax = 0.12.
For frontage roads under other jurisdictions see Index 202.7.
Freeways, expressways, and multilane conventional highways, use e = 0.10.
max
Highways, freeways, and ramps usually above 900 m elevation, where snow and ice conditions
prevail, use emax = 0.08.
(2) Urban arterials or frontage roads with design speeds of 55 to 75 kmm, use emax = 0.06.
(3) Urban arterials or frontage roads with design speeds less than 55 kmm, use emsx = 0.04.
(4) Use standard crown section. See Index 301.2.
HIGHWAY DESIGN MANUAL 200-17
July 1, 1995
Figure 202.5
Superelevation Transition
Formulas Explanation of Terms
2 Lane Roads
Multilane Roads & Branch Connections
L=750e
L = 150 De
a= Length of superelevation runoff - m
@ = Superelevation rate - rntm.
Ramps
Multilane L = 750 e if possible 0 = Distance from axis of rotation
1 Single Lane L = 600 e
1 - to outside edge of lanes - m
I
I
r n ~
lJ
I
I
I
I
S I e
1 Axis of 1
Rotation
t
I
I
Shoulder
q Superelevation Transition
I
Figure 202.6
-
Superelevation of Compound
Curves
L= Length of superelevation runoff - m
e r = Superelevation rote for smaller radius curve - m/m or percent
eL= Superelevation rate for larger radius curve - m/m or percent
r Superelevation Transition-
{Traveled Way
Axis of Rotation
8 CASE' 1
w 0 5 rn OR LESS+ - Traveled Way
- Runoff
Crown ( 3 0213
rn rnin.) 113; - "or..-+ rn 4..
I
Traveled
WOY
Crown
Axis l a f Rotatio
r l ,
t
h CASE 2 -
GREATER THAN 105 rn Traveled Way
-1 Superelevation Transition
I
HIGHWAY DESIGN MANUAL 200-21
July 1,1995
single factor. Topography controls both curve Every effort should be made to exceed minimum
radius and design speed to a large extent. The values, and such minimum radii should be used
design speed, in turn, controls sight distance, only when the cost or other adverse effects of
but sight distance must be considered realizing a higher standard are inconsistent with
concurrently with topography because it often the benefits. As an aid to designers, Figure
demands a larger radius than the design speed. 203.2 displays the comfortable speed for
All these factors must be balanced to produce an various curve radii and superelevation rates.
alignment which optimizes the achievement of The recommended minimum radii for freeways
various objectives such as safety, cost, harmony are 1500 m in rural areas and 900 m in urban
with the natural contour of the land, and at the areas.
same time adequate for the design classification
of the highway. If a glare screen or a median barrier is con-
Horizontal alignment shall provide at templated, either initially or ultimately, ad-
justments may be necessary to maintain the
least the minimum stopping sight required sight distance on curves on divided
distance for the chosen design speed at highways. In such cases, a larger curve radius
all points on the highway, as given in or a wider median may be required throughout
Table 201.1 and explained in Index the length of the curve. For design purposes, a
2 0 1.3. See Index 101.1 for technical reduc- planting screen is presumed to be 2.4 m wide.
tions in design speed. See Chapter 7 of the Traffic Manual for glare
203.2 Standards for Curvature screen criteria.
Following is a table which gives the minimum 203.3 Alignment Consistency
radius of curve for specific design speeds. This Sudden reductions in alignment standards
table is based upon speed alone; it ignores the should be avoided. Where physical restrictions
sight distance factor. If the minimum radius on curve radius cannot be overcome and it be-
indicated in Table 203.2 does not provide the comes necessary to introduce curvature of lower
desired lateral clearance to an obstruction, standard than the design speed for the pro!ect,
Figure 201.6 should govern. the design speed between successive curves
should change not more than 15 krn/h.
Table 203.2 Introduction of curves with lower design speeds
should be avoided at the end of long tanEents,
Standards for Curve Radius fi
high approach speeds may be anticipated.
Design Speed Minimum Radius 203.4 Curve Length and Central Angle
kmlh of Curve (m) The minimum curve length for central angles
less than 10 degrees should be 240 m to avoid
the appearance of a kink. For central angles
smaller than 30 minutes, no curve is required.
Above a 6000 m radius, a parabolic curve may
be used. In no event should sight distance or
other safety considerations be sacrificed to meet
the above requirements.
On 2-lane roads a curve should not exceed a
length of 800 m and should be no shorter than
150 m.
203.5 Compound Curves
Compound curves should be avoided, except in
mountainous terrain or other situations where
200-22 HIGHWAY DESIGN MANUAL
Figure 203.2
Comfortable Speed on
Horizontal Curves
use of a simple curve would result in excessive distance, construction costs, cultural develop-
cost. Where compound curve is necessary, ment, drainage, and pleasing appearance.
shorter radius should be at least two-thirds the All portions of the grade line must meet sight
distance requirements for the design speed
or less. classification of the road.
The total arc length of a compound curve should In flat terrain, the elevation of the grade line is
be not less than 150 m. often controlled by drainage considerations. In
rolling terrain, some undulation in the grade line
203.6 Reversing Curves is often advantageous for construction
When horizontal curves reverse direction the economy. But this should be done with
connecting tangents should be long enouph to appearance in mind; for example, a grade line on
accommodate the standard superelevation run- tangent alignment exhibiting a series of humps
visible for some distance ahead should be
possible. the 4% Der 20 m rate of change should avoided whenever possible. In rough country,
see When feasible, a however, the grade line usually is closely de-
minimum of 120 m of tangent should be pendent upon physical controls.
considered. In considering alternative profiles, economic
203.7 Broken Back Curves comparisons should be made.
A broken back curve consists of two curves in The standards in Topic 204 also apply to
portions of local streets and roads within the
the same direction joined by a short tangent. State right of way which connect directly to a
Broken back curves are unsightly and undesir- freeway or expressway, or are expected to do so
able.
0 203.8 Spiral Transition
in the foreseeable future. For local facilities
which are within the State right of way
and where there is no connection or the
Spiral transition curves are not standard connection is to a non-controlled access
practice. facility (conventional highway),
AASHTO standards shall prevail. If the
203.9 Alignment at Bridges local agency havin~jurisdiction over the local
Superelevation transitions on bridges almost facility in question maintains standards that
always result in an unsightly appearance of exceed AASHTO standards. then the local
aPencv standards should prevail.
the bridge and the bridge railing. Therefore, if
possible, horizontal curves should begin and 204.2 Position With Respect to Cross
end a sufficient distance from the bridge so that Section
no part of the superelevation transition extends
onto the bridge. Alignment and safety The grade line should generally coincide with
considerations, however, are paramount and the axis of rotation for superelevation (see
must not be sacrificed to meet the above criteria. Index 202.4). Its relation to the cross section
should be as follows:
Topic 204 - Grade ( 1 ) Undivided Highways. The grade line
should coincide with the highway centerline.
204.1 General Controls (2) Ramps and Freeway-to-freeway Connec-
The grade line is a reference line by which the tions. The grade line may be positioned at
elevation of the pavement and other features of either edge of traveled way or centerline if
the highway are established. It is controlled multilane.
mainly by topography, type of highway, (3) Divided Highways. The grade line may be
horizontal alignment, performance of heavy positioned at either the centerline of the me-
vehicles, right of way costs, safety, sight dian or at the ultimate median edge of
traveled way. The former case is
200-24 HIGHWAY DESIGN MANUAL
July 1,1995
appropriate for paved medians 9 m wide or A parabolic vertical curve is used. Figure 204.4
less. The latter case is appropriate when: gives all necessary mathematical relations for
(a) The median edges of traveled way of the computing a vertical curve, either at crests or
two roadways are at equal elevation. sags. For algebraic grade differences of 2% and
greater. and design speeds equal to or meater
(b) The two roadways are at different eleva- than 60 kmlh. the minimum length of vertical
tions (see Index 204.8). curve in meters should be eaual to 2V. where V
(c) The width of median is nonuniform (see = desifn speed. As an example, a 100 km/h
Index 305.6). design speed would require a 200 m minimum
vertical curve length. For algebraic made
204.3 Standards for Grade differences of less than 2%. or design speeds
less than 60 km/h. the vertical curve len-gth
Table 204.3 shows the maximum grades should be a minimum of 60 m. Vertical curves
which shall not be exceeded for the are not required where the algebraic difference
condition indicated. in grades is 0.5% or less. Grade breaks should
Steep grades affect truck speeds and overall not be closer together than 15 m and a total of all
capacity. They also cause operational problems grade breaks within 60 m should not exceed
at intersections. For these reasons it is desirable 0.5%.
to provide the flattest grades practicable (see Since flat vertical curves may develop poor
Index 204.5). drainage at the level section, adjusting the gutter
Minimum grades should be 0.5% in snow grade or shortening the vertical curve may
county and 0.3% at other locations. Except for overcome any drainage problems.
conventional highways in urban or suburban On 2-lane roads, extremely long crest vertical
areas, a level grade line is permissible in level curves, over 1 km, should be avoided, since
terrain where side fill slopes are 1:4 or flatter many drivers refuse to pass on such curves
and dikes are not needed. despite adequate sight distance. It is sometimes
more economical to construct passing lanes than
Table 204.3 to obtain passing sight distance by the use of a
long vertical curve.
Maximum Grades for Type of Broken-back vertical curves consist of two ver-
Highway and Terrain Conditions tical curves in the same direction separated by a
short grade tangent. A profile with such cur-
Type of Freeways and Rural Urban vature normally should be avoided, particularly
in sags where the view of both curves is not
Terrain Expressways Highways Highways pleasing.
Level 3% 4% 6%
204.5 Sustained Grades
Rolling 4% 5% 7%
Mountainous 6% 7% 9% (I) General. Maximum grade is not a complete
design control. The length of an uphill
grade is important as well, because it affects
Ramp grades should not exceed 8%. On capacity, level of service, and delay when
descending on-ramps and ascending off-ramps, slow moving trucks, buses, and recreational
1% steeper is allowed (see Index 504.2(5)). vehicles are present.
A common criterion for all types of high-
204.4 Vertical Curves ways is to consider the addition of a
Properly designed vertical curves should climbing lane where the running speed of
provide adequate sight distance, safety, com- trucks falls 15 km/h or more below the
fortable driving, good drainage, and pleasing running speed of remaining traffic. Figure
appearance. 204.5 shows the speed reduction curves for
a 180 kg/kW truck, which is representative
HIGHWAY DESIGN MANUAL 200-25
July 1,1995
Figure 204.4
Vertical Curves
B.V. C. E.V. C.
Sta. 10
of curve - meters.
K = Distance in meters required to achieve a
1% change in grade.
NOTES:
A rising grade carries a plus sign, while a falling grade
carries a minus sign.
Thus, in a crest vertical curve a s above, G carries a plus
sign and G' carries a minus sign when progressing in the
direction of the stationing. When progessinq in the opposite
direction, G becomes a minus grade and G a plus grade.
A G-G'
200-26 HIGHWAY DESIGN MANUAL
Iuly 1,1995
Figure 204.5
0 100 200 300 400 500 600 700 800 900 1000
Table 204.6
(3) Lane Widening. An increase in lane width Figures 405.2A, B and C show the
can occur at short radius curves which are recommended methods of transitioning
widened for truck off-tracking, at ramp pavement back into the median area on
terminals with large truck turning volumes, conventional highways after the elimination
or when new construction matches existing of left turn lanes.
roadways with narrow lane widths. (3) Lane Reductions. At any location where
Extensive transition lengths are not neces- lane widths are being reduced. the minimum
sary as the widening does not restrict the l e n d over which to accomplish the
drivers expectations. Transition tapers for transition should be equal to 2l3WV. See
these types of situations should be at 10:1. Index 504.6 for mainline lane reductions at
(4) Shoulder Widening. Shoulder widening interchanges.
should normally be accomplished in a (4) Shoulder Reduction. Shoulder reductions
manner that provides a smooth transition, should typically occur over a length equal to
but can be accomplished without a taper if WVl2. However, when shoulder widths are
necessary. being reduced in conjunction with a lane
addition or widening ( as in Alt. A of Figure
206.3 Pavement Reductions 504.3B), the shoulder reduction should be
(I) Through Lane Drops. When a lane is to be accomplished over the same distance as the
dro~md.
-- it should be done by ta-pering over addition or widening.
a distance eaual to 213WV. where W =
Width of lane to be dropped and V = Design 206.4 Temporary Freeway Transitions
Speed. In general, the transition should be It is highly desirable that the design standards
on the right so that traffic merges to the left. for a temporary transition between the end of a
Figure 206.2 provides several examples of freeway construction unit and an existing
acceptable lane drops at 4-lane to 2-lane highway should not change abruptly from the
transitions. The exception to using the freeway standards. Temporary freeway
U3WV criteria is for the lane droplfreeway transitions must be reviewed by the Project De-
merge movement on a branch connection velopment Coordinator.
which is accomplished using a 50: 1 taper.
(2) Ramp and Speed Change Lanes. As shown
in Figures 504.2A and 504.3C, the standard -
Topic 207 Airway-Highway
taper for a ramp merge into a through traffic Clearances
lane is 50: 1. Where ramp lanes are dropped
prior to the merge with the through facility, 207.1 Introduction
the recommended taper is 50:l for design (I) Objects Affecting Navigable Airspace. An
speeds over 75 km/h, and the taper distance object is considered an obstruction to air
should be equal to W V for speeds navigation if any portion of that object is of
below 75 km/h. a height greater than the approach and trans-
The "Ramp Meter Design Guidelines" also verse surfaces extending outward and
provide information on recommended and upward from the airport runway. These
minimum tapers for ramp lane merges. objects include overhead signs, light
These guideline values are typically used in standards, moving vehicles on the
retrofit or restricted right-of-way situations, highway and overcrossing structures, and
and are acceptable for the specific conditions equipment used during construction.
stated in the guidelines. (2) Reference. The FAA has published reg-
Figure 405.9 shows the standard taper to be ulations relative to clearance entitled, "Part
used for dropping an acceleration lane at a 77, Federal Aviation Regulations" dated
signalized intersection. This taper can also January, 1975. This is an approved
be used when transitioning median reference to be used in conjunction with this
acceleration lanes. manual.
HIGHWAY DESIGN MANUAL 200-35
July 1,1995
200-36 HIGHWAY DESIGN MANUAL
July 1,1995
Figure 207.2A
Airway-Highway Clearance Requirements
(Civil Airports)
RUNWAY
200-38 HIGHWAY DESIGN MANUAL
July 1,1995
Figure 207.2B
Airway-Highway Clearance
Requirements (Heliport)
NOTES:
1. ALL DIMENSIONS I N METERS.
2. DIMENSIONS "a" AND "b" ARE THE SAME AND ARE EQUAL TO ONE AND
ONE-HALF TIMES THE OVERALL HELICOPTER LENGTH.
3. MINIMUM VERTICAL CLEARANCE IS 5.1 m FOR INTERSTATE HIGHWAYS. 4.6 m FOR
PUBLIC ROADS. AND 3.0 m FOR PRIVATE ROADS.
153 m
a t helicopter enroute
altitude
k'
1: 10 f o r M i l i t a r y H e l i p o r t s
HIGHWAY DESIGN MANUAL 200-39
July 1, 1995
Figure 207.2C
Airway-Highway Clearance
Requirements (Military Airports)
LEGEND
A- PRIMARY SURFACE
--
B- CLEAR ZONE SURFACE
C- APPROACH - DEPARTURE CLEARANCE SURFACE GLIDE ANGLE) - 1: 50
D- APPROACH - DEPARTURE CLEARANCE SURFACE
E- INNER HORIZONTAL SURFACE
F- CONICAL SURFACE - 1: 20
G-OUTER HORIZONTAL SURFACE
H-TRANSITIONAL SURFACE - 1: 7
_-----
200-40 HIGHWAY DESIGN MANUAL
July 1,1995
Figure 207.2D
Airway-Highway Clearance Requirements
(Navy Carrier Landing Practice Field)
Arc of 3429 rn Arc of 3429 rn
radius from point @ rodius from point @
End Zone
305 rn
4 2439 rn
(1220 rn Min.)
4 End Zone
305 m
PLAN
2667 m
0
SECTION X
7
NOTE
Elevation datum for 011 obstruction
clearance zones is the elevation
of the runway.
Vertical Plane
LEGEND
v.1 1: 7 Slope
1: 50 Slope
Ezzd
-
-
1: 120 Slope
ORTHOGRAPHIC PROJECTION
1:130 Slope
HIGHWAY DESIGN MANUAL 200-41
July 1,1995
Where it appears that a 2-lane road will 8.33% with a maximum rise of 760 mm
be adequate for the foreseeable future, between landin~s. The landing should be a
but no right of way width has been minimum of 1525 mm in len-h.
established, a minimum span length See Topic 309 for vertical clearances.
sufficient for a 12.0 m roadbed should
be provided. Additional span length 208.7 Equestrian Undercrossings
should be provided to permit future
sidewalks where there is a foreseeable Such structures should normally provide a clear
need. If it is reasonably foreseeable that opening 3 m hlgh and 3 m wide in cross
more than two lanes will be required section. Skewed crossings should be avoided.
ultimately, a greater width should be The structure should be straight so the entire
spanned. length can be seen from each end.
(c) For horizontal and vertical clearances, see 208.8 Cattle Passes, Equipment, and
Topic 309. Deer Crossings
208.2 Cross Slope Private cattle passes and equipment crossings
may be constructed when economically justified
The crown is normally centered on the bridge by a right of way appraisal, as outlined in
except for one-way bridges where a straight Section 7.09.09.00 of the Right of Way
cross slope in one direction should be used. Manual.
The cross slope should be the same as for the
approach pavement (see Index 301.2). The standard cattle pass should consist of either
a standard box culvert with an opening 2.4 m
208.3 Median wide and 2.4 m high or a metal pipe 3000 mm
in diameter. The invert of metal pipe should be
On multilane divided highways a bridge median paved with concrete or bituminous paving
that is 10.8 m wide or less should be decked. material.
Exceptions require individual analysis. See
Chapter 7 of the Traffic Manual for median If equestrian traffic is expected to use the culvert
barrier warrants. a minimum 3 m wide by 3 m high structure may
be provided. However, the user of the facility
208.4 Bridge Sidewalks should be contacted to determine the specific
Bridge sidewalks should be provided where requirements.
justified by pedestrian traffic (see Figure If conditions indicate a reasonable need for a
208.10B). larger than standard cattle pass, it may be pro-
vided if economically justified by the right of
208.5 Open End Structures way appraisal.
Embankment end slopes at open end structures In some cases the installation of equipment or
should be no steeper than 1:1.5 for all deer crossings is justified on the basis of public
highways. interest or need rather than economics.
Examples are:
208.6 Pedestrian Overcrossings and
Undercrossings (a) A deer crossing or other structure for en-
The minimum width of walkway for pedestrian vironmental protection purposes.
overcrossings should be 2.4 m. (b) Equipment crossings for the Forest Ser-
Determination of the width and height of vice or other governmental agencies or
pedestrian undercrossings requires individual as a right of way obligation.
analysis to insure adequate visibility through the These facilities should be installed where
structure and approaches (see Index 105.2). necessary as determined by consultation with
Pedestrian ramps should be provided on all the appropriate affected entities.
pedestrian separation structures. The ramu A clear line of sight should be provided through
should have a maximum longitudinal slope of the structure.
200-42 HIGHWAY DESIGN MANUAL
July 1,1995
Figure 208.1
Offsets to
Safety-shape Barriers
2.4 m
3.0 rn
CONVENTIONAL HIGHWAYS
\r [I-
9 . - OFFSET
LEFT
Edge of Traveled Way
Rl GH T
- . P
SHOULDER SHOULDER
Figure 208.1 0A
Vehicular Railings for
/ / EDGE OF /
NuqiQ Q Q
1.2 m MIN.
1.2 m MIN.
Ic
SEE FIG. 208.1
Figure 208.1 0B
Combination Railings for
Bridge Structures
CONCRETE BARRIER
- - I
1.5 rn C
Standard
T
,UBULAR HAND RAILING
Figure 208.1 0C
(c) In other locations where the designer eled way not intended for vehicular travel, to
e
deems it reasonable and appropriate. control drainage, and to control parking of
(7) Bridge Approach Railings. Approach vehicles.
railings shall be installed at the ends Types A1-150 and A2-150 are 150 mm
of bridge railings exposed to high. Typical uses are adjacent to sidewalks
approach traffic. and parking lanes.
Refer to Chapter 7 of the Traffic Manual for Types A1-200 and A2-200 are 200 mm
placement and design criteria of guardrail. high. They may be used in lieu of 150 mm
curbs when requested by local authorities if
Topic 209 - Curbs and Gutters the curb criteria stated under Index 209.1 are
satisfied. Typical uses of these curbs are at
the edge of frontage roads adjacent to the
209.1 General Policy freeway.
As a general policy, construction of curbs and (2) Type B Curbs. Type B curbs are called
gutters should be limited to those cases where "deterring curbs". Since all have a 1.5:1
curbs are justified by sound engineering slope on the face, they are mounted more
reasons. Reasons for constructing curbs and easily than Type A curbs.
gutters on State highways include the following:
Types Bl, B2, and B3 are 150 m m high.
(a) Where required for proper drainage. Typical uses of these curbs are for drainage
(b) Where needed for channelization, delin- control and channelization.
eation, control of access, or other means Type B4 is 80 mm high and is typically used
of improving traffic flow and safety. for: median openings (see Index 209.3),
(c) At ramp connections with local streets channelization, and special uses described
for the protection of pedestrians and under Index 504.8(7). This curb is not
continuity of construction at a local considered adequate for drainage control.
facility. (3) Type E Curb. This essentially is a rolled
(d) As a replacement of existing curbs and gutter used only in special drainage
gutters. situations, for example: where drainage par-
allels and flows against the face of a retain-
(e) On frontage roads on the side adjacent to ing wall.
the freeway where required for the pro-
tection of the freeway fence. (4) Type H Curb. This type may be used on
bridges where it is desired to match the ap-
(f) When necessary to conform to local proach roadway curb.
arterial street standards in urban areas.
The use of curbs should be avoided on freeways 209.3 Position of Curbs
or other highways with design speeds of 75 The general policy for positioning curbs is to
km/h and over. provide the same unobstructed roadbed width at
intersections and median openings as is
209.2 Types and Uses normally provided between such points. All di-
The curb sections illustrated on the Standard mensions (offsets) to curbs are from the near
Plans are approved types to be used as stated edge of traveled way to the inside face of curb at
below. gutter grade.
(I) Type A Curbs. These are commonly called (1) Through Lanes. Minimum curb offsets,
"barrier curbs", but they do not constitute a right and left, should be the normal width of
positive barrier as they are easily mounted thi outside (right) and inside (median)
. w r
between the two wall types. The cost of Timber and concrete crib walls con-
these walls is generally more than for structed on horizontal alignments
concrete cantilever walls of similar with curves or angle points require
height. special details, particularly when the
(c) Retaining Wall Type 5 (Concrete L-Type wall face is battered. Because crib
wall faces can be climbed, they are
Cantilever). Although more costly than not recommended for urban sites
cantilever walls, these walls may be re- where they will be accessible to the
quired where site restrictions do not public. The economical height for
allow for a footing projection beyond the all crib walls is generally less than
face of the wall stem. 9000 mm.
(d) Retaining Wall Type 6 (Concrete (2) State Designed Earth Retaining Systems
Masonry Walls). These walls may be Which Require Special Designs. Some sites
used where the design height of the wall require a special design earth retaining
does not exceed 1800 mm. These walls system to accommodate existing and future
are generally less costly than all other ground contours, traffic, utilities or other
standard design walls or gravity walls. constructed features, site geology,
Where traffic is adjacent to the top of the economy, or aesthetics.
wall, guardrail should be set back as
noted in the Standard Plans. Some special design earth retaining systems
are as follows:
(e) Crib Walls. The following types are
available: (a) Standard Plan Walls. The design
loadings, heights, and types of walls in
Concrete Crib Wall - This type of the Standard Plans cover frequent
crib wall may be used for design applications for earth retaining systems.
heights up to 16 000 mm. Concrete However, special designs are necessary
crib walls are suited to coastal areas if the imposed loading exceeds that in
and higher elevations where salt air the Standard Plans. Railroad live load,
and deicing salts may limit the building surcharge; loads imposed by
service life of other types of crib sign structures, electroliers, or sound
walls. Concrete crib walls may be walls are examples. Foundation
closed face and, therefore, useful conditions that require pile support for
where impinging flow is a problem. the wall necessitates a special design.
Design is by the DOS.
Steel Crib Wall - This type of crib
wall may be used for design (b) Bulkheads. These systems are also re-
heights up to 10 900 mm. Steel crib ferred to as cantilevered pile, sheet pile,
walls are light in weight; easily tied-back, anchored pile, or soldier pile
transported and installed; and, walls. These walls are most practical in
therefore, suited for relatively cut sections and are best suited for situa-
inaccessible installations and for tions where excavation for a retaining
emergency repairs. wall with a footing is impractical
because of traffic, utilities, existing
Timber Crib Wall - This type of crib buildings, or right of way restrictions.
wall may be used for design heights In embankment sections, a bulkhead
up to 6600 mm. Timber crib walls wall is a practical solution for a roadway
have a rustic appearance which widening where design heights are less
makes them suited to a rural that 1800 mm. They are also practical
environment. When all of the wood for slip-out corrections. Bulkheads can
members are pressure preservative consist of either concrete, steel, or
treated, the service life of timber crib timber sheet piles, or concrete, steel or
walls is comparable to that of timber soldier piles either driven or
concrete or steel crib walls. placed in drilled holes and bacMilled,
HIGHWAY DESIGN MANUAL 200-51
July 1, 1995
with either concrete facing or lagging or Wall heights of soil reinforcement sys-
timber lagging. Bulkhead walls can be tems are controlled mainly by bearing
either cantilevered or anchored with tie capacity of the foundation material and
rod and deadman anchors, ground global stability of the site. Wall heights
anchors, or rock anchors. The method in excess of 18 000 mm are feasible
of support and anchorage depends on where conditions permit. Foundation
site conditions, design height, and investigations for soil reinforcement
loading imposed. The cost of these systems are similar to investigations for
walls is variable depending on earth conventional retaining walls.
retaining requirements, site geology, Special details are required when a soil
aesthetic consideration, and site re- reinforcement system must accommo-
straints. Design is by DOS. date drainage structures, overhead sign
(c) Concrete or Rock Gravity Walls. These supports or sound walls on piles within
walls are most economical at design the reinforced soil mass. Concrete
heights below 1200 mm. They are con- traffic barriers require a special design
structed at heights between 1200 mm support slab when used at the top of the
and 1800 rnm only for short lengths, facing of these systems. These systems
and then only if considerable length of can not be used where site restrictions
the shorter height is involved. These do not allow necessary excavation or
walls can be used in connection with a placement of the soil reinforcing
cantilever wall if long lengths of wall elements.
with design heights of less than Soil reinforcement systems can be clas-
1200 mm are required. A Type 50C sified within two categories typified by
concrete barrier, which can be found in the method of construction:
the Standard Plans, can serve as a
gravity retaining wall in locations where "Bottom Up Methods" - These soil
a differential in height of up to 900 mm reinforcement systems involve the
exists between adjoining roadway placement of reinforcement during
grades. Design is by DOS. construction of an embankment.
(d) Soil Reinforcement Systems. Soil rein- When conditions permit their use,
forcement systems consist of facing ele- these systems are generally the most
ments and soil reinforcing elements economical choice for wall heights
incorporated into a compacted or in situ greater than 6000 rnm. They may
soil mass. The reinforced soil mass also be the most economical system
functions similar to a gravity wall. for wall heights in the 3000 rnm to
6000 mm range, depending on
Soil reinforcing elements can be any specific project requirements.
material that provides tensile strength
and pullout resistance, and possesses Because of the articulated nature of
satisfactory creep characteristics and the facing elements these systems
service life. Generally, reinforcing use, they can tolerate greater
elements are steel, but polymeric and differential settlement than can
fiberglass systems may be used. conventional concrete retaining
walls.
Facing elements for most systems are
either reinforced concrete, light guage Steel elements used in this method
steel, or treated wood. Polymeric walls are sized to provide sacrificial steel
may be faced with masonry-like to offset corrosion; and, addition-
elements or even planted with local ally, are galvanized for permanent
grasses. Selection of facing type is installations.
governed by aesthetics and service life.
200-52 HIGHWAY DESIGN MANUAL
July 1, 1995
termed proprietary because most of these the list as they are submitted, evaluated,
systems are patented. Pre-approval status and approved.
means that these systems may be listed in (4) Proprietary Earth Retaining Systems
the Special Provisions of the project as an (Pending). The systems in this category
Alternative Earth Retaining System (AERS) have been submitted by a vendor to the DOS
when considered appropriate for a particular for evaluation. They will undergo thorough
location. For a proprietary system to be review and any necessary testing and with
given pre-approval status, the vendor must the approval of DOS, they will be added to
submit standard plans and design the list of pre-approved proprietary earth
calculations to DOS for their review and retaining systems and can be listed in the
approval. Preapproved proprietary earth Special Provisions under Alternative Earth
retaining systems are as follows: Retaining Systems.
(a) Reinforced Earth (RE). This French, In most cases, proprietary systems will be
patented soil reinforcement system is listed in the Special Provisions for a project
marketed by the Reinforced Earth under Alternative Earth Retaining Systems.
Company. Reinforced Earth utilizes However, if a proprietary system is the only
steel strips as soil reinforcing elements retaining system deemed appropriate for a
and precast concrete face panels. project and, therefore, the only system con-
(b) Reinforced Soil Embankment (RSE). tained in the project documents, the
This patented soil reinforcement system construction of that system must be
is marketed by The Hilfiker Company. designated experimental construction in
RSE walls utilize welded wire mat soil accordance with existing contract
reinforcement and precast concrete face agreements concerning sole source
a (c)
panels.
. . Welded Wire Walls. This vatented soil
reinforcement system is k k e t e d by
purchases.
(5) Experimental State Designed Earth Retaining
Systems. Every earth retaining system must
The Hilfiker Company. Welded Wire undergo a thorough evaluation before
Walls are constructed using welded wire becoming accepted for routine use. Newly
mat units which are both the soil introduced designs or untried combinations
reinforcement and the facing element. of proprietary and non-proprietary designs
(d) Retained Earth (VSL) Walls. This or products are, therefore, considered
patented soil reinforcement system is experimental. Evaluation of the system m y
marketed by the VSL Corporation. Like take the form of either a Category 1 or a
MSE walls, retained earth walls use Category 2 Experimental Construction
welded wire mat soil reinforcement and Project. Category 1 projects are
precast concrete face panels. administered by either the Office of
Structural Foundations or DOS. Category 2
(e) Criblock Walls. This patented concrete projects are administered through the-ofiice
cribwall system is marketed by of Engineering Services, Value Analysis and
Retaining Walls Company. Resource Conservation Branch, and require
(f) Port-0-Wall. This system is marketed a minimum of paperwork. The evaluation
by Port-0-Wall Enterprises. This process in both cases is federally funded.
system consists of cantilevered precast Once a system has been evaluated the
concrete stem panels supported by a experimental status will be changed.
cast-in-place concrete footing. Some earth retaining systems which are
It should be noted that this list includes considered experimental are as follows:
only those systems which were pre- (a) Fabric or Plastic Reinforced Walls.
approved by DOS at the time of this
e revision. New systems will be added to
These systems utilize geotextiles or
plastics as the soil reinforcing elements.
The face of these walls can be left
200-54 HIGHWAY DESIGN MANUAL
July 1,1995
exposed if the fabric has been treated to prietary systems, an experimental system, or
prevent decay from ultra-violet rays. any combination thereof. The State designed
Concrete panels, mortarless masonry, alternative systems, both Standard Plan walls
tar emulsion, or air blown mortar may and special design systems, will be fully de-
be used as facing materials or the face tailed on the plans. The alternative systems
may be seeded if a more aesthetic treat- which are pre-approved proprietary systems will
ment is preferred. Design is by the be listed in the Special Provisions as Alternative
Office of Structural Foundations. Earth Retaining Systems.
(b) Mortarless Masonry Gravity Walls. Implementation of the AERS process requires
Each of these systems utilizes the the involvement of the District Design
friction and shear developed between Engineer, DOS, and the Office of Structural
facing units and the combined weight of Foundations. The District Design Engineer
the units to retain the backfill. Some of should submit pertinent site information (site
these systems have been used as erosion plans, typical sections, etc.) to both the Office
protection at abutments and on of Structural Foundations and DOS for feasi-
embankments. They can be used as an bility studies as early as possible in the project
aesthetic treatment for facing fabric and design stage.
plastic soil reinforced walls. All of these Under the AERS procedure, parts of the PS&E
systems require a batter. Design is by package which pertain to the earth retaining
the Office of Structural Foundations. systems will be prepared as follows:
It should be noted that this list includes only
those systems which are being evaluated by Project plans for the State designed sys-
the Oflice iof Structural Foundations at the tems can be prepared by the District
time of this revision. New systems will be Design Engineer (Standard Plan
added to the list as they are considered. systems), the Office of Structural
Foundations (special design soil
210.2 Alternative Earth Retaining reinforcement systems and experimental
Systems (AERS) systems), or DOS (Standard Plan
systems and special design systems).
The Alternative Earth Retaining Systems
procedure encourages competitive bidding and Pre-approved proprietary systems will
potentially results in cost savings. Therefore, be listed in the Special Provisions.
AERS should be considered in preparing all
project documents involving earth retaining Specifications and Estimates for the fully
systems. detailed State designed system, which
DOS initiated the AERS procedure in 1982. will be used as the basis for payment,
Implementation of the procedure means that will be prepared by DOS.
various earth retaining systems are presented in The earth retaining systems under this procedure
the contract bid package and are, therefore, able will be measured and paid for by the square
to be considered for use by a contractor. Under meter area of the face of the earth retaining
this procedure, a fully detailed State designed system which has been indicated to be the basis
earth retaining system will be provided for each of payment. Should an Alternative Earth
location, and will be used as the basis for Retaining System be constructed, payment will
payment. Additional systems may be presented be made based on the measurements of the State
in the contract documents as alternatives to the designed system which was designated as basis
fully detailed State design and can be considered of payment. The contract price paid per square
for use at specified locations. The fully detailed meter is for all items of work involved and
State designed earth retaining system which is includes excavation, backfill, drainage system,
used as the basis for payment may be either a reinforcing steel, concrete, soil reinforcement,
Standard Plan system or a special design sys- and facing. Any barrier, fence, or railing in-
tem. Additional (or alternative) systems may be volved is measured and paid for as separate
State designed systems, pre-approved pro- items.
HIGHWAY DESIGN MANUAL 200-55
July 1,1995
Timber walls, Salvaged Material walls, and ex- The following guidelines should be used to
perimental walls will be prepared by the Dis- prepare the contract plans for earth retaining
tricts with the assistance of the Roadway systems which are found in the Standard
Geotechnical Engineering Branch of the Office Plans:
of Structural Foundations. Earth retaining
systems can be included in the PS&E as either (a) Loads. All wall types selected must be
Highway or Structure items. capable of supporting the field surcharge
conditions. The design surcharges can
Requests for the special design of a retaining be found in the Standard Plans.
system should be submitted at least 6 months Deviance from these loadings will
before the PS&E is due. At least 2 months is require a special design.
required to conduct a foundation investigation
for a retaining structure. A site plan, index (b) Footing Steps. For economy and ease
map, cross sections, vertical and horizontal of construction of wall Types 1 through
alignment, and utility and drainage requirements 6, the following criteria should be used
should be sent along with the request. for layout of footing steps.
The ESC Office of Structural Foundations has Distance between steps should be in
responsibility for making foundation recom- multiples of 2400 mm.
mendations for all earth retaining systems.
They assist the District Design Engineer with A minimum number of steps should
preparation of contract documents for special be used even if a slightly higher wall
designs of Tire Anchor Timber walls, Salvage is necessary. Small steps, less than
Material walls, and experimental earth retaining 300 mm in height, should be
systems. avoided unless the distance between
steps is 29 200 mrn or more. The
Both the Office of Structural Foundations and maximum height of steps should be
the DOS have responsibility for making held to 1200 mm. If the footing
feasibility studies for Alternative Earth Retaining thickness changes between steps, the
Systems. The District should submit project site bottom of footing elevation should
information (site plans, typical sections, etc.) to be adjusted so that the top of footing
both of them as early in the planning stages as remains at the same elevation.
possible so that determination of the most
appropriate earth retaining systems to use can be (c) Sloping Footings. The following
made. criteria should be used for layout of
sloping footings.
210.7 Guidelines for Plan Preparation
The maximum permissible slope for
( I ) Type Selection. Wall type selection should reinforced concrete retaining walls is
be based on considerations set forth in Index 3%. Maximum footing slope for
210.1. Both State designed earth retaining masonry walls is 2%.
systems and proprietary earth retaining
systems may meet the requirements for a When sloping footings are used,
project. Therefore, to promote competitive form and joint lines are permitted to
bidding which can result in cost savings, all be perpendicular and parallel to the
appropriate earth retaining systems should footing for ease of construction.
be included in the contract documents.
In cases where vertical electroliers or
(2) Foundation Investigations. A foundation fence posts are required on top of a
investigation should be requested from the wall, the form and joint lines must
ESC Office of Structural Foundations for all also be vertical. A sloping footing
sites involving an earth retaining system. should not be used in this situation
AU log of test boring sheets accompanying since efficiency of construction
the foundation reports must be included with would be lost.
the contract plans.
HIGHWAY DESIGN MANUAL 200-57
July 1,1995
prevent scour. Low points in wall (c) Fence and Railing Post Pockets. Post
vertical alignment or areas between pocket details shown for cable railing in
return walls must be drained by the Standard Plans may also be used for
downspouts passing through the walls. mounting chain link fence on top of re-
Special design of surface water drainage taining walls. Special details may be
facilities will be necessary and should be necessary to accommodate the
prepared by DOS. Where ground water reinforcement in soil reinforcement
is likely to occur in any quantity, special systems.
provisions must be made to intercept the
flow to prevent inundation of the (d) Return Walls. Return walls should be
backfill. considered for use on the ends of the
walls to provide a finished appearance.
(c) Quantities. When the AERS procedure Return walls are necessary when wall
is not implemented, quantities for each offsets are used or when the top of wall
item of work are usually set up for is stepped. Return walls for soil
. payment. Bid items must include, but reinforcement systems will require
not be limited to: excavation and backfill special designs to accommodate the
for the embedment depth, soil overlapping of reinforcing elements.
reinforcement, facing elements, and All special wall details such as sign
concrete for slab construction. bases, utility openings, drainage
Additional bid items for inclusion are features, fences, and concrete barriers
any drainage system, pervious backfill, should be shown on the plan sheet of the
concrete barrier, railings, and concrete wall concerned or included on a separate
gutters. Quantities should be tabulated sheet with the wall plan sheets. As a
on the plans for each wall. minimum, these &tails should be cross
The following miscellaneous details are ap- referenced on the wall sheets to the
plicable to all earth retaining systems: sheets on which they are shown.
(a) Utilities. Provisions must be made to
relocate or otherwise accommodate
utilities conflicting with the retaining
wall. A utility opening for a Type 1 wall
is shown in the Standard Plans. Any
other utility openings will require special
design details and should be reviewed
by DOS.
(b) Electroliers and Signs. Details for
mounting electroliers and signs on earth
retaining systems are designed by DOS.
Requests for preparation of details
should be made at least 3 months in
advance of PS&E. To accommodate the
base plates for overhead signs, a local
enlargement may affect the horizontal
clearance to both the edge of pavement
and the right of way line. The
enlargement should be considered at the
time of establishing the wall layout. For
mounting details, furnish DOS a
complete cross section of the roadway at
the sign and the layout and profile of the
earth retaining system.
HIGHWAY DESIGN MANUAL 300-1
July 1, 1995
a CHAPTER 300
On divided highway roadbeds, the high point of
crown may be centered at, or left of, the center
of the traveled way, and preferably over a lane
GEOMETRIC CROSS SECTION line (tent sections). This strategy may be
employed when adding lanes on the inside of
-
Topic 301 Traveled Way
diddgd highways, or when widening an
existing "crowned" Zlane highway to a 4-lane
Standards divided highway by utilizing the existing 2-lane
-pavement as one of the divided highway
roadbeds.
Index 301.1 - Traveled Way Width The maximum algebraic
- difference in cross
slow between same direction traffic lanes of di-
The traveled way width is determined by the vided hiehwav roadbeds should be 4%.
number of lanes demanded by the design hourly
volume. The basic lane width for new The maximum difference in cross slope between
construction on two lane and multilane the traveled wav and the shoulder should not
highways, ramps, collector roads and exceed 8%. This applies to new construction as
other appurtenant roadways shall be well as pavement overlay projects.
3.6 m. For roads under other jurisdictions, see
Topic 308.
Topic 302 - Shoulder Standards
301.2 Cross Slopes
302.1 Width
(a) The standard cross slope to be
used for new construction on the The shoulder widths given in Table
0 traveled way for all types of
surfaces shall be 2%.
302.1 shall be the minimum continuous
usable width of paved shoulder. For
(b) For resurfacing or widening new construction, and major reconstruction
when necessary to match existing projects on conventional highways, adequate
cross slopes, the minimum shall width should be provided to permit shared use
be 1.5% and the maximum shall by motorists and bicyclists.
be 3 percent. However, the cross See Index 308.1 for shoulder width
slope on 2-lane and multilane AC requirements on city streets or county roads.
highways should be increased to 2% if See shoulder definition, Index 62.1(7).
the cost is reasonable.
(c) On unpaved roadway surfaces, 302.2 Cross Slopes
including gravel and penetration
treated earth, the cross slope In a normal tangent section, shoulders
shall be 2.5% to 5.0%. to the right of traffic shall slope on a
On undivided highways with two or more lanes 5% grade away from the traveled way.
in a normal tangent section, the high point of the For divided cross sections, the
crown should be centered on the pavement and shoulders to the left of traffic shall
the pavement sloped toward the edges on a slope as follows:
uniform grade. ( I ) Paved Median. In the plane of the
For rehabilitation and widening projects. the traveled way.
maximum algebraic difference in cross slope ( 2 ) Depressed Median and Separate Roadways.
between adjacent lanes of op~osingtraffic for Two percent away from traveled
either 2-lane or undivided multilane hinhwavs way.
should be 6%. For new construction, the
@ maximum shall be 4%.
300-2 HIGHWAY DESIGN MANUAL
July 1,1995
Table 302.1
(3)Future Widening. If there are plans for Slopes flatter than the steepest allowable should
future use of the shoulder as a be used, if economically feasible. In general,
traffic lane and the shoulder is built flatter slopes are safer, more resistant to
to traveled way standards, the erosion, and more pleasing to the eye. Slopes
shoulder slope shall match the 1:3 or flatter generally eliminate the need for
traveled way. Special consideration must guardrail. In some cases, the cost of stabilizing,
be given to drainage when the shoulder planting, and maintaining steep slopes may ex-
cross slope is flatter than 5%. ceed the cost of additional grading and right of
way to provide a flatter slope.
Shoulder slopes for super elevated curves are
discussed under Index 202.2. In light grading where normal slopes catch in a
distance less than 5.5 m from the edge of the
See Index 307.2 for shoulder slopes on 2-lane shoulder. a uniform catch point. at least 5.5 m
roads with 0.6 m and 1.2 m shoulders. from the edge of the shoulder. should be used.
-
Topic 303 Dike and Side Transition slopes should be provided between
adjoining cuts and fills. Such slopes should
Gutters intersect the ground at the uniform catch point
line.
303.1 Asphalt Concrete Dikes In areas where heavy snowfall can be expected,
See Index 835.3 for a discussion on the use of consideration should be given to snow removal
asphalt concrete dikes. problems and snow storage in slope design. It
is considered advisable to use flatter slopes in
303.2 Side Gutters cuts on the southerly side of the roadway where
this will provide additional exposure of the
For information on locations where side gutters pavement to the sun.
are used, see Index 834.3.
304.2 Clearance From Slope to Right
Topic 304 - Side Slopes of Way Line
The minimum clearance from the right of way
304.1 Side Slope Standards line to catch point of a cut or fill slope should be
In the design of side slopes, consideration 3 m for all types of cross sections. When
should be given to the specific recommendations feasible, at least 5 m should be provided.
of the Project Materials Report (See Topic 113), Following are minimum clearances recom-
functional effectiveness, ease and cost of long- mended for cuts higher than 10 m:
term maintenance, pleasing appearance, traffic
safety, economics of eliminating curbs, dikes, (a) 6 m for cuts from 10 m to 15 m high.
guardrail, and drainage collection systems, and (b) 7.5 m for cuts from 15 m to 25 m high.
overall economy. Cut and fill slopes should
normally be no steeper than 1:2 for freeways (c) One-third the cut height for cuts above
and expressways and 1:1.5 for other highways 25 m, but not to exceed a width of 15 m.
except as follows: The foregoing clearance standards should apply
(a) On freeways with separate roadways, to all types of cross sections.
1:1.5 cut slopes between roadways are
permissible. 304.3 Slope Benches and Cut
Widening
(b) Steeper cut or fill slopes should be dis-
cussed in the Project Materials Report The necessity for benches, their width, and
and recommendation given as to the vertical spacing should be established only after
stability of the material and the monetary an adequate materials investigation. Since
savings or environmental benefits that greater traffic benefits are realized from widen-
0 will result. ing a cut than from benching the slope, benches
above grade should be used sparingly. Benches
above grade should be used only where there is
300-4 HIGHWAY DESIGN MANUAL
July 1,1995
a purpose such as installation of horizontal Stepped slopes are a series of small benches
drains, control of surface erosion, or 0.3 m to 0.6 m wide. Generally, stepped slopes
intercepting falling rocks. Design of the bench can be used in rippable material on slopes 1:2 or
should be compatible with the geotechnical steeper. Steps may be specified for slopes as
features of the site. flat as 1:3. Steps are provided to capture loose
Benches should be at least 6 m wide and sloped material, seed, and moisture.
to form a valley at least 0.3 m deep with the low For appearance, steps on small cuts viewed
point a minimum of 1.5 m from the toe of the from the roadway should be cut parallel to the
upper slope. Access for maintenance equipment road grade. Runoff is minimized on steps cut
should be provided to the lowest bench, and if parallel to roads with grades up to lo%, as long
feasible to all higher benches. as the natural ravel from construction is left on
In cuts over 45 m in height, with slopes steeper the steps. Steps less than one-half full should
than 1:1.5, a bench above grade may be not be cleaned.
&sirable to intercept rolling rocks. The Office High cuts viewed from surrounding areas
of Structural Foundations should be consulted should be analyzed before a decision is made to
for assistance in recommending special designs form steps parallel to the roadway or horizontal.
to contain falling and/or rolling rocks. In some cases, horizontal steps may be more
Cut widening may be necessary: desirable. Special study is also necessary when
a sag occurs in the vertical alignment within the
(a) To provide for drainage along the toe of cut. In all cases at the ends of cuts, the steps
the slope. should wrap around the rounded transition.
(b) To intercept and store loose material re- The &tail or contract special provisions should
sulting
- from slides, rock fall, and allow about a 20% variation, expressed in terms
erosion. of millimeters. Some irregul&ty will improve
(c) For snow storage in special cases. the appearance of the slope by making it appear
more natural.
Where the widened area is greater than that In designing step width, the material's
required for the normal gutter or ditch, it should
be flush with the edge of the shoulder and weathering characteristics should be considered.
sloped upward or downward on a gentle slope, Widths over approximately 0.6 m should be
preferably 1:20 in areas of no snow; and avoided because of prominence and excessive
downward on a 1:10 slope in snow areas. time to achieve a weathered and natural
appearance. Contact the Office of Structural
304.4 Contour Grading and Slope Gndations if questions arise about the width
Rounding of steps.
Pleasing aesthetic roadside effects can be
developed with easy flowing contours. Contour
Topic 305 - Median Standards
grading is an important factor in roadside 305.1 Width
preparation, erosion control, and maintenance of
planting. Contour grading plans should be Median width is the distance between inside
prepared to facilitate anticipated roadside edges of traveled way. This width is dependent
treatment. These plans should show flattening upon the type of facility, costs, topography, and
of slopes where right of way permits. right of way. Consideration may be given to the
possible need to construct a wider median than
The tops and ends of all cut slopes should be prescribed in Cases (I), (2), and (3), below, in
rounded where the material is other than solid order to provide for future expansion to
rock. A layer of earth overlying a rock cut also accommodate:
should be rounded.
(a) Other modes of transportation.
304.5 Stepped Slopes
Stepped cut slopes should be used to encourage
material revegetation from the adjacent plants.
(b) Traffic needs more than 20 years after
completion of construction. e
HIGHWAY DESIGN MANUAL 300-5
July 1, 1995
h
-
July 1,1995
Figure 307.2
Geometric Cross Sections for
Two-lane Highways
(New Construction)
\ -
soh #
- -2%
G
2%
5%
-
Z2C
SUPERELEVATION IN CUT
l m >1.2m 3.6 m 3.6 m
m4
Min.
STANDARD CROSS SECTION
(Shoulder >l.2 m)
0
Roadbed
@
Shoulder
Shoulder
Slope S
Width-rn Width-m percent
1m
Min
- W.6m
)1
I
8.4 0.6
1.2
2-9
I 9.6 5-7
SUPERELEVATION IN CUT
ALL PAVED CROSS SECTION
(Shoulder 5 1.2 m)
NOTES
SIDE SLOPES See Index 304.1
DIKES See Index 835.3
RIGHT OF WAY See Index 306.1
SIDE GUTTERS See Index 834.3(3)
300-10 HIGHWAY DESIGN MANUAL
July 1,1995
Figure 307.4
Geometric Cross Sections for
Freeways and Expressways
I
HALF SECTION ?' HALF SECTION I
I
I 2%
I Median
PAVED MEDIAN
Dike * * See lndex 302.2
f Medin ($00 now)
I
DEPRESSED MEDIAN
a
CURBS See Index 504.3 (10)
SHOULDERS See lndex 504.3
NOTE:
NOTES
I
@ OUTER SEPARATION
* See Index 310.1 I
WIDTH s e e index 310.2 URBAN AREAS
@ RIGHT OF WAY
WIDTH See Index 306.1
FRONTAGE ROADS
HIGHWAY DESIGN MANUAL 300-13
July 1,1995
Figure 307.5
1 rn
TANGENT SECTION
flatter
Undercut
and refill
SUPERELEVATION SECTION
NOTES
SIDE SLOPES See Index 304.1
SHOULDERS See Index 307.5
MEDIANS See Index 305.1 (3)
DIKES See Index 835.3
RIGHT OF WAY See Index 306.1
SIDE GUTTERS See Index 834.3 (3)
300-14 HIGHWAY DESIGN MANUAL
July 1,1995
It is important to note that "A Policy on outside shoulder width shall match the
Geometric Design of Highways and Streets", approach roadway, but not less than
AASHTO, 1994, standards are based on 1.2 m [shoulder width should not be less than
functional classification and not on a Federal-aid 1.5 m where curbs with 600 mm gutter pans are
System. proposed and bicycle use is expected). The
Chapters V, VI and VII of the "A Policy on minimum width for two-lane
Geometric Design of Highways and Streets", overcrossings at interchanges shall be
AASHTO, 1994, list standards for the 12.0 m curb-to-curb.
following six functional classes:
Local rural roads
Topic 309 - Clearances
Local urban streets 309.1 Horizontal Clearances
Rural collectors (1) General. The horizontal clearance to all
fixed roadside objects including bridge
Urban collectors piers, abutments, retaining walls, and noise
Rural arterials barriers should be based on engineering
judgment with the objective of maximizing
Urban arterials the distance between fixed objects and the
"A Policy on Geometric Design of Highways edge of traveled way. Engineering
and Streets", AASHTO, 1994, gives minimum judgment should be exercised in order to
lane and shoulder widths. When selecting a balance the achievement of horizontal clear-
cross section, the effects on capacity of ance objectives with the prudent expenditure
commercial vehicles and grades should be of available funds.
considered as discussed under Topic 102 and in Certain yielding objects, such as sand filled
the "Highway Capacity Manual", 1994. barrels, metal beam guard rail, breakaway
The minimum width of 2-lane wood posts, etc. may encroach within the
overcrossing structures shall not be clear recovery zone (see Index 309.1(2)).
less than 8.4 m curb to curb. Also see While these objects are designed to reduce
Index 208.1(2) and Index 307.3. the severity of accidents, efforts should be
made to maximize the distance between any
If the local agency has definite plans to widen object and the edge of traveled way.
the local street either concurrently or within 5
years following freeway construction, the Clearances are measured from the edge of
reconstruction to be accomplished by the State the traveled way to the nearest point on the
should generally conform to the widening obstruction (usually the bottom).
planned by the local agency. Stage construction Horizontal clearances greater than
should be considered where the planned those cited below under subsection
widening will occur beyond the 5-year period (3) - "Minimum Clearances" shall
following freeway construction or where the lo- be provided where necessary to meet
cal agency has a master plan indicating an ul- horizontal stopping sight distance
timate width greater than the existing facility. requirements to median barriers,
Where an undercrossing is involved, the initial bridge rails, bridge columns,
structure construction should provide for ulti- retaining walls, cut slopes, and
mate requirements. noise barriers. See discussion on " ..
technical reductions in design speed .."
Where a local facility crosses over or under Topic 101.
under a freeway or expressway and
connects to the State facility (such as (2) Clear Recovery Zone. A clear recovery
ramp terminal intersections), the zone is an unobstructed, relatively flat or
minimum design standards for the cross gently sloping area beyond the edge of the
section of the local facility shall be at traveled way which affords the drivers of
least equal to those for a conventional errant vehicles the opportunity to regain
highway with the exception that the control.
HIGHWAY DESIGN MANUAL 300-15
July 1, 1995
recovery zone, guardrail at fixed objects and FHWA to obtain approval for less than @
embankments, and crash cushions. 4.9 m of vertical clearance. See W. P.
Smith's memo dated August 20, 1993 to
309.2 Vertical Clearances District Directors for more information on
( I ) Major Structures. the Priority Network.
(a) Freeways and Expressways, New (4) General Znfomuztion. The standards listed
Construction -- 5.1 m shall be the above are the minimum allowable on the
State Highway system for the facility and
minimum over all portions of the project type listed. For the purposes of
State facility (e.g., main lanes, these vertical clearance standards, all
shoulders, ramps, collector- projects on the freeway and expressway
distributor roads, speed change system other than overlay projects shall be
lanes, etc.). considered to be covered by the "new
(b) Freeways and Expressways, Overlay construction" standard.
Projects -- 4.9 m shall be the mini- When approved by a design exception (see
mum over all portions of the HDM Index 82.2) clearances less than the
State facility. values given above may be allowed on a
(c) Conventional Highways and Local case by case basis given adequate
Facilities, All Projects -- 4.6 m shall justification based upon engineering
be the minimum over the traveled judgment, economic, environmental or right
way and 4.5 m shall be the of way considerations. Typical instances
minimum over the shoulders of where lesser values may be approved are
all portions of the facility. where the structure is protected by existing
(2) Minor Structures. Pedestrian over - lower structures on either side or where a
project includes an existing structure that
crossings shall have a minimum would not be feasible to modify to the
vertical clearance 0.5 m greater than current standard. In no case should vertical
the standard for major structures for clearance be reduced below 4.6 m over the
the State facility in question. traveled way or 4.5 m over the shoulders
Sign structures shall have a vertical over any portion of a State highway facility.
clearance of 5.5 m. Efforts should be made to avoid decreasing
(3) 42 000 km Priority Network. This subset the existing vertical clearance whenever
of the Interstate System is similar to what possible and consideration should be given
has previously been referred to as the to the feasibility of increasing vertical
National System of Interstate and Defense clearance on projects involving structural
Highways. Those routes described in Table section removal and replacement. Any
309.2 and Figure 309.2 are given special project that would reduce vertical clearances
attention in regards to minimum vertical below 5.1 m or lead to an increase in the
clearance as a result of agreements between vertical clearance should be brought to the
the FHWA and the Department of Defense. attention of the Project Development
Vertical clearance for structures on Coordinator, the District Permit Engineer
this system shall meet the standards and the Regional Permit Manager at the
listed above for freeways and earliest possible date.
expressways. In addition to the The Regional Permit Manager should be
standards listed above , vertical clearances informed of any changes (temporary or
of less than 4.9 m over any portion of this
system will be subjected to extensive review permanent) in vertical clearance.
by FHWA and must be approved by the (5) Federal Aid Participation. Federal-aid
Military Traffic Management Command in participation is normally limited to the
Washington D. C. Documentation similar following maximum vertical clearances
to, but less extensive than a Design
Exception Fact Sheet must be submitted to
unless there are external controls such as the
need to provide for falsework clearance or
@
HIGHWAY DESIGN MANUAL 300-17
July 1,1995
Figure 309.2
42 000 km DEPARTMENT OF DEFENSE
PRIORITY NETWORK
8AN FRANCISC
SAN FRANCISCO
AND
\ VINCINITY
\
LOS ANGELES
AND SAN DlEGO
WNClNITY AND
VINCINITY
300-18 HIGHWAY DESIGN MANUAL
July 1,1995
Table 309.2 #
CALIFORNIA ROUTES
ON THE 42 000 km
PRIORITY NETWORK
-
ROUTE FROM TO
above tracks on which freight cars not ex- (2) OjJ-track Mainterne Clearance. The
g a height of 4.72 m are transmrted. a 5.49 m horizontal clearance is intended for
of 7.01 m should be used in sections of railroad where the railroad com-
desi~nto allow for reballastin9 and normal pany is using or definitely plans to use off-
maintenance of track. Railroads on which track maintenance equipment. This
freight cars are not operated. should have a clearance is provided on one side of the
phimum vertical clearance of 5.79 m. In railroad right of way.
establishing the grade line, the District On Federal-aid projects, where site condi-
should consult the DOS to obtain the depth tions are such that off-track maintenance
of structures and false work requirements, if
any (see Index 204.6(4)). clearance at an overpass is obtained at addi-
tional cost, Federal-aid funds may
At underpasses, General Order No. 26-D participate in the costs of such overhead
establishes a minimum vertical clearance of designs that provide up to 5.49 m horizontal
4.27 m above any public road, highway or clearance on one side of the track. In such
street. However, the greater cases, the railroad is required to present a
clearances specified under Index statement that off-track maintenance
309.2 shall be used. equipment is being used, or is defmitely
All curbs, including median curbs, should planned to be used, along that section of the
be designed with 3.05 m of clearance from railroad right of way crossed by the over-
the track centerline measured normal thereto. head structure.
The principal clearances which affect the (3) Walkway Clearances Adjacent to Railroads.
design of highway structures and curbs are All plans involving construction adjacent to
summarized in Tables 309.514 and B. It railroads should be such that there is no en-
should be noted that collision walls may be croachment on the walkway adjoining the
required for the clearances given in Columns track. Walkway requirements are set forth
(3) and (4) of Table 309.5B. Usually, no in General Order No. 118 of the PUC.
collision walls are required if the clearance Where excavations encroach into walkway
3.05 m or more on tangent track and 3.35 m areas, the contractor is required to construct
or more on curved track. a temporary walkway with handrail as set
forth in the contract special provisions.
Table 309.5A (4) Approval. All plans involving clearances
from a railroad track must be submitted to
the railroad for approval as to railroad in-
Minimum Vertical Clearances terests. Such clearances are also subject to
Above Highest Rail approval by the PUC.
To avoid delays, early consideration must be
Type of Operation given to railroad problems when design is
started on a project.
Type of Normal No Freight
Structure Freight Cars
Operated
Topic 310 - Frontage Roads
- -
-
Table 309.5B
(I) Unsignalized Intersections. Chapter 10 of This may require some degree of control of the
the "Highway Capacity Manual", 1994, minor movements such as stopping, funneling,
gives methodology for capacity analysis of or even eliminating them. These controlling
unsignalized intersections controlled by stop measures should conform to natural paths of
or yield signs. The assumption is made that movement and should be introduced gradually
major street traffic is not affected by the mi- to promote smooth and efficient operation.
nor street movement. Unsignalized intersec-
tions generally become candidates for 403.2 Areas of Conflict
signalization when Wit backups begin to Large multilane undivided intersectional areas
develop on the cross street. are usually undesirable. The hazards of
(2) Signalized Intersections. See Topic 406 for conflicting movements are magnified when
analysis of simple signalized intersections, drivers are unable to anticipate movements of
including ramps. The analysis of complex other vehicles within these areas. Channeliza-
signalized intersections should be referred to tion reduces areas of conflict by separating or
the District Traffic Branch. regulating traffic movements into definite paths
of travel by the use of pavement markings or
402.2 Accidents traffic islands.
(I) General. Intersections have a higher Large areas of intersectional conflicts are
potential for conflicts compared to other sec- characteristic of skewed intersection angles.
tions of the highway. At an intersection Therefore, angles of intersection approaching
continuity of travel is interrupted, traffic 90" will aid in reducing conflict areas.
streams cross, and many types of turning
movements occur. 403.3 Angle of Intersection
The type of traffic control affects the type of A right-angle (90 degree) intersection provides
accidents. Signalized intersections tend to the shortest crossing for intersecting tdlic
have more rear enders and same-direction streams. It also provides the most favorable
sideswipes than stop-controlled intersec- condition for drivers to judge the relative
tions. The latter tend to have more angle or position and speed of approaching vehicles. It
crossing accidents due to a lack of positive is desirable to provide angles greater than 75
control. degrees. However. intersection angles should
be greater than 60 degrees. (See Figure 403.3 .)
(2) Undesirable Geometric Features. A 60 degree angle does not unreasonably
Inadequate approach sight distance. increase the crossing distance or generally
decrease visibility. When existing intersection
Inadequate corner sight distance. angles are less than 60 degrees, realignment of
the subordinate leg of the intersection should be
Steep grades. considered.
Inappropriate traffic control. Particular attention should be given to skewed
Five or more approaches. angles on curved alignment with regards to sight
distance and visibility. Crossroads skewed to
Presence of curves within the left have more restricted visibility for drivers
intersections. of vans and trucks than crossroads skewed to
the right. In addition, severely skewed
-
Topic 403 Principles of intersection angles, coupled with steep
downgrades (generally over 4%) can increase
Channelization the potential for high centered vehicles to
overturn where the vehicle is on a downgrade
403.1 Preference to Major Movements and must make a turn greater than 90 degrees
The provision of direct free-flowing high- onto a crossroad. These factors should be
standard alignment to give preference to major considered in the design of skewed
movements is good channelization practice. intersections.
HIGHWAY DESIGN MANUAL 400-3
July 1,1995
Figure 404.2
Design Vehicles
6-1 m 12.8 m
I
21 m I
1 - S T A A Design Vehicle
7.6 m
4
I
12,2 m 9
The application of the various sight distance (a) Lane Width -- The lane width for
requirements for the different types of both single and double left-turn
intersections is summarized in Table lanes on State highways shall be
405.1C. 3.6 m. Under certain circumstances
(4) Acceleration Lanes for Turning Moves onto (listed below), left-turn lane widths of
State Highways. At rural intersections, with 3.3 m or as narrow as 3.0 m may be
stop control on the local cross road, used on RRR or other projects on
acceleration lanes for left and right turns existing State highways and on roads or
onto the State facility should be considered. streets under other jurisdictions when
At a minimum, the following features supported by an approved design
should be evaluated for both the major exception pursuant to Index 82.2.
highway and the cross road: On high speed nual highways or
divided versus undivided moderate speed suburban highways
where width is restricted, the mini-
number of lanes mum width of single or dual left-
turn lanes may be reduced to 3.3 m.
design speed
In severely constrained situations on
gradient low to moderate speed urban
lane, shoulder and median width highways where large trucks are not
expected, the minimum width of
traffic volume and composition single left-turn lanes may be reduced
to 3.0 m. When double left-turn
turning volumes lanes are warranted under these same
horizontal curve radii circumstances the width of each lane
shall be no less than 3.3 m. This
sight distance added width is needed to assure ade-
quate clearance between turning
proximity of adjacent intersections vehicles.
types of adjacent intersections (b) Approach Taper -- On a conventional
For additional information and guidance, highway without a median, an approach
refer to the AASHTO publication, "A Policy taper provides space for a left-turn lane
on Geometric Design of Highways and by moving traffic laterally to the right.
Streets" 1994, the Headquarters Traffc The approach taper is unnecessary
Liaison Engineer and the Project where a median is available for the full
Development Coordinator. width of the left-turn lane. Length of the
approach taper is given by the formula
405.2 Left-turn Channelization on Figures 405.2A, B and C.
( I ) General. The purpose of a left-turn lane is Figure 405.2A shows a standard left-
to expedite the movement of through traftic, turn channelization design in which all
control the movement of turning traffic, in- widening is to the right of approaching
crease the capacity of the intersection, and trac and the deceleration lane (see
improve safety characteristics. below) begins at the end of the approach
taper. This design should be used in all
The District Traffic Branch normally es- situations where space is available,
tablishes the need for left-turn lanes. See usually in rural and s e m i - n . areas or
"Guidelines for Reconstruction of Intersec- in urban areas with high tmflic speeds
tions," August 1985, published by the Cali- andlor volumes.
fornia Division of Transportation
Operations. Figures 405.2B and 405.2C show
alternate designs foreshortened with the
(2) Design Elements. deceleration lane beginning at the U3
point of the approach taper so that part
HIGHWAY DESIGN MANUAL 400-9
July 1, 1995
When determining storage length, the for left-turning traffic. Nevertheless, right-
end of the left turn lane is typically turn lanes can be justified on the basis of
placed at least 1 m, but not more than capacity, analysis, and accident experience.
10 m, from the nearest edge of shoulder In rural areas a history of high speed rear-
of the intersecting roadway. Although end accidents may warrant the addition of a
often set by the placement of a right-turn lane.
crosswalk stripe or limit line, the end of
the storage lane should always be In urban areas other factors may contribute
located so that the appropriate turning to the need such as:
template can be accommodated.
High volumes of right-turning traffic
(3) Double Left-turn Lanes. At signalized in- causing backup and delay on the through
tersections on multilane conventional high- lanes.
ways and on multilane ramp terminals,
double left-turn lanes should be considered Pedestrians conflicting with right turning
if the left-turn demand is 300 vehicles per vehicles.
hour or more. The lane widths and other
design elements of left-turn lanes given Frequent rear-end and sideswipe
under Index 405.2(2) apply to double as accidents involving right-turning
well as single left-turn lanes. vehicles.
The design of double left-turn lanes can be (2) Design Elements.
accomplished by adding one or two lanes in (a) Lane and Shoulder Width--The basic
the median. See "Guidelines for Recon- lane width for right turn lanes
struction of Intersections", published by shall be 3.6 m. Shoulder width
Headquarters, Division of Traffic shall be a minimum of 1.2 m.
Operations, for the various treatments of Whenever possible, consideration
double left-turn lanes. should be given to increasing the
(4) Two-way L@-turn Lane (TWLTL). The shoulder width to 2.4 m to facilitate the
TWLTL consists of a striped lane in the passage of bicycle traffic and provide
median of an arterial and is devised to space for vehicle breakdowns.
address the special capacity and safety Although not desirable, lane and
problems associated with high-density shoulder widths less than those given
strip development. It can be used on 2-lane above can be considered for right turn
highways as well as multilane high- lanes under the following conditions and
ways. Normally, the District Traffic with the approval of a design exception
Operations Branch should determine the pursuant to Index 82.2.
need for a TWLTL.
On high speed rural highways or
The minimum width for a TWLTL moderate speed suburban highways
shall be 3.6 m (see Index 301.1). where width is restricted,
The preferred width is 4.2 m. Wider consideration may be given to
TWLTL's are occasionally provided to reducing the lane width to 3.3 m
conform with local agency standards. with approval of a design exception.
However. TWLTL's wider than 4.2 m are
not recordmended, and in no case should the On low to moderate speed roadways
width of a TWLTL exceed 4.8 m. in severely constrained situations,
Additional width may encourage drivers in consideration may be given to
opposite directions to use the TWLTL reducing the minimum lane width to
simultaneously. 3.0 m with approval of a design
exception.
405.3 Right-turn Channelization
( I ) General. For right-turning traffic, delays
are less critical and conflicts less severe than
HIGHWAY DESIGN MANUAL 400-11
July 1,1995
Figure 405.2A
11:
U ' d
d E-I
p'c
a
Egg
cc aJ=
64
-
0
0
400-1 2 HIGHWAY DESIGN MANUAL
July 1.1995
Figure 405.28
Minimum Median Left-turn Channelization
(Widening on one Side of Highway)
HIGHWAY DESIGN MANUAL 400-13
July 1,1995
Figure 405.2C
0
T.c a
+0'Ei! E g a g +"
L + x O 0
---
o n ma,C
.- "2 c , C 0 )
n a E1 c 1.5- 0,-
2 E+ a- a c
0 0 '-11 TJ;uo
-u €5 r C
g1 1i m
gC
0 ;coo
13-z
0) - 0
-0 w-
2 2 Z.! 0
C-
a
O
pm L
"@ 0. .T2t ga,
na.!~q
1 EI a on m
6 : p68 an e 6
ELL ~ m * az nk
ill tit
I I
400- 14 HIGHWAY DESIGN MANUAL
July 1,1995
Table 405.4
Parabolic Curb Flares Commonly Used
@ = Length of flare in meters
@ = Maximum offset in meters
@ = Distance along base line in meters
@ = Offset from base line in meters
@is
I shown in table thus =
OFFSET IN METERS FOR GIVEN "Xu DISTANCE
@ 2 4 5 8 10 12 15 16 18 20 22 24 26 28 30 32 34 36 45
400-16 HIGHWAY DESIGN MANUAL
July 1,1995
(2) Delineation of Trafic Island. Generally, (2) Spacing and location. By a combination of
islands should present the least potential interchange ramps and emergency
hazard to approaching vehicles and yet per- passageways, provisions for acc-ess to the
form their intended function. When curbs opposite side of the freeway may be
are used, the B type is preferable except provided for law enforcement, emergency,
where an A type curb is needed for traffic and maintenance vehicles to avoid extreme
control or pedestrian refuge (see Indexes out-of-direction travel. Access should not
209.1 and 209.2). Islands may be desig- be more frequent than at 5 km intervals. See
nated as follows: Cha~ter 7 of the Traffic Manual for
(a) Raised paved areas outlined by curbs. addihonal information on the design of
emergency passageways. Emernencv
(b) Flush paved areas outlined by pavement passageways should be located where
markings. decision sinht distance is available (see
(c) Unpaved areas (small unpaved areas Table 20 1.7).
should be avoided). Median openings at close intervals on other
On facilities with speeds over 75 km/h, the types of highways create interference with
use of any type of curb is discouraged. fast through traffic. Median openings
Where curbs are to be used, they should be should be spaced at intervals no closer than
500 m. If a median opening falls within
located at or outside of the shoulder edge, as 100 m of an access opening. it should be
provided in Index 209.3. placed opposite the access opening.
In rural areas, painted channelization sup- (3) Length of Median Opening. For any three
plemented with raised pavement markers or four-leg intersection on a divided high-
would be more appropriate than a raised way, the length of the median opening
curbed channelization. The design is as for- should be at least as great as the width of the
giving as possible and decreases the conse- crossroads pavement, median width, and
quence of a driver's failure to detect or rec- shoulders. An important factor in designing
ognize the curbed island. median openings is the path of the design
In urban areas, speeds less than 75 km/h vehicle making a minimum left turn at 8 to
allow more frequent use of curbed islands. 15 km/h. The length of median opening
Local agency requirements and matching varies with width of median and angle of
existing conditions are factors to consider; intersecting road.
however, the use of raised islands has Usually a median opening of 18 m is
diminished and traffic engineers generally adequate for 90 degree intersections with
prefer flush painted channelization islands. median widths of 6.6 m or greater. When
405.5 Median Openings the median width is less than 6.6 m, a
median opening of 21 m is needed. When
( I ) General. Median openings, sometimes the intersection angle is other than 90
called crossovers, provide for vehicular degrees, the length of median opening
crossings of the median at designated should be established by using truck turn
locations. Except for emergency passage- templates (see Index 404.3).
ways in a median barrier, median openings (4) Cross Slope. The cross slope in the median
are not allowed on urban freeways. opening should be limited to 5%.
Median openings on expressways or divided Crossovers on curves with super elevation
conventional highways should not be curbed exceeding 5% should be avoided. This
except when the median between openings cross slope may be exceeded when an
is curbed, or it is necessary for delineation existing 2-lane roadbed is converted to a 4-
or for protection of signal standards lane divided highway. The elevation of the
and other necessary hardware. In these new construction should be based on the 5%
special cases B4 curbs should be used. An cross slope requirement when the existing
example of a median opening design is roadbed is raised to its ultimate elevation.
shown on Figure 405.5.
of intersection
see note 2)
I I
Left Turn ~ a n e
Parabolic Flare .............
.......... Parabolic Flare .
.............. ..............................................................................
I Left Turn Lane
----I) -- - - - - - - -- -----------
4
Bay Taper
INTERSECTION MEDIAN OPENING
NOTES:
1 - For length of bay taper, see Table 405.2A.
2 - L = Length of median opening: varies with width of median and angle of intersecting road.
Usually for 90. intersection, L=18 rn for median of 6.6 m and wider. L=21 rn for median
narrower than 6.6 rn
3 - See Index 405.2.
400-18 HIGHWAY DESIGN MANUAL
July 1, 1995
(5) References. For information related to the lanes may be provided when necessary (see
design of intersections and median open- Index 405.3).
ings, "A Policy on Geometric Design of (3)Alternate Designs. Offsets are given in
Highways and Streets," AASHTO, 1994, Figure 405.7 for right angle intersections.
should be consulted. For skew angles, roadway curvature, and
405.6 Access Control possibly other reasons, variations to the
right-angle design are permitted, but the
The basic principles which govern the extent to basic rule is still to approximate the wheel
which access rights are to be acquired at paths of the design vehicle.
interchanges (see Index 504.8) also apply to A three-center curve is an alternate treatment
intersections at grade on expressways. Cases of that may be used at the discretion of the
access control which frequently occur at designer.
intersections are shown in Figure 405.7. This
illustration does not presuhe to cover all 405.8 City Street Returns and Corner
situations. Where required by traffic conditions, Radii
access taking should be extended in order to
insure proper operation of the expressway The pavement width and comer radius at city
lanes. Reasonable variations which observe the street intersections is determined by the type of
basic principles referred to above are accept- vehicle to be accommodated taking into
able. consideration the amount of available right of
way, the roadway width, the number of lanes
405.7 Public Road Intersections on the intersecting street, and the number of
The basic design to be used at right-angle public pedestrians.
road intersections on the State Highway System At urban intersections, the California truck or
is shown in Figure 405.7. The essential the Bus Design Vehicle template may be used to
elements are sight distance (see Index 405.1) determine the comer radius. Where STAA truck
and the treatment of the right-turn on and off the access is anticipated, the STAA Design Vehicle
main highway. Encroachment into opposing template may be used giving consideration to
traffic lanes by the turning vehicle should be factors mentioned above. (See Index 404.3.)
avoided or minimized. Smaller radii of 5 to 30 m are appropriate at
( I ) Right-turn Onto the Main Highway. The minor cross streets where few trucks are
combination of a circular curve joined by a turning. Local agency standards may be ap-
2:l taper on the crossroads and a 22.5 m propriate in urban and suburban areas.
taper on the main highway is designed to fit Encroachment into opposing traffic lanes should
the wheel paths of the appropriate turning be avoided.
template chosen by the designer.
It is desirable to keep the right turn as tight 405.9 Widening of 2-lane Roads at
as practical, so the stop or yield sign on the Signalized Intersections
minor leg can be placed close to the inter- Two-lane state highways may be widened at
section. intersections to 4-lanes whenever signals are
(2) Right-turn Off the Main Highway. The installed. Sometimes it may be necessary to
combination of a circular curve joined by a widen the intersecting road. The minimum de-
45 m taper on the main highway and a 4:l sign is shown in Figure 405.9. More elaborate
taper on the crossroads is designed to fit the treatment may be warranted by the volume and
wheel paths of the appropriate turning tem- pattern of traffic movements. Unusual turning
plate and to move the rear of the vehicle off movement patterns may possibly call for a dif-
the main highway. Deceleration and storage ferent shape of widening.
Edge of Traveled Way
'n
Encroachments Limited
Encroachments Limited to this Sight Line
to this Sight Line
-
Mapr Rood
---C
4 -
.................
+ STATE HIGHWAY
-six~
+
P
P
.................................
NOTES:
@ LAYOUT LEFT OF INTERSECTION IS
THE SAME AS THAT ON THE RIGHT
Q WHERE WIDTH IS RESTRICTED SHOULDER WIDTH
MAY BE REDUCED AND PARKING RESTRICTED.
FOR BICYCLE USE, A MINIMUM 1.2 m SHOULDER
IS REQUIRED (1.5 rn if gutter is present).
WIDENING
HIGHWAY DESIGN MANUAL 400-21
July 1, 1995
a -
Topic 406 Ramp Intersection Table 406
Capacity
- Analysis
-
The following procedure for ramp intersection
Traffic Flow Conditions at
analysis may be used to estimate the capacity of Intersections at Various Levels
any signalized intersection where the phasing is of Operation
relatively simple. It is useful in analyzing the
need for additional turning and through traffic
lanes. ILV/hr Description
(a) Ramp Intersection Analysis--For the
typical local street interchange there is
usually a critical intersection of a ramp
and the crossroads that establishes the Stable flow with slight, but acceptable delay.
capacity of the interchange. The Occasional signal loading may develop. Free
capacity of a point where lanes of traffic midblock operations.
intersect is 1500 vehicles per hour. This
is expressed as intersecting lane vehicles
per hour (ILV/hr). Table 406 gives Unstable flow with considerable delays
values of I L V h for various traffic flow possible. Some vehicles occasionally wait two
conditions. or more cycles to pass through the intersection.
If a single-lane approach at a normal Continuous backup occurs on some approaches.
intersection has a demand volume of
1000 vph, for example, then the 1500 (Capacity):
intersecting single-lane approach volume Stop-and-go operation with severe delay and
cannot exceed 500 vph without delay. heavy congestion(l). Traffic volume is limited
The three examples that follow illustrate by maximum discharge rates of each phase.
the simplicity of analyzing ramp Continuous backup in varying degrees occurs
intersections using this 1500 I L V h on all approaches. Where downstream capacity
concept. is restrictive, mainline congestion can impede
orderly discharge through the intersection.
(b) Diamond Interchange--The critical inter-
section of a diamond type interchange (I) The amount of congestion depends on how much the
must accommodate demands of three
I L V b value exceeds 1500. Observed flow rates
conflicting travel paths. As traffic
will normally not exceed 1500 ILVhr, and the
volumes approach capacity, signalization excess will be delayed in a queue.
will be needed. For the spread diamond
(Figure 406A), basic capacity analysis is
made on the assumption that 3-phase
signalization is employed. For the tight
diamond (Figure 406B), it is assumed
that 4-phase signal timing is used.
(c) 2 Quadrant Cloverleaf--Because this
interchange design (Figure 406C)
permits 2-phase signalization, it will
have higher capacities on the approach
roadways. The critical intersection is
shared two ways instead of three ways
as in the diamond case.
400-22 HIGHWAY DESIGN MANUAL
July 1,1995
Figure 406A a
Spread Diamond
HIGHWAY DESIGN MANUAL 400-23
July 1,1995
ir?
* Figure 4068
Tight Diamond
Location A Location B
Figure 407A
SCALE IN METERS
HIGHWAY DESIGN MANUAL 400-27
July 1,1995
Figure 4078
SCALE IN METERS
400-28 HIGHWAY DESIGN MANUAL
July 1. 1995
Figure 407C
Figure 4070
California Semitrailer Wheel Tracks - 18 m Radius
SCALE IN METERS
400-30 HIGHWAY DESIGN MANUAL
July 1,1995
Figure 407E
Bus Wheel Tracks - 12.8 m Radius
SCALE IN METERS
HIGHWAY DESIGN MANUAL 500- 1
July 1, 1995
Figure 502.2
Figure 502.2
TYPE L-7
Figure 502.3
Typical Freeway-to-freeway
Interchanges
TYPE F-2
Figure 502.3
The compact diamond (Type L-1) is attention should always be given to exit
most adaptable where the freeway is ramps that end in a hook to ensure that
depressed or elevated and the cross adequate sight distance around the
street retains a straight profile. Type L- curve, deceleration prior to the curve or
1's are suitable where physical, end of anticipated queue, and adequate
geometric or right of way restrictions do superelevation for anticipated driving
not permit a spread diamond speeds can be developed.
configuration. (c) Cloverleaf Interchanges--The simplest
The spread diamond (Type L-2) is cloverleaf interchange is the two-
adaptable where the grade of the cross quadrant cloverleaf, Type L-7 or Type
street is changed to pass over or under L-8, or a combination where the two
the freeway. The ramp terminals are loops are on the same side of the cross
spread in order to achieve maximum street. Type L-7 eliminates the need for
sight distance and minimum intersection left-turn storage lanes, on or under the
cross slope, commensurate with structure, thus reducing the structure
construction and right of way costs, costs. These interchanges should be
travel distance, and general appearance. used only in connection with controls
A spread diamond has the advantage of which preclude the use of diamond
flatter ramp grades, greater crossroads ramps in a l l four quadrants. These
left-turn storage capacity, and the controls include right of way controls, a
flexibility of permitting the construction railroad track paralleling the cross street,
of future loop ramps if required. and a short weaving distance to the next
interchange.
The split diamond with braids (Type
L-3) may be appropriate where two The Type L-9, partial cloverleaf inter-
major crossroads are closely spaced. change, provides loop on-ramps in
(b) Interchanges with Parallel Street addition to the four diamond-type
Systems--Types L-4, L-5 and L-6 are ramps. This interchange is suitable for
interchange systems used where the large volume turning movements. Left-
freeway alignment is placed between turn movements from the crossroads are
parallel streets. Types L-4 and L-5 are eliminated, thereby permitting two-phase
used where the parallel streets will operation at the ramp intersections when
signalized. Because of this feature, the
operate with one-way traffic. In Type Type L-9 interchange usually has
L-4 slip ramps merge with the frontage capacity to handle the volume of
street and in Type L-5 the ramps interchange traffic which can be
terminate at the intersection of the accommodated on the crossroads.
frontage road with the cross street,
forming five-legged intersections. 1n The four-quadrant cloverleaf interchange
Type L-6 the freeway ramps connect (Type L- 10) has free-flow characteristics
with two-way parallel streets. The for all movements. It has the disadvan-
parallel streets in the Types L-4, L-5 and tage of a higher cost than a diamond or
L-6 situation are usually too close to the partial cloverleaf design and a relatively
freeway to permit ramp intersections on short weaving section between the loop
the cross street between the parallel ramps which limits capacity. Collector-
frontage streets. distributor roads should be incorporated
The "hook" ramps of the Type L-6 are in the design of four-quadrant cloverleaf
often forced into tight situations that lead interchanges to separate the weaving
to less than desirable geometrics. The conflicts from the through freeway
radius of the curve at the approach to the traffic.
intersection should exceed 50 m and a (d) Trumpet Interchanges--A trumpet
tangent of at least 50 m should be design, Type L- 11 or L-12, may be used
provided between the last curve on the when a crossroads terminates at a
ramp and the ramp terminal. Special freeway. This design should not be
HIGHWAY DESIGN MANUAL 500-7
'
Figure 504.2A
I
100 m 50 m Var.
ENTRANCE
DETAIL "A"
-----
C
B4 Curbx
OPTIONAL B-4 CURB AT INLET NOSE
( S e e I n d e x 504.3(10))
INLET NOSE
NOTES:
@ Minimum len th between exit nose and and of
160 m for fuh stop at end of ramp.
ramp is
0
5 When freeway is not on tan ant alignment, select radius t o
approximate same degree of convergence(see Index 504.2(3)).
@ ko;ta as if it were to be center of a 0.3 m radius curb
riris
EXIT
500-12 HIGHWAY DESIGN MANUAL
July 1,1995
The exit nose shown on Figure 504.2A may On entrance ramps the distance from the
be located downstream of the 7 m inlet nose (4.25-meter point) to the end of
dimension: however. the maximum paved the acceleration lane taper should equal the
width between the mainline and ramp sum of the distances shown on Figure
shoulder edges should be 6 m. Also, see 504.2A. The 50: 1 taper may be curved to fit
pavement cross slope requirements in Index the conditions, and the 1000 m radius curve
504.2(5). may be adjusted (see Figure 504.2q note 5).
Refer to the HOV Guidelines and Ramp When an exit must be located where
Meter Design Guidelines for additional phvsical restrictions to visibility cannot be
information specific to direct connections to corrected by cut widening or object
HOV lanes and metered entrance ramps and removal. an auxilia~lane in advance of the
connectors. exit should be provided. The length of
(3) Location on a Curve. Freeway entrances auxiliary lane should be a minimum 180 m,
and exits should be located on tangent 300 m preferred.
sections wherever possible in order to (4) Design Speed Considerations. In the design
provide maximum sight distance and of interchanges it is important to provide
optimum traffic operation. Where curve vertical and horizontal alignment standards
locations are necessary, the ramp entrance which are consistent with driving conditions
and exit tapers should be curved also. The expected on branch connections. Sight
radius of the exit taper should be about the distance on crest vertical curves should be
same as the freeway edge of traveled way in consistent with expected approach speeds.
order to develop the same degree of diver- (a) Freeway Exit--The design speed at the
gence as the standard design (see Figure exit nose should be 80 kmh or greater
504.2B). for both ramps and branch connections.
Figure 504.2B Decision s i ~ h tdistance eiven in Table
201.7 should be provided at freeway
exits and branch connectors. Al
Location of Freeway Ramps secondary exits on collector-distributor
on a Curve roads. a minimum of 190 m of decision
sieht distance should be ~rovided, In all
cases, sight distance is measured to the
/ Standard nose distance - 7 rrP
"
center of ramp lane right of the nose.
Large r a d i i or
%
>
*
short tangent (b) Freeway Entrance--The design at
koach
inlet n se should be consistent with
&!s@ oach alignment standards. If
:
'amond ram_ branch
with hi-h - nt
standards. the desi~nspeed should be at
least 80 kmlh.
(c) Ramps--See Index 504.3(1)(a).
(d) Freeway-to-Freeway Connections -- See
Index 504.4(2).
(5) Grades. Grades for freeway entrances and
exits are controlled primarily by the
requirements of sight distance. Ramp
/ q
R3= 2/3 R 2 or more the exception of descendin entrance ramps
on kamh connections and ascending exit ramps. where a 1%
use 6mand 120m steeuer grade is allowed. However. the 1%
steeuer grade should be avoided on
HIGHWAY DESIGN MANUAL 500-13
July 1,1995
wheel paths (see Topic 404). (e) Lane Additions -- Lane additions to
Consideration may be given to widening ramps are usually accomplished by use
more than one lane on a multilane ramp of a 36 m bay taper. See Table 405.2A
with short radius curves if there is a for the geometrics of bay tapers.
likelihood of considerable bus or truck (f) Ramp Metering--The standards
usage of that lane. described in the HDM are to be applied
to both metered and non-metered ramps.
Table 504.3 However, attention is directed to the
"Ramp Meter Design Guidelines".
Ramp Widening for Trucks These guidelines, when used in
-- -- - -- conjunction with HDM standards,
Ramp Radius Widening Lane Width should provide adequate guidance in the
design of metered ramps. Ramp Meter
Development Plans, developed by the
District Traffic Operations unit should be
consulted to determine if entrance ramps
need to be designed to accommodate
future metering hardware andlor future
lane configurations.
(2) Location and Design of Ramp Zntersections
on the Crossroads.
Factors which influence the location of ramp
intersections on the crossroads include sight
distance, construction and right of way
costs, circuitry of travel for left-turn move-
ments, crossroads gradient at ramp intersec-
(c) Shoulder Width--Shoulder widths tions, storage requirements for left-turn
for ramps shall be as indicated in movements off the crossroads, and the
Table 302.1. Typical ramp shoulder proximity of other local road intersections.
widths are 1.2 m on the left and 2.4 m Ramp terminals should connect where the
on the right. The narrower widths
indicated in Table 302.1 may be grade of the overcrossing is 4% or less t~
considered for multilane situations avoid -wtential overturning of trucks.
where blockage of one lane by a For left-turn maneuvers from an off-ramp at
disabled vehicle will not create excessive an unsimalized intersection. the len-gth of
queuing on the ramp. ~rossroadsopen to view should be -mater
(d) Lane Drops--Typically, lane drops are to than the product of the prevailin speed of
be accomplished over a distance equal to vehicles on the crossroads. and the time
213WV. Where ramps are metered, the required for a s t o ~ ~ vehicle
ed on the ramp ta
recommended lane drop taper past the execute a left-turn maneuver, This time is
meter limit line is 50 to 1. Where estimated to be 7- 112 seconds.
conditions preclude the use of a 50 to 1 Where a separate right turn lane is provided
taper. the lane should be drop~edusing at ramI, terminals. the turn lane should not
a taper of no less than 30 to 1. continue as a "free" right unless pedestrian
However, the lane drop taper past volumes are low. the right turn lane
the limit line shall not be less continues as a separate full width lane for at
than 15 to 1. least 60 m prior
. . to merging and access
Lane &OD tapers should not extend control is mamtamed for at least 60 m ~ a s t
the 2-meter point (the beginning the ramp intersection. Provision of the
of the weaving length) without the "free" right should also be precluded if left
provision of an auxiliarv lane. turn movements of anv kind are allowed
within 125 m of the ramp intersection.
HIGHWAY DESIGN MANUAL 500-15
July 1, 1995
Figure 504.3A
Location of Ramp Intersections
on the Crossroads
I K -jI
I
- Near Lane %- - i
- 1 I=
-
C
-! ETW\ I
--
Ramp .E
SECTION A - A
Horizontal sight restrictions may be caused requirement for signing, delineation and
by bridge railings, bridge piers, or slopes. signal phasing.
Sight distance is measured between the (3) Superelevation for Ramps. The factors
center of the outside lane approaching the controlling superelevation rates discussed in
ramp and the eye of the driver of the ramp Topic 202 apply also to ramps. As indicated
vehicle assumed 3.0 m back from the edge in Table 202.2 use the 12% em, rate except
of shoulder at the crossroads. Figure where snow and ice conditions prevail. In
504.3A illustrates the determination of ramp restrictive cases where the length of curve is
setback from an overcrossing structure on too short to develop standard supereleva-
the basis of sight distance controlled by the tion, the highest obtainable rate should be
bridge rail. The same relationship exists for used (see Index 202.5). If feasible, the
sight distance controlled by bridge piers or curve radius can be increased to reduce the
slopes. standard superelevation rate. Both edge of
Where ramp set back for the 7-112 second traveled way and edge of shoulder should be
criteria is unobtainable, sight distance examined at ramp junctions to assure a
should be provided by flaring the end of smooth transition.
the overcrossing structures or setting back Under certain restrictive conditions the
the piers or end slopes of an undercrossing standard superelevation rate discussed above
structure. may not be required on the last curve (near
If signals are warranted within 5 years of the ramp intersection) of a multi-curve
construction, consideration may be given to diagonal ramp. The specific conditions
installing signals initially in lieu of providing under which lower superelevation rates
the 7-1/2 second horizontal sight distance. would be considered must be evaluated on a
However, this is not desirable and corner case-by-case basis and must be discussed
sight distance commensurate with design with the Project Development Coordinator.
speed should be provided where obtainable Documentation shall be as required by the
(see AASHTO, A Policy on Geometric Coordinator.
Design of Highways and Streets, 1994). (4) Single-lane Ramps. Single lane ramps are
For additional information on sight distance those ramps that either enter into or exit
requirements at signalized intersections, see from the freeway as a single lane. These
Index 405.1. ramvs are often widened near the ramp
For new construction or major intekection with the crossroads tb
reconstruction of interchanges, the accommodate turning movements onto or
minimum distance between ramp from the ramp. When additional lanes are
intersections and local road intersec- Qrovided near the entrance ran-q intersection
tions be 125 m. The preferred the lane d r o should
~ be accomplished over 4
. . shalldistance should be 160 m. This distance eaual to U3WV. The lane to be
does not apply to Resurfacing, Restoration t that traffic
dropped should be on the r i ~ hso
and Rehabilitation (RRR), ramp widening, merges left.
restriping or other 'proj&ts which do not Exit ramps in metropolitan areas may require
reconfigure the interchange. This standard multiple lanes at the intersection with the
does apply to projects proposing to realign a crossroads to provide additional storage and
local street. capacity. If the length of a single lane ramp.
Where intersections are closely spaced, exceeds 300 m. an additional lane should be
traffic operations are often inhibited by short provided on the ramp to permit passing
weave and storage lengths, and signal maneuvers, Figure 504.3B illustrates
phasing. In addition it is difficult to provide alternative ways of transitioning a single
proper signing and delineation. Whenever it lane exit ramp to two lanes. The decision to
becomes necessary to locate a ramp terminal use Alternate A or Alternate B is generally
close to an intersection, the District Traffic based on providing the additional lane for
Branch should be consulted regarding the the minor movement.
HIGHWAY DESIGN MANUAL 500-17
July 1, 1995
Figure 504.3B
Transition From a Single-Lane
Exit Ramp to Two Lanes
500-1 8 HIGHWAY DESIGN MANUAL
July 1,1995
Figure 504.3C
Two-Lane Entrance and Exit Ramps
HIGHWAY DESIGN MANUAL 500-19
@ (5) Two-lane Exi? Ramps. Where design year to accommodate the design vehicle. See
Index 504.3(1) for a discussion on ramp
passenger cars yer hour. a %-lanewidth of widening for trucks.
should be provided initiallv. Radii for loop ramps should normally range
Provisions should be made for possible from 45 m to 60 m. Increasing the radii
widening to three or more lanes at the beyond 60 m is typically not cost effective
crossroads intersection. Figure 504.3C as the slight increase in design speed is
illustrates the standard design for a 2-lane usually outweighed by the increased right of
exit. & auxiliary lane a~~roximatelv 400 m way requirements and the increased travel
long should be provided in advance of a 2- distance. Curve radii of less than 35 m
lane exit. For volumes less than 1500 but should also be avoided. Extremely tight
more than 900. a one-lane width exit ramp curves lead to increased off-tracking by
should be ~rovided with -~rovision for trucks and increase the potential for vehicles
addin? an auxiliary lane and an additional to enter the curve with excessive speed.
lane on the ramp. Of particular concern in the design of loop
(6) Two-lane Entrance Ramps. A standard two ramps are the constraints imposed on large
lane entrance ramp is illustrated in Figure trucks. Research indicates that trucks often
504.3C. This design may be utilized in enter loops with excessive speed, either due
situations where the estimated design year to inadequate deceleration on exit ramps or
volume exceeds 1500 equivalent passenger due to driver efforts to maintain speed on
cars per hour. The configuration shown in entrance ramps to facilitate acceleration and
Figure 504.3C, which includes the merging. Where the loop is of short radius
provision of a 300 m auxiliary lane parallel and is also on a steep descent (over 6%), it
to the freeway, will typically only be used is important to develop the standard 213 full
e where adequate capacity exists on the
through facility in the design year. Where
capacity is limited, consideration should be
superelevation rate by the beginning of the
curve (see Index 504.2(5)). On loop
entrance ramps this can often be facilitated
given to extending the auxiliary lane to the by beginning the ramp with a short tangent
next interchange or adding additional lanes (20 m to 30 m) that diverges from the cross
to the freeway. For most urban situations, it street at an angle of 4 to 9 degrees.
is recommended that multiple ramp lanes Consideration should be given to developing
taper to a single lane prior to the 2-meter additional tangent length if conditions allow.
separation point (where merging is The ramp lane structural section should be
considered to begin). A thorough investiga- provided on shoulders for curves with a
tion of ramp volumes versus through facility radius less than 90 m (see Index 608.6).
volumes must be made for off-peak as well
as peak periods if metering of the ramp is (8) Distance Between Successive On-ramps.
anticipated. Early discussion with the The minimum distance between two
Headquarters Traffic Reviewer and Project successive on-ramps to a freeway lane
Development Coordinator or Geometric should be the distance needed to provide the
Reviewer is recommended whenever two standard on-ramp acceleration taper shown
lane entrance ramps are being considered. on Figure 504.2A. This distance should be
(7) Loop Ramps. Normally, loop ramps should about 300. .m unless the upstream ramp adds
have one lane and shoulders unless a second rn awuliary lane in which case the
lane is needed for capacity or ramp metering downstream ramp should merpe with the
purposes. Consideration should be given to auxiliary lane in a standard 50:l
providing a directional ramp when loop Convergence. The distance between on-
volumes exceed 1500 vehicles per hour. If ramp noses will then be controlled by
.
Figure 504.4
choice will depend upon interchange (particularly on ramps with 1.5 m shoulders
configuration and driver expectancy. Single on each side), and the potential for queuing
lane connectors in excess of 300 m in len-pth back onto the departing freeway.
should be widened to two lanes to provide
for as sine maneuvers (see Index 504.5 Auxiliary Lanes
504.4(4)). In order to ensure satisfactory operating
(6) Branch Connections. A branch connection conditions, auxiliary lanes may be added to the
is defined as a multilane connection between basic width of traveled way.
two freeways. A branch connection should Where an entrance ramp of one interchange is
be -~rovidedwhen the design year volume closely followed by an exit ramp of another
exceeds 1500 equivalent assenger cars per interchange, the acceleration and deceleration
m. lanes should be ioined with an auxiliary lane.
Merging branch connections should be Auxiliary lanes should be provided in d cases
desi~ned as shown in Figure 504.3C. when the weaving distance. measured as shown
dive rein^ branch connections should be in Figure 504.2A. is less than 600 m. Where
designed-as
- shown in Figure 504.4. The interchanges are more widely spaced and ramp
diverging branch connection leaves the main volumes are high, the need for an auxiliary lane
freeway lanes on a flatter angle than the between the interchanges should be determined
standard 2-lane ramp exit connection in accordance with Index 504.7.
shown in Figure 504.3B. The standard Auxiliary lanes may be used for the orientation
ramp exit connects to a local street. The of traffic at 2-lane ramps or branch connections
diverging branch connection connects to as illustrated on Figure 504.3C and Figure
another freeway and has a flatter angle that 504.4. The length and number of auxiliary
allows a higher departure speed. lanes in advance of 2-lane exits are based on
At a branch merge. an 800 m length of percentages of turning traffic and a weaving
auxiliary lane should be provided beyond analysis.
the merge of one lane of the inlet, exce~t Auxiliary lanes may be warranted when merging
where it does not appear that capacity on the an ascending entrance ramp with high truck
freeway will be reached until five or more volumes onto a mainline facility with a sustained
years after the 20 year design -period. In this upgrade. An auxiliary lane would allow
case the length of auxiliary lane should be a entrance ramp traffic to accelerate to a higher
minimum of 300 m. For diverging speed before merging with mainline. traffic, or
connections where less than capacity simply provide more opportunity to merge. See
conditions bevond the design year are Index 504.2 for specific requirements.
anticipated. the lencth of auxiliary lane in
advance of the exit should be 400 m. 504.6 Mainline Lane Reduction at
(7) Lane Drops. The lane drop taper on a Interchanges
freeway-to-freeway connector should not be The basic number of mainline lanes should not
less than 213WV. be dropped throuvh a local service interchange.
The same standard should also be applied
(8)Metering. Any decision to meter freeway- to freeway-to-freeway interchanges where less
to-freeway connectors must be carefully than 35% of the traffic is turning (see Figure
considered as driver expectancy on these 504.4). Where more than 35% of the freeway
types of facilities is for high-speed traffic is turning, consideration may be given to
uninterrupted flow. If metering is antici- reducing the number of lanes. No decision to
pated on a connector, discussions with the reduce the number of lanes should be made
Headquarters Traffc Reviewer and Project without the approval of the District Traffic
Development Coordinator should take place Operations Unit. Additionally, adequate
as early as possible. Issues of particular structure clearance (both horizontal and vertical)
concern are adequate deceleration lengths to should be provided to accommodate future
the end of the queue, potential need to widen construction of the dropped lane if required.
shoulders if sight distance is restricted
HIGHWAY DESIGN MANUAL 500-23
July 1,1995
Where the reduction in traffic volumes is determining the adequacy of weaving sections
sufficient to warrant a decrease in the basic near single lane ramps. It is often referred to as
number of lanes, a preferred location for the the Level of Service (LOS) D method. This
lane drop is beyond the influence of an inter- method is also documented in Traffic Bulletin 4
change and preferably at least 1 krn from the which is available from the Traffic Operations
nearest exit or inlet nose. It is desirable to drop Program. The LOS D method can be used to
the right lane on tangent alignment with a project volumes along a weaving section. These
straight or sag profile so vehicles can merge left volumes can be compared to the capacities along
with good visibility to the pavement markings in the same weaving section. Volumes in
the merge area (see Index 20 1.7). passenger car equivalents per hour (PCEPH)
should be adjusted for freeway grade and truck
504.7 Weaving Sections volumes. Table 504.7C and Figures 504.7D
and E are reprinted from the 1965 HCM and
A weaving section is a length of one-way provide information regarding vehicle
roadway where vehicles are crossing paths, distribution by lane.
changing lanes, or merging with through traffic
as they enter or exit a freeway or collector- The results obtained form Figure 504.7A (the
distributor road. Leisch Method) for single-lane ramps with an
auxiliary lane and weaving rates exceeding 2500
A single weaving section has an inlet at the PCEPH should be checked using the LOS D
upstream end and an exit at the downstream method.
end. A multiple weaving section is character-
ized by more than one point of entry followed A method for analyzing multilane weaving
by one or more points of exit. sections has been developed by the Institute of
Transportation Studies, University of
A rough approximation for adequate length of a California, Berkeley. This methodology is
weaving section is 0.3 m of length per weaving similar to the Level of Service D approach and
@ vehicle per hour. This rate will approximately
provide a level of service C. Refer to the
PC compatible software is available to perform
the analysis. The District Traffic Operations
January 3 1, 1995 Design Information Bulletin unit should have copies of the software and
Number 77 on Interchange Spacing for have information on the applicability of the
additional weaving requirements. program.
There are various methods for analyzing Weaving capacity analyses other than those
weaving sections. Three methods which described above should not be used on
provide valid results are described below. California highways. Other methods, such as
The Leisch method, which is usually considered the one contained in the 1994 HCM, may not
the easiest to use, is illustrated in Figure always produce accurate results.
504.7A. This method was developed by Jack Weavin~sections in urban areas should be
Leisch & Associates and may be used to desiened for level of service C or D. Weaving
determine the length of weaving sections for sections in rural areas should be designed for
both freeways and collector-distributor roads. level of service B or C. Design rates for lane
The Leisch weaving charts determine the level balanced weavin~sections where at least one
of service for the weaving volumes for the ramD or connector will be two lanes should not
length of the weaving section from the first result in a level of service lower than the middle
panel on the lower left of the chart. The of level of service D us in^ Figure 504.7A. In
analysis is dependent on whether the section is determining acceptable hourly operating
balanced or unbalanced, as defined in Figure volumes, peak hour factors should be used.
504.7B. The level of service for the total
volume over aIl lanes of the weaving section is On main freeway lanes the weavin? len-h
then found from the panels on the right of the measured as shown in Figure 504.2A should
chart. The weaving - chart should not be not be less than 500 m except where excessive
e extrapolated.
Pages 234-238 of the 1965 Highway Capacity
cost or severe environmental~constraintswould
reauire consideration of a shorter length. 300 m
of l e n d should be added for each additional
Manual (HCM) provide a method for
500-24 HIGHWAY DESIGN MANUAL
July 1,1995
lane to be crossed by weaving vehicles. It from the junction to the intersection with the
should be noted that a weaving analysis must be crossroads.
considered over an entire freeway segment as Case 6 represents a slip ramp design. If the
weaving can be affected by other nearby ramps. ramp is perpendicular to the locdfrontage road
The District Traffic Operations Branch should refer to Case 3. In Case 6 if the crossroads is
be consulted for difficult weaving analysis near the ramp junction to the local road it is
problems. recommended that access control be acquired on
the opposite side of the local street from the
504.8 Access Control junction.
Access rights shall be acquired along
interchange ramps to their junction with
the nearest public road. At such iunctions,
f a
extend 30 m beyond the end of the curb return
or ramD radius in urban areas and 100 m in rural
areas. or as far as necessary to ensure that entry
onto the f a c d i i
L- Access control shall
extend at least 15 m beyond the end of
the curb return, ramp radius, or taper.
Typical examples of access control at
interchanges are shown in Figure 504.8. These
illustrations do not presume to cover all
situations or to indicate the most desirable
designs for all cases. Whenever there is access
control on both sides of a local street, the State
owns that R N and a maintenance agreement is
needed.
It is also desirable to obtain access control on
the opposite side of the local road from ramp
terminals to preclude the construction of future
driveways or local roads within the ramp
intersection. This access control would limit the
volume of traffic and the number of phases at
the intersection of the ramp and local facility,
thereby optimizing capacity and operation of the
ramp. Through a combination of access control
and the use of raised median islands along the
local facility, intersections should be located at
least 125 m from the ramp intersection. Right in
- right out access may be permitted beyond 60 m
from the ramp intersection. The length of
access control on both sides of the local facility
should match.
In Case 2 consider private ownership within the
loop only if access to the property is an adequate
distance from the ramp junction to preserve
operational integrity.
In Case 3 if the crossroads is near the ramp
junction at the local road it is recommended that
full access control be acquired on the local street
HIGHWAY DESIGN MANUAL 500-25
July 1,1995
Figure 504.7A
500-26 HIGHWAY DESIGN MANUAL
July 1.1995
Figure 504.78
Lane Configuration of Weaving Sections
4 f 4
N N m N 4- m 4 m N
HIGHWAY DESIGN MANUAL 500-27
July 1,1995
Table 504.7C
Percent of Throu h Traffic Remaining in Outer Through Lane
!Level of Service D Procedure)
Figure 504.7D
Percentage Distribution of On- and Off-ramp Traffic
in Outer Through Lane and Auxiliary Lane
(Level of Service D Procedure)
CASE I - SINGLE - LANE ON- AND OFF-RAMPS WITHOUT AUXILIARY LANE
(THIS CHART MAY BE USED REGARDLESS O F ACTUAL SPACING BETWEEN
ON- AND OFF-RAMPS, BUT AS NOTED BELOW* CAUTION MUST BE
EXCERCISED IN USING THESE VALUES.
EXAMPLE:
GNEN: L = 300 m
PORTION OF V, THROUGH
(FROM TABLE 504.7C = 475 VPH
ON-RAMP = 1.000 VPH
OFF-RAMP = 1 , 2 0 0 VPH
ON-RAMP TO OFF-RAMP = 0
FIND: V1 (voL. IN OUTHER THROUGH LANE) 8 150 m =
475 + (0.80)(1,000) +
(0.24)(1,200) =
1 , 5 6 3 VPH
(B) L = 450 m
(C) L = 6 0 0 m
(D) L = 750 m
(E) L = DO0 m
CIRCLED VALUES @ INDICATE PERCENTAGE OF ON-RAW TRAFFIC IN LANE SHOWN. UNCIRCLED VALUES INDICATE
PERCENTAGE OF OFF-RAMP TRAFFIC IN LANE SHOWN. (REMAINING PORTION OF TRAFFIC IS IN LANE(S) TO LEFT OF OUTER
THROUGH LANE.)
THESE PERCENTAGES ARE NOT NECESSARILY THE DISTRIBUTIONS UNDER FREE FLOW OR LIGHT R A W TRAFFIC. BUT
UNDER PRESSURE OF HIGH VOLUMES IN THE RIGHT LANES AT THE POINT BEING CONSIDERED AND WITH ROOM AVAILABLE IN
OTHER LANES.
* MINIMUM X IN RIGHT LANE CANNOT BE LESS THAN X OF THROUGH TRAFFIC IN RIGHT LANE AS DETERMINED FROM
TABLE 504.7C (SEE NOTE, FIG. 6047E).
** SEE FIGURE 504.2A FOR METHOD OF MEASURING LENGTH L (WEAVING LENGTH).
HIGHWAY DESIGN MANUAL 500-29
July 1, 1995
Figure 504.7E
EXAMPLE:
-
A NORMAL CAUXLATION B -CHECKCAKULATIONS
2 LANES ONE-WAY BECAUSE % IN THE OUTER THROUGH LANE AT 450 M IS BELOW
"THROUGH TRAFFIC" = 2,400 VPH DASHED LINE, R E U E I L A T E ASSUMING ON-RAMP TRAFFIC IS
"ON-RAMP" = 800 VPH THROUGH TRAFFIC.
AMOUNT IN THE OUTER THROUGH LANE AT @
THROUGH (FROM TABLE 504.79 = 0.30 X 2,400 = 720
AMOUNT IN THE OUTER THROUGH LANE AT a
THROUGH (FROM TABLE 504.7C) 0.40 X 3,200 = 1,280
ON-RAMP (PROM CHART ABOVE) = 0.30 X 800 = 14a SINCE CALCULATION B (1.280) IS GREATER THAN
960 CALCULATION A (960) USE 1,280.
*THESE PERCENTAGES ARE NOT NECESSARILY THE DISTRIBUTIONS UNDER FREE PLOW OR LIGHT RAMP TRAFFIC,
BUT UNDER PRESSURE OF HIGH VOLUMES IN THE RIGHT LANES AT THE LOCATION BEING CONSIDERED AND WITH
AVAILABLE ROOM IN OTHER LANES.
N a IF RAMP PERCENTAGE IN THE OUTER THROUGH LANE AT POINT UNDER CONSIDERATION IS BELOW DASHED
LINE, THEN AMOUNT IN THE OUTER THROUGH LANE SHOULD BE RECALCULATED ASSUMING RAMP TRAFFIC IS
THROUGH TRAFFIC. USE HIGHER VALUE. SEE W L E ABOVE.
500-3 0 HIGHWAY DESIGN MANUAL
July 1,1995
Figure 504.8
Typical Examples of Access
Control at Interchanges
Limit of access control is minimum
15 m beyond end of ramp radius.
CASE 2
CROSS ROAD AT GRADE
PRIVATE OWNERSHIP IN LOOP
- Desirable
LEGEND
ACCESS CONTROL
CASE 3
LOCAL ROAD CONNECTION
HIGHWAY DESIGN MANUAL 500-31
July 1.1995
Owned
CASE 4
TYPICAL PAR-CLO DESIGN
CASE 5
CROSS-ROAD WITH
STATE-OWNED LOOP I
L
----_--_---------- ----- -
LEGEND
P
ACCESS CONTROL
CASE 6
\ Desirable
IiI
ONE-WAY FRONTAGE ROAD
HIGHWAY DESIGN MANUAL 600-1
July 1,1995
Guide for California Cities and Counties", 601.3 Basic Structural Elements of the
which was developed by METS. This Manual Roadway
is being updated b y ~ & T S and will include The various basic structural elements of the
design standards for PCC pavement that are roadway are shown diagrammatically in Figure
essentially the same as those shown in Topics 601.3. The characteristics and dimensions of
606 and 607 of this manual. the various types of pavements, surface
The AASHTO "Guide for Design of Pavement treatments, bases, and subbases normally used
Structures", although not adopted by Caltrans, are discussed and shown in subsequent texts
is a comprehensive reference guide that provides and figures respectively. Standard structural
background that is helpful to those involved in section drainage systems are diagrammed herein
design of pavement structural sections. This (Topic 606) and are detailed in the Standard
reference is on file in OPPD and a copy should plans. Specific materials requirements are
be available in each District. Design procedures described in the Standard Suecifications and
included in the AASHTO Guide are used by Standard Special Provisions (SSPS).
FHWA to check the adequacy of the specific
structural sections adopted for Caltrans projects,
as well as the procedures and standards included
-
Topic 602 Structural Section
in Chapter 600 of this manual. The AASHTO Design Procedures
Guide was developed by a team of nationally
recognlz.ed pavement design experts with 602.1 Information to be Submitted to
detailed input from several states, including the Office of Project Planning and
California. Design
The following are instructions for submittal of
601.2 Structural Section Design pavement structural section design information:
Objectives
( I ) Geotechnical Design Report or Materials
Structural sections, except for experimental Report. One copy of the Geotechnical
construction for research, are to be designed Design Report or Materials Report for all
using methods or standards described herein. projects must be sent to OPPD and to METS
This will assure adequate strength and durability by route slip prior to the submittal of the
to carry the predicted traffic loads for the design structural section designs.
life of each project. Alternative designs (flexible
and rigid) must be considered for each project, (2) District Approvals. One print of structural
as appropriate, per specific project conditions. section designs that have been approved by
the District Director must be sent to OPPD
Generally, the most economical design should with a letter of transmittal and a location
be selected based on the "life-cycle costs" which strip map. The letter must state the design
include initial cost, maintenance cost, and period, R-value(s) of the basement soil, the
anticipated rehabilitation costs during the se- R-vdue(s) selected for the structural
lected lifecycle period. The design choice may, section(s) design and the lane traffic index
however, be dictated by specific project condi- (TI) for each design. AU attachments larger
tions such as predicted uneven foundation than letter size should be folded to 2 16
settlements, highly expansive basement soils, mm x 280 mm. A copy should also be sent
groundwater, availability of materials, type of to METS for their files.
pavement on existing adjacent lanes or facilities,
traffic considerations, stage construction, size of (3) Nonstandard or "Special"Designs. Non-
project, or other factors. Since some of these standard designs or "special" designs to
conditions can be compensated for at increased satisfy unique project specific conditions or
cost, they become a factor in the lifecycle cost for research purposes must be fully justified
analysis. Topic 609 discusses the pavement and submitted to OPPD for approval. The
type selection and economic analysis procedures submittals must be in duplicate and include
in detail. the proposed structural section design(s) and
a location strip map. The letter of transmittal
should include the design period, the
ASPHALT CONCRETE PAVEMENT (ACP) PORTLAND CEMENT CONCRETE PAVEMENT (PCCP)
(HALF-SECTION) (HALF-SECTION)
AC dike.
AC dike,
aa required
Shoulder as required
(P
3
(P
3
P
9,
3:
(P
31
0
9)
9.
Gradlng Plane or Subgrade Backing s
Backing
Embanhent or r e n t Soil A a
Notes: TWO-LANE HIGHWAYS
1. Thew iiiuatratkruare onty to ahow nomenclature and am not to be u a d for geometrk c r o u rection details, .ee Chapter 300.
2. Stmtural -Ion drainage element8 whkh am mandatory for moat proJecta,both on multilane and two lane highways, are
illu8tratedand diwuued under Topks 606 and 607.
3. PCC shoulders are to be wed for ail PCCP new construction, however, AC .hwldera may be uaed when justified and approved
per Index 602.1(3).
4. ACP ia lypkal, howover, PCCP may be wed.
600-4 HIGHWAY DESIGN MANUAL
R-value(s) of the basement soil(s), the Caltrans' policy and guidelines on the use of
R-value(s) selected for the structural proprietary items are covered in the Office
section(s) design, the lane TI for each Engineer's Plans, Specifications and
structural section, and justification for the Estimate (PS&E) Guide under 'Trade
non-standard or special design(s). A copy Names." This policy is based on Public
must also be sent to METS for their review Contract Code, Division 2, Chapter 3,
and comments to OPPD. Article 5, Paragraph 3400. It is also
virtually coincident with FHWA policy
(4) Selection of Pavement Type. A life-cycle requirements. Basically the use of
costs analysis must be done for pavement proprietary materials, methods, or products
type selection on new construction projects will not be approved unless:
with TI 2 10.
(a) There is no other known material of
One complete copy of the documentation for equal or better quality that will perform
the type of pavement approved by the the same function, or
District Director must be submitted to
OPPD, to be filed for reference. The (b) There are overwhelming reasons for
submittal must contain the same information using the material or product in the
required in Index 602.1(2), District public's interest, which may or may not
Approvals, for both flexible and rigid include savings, or
structural section designs. In addition, it (c) It is essential for synchronization with
must include the data required by the existing highway or adjoining facilities,
instructions set forth under Topic 609 for or
selection of pavement type.
(d) Such use is on an experimental basis,
(5) Subsequent Revisions. Any subsequent with a clearly written plan for "follow-
changes in structural sections must be trans- up and evaluation."
mitted in accordance with the appropriate in-
structions stated above with proper reference In addition to the PS&E Guide
to the original. requirements, the FHWA requires that the
following information be documented when
(6)Proprietary Items. The use of new a proprietary item is specified in the design
materials, methods, or products may involve of a pavement structural section:
specifying a patented or brand name
method, material, or product. The use of (a) If it must be constructed on or
proprietary items is discouraged in the immediately adjacent to an existing
interest of promoting competitive bidding. facility: year the existing facility was
constructed and the original structural
The use of proprietary items requires section details,
approval by the Federal Highway Admini-
stration (FHWA) Division Office if Federal- (b) Traffic Data (ADT, Peak Hour Flow,
aid funds are involved in the project. Use of Truck Traffic AADT, TI),
proprietary materials can be approved for (c) Accident Data,
Caltrans by the Chief, Division of Structures (d) Construction cost of the project,
for those facilities designed by the Division
of Structures. Use in District designed (e) Name of FHWA representative who
facilities can be approved by the District reviewed the proposed project, and
Director or the District Division of Design (f) Tentative advertising schedule.
Chief if such approval authority has been
specifically delegated by the District The review and approval process is also
Director. Copies of d correspondence included in the PS&E Guide.
documenting consideration and approvals of If the proprietary item is to be used
the use of proprietary items must be experimentally and there is Federal
forwarded to OPPD to monitor conformance participation, the request for FHWA
to this policy. approval must be submitted to the Chief,
Value Analysis and Resource Conservation
HIGHWAY DESIGN MANUAL 600-5
July 1,1995
Branch in OPPD. The request must include This AASHO Road Test concept is applied in
a work plan which indicates specific the conversion of a mixed truck traffic stream of
functional managers and units which have different axle loads and axle configurations into
been assigned responsibility for objective a common denominator, the 80 kN ESAL. The
follow-up, evaluation, and documentation of truck stream, mix, and loads for the
the effectiveness of the proprietary item. project are converted to an equivalent number of
See Section 2-04 Scope of Work ("Con- 80 kN single axle loads for the design period.
struction-evaluated Research") of the Finally, this sum is converted to a Traffic Index
Construction Manual for further details on or TI which is used in the respective standard
the work plan and the approval procedure. section selection or design procedures for port-
land cement concrete pavement and for asphalt
Technical assistance is available from METS concrete pavements, as described in Topics 607
and OPPD to assist with designs that utilize and 608. Derivation of the TI is covered in
new materials, methods, and products. Index 603.4.
-
Topic 603 Traffic Data for
Unfortunately, for the purpose of pavement
structural section design, the development of
Structural Section Design truck traffic projections is not always a simple
straight line projection of available data. This is
603.1 Introduction especially true in areas where there are rapid
growth patterns and changing land use. Since
The primary goal of the design of the pavement the early 1970's, there has been a growing trend
structural section is to provide a structurally to allow local planning agencies a more
stable and durable pavement and base system influential role in the planning of the State
which, with a minimum of maintenance, will highways including the Interstate routes down
carry the projected M i c loading for the to the project level. This has been especially
designated design period. This topic discusses true where regional or local planning agencies
the factors to be considered and procedures to have developed or adopted models
be followed in developing a projection of truck (developed by others) which are used to project
traffic for design of the "pavement structure" or traffic growth.
the structural section for specific projects.
The Caltrans Planning staffs are nevertheless
Pavement structural sections are designed to responsible for developing traffic projections
carry the projected truck traffic considering the (including trucks) for the planning and design of
expanded truck traffic volume, mix,and the axle State highways. In urban areas, it is generally
loads converted to 80 kN equivalent single axle most appropriate to obtain mc projections
loads (ESAL's) expected to occur during the from traffic models. Model input data should be
design period. The effects on pavement life of in conformance with the adopted land use plan
passenger cars, pickups, and two-axle trucks and Department of Finance population forecasts.
are considered to be negligible. Traffic forecasts made by regional or local
Trafficinformation that is required for structural agencies may be used as thi basis of ESAL and
section design includes axle loads, axle subsequent TI determination if the District
configurations, and number of applications. Division Chief for Planning is satisfied that the
The results of the M H O Road Test traffic model used is adequate for the purpose,
(performed in the early 1960's in Illinois) have model &ta and factors are appropriate, and that
shown that the damaging effect of the passage the land use plan and population requirements
of an axle load can be represented by a number have been satisfied. On the other hand, where a
of 80 kN ESAL's. For example, one applica- project is on a new or upgraded route in a rural
tion of a 53 kN single axle load was found to setting, with low traff~cvolumes, the develop-
cause damage equal to an application of ment of projected traffic may be solely a straight
approximately 0.23 of an 80 kN single axle line projection of available 3aritc &ta taken
load, and four applications of a 53 kN single from the T&c Volumes and the Annual
axle were found to cause the same damage (or Average Daily Truck Traffic booklets developed
reduction in serviceability) as one application of by the Caltrans Traffic Operations Program.
an 80 kN single axle.
600-6 HIGHWAY DESI[GN MANUAL
July 1,1995
The Office of Transportation Analysis in the projections or expansion factors. The his-
Planning Program should be notified by the torical data that is most commonly used for
District Division Chief for Planning if there is a truck traffic volume and loading projections
significant difference between the traffic used to by Caltrans comes from two routine
determine ESAL's and the traflic forecast by the statistical data gathering studies which are
regional agency. carried out by the Districts, under -tion
of the Traffic Operations Program, on a
603.2 Design Period statewide basis. These are the Vehicle
New pavement structural sections must be Classification Program and the Truck
designed to carry the projected one-way truck Weight Studies.
traffic for a period of 20 years following its The first and most comprehensive of these
opening to traffic. When shorter design periods data sources is the Vehicle Classification
are proposed, they must be supported by Program. Classification counts are made at
documentation and submitted to OPPD for many stations throughout the State Highway
approval; see Index 602.1(3). System on a rotating basis to develop a
Because of the many independent variables statistical data base from which the Annual
involved,. the service life before major Average Daily Truck Traffic (AADTI')
maintenance or rehabilitation is required may information booklet is compiled for all
actually be considerably longer or shorter than routes. This booklet, which is published
the design period. With the emphasis that is annually for statewide use, provides AADT
now placed on the incorporation of positive for all vehicles; total truck A m , the truck
drainage into the pavement structural section, it AADT for 2,3,4, and 5 or more axles; and
is anticipated that the actual service life of the one way ESAL that would be generated
pavements will generally exceed the design life. by 50 percent of the two-way truck AADT
It is recognized, in the economic comparison of reported in a one year period. This
AC and PCC pavement structural sections (see information is identified by kilometer post at
Index 609.3), that ACP generally requires some selected count stations and is statistically
significant maintenance or rehabilitation at 10 to interpolated for selected points in between.
15 years of service while the PCCP will not The data obtained from the AAMT booklet
generally require any significant work until or may not be adequate to predict truck traffic
after the design period has transpired. for a specific project. Therefore, it is often
On AC facilities where it is anticipated that
necessary to take special counts on streets
widening will occur within the design life of the and highways at or near the project site. In
pavement and when feasible, the AC pavement addition, land use planning and other
layer may be incrementally constructed (stage pertinent information should be considered
construction). The ACP structural section must in estimating increases in truck volumes and
still be designed for 20 years of service (i.e.: masses during the design period, especially
20-year Traffic Index), however, the AC pave- where it is likely that there may be industrial
ment layer may be appropriately reduced in or commercial expansion.
thickness with the xdization that a new AC The second of the primary data sources is
surface layer will be placed concurrent with the the Truck Weight Study, which is done in
future widening. Use of the stage construction accordance with guidelines established by
strategy will be considered a "special" design the FHWA. This is a biennial program that
and will require approval by OPPD, see Index involves the weighing of trucks and
602.1(3). Also see Index 608.5 for shoulder recording of data at selected locations
design considerations if future roadway widen- throughout the state to develop a statistical
ing is potential. An economic analysis must representation of the magnitude of axle
also be performed to assist in project decisions. loadings on the four axle configurations (2,
3,4, and 5 or more) which are identified in
603.3 Truck Traffic Projection the Classified Truck Counts.
( I ) Mainline Trafic. Considerable judgment is OPPD uses this information to develop
required to develop realistic M i c volume ESAL Constants that represent the estimated
HIGHWAY DESIGN MANUAL 600-7
July 1,1995
the outer lane, however, a TI less than 5.0 the inner edge of the required widening, see
should not be used. The design of inner 504.3(1)(b).
shoulders is covered under Index 603.3(5) (4) Auxiliary Lane Trafic. Because of struc-
and Index 608.5. When PCC pavement and tural section drainage considerations, the
shoulders are used, the design is a standard auxiliary lane structural section should have
structural section as covered in Topic 607. the same thickness for the pavement, base,
(3) Ramp Trafic. Estimating future truck and subbase layers as those specified for the
traffic on ramps is more difficult than on adjoining outer lane of the traveled way.
through traffic lanes. The relative effect of (5) Median Shoulder Trafic. Paved medians
commercial and industrial development of an are subject to occasional use by maintenance
area is much greater on ramp truck traffic trucks and other heavy maintenance
than it is on mainline truck traffic. vehicles. Occasionally, disabled heavy
Ramp traffic is relatively more destructive to commercial vehicles or emergency vehicles
pavement than through traffic because of the may use the median. Generally, medians
greater amount of acceleration and de- less than 3.6 m in width on all paved 4-lane
celeration that occurs. The sharper cross sections are constructed with the same
curvature and steeper grades normally structural section as the median traveled way
encountered on ramps also contribute to the lane. Median shoulders on 4-lane divided
increased destructive effect of traffic. highways are arbitrarily paved with 60 mm
of AC over a variable AB thickness.
Repair of the structural section elements of
ramps usually requires more complex traffic When there is a potential for restriping to
control procedures, especially in urban add a lane or lanes to carry mainline or high
areas. In order to minimize the potential occupancy vehicle traffic, an estimate of
congestion, tr&c delay, highway workers traffic should be made. This and other
exposure to traffic, and out-of-the-way pertinent factors should be considered in
travel, ramps especially in urban or determining the structural section under the
industrial areas should be designed for a median shoulder.
higher TI than that determined from a
projected ramp AADTI'. 603.4 Traffic Index
As an alternative to estimating and projecting The Traffic Index or TI is a measure of the
an AADTI' to determine the ramp TI, ramps number of ESAL's expected in the design lane
may be classified and designed as follows: over the design period. The TI does not vary
directly with the ESAL's but rather according to
(a) Light Traffic Ramps - Ramps serving the following exponential formula and as
undeveloped and residential areas should be illustrated in Table 603.4A.
designed for a TI of 8.0.
(b) Medium Traffic Ramps - Ramps in
metropolitan areas, business districts, or Where:
where increased truck traffic is quite likely
to develop because of anticipated TI = Traffic Index
commercial development within the design ESAL= Equivalent 80 kN Single Axle Loads
period should be designed for a TI of 10.0.
Table 603.4B illustrates the determination of the
(c) Heavy Traffic Ramps - Ramps that serve TI for outside and median lanes of an 8-lane
weigh stations, industrial areas, truck freeway. The expanded AAIYIT and the TI'S
terminals, andlor maritime shipping facilities shown in Table 603.4B are taken from the
during the design period should be designed flexible pavement design example (described in
for a TI of 12.0. Index 608.4) and are not intended to be used in
When ramps are widened to handle truck the design for a specific project.
off-tracking, the full structural section,
based on the ramp TI, should be extended to
HIGHWAY DESIGN MANUAL 600-9
July 1,1995
Table 603.4A
Conversion of ESAL to Traffic lndex
ESAL TI* ESAL TI*
23 500 13 500000
6.0 12.5
47 300 18 900000
6.5 13.0
89 800 26 100 000
7.0 13.5
164 000 35 600 000
7.5 14.0
288 000 48 100 000
8.0 14.5
487 000 64300000
8.5 15.0
798 000 84 700 000
9.0 15.5
1 270 000 112000000
*NOTE:
The determination of the TI closer than 0.5 is not justified. No interpolations should be made.
Table 603.48
Example Determination of the 20 Year Traffic lndex
for an 8-lane Freeway
Outside Lanes Median Lanes
(1) (2) (3) (4) (5) (6)
Vehicle Type ESAL 20 Year Expanded Total 20 Year Expanded Total 20 Year
Constants Average Daily ESAL Average Daily ESAL
Trucks (C01.2 x Co1.3) Trucks (C01.2 x Co1.5)
2-axle trucks 1380 935 1 290 300 235 324 300
3-axle trucks 3680 550 2 024 000 140 515 200
4-axle trucks 5880 225 1 323 000 55 323 400
5-axle or more 13 780 1025 14 124 500 255 3 513 900
Totals ---- ---- 18 761 800 ---- 4 676 800
Traffic Index (TI) for 20 Year Design, From Table 603.4A = 12.5
600- 10 HIGHWAY DESIGN MANUAL
July 1,1995
Topic 604 - Basement Soils which the seasonal moisture content will
remain nearly constant, or
604.1 Introduction (c) Providing an overlaying structural sec-
The resistance value (R-value) is a parameter tion of sufficient thickness to counteract
representing the resistance to deformation of a the expansion pressure by dead-load
saturated soil under compression at a given pressure (surcharging), or
density. The R-value is measured with the (d) Using two-stage construction by placing
stabilometer, and is used in the design of a thin structural section to permit the un-
flexible and rigid pavements. It is an indication derlying material to expand and stabilize
of the ability of the soil to carry the dead load of before placing leveling and surface
the structural section and the superimposed courses, or
traffic live load. (e) Stabilizing the moisture content by mini-
Almost all compacted soils have a tendency to mizing the access of water through
expand when given access to water. As soils surface and subsurface drainage and the
expand and take on water, the load supporting use of a waterproof membrane (i.e.,
ability decreases, as indicated in laboratory tests geotextile fabrics or rubberized asphalt
by a decreasing R-value. Thus, a prescribed membrane), or
expansion pressure apparatus is used to verify (f) Relocating the project alignment to a
the basement soil R-value as needed for both more favorable soil condition.
flexible pavement and for portland cement
concrete pavement (PCCP). Treatments (a), (b), (c), and (d) should be used
The amount of expansion created by increased with caution since undesirable soil expansion
has occurred on some projects where these
moisture content and the consequent loss of methods were used. Treatment (e) is considered
density is limited by the overlying dead load of to be the most effective approach if relocation is
the structural section materials placed over the not feasible. METS will assist, upon request, to
soil. When the loading pressure of the select the most appropriate method of treating
overlying material and the expansive forces expansive soils for individual projects.
within the soil become equal, the expansion is
halted and no further loss of R-value occurs. If the soil is non-expansive, the R-value for
Then the soil is in the most unstable state it will design is based on the presumption that the soil
reach with the given dead load pressure of the will become saturated at some time during its
overlying structural section layers. Under these service life. This procedure indicates the lowest
conditions, the structural section design thick- strength condition that will most likely occur
ness and strength must be sufficient to protect during this period. The use of positive
the soil in question from differential deformation subgrade and structural section drainage
or displacement from the trac live loads. In systems will minimize the duration of a satu-
addition, the thickness of cover, provided by the rated lowest-strength condition. A positive
structural section, must apply adequate deadload structural section drainage system, as covered in
pressure to prevent further expansion which Indexes 606.2 and 606.3, will serve to
would result in decreased stability. minimize water-related structural section
If the soil is identified as potentially expansive, damage.
special design and construction considerations 604.2 Determination of Design R-Value
should be given. Design alternatives which
have been used to compensate for expansive R-values of soils to be encountered on a project
soils are: are provided in the Materials Report.
(a) Treating expansive soil with lime or Considerable variation in these values within
other additives to reduce expansion in project limits is quite common. Since a design
the presence of moisture, or R-value must be chosen for design of the
structural section, it is important to know the
(b) Replacing the expansive material with a extent of material represented by the various R-
non-expansive material to a depth below value tests.
HIGHWAY DESIGN MANUAL 600-11
July 1. 1995
Topic 605 - Subbases and express the relative value of various materials
when compared to gravel. It is important to
Bases note that the various materials must meet the
specified quality requirements, such as grading,
605.1 Introduction to ensure the validity of the assigned gravel
The characteristics of various subbases and factor. Gravel factors for the various types of
bases that may be used in structural sections are base materials are provided in Table 605.1.
discussed in the following text. Generally, Since pavement design is a continually evolving
these subbases and bases may be used in field, the following text is not intended to rule
various combinations to design the most out new materials or procedures which may be
economical structural section for the specific developed. The METS may be contacted for the
project. Standard structural sections are used latest in subbase and base materials and related
for portland cement concrete pavement (PCCP) design considerations.
with optional base and subbase combinations.
Because different types of treated and untreated 605.2 Aggregate Subbase (AS)
aggregates have different capacities for resisting Aggregate subbase (AS) is normally specified as
the forces imposed by traffic, this factor must be the lowest element of any structural section
considered when determining the thickness of because it generally results in the most
the structural section elements. This is economical design. It may consist of more than
accomplished with gravel factors (Gf) which one layer. Whenever the basement soil has an
Table 605.1
Subbases and Bases
Type of ater rial' Abbreviation Gravel Factor (GP) Design R-Value
Aggregate Subbase AS-Class 1 1 .O 60
AS-Class 2 1 .O 50
AS-Class 3 1 .O 40
AS-Class 4 1 .O specify
AS-Class 5 1 .O specify
Aggregate Base AB-Class 2 1.1 78
AB-Class 3 1.12 specify
Asphalt Treated ATPB 1.4 NA
Permeable Base
Cement Treated Base CTB-Class A 1.7 NA
CTB-Class B 1.2 80
Cement Treated CTPB 1.7 NA
Permeable Base
Lean Concrete Base LCB 1.9 NA
Lime Treated Subbase LTS 0.9 +- UCS NA
6.9
Notes: Legend:
1 .For Asphalt Concrete Base (ACB), see Index 605.7. NA = Not Applicable
2.Must conform to the quality requirements of AB-Class 2. UCS = Unconfined Compressive Strength in MPa
HIGHWAY DESIGN MANUAL 600-13
July 1, 1995
R-value of 40 or more or whenever the normal Class A CTB is used directly under AC
design process results in a thin layer of subbase, to provide added strength under heavy
consideration should be given to eliminating the truck ar3ftc or placed directly below a
subbase layer and designing a thicker base. The TPB .
decision is generally based on the lowest initial (b) Class B CTB consists of aggregate with
cost, since both designs should be structurally an R-value of not less than 60 which
equal. is mixed with cement in an amount
Whenever a blanket of permeable material is sufficient to raise the R-value to not less
required under the full width of the structural than 80.
section to handle subsurface water, the Either Class A or Class 3 CTB may be used
permeable layer is considered as subbase in the with asphalt concrete pavements to increase its
design calculations. load carrying capacity and durability. Due to the
slab strength of Class A and the high stability of
605.3 Aggregate Bases (AB) Class B, use of either is often the most
Untreated aggregate bases may be used under economical choice over aggregate bases because
AC pavement when economical. When an less base thickness is required.
untreited aggregate base is proposed for use CTB can be plant-mixed or road-mixed. Plant
with AC pavement, its use in lieu of a treated mixing is preferred, but road-mixing is permit-
permeable base (TPB) must be justified in ted when quantities are too small to make plant-
accordance with Index 606.2(3). It can be used mixing cost effective. Road-mixing should be
below the TPB layer but its surface should be justified in the Geotechnical Design Report or
stabilized with an asphalt prime coat. Materials Report, as applicable.
605.4 Stabilized Bases and Subbases Where cohesionless sand is used as subbase
Asphalt, portland cement, a combination of under a cement-treated base, it is necessary to
0 portland cement and pozzolanic materials, lime,
and other cementing or stabilizing agents can be
provide a "working table" of aggregate subbase,
aggregate base or cement treated base aggregate.
combined with selected aggregate or soils or This "working table" normally will be from
with native materials to improve their stability 75 m m to 105 mrn thick to provide for the
and strength as load carrying elements of the proper construction of the cement-treated base.
structural section. The use of such materials The "working table" is considered as a subbase
depends on a number of variables including material in the design.
relative cost and availability of materials, native
material types, environmental conditions, traffic 605.6 Lean Concrete Base (LCB)
projections, and established standards and Lean concrete base (LCB) was developed to
practices. provide a more rigid, less erodible base than the
Asphalt or cement may be used to improve low- traditional Class A CTB for use under PCCP.
quality aggregates for use as base or subbase The use of LCB reduces the effect of pumping
material. action and resultant step-faulting in PCCP.
The type and amount of stabilizing agent should LCB is a concrete mixture of aggregate mixed
be developed from tests of available materials with about one-half the cement content of
and then cost comparisons made against conventional concrete.
untreated specification aggregates. The advantages of LCB as compared to CTB
include:
605.5 Cement Treated Bases (CTB)
(a) LCB has greater long term strength than
Cement treated base (CTB) is generally used CTB,
only with asphalt pavements and is specified in (b) The same slipform paving equipment
two classes described as follows: used for placement of PCCP may be
e (a) Class A CTB consists of aggregate
mixed with sufficient cement to produce
a base with considerable slab strength.
used to place the LCB,
600-14 HIGHWAY DESIGN MANUAL
(c) LCB may be placed to more accurate 605.9 Lime Treated Subbase (LTS)
grade tolerances, and Some soils, when treated with lime, will form
(d) Most important, the LCB surface is cementitious compounds resulting in a relatively
harder and is less subject to the erosion high strength material. When this cementing
that contributes to step-faulting created results in an unconfined compressive strength
by pumping action of k c k trafk on the (USC) of 2.75 MPa or greater, as determined
PCCP. by California Test 373, it can provide a
605.7 Asphalt Concrete Base (ACB)
satisfactory, economical substitute for AS. On
light duty roads a lime treated soil may also
Although frequently referred to as a separate provide a satisfactory base layer.
item, asphalt concrete base (ACB) is a plant- The gravel factor for LTS is calculated from the
mixed dense-graded asphalt concrete that is UCS of the treated soil measured in MPa using
similar to that used for the surface course, the formula:
except that a coarser aggregate grading may be
specified for added stability. ACB is designated
as Type A or Type B, depending on the quality
of the aggregate. Type A is primarily a crushed
aggregate, which provides greater stability than
Type B. -
Topic 606 Drainage of the
When used with portland cement concrete Pavement Structural Section
pavement, the ACB is to be placed in the
thicknesses shown in Table 607.2. 606.1 Introduction
When used with asphalt concrete pavement Premature distress in both flexible and rigid
(ACP), the ACB is to be considered as part of pavements is generally caused by exposure to
the pavement layer. The ACB will be assigned heavy truck traffic when the pavement structural
the same Gfas the remainder of the AC in the section is in a saturated condition. Saturation of
structural section. the structural section or underlying foundation
materials or both generally results in a decrease
605.8 Treated Permeable Bases (TPB) in strength or ability to support heavy truck axle
loads. Potential problems associated with
Treated permeable bases (TPB) are mixtures of saturation of the structural section and the
high quality coarsely graded crushed aggregate subgrade foundation include pumping action,
and a binder material. The binder material may differential expansion (swelling) of subgrade
be either asphalt or portland cement. The deci- soils, frost damage in freeze-thaw areas, erosion
sion to use either asphalt treated permeable base and piping of fine materials creating voids
(ATPB) or cement treated permeable base which result in the loss of subgrade support,
(CTPB) is based primarily upon economic icing of pavement surface from upward
considerations and materials availability. The seepage, stripping of asphalt concrete
option chosen is generally the PE's decision for aggregates, and accelerated oxidation of asphalt
ACP. When PCCP is used, the option (cement binder. Rapid removal of water from the
or asphalt treated) will be the contractors at the structural section is essential and is generally
time of bid based upon construction economics dependent on the inclusion of a positive
and materials availability. drainage system.
TPB provides a highly permeable drainage layer
within the structural section. The permeable 606.2 Flexible Pavement Structural
base extends laterally from 0.3 m outside the Section Drainage
edge of pavement on the high side to the outside ( I ) General Background. Water can enter into
edge of the collector trench on the low side of flexible pavement as surface water through
the structural section, see Figure 606.2A. The cracks, joints, and asphalt concrete
TPB layer is an integral part of the structural infiltration and as groundwater from an
section and provides all or part of the strength intercepted aquifer, a high water table or a
function normally required of the base layer. localized spring. The saturation of, or the
HIGHWAY DESIGN MANUAL 600- 15
July 1,1995
Figure 606.2A
80 mm Plastic Pipe
I 4
1.5 m
-- 7.2 m
-- -- 2.4 m
Shoulder
e (Unslotted)
Shoulder Traveled Way Outlets 8 60 m f
Filter Fabric
On high side on tangentL
and on superelevation on curves
A B \ See Detail A
L-AB I I
Filter Fabric
I I '80 mm Plastic Pipe (Slotted)
side of Tengents
LOW
Detail A and Superelevations
600-1 6 HIGHWAY DESIGN MANUAL
July 1,1995
Figure 606.2B
Trench
B
prnb 0- I Cross Drain InterceptorTrench at
. . . . . .
. . . . . . . . . . . . . . .
b
. . . . . . . . . . . . . . . . . . . . . . . . .
*
m Normal to Center Line of Roadway
dc.:::.ACPorPCCP: . . . . . . . :
. . . . . . .
. . . . . . . . . . . . . . . . . . . .
.I.
. . . . . . . . .
. . . . . . . . .
. . . . . . . . . . . .. I .
oOo 0 ' 0 0 . . . . . . . .. . . .
. .
. . . . . . . . . . . .
. . . . . . . . . . . ....
O a a aaTPBoaa . . . . . . . .. .. .. .. .. .. .. .. .. .. .. . . . . . . . . . . . . . . . . . . .
......
Q a , . . . . . . . . . . . . . . . . . . .
. . . . . . . . . ....
, . .
a a 0
0.15 m
Filter Fabric 1
Intermediate Cross Drain
(Longitudinal Section)
End of TPB
i 0.15 m Minimum
. . . . . . . . . . .
Where:
Where: k =the permeability of the material used in
the drainage layer, in meter per second
W =width, in meters, of the drainage (0.0529 mls for ATPB, and 0.014 m/s
layer measured normal to the center for CTPB), and
line, and
s = the pavement cross slope, in meter per
I =the infiltration rate, in millimeters per meter.
hour.
First, 25 mm is added to the calculated
In Table 606.2 are "design rates" permeable layer thickness to compensate for
for each District, which may be used in the possible contamination during construction
event other than the standard 75 mm ATPB and to allow for construction tolerances,
layer or the 105 mm CTPB layer is used. then the total thickness is determined by
rounding up to the nearest 15 mm.
Table 606.2 (4) Collector System. A 80 mm slotted plastic
pipe should be installed in a longitudinal
Design Infiltration Rate collector trench as shown in Figure 606.2A.
In areas where the profile grade is equal to
I I (mmlh) to be used in:
District I or greater than 4%, intermediate cross drain
interceptors, as shown in Figure 606.2B
should be provided at an approximate
1 8 spacing of 150 m. This will limit the
longitudinal seepage distance in the drainage
2 8 for ~ o d o County
c use 5 layer, thereby minimizing the drainage time
3 5 for Rte 49 and east use 8 and preventing the buildup of a hydrostatic
4 10 head under the AC surface layer. Cross
5 8 drain interceptor trenches must be sloped to
6 8 drain.
7 8 In addition, a cross drain must be provided
8 10 at the low-end terminal of TPB projects, as
9 5 shown in Figure 606.2B. Care should be
10 5 for Rte 49 and east use 8 taken to coordinate the cross drains with the
11 8 longitudinal structural section drainage
12 8 system. Drainage layers in roadway inter-
Note: These values were developed for each District using sections and interchanges may require
the average mean annual rainfall and the average Mean additional collector trenches, pipes, and
One-hour Storm (taken from California Department of outlets to assure rapid drainage of the
Water Resources Bulletin 195, dated October 1976). structural section.
A standard longitudinal collector trench
If local rainfall data is available for the width of 0.3 m has been adopted for new
project site the following equation may be construction to accommodate compaction
used to determine the infiltration rate, "I" : and consolidation of the Treated Permeable
Material (TPM) alongside and above the
I = (0.33)(design hourly rainfall intensity) 80 rnm slotted plastic pipe. The TPM type
The required thickness, t (in rnrn), of the (cement or asphalt treated) for use in the
drainage layer may be calculated using the collector trenches will be at the contractors
equation: option.
Filter fabric should be placed as shown in
t = lOOOQ Figures 606.2A and 606.2B, to provide
ks
protection against clogging of the TPM by
intrusion of fines.
HIGHWAY DESIGN MANUAL 600-19
July 1,1995
Figure 606.3
Cross Drain Interceptor Details
For Use with Treated Permeable Base (TPB)
0.15 m
- I r/
Min.
A LL-
80 mm Plastic Pipe
0
0.6 m Filter Fabric
AT END ANCHOR
(Longitudinal Section)
Weakened
/plane ~oint\
80 mm Plastic Pipe
Filter Fabric
-
Topic 607 Portland Cement structural sections are included for a range from
very high to relatively low volumes of traffic.
Concrete Pavement Structural Therefore, PCCP should be considered as a
Section Design potential alternative for all state highway
facilities, allowing a comparison of life-cycle
607.1 Introduction economics along with other pertinent or
overriding factors to determine the pavement
Generally, the use of portland cement concrete type to be used on any given project.
pavement (PCCP) has been confined to
moderate to high traffic volume freeways. A 607.2 Design Procedure for Rigid
rational design method for the design of PCCP Pavement
was adopted in 1967 with the hope that it would
better relate the PCCP thickness to traffic Standard structural section thicknesses are
loading and that it might result in the use of shown in Table 607.2 and should be used in the
PCCP on a wider variety of facilities and design of all new PCCP. Structural section
ultimately in some long term cost and service element thicknesses vary with Traffic Index (TI)
benefits. It was found, however, that the and R-value of the basement soil material.
rational design method did not reflect field Procedures for developing the TI are described
conditions accurately and it was not sensitive to in Topic 603. Determination of the R-Value for
wide variations in truck traffic. The 1967 the basement soil to be used is discussed in
design method was replaced in 1982 by a series Index 604.2.
of standard structural sections that were later Treated permeable bases (ATPB and CTPB)
updated but are still current. These standard must be given first consideration in PCCP
structural sections are based primarily on structural section design, as discussed in Index
experience and research. A major change is that 606.3. The final selection of which of the four
cement treated base (CTB), the traditional bases, shown in Table 607.2, to be used on a
standard for PCCP (from 1950 to late 70's), is given project, depends on specific factors
no longer considered to be appropriate for relative to the available materials, terrain,
PCCP because of its susceptibility to erosion. environmental conditions, and past performance
Some of the factors that were considered in of PCCP under similar project or area
adopting the current PCCP procedures include: conditions. Questions on selection of base may
be directed to the Pavement Consulting Services
(a) Minimizing drainage related problems Branch in METS.
encountered in California on PCCP over
the preceding 30 year period. The standard design directly addresses the all
too common drainage related problems
(b) Dropping the 1967 rational design discussed in Index 606.3 by the incorporation
method which did not represent actual of either an asphalt or cement treated, free-
field conditions or the pavement deterio- draining base with an edge drain collector and
ration occurring in California. outlet system or a dense non-erodible base with
(c) Offering the potential for cost savings: an edge drain collector and outlet system.
by elimination of subbase on high Optional combinations are diagramed in Figures
quality basement soil, and by elimination 607.2A and 607.2B. Details of structural
of base where the basement soil is free- section drainage systems are shown in the
draining. Standard Plans.
(d) Offering the potential for use of PCCP, The design procedures preclude the use of
as an alternate to asphalt concrete pave-
ment, on relatively low to medium truck PCCP over low R-value materials (R < 10)
m c volume facilities (TIs from 6 to unless the material is treated with an approved
stabilizing agent such as lime. PCCP is also
10). precluded for use over expansive basement soil
Under current procedures truck traffic and soil (Plasticity Index > 12) and over areas subject to
conditions are the principal factors considered in significant differential settlement or lateral
selecting the structural section. Standard movement.
HIGHWAY DESIGN MANUAL 600-23
July 1.1995
Table 607.2
Figure 607.2A
_- - -- --
-
Inner Shoulder Traveled Way Outer Shoulder
A 4 PCC-A b ,B
I
- 0 - * . * o ' . . o . o O o
0 . 0 D D
Permeable Base
te
iflr Fabric, High Side 01
Plastic Pipe (Slotted), Low' 1
Side of Tangents and Filter
Tangents and Superelevations
Superelevations Fabric
Dense Base
HIGHWAY DESIGN MANUAL 600-25
July 1,1995
I
Figure 607.28
Concrete Pavement Details
(Asphalt Concrete Shoulders)
Permeable Base
I -
Slope -
.,dl ~'"..'..'..'.". .-'
.,,.*, .,$
Traveled Way
..."".. ....-""
'"
A
-,-
A
,., . ' ..
Filter
Base (LCB, ACB) Fabric
plastic pipe (slotted), LOW'
Side of Tangents and
Superelevations
Dense Base
a Nbrr: PCC shoulders am to be used for all PCCP new construction, however, AC
shouldem may be u8ed when justified and approved per Index 602.1(3).
1
600-26 HIGHWAY DESIGN MANUAL
July 1,1995
607.3 Structural Section Geometry (2) Ramps. When ramp widening is required
on loop ramps to handle truck off-tracking,
On projects with three or more lanes in one as covered in Index 504.6, the full structural
direction, the PCCP thickness is varied for the section should extend to the inner edge of
difference in traffic index between the median the ramp widening.
and outside lanes. Past practice has been to
construct steps, in the subbase and base, at the Heavy trucks create deterioration by flexure
lane line where the PCCP thickness changes. of the pavement. This is compounded on
This practice is still satisfactory. AC ramps by severe damage to the asphalt
concrete pavement near the termini of some
It is also considered acceptable practice to heavy traffic exit ramps, generally caused by
construct a base of uniform thickness and a the dissolving action of oil drippings
tapered pavement as shown in Figure 607.3 if combined with the braking of trucks.
the difference in PCCP thickness between the Therefore, PCCP should be used at all new
outer lanes and median lane(s) is 30 mm or AC exit ramp termini where a significant
less. Placing the treated base hinge point 0.6 m volume of trucks is anticipated.
away from the lane line minimizes the potential
for a "volunteer" longitudinal crack in the base Because of the relatively high cost of con-
at the lane line. When PCC shoulders are structing short lengths of PCCP, its use on
specified, a hinge point may be required at the restoration of existing ramps should be lim-
median edge of the traveled way to maintain a ited to those locations where severe damage
minimum thickness of 120 mm at the edge of has already occurred and maintenance costs
the shoulder. plus traffic delay justify complete replace-
ment.
607.4 Portland Cement Concrete The length of PCC pavement to be placed at
Shoulders and Ramps the termini will depend on experience in the
Tied PCC shoulders are to be used for all PCC area, ramp grades, and the length of queues
pavements. PCC should also be considered for of stopped traffic. A length of 45 m should
ramps near major comme~cial or industrial be considered the minimum. Special care
areas, truck terminals, truck weighing and should be taken to assure adequate skid re-
inspection facilities, etc. sistance in the braking area, especially
where oil drippage is concentrated.
( I ) Shoulders. Special delineation of concrete
shoulders may be required to deter the use The PCC pavement for the termini of AC
of the shoulder as a traveled lane. The exit ramps must be a minimum of 260 rnm
District Division of Operations should be thick over a base thickness of 150 rnm.
consulted to determine the potential need for Special attention should be given to base
anything more than the standard edge stripe. type selection to assure continuity and
On new facilities, if the future conversion of adequacy of drainage.
the shoulder to a traffic lane is within the When the entire new ramp is concrete,
design life of the pavement, the shoulder consider utilizing the same base and
structural section must be equal to that of the thickness as that to be used under the
adjacent traveled way and should be 3.6 m traveled way, especially when concrete
wide. The cross slope should also be the shoulders are utilized. If the base is TPB
same as the traveled way, see Index under the traveled way and shoulder, TPB
302.2(3).
. should be utilized in the ramp
- area whenever
PCC shoulders used with PCC pavement feasible.
(see Figures 607.2A and 607.3 for details) For ramp reconstruction, some use of the
are to be tied to the adjacent lane with tie existing base and subbase layers should be
bars (0.75 m long deformed #15 bars on considered. In some situations, however,
0.75 m centers), see Standard Plan A35A. underground water from landscape irrigation
No more than 15 m width of PCC should be or other sources may tend to saturate the
tied together. existing slow-draining layers, thereby
creating the potential for pumping
HIGHWAY DESIGN MANUAL 600-27
July 1,1995
Figure 607.3
- Line
Lane Base Hinge Point
PCC PCC
Shoulder Shoulder
--
-1-
Traveled Way
4
Median Lanes(s) A Outside Lane@)
'-
lor283.6m 2 or more 8 3.6 m
Tie Bars
CONCRETE SHOULDERS
Leaend
T1 = PCC Thickness For Median Lane TI.
T2 r PCC Thickness For Outside Lane TI.
T3 = T2 If Shoulder May Be Converted To a Traffic Lane: Otherwise T3 = 150 mm Minimum.
B = Constant Base Thickness For Outside Lane TI For The Entire Width.
600-28 HIGHWAY DESIGN MANUAL
and pavement damage. In this case the joints may be diagonal or normal to the edge
design should provide for removal of such of pavement to match existing joint spacing
water by a TPB drainage layer when and orientation.
reconstruction is required or at least by (2) Joint Sealing. Caltrans has rarely used joint
providing a longitudinal edge drain system, seals in the past. However, with recent
whenever feasible. developments in joint design and joint
607.5 Asphalt Concrete Shoulders materials, it appears that sealing of joints has
a significant potential for cost effectiveness
AC shoulders should not be used adjacent to provided careful attention is given to
new PCC pavements, however, in those selection of materials as well as construction
instances where AC shoulders are used with of the sealed joints.
concrete pavement they should be designed in Entrance of fines, or incompressibles, into
accordance with Index 608.5 and the details and through pavement joints may lead to, or
shown in Figure 607.2B. contribute to, step faulting, joint spalling,
607.6 Pavement Joints excessive pressure against bridge
abutments, and pavement blowups. This is
( I ) Joint types. Joints used in portland cement especially critical on high elevation routes
concrete pavement are longitudinal and where sanding is used during icing
transverse contact joints, longitudinal and conditions, and in blow-sand areas where
transverse weakened plane joints, and trans- fine sand is deposited on the roadbed. The
verse pressure relief joints. Contact joints problems of step faulting and joint spalling
are formed by placing concrete on one side are also apparent, in varying degrees, under
of a planned joint and allowing it to set a wide range of conditions throughout the
before the concrete is placed on the other state. The entry of surface water into
side of the joint. Transverse weakened pavement joints has also played a major role
plane joints are constructed by partial depth in accelerating pavement deterioration.
sawing of the concrete, or by inserting a Because of the factors discussed above and
plastic strip (if specified as an option) and to minimize the spalling of transverse joints
thereby inducing a tensile shrinkage crack to and the need for costly and disruptive
the bottom of the slab. All longitudinal repairs on heavily traveled urban freeways,
weakened plane joints must be constructed the sealing of all joints to deter the entry of
by partial depth sawing to avoid problems fine or incompressible materials and water
encountered in the past when utilizing the is to be specified on all new conmte
plastic insert method. pavements. However, when one or more
Transverse weakened plane joints are lanes are added for widening, the joints
constructed, as specified in the Standard should not be sealed unless the transverse
Specifications and as shown on Standard and longitudinal joints (and cracks) in
Plan A35A, using the repetitive joint spacing adjacent lanes are also sealed.
of 3.6m,4.6m, 4.0 m, and4.3 m. These When joint. are to be sealed, the joint di-
joints are skewed counterclockwise 1 in 6.
Longitudinal joints (except contact joints) mensions (shape factor) and preparation are
are constructed, by sawing, at all lane lines, critical to good performance and must be
including the edge of traveled way when constructed per the Standard Specifications
concrete shoulders are specified. At and Standard Plans. Siliconejoint sealant is
present, Caltrans does not use dowels in to be used for all transverse and longitudinal
PCCP transverse joints except on an joints. Generally, the joint is prepared by
experimental basis. However, Caltrans sawing, cleaning, and placement of a backer
does use tie bars on all longitudinal joints as rod. The PE can contact the Pavement
shown in the Standard Plans. No more than Consulting Services Branch in METS for
15 m width of PCC should be tied together. technical guidance on sealing materials and
joint design.
When a single lane is being placed to widen
existing concrete pavement, weakened plane
HIGHWAY DESIGN MANUAL 600-29
July 1,1995
(3) Other Joint considerations. Transverse should be covered in the Plans and Special
pressure relief joints may be required in the Provisions.
construction of PCCP to relieve longitudinal
forces. These forces may be induced by 607.7 Concrete Pavement Texturing
thermal expansion alone on long flat grades Concrete pavements are textured with striations
or by a combination of thermal and gravita-
tional forces acting over a period of time on running in the longitudinal direction. Initial
relatively steep grades. Unsealed transverse texturing is performed with a burlap drag or a
joints that become filled with "incompressi- broom. This is followed by the application of
ble" materials compound this phenomenon; spring steel tine &vice which will produce
ultimately there is spalling of concrete at the grooves, about 5 mrn deep on 19 mm centers,
joints and the transmission of expansive parallel with the centerline. This type of
forces from s l a b s l a b in the concrete texturing, which is specified in the Standard
pavement which may create blow-ups. Specifications, has been found to provide a
durable skid resistant riding surface. Under
When required, pressure relief joints should average exposure conditions the surface texture
be constructed in conjunction with pavement is expected to last throughout the 20-year
end anchors (see Figure 606.3 and Standard pavement design period with a minimum of
Plan A35A). Since pavement blow-ups are maintenance.
relatively uncommon on State highways in
California, the need for pressure relief joints
is primarily near the end of structures to -
Topic 608 Asphalt Concrete
prevent the transmission of expansive forces Pavement Structural Section
from the concrete pavement to the structure. Design
This is most likely to develop where there
are sustained high temperatures (over 3 2 C)
e in combination with long, flat or steep down
grades (4% or greater) leading to a structure.
608.1 Introduction
Flexible pavement structural sections usually are
constructed of an asphalt concrete surface layer
When specified near a structure, the
pressure relief joint should be located at least that is placed over a treated or untreated base
30 m away from the paving notch and a layer and an untreated subbase layer. The two
maximum of 30 m from the end of the primary alternates (ACP and PCCP) should be
structure approach slab or the sleeper slab. considered in the design of a new highway or
freeway or widening project.
The need to specify the sealing of joints and
the potential need for installation of pressure When compared to rigid pavement (PCCP),
relief joints should be discussed in the asphalt concrete pavement (ACP) has the ad-
Geotechnical Design Report or Materials vantage of being able to adjust more readily to
Report, as appropriate. This report should differential settlement that is likely to occur
also discuss any historical problems where the roadway is constructed on relatively
observed in the performance of PCCP flexible or variable quality basement soil. In
constructed with aggregates found in the addition it can be more readily repaired or recy-
proximity of the project and exposed to cled.
similar physical and environmental condi- The primary disadvantages of ACP are that it
tions. generally requires a higher level of maintenance
Details of concrete pavement expansion and than PCCP and may require significant
contraction joints, end anchors, pressure rehabilitation measures (overlay or surface
relief joints, and structure approach slabs are treatment) due to age hardening and loss of
shown in the Standard Plans or DOS fatigue resistance after initial construction.
Standard Details. Joint construction meth-
ods and &tails and the materials used for 608.2 Asphalt Concrete Pavement
sealing joints are covered in the Standard Materials Types
Special Provisions and Standard The asphalt concrete pavement materials listed in
Specifications. Unique project features Table 608.2 are alternatives that may be
600-30 HIGHWAY DESIGN MANUAL
July 1.1995
In snow areas generally above 900 602.1) and referenced in the project
m elevation (where there is a approval document, typically the PR.
r e tire chains
potential for e ~ ' ~ s u to (3) Rubberized Asphalt Concrete (RAC).
and studded tires). Rubberized asphalt is formulated by mixing
granulated rubber with hot asphalt to form a
In parking areas. tough and elastic binder with less
In areas where tracking of mud from su&eptibility to temperature changes. The
rubberized asphalt is substituted for the
unsurfaced side roads is common regular asphalt as the binder for AC mix.
and frequent. The cost of RAC is significantly higher than
When a life-cycle cost comparison that of conventional DGAC but RAC can be
shows significant cost savings placed routinely in overlays at a reduced
andlor other benefits utilizing thickness using Caltrans Guidelines
alternatives (such as a chip seal in a (Contact METS Pavement Consulting
low traffic volume area). Services Branch for details.).
At intersections where dripping of Field trials of RAC constructed on
oil or fuel from slow or stopped construction-evaluated projects by Caltrans
vehicles and short radius turning appear to be performing well. RAC was
actions could cause the surface to specified on those projects primarily to resist
deteriorate rapidly. tire chain wear, to resist thermal stresses
created by wide temperature variations, and
OGAC is generally used on the traveled way to retard reflection cracking. Today RAC is
and "feathered" out to the approximate generally specified to retard reflection
thickness of the maximum size aggregate cracking, resist thermal stresses created by
within 0.3 m of the outside edge of wide temperature variations and add flexibil-
0 pavement (EP). It may, however, be used
on shoulders when justified in the Project
ity to a structural overlay. Dense graded
RAC is specified to resist tire chain wear.
Report (PR) or Project Scope Summary
Report (PSSR), and primarily based on Rubberized asphalt is also commonly used
safety and/or cost savings. as a binder for surface and interlayer chip
seals and as a pavement joint and crack
OGAC mixtures placed in a thickness of sealant.
18 rnrn or less should utilize the 9.5 mm
maximum aggregate size gradation. When RAC is only used on an experimental basis
the thickness exceeds 18 mm, the 12.5 mrn for new construction, see Index 602.1(3).
w o n should be used. When OGAC is (4) Sulphur Extended Asphalt Concrete
used on pavement rehabilitation as the sur- (SEAC). Sulphur extended asphalt concrete
face course (as part of an overlay to retard is an aggregate mixture that is bound
reflection cracking) it may be substituted di- together with a mixture of asphalt and
rectly for up to 30 mrn maximum of the sulphur. Its use to date has been confined to
recommended overlay thickness. When experimental projects. The use of SEAC is
used as part of the structural section of new dependent on the availability of sulphur, a
construction, a gravel factor (Gf) of 1.4 is by-product of some manufacturing
assigned to the OGAC element. processes, at a price that would make it
more economical than asphalt.
In summary, the use of OGAC is
encouraged where appropriate under the 608.3 Asphalt Surface Treatments
above guidelines. It must, however, be
clearly justified in the PSSR for rehabilita- There are a number of asphalt surface treatments
tion and PR for new construction. For new that may be considered in the design of the
construction or major reconstruction, structural section, see Table 608.3. They
a justification must be included in the
structural section submittal (See Index
generally do not contribute to the strength of the
structural section but fulfill other purposes as
discussed.
600-32 HIGHWAY DESIGN MANUAL
July 1,1995
Figure 608.4
R - Value
Legend
GE = Gravel Equivalent = 0.975 (TI)(100-R)
TI = Traffic Index
R = Resistance Value or R-Value
600-34 HIGHWAY DESIGN MANUAL
July 1.1995
Geotechnical Design Report or Materials Report (2) Structural Section Safety Factors. Con-
based on availability and adequacy to meet the struction tolerances allowed by the contract
project requirements. The pavement type specifications could result in a structural sec-
selection, which has a direct bearing on the base tion that is slightly deficient in thickness.
and subbase materials to be used, is discussed To compensate for this possibility, a safety
in Topics 602 and 609. As indicated in Topic factor is applied by increasing the design
606, positive rapid drainage is very important. thickness of the pavement. For structural
Any omission of the treated permeable base sections that include base andlor subbase
layers must be supported by appropriate written layers, a safety factor of 60 mm is added to
justification, see Index 602.1. the required GE of the AC. Since applica-
tion of the safety factor is not intended to
The projected truck -c data and ultimately increase the total GE of the structural sec-
the TI for structural section design are tion, a compensating thickness is subtracted
developed as described in Topic 603. The R- from the GE thickness of the subbase layer.
value of the basement soil is provided in the Where there is no subbase, the safety factor
Geotechnical Design Report or Materials is subtracted from the base layer. In no case
Report. In some cases there may be significant is the thickness of a layer to be reduced to
variations in this R-value, particularly for less than the allowable minimum.
projects that are several kilometers or more in
length. More than one R-value may be For structural sections that are essentially
designated, for economic reasons, to vary the full depth AC, a safety factor of 30 mm is
structural section to fit local conditions on added to the required GE of the AC. When
selected stretches within a project. determining the appropriate safety factor to
be added, ACE3 and ATPB should be
On projects utilizing ACP, with three or more considered as part of the AC layer. Full
lanes in one direction, separate lane designs are depth AC sections will therefore exceed the
based on the different TI's for the median and calculated required GE by the safety factor
outside lanes. Determination of the ESAL's and since there are no underlying layers to
conversion to lane TI's is illustrated in Tables adjust.
603.4A and 603.4B. This results in variable
structural section layer thicknesses, and in steps (3) Basic Rules for Designing Flexible
in the structural section layers at the lane lines Pavements. When designing flexible
where the thickness changes. structural sections, the following basic rules
will apply:
( I ) Basic Design Data. The basic design data
required for flexible pavement design (a) The TI is determined to the nearest 0.5.
includes: (b) The following standard design formula
(a) R-values from the Geotechnical Design is applied to determine the GE of the
Report or Materials Report, including cover required over the basement soil
that for basement soils, and subbase. and intermediate structural section layers
When the basement soil is expansive, with a known or assumed R-value:
the R-value for that soil is the
"expansion pressure R-value" (which
will result in a thicker subbase but will where:
not affect other layers). GE = gravel equivalent in mm
(b) Number of lanes from the Project Report TI = traffic index (See Index
(or other project approval document). 603.4)
(c) Expanded annual average daily truck R = R-value of the material to be
traffic (AAMT) from the District covered
Division of Planning, for the design
period. This information is developed (c) The GE to be provided by each material
and transformed into the TI, as is determined in order by layer, starting
described in Topic 603, for use in the with the AC and proceeding down-
design of the structural section. wards.
HIGHWAY DESIGN MANUAL 600-35
July 1,1995
Table 608.4
Gravel Equivalents of Structural Layers (mm)
Nabs:
1. See Tables 605.1 and 608.2 for subbase, base and asphalt c o w types, abbreviations, and gravel factors (Gf).
2. Standard l a p thihcsses of 75 mm and 105 mm have been adopted respectively for ATPB and CTPB. Thcst in turn cmmpond respectively to
GBs of 105 mm and 180 mm. As discussed in W x 606.2(3), a thicker TPB drainage layer may be wnsided only under a unique combination of
~~.
3. OGAC may be substituted for up to 30 mm of DGAC, as a surface layer, whw warranted by conditions discussed
under Index 608.2(2), thc diffmllcc in Gf not withstaading.
4. DGAC Gf also incnascs as thc thickness incrurses, if the thickness is grata than 150mm - See Index 6084(3)(~).
HIGHWAY DESIGN MANUAL 600-37
July 1,1995
e (Rounded to 375)
(i) The structural section layer thicknesses
for the above example are:
from Table 608.4.
OL: 296 (TI = 12.5)
IL: 322 (TI= 11.0)
OL: 18OmmAC225mmCIBA,420mmAS (f) Add the GE of the treated permeable
IL: 165mmA~18OmmCIBA,375mmAS base layer to the GE of the AC.
(7) Design Example 3 - Drained Structural (105 fo; 75 mm of ATPB or 180 for
Sections Which Include Treated Permeable 105 mm of CTPB.) ATPB is used in
Bases. this example.
Note: The efficiency of the drainage layer can be af-
fected by a lack of continuity in the treated
permeable base across the width of the traveled
way. To help assure adequate drainage on a (g) Determine the required GE of the base
multilane facility, the AC pavement and the layer by adding the 60 mm safety factor
treated permeable base layers should not be to the GE required over the AS and then
stepped to accommodate differences in TIs of subtracting the GE of the combined AC
adjacent lanes. The resulting overdesign of the and treated permeable base layers.
AC pavement in the median lanes can be
compensated for by reducing the base and/or OL: GE=609+60-401=268
subbase layer as appropriate to satisfy the CiE
requirement over the basement soil.
(a) Determine the total required structural (h) Determine the actual thickness of base
section GE as described in (5)(a)above. required from Table 608.4. AB is used
in this example.
(b) Determine the required GE of the
combined AC, treated permeable base OL: 240 mm (GE is 264)
e and base using the standard design
formula and the R-value of the AS. In
IL: 150 mm (GE is165)
600-40 HIGHWAY DESIGN MANUAL
July 1,1995
(i) Determine the required GE thickness of total thickness of 830 rnrn consisting of
the AS by subtracting the GE thickness 180 mm AC, 75 mm ATPB, 150 mm CTB,
of the combined AC, permeable base, and 425 mm AS. The new lane has a
and base layers from the total GE projected TI of 12.5 and will be constructed
required for the structural section. over a basement soil with a R-value of 10.
OL: 1097 - 29 6(AQ - 10 5(A?PB) - 264(AB) Full depth AC provides a viable alternative
= 432 (Rounded to 435) since it will reduce the number of
construction layers and the time required to
IL: 965-322(AC)-105(ATPB)-165(AB) complete the project. The required GE is
= 373 (Rounded to 375) 1097 mm and a safety factor of 30 mm is
(j) The structural section layer thicknesses added to bring the total required GE to
for the above example are: 1127 mm. From Table 608.4 the full depth
AC thickness is 495 mm above the basement
OL: 180 mm AC, 75 mm ATPB, soil. When a 105 mm working table of AS
240 mm AB, 435 mm AS is vlaced below the AC the required GE for
IL: 180 mm AC, 75 rnrn ATPB, thi AC is reduced to 1022.
150 mm AB, 375 mm AS When a drainage layer is included, the GE
(8) Design Example 4 - Structural Sections of the AC is further reduced by an amount
Which Include A C Base. equal to the GE of the drainage layer. In
this example, assume a 75 mm layer of
Asphalt concrete base (ACB) is a dense ATPB with a GE of 105. Thus, the GE and
grade AC material and differs from other AC thickness of the AC are reduced to 917 and
in that it includes aggregates with a larger 420 mm respectively.
nominal size. ACB can be substituted for
other AC types in the structural section on To assure continuity of the drainage layer
an equal basis except that it is not to be used between the existing and new pavements the
as the surface course. Thus, in the ATPB should be placed at the same level as
preceding example, the structural section AC the ATPB in the existing lane. In this
thickness would be 45 mm for OL and IL, example, the ATPB would be placed
135 rnrn for ACB, etc., if ACB were used. beneath the top 180 mrn of AC. Thus, the
structural section for the additional lane
(9) Full-Depth Asphalt Concrete Structural would be 180 mrn AC, 75 mm ATPB,
Section Design. In some instances, it may 240 mm AC, and 105 mm AS.
be desirable to reduce the total thickness of
the structural section by placing full depth (10) Alternate Designs. The design thicknesses
AC. This can be done using the standard determined by the procedures described
design procedures to calculate the total above are not intended to prohibit other
required GE, including the safety factor of combinations and thicknesses of materials.
30 mm, and using Table 608.4 to determine Adjustments to the thicknesses of the
the actual thickness of AC required. In various materials other than ATPB and
cases where a working table is required, the CTPB may be made to accommodate
GE of the working table is subtracted from construction restrictions or practices, and
the total GE required. Drainage layers may minimize costs: provided the minimum GE
be placed below or at an appropriate level requirements, including safety factors, of
within the full depth AC. When the the basement soil and each layer in the
drainage layer is placed between layers of structural section are satisfied.
AC, the Gf of the AC is determined based At times, experimental designs and/or
on the total thickness of the AC. alternative materials are proposed. These
Design Example 5:
should be designed, constructed and
evaluated in cooperation with METS.
An additional lane is to be added adjacent to
an existing structural section which has a
HIGHWAY DESIGN MANUAL 600-41
July 1,1995
( I ) Roadside Rest Pavement Design. Table Because traffic use of roadside rests is
608.7(1) gives recommended thicknesses generally unpredictable, TI assumptions
for the elements of structural sections to be have been made which are the basis for
used on entrance and exit ramps, roads, Table 608.7(1). The structural sections are
truck parking areas and auto parking areas in minimal, to keep initial costs down, but are
safety roadside rests. The surface of the reasonable because additional AC surfacing
parking areas in safety roadside rests should can be added later, if needed, and generally
be crowned or sloped to minimize the without incurring exposure to traffic or
amount of surface water penetrating into the traffic handling problems. When stage
underlying layer. Good drainage of surface construction is used to minimize initial
runoff should be provided. costs, the full subbase and base thicknesses
should be placed in the initial construction.
Table 608.7(1)
Structural Sections for Roadside Rests
(Thickness of Layers1 in mm)
R-value of Basement Soil
Usage TI Material 50 & 45-49 40-44 35-39 30-34 25-29 20-24 15-19- 10-14 5-9
l lass)^ over
Ramps 8.0
&
Truck
Roads
Truck 6.0
Parking
Areas
Auto 5.5 AC 60 60 60 60 60 60 60 60 60 60
Roads AB(2) 120 135 165 180 210 120 120 120 120 120
AS(2) 0 0 0 0 0 120 150 180 210 225
AC2 120 120 135 150 150 165 180 180 195 195
Auto 5.0 AC 45 45 45 45 45 45 45 45 45 45
Parking AN3 120 150 165 195 210 120 120 120 120 120
Areas Awl 0 0 0 0 0 105 135 165 180 210
AC2 90 105 120 120 135 135 150 165 165 180
Notes:
1. AC thicknesses of 75 mm or less must be placed in one lift.
2. Full Depth AC option (No base or subbase).
3. Structural section material options listed for each Usage, TI and R-value are equivalent. The option
chosen is the Project Engineer's decision based on recommendations from the District Materials
Engineer, economics and material availability.
@
HIGHWAY DESIGN MANUAL 600-43
a density.
Table 608.7( I), Structural Sections for
Engineer must consider the factors in Index
609.2 and make certain assumptions and use
engineering judgement based on the best knowl-
Roadside Rests, should be used in design- edge available when determining which type to
ing the structural section for areas of park specify.
and ride lots that will be used by buses
and/or trucks. Unique conditions may Whatever the factors are that control the
require other special considerations. selection of the pavement type, they should be
documented in the permanent project history
file.
Table 608.7(2)
A detailed economic comparison of pavement
Structural Sections for types (see Index 609.3) must be performed.
Park and Ride Lots Exceptions to this requirement are permitted
under the following conditions:
Thickness of Layers (a) Where an existing pavement will be
R-Value widened or resurfaced with a similar ma-
Basement Soil terial.
(b) Where the new pavement length is less
than 6.5 lane kilometers.
(c) Where the design of the roadway allows
periodic inundation the use of portland
2 60 1 Penetration
Treatment, See
cement
recommended.
concrete pavement is
I Index 608.3(1)
@ * Place in one lift.
600-44 HIGHWAY DESIGN MANUAL
July 1.1995
( I ) General Economic Comparison. The eco- voids, repair spalls or broken slabs,
nomic comparison of structural sections occasional slab replacement, etc.),
should be based on total expected lifecycle and
cost. The following general guidelines
should be used: Traffic delay.
(a) The structural sections to be compared (c) Rehabilitation Costs.
should be shown by sketches so that
quantities can be computed and checked. Grooving all lanes in year 15,
(b) A 35-year economic life-cycle period Replacing 10 - 15 slabs per lane
should be used for each project. This kilometer in truck lanes in year 15,
assumes that the pavement structural
section will be maintained and Placing a 105 rnm AC overlay with
rehabilitated to carry the projected traffic interlayer (preceded by slab cracking
over a 35-year period. and seating) in year 25,
(c) A discount rate of 5% is used to convert Engineering cost (preliminary and
costs to present worth. construction charges as percent of
(d) Life-cycle costs are to be computed for rehabilitation costs determined from
the entire pavement structural section, past district records),
including shoulders, for a length of one Appurtenant and supplemental work
kilometer in one direction of travel on (all work to be done to appurtenant
divided highways. The entire structural drainage, safety, and other features
section is included for 2-lane roadways. made necessary by the rehabilitation
( 2 ) PCC Pavement Structural Section. The work),
0 life-cycle cost analysis for a PCCP structural
section should include the following items Traffic delay (obtain cost data from
as appropriate: District Division of Planning),
(aj Initial Costs. Detours (may be included in
appurtenant and supplemental work),
PCCP, and
Treated base (EB, ACB, ATPB, CTPB), Salvage value (estimated remaining
Aggregate base (AB), service life of pavement or value of
structural section materials).
Aggregate subbase (AS), (3) ACP Pavement Structural Section. The
life-cycle cost analysis for an ACP structural
Shoulders, section should include the following items:
Shoulder base, (a) Initial Cost.
Shoulder subbase, ACP,
Structural section drainage system Base (KB,ACB, CIB, AWB, CIPB,AB),
(TPB layer under PCCP andlor edge
drains), and Aggregate subbase (AS),
Joint seal. AC shoulders,
(b) Maintenance Costs. Shoulder base, and
Table 609.3
Life-Cycle Economic Comparision of Pavement Types
(35-Year Analysis Period and 5% Discount Rate)
PORTLAND CEMENT CONCRETE PAVEMENT (PCCP) Cost Per Kilometer With
Shoulders
Initial Cost = %ca>
Rehabilitation at 15 years (grooving and truck lane slab replacement):
Cost = $0
Engineering $ u ) ( O . 1225) = $ 0
Appurtenant and Supplemental Work $-)(O. 1350) = $ 0
Traffic Delay = $ 0
$W
Present Worth of 15-year Rehabilitation $m(0.4810) = $0
Rehabilitation at 25 years (Crack, Seat, and 105 mm AC Overlay):
Cost = $0
Engineering $Ch)(O. 1225) = $ 0
Appurtenant and Supplemental Work $Ch)(O. 1350) = $ 0
Traffic Delay = $ 0
$Ce)
Present Worth of 25-year Rehabilitation $(&(0.2953) = $0
$0
e Maintenance for 35 years (See Index 609.3(2)(b))
Subtotal (A+C+E+F)
Less Salvage Value (of rehabilitation)**
$((16.3742)=
(2112) $ 0 ( 0 . 1 8 1 3 ) =
$
- $c)
0
These design guidelines must be followed in the specified material. The RE File should include
design of all projects involving new adequate information and guidance to assist the
construction, reconstruction or rehabilitation of RE in fulfilling this responsibility.
structure approaches. They are not, however, a On rehabilitation projects, complete inves-
substitute for engineering knowledge, tigations by the District Division of Operations
experience, or judgment. will be necessary to assess the impact of lane
610.2 Functional Area Responsibilities closures and detours on the traveling public.
Recommendations by the District Division of
Investigations by the Office of Structural Operations staff should be followed when
Foundations (OSF) Structure Foundation andlor developing the project PS&E.
Roadway Geotechnical Engineering Branches, On new construction projects, the DOS is
District Materials Unit, and District Division of responsible for determining whether or not a
Operations will generally be necessary for concrete pavement approach system is used at
complete analysis of the structure approach each bridge site. On rehabilitation projects, the
foundation and embankment conditions, seismic Pavement Rehabilitation Scoping Team will
concerns, and traffic handling. recommend whether or not replacement or
A foundation investigation and analysis should construction of a PCC approach slab(s) is
be performed by the OSF Structure Foundation necessary.
Branch on new construction projects. At the When the construction or rehabilitation of a
request of the Division of Structures (DOS), the concrete pavement approach is necessary, the
OSF Roadway Geotechnical Engineering DOS is responsible for selecting the type of
Branch will prepare a Geotechnical Design concrete approach system to be used.
Report based upon its studies and information
supplied by the District. The report should The Project Engineer (PE) should contact the
include a summary of field investigations, District Liaison Engineer as early as possible in
estimate of settlement by areas, specific the project development process to facilitate
recommendations for foundation treatment, and project scheduling. The PE must provide
a history of the performance of structure pertinent site information to DOS and may
abutment foundations and embankments in the submit recommendations concerning the need
same area. All foundation and embankment for concrete approach systems. Close coordina-
recommendations by the OSF Branches must be tion between the District staff and DOS staff is
carefully followed i i development of the project necessary for the proper selection and design of
PS&E. a structure approach system.
The District Materials Unit is responsible for The PE is responsible for the Plans,
conducting a preliminary soils investigation Specifications, and Estimate (PS&E) of all
which addresses the quality of the materials structure approach contract items below the
available in and under the roadway prism for grading plane, except for the contiguous
constructing the project. Poor quality material, drainage system components placed within the
such as expansive soils, must be precluded from abutments and wingwalls. The PE is
structure abutment embankments. If sufficient responsible for PS&E of drainage outside the
quality roadway excavation material is abutments and wingwalls. Figure 6 10.2A
unavailable for constructing structure abutment shows the limits of structure approach embank-
embankments, the designer may specify select ment material requiring 95% relative compaction
material, local borrow or imported borrow to for which the PE is responsible. The PE is also
satisfy the design requirements. responsible for coordinating and reviewing the
Quality requirements for embankment material adequacy of all drainage ties between the
are normally specified only in the case of structure approach drainage features and other
imported borrow. When select material or local new or existing drainage facilities.
borrow for use in structure abutment em- DOS is responsible for the PS&E of all structure
bankments is shown on the plans, the Resident approach contract items above the grading plane
Engineer (RE) is responsible for assuring the and for the drainage system components placed
adequacy of the quantity and quality of the within the abutments and wingwalls. Questions
HIGHWAY DESIGN MANUAL 600-49
Figure 610.2A
Limits of Structure Approach Embankment Material
Embankment
L',B
PLAN
Embankment
Material
SECTION A-A
SECTION B-B
600-50 HIGHWAY DESIGN MANUAL
July 1,1995
Figure 610.28
Shoulder
Structure
Deck
Shoulder
Plan View
Drain
Section A-A
Abutment
HIGHWAY DESIGN MANUAL 600-51
July 1,1995
Figure 610.2C
Approach Slab Edge Details
Barrier Railing Barrier Railing
76 mm x 76 mm x 6.4 mm
Steel Angle
Woven Tape 1
I \ /Approach Slab Slab
Fabric ,
Woven Tape 1
Fabric
Styrofoam
Permeable
Fabric
\
Geocomposite
~eocom~osite
Drain
Drain
m
Figure 610.2D
Abutment Drainage ~ e t a i l s *
Abutment Wall
Wingwall
/ Drain
Treated Permeable
concerning approach slab design should be The Type 45 system includes a 9 m long
directed to DOS. Figures 6 10.2B, 6 10.2C and reinforced concrete pavement slab and a
610.2D show diagrammatically the structure 4.5 m long structure approach sleeper slab.
approach features which are DOS The structure approach system extends
responsibilities. laterally across all trafic lanes and shoulder
areas. The approach slab is designed to
Special attention to the structure approach plans, either cantilever over (preferred) or extend to
special provisions and specifications during all the inside faces of both abutment wingwalls.
phases of construction will be required on the
part of both the structure and highway The Type 45 approach system is used only
construction inspectors. on new construction with structures having
diaphragm type abutments. It is primarily
610.3 Structure Approach Pavement used on PCCP but may be used on ACP if
Systems warranted by special site conditions.
Concrete pavement approach systems are used (2) Type 30 Structure Approach Pavement Sys-
on all portland cement concrete pavements tem (Approach SlabDrainage). This
(PCCP) and on multilane asphalt concrete approach slab is a 9 m long reinforced
pavements (ACP) located within currently concrete pavement slab which rests on and
designated urbanized areas. Urbanized areas are is tied to the structure abutment backwall or
identified, by kilometer post, in the Route paving notch. The slab extends laterally
Segment Report, Project Management Control across all traffic lanes and shoulder areas.
System (PMCS) Data Base and State Highway The approach slab is designed to either
Inventory. The current boundaries of urbanized cantilever over or extend to the inside faces
areas are also shown on the official State of both abutment wingwalls.
Highway Map. The Type 30 system is the design standard
There are several pavement slab alternatives that for new construction at structures with seat
may be considered in the design of a structure type abutments. The Type 30 system is also
approach pavement system. These alternatives adaptable to diaphragm type abutments
are designated Types 45, 30, and 10 structure where the Type 45 approach system may be
approach systems. Standard details and special inappropriate. The Type 30 slab is the
provisions have been developed for each type of standard rehabilitation treatment at structures
approach system. DOS will select the with either diaphragm or seat type
appropriate alternate and include applicable abutments.
details and specifications in the PS&E. (3) Type I0 Structure Approach Pavement
On all new construction projects (PCCP or System - Earthquake Zones (Seismic Ramp
ACP), regardless of the type of structure ap- Slab). The Type 10 structure approach slab,
proach selected, provisions for positive drainage 3 m in length, is used only on ACP located
of the approach system are to be incorporated within areas of high magnitude seismic
into the design. activity. This approach slab is designed to
On rehabilitation projects, provisions for
provide a ramp to accommodate the passage
of motor vehicles over the structure in the
positive drainage of the structural section must event that an earthquake creates settlement of
be incorporated into the structure approach the structure abutment embankment and
design. approach pavement. The Type 10 seismic
On new construction projects, overcrossing ramp slab is provided when both conditions
structures constructed in conjunction with the (a) and (b) exist or when condition (c)
State highway facility should receive the same exists:
considerations as the highway mainline. (a) Peak rock acceleration is estimated to be
A brief discussion of the types of structure 0.6 x gravity or greater, as documented
approach pavement systems follows: in the Geotechnical Design Report,
Materials Report or Foundation Report.
( I ) Type 45 Structure Approach System
(Approach and Sleeper SlabdDrainage).
HIGHWAY DESIGN MANUAL 600-53
(b) Approach embankment or fill height ex- slab, parallel to and 9 m from the abutment
ceeds 3 m. wall, provides for this movement.
(c) Geologic conditions, as documented in The Type 30 approach system is used at
the Geotechnical Design Report, Materi- structures having either diaphragm or seat
als Report or Foundation Report, indi- type abutments. At a diaphragm type abut-
cate the need for a seismic approach ment, structure movement is accommodated
ramp. at the sealed joint between the approach slab
If an alternate and convenient route is and abutment. Structure movement at a seat
available for use by emergency vehicles, the type abutment will occur at the structure side
use of the Type 10 structure approach of the abutment. The structurelabutment
system is not necessary. joint is designed to handle the movement.
610.4 Structure Approach Pavement The Type 10 approach system is also used at
-
System New Construction both seat and diaphragm type abutments.
Various abutmentlslab tie details are avail-
( 1 ) Foundation and Embankment Design. The able to accommodate structure movement.
structural stability and overall performance (3) Structure Approach Drainage. Special
of the structure approach system depends, to attention must be given to providing a posi-
a significant degree, upon the long term tive drainage system that minimizes the po-
settlement/ consolidation of the approach tential for water damage to the structure
foundation and structure abutment em- approach embankment. The following
bankment. A design that minimizes this post features should be included:
construction settlement/ consolidation is es-
sential. Factors that influence settlement/ (a) Abutment and Wingwall Drainage
consolidation include soil types and depths, A geocomposite drain covered with filter
static and dynamic loads, ground water fabric is used behind both the abutment
level, adjacent operations, and changes in wall and wingwalls, as indicated in
any of the above. All foundation and Figures 610.2B, 610.2C, and 610.2D.
embankment recommendations by the OSF
Branches and District Materials Unit must be A slotted plastic pipe drain, encapsulated
carefully followed by the PE, and any with treated permeable material, is
significant deviations from their recommen- placed along the base of the inside face
dations must be approved by them. of the abutment wall as illustrated in
The relative compaction of material within Figure 610.2D. A pipe outlet system
the embankment limits, shown in Figure carries the collected water to a location
610.2A, must not be less than 95%, except where it will not cause erosion.
for the outer 1.5 m of embankment meas- Coordination with DOS is necessary for
ured horizontally from the side slope. The the exit location of the pipe system. The
District Materials Engineer or OSF may outlet type should be chosen from the
recommend using select material, local standard edge drain outlet types shown
and/or imported borrow to assure that the in the Standard Plans. The PE must
compaction requirements are met and that review the drainage design to insure the
shrink/swell problems are avoided. They adequacy of the drainage ties between
may also recommend a height and duration the abutment and wingwall drainage
of embankment surcharge to accelerate system and either new or existing
foundation consolidation. drainage facilities.
(2) Abutment Details. The Type 45 approach (b) Structural Section Drainage
slab is rigidly tied to the structure abutment Figure 610.2B shows the components
and acts as an extension of the structure. of the positive structural section drainage
Any movement of the abutment will also system. Filter fabric should be placed
occur in the approach slab. A sealed joint on the grading plane to minimize
@ between the approach slab and the sleeper contamination of the treated permeable
base (TPB) for all types of approach
600-54 HIGHWAY DESIGN MANUAL
July 1.1995
systems. For the Type 45 approach (4) Pavement Details. ApproacWsleeper slabs
system, a transverse slotted plastic pipe extend the full width of the traveled way and
is installed in the treated permeable layer shoulders. On new construction, or
under the approach slab and adjacent to rehabilitation work where the structure
the sleeper slab to intercept water that railing will be replaced, the approach slab
enters through this joint. The plastic extends laterally to coincide with the edge of
pipe should have a proper outlet to avoid the structure superstructure. The slab
erosion of the structure approach extends over the wingwall, but is separated
embankment. from the top of the wingwall by styrofoam
fdlers to preclude vertical loading of the
(c) Surface Drainage wingwalls when settlement of the
Roadway surface drainage should be embankment occurs. The new structure
intercepted before reaching the ap- railing is then attached to the approach slab.
proach/sleeper slab; likewise, structure The Type 45 approach slab system utilizes a
deck drainage, when practicable, should woven tape fabric which is used as an
be intercepted before reaching the interlayer separator on top of the treated
abutment joint or paving notch. The permeable base to reduce friction and
objective is to keep water away from the accommodate movement of the approach
structure approach embankment. The slab. The sleeper slab functions as a bearing
surface water, once collected, should be surface for the approach slab in the event
discharged at locations where it will not that settlement/consolidation of the structure
create erosion. abutment foundation or embankment occurs.
Containment of surface drainage The sleeper slab also functions as a
requires special breatment when the transition slab to the pavement structural
approach slab edge extends only to the section.
inside faces of the abutment wingwalls. Any longitudinal construction joints (cold
A 76 mm x 76 mm x 6.4 mm steel angle joints) required during construction of the
(see Figure 610.2C), pourable seal, and structure approach or sleeper slabs should
hardboard spacer prevent water from be placed on lane lines. The contact joint at
entering the structural section and the end of the sleeper slab is normal to the
embankment. On wingwalls longer than centerline. Transverse joints may be stag-
9 m, the angle is terminated at the sealed gered at the lane lines at skewed structures;
joint between the approach slab and the as illustrated in Figure 610.2B. The stagger
sleeper slab. may occur 7.2 m or 10.8 m apart for skews
When an AC dike is required to protect of 30 degrees or less and at each lane line
the side slope from erosion, it should be for skews greater than 30 degrees.
placed on the approach and sleeper slabs (5) Guardrail. The extension of the approach
and aligned to tie into the end of the and sleeper slabs across the full width of the
structure railing. The guardrail align- outside shoulder creates a conflict between
ment and edge of shoulder govern the the outside edge of these slabs and the
positioning of the AC dike. standard horizontal positioning of some
When the Type 45 approach system is guardrail posts. Douglas fu block spacers
used, the AC dike will inevitably crack are attached to the posts that conflict with the
due to expansion and contraction at the approach and sleeper slabs to move the post
approach/sleeper slab joint. A metal holes outside the edge of shoulder without
dike insert is used to carry the flow changing the standard alignment of the
across the sealed joint. The insert acts guardrail. These details are covered by DOS
as a water barrier to minimize erosion of Standard Details and by Standard Plans.
the fill slope. Details of the metal dike
insert are shown in the structure
approach plans provided by DOS.
HIGHWAY DESIGN MANUAL 600-55
July 1,1995
610.5 Structure Approach Slab - Cracking and seating of the existing PCCP
as well as the pavement reinforcement fabric
Rehabilitation Projects
(PRF) should be terminated at the start of
( I ) Approach Slab Replacement. The Type 30 the transition from the 105 mm AC overlay
approach slab is the primary rehabilitation depth.
standard for both PCCP and ACP. The Prior to placing an AC overlay across a
Type 10 approach slab may be used on ACP structure deck, the PE should contact the
only, if warranted by special site Office of Structures Maintenance regarding
considerations (see Index 6 10.3). the structural adequacy of the structure and
Replacement of a PCC approach slab con- other considerations. If an AC overlay is
sists of removing the existing pavement, ap- permissible, then the Office of Structure
proach slab, cement treated base and Design should be consulted to provide the
subsealing material (if applicable) and then necessary details.
replacing with an appropriate type of (4) Composite Pavements. Flexible (AC)
structure approach system. Depending on surfacing over rigid (PCC) pavement is con-
the thickness of the existing pavement and sidered to be a rigid pavement for structure
base materials to be removed, the minimum approach rehabilitation. The guidelines for
300 mm approach slab thickness (Type 30 rigid pavement apply to all composite pave-
approach system) may have to be increased. ment rehabilitation projects which include
(2) Structure Approach Drainage. Typical structure approach slab replacements.
details for positive drainage of a full-width (5) TraBc Handling. Traffic handling
structure approach system are shown in considerations generally preclude full-width
Figure 610.5A. Cross drains are placed at construction procedures. Structure
the abutment backwall and at the transverse approach rehabilitation is therefore usually
e joint between the existing pavement and the
concrete approach slab. A collectorloutlet
system is placed adjacent to the wingwall at
done under traffic control conditions which
require partial-width construction.
the low side of pavement. The collected District Division of Operations should be
water is carried away from the structure consulted for guidance on lane closures and
approach embankment to a location where it traffic handling.
will not cause erosion.
The approach slab edge details to prevent -
Topic 611 Pavement
entry of water at the barrier rail face (see Structural Section
Figure 610.2C - Type B) apply when the Rehabilitation
wingwalls and/or bridge barrier railing are
not being reconstructed.
611.1 Introduction
(3) Pavement Details. Special pavement details
are necessary when PCC approach slabs Pavement throughout the state is showing
will be replaced in conjunction with the varying degrees of distress and is in need of
crack, seat and AC overlay pavement preventive or corrective maintenance, or
rehabilitation strategy for PCCP. Figure rehabilitation. Corrective or preventative main-
6 10.5B, which is applicable to full-width tenance or rehabilitation may be needed to
slab replacement, illustrates a method of restore ride quality and minimize excessive
transitioning from the typical 105 mrn AC maintenance costs. Rehabilitation may be
overlay thickness to the minimum 45 mm needed to restore ride quality and structural
final AC lift thickness. Care should be integrity.
taken in areas with flat grades to avoid Caltrans is continually researching and
creating a ponding condition at the structure evaluating new rehabilitation materials, methods
abutment. and strategies for pavement maintenance and
rehabilitation. Since this is an area of rapidly
changing technology, the rehabilitation
guidelines presented under Topic 611 are not
600-5 6 HIGHWAY DESIGN MANUAL
July 1,1995
Figure 610.5A
Structure Approach Drainage Details
(Rehabilitation)
Structure Deck
-----
.-------
--------
\ Cap Ends of 1
Plastic Pipe
PLAN
SECTION A-A
Concrete
-Existing CTB
I
Cross Drain,
Plastk Pipe Plastk Pipe Filter Fabrk
(slottedj
Section C-C
Section B-B
Leaend
--
_. .. Direction of Flow
CTB Cement Treated Base
ortland ement
EoncreteSaement
Figure 610.5B
--
---
Min
PRF
concrete t
Existing CTB
I
I Approach Slab
' structure
Abutment CTB Cement Treated Base
PRF Pavement Reinforcing Fabric
PCCP Portland Cement Concrete Pavement
600-58 HIGHWAY DESIGN MANUAL
July 1,1995
intended to rule out other alternatives that may scheduling improvements according to
be appropriate. Project decisions should be Departmental rehabilitation policies and to
based on a multifunctional engineering team promote a more uniform level of pavement
effort which includes a careful review and performance statewide. The PMS reports
analysis of all pertinent factors for each project. are used by the PE, as a starting point, in the
Caltrans has adopted an abbreviated review determination of the appropriate repair strat-
process for pavement rehabilitation projects egy for rehabilitation and capital preventive
which involves a multifunctional team that meets maintenance (CAPM) projects.
in the field or office on short notice to expedite (2) PMS Reports. The PMS uses data gathered
the project approval process and ultimately the every two years in a statewide pavement
project design. The Project Scoping Team condition survey. This survey of the
includes employees with a depth of experience physical condition and ride quality of all
and background which assures that all pertinent through lanes of the California State
factors are considered. Highway System is fully documented.
The Scoping Team reviews are scheduled and The information obtained during the
coordinated by the District. Final project pavement inventory survey is compiled into
approval is by the District Director. See the various user reports. These reports have
Project Development Procedures Manual for been designed to provide a limited array of
details. report formats, thereby minimizing the
611.2 Pavement Management System volume of information furnished and
providing maximum capability and
( I ) General. Caltrans developed and adopted a flexibility for selecting and sorting
Pavement Management System (PMS) in the information. These reports identify where
late 1970's which emphasizes an engineered rehabilitation should be considered, indicate
approach to pavement rehabilitation, and a a potential repair strategy, provide repair
structured systems approach for the system- cost and expected service life, quantify
wide management of existing pavements. rehabilitation costs, support program
The PMS is the primary tool used in funding levels, and aid in determining
determining where repairs are needed and program and project priorities for
how available funds will be apportioned programming improvements.
statewide. It involves the following step- Three basic reports are developed. These are:
by-step processes:
(a) Pavement Condition Inventory
Inventorying pavement conditions. Flexible Pavement
Analyzing the extent and severity of
pavement distress. Rigid Pavement
@ Rigid Pavement
Program (HM 1B)
Maintenance In asphalt concrete pavement (ACP), base or
subbase failure may be visually indicated by the
rutting of the AC surface in the wheel paths or
The Project Development Procedures by alligator cracking of the AC. On the other
Manual requires that all Project Scope hand, deep rutting may also indicate a lack of
Summary Reports (PSSRs) for roadway stability in the AC. Meandering cracks and
rehabilitation, reconstruction, and resto- differential settlement of the surface most likely
ration projects include the latest indicates a subsurface problem.
Pavement Management System Inven-
tory Report for the pavement segment There are many variables in materials and
included in the project limits. environment as well as other factors that affect
the ~erformanceof Davement structural sections.
611.3 Pavement Rehabilitation Project hit makes it imp6ssible to develop hard and
Development Procedures fast rules for the rehabilitation of pavements.
Therefore, the PE should rely on the experience,
Special project development procedures which judgment and guidance of engineers in pertinent
include those mentioned in Index 6 11.1, are functional engineering areas who are familiar
followed in the development and design of with the design, construction, materials, and
pavement rehabilitation projects in order to maintenance of pavement in the geographical
reduce the lag time between the recognition of area of the project. Deflection testing of ACP,
pavement deterioration symptoms and con- coring of PCCP and other tests can be used to
struction of the project. These procedures are confirm judgments that are made.
covered in the Project Development Procedures
Manual. The following discussion of pavement failure
types for PCCP and ACP primarily includes
611.4 General Pavement Structural those encountered in California on plain-jointed
Section Failure Types PCCP and on ACP. Brief definitions of these
are also included in Topic 612. The failure type
Engineering judgment, based primarily on terminology shown below is generally the same
experience in pavement design, construction, as that included in the Pavement Management
materials, and maintenance, is required to System Manual of Rating Instructions which is
identify pavement failure types and to determine available in each district through the HA22
the primary source of failure. With experience Program Advisor.
in these areas an observer can generally
determine whether the failure is primarily in the 611.5 PCCP Failure Types
pavement layer, the base andor the subbase, or (I) Faulting. Also called step-faulting, this is a
in the basement soil. Where there is no phenomenon that is common on California's
significant visual distortion in the riding surface, plane-jointed PCCP. This occurs primarily
the failure can generally be assumed to be at transverse joints and at "working trans-
confined to the pavement layer. verse cracks", as a result of slab pumping
In portland cement concrete pavement (PCCP) action that occurs with the passage of each
with basement soil problems, surface distortion heavy truck axle when the structural section
is most commonly manifested in the form of is saturated. Pumping may continue for
uneven tipping of slabs or broken slab segments several weeks after a rainstorm.
and sometimes by differential movement at A badly faulted pavement generally exhibits
joints. Step faulting at weakened plane a history of shoulder distress adjacent to the
transverse joints of uncracked slabs or at both edge of the traveled way, due primarily to
transverse joints and intermediate transverse the pumping of aggregate base fines from
cracks, without uneven distortion, indicates that under the AC shoulder. Faulting, and the
the problem is primarily confined to the accompanying loss of full base support of
structural section. A combination of the above the slab, generally precedes and is
conditions would indicate the problem is both in considered to be a major contributing factor
the structural section and basement soil. to slab cracking and eventual breakup.
600-60 HIGHWAY DESIGN MANUAL
July 1.1995
(2) Slab Cracking. Pavement cracks generally where uniform slab support is lacking and
result from heavy wheel loading combined there is vertical movement due to wheel load
with lack of uniform base support. Crack- impact.
ing also results from weak subgrades, (6) Surface Attrition. Surface attrition or
expansive soils and differential settlement. "surface abrasion" is abnormal surface wear
The degrees of cracking are described below. of the concrete pavement, usually resulting
(a) First-stage cracking. Non-intersecting from poor quality surface mortar or coarse
transverse, longitudinal or diagonal aggregate. Surface attrition is especially ac-
cracks in a slab which divide the slab celerated by the action of tire chains and
into two or three large pieces. This does studded tires.
not include corner breaks. (7) Surface Polish. Surface polish is the loss of
(b) Second-stage cracking. Transverse, the original surface texture due to traffic
longitudinal or diagonal cracks which action.
develop in a slab within 0.6 m of
planned or unplanned cracks or joints. 611.6 ACP Failure Types
Second stage cracking divides the slab ( I ) Alligator Cracking. Alligator cracks are a
into smaller pieces than first-stage series of interconnected or interlaced cracks
cracking. The cracks are basically caused by fatigue failure of the AC surface
parallel and do not intersect. under repeated traffic loading. The cracking
(c) Third-stage cracking. Cracking of the initiates at the bottom of the AC pavement
slab into three or more pieces with inter- where strain, which occurs under wheel
connected cracks developing between loads, is excessive and tensile stress is
cracks or joints. highest. These cracks are always load
(3) Settlement. Settlement is a local sag in the associated. Initially, the cracks appear as
pavement that results from differential single longitudinal cracks or a series of
settlement or consolidation, or movement of parallel cracks in the wheel paths. Upon
the underlying earth mass. Sags most further loading, the cracks interconnect
commonly occur above culverts due to the forming many-sided, sharp angled pieces
settlement or densification of backfill or at which develop into a pattern resembling that
grade points between cut and fill sections. of an alligator's hide. Alligator cracking is
Sidehill slippage also contributes to differen- categorized into the three types in the PMS
tial settlement of the pavement and longitu- as outlined below.
dinal cracking. Type A. Initial single or parallel longi-
(4) Blow-Ups. Blow-ups are localized upward tudinal fatigue cracks in the wheel
buckling and shattering of the slabs at paths.
transverse joints or cracks. Any area where
the transverse joint openings become filled Type B. Interconnected fatigue cracks
with incompressible solids or where insuf- in the wheel paths.
ficient joint has been provided is susceptible
to blow-ups. Although blow-ups are not Type C. Other patterns of fatigue
common in California, they occur in freeze- cracks due to a localized condition
thaw areas where the pavement is sanded with minimal base or surface
during the winter season and in areas subject thickness.
to large temperature changes. Type C alligator cracking generally occurs
(5) Joint or Crack Spalling. Spalling is the outside the wheel paths. The cause of the
breakdown or disintegration of slab edges at condition is usually apparent, such as edge
joints or cracks, usually resulting in the loss cracking due to widening of a pavement
of sound concrete and progressive widening with minimal base or surface thickness.
of the joint or crack. It occurs at joints or Other causes of Type C alligator cracking
cracks when incompressible materials are are mud-balls in the base, and pumping and
confmed in the opening. It also occurs deterioration at reflective cracks.
HIGHWAY DESIGN MANUAL 600-61
July 1,1995
to trafic loads. Rutting may be caused by weather and then expands out onto the
plastic movement in the AC during hot surface of the pavement. Excess moisture in
weather, or inadequate compaction during a pavement may cause stripping of asphalt
construction. Significant rutting can lead to which may also result in bleeding.
major structural failure of the pavement and Since bleeding is not reversible during cold
hydroplaning potential. Light, medium and weather, asphalt will accumulate on the
high severity rutting levels are described be- surface and cause a reduction in skid resis-
low. tance.
(a) Light. Ruts whose mean depths range
from6mmto 13 mm. 611.7 General Pavement Rehabilitation
@) Medium. Ruts which have average
Strategies
depths ranging from greater than 13 mrn Pavement service life is affected by many fac-
to 25 mm. tors. Each rehabilitation project should,
(c) High. Ruts with average depths that are therefore, be analyzed carefully to develop the
greater than 25 rnm. most appropriate corrective action.
(6)Raveling. Raveling is the wearing away of Factors which should be considered in de-
the pavement surface caused by the termining appropriate corrective action include
dislodging of aggregate particles and binder. the following:
This is generally due to insufficient asphalt Type, degree, extent and cause of
binder in the mix or stripping of asphalt deterioration,
from particles of aggregate. The severity
levels are outlined below. Rate of deterioration,
(a) Fine. The fine aggregate and binder has
worn away, and the surface texture is
moderately rough and pitted.
Comparative lane deterioration,
Base condition and underlying support,
e
(b) Coarse. The coarse aggregate and/or
binder have worn away and the surface Retention or trapping of surface water in
texture is severely rough and pitted. the structural section,
(7) Drip Track Ravel. Drip track ravel is the Shoulder condition,
progressive disintegration of the surface
between wheel paths. This progressive dis- Ride Score,
integration of the surface between the wheel
paths is caused by the dripping of oil and Vertical Controls,
gas from vehicles. These petroleum prod- Traffic loadings and volume,
ucts soften and weaken the bitumen causing
the loss of the aggregate and binder. ~ a v d Pavement Deflection (ACP),
due to the leaching of asphalt binder by gas
and oil, is primarily a condition which Traffic handling alternatives,
occurs at intersections where vehicles must
come to a stop before proceeding. Conservation of materials and energy,
(8) Bleeding. Bleeding, also known as flush- Availability of new materials, and
ing, is the exuding of bitumen onto the
pavement surface which creates a shiny, Cost.
glass-like, reflecting surface. Also,
bleeding may be so extensive that streams of During the service life of a pavement structural
asphalt flow over the pavement's surface. section, preventive maintenance work should be
Bleeding is generally caused by excessive performed at the appropriate time to preserve the
amounts of asphalt cement in the mix and/or pavement structural section and thus postpone
low air void contents. It occurs when or minimize the magnitude of the pavement
asphalt fills the voids of the mix during hot rehabilitation work that eventually will be
HIGHWAY DESIGN MANUAL 600-63
July 1,1995
development of reflective cracking through the full depth 6 mm thick polyethylene foam
overlay, and additional step faulting. Thin expansion joint filler along the transverse
overlays utilizing plastic resins and special joints prior to placing the new concrete are
cements are very high in cost and the potential necessary to inhibit spalling along the
benefits primarily are limited to improvements transversejoints.
of profile, texture, and abrasion resistance.
Transverse joint sealing should be specified
Caltrans' cwrent practice, based on experience in freeze-thaw areas, where sanding in the
and experimentation, is to use a single or a winter tends to fill the joints with incom-
combination of several preventive or corrective pressible materials. It is not, however,
techniques which will provide the best overall practical or necessary that this be a
solution to extend the pavement life for 10 years completely watertight joint. The primary
or more. The choice of strategies depends pri- purpose for joint sealing is to keep out the
marily on the pavement condition and apparent incompressiblematerial.
rate of deterioration. The rate of deterioration is
based on experience, field observation, and a When sealing transverse joints is specified
review of progressive biennial PMS condition on rehabilitation projects, the relatively low
surveys. cost rubberized asphalt materials should
generally be utilized. These materials are
( I ) Slab Replacement and Grind This strategy, generally easier to maintain than the thermo-
both restorative and preventive, includes plastic materials which have not performed
several techniques based on research, well in limited usage on PCCP in California.
experience and engineering judgment. Caltrans has experimented with the relatively
Portland cement concrete pavement that has high cost silicones for several years, but it is
deteriorated to an unacceptable ride, but is doubtful that the added cost is warranted on
still structurally sound, benefits from this rehabilitation projects.
strategy. To warrant this strategy, the
pavement must generally have a ride score The slab replacement and grinding
greater than or equal to 45 and third stage combination rehabilitation strategy is
cracking less than or equal to 10%. anticipated to provide a minimum of 10
years additional service without significant
Care should be taken to review the com- pavement maintenance.
parative percentage of slab cracking from
PMS surveys to detennine rate of deteriora- (2) Crack and Seat Slabs, Install Edge Drains,
tion. If the rate of deterioration (slab crack- and Place an AC Overlay with PRF
ing) is increasing rapidly, consideration Interlayer. This strategy is a combination of
should be given to using the strategy dis- recycling, restoration, and preventive tech-
cussed in Index 611.8(2). niques. This strategy is used where
The combined strategy used under these concrete pavement has an unacceptable ride
conditions is to: replace individual slabs and is in an intermediate to advanced stage
which have multiple cracks and/or severe of structural deterioration. Generally, this
crack or joint sg- or depressions; grind means there is extensive third stage cracking
to remove faulting and thereby to restore a (over 10%) of individual concrete slabs and
smooth surface profile and repair spalled it appears to be futile to try to "keep up" by
joints and cracks as necessary. Care should utilizing individual slab replacement and
be taken in grinding not to leave vertical grinding. Slab replacement is not
ridges in excess of 13 mm. appropriate under this strategy, unless there
is complete disintegration of a slab or
The repair of both interior and exterior segment.
PCCP slab corner breaks appears to be a
critical factor in the performance of In this case, the combination strategy used is
rehabilitated PCCP. The repair of small to crack and seat the PCCP slabs, install
PCCP corner breaks should be made using edge drains, and place a 105 mm DGAC
full lane width partial slab replacements at overlay with a pavement reinforcing fabric
least 2 m in length. Full depth sawing of the (PRF) interlayer. This strategy should
slab prior to removal and installation of a consist of first placing a 30 mm leveling
HIGHWAY DESIGN MANUAL 600-65
July 1, 1995
(c) Sand Seal. A sand seal consist of an ap- of engineering judgment. The type, size and
plication of emulsified asphalt covered amount of surface cracking, the extent of lo-
with fine aggregate. It is used to seal calized failures, the age and condition of the
against air and water intrusion and im- existing structural section, the thickness and
prove the skid resistance of the performance of previous overlays, the envi-
pavement surface. ronmental factors and the anticipated traffk
loadings all play roles in the decision
(d) Chip Seals. A chip seal generally process.
consists of an application of an asphalt
binder with a cover of screenings. It is Several other factors should be considered
primarily used on asphalt concrete when determining overlay requirements.
pavements to mitigate surface raveling, These factors include:
to provide a skid resistant wearing
surface, to prevent moisture and air from The presence of vertical grade controls
entering the pavement, and to (curbs, gutters, structures, guard rails,
recondition a dry or weathered surface. etc.) which may limit the thickness to
It may also be used on structure decks to less than that needed for a 10-year
provide a skid resistant surface in areas service life extension,
where frost is common, on detours as a
temporary surface, or as a temporary The possibility of reducing the overlay
surface during stage construction where thickness by digging out and repairing
light traffic is predicted. localized failures and/or removing and
replacing the upper portion of the
(e) Slurry Seals. A slurry seal consists of a existing AC prior to the overlay,
mixture of asphaltic emulsion, fine
aggregate, and water. It is used to fill The feasibility of using a pavement
shrinkage cracks, to prevent air and reinforcing fabric interlayer or SAM1
moisture from penetrating the pavement, (Stress-Absorbing Membrane Inter-
and to recondition dry or weathered layer) or rubberized AC overlay to
asphalt concrete pavements. It generally reduce the overlay thickness where
provides a good skid resistant texture. overlay thickness is governed by re-
A slurry seal is sometimes used as a flection cracking, and
surface treatment before applying an
asphalt concrete overlay. An economic comparison of the
overlay and other rehabilitation
(2) AC Overlay. Development of recom- strategies, i.e., recycling.
mendations for AC overlays and other
rehabilitation strategies are the responsibility After all of the above factors have been
of the Pavement Consulting Services Branch considered, a final strategy is developed to
in METS. This involves using deflection economically extend the service life of the
measurements in conjunction with pavement roadway for the specified design period.
condition surveys and pavement cores to (3) Recycling of Asphalt Concrete. Recycling,
determine AC thickness and condition. The where feasible, can be used as an acceptable
procedure will be described in the Caltrans rehabilitation strategy (see Deputy Directive
"Pavement Rehabilitation Manual", see Number DD-17). Equipment has been
Index 601.1. developed to mill existing AC pavements
The overlay requirements are determined by rapidly and effectively to permit recycling
considering the AC thickness needed for old pavement materials.
structural adequacy and for minimizing re- Recycled AC has several uses:
flection cracking. Both factors contribute
greatly to the final performance of the over- AC surface course when blended with
lay. virgin aggregate and rejuvenating
Determining an adequate overlay to mini- agent or paving asphalt;
mize reflection cracking requires a great deal
HIGHWAY DESIGN MANUAL 600-69
July 1.1995
AC base course covered by virgin AC lanes, even those that may not be in
surface course; need of rehabilitation.)
The feasibility of AC recycling must be
Class 3 aggregate base; and, addressed in all project approval documents
(PSSR, PR, etc.). The Deflection Study
shoulder backing material. Report conducted by the Pavement
Hot recycling involves removal of all or part Consulting Services Branch in METS will
of the existing AC pavement, hauling this usually make an initial evaluation of re-
reclaimed asphalt pavement (RAP) to a cycling feasibility and recommend specific
storage location, combining it at high recycling alternative(s) that will satisfy the
temperature with virgin aggregate and a structural needs of the roadway. The
rejuvenating agent or paving asphalt, and Geotechnical Design Report or Materials
placing this recycled mixture with Report must also address recycling and
conventional paving equipment. For provide information as to the recyclability of
purposes of estimating, a recycled mix the pavement in question.
containing 50 percent RAP should be The PE is responsible for a more detailed
assumed. Hot Recycled AC (HRAC) mix evaluation of the recommended alternatives
should be designed using not more than with regard to project-specific conditions.
50% RAP. The recycling option must be compared to
Cold recycling involves milling or pulver- other rehabilitation alternatives on the basis
izing the existing AC and mixing it with a of cost, feasibility, energy consumption,
recycling agent or asphalt emulsion, with or raw material savings, and specific job
without the addition of virgin aggregate, and conditions. Cost comparisons with alterna-
then placing this cold mixture with conven- tive strategies must be made using current
tional paving equipment. Cold Recycled AC unit cost data.
@ (CRAC) pavement is "capped" with a hot (4) Preliminary Work Prior to Rehabilitation.
mixed surface course of at least 45 mrn
DGAC. (a) Seal Cracks. Cracks are generally at-
tributable to the lack of base support,
AC recycling will usually prove cost-effec- volume change in the asphalt mix be-
tive in the following situations: cause of temperature changes and age
where quantities involved are large hardening of the asphaltic concrete mix.
(combining nearby projects should be Cracks should be repaired to prevent the
considered). entrance of moisture.
Cracks may be refded with emulsion,
where reflection cracking control dic- liquid asphalt or, in the case of wider
tates overlay thickness. cracks, by special asphalt combinations
where vertical controls (i.e., structure or heavier bodied asphalt material.
Small cracks such as alligator cracks
clearance, guardrail heights, etc.) may often be repaired by tacking a
restrict overlay thickness. blocked out area and applying chips or
where acceptable quality aggregate is other similar material. A thin skin patch
not readily available. of hot plant mix may also be used for
crack sealing.
where an overlay would be required Slippage cracks are caused by the lack of
on undistressed lanes of multilane a good bond between the pavement sur-
facilities. (Recycling allows the face and the underlying layer. The only
rehabilitation of only one lane or parts way to permanently repair a slippage
of a lane. On the other hand, a crack is to remove the delaminated
0 conventional overlay strategy neces-
sarily involves overlaying all adjacent
portion of the AC, clean and tack the
surface and then to replace it with plant
mixed AC.
600-70 HIGHWAY DESIGN MANUAL
July 1,1995
(b) Repair Localized Failures. Generally, (I) Complete Roadbed Closure. Maximum
the existing AC surfacing at severely productivity, quality, and economy result if
failed localized areas (loose or spalled the roadway can be closed completely
pavement) is removed and replaced with during the entire rehabilitation period. This
new AC prior to placing an AC overlay. requires the rerouting of traffic over other
If there is base failure (rutting 2 routes.
13 mm), the base, as well as the-AC, (2) Continuous Lane Closures. Since the
may be removed and replaced with new outside (truck) lane(s) generally suffer@)the
AC prior to placing an AC overlay. In greatest pavement damage, lane replacement
most cases, the depth of the repair can sometimes be accomplished by complete
should not exceed 150 mm. closure of the lane@)during the reconstruc-
When patching is performed, the loose tion stage. Here, temporary restriping and
material is removed, and the area is narrower lanes or added AC median paving
primed with liquid asphalt or an should be considered. The use of temporary
emulsified asphalt. Then, the area is concrete barrier rail may be justified in
patched with premixed material or a special circumstances. Where practicable, a
special mix designed for placing in minimum of 2 m of clearance should be
periods of cold or inclement weather. provided between traffic and paving
operations.
(c) Repair Work Prior to Cold Recycling
AC. Extensive maintenance work in (3) Weekend Closures. Weekend closures
advance of cold recycling an existing AC should be considered in high volume traffic
pavement should be avoided. If the areas, where lane closures may cause severe
selected pavement rehabilitation strategy congestion and result in accidents and delays
is CRAC, the recommendations to the motorist. These closures also impact
provided by the METS Pavement local businesses. When replacing PCCP
Consulting Services Branch in the slabs, fast setting concrete must be specified
deflection study report should be to permit reopening to Monday morning
followed. traffic.
(5)ACP CAPM Strategies. Capital preventive (4) Nighttime Closures. This is the least
maintenance strategies (strategies that extend desirable alternative, but sometimes it is the
pavement service life for five years) for AC only feasible solution. When replacing
pavements may involve such types of work PCCP slabs, fast setting concrete is
as : digout repairs of locally failed areas, generally required and the cost of the work
"thick blanket" (single construction pass) 45 is relatively much higher.
mm to 60 mm DGAC overlays; "thick Additional handling alternatives that may
blanket" (single construction pass) 30 mm to be appropriate include the use of construction
60 mm rubberized AC overlays; placing staging, temporary ramps, detours and signing.
shoulder backing material, etc. Surface The District Division of Operations should be
treatments (seal coasts) and "thin blanket" consulted for guidance on all traffic handling
(24 mm) AC overlays are not capital and safety issues.
vreventive maintenance strate~es.
611.11 Conservation of Materials and
611.10 Traffic Handling and Safety Energy
One of the first considerations in developing a Paving materials such as cement, asphalt, and
pavement rehabilitation project is for the safety rock products are becoming more scarce and
and handling of traffic during rehabilitation expensive, and the production processes for
work, as well as, the safety for state and these materials consume considerable energy.
contractor worker's. Adequate attention must Increasing evidence of the limitation of
be given to traffic handling and safety to obtain nonrenewable resources and increasing
the r e q d quality of work with minimal in- worldwide consumption of most of these re-
creases in project costs. Some trafic handling sources requires optimal ub'lization and careful
alternatives are given below. consideration of alternates such as the
HIGHWAY DESIGN MANUAL 600-71
July 1,1995
regarding the use of asphaltic materials. complete. Negotiations over the placement
This MOU provides a working agreement to of AC grindings, chunks and pieces are to
facilitate Caltrans' continued use of asphaltic take place at the District level as part of the
materials and avoid potential conflicts with 1601 Agreement process.
the Fish and Game Code by describing
conditions where use of asphalt road
construction material by Caltrans would not
Topic 612 Pavement -
conflict with the Fish and Game Code. Structural Section Definitions
Specific Understandings contained in the The following list of definitions includes a
MOU are: number of terms that are not commonly used in
California. Some are terms which are included
Asphalt Use in Embankments in the "AASHTO Guide for the Design of
Caltrans may use AC chunks and pieces Pavement Structures" and may be used by
in embankments when these materials FHWA, local agencies, consultants, etc. when
are placed where they will not enter the discussing pavement structural sections. Some
waters of the State. will be common terms in pavement design and
research publications that the PE may want to
Use of AC Pavement Grindings as read.
Shoulder Backing Alligator Cracking. Interconnected or interlaced
Caltrans may use AC pavement load associated (fatigue) cracks in asphalt
grindings as shoulder backing when concrete pavement forming a series of small
these materials are placed where they polygons that resemble the typical pattern of
will not enter the waters of the State. an alligator's skin.
Analysis Period. The period of time for which
Streambed Alteration Agreements the economic analysis is to be made;
Caltrans will notify the DFG pursuant to ordinarily will include at least one rehabilita-
Section 1601 of the Fish and Game tion activity. This has been termed
Code when a project involving the use "economic life-cycle period" in the Caltrans
of asphaltic materials or crumbled, procedures, for the purpose of selecting the
flaked, or ground pavement will alter or pavement type based on long-term costs.
result in the deposition of pavement Asphalt Treated Pemeable Base (ATPB). A
material into a river, stream, or lake highly permeable open-graded mixture of
designated by the DFG. When the crushed coarse aggregate and asphalt binder
proposed activity incorporates the placed as the base layer to assure adequate
agreements reached under Section 1601 drainage of the structural section, as well as
of the Fish and Game Code, and is structural support.
consistent with Section 5650 of the Fish
and Game Code and this MOU, the Base. A layer of selected, processed, and/or
DFG will agree to the use of these treated aggregate material of planned
materials. thickness and quality placed immediately be-
There may be circumstances where low the pavement and above the subbase or
a p m e n t between the DFG and Caltrans basement soil to support the pavement.
cannot be reached. Should the two agencies Basement Material. The material in excavation
reach an impasse, the agencies enter into a or embankments underlying the lowest layer
binding arbitration process outlined in of subbase, base, pavement surfacing or
Section 1601 of the Fish and Game Code. other specified layer which is to be placed.
However, keep in mind that this arbitration Basement Soil. See Basement Material.
process does not exempt Caltrans from
complying with the provisions of the Fish Block Cracking. Interconnected cracks on
and Game Code. Also it should be noted flexible pavement, that are not load associ-
that this process is time consuming, ated, which form a series of large polygons
requiring as much as 72 days or more to usually with sharp corners or angles.
HIGHWAY DESIGN MANUAL 600-73
July 1,1995
Blow-up. Localized upward buckling or a Dowel. A load transfer device in a rigid slab
shattering of a rigid pavement slab at or near usually consisting of a plain round steel bar.
a transverse joint or crack. These are not currently used in Caltrans
practice. (See Load Transfer Device).
Borrow. Natural soil obtained from sources
outside the roadway prism to make up a Drainage Coeficients. AASHTO Design Guide
deficiency in excavation quantities. factors used to modify layer coefficients in
flexible pavement or stresses in rigid
Cement Treated Pemable Base (CTPB). A pavements as a function of how well the
highly permeable open-graded mixture of pavement structure can handle the adverse
coarse aggregate, portland cement, and effect of water infiltration. These are not
water placed as the base layer to provide used in Caltrans' pavement structural section
adequate drainage of the structural section, design procedures. The positive drainage
as well as structural support. features reauired and used by Caltrans
Chip Seal. A high viscosity asphaltic emulsion obviates the&need.
surface coat which incorporates rolled in Drip Track Ravel. Progressive disintegration of
rock screenings (chips) over an asphalt the surface between wheel paths on asphalt
concrete pavement, as preventive main- concrete pavement, caused by oil and fuel
tenance, to extend the service life. dripping from vehicles. This is most
Cold Recycling. The rehabilitation of asphalt prevalent adjacent to intersections where ve-
concrete pavement without the application of hicles slow and stop.
heat by milling and mixing with new binder Edge Drain System. A drainage system,
and/or rejuvenating agents in place. consisting of a slotted plastic collector pipe
Composite Pavement. A pavement structure or encapsulated in treated permeable material
structural section composed of an asphalt and a filter fabric barrier, with unslotted
0 concrete wearing surface and portland
cement concrete slab; an asphalt concrete
plastic pipe vents, outlets, and cleanouts,
designed'to drain the structural section of
overlay on a PCC slab is also referred to as both rigid and flexible pavements.
a composite pavement. Embankment. A prism of earth that is
Construction Joint. A joint made necessary by a constructed from excavated or borrowed
prolonged interruption in the placing of natural soil and/or rock, extending from
concrete. original ground to the grading plane, and de-
signed to provide a stable support for the
Contraction Joint. See Weakened Plane Joint. pavement structural section.
Dense Graded Asphalt Concrete (DGAC). A Equivalent Single Axle Loads (ESALfs).
uniformly graded asphalt concrete mixture Summation of equivalent 80 kN single axle
(aggregate and paving asphalt) containing a loads used to convert mixed traffic to design
small percentage of voids, used primarily as traffic for the design period.
a surface layer to provide the structural
strength needed to distribute loads to Expansion Joint. A joint located to provide for
underlying layers of the structural section. expansion of a rigid slab, without damage to
itself, adjacent slabs or structures.
Design Period. The period of time that an
initially constructed or rehabilitated Faulting ( " S t e p - o r ) . Differential vertical
pavement structural section is designed to displacement, primarily at transverse joints,
perform before reaching its terminal of abutting rigid slabs which creates a "step-
serviceability or a condition that requires off' in the pavement surface profile.
major rehabilitation or reconstruction; this is Flexible Pavement. A traffic load carrying
also referred to as the performance period. system that is made up of one or more layers
Because of the many independent variables that are designed to transmit and distribute
e involved, the service life before major
maintenance or rehabilitation is required may
actually be considerably longer or shorter.
that loading to the underlying roadbed rnate-
rial. The highest quality layer is the surface
course, (generally asphalt concrete) which is
600-74 HIGHWAY DESIGN MANUAL
July 1.1995
usually underlaid by a lesser quality base, Load Transfer Device. A mechanical means
and in turn a subbase. It is called flexible designed to carry loads across a joint in a
because it can tolerate deflection bending rigid slab. These are not currently used in
under heavy loads. Caltrans practice for transverse joints; the
Fog Seal. A combination of mixing-type aggregate interlock of the PCCP slabs and
asphaltic emulsion and water which is base support is considered to be the load
applied to the surface of asphalt concrete transfer mechanism. For longitudinal joints
pavement to seal the surface, primarily used see Tie Bars.
for pavement maintenance. Longitudinal Cracking. Cracks or breaks in
Grading Plane. The surface of the basement flexible or rigid pavement which are approx-
material upon which the lowest layer of imately parallel to the pavement center line.
subbase, base, pavement surfacing, or other Longitudinal Joint. A joint normally placed
specified layer, is placed. between traffic lanes in rigid pavements to
Hot Recycling. The use of reclaimed asphalt control longitudinal cracking and the joint
concrete pavement which is combined with between the traveled way and the shoulder.
virgin aggregates, asphalt, and sometimes Low-Volume Road. A roadway generally
rejuvenating agents at a central hot-mix plant subjected to low levels of traffic; in the
and placed in the structural section in lieu of AASHTO Design Guide, structural design is
all new materials. based on a range of 80 kN ESAL's from
Joint Seals. Pourable, or extrudable, or 50 000 to 1 006 000 for flexible and rigid
premolded materials that are placed primarily pavements, and from 10 000 to 100 000 for
in transverse and longitudinal joints in or aggregate-surfaced roads.
along the edge of concrete pavement to deter Maintenance. The preservation of the entire
the entry of water and incompressible roadway, including pavement surface and
materials (such as sand that is broadcast in structural section, shoulders, roadsides,
freeze-thaw areas to improve skid resis- structures, and such traffic control devices
tance). as are necessary for its safe and efficient
Layer Coeflcient (a,, a , a,). An AASHTO utilization.
Design Guide term denoting the empirical Modulus of Subgrade Reaction (k). Wester-
relationship between structural number (SN) gaard's modulus of subgrade reaction for
and layer thickness which expresses the use, under AASHTO Design Guide
relative ability of a material to function as a methods, in rigid pavement design (the load
structural component of the pavement. This in Pascals (Pa) on a loaded area of the
is not used in Caltrans' pavement structural roadbed soil or subbase divided by the
section design procedures. deflection in millimeters of the roadbed soil
Lean Concrete Base. Mixture of aggregate, or subbase, Palrnrn). This is not used in
portland cement, water, and optional ad- Caltrans' pavement structural section design
mixtures, primarily used as a base for port- procedures.
land cement concrete pavement. Open Graded Asphalt Concrete (OGAC). An
Leveling Course. The layer, generally of AC or open graded mixture of aggregate and a
other treated or processed material, that is relatively high asphalt content which
placed over the rough or undulating surface provides good skid resistance and a high
of an existing pavement, structure deck, or permeability. OGAC is designed to
other surface to improve the surface profile accommodate rapid surface drainage and
or ride quality before placement of subse- minimize the potential of hydroplaning while
quent layers. at the same time providing an effective seal
of the underlying asphalt concrete pavement.
Lime Treatment. The mixing of lime with native
or embankment materials to increase the Overlay. An overlay is a layer, usually asphalt
strength (R-value) of the material which concrete, placed on existing asphalt or
supports the pavement structural section. portland cement concrete pavement to
HIGHWAY DESIGN MANUAL 600-75
July 1,1995
restore ride quality, to increase structural used directly by Caltrans for pavement
strength (load carrying capacity), and to evaluation but conversion is made in PMS,
extend the service life. for comparison.
Panel Length. The distance between adjacent Preventive Maintenance. Typically, capital
transverse joints in a traffic lane. outlay work performed to preserve the
existing pavement structural section utilizing
Pavement. The surface layer of the structural strategies that extend pavement service life
section that carries traffic. Except for for 5 years (i.e.: for AC pavements, "thick
special or experimental surface layers, the blanket" overlays; for PCC pavements,
pavement is either portland cement concrete grinding, slab replacement, etc.).
or asphalt concrete. The asphalt concrete
layer may include up to a 30 rnm layer of Prime Coat. The application of a low viscosity
OGAC. liquid bituminous material to an absorbent
surface (preparatory to placing subsequent
Pavement Management System (PMS). A structural section layers or PRF) for the
management system, which was developed purpose of hardening or toughening the
by Caltrans, to assess the condition of surface and promoting adhesion between it
pavement, biennially, on the entire and the superimposed constructed layer or
California State Highway System, and to PRF interlayer.
prioritize and program the rehabilitation of
pavement consistent with available funding. Pumping. The ejection of foundation material,
either wet or dry, through joints or cracks,
Pavement Performance. The trend of ser- or along edges of rigid slabs resulting from
viceability with load applications. vertical movements of the slab under traffic.
Pavement Rehabilitation. Work undertaken to This phenomena is especially pronounced
Stripping. The loss of the adhesive bond Surface Course. The top layer of AC pavement.
between asphalt cement and aggregate, most It is also sometimes called the "wearing
often caused bv the ~resenceof water in course".
asphalt concrek, which may result in Surface Polish. The loss of the original
raveling, loss of stability and load carrying pavement surface texture due to traffic.
capacity of the asphalt concrete pavement or
treated base. Surface Recycling. In-place heating of the
Structural Number (SN). An index number surface of asphalt concrete pavement
used in the AASHTO Design Guide followed by scarification, remixing, and
methods, which is derived from an analysis compaction, generally to a depth of about
20 rnm. This is considered to be a
of traffic, roadbed soil conditions, and maintenance procedure.
environment which may be converted to
thickness of flexible pavement layers Tack Coat (Paint Binder). The application of
through the use of suitable layer coefficients bituminous material to an existing surface to
related to the type of material being used in provide bond between the superimposed
each layer of the pavement structure. This is construction and the existing surface.
not used in Caltrans' pavement structural Tandem Axe Load. The total load transmitted
section design procedures. to the road by two consecutive axles whose
Structuml Section. The planned, engineering centers may be included between parallel
design of layers of specified materials vertical planes spaced more than 1.016 m
(normally consisting of subbase, base, and (40 inches) and not more than 2.438 m
pavement surface) placed over the basement (96 inches) apart, extending across the full
soil to support the traffic loads anticipated to width of the vehicle.
be accumulated and applied during the Thin Bonded Concrete Overlays (BCO). An
e design period. The structural section is also
commonly called the pavement structural
section.
overlay, of existing concrete pavement
which is designed to improve ride and
structural condition. Generally BCOs are
Structural Section Drainage System. A drainage about 75 rnm thick, consisting of conven-
system used for both asphalt and portland tional low slump portland cement concrete
cement concrete pavements consisting of a or concrete containing polymers, or latex, or
treated permeable base layer and a collector magnesium phosphate, or other additives
system which includes a slotted plastic pipe designed to accommodate placement,
encapsulated in treated permeable material improve bonding, and improve durability.
and a filter fabric barrier with unslotted Bonding is accomplished by epoxy or other
plastic pipe as vents, outlets and cleanouts to types of adhesives. BCOs are still
rapidly drain the pavement structural considered to be experimental. Research by
section. METS is continuing.
Subbase. A layer of aggregate of designed Tie Bars. Load Transfer devices, usually
thickness and specified quality placed on the deformed reinforcing bars placed at
basement soils as the foundation for a base. intervals, that hold rigid pavement slabs in
Subgrade. That portion of the roadbed on adjoining lanes and exterior lane-to-shoulder
which pavement surfacing, base, subbase, joints together and prevent differential
or a layer of any other material is placed. vertical movement.
Sugace Attrition ("Abrasion"). Abnormal Transverse Cracking. Cracks in asphalt
surface abrasion wear of pavement, concrete pavement approximately at right an-
resulting from either a poor quality surface gles to the center line, most often created by
or exposure to abnormal abrasive action thermal forces exceeding the tensile strength
(such a s tire chains and sanding materials) of the asphalt concrete. (Transverse cracks
also occur in PCCP but are more often
0 or both. caused by live load stresses combined with
uneven base support.)
HIGHWAY DESIGN MANUAL 700-1
July 1, 1995
mi~roor~anislhs and seed, it is best to stockpile Attention should also be given to modifying,
it in shallow windrows so that oxygen can changing existing or installing new water supply
a penetrate the soil. lines and sprinkler control conduits when
widening or modifying bridge structures.
700-6 HIGHWAY DESIGN MANUAL
July 1, 1995
The following factors should be considered in will determine where slopes are to be treated and
sizing and locating water supply lines and the type of treatment to be used.
sprinkler control conduits: Caltrans maintenance, landscape architecture,
(a) Generally, locate on one side of the materials, design, and other interested units will
bridge, the side nearest the water source. furnish input to determine slope treatment
(b) Consider the maximum water demand needed at each site. Local agency input should
and number of irrigation controller be obtained as necessary for urban
stations anticipated to be used. The pipe undercrossings.
for the water supply line should be a All types of slope treatments require adequate
minimum 80 mm diameter nominal (DN) drainage facilities for water from upper
and the conduit for the sprinkler control roadway. Inadequate drainage is a major source
conduit should be a minimum 50 mm of slope erosion.
DN and contain a pull wire.
(c) Ductile iron pipe is recommended for the 707.2 Guidelines for Slope Treatment
water supply line for pipes 100 mm DN (a) Full slope paving has high initial costs
or larger because of its superior strength and low maintenance costs. It may be
and flexible joints. justified where anticipated maintenance
costs will be high due to erosion by
706.5 Water Supply for Future pedestrians, wind, small amounts of
Roadside Rest Areas, Vista Points, or water, or other causes. High landscape
Planting maintenance costs caused by inadequate
In the preparation of a major highway moisture, sunlight, etc., may also justify
use of full slope paving. Elaborate slope
construction project, consideration should be paving designs should be avoided. The
given to the possibility of using the water source District Landscape Architect will provide
needed for construction as part of a future aesthetic input and locations for
permanent water supply system. Provision for waterline crossover conduits.
a permanent water supply should be included in
the major construction project. If this appears to (b) Landscaped slopes have medium initial
be a feasible solution, consider such factors as: costs and maintenance costs vary with
(a) Probability of a future planting, vista the site. Landscaped bridge end slopes
point, or roadside rest project. may be justified when adjacent slopes
are landscaped and when landscaping is
(b) Economy. compatible with adjacent development.
(c) Possible reduction in the flexibility of (c) Bare slopes have minimum initial costs
the highway contractor's operation. and maintenance costs v~ with the site.
The District Landscape Architect should be Bare bridge end slopes miy be justified
consulted. at rural sites and other areas where
anticipated maintenance activity will be
-
Topic 707 Slope Treatment
low.
(d) An analysis of the "life cycle" costs
Under Structures should be made using the method con-
tained in the Structures Value
707.1 Policy Engineering Report, "Bridge End Slope
Bridge end slope may be treated to: Treatment," April 1978.
(a) Protect slopes. (e) Adequate drainage facilities must be pro-
vided to prevent saturation of abutment
(b) Improve aesthetics. foundation materials and damage to
Slopes need to be protected when high slope treatment.
maintenance costs are anticipated. The District
HIGHWAY DESIGN MANUAL 800-1
*
Coordinators Branch in the Office of Project (4) Districts. The District Director is re-
Planning and Design, State and Local sponsible for:
Project Development Program performs the
following functions under the direction of (a) The hydrology for all drainage features
the Headquarters Hydraulics Engineer: except bridges.
(a) Provide design information, guidance (b) The hydraulic adequacy of all drainage
and standards to the Districts for the features, except bridges and any special
design of surface and subsurface culverts and appurtenances designed by
drainage. the Division of Structures.
(b) Keep informed on the latest data from (c) Consulting with the Division of
research, experimental installations, Structures when it is proposed that an
other public agencies, and industry that existing bridge be replaced with a
might lead to improvement in drainage culvert.
design practices. (d) Bank and shore protection designs, in-
(c) Promote statewide uniformity of design cluding erosion protection measures at
procedures, and the exchange of ends of bridges and other structures de-
information between Districts. signed by the Division of Structures.
(d) Coordinate drainage design practices (e) Assigning one or more engineers in
with other Caltrans Offices. responsible charge of hydrologic study
activities and the hydraulic design of
(e) Review special drainage problems and drainage features.
unusual drainage designs on the basis of
statewide experience. (f) Compliance with Federal-Aid Policy
Guide, Transmittal 1, G 6012.1 for
(f) Act in an advisory capacity to the Dis-
tricts when requested. storm drain systems.
(g) Providing additional staff as necessary
e (2) Engineering Services Center. The
Engineering Services Center is responsible
for:
with the training and background
required to perform the following:
800-4 HIGHWAY DESIGN MANUAL
July 1,1995
thereby, or the cost is borne by others, no with increasing the capacity or velocity of
improvement in the drainage of areas outside the existing cross drainage.
right of way is to be considered on Caltrans A cooperative agreement should be negoti-
projects. ated when the proposed work includes the
upgrading of an existing storm drain system
803.2 Cooperative Agreements under the jurisdiction of a local or other
The extent of the department's financial public agency.
participation in cooperative drainage im- (2) Proposed Upstream Development. Unless
provement projects must be commensurate with developers of land in the drainage basin up-
the benefits to the Department and the traveling stream of existing State highways incorpo-
public. rate positive stormwater management prac-
( I ) Local Agencies. Caltrans may participate tices, such as detention or retention storage
with Local Agencies, Flood Control Dis- basins within their improvement areas, the
tricts or Drainage Assessment Districts on peak flow from stormwater runoff is nearly
drainage improvement projects. Such always increased. As a practical matter, mi-
projects must be covered by a formal nor increases in peak flow are usually not
agreement prepared and processed in objectionable. However, uncontrolled
accordance with instructions in the Caltrans upstream development or diversions can
Cooperative Agreement Manual. significantly increase the peak flow run-off
causing the passable capacity of the
(2) Federal and State Flood Control Projects. downstream drainage systems, including
The cost of upgrading or modifying existing existing highway culverts, to be exceeded.
State highway facilities to accommodate
Federal andlor State funded flood control When reasonable solutions to potential
projects is normally the responsibility of the drainage problems associated with such in-
agency funding the project. As necessary, creased flows include the up-grading of
Caltrans may enter into agreements con- drainage facilities within the State highway
taining provisions that the cost of right-of-way, cooperative agreements with
betterments to existing highways, including the responsible local agency should be
drainage features, will be paid for by the negotiated. The local agency having permit
Department. The Cooperative Agreement authority has the responsibility for assessing
Manual contains procedures for preparing liabilities and seeking commensurate
interagency agreements. funding for mitigation of run-off impacts
from the developers. The local agency
803.3 Up-Grading Existing Drainage should not allow potentially harmful de-
Facilities velopments to proceed until all issues have
been resolved. If it becomes apparent that
( I ) Rehabilitation and Reconstruction Projects. the District, the local agency and the
The hydraulic adequacy, as well as the developer may not amiably reach agreement,
structural adequacy of existing drainage fa- the matter should be referred to Caltrans Le-
cilities should be evaluated early in the pro- gal Division before there is an impasse in the
ject development process on pavement negotiations.
-
rehabilitation and highway reconstruction
projects. Caltrans financial participation in such
drainage improvements must be based on
Repair or replacement of structurally de- the general rule stated in Index 803.2
ficient drainage structures and up-grading of Cooperative Agreements.
hydraulically inadequate drainage facilities
should, whenever practicable, be included in (3) Hydraulically Inadequate Facilities. Land
the work of the proposed project. A use changes nearly always cause areas to be-
thorough investigation of upstream and come less pervious and drainage basins to
downstream conditions is often required to yield greater volumes and increase peak
reveal what adverse effects there may be stormwater run-off flows. Even
development of a small parcel of land within
HIGHWAY DESIGN MANUAL 800-7
July 1,1995
Figure 804.7
Floodplain Description
Yes No
1. Is the proposed action a longitudinal
encroachment of the base floodplain?
2. Are the risks associated with the implementation
of the proposed action significant?
3. Will the proposed action support probable
incompatible floodplain development?
PREPARED BY:
I CONCUR:
involving unique design or operational (a) Highway fills which will function as a
features, longer than normal spans or levee and serve the purpose of reducing
bridges for which the design procedures the flooding of adjacent areas.
depart from current acceptable practice. (b) Dams formed by highway fills which
Examples include cable stayed, suspensioni will permanently impound water more
arch, segmental concrete bridges, trusses than 7.6 m in depth or 61 500 m3 in
and other bridges which deviate from volume. See Index 829.9 Dams, for
AASHTO Standard Specifications or Guide legal definition of a dam and regulations
Specifications for Highway Bridges, relative to approval by the California
bridges requiring abnormal dynamic Department of Water Resources.
analysis for seismic design, bridges
designed using a three-dimensional 805.7 Geotechnical
computer analysis, bridges with spans
exceeding 150 m, and bridges which include The District shall submit preliminary plans and
ultra high strength concrete or steel. technical data for major or unusual geotechnical
features to the California FHWA Division
805.3 Pumping Stations Office for approval. Major geotechnical features
include unusually deep cuts or high fills where
The Division of Structures will submit the site geology is potentially unstable, landslide
preliminary plans and hydraulic data for storm corrections, and large retaining walls
water pumping facilities to the California (cantilever, permanent ground anchor, and soil
FHWA Division Office in Sacramento. FHWA reinforcement). An unusual geotechnical feature
approval is required for storm water pumping involves new or complex retaining wall systems
facilities designed to discharge more than or ground improvement systems.
0.56 m3/s.
805.4 Storm Drain Systems
805.8 Data Provided by the District
The following items of supportive information
0
The District will submit preliminary plans and must be provided with requests for FHWA
hydraulic data for unusual storm drain systems approval:
to the California FHWA Division Office in
Sacramento. FHWA approval is required for (a) Preliminary plans and profiles:
storm diain systems that carry more than
5.6 m3/s or have an accumulated surface Approach layouts.
detention storage system of more than 6150 m3. Drainage plans.
805.5 Unusual Hydraulic Structures (b) Hydraulic design studies:
The District will submit preliminary plans and Design Q and frequency.
hydraulic data for unusual hydraulic structures
to the California FHWA Office in Sacramento. Hydraulic grade lines.
FHWA approval is required for hydraulic Inflow - Outflow hydrographs.
structures involving unusual stream stability
countermeasures, an atypical or unique design Capacity of reservoirs or pump
technique or unusual or complex pumping storage systems.
stations or storm drain systems.
Pump capacity.
805.6 Levees and Dams Formed by Stream velocities.
Highway Fills
Water surface profiles.
The District will submit preliminary plans and
other supportive data to the California FHWA Slope protection, toe and top
Division Office in Sacramento for approval of: elevations.
(c) Proposed specifications. @
(d) Estimated cost.
HIGHWAY DESIGN MANUAL 800- 11
July 1, 1995
8 (e) Foundation report: Aqueduct. (1) A major conduit. (2) The entire
transmission main for a municipal water
Embankment design for fills func- supply which may consist of a succession of
tioning as dams. canals, pipes, tunnels, etc. (3) Any conduit
(f) Subsurface investigations. for water; especially one for a large quantity
of flowing water. (4) A structure for
(g) Coordination with Federal, state and lo- conveying a canal over a river or hollow.
cal agencies.
Aquifer. Water-bearing geologic formations
(h) Other pertinent data. that permit the movement of ground water.
The FHWA requires that three copies of Artesian Waters. Percolating waters confined
supportive information be submitted to the Cal- below impermeable formations with suffi-
ifornia FHWA Division Office with approval re- cient pressure to spring or well up to the
quests. Four copies of supportive information surface.
h e to be furnishid to the diiision of Structures
to prepare the FHWA approval requests for Avulsion. (1) A forcible separation; also, a part
bridges and pumping stations. torn off. (2) The sudden removal of land
from the estate of one man to that of
-
Topic 806 Definitions of
another, as by a sudden change in a river,
the property thus separated continuing in the
Drainage Terms original owner. A sudden shift in location
of channel.
806.1 Introduction Backwater. An unnaturally high stage in stream
These definitions are for use with Sections 800 caused by obstruction or confinement of
through 890 of this manual and the references flow, as by a dam, a bridge, or a levee. Its
cited. They are not necessarily definitions as measure is the excess of unnatural over
established by case or statutory law. natural stage, not the difference in stage
upstream and downstream from its cause.
See Index 874 for an additional listing of
drainage related terms. This separate listing Bank. The lateral boundary of a stream
includes those terms particularly applicable to confining water flow. The bank on the left
Channel and Shore Protection - Erosion side of a channel looking downstream is
Control. called the left bank, etc.
Bank Protection. Revetment, or other armor
806.2 Drainage Terms protecting a bank of a stream from erosion,
Accretion. Outward growth of bank or shore by includes devices used to deflect the forces of
sedimentation. Increase or extension of erosion away from the bank.
boundaries of land by action of natural Base Flood. The flood or tide having a 1
forces. percent chance of being exceeded in any
Action. Any highway construction, recon- given year (100-year flood). The "base
struction, rehabilitation, repair, or improve- flood" is commonly used as the "standard
ment. flood" in Federal flood insurance studies.
(see Regulatory Flood).
Aggressive. Refers to the corrosive properties
of soil and water. Base Floodplain. The area subject to flooding
by the base flood.
Alluvial. Referring to deposits of silts, sands,
gravels and similar detrital material which Bedding. The foundation under a drainage
have been transported by running water. structure.
Alluvium. Stream-borne materials deposited in Bed Load. Sediment that moves by rolling,
and along a channel. sliding, or skipping along the bed and is es-
sentially in contact with the stream bed.
800-12 HIGHWAY DESIGN MANUAL
July 1,1995
Braided Stream. A stream in which flow is Concentration. In addition to its general sense,
divided at normal stage by small islands. means the unnatural collection or con-
This type of stream has the aspect of a single vergence of waters so as to discharge in a
large channel with which there are subordi- narrower width, and at greater depth or ve-
nate channels. locity.
Bulking. The increase in volume of flow due to Conduit. Any pipe, arch, box or drain tile
air entrainment, debris, bedload, or through which water is conveyed.
sediment in suspension. ConJluence. A junction of streams.
Camber. An upward adjustment of the profile Contraction. The reduction in cross sectional
of a drainage facility under a heavy loading area of flow.
(usually a high embankment) and poor soil
conditions, so that as the drainage facility Control. A section or reach of an open conduit
settles it approaches the design profile. or stream channel which maintains a stable
Capacity. The effective carrying ability of a relationship between stage and discharge.
drainage structure. Generally measured in Conveyance. A measure of the water carrying
cubic meters per second. capacity of a stream or channel.
Capillarity. The attraction between water and Cradle. A concrete base generally constructed
soil particles which cause water to move in to fit the shape of a structure which is to be
any direction through the soil mass re- forced through earthen material by a jacking
gardless of gravitational forces. operation. The cradle is constructed to line
Capillary Water. Water which clings to soil and grade. Then the pipe rides on the cradle
as it is worked through the given material by
particles by capillary action. It is normally jacking and tunneling methods. Also serves
associated with fine sand, silt, or clay, but as bedding for pipes in trenches in special
not normally with coarse sand and gravel. conditions.
Catch Basin. A drainage structure which Critical Depth. (Depth at which specific energy
collects water. May be either a structure is a minimum) - The depth of water in a
where water enters from the side or through conduit at which under certain other condi-
a grating. tions the maximum flow will occur. These
Check Dam. A small dam generally placed in other conditions are the conduit is on the
steep ditches for the purpose of reducing the critical slope with the water flowing at its
velocity in the ditch. critical velocity and there is an adequate
Cienega. A swamp formed by water rising to supply of water. The depth of water
the surface at a fault. flowing in an open channel or a conduit
partially filled, for which the velocity head
Cleanout. An access opening to a roadway equals one-half the hydraulic mean depth.
drainage system. Usually consists of a Critical Flow. That flow in open channels at
manhole shaft, a special chamber or opening which the energy content of the fluid is at a
into a shallow culvert or drain. minimum. Also, that flow which has a
Coeficient of Runoff. Percentage of gross Froude number of one.
rainfall which appears as runoff. Critical Slope. That slope at which the
Composite Hydrograph. A plot of mean daily maximum flow will occur at the minimum
discharges for a number of years of record velocity. The slope or grade that is exactly
on a single year time base for the purpose of equal to the loss of head per meter resulting
showing the occurrence of high and low from flow at a depth that will give uniform
flows. flow at critical depth; the slope of a conduit
Concentrated Flow. Flowing water that has which will produce critical flow.
been accumulated into a single fairly narrow Critical Velocity. Mean velocity of flow when
stream. flow is at critical depth.
HIGHWAY DESIGN MANUAL 800-13
July 1.1995
Culvert. A closed conduit, other than a bridge, Design Flood. The peak discharge (when
which allows water to pass under a appropriate, the volume, stage, or wave
highway. A culvert has a span of less than crest elevation) of the flood associated with
6.1 m, or if multispan, the individual spans the probability of exceedance selected for the
are 3.0 m or less. design of a highway encroachment. By
definition, the highway will not be
Current Meter. An instrument for measuring the inundated by the design flood.
velocity of a current. It is usually operated
by a wheel equipped with vanes or cups Design Frequency. The recurrence interval for
which is rotated by the action of the im- hydrologic events used for design purposes.
pinging current. An indicating or recording As an example, a design frequency of 50
device is provided to indicate the speed of years means a storm of a magnitude that
rotation which is correlated with the velocity would be expected to recur on the average of
of the current. every 50 years. (See Probability of Ex-
ceedance.)
Cutof Wall. A wall at the end of a drainage
structure, the top of which is an integral part Design Storm. That particular storm which
of the drainage structure. This wall is contributes runoff which the drainage
usually buried and its function is to prevent facilities were designed to handle. This
undermining of the drainage structure if the storm is selected for design on the basis of
natural material at the outlet of the structure its probability of exceedance or average
is dug out by the water discharging from the recurrence interval (See Probability of
end of the structure. Cutoff walls are Exceedance.)
sometimes used at the upstream end of a Detention Storage. Surface water moving over
structure when there is a possibility of the land is in detention storage. Surface
erosion at this point. water allowed to temporarily accumulate in
Debris. Any material including floating woody ponds, basins, reservoirs or other types of
materials and other trash, suspended holding facility and which is ultimately re-
sediment, or bed load moved by a flowing turned to a watercourse or other drainage
stream. system as runoff is in detention storage.
Debris Barrier. A deflector placed at the en- (See Retention Storage)
trance of a culvert upstream, which tends to Detrihss. Loose material such as; rock, sand,
deflect heavy floating debris or boulders silt, and organic particles.
away from the culvert entrance during high- Dike. Usually an earthen bank alongside and
velocity flow. parallel with a river or open channel or an
Debris Basin. Any area upstream from a AC dike along the edge of a shoulder. (See
drainage structure utilized for the purpose of Levee)
retaining debris in order to prevent clogging Dike, Finger. Relatively short embankments
of drainage structures downstream. constructed normal to a larger embankment.
Debris Rack. A straight barrier placed across such as an approach fill toWabridge. They
the stream channel which tends to separate purpose is to impede flow and direct it away
light and medium floating debris from from the major embankment.
stream flow and prevent the debris from Dike, Spur. Relatively short embankments
reaching the culvert entrance. constructed at the upstream side of a bridge
Degradation. General and progressive lowering end for the purpose of aligning flow with
of the longitudinal profile of a channel by the waterway opening and to move scour
erosion. away from the bridge abutment.
Design Discharge. The quantity of flow that is Dike, Toe. Embankment constructed to prevent
Dike, Training. Embankments constructed to from mild to steep channel slopes and weirs
provide a transition from the natural stream or vertical spillways.
channel or floodplain, both to and from a Dry Weather Flows. A small amount of water
constricting bridge crossing. which flows almost continually due to lawn
Discharge. A volume of water flowing out of a watering, irrigation or springs.
drainage structure or facility. Measured in Dune. A sand wave of approximately triangular
cubic meters per second. cross section (in a vertical plane in the
Diversion. The change in character, location, direction of flow) formed by moving water
direction, or quantity of flow of a natural or wind, with gentle upstream slope and
drainage course. A deflection of flood water steep downstream slope and deposition on
is not diversion. the downstream slope.
D-Load (Cracking D-Load). A term used in Easement. Right to use the land of others.
expressing the strength of concrete pipe. Eddy Loss. The energy lost (converted into
The cracking D-load represents the test load heat) by swirls, eddies, and impact, as
required to produce a 0.3 mm crack for a distinguished from friction loss.
length of 300 rnm.
Encroachment. Extending beyond the original,
Downdrain. A prefabricated drainage facility or customary limits, such as by occupancy
assembled and installed in the field for the of the river and/or flood plain by earth fill
purpose of transporting water down steep embankment.
slopes.
Endwall. A wall placed at the end of a culvert.
Drainage. (1) The process of removing surplus It may serve three purposes; one, to hold
ground or surface water by artificial means. the embankment away from the pipe and
(2) The system by which the waters of an prevent sloughing into the pipe outlet chan-
area are removed. (3) The area from which nel; two, to provide a wall which will
waters are drained; a drainage basin. prevent erosion of the roadway fill; and
Drainage Area (Drainage Basin) (Basin). That three, to prevent flotation of the pipe.
portion of the earth's surface upon which Energy Dissipator. A structure for the purpose
falling precipitation flows to a given of slowing the flow of water and reducing
location. With respect to a highway, this the erosive forces present in any rapidly
location may be either a culvert, the farthest flowing body of water.
point of a channel, or an inlet to a roadway
drainage system. Energy Grade Line. The line which represents
the total energy gradient along the channel.
Drainage Course. Any path along which water It is established by adding together the
flows when acted upon by gravitational potential energy expressed as the water
forces. surface elevation referenced to a datum and
Drainage Divide. The rim of a drainage basin. the kinetic energy (usually expressed as
A series of high points from which water velocity head) at points along the stream bed
flows in two directions, to the basin and or channel floor.
away from the basin. Energy Head. The elevation of the hydraulic
Drainage Easement (See Easement). grade line at any section plus the velocity
head of the mean velocity of the water in that
Drainage System. Usually a system of un- section.
derground conduits and collector structures
which flow to a single point of discharge. Entrance Head. The head required to cause
flow into a conduit or other structure; it in-
Drawdown. The difference in elevation be- cludes both entrance loss and velocity head.
tween the water surface elevation at a con-
striction in a stream or conduit and the eleva- Entrance Loss. The head lost in eddies and
tion that would exist if the constriction were friction at the inlet to a conduit or structure.
absent. Drawdown also occurs at changes
HIGHWAY DESIGN MANUAL 800-15
Flow Regime. The system or order charac- Gradient (Slope). The rate of ascent or descent
teristic of streamflow with respect to expressed as a percent or as a decimal as
velocity, depth, and specific energy. determined by the ratio of the change in ele-
Freeboard. (1) The vertical distance between vation to the length.
the'level of the water surface usually corre- Gradually Varied Flow. In this type of flow,
sponding to the design flow and a point of changes in depth and velocity take place
interest such as a,bridge beam, levee top or slowly over large distances, resistance to
specific location on the roadway grade. (2) flow dominates and acceleration forces are
The distance between the normal operating neglected.
level and the top of the sides of an open con- Ground Water. That water which is present
duit; the crest of a dam, etc., designed to al- under the earth's surface. Ground water is
low for wave action, floating debris, or any that situated below the surface of the land,
other condition or emergency, without over- irrespective of its source and transient
topping the structure. status. Subterranean streams are flows of
Free Outlet. A condition under which water ground waters parallel to and adjoining
discharges with no interference such as a stream waters, and usually determined to be
pipe discharging into open air. integral parts of the visible streams.
Free Water. Water which can move through the Head. Represents an available force equivalent
soil by force of gravity. to a certain depth of water. This is the
motivating force in effecting the movement
French Drain. A trench loosely backfilled with of water. The height of water above any
stones, the largest stones being placed in the point or plane of reference. Used also in
bottom with the size of stones decreasing various compound expressions, such as
towards the top. The interstices between the energy head, entrance head, friction head,
stones serve as a passageway for water. static head, pressure head, lost head, etc.
Froude Number. A dimensionless expression Headcutting. Progressive scouring and de-
of the ratio of inertia forces to gravity grading of a streambed at a relatively rapid
forces, used as an index to characterize the rate in the upstream direction, usually
type of flow in a hydraulic structure in characterized by one or a series of vertical
which gravity is the force producing motion falls.
and inertia is the resisting force. It is equal
to a characteristic flow velocity (mean, Hydraulic Gradient. A line which represents the
surface, or maximum) of the system divided relative force available due to the potential
by the square root of the product of a energy available. This is a combination of
characteristic dimension (as diameter of energy due to the height of the water and the
depth) and the gravity constant (acceleration internal pressure. In any open channel, this
due to gravity) all expressed in consistent line corresponds to the water surface. In a
units. Fr = V / ( ~ ~ ) ~ D closed conduit, if several openings were
placed along the top of the pipe and open
Gaging Station. A location on a stream where tubes inserted, a line connecting the water
measurements of stage or discharge are surface in each of these tubes would repre-
customarily made. The location includes a sent the hydraulic grade line.
reach of channel through which the flow is
uniform, a control downstream from this Hydraulic Jump (or Jump). Transition of flow
reach and usually a small building to house from the rapid to the tranquil state. A varied
the recording instruments. flow phenomenon producing a rise in el-
evation of water surface. A sudden transi-
Grade to Drain. A construction note often tion from supercritical flow to the comple-
inserted on a plan for the purpose of direct- mentary subcritical flow, conserving
ing the Contractor to slope a certain area in a momentum and dissipating energy.
specific direction, so that the surface waters
will flow to a designated location.
0
HIGHWAY DESIGN MANUAL 800-17
July 1, 1995
Hydraulic Mean Depth. The area of the flow Invert Paving. Generally applies to metal pipes
cross section divided by the water surface where it is desirable to improve flow char-
width. acteristics or vrevent corrosion at low flows.
Hydraulic Radius. The cross sectional area of a The bottom p'ortion of the pipe is paved with
stream of water divided by the length of that an asphaltic material, concrete, or air-blown
part of its periphery in contact with its mortar.
containing conduit; the ratio of area to Inverted Siphon. A pipe for conducting water
wetted perimeter. beneath a depressed place. A true inverted
Hydrograph. A graph showing stage, flow, siphon is a culvert which has the middle
velocity, or other property of water with re- portion at a lower elevation than either the
spect to time. inlet or the outlet and in which a vacuum is
created at some point in the pipe. A sag
Hydrography. Water Surveys. The art of culvert is similar, but the vacuum is not es-
measuring, recording, and analyzing the sential to its operation.
flow of water; and of measuring and Isohyetal Line. A line drawn on a map or chart
mapping watercourses, shore lines, and joining points that receive the same amount
navigable waters. of precipitation.
Hydrology. The science dealing with the oc- Isohyetal Map. A map containing isohyetal
currence and movement of water upon and lines and showing rainfall intensities.
beneath the land areas of the earth. Overlaps
and includes portions of other sciences such Isovel. Line on a diagram of a channel con-
as meteorology and geology. The particular necting points of equal velocity.
branch of Hydrology that a design engineer Jack (or Jack Straw). Bank protection element
is generally interested in is surface runoff
a which is the result of excessive
precipitation.
consisting of wire or cable strung on three
mutually perpendicular struts connected at
their centers.
Hyetograph. Graphical representation of Jacking Operations. A means of constructing a
rainfall intensity against time. pipeline under a highway without open
Incised Channel. Those channels which have excavation. A cutting edge is placed on the
been cut relatively deep into underlying first section of pipe and the pipe is forced
formations by natural processes. ahead by hydraulic jacks. As the leading
Characteristics include relatively straight edge pushes ahead, the material inside the
alignment and high, steep banks such that pipe is dug out and transported outside the
overflow rarely occurs, if ever. pipe for disposal.
Infiltration. The passage of water through the Jetty. An elongated, artificial obstruction
soil surface into the ground. projecting into a stream or the sea from bank
Inlet Time. The time required for storm runoff or shore to control shoaling and scour by
to flow from the most remote point, in flow deflection of strength of currents and waves.
time, of a drainage area to the point where it Lag. Variously defined as time from beginning
enters a drain or culvert. (or center of mass) of rainfall to peak (or
Inlet Transition. A specially shaped entrance to center of mass) of runoff.
a box or pipe culvert. It is shaped in such a Laminar Flow. That type of flow in which each
manner that in passing from one flow particle moves in a direction parallel to every
condition to another, the minimum tur- other particle and in which the head loss is
bulence or interference with flow is perrnit- approximately proportional to the velocity
ted. (as opposed to turbulent flow).
Inundate. To cover with a flood. Lateral. In a roadway drainage system, a
@ Invert. The bottom of a drainage facility along drainage conduit transporting water from in-
let points to the main drain trunk line.
which the lowest flows would pass.
800-18 HIGHWAY DESIGN MANUAL
July 1,1995
Regime. The system or order characteristic of a Riprap. Protection against erosion consisting of
stream; its behavior with respect to velocity broken concrete, sacked concrete, rock, etc.
and volume, form of and changes in Ripple. (1) The light fretting or ruffling of a
channel, capacity to transport sediment, water caused by a breeze. (2) Undulating
amount of material supplied for transporta- ridges and furrows, or crests and troughs
tion, etc.
Regimen. The characteristic behavior of a
.
formed bv action of the flow.
stream during ordinary cycles of flow. Risk. The consequences associated with the
probability of flooding attributable to an en-
Regulatory Floodway. The open floodplain croachmcnt. It incldes the potential for
area that is reserved in by Federal, State, or property loss and hazard to life during the
local requirements, i.e., unconfined or service life of the highway.
unobstructed either horizontally or Risk Analysis. An economic comparison of
vertically, to provide for the discharge of the design alternatives using expected total costs
base flood so that the cumulative increase in (construction costs plus risk costs) to deter-
water surface elevation is no more than a mine the alternative with the least expected
designated amount (not to exceed 0.3048 m cost to the public. It must include probable
as established by the Federal Emergency flood-related costs during the service life of
Management Agency (FEMA) for the facility for highway operation, mainte-
administering the National Flood Insurance nance, and repair, for highway aggravated
Program (NFIP)). flood damage to other property, and for
Reliction. Pertaining to being left behind. For additional or interrupted highway travel.
example: that area of land is left behind by Riser. In mountainous terrain where much
reliction when the water surface of a lake is debris is encountered, the entrance to a cul-
lowered. vert sometimes becomes easily clogged.
Restore. To reestablish a setting or environment Therefore, a corrugated metal pipe or a
in which the functions of the natural and structure made of timber or concrete with
beneficial floodplain values adversely irn- small perforations, called a riser, is installed
pacted by the highway agency can continue vertically to permit entry of water and
to operate. prohibit the entry of mud and debris. The
Retarding Basin. Either a natural or man made riser may be increased in height as the need
basin with the specific function of delaying occurs.
the flow of water from one point to another. Rounded Inlet. The edges of a culvert entrance
This tends to increase the time that it takes that are rounded for smooth transition which
all the water falling on the extremities of the reduces turbulence and increases capacity.
drainage basin to reach a common point, Runoff. The portion of precipitation that
resulting in a reduced peak flow at that appears as flow in streams. Drainage or
point. flood discharge which leaves an area as
Retention Storage. Water which accumulates surface flow or a pipeline flow, having
and ponds in natural or excavated de- reached a channel or pipeline by either
pressions in the soil surface with no possi- surface or subsurface routes.
bility for escape as runoff. (See Detention Sag Culvert (or Sag Pipe). A pipeline with a
Storage) dip in its grade line crossing over a de-
Retrogression. Reversal of stream grading; i.e., pression or under a highway, railroad,
aggradation after degradation, or vice versa. canal, etc. The term inverted siphon is
Revetment. Bank protection to prevent erosion. common but inappropriate as no siphonic
action is involved. The term "sag pipe" is
Riparian. Pertaining to the banks of a stream. suggested as a substitute.
HIGHWAY DESIGN MANUAL 800-21
July 1,1995
Scour. The result of erosive action of running Silt. (1) Water-Borne Sediment. Detritus
water, pnmady in streams, excavating and carried in suspension or deposited by
carrying away material from the bed and flowing water, ranging in diameter from
banks. Wearing away by abrasive action. 0.005 to 0.05 mm. The term is generally
confrned to fine earth, sand, or mud, but is
Scour, General. The removal of material from sometimes both suspended and bedload. (2)
the bed and banks across all or most of the Deposits of Water-Borne Material. As in a
width of a channel, as a result of a flow reservoir, on a delta, or on floodplains.
contraction which causes increased
velocities and bed shear stress. Sinuosity. The ratio of the length of the river
thalweg to the length of the valley proper.
Scour, Local. Removal of material from the
channel bed or banks which is restricted to a Skew. When a drainage structure is not normal
minor part of the width of a channel. This (perpendicular) to the longitudinal axis of
scour occurs around piers and embankments the highway, it is said to be on a skew. The
and is caused by the actions of vortex skew angle is the smallest angle between the
systems induced by the obstruction to the -
perpendicular and the axis of the structure.
-
Stage. The elevation of a water surface above Stream Response. Changes in the dynamic
its minimum; also above or below an es- equilibrium of a stream by any one, or com-
tablished "low water" plane; hence above or bination of various causes.
below any datum of reference; gage height. Stream Waters. Former surface waters which
Standing Wave. A term which when used to have entered and now flow in a well defined
describe the upper flow regime in alluvial natural watercourse, together with other
channels, means a vertical oscillation of the waters reaching the stream by direct
water surface between fixed nodes without precipitation or rising from springs in bed or
appreciable progression in either an banks of the watercourse. They continue as
upstream or downstream direction. To stream waters as long as they flow in the
maintain the fixed position, the wave must watercourse, including overflow and
have a celerity (velocity) equal to the multiple channels as well as the ordinary or
approach velocity in the channel, but in the low-water channel.
opposite direction. Strutting. Elongation of the vertical axis of pipe
Steady Flow. A flow in which the flow rate or prior to installing in a trench. After the
quantity of fluid passing a given point per backfill has been placed around the pipe and
unit of time remains constant. compacted, the wires or rods holding the
pipe in its distorted shape are removed.
Storage. Detention, or retention of water for Greater side support from the earth is devel-
future flow, naturally in channel and oped when the pipe tends to return to its
marginal soils or artificially in reservoirs. original shape. Generally used on pipes
Storage Basin. Space for detention or retention which because of size or thinness of the
of water for future flow, naturally in channel metal would tend to deform during con-
and marginal soils, or artificially in struction operations. Arches are strutted
reservoirs. diagonally per standard or special plan.
Storm. A disturbance of the ordinary, average Subcritical Flow. In this state, gravity forces
conditions of the atmosphere which, unless are dominant, so that the flow has a low
specifically qualified, may include any or all velocity and is often described as tranquil
meteorological disturbances, such as wind, and streaming. Also, that flow which has a
rain, snow, hail, or thunder. Froude number less than one.
Storm Drain. That portion of a drainage system Subdrain. A conduit for collecting and dis-
expressly for collecting and conveying posing of underground water. It generally
former surface water in an enclosed conduit. consists of a pipe, with perforations in the
Often referred to as a "storm sewer", storm bottom through- which water can enter.
drains include inlet structures, conduit, junc- Sump. In drainage, any low area which does
tions, manholes, outfalls and other appurte- not permit the escape of water by gravity
nances. flow.
Storm Water Management. The recognition of Supercritical Flow. In this state, inertia forces
adverse drainage resulting from altered are dominant, so that flow has a high
runoff and the solutions resulting from the velocity and is usually described as rapid,
cooperative efforts of public agencies and shooting and torrential. Also, that flow
the private sector to mitigate, abate, or which has a Froude number greater than
reverse those adverse results. one.
Stream Power. An expression used in pre- Support Base Floodplain Development. To
dicting bed forms and hence bed load trans- encourage, allow, serve, or otherwise
port in alluvial channels. It is the product of facilitate additional base floodplain de-
the mean velocity, the specific weight of the velopment. Direct support results from an
water-sediment mixture, the normal depth of encroachment, while indirect support results
flow and the slope. from an action out of the base floodplain. @
HIGHWAY DESIGN MANUAL 800-23
July 1, 1995
@ Surface Runofi The movement of water on Tsunami. A gravity wave caused by an un-
earth's surface, whether flow is over surface derwater seismic disturbance (such as
of ground or in channels. sudden faulting, landsliding or volcanic
activity).
Suflace Waters. Surface waters are those which
have been precipitated on the land from the Turbulence. A state of flow wherein the water*
sky or forced to the surface in springs, and is agitated by cross-currents and eddies, as
which have then spread over the surface of opposed to a condition of flow that is quiet
the ground without being collected into a and laminar.
definite body or channel. .They appear as Turbulent Flow. That type of flow in which
puddles, sheet or overland flow, and rills, any particle may move in any direction with
and continue to be surface waters until they respect to any other particle, and in which
disappear from the surface by infiltration or the head loss is approximately proportional
evaporation, or until by overland or vagrant to the square of the velocity.
flow they reach well-defined watercourses
or standing bodies of water like lakes or Undercut. Erosion of the low part of a steep
seas. bank so as to compromise stability of the
Suspended Load. Sediment that is supported by upper Part.
the upward components of turbulent Underjlow. The downstream flow of water
currents in a stream and that stay in sus- through the permeable deposits that underlie
pension for appreciable amount of time. a stream. (1) Movement of water through a
pervious subsurface stratum, the flow of
Swale. A shallow, gentle depression in the percolating water; or water under ice, or
earth's surface. This tends to collect the wa- under a structure. (2) The rate of flow or
ters to some extent and is considered in a discharge of subsurface water.
a sense as a drainage course, although waters
in a swale are not considered stream waters.
Tapered Inlet. A transition to direct the flow of
Unsteady Flow. A flow in which the velocity
changes with respect to space and time.
water into a channel or culvert. A smooth Velocity Head. A term used in hydraulics to
transition to increase hydraulic efficiency of represent the kinetic energy of flowing wa-
an inlet structure. ter. This "head" is represented by a column
Thalweg. The line following the lowest part of
of standing water equivalent in potential
a valley, whether under water or not. energy to the kinetic energy of the moving
Usually the line following the deepest part water calculated as (V212g) where the "V"
of the bed or channel of a river. represents the velocity in meters per second
and "g" represents the potential acceleration
Time of Concentration. The time required for due to gravity, in meters per second per
storm runoff to flow from the most remote second.
point, in flow time, of a drainage area to the
point under consideration. It is usually Watercourse. A definite channel with bed and
associated with the design storm. banks within which water flows, either
continuously or in season. A watercourse is
Trash Rack. A grid or screen across a stream continuous in the direction of flow and may
designed to catch floating debris. extend laterally beyond the definite banks to
Trunk (or Trunk Line). In a roadway drainage include overflow channels contiguous to the
system, the main conduit for transporting ordinary channel. The term does not include
the storm waters. This main line is artificial channels such as canals and drains,
generally quite deep in the ground so that except natural channels trained or restrained
laterals coming from fairly long distances by the works of man. Neither does it
can drain by gravity into the trunk line. include depressions or swales through
which surface or errant waters pass.
800-24 HIGHWAY DESIGN MANUAL
July 1,1995
(2) Hydraulic Design Series (HDS). o Guide for Selecting 1984 TS-84-204
Manning's ~ o u ~ h n e s s PB84-242585
HDS FHWA # Coefficient for Natural
No. Title Date NTIS # Channels and Flood
1 Hydraulics of Bridge 1978 EPD-86-101 Plains
Waterways PB86- 181708lAS o Culvert Inspection 1986 IP-86-2
3 Design Charts for 1961 EPD-86-102 Manual PB87-151809
Open-Channel Flow PB86- 179249lAS o Use of Riprap for Bank 1986 TS-86-211
4 Design of Roadside 1965 EPD-86-103 Protection PB86-217197
Drainage Channels PB86- 180288lAS
5 Hydraulic Design of 1985 IP-85-15
Highway Culverts PB86- 1969611AS (4) Research Publications.
(GPO 050-00 1-
00298- 1) Title Date FHWA #
NTIS #
o Approximate Method
(3) Implementation Publications. for Computing
Backwater Profiles in
Title Date FHWA # Corrugated Metal Pipes
NTIS # o Countermeasuresfor
o Highways in the River Hydraulic Problems at
Environment Bridges
o Design of Urban - Vol 1, Analysis and
@ Highway Drainage Assessment
o Highways and Wetlands - Vol2, Case Histories
for Sites 1-283
- Vol 1, Interim
Procedural Guidelines o Constituents of
Highway Runoff
- Vol2, Impact
Assessment - Vol 1, State-of-the-art
Report
- Vol3, Annotated
Bibliography - Vol2, F'rocedure
Manual for Monitoring
o Hydraulic Flow
Resistance Factors for - Vol3, Predictive
Cormgated Metal mures
Conduits - Vol4, Characteristics
o Underground Disposal of of Highway Runoff
Storm Water Runoff, - Vol5, Data Storage
Design Guidelines Prg .
Manual
- Vol6, Executive
o Manual for Highway Summary
Stormwater Pumping
0 Streambank
Stations,Vol 1 & 2
Stabilization Measures
(Appendices) for Highway Stream
o Structural Design Crossings, Executive
Manual for Improved Summary
Inlets and Culverts
0 o Streambank
Stabilization Measures
for Highway Engineers
800-26 HIGHWAY DESIGN MANUAL
July 1,1995
U.S. Department of Agriculture (Water discharges have resulted than would occur had
Branch Natural Resource Economic the storage not been added.
Division.) The effect of flood-control reservoirs should be
Within each District there are various or- considered in evaluating downstream
ganizations that collect, publish or record land conditions, flood peaks, and river stages for
use information. The District Hydraulics design of highway structures. The controlling
Engineer should be familiar with these public agency or the owner should be contacted
organizations and the types of information they for helpful information on determining the
have available. effects, if any, on downstream highway
drainage structures.
A criterion of good drainage design is that future
development and land use changes which can It is not uncommon for flood control projects to
reasonably be anticipated to occur during the be authorized but never constructed because
design life of the drainage facility be considered funds are not appropriated. Therefore a flood
in the hydraulic analysis and estimation of control project should exist or be under
design discharge. construction if its effects on a drainage system
are to be considered.
812.5 Soil and Geology
812.7 Elevation
The type of surface soil which is characteristic
of an area is an important consideration for any The mean elevation of a drainage basin and
hydrologic analysis and is a basic input to the significant variations in elevation within a
Soil Conservation Service (SCS) method. Rock drainage basin may be important characteristics
formations underlying the surface soil and other affecting run-off particularly with respect to
geophysical characteristics such as volcanic, precipitation falling as snow. Elevation is a
glacial, and river deposits can have a significant basic input to some of the USGS Regional
effect on run-off. Regression Equations (see Index 819.2).
The major source of soil information is the Soil 812.8 Orientation
Conservation Service (SCS) of the U.S.
Department of Agriculture. The address and The amount of runoff can be affected by the
telephone number of the SCS office in Cali- orientation of the basin. Where the general
fornia is: slope of the drainage basin is to the south it will
receive more exposure to the heat of the sun
2121 Second Street, than will a slope to the north. Such orientation
Building C affects transpiration, evaporation, and
Davis, CA 95616-5475 infiltration losses. Snowpack and the rate at
(9 16) 757-8200 which snow melts will also be affected. A
basin's orientation with respect to the direction
812.6 Storage of storm movement can affect a flood peak.
Interception and depression storage are Storms moving upstream produce lower peaks
generally not important considerations in than storms tending to move in the general
highway drainage design and may be ignored in direction of stream flow.
most hydrologic analysis. Interception storage
is rainfall intercepted by vegetation and never
becomes run-off. Depression storage is rainfall
-
Topic 813 Channel and
lost in filling small depressions in the ground Floodplain
surface, storage in transit (overland or channel Characteristics
flow), and storage in ponds, lakes or swamps.
Detention storage can have a significant effect in 813.1 General
reducing the peak rate of discharge, but this is Streams are formed by the gathering together of
not always the case. There have been ran surface waters into channels that are usually
instances where artificial storage radically well defined. The natural or altered condition of
redistributes the discharges and higher peak the channels can materially affect the volume
810-4 HIGHWAY DESIGN MANUAL
July 1.1995
and tidal bench marks for the California hydrologic analysis to be used for the final
Coastline is available from: design of highway drainage structures. If data
needs can be clearly identified, data collection
State Lands Commission and compilation efforts can be tailored to the
NOS Marine Boundary Program importance of the project.
1807 13th Street
Sacramento, CA 958 14 Data needs vary with the methods of hydrologic
One of the most devastating forces affecting the analysis. Highway engineers should remember
coastline occurs when an astronomical high tide that there is no single method applicable to all
and a storm of hurricane proportion arrive on design problems. They should make use of
the land at the same time. This is also true of whatever hydrologic data that has been
the effect of a tsunami. A tsunami is a wave developed by others whenever it is available and
caused by an earthquake at sea. If shore applicable to their needs.
protection were designed to withstand the forces Frequently there is little or no data available in
of a tsunami, it would be extremely costly to the right form for the project location. For a
construct. Since it would be so costly and the few locations in the State, so much data has
probability of occurrence is so slight, such a been compiled that it is difficult to manage,
design may not be justified. store, and retrieve the information that is
Wind-waves directly affect coastal structures applicable to the project site.
and cause dynamic changes in coastal
morphology. The U.S. Corps of Engineers 815.2 Categories
collects and publishes data which may be used For most highway drainage design purposes
to predict size of Pacific Coast wind-waves. there are three primary categories of hydrologic
Information pertaining to the California coastline data:
from the Mexican border north to Cape San
Martin can be obtained from: ( I ) Sugace Water Runoff. This includes daily
and annual averages, peak discharges,
U.S. Army Corps of Engineers instantaneous values, and highwater marks.
Los Angeles District
P.O. Box 27 11 ( 2 ) Precipitation. Includes rainfall, snowfall,
Los Angeles, CA 90053 hail, and sleet.
(2 13) 688-5400 (3) Drainage Basin Characteristics. Adequate
For information from Cape San Martin to the information may not be readily available but
Oregon border from: can generally be estimated or measured from
maps, field reviews or surveys. See Topic
U.S. Army Corps of Engineers 812 for a discussion of basin characteristics.
San Francisco District
21 1 Main Street Other special purpose categories of hydrologic
San Francisco, CA 94 105 data which may be important to specific
(415) 556-3582 problems associated with a highway project are:
Wind-waves are also generated on large inland Sediment and debris transport
bodies of water and their effect should be
considered in the design of shoreline highway Snowpack variations
facilities.
Groundwater levels and quantity
Topic 815 - Hydrologic Data Water quality
Figure 816.6A
Overland Time of
Concentration Curves
Where:
C = Runoff Coefficient
L = Overland Travel
Distance in meters
S = Slope in m/m
*
To = Time in minutes
HIGHWAY DESIGN MANUAL 810-11
July 1,1995
Figure 816.68
VELOCITY, V(m/s)
810-12 HIGHWAY DESIGN MANUAL
July 1,1995
Several equations for overland flow have (3) Culvert or Storm Drain Flow. Flow ve-
been developed, two of which are : locities in a short culvert are generally higher
(a) Kinematic Wave Equation: than they would be in the same length of
natural channel and comparable to those in a
lined channel. In most cases, including
short runs of culvert in the channel, flow
time calculation will not materially affect the
overall time of concentration (T,). When it
is appropriate to separate flow time
(b) Overland Equation: calculations, such as for urban storm drains,
Manning's equation may be used to obtain
flow velocities within pipes.
(4) Combined Overland and Channel Flow. A
rough approximation of the overall time of
concentration for a pear shaped drainage
to = Overland flow travel time in basin may be made by applying the Kirpich
minutes. equation:
L = Length of overland flow path in
meters.
S = Slope of overland flow in d m . Tc = Time of concentration in minutes.
n = Manning's roughness coefficient.
L = Horizontally projected length of
i = Design storm rainfall intensity in watershed in meters.
rnmlh.
S = H/L where H = difference in
C = Runoff coefficient. elevation between most remote
point and outlet in meters.
0
(2) Channel Flow. When the channel char- For small simple watersheds, such as those
acteristics and geometry are known the pre- normally associated with roadway drainage,
ferred method of estimating channel flow Chapter 830, it is recommended that a mini-
time is to divide the channel length by the mum time of concentration of 10 minutes be
channel velocity obtained by using the Man- used for moderate slopes, 1:10 or flatter. A
ning equation, assuming bankfull minimum of 5 minutes may be used for
conditions. See Index 864.3, Open Channel steeper slopes which do not afford surface
Equations for further discussion of storage.
Manning's equation.
Appropriate values for "n", the coefficient of
roughness in the Manning equation, may be
Topic 817 - Flood Magnitude
found in most hydrology or hydraulics text 817.1 General
and reference books. Table 864.3A gives
some "n" values for lined and unlined chan- The determination of flood magnitude from
nels, gutters, and medians. Procedures for either measurements made during a flood or
selecting an appropriate hydraulic roughness after peak flow has subsided requires
coefficient may be found in the FHWA re- knowledge of open-channel hydraulics and
port, "Guide for Selecting Manning's flood water behavior. There are USGS Pub-
Roughness Coefficient for Natural Channels lications and other technical references available
and Flood Plains". Generally, the channel which outline the procedures for measuring
roughness factor will be much lower than flood flow. However, it is only through
the values for overland flow with similar experience that accurate measurements can be
surface appearance. obtained andlor correctly interpreted.
HIGHWAY DESIGN MANUAL 810-13
July 1,1995
(5) Probable Maximum Flood. "The flood highway locations. Because of existing
discharge that may be expected from the constraints, the freedom to select a prescribed
most severe combination of critical design flood frequency may not exist for pro-
meteorological and hydrological conditions jects involving replacement of existing facilities.
that are reasonably possible in the region". Caltrans policy relative to up-grading of existing
The "probable maximum flood is generally drainage facilities may be found in Index 803.3.
not applicable to highway projects. The Although the procedures and methodology
possibility of a flood of such rare presented in HEC 17, Design of Encroachments
magnitude, as used by the Corps of on Flood Plains Using Risk Analysis, are not
Engineers, is applicable to projects such as fully endorsed by Caltrans, the circular is an
major dams, when consideration is to be available source of information on the theory of
given to virtually complete security from "least total expected cost (LTEC) design".
potential floods. Highway engineers are cautioned about
818.2 Establishing Design Flood applying LTEC methodology and procedures to
Frequency ordinary drainage design problems. The
Headquarters Hydraulics Engineer in the Office
There are two recognized alternatives to of Project Planning and Design should be
establishing an appropriate highway drainage consulted before committing to design by the
design frequency. That is, by policy or by LTEC method since its use can only be justified
economic analysis. Both alternatives have merit and recommended under extra-ordinary
and may be applied exclusively or jointly circumstances.
depending upon general conditions or specific
constraints.
Application of traditional predetermined design
Topic 819 -Estimating Design
Discharge
flood frequencies implies that an acceptable level
of risk was considered in establishing the design 819.1 Introduction
standard. Modern design concepts, on the other
hand, recommend that a range of peak flows be Before highway drainage facilities can be
considered and that the design flood be es- hydraulically designed, the quantity of run-off
tablished which best satisfies the specific site (design Q) that they may reasonably be expected
conditions and associated risks. A preliminary to convey must be established. The estimation
evaluation of the inherent flood-related risks to of peak discharge for various recmnce
upstream and downstream properties, the intervals is therefore the most important, and
highway facility, and to the traveling public often the most difficult, task facing the highway
should be made. This evaluation will indicate engineer.
whether a predetermined design flood frequency
is applicable or additional study is warranted. 819.2 Empirical Methods
Highway classification is one of the most Because the movement of water is so complex,
important factors, but not the sole factor, in numerous empirical methods have been used in
establishing an appropriate design flood fre- hydrology. Empirical methods in hydrology
quency. Due consideration should be given to have great usefulness to the highway engineer.
all the other factors listed under Index 801.5. If When correctly applied by engineers
the analysis is correct, the highway drainage knowledgeable in the method being used and its
system will occasionally be overtaxed. The idiosyncrasies, peak discharge estimates can be
alternative of accommodating the worst possible obtained which are functionally acceptable for
event that could happen is usually so costly that the design of highway drainage structures and
it may not be justified. other features. Some of the more commonly
Highway engineers should understand that the used empirical methods for estimating runoff are
option to select a predetermined design flood as follows.
frequency is generally only applicable to new
HIGHWAY DESIGN MANUAL 810-15
Figure 819.2A
Runoff Coefficients for Undeveloped Areas
Watershed Types
- -- -- --
1
Find The runoff coefficient, C, for the above watershed.
.
HIGHWAY DESIGN MANUAL 810-17
July 1, 1995
Figure 819.2C
Regional Flood-Frequency Equations
NORTH COAST REGIOM NORTHEASTREGION3 SOUTH LAHONTANCOLORADODESERTREGION3
a =3.52 ~0.90 P0.89 H-0.87 42 =22 AnAO Q2 =7.3
=5.04 ~ 0 . 8 9 p0.91 H-0.35 Q5 =46 ~0.45 Q, =53.0 A'."
Q,
=6.2 1 ~ 0 . a p0.93 ~-0.27 Ql0 =61 ~0.49 Q,, =I50 A'."
Qln =7.64 ~0.87 p0.94 ~-0.17 ~0."
425 Q25 =84 Q,, =410.0 An")
=8.57 ~0.m p0.96 H-0.08 QS0 =I03 An'" Q, =700.0 A"'
Q50 ~0.59 Qloo=1080.0
Qlw =9.23 AQ8' p0.97 QIw =I25
SIERRA REGION CENTRALCOAST REGION SOUTH COASTREGION
=0.24 ~0.88 pl.58 H-0.80 Q2 =0.0061 A'." ~'!.'0 Q2 =0.14
Qz P ~ . ~ ~
=I .20 ~ 0 . 8 2 p~.37 H-0.64 Q, =0. 118 AoJ1 H-0.79 Q =0.40 ~ 0 . 7 ~
Q, P'.~"
=2.63 ~0.80 p1.25 H-0.58 Qlo =0.583 ~4.64 Qlo =0.63 pl."
QIO =6.55 ~0.79 P l . l Z H-0.52 QZ5 =2.91
Q2, H4.,0 Q2, = l . 10 p1.81
=10.4 A0.T8 pl.m Q5, =8.20 p1.03 Ha"' Q, =1.So A'." PI.8'
Qw =15.7 1.02 H""3 0.84 ~ 4 . 3 3 Q =1.95 A ~ . ~ ~
QIw Q,,, =19.7 AO."
Q - Peak discharge in CFS, subscript indicates
recurrence interval, in years;
A - Drainage area in square miles;
122'
P - Mean annual precipitation in .. .
inches;
H - Altitude index in thousands of feet.'
124a
4~ -., $
-
.-. .-. .
.- e *!*or
.- -..-..-..-..7120'
--24#
BOUNDARY OF FLOOD-FREQUENCYREGION
NC -North Coast
I NE -Northeast
S - Sierra
CC - Central Coast
SC - South Coast
-Sourth Lahontan-Colorado
NOTES:
1. Eqmtio~~s and parameters shown on this figure
have not been converted to L e Metric System.
Multiply calculated discharge in ds by 0.0283 to
obtain discharge in m31s. ______-.--
2. Altitude index, H, is defined as the average of the
elevations at the locations 10% and 85% of the
distance from the project site to the basin divide,
measure alone the main channel of the stream and
the overland k v e l vath to the basin divide.
3. In the North Coast %on use a minimum value of
34a - \-,I---, -
1.O for the altitude index (H).
4. These equations are defines only for basins of 25
mZof les6 in area.
HIGHWAY DESIGN MANUAL 810-19
July 1,1995
may be used to estimate peak discharge design hydrograph and design discharge that
values under natural conditions and then by are functionally acceptable to form the basis
use of the techniques described in the for the design of highway drainage facilities.
publication or HEC 19, adjust the discharge
values to compensate for urbanization. 819.3 Statistical Methods
Further limitations on the use of USGS Statistical methods of predicting stream
Regional Flood-Frequency equations are: discharge utilize numerical data to describe the
process. Statistical methods, in general, do not
require as much subjectivejudgment to apply as
Region Drainage Mean Altitude the previously described deterministic methods.
Area (A) Annual Index (H) They are usually well documented mathematical
,j2 Precip (P) lo00 ft. procedures which are applied to measured or
observed data. The accuracy of statistical
methods can also be measured quantitatively.
North 0.2-3000 19-104 1.O-5.7 However, to assure that statistical method
Coast results are valid, the method and procedures
used should be verified by an experienced
Northeast 0.2-25 all all engineer with a thorough knowledge of
Sierra 0.2-9000 7-85 0.1-9.7 engineering statistics.
Central 0.2-4000 8-52 0.1-2.4 Analysis of gaged data permits an estimate of
Coast the peak discharge in terms of its probability or
frequency of recurrence at a given site. This is
South 0.2-25 all all done by statistical methods provided sufficient
Lahontan- data are available at the site to permit a
Colorado meaningful statistical analysis to be made.
@ Desert Water Resources Council Bulletin 17B, 198 1,
suggests at least 10 years of record are
Note: Values shown in table have not been necessary to warrant a statistical analysis. The
converted to metric system. techniques of inferential statistics, the branch of
statistics dealing with the inference of popula-
tion characteristics, are described in HEC 19.
A method for directly estimating design Before data on the specific characteristics to be
discharges for some gaged and ungaged examined can be properly analyzed, it must be
streams is also provided in HEC-19. The arranged in a systematic manner. Several
method is applicable to streams on or nearby computer programs are available which may be
those for which study data are available. used to systematically arrange data and perform
(3) Soil Conservation Service (SCS) Methods. the statistical computations.
The Soil Conservation Service's SCS Na- Some common types of data groupings are as
tional Engineering Handbook, 1972, and follows:
their 1975, "Urban Hydrology for Small
Watersheds", Technical Release 55 (TR- Magnitude
5 3 , present a graphical method for
estimating peak discharge. Most SCS Time of Occurrence
equations and curves provide results in
terms of inches of runoff for unit Geographic Location
hydrograph development and are not ap- Several standard frequency distributions have
plicable to the estimation of a peak design been studied extensively in the statistical
discharge unless the design hydrograph is analysis of hydrologic data. Those which have
first developed in accordance with
e prescribed SCS procedures. SCS methods
and procedures are applicable to drainage
been found to be most useful are:
( I ) Log-Pearson Type 111 Distribution. The sediment control, the volume of runoff must be
popularity of the Log-Pearson 111 distri- known. Since the hydrograph is a plot of flow
bution is simply based on the fact that it very rate against time, the area under the hydrograph
often fits the available data quite well, and it represents volume. If streamflow and
is flexible enough to be used with a wide precipitation records are available for a particular
variety of distributions. Because of this design site, the development of the design
flexibility, the U.S. Water Resources hydrograph is a straight forward procedure.
Council recommends its use by all U.S. Rainfall records can be readily analyzed to
Government agencies as the standard estimate unit durations and the intensity which
distribution for flood frequency studies. produces peak flows near the desired design
discharge.
The three parameters necessary to describe
the Log-Pearson III distribution are: Hydrographs are also useful for determining the
combined rates of flow for two drainage areas
Mean flow which peak at different times. Hydrographs can
also be compounded and lagged to account for
Standard deviation complex storms of different duration and
v e n g intensities. Several methods of
Coefficient of skew developing hydrographs are described in HEC
Log-Pearson 111 distributions are usually 19. For basins without data, two of the most
plotted on log-normal probability graph widely used methods described in HEC-19 for
paper for convenience even though the developing synthetic hydrographs are:
plotted frequency distribution may not be a
straight line. Unit Hydrograph
(2) Log-nomuzl Distribution. The character- SCS Triangular Hydrograph
istics of the log-normal distribution are the
same as those of the classical normal or Both methods however tend to be somewhat
Gaussian mathematical distribution except inflexible since storm duration is determined by
that the flood flow at a specified frequency empirical relations.
is replaced with its logarithm and has a
positive skew. Positive skew means that the 819.5 Transfer of Data
distribution is skewed toward the high flows Often the highway engineer is confronted with
or extreme values the problem where stream flow and rainfall data
(3) Gumbel Extreme Value Distribution. The are not available for a particular site but may
characteristics of the Gumbel extreme value exist at points upstream or in an adjacent or
distribution (also known as the double nearby watersheds.
exponential distribution of extreme values) (a) If the site is on the same stream and near
are that the mean flood occurs at the return a gaging station, peak discharges at the
period of Tr= 2.33 years and that it has a gaging station can be adjusted to the site
positive skew. by drainage area ratio and application of
Special probability paper has been devel- some appropriate power to each drainage
oped for plotting log-normal and Gumbel area. The USGS may be helpful in sug-
distributions so that sample data, if it is dis- gesting appropriate powers to be used
tributed according to prescribed equations, for a specific hydrologic region.
will plot as a straight line. (b) If a design hydrograph can be developed
at an upstream point in the same water-
819.4 Hydrograph Methods shed, the procedure described in HEC-
Hydrograph methods of estimating design 19 can be used to route the design
discharge relate runoff rates to time in response hydrograph to the point of interest.
to a design storm. When storage must be
considered, such as in reservoirs, natural lakes,
and detention basins used for drainage or
HIGHWAY DESIGN MANUAL 810-21
July 1,1995
(2) Tailwater. The term, tailwater, refers to the If debris control structures are used, access
water located just downstream from a must be provided for maintenance
structure. Its depth or height is dependent equipment to reach the site. Details of a pipe
upon the downstream topography and other riser with debris rack cage are shown on
influences. High tailwater could submerge Standard Plan D93C. See FHWA Hydrau-
the culvert outlet. lic Engineering Circular No. 9, "Debris-
Control Structures" for further information.
821.5 Effects of Tide and Wind
822.3 Economics
Where the tailwater elevation is controlled by
tides, special studies will normally be required (Text Later)
to determine the tailwater stage consistent with
the design storm frequency of the facility. The 822.4 Classification of Debris
effects of wind and flood discharges must be (Text Later)
considered in conjunction with predicted tide
stages. Where necessary, backflow protection 822.5 Types of Debris Control
should be provided in the form of flap gates. Structures
Refer to Indexes 838.3 and 838.5(2) for further
discussion of this subject. The FHWA Hydraulic Engineering Circular No.
9, "Debris-Control Structures", shows types of
Topic 822 - Debris Control debris control structures and provides a guide
for selecting the type of structure suitable for
various debris classifications.
822.1 Introduction
(Text Later) Topic 823 - Culvert Location
@ 822.2 Debris Control Methods 823.1 Introduction
There are two methods of handling debris: (Text Later)
( I ) Passing Through Culvert. If economically
feasible, culverts should be designed to pass 823.2 Alignment and Slope
debris. Culverts which pass debris often The ideal culvert placement is on straight
have a higher construction cost. On the alignment and constant slope. Variations from a
other hand, retaining solids upstream from straight alignment should be only to accom-
the entrance by means of a debris control modate unusual conditions. Where conditions
structure often involves substantial require deviations from the tangent alignment,
maintenance cost. An economic comparison abrupt changes in direction or slope should be
should be made to determine the method of avoided in order to maintain the hydraulic effi-
handling. ciency, and avoid excessive maintenance.
( 2 ) Interception. If it is not economical to pass Angle points may be permissible in the absence
debris, it should be retained upstream from of abrasives in the flow; otherwise, curves
the entrance by means of a debris control should be used. When angle points are
structure. unavoidable, maintenance access may be
necessary. See Index 838.5 for manhole
If drift and debris are retained upstream, a location criteria.
riser or chimney may be required. This is a
vertical extension to the culvert which pro- Curvature in pipe culverts is obtained by a series
vides relief when the main entrance is of angle points. Whenever conditions require
plugged. The increased head should not be these angle points in culvert barrels, the number
allowed to develop excessive velocities or of angle points must be specified either in the
cause pressure which might induce leakage plans or in the special provisions. The angle
a in the culvert. can vary depending upon conditions at the site,
hydraulic requirements, and purpose of the
culvert. The angle point requirement is
820-4 HIGHWAY DESIGN MANUAL
July 1,1995
Supercritical flow is usually encountered The CDS program provides the engineer with
within the culvert barrel. the option of hydraulic design of a culvert or
hydraulic analysis of an existing or proposed
Outlet Control - Culverts under outlet culvert. In its execution, CDS routes hydro-
control generally function with graphs and considers both ponding and over-
submerged outlets and subcritical flow topping.
within the culvert barrel.
The CDS design option automatically selects a
For each type of control, different factors and culvert size and the number of barrels based on
formulas are used to compute the hydraulic engineering data, environmental constraints, and
capacity of a culvert. Under inlet control, the site geometry. The CDS Review Option will
cross sectional area of the culvert, inlet take the chosen culvert shape and size and will
geometry, and elevation of headwater at en- display hydraulic performance data for the
trance are of primary importance. Outlet control selected culvert.
involves the additional consideration of the
tailwater elevation of the outlet channel and the The other HYDRAIN program is HY8, an in-
slope, roughness and length of the culvert bar- teractive culvert analysis program. Given all of
rel. A discussion of these two types of control the appropriate data, the program will compute
with charts for selecting a culvert size for a the culvert hydraulics for circular, rectangular,
given set of conditions is included in the FHWA elliptical, arch, and user-defined culverts.
Hydraulic Design Series No. 5, "Hydraulic De- The logic of HY8 involves calculating the inlet
sign of Highway Culverts." and outlet control headwater elevations for the
given flow. The elevations are then compared
825.3 Computer Programs and the larger of the two is used as the
Numerous calculator and computer programs controlling elevation. In cases where the head-
are available to aid in the design and analysis of water elevation is greater then the top elevation
@ highway culverts. The major advantages of
these programs over the traditional hand
of the roadway embankment, an overtopping
analysis is done in which flow is balanced
calculation method are: between the culvert discharge and the surcharge
over the roadway. In the cases where the
Increased accuracy over charts and culvert is not full for any part of its length, open
nomographs. channel computations are performed.
Rapid comparison of alternative sizes 825.4 Coefficient of Roughness
and inlet configurations. Suggested Manning's n values for culvert
Familiarity with culvert hydraulics and tra- design are given in Table 851.2.
ditional methods of solution is necessary to
provide a solid basis for designers to take ad-
vantage of the speed, accuracy, and increased
Topic 826 - Entrance Design
capabilities of hydraulic design computer pro-
grams. 826.1 Introduction
The hydraulic design calculator and computer The size and shape of the entrance are among
programs available from the FHWA are more the factors that control the level of ponding at
fully described in HDS No. 5, "Hydraulic the entrance. Devices such as rounded or
Design of Highway Culverts." beveled lips and expanded entrances help
maintain the velocity of approach, increase the
The recommended personal computer system is culvert capacity, and may lower costs by
the HYDRAIN-Integrated Drainage Design permitting a smaller sized culvert to be used.
Computer System. There are currently two
culvert design and analysis programs within the The inherent characteristics of common entrance
HYDRAIN system. They are the CDS-Culvert treatments are discussed in Index 826.4. End
Design System and the HY8-Culvert Analysis treatment on large culverts is an important
@ program. consideration. Selecting an appropriate end
treatment for a specific type of culvert and
820-6 HIGHWAY DESIGN MANUAL
July 1,1995
location requires the application of sound engi- Projecting ends may prove a maintenance
neering judgment. nuisance, particularly when clearance to
right of way fence is limited.
The FHWA Hydraulic Design Series No. 5,
"Hydraulic Design of Highway Culverts" com- (2) Flared End Sections. This end treatment
bines culvert design information previously does not appreciably improve the hydraulic
containedin HEC No. 5, No. 10, and No. 13. performance of the culvert and is used
The hydraulic performance of various entrance primarily to retain the embankment, improve
types is described in HDS No. 5. the aesthetics, and for safety reasons.
Because prefabricated flared end sections
826.2 End Treatment Policy provide better traffic safety features and are
The recommended end treatment for small considered more attractive than headwalls
culverts is the prefabricated flared end section. they are to be used instead of headwalls
For safety, aesthetic, and economic reasons, whenever feasible.
flared end sections should be used at both en- Details of prefabricated flared end sections
trance and outlet whenever feasible instead of for circular pipe in sizes 300 mm through
headwalls. 2100 rnm in diameter and pipe arches of
End treatment, either flared end section or equivalent size are shown on Standard Plans
headwall, is required for circular culverts D94A & B.
1500 rnm or more in diameter and for pipe (3) Headwalls and Wingwalls. This end
arches of equivalent size. treatment may be required at the culvert
entrance for the following reasons:
826.3 Conventional Entrance Designs
To improve hydraulic efficiency.
The inlet edge configuration is one of the prime
factors influencing the hydraulic performance of To retain the embankment and reduce
a culvert operating in inlet control. The erosion of slopes.
following entrance types are frequently used.
( I ) Projecting Barrel. A thin edge projecting To provide structural stability to the
inlet can cause a severe contraction of the culvert ends and serve as a
flow. The effective cross sectional area of counterweight to offset buoyant or uplift
the barrel may be reduced to about one half forces.
the actual available barrel area. (4)Rounded
. , Liv. This treatment costs little.
The projecting barrel has no end treatment smooths flok contraction, increases culvert
and is the least desirable hydraulically. It is capacity, and reduces the level of ponding at
economical but its appearance is not pleasing the entrance. The box culvert and pipe
and use should be limited to culverts with headwall standard plans include a rounded
low velocity flows where head lip. The rounded lip is omitted for culverts
conservation, traffic safety, and appearance less than 1200 mm in diameter; however,
are not important considerations. the beveled groove end of concrete pipe at
the entrance produces an effect similar to
Typical installations include an equalizer that of a rounded lip.
culvert where ponding beyond the control of
the highway facility occurs on both sides of (5) Mitered End. A mitered culvert end is
the highway or where the flow is too small formed when the culvert barrel is cut to con-
to fill the minimum culvert opening. form with the plane of the embankment
slope. Mitered entrances are not to be used.
The projecting entrance inhibits culvert effi- They are hydraulically less efficient than
ciency. In some situations, the outlet end either flared end sections or headwalls, and
may project beyond the fill, thus providing they are structurally unstable.
security against erosion at less expense than
bank protection work. (6)Entrance Risers. At a location where the
culvert would be subject to plugging, a
vertical pipe riser should be considered.
HIGHWAY DESIGN MANUAL 820-7
July 1,1995
erosion is to be expected, corrective measures diameter of pipe to be used is 600 mm. When
such as bank protection, vertical flared practicable, intermediate cleanout points should
wingwalls, warped wingwalls, transitions, and be provided for runs of pipe 600 mm in
energy dissipaters may be considered. See diameter that exceed 100 m in length.
Chapter 870, "Channel and Shore Protection- If a choice is to be made between using 450 mrn
Erosion Control", FHWA Hydraulic Engineer- diameter pipe with an intermediate cleanout in
ing Circulars No. 11, "Design of Riprap the highway median or using 600 mm diameter
Revetment", No. 14, "Hydraulic Design of pipe without the median access, the larger
Energy Dissipaters for Culverts and Channels", diameter pipe without the median access is
and No. 15, "Design of Roadway Channels preferred.
with Flexible Linings", and "Hydraulic Design
of Stilling Basins" by the U. S. Department of 828.3 Length
Interior, Bureau of Reclamation, 1964. HY-8,
within the Hydrain Integrated Computer The length of pipe culvert to be installed is
Program System, provides designs for energy determined as follows:
dissipaters and follows the HEC-14 method for (a) Establish a theoretical length based on
design. slope stake requirements making
Wingwall flare angles should be carefully allowance for end treatment.
selected to prevent embankment scour from (b) Adjust the theoretical length for height of
eddy action at the ends of the wingwalls. Both fill by applying these rules:
types of wingwalls should be flush with the cul-
vert barrel and flared at an angle appropriate to For fills 4 m or less, no adjustment
the lines of flow, particularly at high discharge is required.
velocities.
For fills higher than 4 m, add 0.3 m
-
Topic 828 Diameter and of length at each end for each 3 m
increment of fill height or portion
Length thereof. The additional length
should not exceed 2 m on each end.
828.1 Introduction
From a maintenance point of view the minimum In cases of high fills with benches,
diameter of pipe and the distance between the additional length is based on the
convenient cleanout access voints are hvortant height of the lowest bench.
. , Use the nearest combination of com-
A A
considerations. (c)
The following instructions apply to minimum mercial lengths which equal or exceed
pipe diameter and the length of pipe culvert. the length obtained in (b) above.
Uniform settlement under both the culvert and corrugation configurations, and types of
the adjoining fill will not overstress flexible and materials are given in Chapter 850. Not
segmental rigid culverts. Unequal settlement, included, but covered in the Standard
however, can result in distortion and shearing Plans, are maximum earth cover for
action in the culvert. For rigid pipes this could reinforced concrete box culverts, reinforced
result in distress and disjointing of the pipe. A concrete arches, and structural plate vehic-
flexible culvert accommodates itself to moderate ular undercrossing.
unequal settlements but is also subject to For culverts where overfill requirements ex-
shearing action. Monolithic culverts can tolerate ceed the limits shown on the tables a special
only a minimal amount of unequal settlement, design must be prepared. Special designs
and require favorable foundation conditions. are to be submitted to the Division of
Any unequal settlement would subject a Structures for review, or the Division of
monolithic culvert to severe shear stresses. Structures may be directly requested to pre-
( I ) Foundation Conditions. A slightly yielding pare the design.
foundation under both the culvert and ad- Under any of the following conditions, the
joining fill is the foundation condition Division of Structures is to prepare the
generally encountered. The maximum special design:
height of cover tables given in Chapter 850
are based on this foundation condition. Where foundation material will not
Unyielding foundation conditions can pro- support footing pressure shown on the
duce high stresses in the culverts. Such Standard Plans for concrete arch and
stresses may be counteracted by structural plate vehicular under-
subexcavation and backfill. crossings.
The Standard Plans show details for shaped, Where foundation material will not sup-
0 sand, and soil cement bedding treatments. port footing pressures shown in the
Highway Design Manual for structural
Foundation materials capable of s u p p o p g
pressures between 100 and 800 kN/m are plate pipe arches or corrugated metal
required for culverts with cast-in-place pipe arches.
footing or inverts, such as reinforced Where a culvert will be subjected to un-
concrete boxes, arches, and structural plate equal lateral pressures, such as at the toe
arches. When culvert footing pressures of a fill or adjacent to a retaining wall.
exceed 150 kN/m2 or the &meter or span
exceeds 3 m, a geology report providing a Special designs usually require that a de-
log of test boring is required. tailed foundation investigation be made.
( 2 ) Method of Installation. Under ordinary (4) Minimum Cover. When feasible, culverts
conditions, the methods of installation de- should be buried at least 0.3 m. For
scribed in the Standard Specifications and construction purposes, a minimum cover of
shown on the Standard Plans should be 150 rnm greater than the thickness of the
used. For any predictable settlement, structural cross section is desirable for all
provisions for camber should be made. types of pipe. The minimum thickness of
Excavation and backfill details for circular cover for various type culverts under rigid
or flexible pavements is given in Table
concrete pipe, reinforced box and arch 854.9.
culverts, and corrugated metal pipe and arch
culverts are shown on Standard Plans 829.3 Piping
A62-D, A62-E, and A62-F respectively.
Piping is a phenomenon caused by seepage
(3) Height of Cover. There are several al- along a culvert barrel which removes fill ma-
ternative materials from which acceptable terial, forming a hollow similar to a pipe. Fine
0 culverts may be made. Tables of maximum
height of cover recommended for the more soil particles are washed out freely along the
hollow and the erosion inside the fill may
frequently used culvert shapes, sizes,
820- 10 HIGHWAY DESIGN MANUAL
July 1,1995
d) When the preliminary investigation of a pressures on the upstream side of the fill,
tunnel project is conducted, the owner or creating seepage through the fill and/or
agency proposing the construction of the increased potential for piping.
tunnel shall submit the geological The requirements for submitting information to
information to the Division for review and the FHWA Division Office in Sacramento as
classification relative to flammable gas and described in Index 805.6 are not affected by the
vapors. The preliminary classification regulations mentioned above.
shall be obtained from the Division prior to
bidding and in all cases prior to actual 829.10 Reinforced Concrete Box
underground construction. In order to make Modifications
the evaluation, the following will be
reqw. ( I ) Extensions. Where an existing box culvert
is to be lengthened, it is essential to perform
1) Plans and specifications; an on-site investigation to verify the
2) Geological report; structural integrity of the box. If signs of
distress are present, the Division of
3) Test bore hole and soil analysis log Structures must be contacted prior to
along tunnel alignment; proceeding with the design.
4) Recommendation from owner, agency, (2) Additional Loading. When significant
lessee, or their agent relative to the additional loading is proposed to be added to
possibility of encountering flammable an existing reinforced concrete box culvert
gas or vapors; the Division of Structures must be contacted
5) The Division may require additional prior to proceeding with the design.
drill hole or other geological data prior Overlays of less than 150 rnm in depth, or
to making gas classifications. widenings that do not increase the per unit
loading on the box are not considered to be
829.9 Dams significant. Designers should also check the
extent that previous projects might have
Typically, proposed construction which is increased loading on box culverts, even if
capable of impounding water to the extent that it the current project is not adding a significant
meets the legal definition of a dam must be amount of loading.
approved by the Department of Water Resource
(DWR), Division of Safety of Dams. The legal
definition is described in Sections 6002 and
6003 of the State Water Code. Generally, any
facility 7.6 m or more in height or capable of
impounding 61 700 m3 or more would be
considered a dam. However, any facility 1.8 m
or less in height, regardless of capacity, or with
a storage capacity of not more than 18 500 m3,
regardless of height, shall not be considered a
dam. Additionally, Section 6004 of the
State Water Code states "... and no road or
highway fill or structure ... shall be considered
a dam." Therefore, except for large retention
or detention facilities there will rarely be the
need for involvement by the DWR in approval
of Caltrans designs.
Although most highway designs will be exempt
from DWR approval, caution should always be
exercised in the design of high fills that could
impound large volumes of water. Even partial
plugging of the cross drain could lead to high
HIGHWAY DESIGN MANUAL 830-1
July 1,1995
-
Index 831.1 Basic Concepts
Concrete curbs and gutters.
reasonably be expected to convey must be es- The following geometric and design features of
timated. The most important, and often the the highway directly affect establishment of the
most difficult phase of this task is the selection project design water spread:
of an appropriate design storm frequency for the
specific project, location or site under Cross slope
consideration. In order for a design frequency
to be meaningful criteria for roadway drainage Longitudinal slope
design, it must be tied to an acceptable tolerance Number of lanes
of flooding. Design water spread,
encroachment upon the roadbed or adjacent Width of shoulders
property, is the tolerance of flooding k t l y
related to roadway drainage design. Allowing Height of curb and dike
too little spread is uneconomical in design and
too much spread may result in unsafe driving Parkinglanes
conditions. Desirable limits for water spread with respect to
To optimize economy in roadway drainage, the design storm probability of exceedance are
allowable water spread should vary, depending given in Table 831.3. The parameters shown
on the type of highway project being designed. are considered minimum roadway drainage
Because of the effect of splash and spray on design standards for new freeway construction
motorist visibility and vehicle control, high and for all state highways with depressed
volume roads with high speed cannot sections which require pumping. Local
tolerate as much water spread as urban streets. conditions may justify less stringent criteria than
Likewise,
. . . the allowable water spread should be the table parameters for conventional highways.
m m m e d on urban streets where a large Exceptions should be documented by memo to
number of pedestrians use adjacent sidewalks the project file.
and pedestrian crosswalks. Consideration It is often advantageous, to both the State and
should be given to the element of motorist the local agency, for highway drainage and
surprise when encountering intermittent puddles street drainage to be compatible. This is par-
rather than a continuous encroachment of water ticularly true in urban areas and rapidly devel-
on the driving lane. Eccentric forces are exerted oping suburban areas where a conventional
on a vehicle when one side encounters water in highway is, or will become, part of the street
the lane and the other side does not. network. Street drainage criteria adopted by a
The probability of exceedance of the design local agency are generally based on the hydro-
storm and the acceptable tolerance to flooding logic events peculiar to a geographical area.
depends on the importance of the highway and Local drainage standards that satisfy the needs
risks involved. Selection of the design storm of the community, usually provide reasonable
and water spread parameters on rehabilitation traffic safety and flood risk considerations
and reconstruction are generally controlled by commensurate with those normally expected for
existing constraints. conventional highways in urban areas.
In addition to the major roadway drainage 831.4 Other Considerations
considerations previously listed, the following
more specific factors are to be considered in (I) Sheet Flow. Concentrations of sheet flow
establishing the project design storm: across roadways are to be avoided. As a
general rule, no more than 0.003 m3/s
Highway type should be allowed to concentrate and flow
across a roadway. Particular attention
Tmfiicvolume should be given to reversal points of
superelevation where shoulder and gutter
Design speed slopes may direct flows across the roadway
Local standards and gore areas.
HIGHWAY DESIGN MANUAL 830-3
July 1,1995
h
Table 831.3
CONVENTIONAL HIGHWAYS
High volume, multilane
Speeds over 75 kph.
n
High volume, multilane --
Speeds 75 kph and under.
Low volume, rural
Speeds over 75 kph.
Urban --
Speeds 75 kph and under.
ALL STATE HIGHWAYS
Depressed Sections That Require Pumping:
Use a 2% (50 yrs) design storm for freeways and conventional state highways. Design water spread at
depressed sections should not exceed that of adjacent roadway sections. A 4% (25 yr) design storm may
be used on local streets or road undercrossings that require pumping.
830-6 HIGHWAY DESIGN MANUAL
-
July 1,1995
-
should be paved. Refer to Table 862.2 for When possible, overside drains should be
permissible velocities for unlined channels positioned at the lower end of cut sections.
in various types of soil. When the ditch Diversion from one watershed to another
grade exceeds a 1:4 slope, a downdrain is should be avoided. If diversion becomes
advisable. Slope ditches may not be necessary, care should be used in the
necessary where side slopes in favorable manner in which this diverted water is
soils are flatter than 1:2 or where positive disposed.
erosion control measures are to be instituted Overside drains which would be conspicu-
during construction. ous or placed in landscaped areas should be
(3) Side Gutters. These are triangular gutters concealed by burial or other means.
adjoining the shoulder as shown in Figures ( 2 ) Type and Requirement. Following are
307.2 and 307.5. The main purpose of the details of various types of overside drains
one meter wide side gutter is to prevent and requirements for their use:
runoff from the cut slopes on the high side
of superelevation from flowing across the (a) Pipe Downdrains. Metal pipes are
roadbeds. The use of side gutters in tangent adaptable to any slope. They should be
alignment should be avoided where used where side slopes are 1:4 or
possible. Local drainage conditions, such steeper. Long pipe downdrains should
as in snow areas, may require their use on be anchored.
either tangent or curved *alignment in cut The minimum pipe diameter is 200 rnrn
sections. In snow areas it may be necessary but large flows, debris, or long pipe in-
to increase the width of side gutters from stallations may dictate a larger diameter.
1 m to 2 m. The slope from the edge of the
Watertight joints are necessary to
-
shoulder to the bottom of the gutter should prevent leakage which causes slope -
be no steeper than 1:6. The structural erosion. Economy in long, high
section for paved side gutters should be
adequate to support maintenance equipment capacity downdrains is achieved by
loads. using a pipe taper in the initial reach.
Pipe tapers should insure improved flow
(4) Dikes. Dikes placed adjoining the shoulder, characteristics and permit use of a
as shown in Figures 307.2, 307.4, and smaller diameter pipe below the taper.
307.5 provide a paved triangular gutter See Standard Plan D87-A for details.
within the shoulder area. For conditions (b) Flume Downdrains. These are rectangu-
governing their use, see Index 835.3.
lar corrugated metal flumes with a
(5) Chart Solutions. Charts for solutions to tapered entrance. See the Standard Plan
triangular channel flow problems are con- D87-B for details. They are best
tained in FI-IWA Hydraulic Engineering Cir- adapted to slopes that are 1:2 or flatter
cular No. 12, "Drainage of Highway Pave- but if used on 1:1.5 slopes, lengths over
ments". 20 m are not recommended. Abrupt
changes in alignment or grade should be
834.4 Overside Drains avoided. Flume downdrains should be
The purpose of overside drains, sometimes depressed so that the top of the flume is
called slope drains, is to protect slopes against flush with the fill slope.
erosion. They convey down the slope drainage (c) Paved Spillways. Permanent paved
which is collected from the roadbed, the tops of spillways should only be used when the
cuts, or from benches in cut or fill slopes. They side slopes are flatter than 1:4. On
may be pipes, flumes or paved spillways. steeper slopes a more positive type of
(1) Spacing and Location. The spacing and overside drain such as a pipe downdrain
location of overside drains depend on the should be used.
configuration of the ground, the highway
profile, the quantity of flow and the limita-
tions on flooding stated in Table 83 1.3.
Temporary paved spillways are effective
in preserving raw fill slopes that are 1:6
or flatter in friable soils during the
-
HIGHWAY DESIGN MANUAL 830-7
July 1, 1995
short sections of slotted drain for entrance 835.3 Asphalt Concrete Dikes
structures may be necessary. Details of asphalt dikes are shown on Standard
(4) Outlet Treatment. Where excessive erosion Plan A87.
at an overside drain outlet is anticipated, a Low Dike. The 50 rnm, Type C, dike may
simple energy dissipator should be em- be used to confine small concentrations of
ployed. Preference should be given to inex- runoff. The capacity of the shoulder gutter
pensive expedients such as an apron of formed by the low dike is quite small.
broken concrete or rock, a short section of Runoff conveyed by the gutter may be re-
pipe placed with its axis vertical with the leased over the side of the fill by means of
lowermost 150 mm filled with coarse gravel paved spillways. The low dike is easily tra-
or rock, or a horizontal tee section which is versed by a vehicle and allows the area be-
usually adequate for downdrain discharges. yond the surfaced shoulder to be used as an
(5)Anchorage. Overside drains 20 m or longer emergency recovery and parking area. The
(not including the buried portion) should be low dike is the only dike that may be used in
anchored as shown on the Standard Plans to front of guardrail. Because the low dike
prevent undue strain on the entrance taper or affords these added traffic safety features it
flared ends. For drains over 50 m long, should be given primary consideration
cable anchorage should be considered. where fill slopes are susceptible to erosion
Where the cable would be buried and in con- and sheet flow over the side cannot be tol-
tact with soil. a solid galvanized rod should erated.
be used for the buriedYportion and a cable, Mountable Dike. The 100 mm, Type E,
attached to the rod, used for the exposed dike provides more capacity than the low
portion. Beyond the buried portion, slip dike and can still be crossed without loss of
control by vehicles traveling at moderate
speeds. Where fill slopes susceptible to
830-8 HIGHWAY DESIGN MANUAL
July 1,1995
Topic 836 - Curbs and Gutters (a) Intercept the whole flow upstream of the
crosswalk.
(b) Intercept a part of the water and allow
836.1 General the ovefflow to cross the intersection.
The primary reason for constructing curbs and The width of flow should be controlled
gutters may be for delineation or pedestrian so that pedestrian traffic is not unduly
traffic rather than for drainage considerations. hampered.
Refer to Section 209 for further discussion (c) If flow is small, pass the entire flow
and Standard Plan A87 for details on concrete across the intersecting street in a valley
curbs and gutters. gutter.
Whatever the justification for constructing curbs (4) Valley Gutters. Valley gutters across the
and gutters, they will usually have an effect on traveled way of the highway should not be
surface water runoff and result in becoming a used. Valley gutters may be used across
roadway drainage design consideration. intersecting streets and driveways, however,
HIGHWAY DESIGN MANUAL 830-9
July 1,1995
at intersections with high traffic volumes on The Type OS and OL inlets are only used
all approaches, it is desirable to intercept all with Type A or B curbs. A checkered steel
gutter flow upstream of the intersection and plate cover is provided for maintenance
avoid the use of valley gutters. Valley access.
gutters are also undesirable along streets The Type OS inlet has a curb opening
where speeds are relatively high. In 1.07 m long. Since a fast flow tends to
locations of frequent intermittent low flows, overshoot such a short opening, it should be
the use of valley gutters with slotted drains used with caution on grades above 3
should be considered. In general, the total percent.
width of gutters should not exceed 2 m and
cross slopes should not exceed 3 percent. The Type OL inlet is a high capacity unit in
Two percent is suggested where more than which the length of curb opening ranges
nominal speeds are involved. from 2.1 m to 6.4 m.
(2) Grate. Grate inlets provide a grate opening
Topic 837 - Inlet Design in the gutter or waterway. As a class, grate
inlets perform satisfactorily over a wide
837.1 General range of gutter grades. Their main dis-
The basic features of standard storm drain inlets advantage is that they are easily clogged by
are shown in Figure 837.1. Full details appear floating trash. They merit preference over
on Standard Plan D72 through D75, D98-A and the curb opening type, particularly on grades
D98-B. The variety of standard designs of 3 percent or more. Gutter depressions,
available is considered sufficient to any drainage discussed under Index 837.5, increase the
situation; hence, the use of nonstandard inlets capacity of grate inlets. Grate inlets may
should be rare. also be used at locations where a gutter
depression is not desirable. Locating grate
@ 837.2 Inlet Types inlets within pedestrian walkways or areas
subject to bicycle traffic should be avoided
From an operating standpoint, there are five when practicable. If grate inlets must be
main groups of inlets; these are: located in roadway areas where cyclists may
( 1 ) Curb-Opening. Curb opening inlets have an be expected to travel, bicycle proof grates
opening parallel to the direction of flow in are to be specified. Bicycle proof grates are
the gutter. This inlet group is adapted to shown on Standard Plan D77-B.
curb and gutter installations. The curb (3) Combination. Combination inlets provide
opening is most effective with flows car- both a curb opening and a grate. These are
rying floating trash. As the gutter grade high capacity inlets which make use of the
steepens, their interception capacity advantages offered by both kinds of
decreases. Hence, they are commonly used openings.
on grades flatter than 3 percent.
(a) Type GO and GDO. These types of
When curb opening inlets are used on urban inlets have a curb opening directly
highways other than fenced freeways, a opposite the grate. The GDO inlet has
20 mm plain round protection bar is placed two grates placed side by side and is
horizontally across any curb or wall opening designed for intercepting a wide flow.
whose height is 180 mm or more. The A typical use of these inlets would be in
unsupported length of bar should not exceed a sag location either in a curb and gutter
2.1 m. Use of the protection bar on streets installation or within a shoulder fringed
or roads under other jurisdiction is to be by a dike. When used as the surface inlet
governed by the desires of the responsible for a pumping installation, the trash rack
authorities. shown on the Standard Plan D74B is
provided.
830-10 HIGHWAY DESIGN MANUAL
July 1,1995
Figure 837.1
0 Type 80 Grata.
Curbs-
0s 1.07 m 1%.
OL
Curb o p d n l l w ~ # t h . O.lm, 3.0 m
GDO
Truh rack p d e d whan nwded. Ula
GOL
Curb o p a d r q II&I 8.1 m and 3.0 m.
Uma wi Type A an B onrbm. 4.3 m. 8.4 m. Uma only with nth and B curb. and Type. A. U I ~with %em A mad B owb.
Q p a A mnd B curbm. B mwdikcl.
Type A o w b Typm B curb
Typ. W Gr.t.1
A.C.
(b) Type GOL. This is called a sweeper the centerline of the highway. Short
inlet because the curb opening precedes sections of slotted drain may be used as an
the grate. It is particularly useful as a alternate solution to a grate catch basin in the
trash interceptor during the initial phases median or edge of shoulder.
of a storm. When used in a grade sag, Drop inlets or other type of cleanout should
the sweeper inlet can be modified by be provided at intervals of about 30 m.
providing a curb opening on both sides
of the grate. 837.3 Location and Spacing
( 4 ) Pipe. Pipe drop inlets are made of a ( 1 ) Governing Factors; The location and
commercial pipe section of concrete or spacing of inlets depend mainly on these
corrugated metal. As a class, they develop a factors:
high capacity and are generally the most
economical type. This type of inlet is (a) The amount of runoff,
intended for uses outside the roadbed at (b) The longitudinal grade and cross slope ,
locations that will not be subjected to normal
highway wheel loads. (c) The location and geornetrics of inter-
changes and at-grade intersections,
Two kinds of inlets are provided; a wall
opening and a grate top. The wall opening (d) Tolerable water spread, see Table 831.3,
inlet should only be used at protected loca- (e) The inlet capacity,
tions where it is unlikely to be hit by an out
of control vehicle. (f) Accessibility for maintenance and
inspection,
(a) Wall Opening Intake. This opening is
placed normal to the direction of surface (g) Volume and movements of vehicles and
flow. It develops a high capacity unaf- pedestrians, and
0 fected by the grade of the approach wa-
terway. The inlet capacity is increased
(h) Amount of debris.
by depressing the opening; also by (2) Location. There are no ready rules by
providing additional openings oriented which the spacing of inlets can be fixed; the
to intercept flows from different most effective and economical installation
directions. When used as the surface should be the aim.
intake to a pumping installation, a trash The following are locations where an inlet is
rack across the opening is required. See nearly always required:
Standard Plan D75. Because this type
of inlet projects above grade, its use Sag points
should be avoided in areas subject to
traffic leaving the roadway. Points of superelevation reversal
(b) Grate Intake. The grate intake intercepts Upstream of ramp gores
water from any direction. For maximum
efficiency, however, the grate bars must Upstream and downstream of bridges
be in the direction of greatest surface
flow. Being round, it is most effective Street intersections
for flows that are deepest at the center,
as in a valley median. Upstream of pedestrian crosswalks
(5) Slotted Drains. This type of inlet is made of Upstream of curbed median openings
corrugated metal pipe with a continuous slot
on top. The slot is formed by a pair of angle In urban areas, the volume and movements
irons or grating which serves as a paving of vehicles and pedestrians constitute an im-
bulkhead. See Standard Plans D98-A and portant control. For street or road
D98-B. This type of inlet can be used in crossings, the usual inlet location is at the
@ flush, all paved medians with superelevated
sections to prevent sheet flow from crossing
intersection at the upstream end of the curb
or pavement return and clear of the
830-12 HIGHWAY DESIGN MANUAL
July 1,1995
pedestrian crosswalk. Where the gutter flow capacity. The gutter grade line exerts
is small and both vehicular and pedestrian such an influence that it often dictates the
traffic are not important considerations, the choice of inlet types as well as the gutter
flow may be carried across the intersection treatment opposite the opening. See
in a valley gutter and intercepted by an inlet Index 831.2.
placed downstream. See Index 836.2(4). Sag vertical curves produce a flattening
Safety of location for maintenance purposes grade line which increases the width of
is an important consideration. Wall opening flow at the bottom. To reduce ponding
inlets should not be placed where they and possible sedimentation problems,
present an obstacle to maintenance the following measures should be
equipment and to vehicles that leave the trav- considered:
eled way. Grate top inlets should be
installed in such locations. Reduce the length of vertical curve.
At depressed grade lines under structures, Use a multiple installation consisting
care must be taken to avoid bridge pier foot- of one inlet at the low point and one
ings. See Index 204.6. or more inlets upstream on each
(3) Spacing. Arbitrary spacing of inlets should side. Refer to HEC 12 for further
be avoided. The distance between inlets discussion and design procedures
should be determined by a rational analysis for locating multiple inlets.
of the factors mentioned above. Detailed Short sections of slotted drains on
procedures for determining inlet spacing are either side of the low point are an
given in FHWA Hydraulic Engineering Cir- alternate to drop inlets.
cular No. 12, "Drainage of Highway Pave-
ments". In a valley median, the designer (b) Cross Slope for Curbed Gutters. Make
should consider the effect of inlet spacing on the cross slope as steep as possible
flow velocities where the soil is susceptible within limits stated under Index
to erosion. To economize on disposal 836.2(2). This concentrates the flow
facilities, inlets are often located at culverts against the curb and greatly increases
or near roadway drainage conduits. inlet capacity.
(4) Inlets in Series. Where conditions dictate (c) Local Depressions. Use the maximum
the need for a series of inlets, the depression consistent with site
recommended minimum spacing should be conditions; for further details see Index
approximately 6 m to allow the bypass flow 837.5.
to return to the curb face. (d) Trash. The curb-opening type inlet,
when the first in a series of grate inlets,
837.4 Hydraulic Design may intercept trash and improve grate ef-
( I ) Factors Governing Inlet Capacity. Met ficiency. In a grade sag, one trash inter-
capacity is a variable which depends on: ceptor should be used on each side of
the sump.
(a) The size and geometry of the intake
opening, (e) Design Water Surface Within the Inlet.
The crown of the outlet pipe should be
(b) The velocity and depth of flow and the low enough to allow for pipe entrance
gutter cross slope just upstream from the losses plus a freeboard of 0.25 m
intake, and between the design water surface and the
(c) The amount of depression of the intake opening at the gutter intake. This allows
opening below the flow line of the sufficient margin for turbulence losses,
waterway. and the effects of floating trash.
(2) General Notes. ( f ) Inlet Floor. The inlet floor should
generally have a substantial slope toward
(a) Effect of Grade Profile. The grade pro- the outlet. In a shallow drain system
file affects both the inlet location and its
HIGHWAY DESIGN MANUAL 830-13
July 1, 1995
compute flow intercept. Round grates where gutter grades exceed 2% and flow
(Type 900R) with 0.15 m of depression is in the opposite direction of traffic.
develop a capacity of 0.34 to 0.42 m3/s. (c) Roadside Gutter and Ditch Locations.
837.5 Local Depressions Regardless of type of intake, the
( 1 ) Purpose. A local depression is a paved opening of a drop inlet in a roadside
hollow in the waterway shaped to gutter or ditch should be depressed from
concentrate and direct the flow into the 100 to 150 mm below the flow line of
intake opening and increases the capacity of the waterway with 3 m of paved
the inlet. In a gutter bordered by a curb, it is transition upstream.
called a gutter depression. (d) Curb and Gutter Depressions. This type
of depression is carefully proportioned
(2) Requirements. Local depressions generally in length, width, depth, and shape. To
consist of a paved apron or transition of a best preserve the design shape,
shape which serves the purpose. Local construction normally is of concrete.
depressions should meet the following Further requirements for curb and gutter
requirements: depressions are:
(a) Valley Medians. In medians on a grade,
the depression should extend a minimum Length - As shown on Standard Plan
of 3 m upstream, 1.8 m downstream and D78.
1.8 m l;erally, measured from the edge
of the opening. In a grade sag, the Width - Normally 1.2 m, but for
depression should extend a minimum of wide flows or a series of closely
3 m on all sides. No median local spaced inlets, 1.8 m is authorized.
depression, however should be allowed Depth - Where traffic considerations
to encroach on the shoulder area. govern, the depth commonly used is
The normal depth of depression is 30 mm. Use the maximum of
100 mm. 80 mm wherever feasible at locations
where the resulting curb height
(b) Paved Gutter Flares. The local would not be objectionable.
depression which adjoins the outer edge
of shoulder at the entrance to overside (e) Type of Pavement. Local depressions
downdrains and spillways is labeled outside the roadbed are usually surfaced
"paved gutter" on Standard Plans D87-A with asphalt concrete 45 mm thick.
and D87-B. The flow line approaching (3) General Notes on Design. Except for traffk
the inlet is depressed to increase capacity safety reasons, a local depression is to be
and minimize water spread on the provided at every inlet even though the
roadbed. Within a flare length of 3 m waterway is unpaved. Where the size of in-
the gutter flow line is depressed a take opening is a question, a depression of
minimum of 0.15 m at the inlet. maximum depth should be considered
Recommended flare lengths for various before deciding on a larger opening. For
gutter flow line depression depths are traffic reasons, the gutter depression should
given on the Standard Plans. When be omitted in driveways and median curb
conditions warrant, these flare lengths and gutter installations.
mav be exceeded.
#.
diameter, the shaft should be offset and plished with long runs of pipe or continuing the
made tangent to one side of the pipe for depressed grade to a natural low area.
better location of the manhole steps. For Whenever possible, drainage originating outside
drains 1200 mm or more in diameter, the depressed areas should be excluded. District
where laterals enter from both sides of and Division Of Structures cooperation is
the manhole, the offset should be toward essential in the design of pumping stations,
the side of the smaller lateral. See tributary storm drains, and outfall facilities.
Standard Plan D93A for riser connection This is particularly true of submerged outlets,
details. outlets operating under pressure, and outlets of
(e) Arrangement of Laterals. To avoid un- unusual length.
necessary head losses, the flow from
laterals which discharge opposite each 839.2 Pump Type
other should converge at an angle in the Horizontal pumps in a dry location are generally
direction of flow. If conservation of specified for ease of access, safety, and
head is critical, a training wall should be standardization of replacement parts.
~rovided.
Only in special cases is stand-by power for
( 2 ) Junction Structures. A junction structure is pumping plants a viable consideration. All pro-
an underground chamber used to join two or posals for stand-by power are to be reviewed by
more conduits, but does not provide direct and coordinated with the Division of Structures.
access from the surface. It is designed to
prevent turbulence in the flow by providing 839.3 Design Responsibilities
a smooth transition. This type of structure
is usually needed only where the trunk drain When a pumping station is required, re-
is 1050 mm or more in diameter. Where sponsibility for design between the District and
required by spacing criteria, a manhole the Division of Structures is as follows:
@ should be used. ( I ) Districts. The District designs the collector
(3) Flap Gates. When necessary, backflow and the outfall facilities leading from the
protection should be provided in the form of chamber into which the pumps discharge.
flap gates. These gates offer negligible This applies to outfalls operating under
resistance to the release of water from the gravity and with a free outlet. Refer to
system and their effect upon the hydraulics Topic 838.
of the system may be neglected. Details of pumping stations supportive in-
If the outlet is subject to floating debris, a formation to be submitted by the District to
shelter should be provided to prevent the de- the Division of Structures is covered under
bris from clogging the flap gate. Where the Index 805.7 and Article 3-3.2 of the
failure of a flap gate to close would cause Drafting and Plans Manual.
serious damage, a manually controlled gate (2) Division of Structures. The Division of
in series should be considered for Structures will prepare the design and
emergencies. contract plans for the pumping station, the
storage box and appurtenant equipment,
Topic 839 - Pumping Stations considering the data and recommendations
submitted by the District.
839.1 General The Division of Structures will furnish the
Drainage disposal by pumping should be District a preliminary plan based on data
avoided where gravity drainage is reasonable. previously submitted by the District. It will
Because pumping installations have high initial show the work to be covered by the
cost, maintenance expense, power costs, and Division of Structures plans, including a
the possibility of failure during a storm, large specific location for the pumping plant and
@ expenditures can be justified for gravity
drainage. In some cases, this can be accom-
storage box, the average and maximum
pumping rates and the power required.
830-18 HIGHWAY DESIGN MANUAL
July 1.1995
underdrain will be placed to intercept ground- The guide values contained in the tables
water under the above conditions, it will not be mentioned above may be modified where field
necessary to allow for metal pipe corrosion. observation of existing installations dictates.
When the above conditions do not prevail, the 842.7 Pipe Selection
design service life of metal pipe isAdetennined In cases where more than one material meets the
from pH and resistivity tests covered in foregoing requirements, alternatives should be
California Test 643. This information is shown specified on the basis of optional selection by
in the Materials Report. The design service life the contractor. The selection of a single type of
of steel pipe may be increased by a bituminous underdrain may be appropriate due to other
coating as indicated in Table 854.3A. related factors. This selection should be
supported by complete analysis of factors and
documentation placed on file in the District.
Table 842.4
a
-
Percent
Soil Composition
Table 851.2
Manning N-Value for Alternative
Pipe ~ a t e r i a l d ' )
125mmx25mm I1
152mmx51 mm I1
229mmx64mm It
Concrete Pipe
Pre-cast
Cast-in-place
Concrete Box
Plastic Pipe
Smooth Interior
Corrugated Interior
Spiral Rib Metal Pipe
19mm(W)x25 mm(D) @ 292mmolc
19mm(W)x 19mm(D) @ 191 mmolc
Steel Pipe, Ungalvanized
Cast Iron Pipe
Clay Sewer Pipe
(1) Tabulated n-values apply to circular pipes flowing full. For noncircular or partially full conduits the tabulated values may
be modified as shown in Appendix B of HDS No. 5, Hydraulic Desin of
(2) For lined corrugated metal pipe, a composite roughness coefficient may be computed using the procedures outlined in the
HDS No. 5,w va- Culver&.
(3) Lower n-values may be possible for helical pipe under specific flow conditions (refer to FHWA's publication
Pow F b h h w e Factors for Corrugated M ,-et but in general, it is recommended that the tabulated n-value be
used for both annular and helical corrugated pipes.
HIGHWAY DESIGN MANUAL 850-3
July 1, 1995
The design service life for drainage facilities for (I) Allowable Alternatives. A table of allowable
all projects should be as follows: alternative materials for culverts, drainage
systems, overside drains, and subsurface
(I) Culverts, Drainage Systems, and Side drains is included as Table 853.1A. This
Drains. table also identifies the various joint types
(a) Roadbed widths greater than 8.4 m - 50 described in Index 853.1(2) that should be
years. used for the different types of installations.
(b) Greater than 3 m of cover - 50 years. (2) Joint Requirements. The Standard
Specifications set forth general performance
(c) Roadbed widths 8.4 m or less and with requirements for transverse field joints in all
less than 3 m of cover - 25 years. types of culvert and drainage pipe used for
(d) Installations under interim alignment - highway construction, such as corrugated
25 years. metal pipe, and reinforced and plain concrete
pipe.
(2) Overside Drains.
Table 853.1A indicates the alternative types of
(a) Buried more than one meter - 50 years. joints that are available for different arch and
(b) All other conditions, such as on the sur- pipe installations. The two joint types specified
face of fill slopes - 25 years. for culvert and drainage systems are identified
as "standard" and "positive".
(3) Subsutface Drains.
The type of joint required for a particular
(a) Underdrains within roadbed - 50 years. installation is to be designated on the culvert list.
(b) Underdrains outside of roadbed - 25 (a) Standard Joints. The "standard" joint is
years. usually for pipes or arches not subject to
a (c) Stabilization trench drains - 50 years.
In case of conflict in the design service life
large soil movement or disjointing
forces. These "standard" joints are
satisfactory for ordinarily installations,
requirements between the above controls, where tongue and groove or simple slip
the highest design service life is required ex- type joints are typically used. The
cept for those cases of interim alignment "standard" joint type is generally
with more than 3 m of cover. For adequate for underdrains.
temporary construction, a lesser design
service life than that shown above is (b) Positive Joints. "Positive" joints are for
acceptable. more adverse conditions such as the
need to withstand soil movements or
Where the above indicates a minimum resist disjointing forces. Examples of
design service life of 25 years, 50 years may these conditions are steep slopes, sharp
be used. For example an anticipated change curves, and poor foundation conditions.
in traffic conditions or when the highway is (See Index 829.2 for additional
considered to be on permanent alignment discussion.) "Positive" joints should
may warrant the higher design service life. always be designated on the culvert list
for siphon installations.
Topic 853 - Alternate Materials (c) Downdrain Joints. Pipe "downdrain"
joints are designed to withstand high
853.1 Basic Policy velocity flows, and to prevent leaking
When two or more materials meet the design and disjointing that could cause failure.
service life, and structural and hydraulic (d) Joint Properties. A description of the
requirements, the plans and specifications must specified joint properties tabulated in
provide for alternative pipes, pipe arches, Table 853.1B is as follows:
overside drains, and underdrains to allow for
optional selection by the contractor. Shear Strength. The shear strength
required of the joint is expressed as
850-4 HIGHWAY DESIGN MANUAL
July 1,1995
Table 853.1A
LEGEM)
ASRP - Aluminum Spiral Rib Pipe PPVCP - Perforated Polyvinyl Chloride Pipe
CAP - Corrugated Aluminum Pipe PSP - Perforated Steel Pipe
CAPA - Corrugated Aluminum Pipe Arch RCA - Reinforced Concrete Arch
CASP - Corrugated Aluminized Steel Pipe, Type 2 RCB - Reinforced Concrete Box
CDT - Concrete Drain Tile RCP - Reinforced Concrete Pipe
CIPCP - Cast-in-Place Concrete Pipe SAPP - Structural Aluminum Plate Pipe
CLDT - Clay Drain Tile SAPPA - Structural Aluminum Plate Pipe Arch
CSP - Corrugated Steel Pipe SSPA - Structural Steel Plate Arch
CSPA - Corrugated Steel Pipe Arch SSPP - Structural Steel Plate Pipe
PAP - Perforated Aluminum Pipe SSPPA - Structural Steel Plate Pipe Arch
PCLP - Perforated Clay Pipe SSRP - Steel Spiral Rib Pipe
PCP - Perforated Concrete Pipe X - Permissible Joint Type for the Type
PPC - Plastic Pipe Culvert of installation Indicated
PPET - Perforated Polyethylene Tubing
HIGHWAY DESIGN MANUAL 850-5
July 1,1995
Table 853.1 B
Culvert Joint Property
Requirements
Tensile Strength
(150 mm - 1050 mm dim.) 0 0 22,500 N
(1200mm - 2100mmdiam.) 0 0 45,000 N
Joint Overlap
Integral - (300 mm - 825 mm diam.) 13 mm Min. 19 mm Min. Not Required
(400 mm - 2700 mm dim.) 19 mm Min. 25 mm Min. Not Required
Sleeve-min. width 265 mm 265 mm 265 rnm
NOTE: Refer to Standard Specifications, Section 61, Culvert and Drainage Pipe Joints.
e
850-6 HIGHWAY DESIGN MANUAL
July 1,1995
853.3 Alternative Pipe Culvert List factor to use for various ranges of sulfate
concentrations in soil and water. California
Table 853.3 shows a method of designating the Test 532 is useful for anticipating the effect
type of material, size, class, thickness, chlorides in the environment have on the
protection, etc., for each type of allowable time to corrosion of the embedded steel. In
material. A similar table should be included in addition to the protective measures noted
the plans adjacent to the drainage list when above, the following measures increase the
alternative materials are allowed. Because of durability of reinforced concrete culverts.
the difference in roughness coefficients between (a) Cover Over Reinforcing Steel.
various materials, it may be necessary to specify Additional cover over the reinforcing
a different size for each allowable material at any steel should be specified where
one location. In this event, it is recommended abrasion is likely to be so severe as to
that the material with the smallest dimension be appreciably shorten the design service
listed as the alternative size. Refer to Drafting life of a concrete culvert. This extra
and Plans Manual for standard format to be thickness is also warranted under
used. exposure to corrosive envionments.
There may be situations where there is a Extra cover over the reinforcing steel
different set of alternatives for the same nominal does not necessarily require extra wall
size of alternative drainage facilities. In this thickness, as it may be possible to
case the different sets of the same nominal size provide the additional cover and still
should be further identified by different types, obtain the specified D-load with standard
for example, 450 mrn alternative pipe culvert wall thicknesses. Refer to Topic 8.22 of
(Type A), 450 mm alternative pipe culvert (Type the Bridge Design Specifications Manual
B), etc. No attempt to correlate type designation for minimum concrete cover for
between projects is necessary. The first reinforcing steel.
alternative combination for each culvert size on (b) Density. High density concrete pipe as
each project should be designated as Type A, achieved by spinning or other process
second as Type B, etc. should be considered under exposure to
Since the available nominal sizes for pipe arches salt air, salt water, or other highly corro-
vary slightly between pipe arch materials, it is sive locations.
recommended that the listed alternative pipe arch (2) Strength Requirements.
sizes conform to those sizes shown for
cormgated steel pipe arches shown on Table (a) Design Standards. The strength of rein-
854.3E. The designer should verify the forced concrete pipe is determined by the
availability of reinforced concrete pipe arches. load to produce a 0.3 mm crack under
If reinforced concrete pipe arches are not avail- the 3-edge bearing test called for in
able, oval shaped reinforced concrete pipe of a AASHTO Designations M 170M,
size necessary to meet the hydraulic require- M 207M, and M 206M for circular
ments may be used as an alternative. reinforced pipe, oval shaped reinforced
pipe, and reinforced concrete pipe
-
Topic 854 Kinds of Pipe arches, respectively.
(b) Height of Fill. Table 854.1C gives the
Culverts
maximum height of overfill for
854.1 Reinforced Concrete Pipe reinforced concrete pipe, up to and
including 2700 mm diameters (or
( I ) Durability. The durability of reinforced reinforced oval pipe and reinforced
concrete pipe can be affected by acids, concrete pipe arch with equivalent cross-
chlorides and sulfate concentrations in the sectional area), using the backfill method
soil and water. Table 854.1A indicates the specified in Standard Specification
limitation on the use of concrete by acidity Section 19-3.06, Structure Backfill,
of soil and water. Table 854.1B is a guide which is referred to as "Method A
for designating type of cement and cement Backfill" in Table 854.1C. Any plan to
850-8 HIGHWAY DESIGN MANUAL
July 1,1995
Table 853.3
(1) See Standard Plan A62D for RCP strength classification and method of backfill.
(2) Coupler Type must be shown on Culvert List. (S=Standard, P=Positive, D=Downdrain)
HIGHWAY DESIGN MANUAL 850-9
July 1, 1995
Table 854.1A
Acidity pH Remarks
Table 854.18
NOTE:
(1) Recommended measures for type and amount of cement based on analysis of sulfate content in soil
and water.
(2) Reported as SO4.
(3) Air-Entrainment, air content 5% +/- 1%.
850-10 HIGHWAY DESIGN MANUAL
Table 854.1C
NOTES :
(1) Conforms to AASHTO Designation M-170M.
(2) Special strength-cracking D-load.
(3) Interpolated or extrapolated.
(4) Cover heights exceeding tabular values are considered a special design.
(5) Standard Backfill Methods and pipe strength classifications are governed by the tables in
Standard Plan A62-D.
HIGHWAY DESIGN MANUAL 850-11
July 1,1995
aluminized steel will have a life equal to arches are available in 68 rnrn x
1.6 mm galvanized steel). For the same 13 mm profiles with helical and
pH range and minimum resistivity annular corrugations.
between 1500 and 3000 ohm-cm,
aluminized steel (type 2) is considered to Metal Thickness - Corrugated steel
have a design service life equivalent to pipe and pipe arches are available in
galvanized steel. For pH ranges outside the thickness as indicated on Tables
the 5.5 and 8.5 limits or minimum 854.3B, C, D & E. Where a
resistivity below 1500 ohm-cm, maximum overfill is not listed on
aluminized steel (type 2) should not be these tables, the pipe or arch size is
used. In no case should the thickness of not normally available in that
aluminized steel (type 2) be less than the thickness.
minimum struct&'ai requirements for a Height of Fill - The allowable
given diameter of galvanized steel. overfill heights for corrugated steel
Figure 854.3B should be used to determine pipe and pipe arches for the various
the minimum thickness and limitation on the diameters or arch sizes and metal
use of corrugated metal pipe for various thickness are shown on Tables
levels of pH and minimum resistivity. For 854.3B, C, D & E.
example, given a soil environment with pH (b) Basic Premise. To properly use the
and minimum resistivity levels of 6.5 and above mentioned tables, the designer
15,000 ohm-cm, respectively, the minimum should be aware of the premises on
thicknesses for the various metal pipes are: which the tables are based as well as
1) 2.8 mm galvanized steel, 2) 2.0 mm their limitations. The design tables
aluminized steel (type 2) and 3) 1.5 rnrn presuppose:
aluminum. The minimum thickness of metal
pipe obtained from the figure only satisfies That bedding and backfill satisfy the
corrosion requirements. Overfill require- terms of the Standard Specifications,
ments for minimum metal thickness must the conditions of cover, and pipe
also be satisfied. The metal thickness of size required by the plans and the
corrugated pipe that satisfies both essentials of Index 829.2.
requirements should be used. That a small amount of settlement
The CULVERT3 (4- 16-94) Computer will occur under the culvert, equal in
Program is also available to help designers magnitude to that of the adjoining
estimate service life for various corrosive/ material outside the trench.
abrasive conditions. This program can be (c) Limitations. In using the tables, the fol-
obtained from the District Hydraulics lowing restrictions must be kept in
Engineer. mind.
(2) Strength Requirements. The strength The values given for each size of
requirements for corrugated steel pipes and pipe constitute the maximum height
pipe arches, fabricated under acceptable of overfill or cover over the pipe for
methods contained in the Standard the thickness of metal and kind of
Specifications, are given in Tables 854.3B, corrugation.
C, D, & E.
(a) Design Standards. The thickness shown is the structural
minimum. Where abrasive condi-
Corrugation Profiles - Corrugated tions are anticipated, additional metal
steel pipe is available in 68 mm x thickness or a paved invert as stated
13 mm, 76mm x 25 mm, and under Index 854.3(4) should be
125 mm x 25 mm profiles with provided when required to fulfill the
helical corrugations, and 68 mm x design service life requirements of
13 mm profiles with annular Topic 852.
corrugations. Corrugated steel pipe
HIGHWAY DESIGN MANUAL 850-15
July 1,1995
Figure 854.3B
Minimum Thickness of Metal Pipe
for 50 Year Maintenance Free Service Life
I ' I I I I
I I
I Required
I I I I I
3 4 5 5m5 6 7 7.3 g 8.5 9 10
pH
Notes: 1. For pH and minlmum resistivity levels not shown refer to California Test 643.
2. Refer to CULVERT 3 computer program for service life estimate due to various
corrosive conditions.
850- 18 HIGHWAY DESIGN MANUAL
July 1, 1995
0
steel and a 229 mm x 64 mm Where needed, adequate provisions , ,
corrugation profile for aluminum. for corrosion resistance must be
Metal Thickness - structural plate made to achieve the required design
pipe and pipe arches are available in service life called for in the
thickness as indicated on Tables references mentioned herein.
Tables 854.6B & D show the limit
Height of Fill - The allowable height of heights of cover for structural
of cover over structural plate pipe plate arches based on the supporting
and pipe arches for the available soil sustaining a bearing pressure
diameters and thickness are shown of 285 Wm2at the corners.
on Tables 854.6A, B, C & D. (d) Special Designs. If the height of overfill
Where a maximum overfill is not listed exceeds the tabular values, or if the
on these tables, the pipe or arch size is foundation investigation reveals that the
not normally available in that thickness. supporting soil will not develop the
bearing pressure on which the overfill
(b) Basic Premise. To properly use the heights for structural plate pipe or pipe
above mentioned tables, the designer arches are based, a special design
should be aware of the premises on prepared by the Division of Structures is
which the tables are based as well as required.
their limitations. The design tables
presuppose: (3)Arches. Design details with maximum
allowable overfills for structural plate
That bedding and backfill satisfy the arches, with cast in place concrete footings
terms of the Standard Specifications, may be obtained from the Division of
the conditions of cover, and pipe or Structures. w
arch size required by the plans and (4) Vehicular Underpasses. Design &tails with
the essentials of Index 829.2. maximum allowable overfills for structural
That a small amount of settlement plate vehicular underpasses with spans from
will occur under the culvert, equal in 3708 mm to 6198 mm,inclusive, are given
magnitude to that of the adjoining in the Standard Plans. These designs are
material outside the trench. based on bearing soil pressures from 135 to
555 wlm2.
(c) Limitations. In using the tables, the fol-
lowing restrictions should be kept in (5) Special Shapes.
mind. (a) Long Span. (Text Later)
The values given for each size of Arch
structural plate pipe or arch
constitute the maximum height of Low Profile Arch
overfill or cover over the pipe or High Profile Arch
arch for the thickness of metal and
kind of corrugation. (b) Ellipse. (Text Later)
--
are anticipated, additional metal (c) Inverted Box. (Text Later)
thickness or a paved invert should be (d) Box. (Text Later)
provided when required to fulfill the
design service life requirements. (6) Tunnel Liner Plate.
The Division of Structures will prepare
designs upon request.
HIGHWAY DESIGN MANUAL 850-19
July 1,1995
Table 854.38
2100 - - - - - 18.0
76 mm x 25 mrn Corruaations
NOTE:
(1) When flow velocity exceeds 1.5 m/s under abrasive conditions, thicker metal may be required.
850-20 HIGHWAY DESIGN MANUAL
July 1.1995
Table 854.3C
NOTE:
(1) When flow velocity exceeds 1.5 m/s under abrasive conditions, thicker metal may
be required.
HIGHWAY DESIGN MANUAL 850-21
July 1, 1995
A
Table 854.3D
NOTE:
(1) When flow velocity exceeds 1.5 m/s under abrasive conditions, thicker metal may be required.
850-26 HIGHWAY DESIGN MANUAL
July 1,1995
Table 854.5A
Table 854.5B
Table 854.5C
Table 854.6A
n
NOTE:
(1) When flow velocities exceeds 1.5 m/s under abrasive conditions thicker metal may be required.
850-34 HIGHWAY DESIGN MANUAL
July 1,1995
Table 854.8
Thermoplastic Pipe Fill Height
Tables
High Density Polyethylene Corrugated
Pipe (PE), AASHTO M294
Size Maximum Height of Cover
(mm) (m)
300 3.7
375 3.4
450 3.4
600 3.4
750 3.0
900 2.7
600
Table 854.9
I
I Minimum Thickness
I of Cover Measured
I +Traveled Way
I
at Ultimate ETW
I
I Min. 'hichess
I 0.15 m at H.P.
I
Note: See Index 854.2(1)(d) for necessary approvals prior to placing cast-in-place concrete pipes under the roadway.
HIGHWAY DESIGN MANUAL 860-1
July 1,1995
discharges are discussed in Chapter 8 10, measures and possibly advance the planned
"Hydrology". erosion control program to assure that minor
erosion will not develop into major damage.
861.4 Safety Considerations
861.6 Economics
An important aspect of highway drainage design
is that of traffic safety. Economical drainage design is achieved by
selecting the design alternative which best
The shape of a roadside channel section should satisfies the established design criteria at the
minimize vehicular impact and provide a lowest cost.
traversable section for errant vehicles leaving the
traveled way. The ideal channel section, from a The economic evaluation of design alternatives
safety standpoint, will have flattened side slopes should be commensurate with the complexity
and a curved transition to the channel bottom. and importance of the facility. Analysis of the
channel location, shape, size, and materials
861.5 Maintenance Consideration involved may reveal possibilities for reducing
construction costs, flood damage potential,
Design of open channels and roadside ditches maintenance problems and environmental
should recognize that periodic maintenance impacts.
inspection and repair is required. Provisions
should be incorporated into the design for 861.7 Coordination with Other
access to a channel by maintenance personnel Agencies
and equipment. When assessing the need for
permanent or temporary access easements, There are many Federal, State and local agencies
entrance ramps and gates through the right of and private entities engaged in water related
way fences, consideration should be given to planning, construction and regulation activities
the size and type of maintenance equipment whose interests can affect the design of highway
required. drainage channels. Such agencies may request
the channel design satisfy additional and
Damaged channels can be expensive to repair perhaps governing design criteria. Early
and interfere with the safe and orderly coordination with these agencies may help avoid
movement of traffic. Minor erosion damage delays in the project development process.
within the right of way should be repaired Early coordination may also reveal opportunities
immediately after it occurs and action taken to for cooperative projects which may benefit both
prevent the recurrence. Conditions which Caltrans and the water resources agency. For
require extensive repair or frequently recurring information on cooperative agreements refer to
maintenance may require a complete redesign Index 803.2.
rather than repetitive or extensive re-
construction. The advice of the District Hy- 861.8 Environment
draulics Engineer should be sought when
evaluating the need for major restoration. Many of the same principles involved in sound
highway construction and maintenance of open
The growth of weeds, brush, and trees in a channels parallel environmental considerations.
drainage channel can effectively reduce its Erosion, sedimentation, water quality, and
hydraulic efficiency. The result being that a aesthetics should be of prime concern to the
portion of the design flow may overflow the highway design engineer. Refer to Index 110.2
channel banks causing flooding and possible for discussion on control of water pollution.
erosion.
Proposed channel improvements may involve
Accumulation of sediment and debris may wildlife habitat and refuge areas. Where fish
destroy vegetative linings leading to additional resources are a concern, the necessity to protect
erosion damage. and preserve the ecosystem may affect decisions
Channel work on some projects may be regarding low flow channel design, flow
completed several months before total project velocities, channel grades, channel stabilization
completion. During this interim period, the techniques, and construction methods.
contractor must provide interim protection Conservation and fish and wildlife agencies may
HIGHWAY DESIGN MANUAL 860-3
July 1,1995
be able to provide valuable information relating presents a point of attack for flowing water, and
to channel planning and design. Early abrupt changes in grade can result in possible
coordination with these agencies is also scour when the grade is steepened or deposition
recommended. of transported material when the grade is
flattened.
861.9 References Ideally, a drainage channel should have flow
Information on design of highway drainage velocities that neither erode nor cause deposition
channels is included in FHWA's Hydraulic in the channel. This optimum velocity is
Design Series No. 4, "Design of Roadside dependent on the size and slope of channel, the
Drainage Channels" and Hydraulic Design quantity of flowing water, the material used to
Series No. 3, "Design Charts for Open Channel line the channel, the nature of the bedding soil
Flow". and the sediment being transported by the flow.
Refer to Table 862.2 for recommended
For a general textbook discussion of open permissible flow velocities in unlined channels.
channel hydraulics, reference is made to "Open-
Channel Hydraulics" by Ven Te Chow. In The point of discharge into a natural wa-
addition, many helpful design aids are included tercourse requires special attention. Water en-
in "Handbook of Hydraulics", by Brater and tering a natural watercourse from a highway
King. drainage channel should not cause eddies with
attendant scour of the natural watercourse. In
Topic 862 - Channel Location erodible embankment soils, if the flow line of
the drainage channel is appreciably higher than
that of the watercourse at the point of discharge,
862.1 General then the use of a spillway may be advisable to
Assuming adequate functional design, the next prevent erosion of the channel.
most important design consideration is channel
location. Locations that avoid poorly drained
areas, unstable soil conditions, and frequently
Topic 863 - Channel Section
flooded areas can greatly reduce drainage related 863.1 Natural Channels
problems. Refer to Index 110.4 for discussion
on wetlands protection. Natural channels are water conveying sections
such as streams, rivers, creeks and swales
Often drainage and open channel considerations which have been formed by natural forces.
are not considered the primary decision factors Good drainage design involving natural
in the roadway location; however they are channels will maintain the existing flow
factors which will often directly or indirectly characteristics such as size and shape of
affect many other considerations. Often minor channel, flow velocities, and flow distributions.
alignment adjustments can avoid serious
drainage problems. It should be recognized by the design engineer
If a channel can be located far enough away
that streams have inherent dynamic qualities by
from the highway, the concerns of tr&c safety which changes continually occur in stream
position and shape. These changes may be
and aesthetics can be somewhat mitigated. The slow or rapid, but all streams are subjected to
cost of additional right of way may be offset the forces that cause these changes to occur.
somewhat by the reduced cost of erosion For example, in alluvial streams, i.e., streams
control, traffic protection, and landscaping. whose beds and banks are composed of
862.2 Alignment and Grade materials deposited in water, it is the rule rather
than the exce~tionthat banks erode. sediments
Ordinarily, the highway drainage channel must are depositd, and islands and side channels
be located where it will best serve its intended form and disappear with time. A general
purpose, using the grade and alignment understanding of fluvial geomorphology and
obtainable at the site. Insofar as practicable, river mechanics can help evaluate and resolve
abrupt changes in alignment and grade should problems associated with alluvial streams.
be avoided. A sharp change in alignment Reference is made to the FHWA publication
860-4 HIGHWAY DESIGN MANUAL
July 1.1995
Table 862.2
Recommended Permissible Velocities
for Unlined Channels
T v ~ of
,I
e Material in Excavation Section Permissible Velocity. W
. s )-
Intermittent Flow Sustained Flow
Fine Sand (Noncolloidal)
Sandy Loam (Noncolloidal)
Silt Loam (Noncolloidal)
Fine Loam
Volcanic Ash
Fine Gravel
Stiff Clay (Colloidal)
Graded Material (Noncolloidal)
Loam to Gravel
Silt to Gravel
Gravel
Coarse Gravel
Gravel to Cobbles (Under 150 mm)
Gravel and Cobbles (Over 200 mm)
HIGHWAY DESIGN MANUAL 860-5
July 1,1995
Table 864.3A
n Average Values for Manning's
Where V = Mean velocity, in meters Roughness Coefficient (n)
per second
n = Manning coefficient of Type of Channel n value
roughness
S = Channel slope, in meters per Unlined Channels:
meter Clay Loam
R = Hydraulic Radius, in meters Sand
=A/WP Gravel
Where A = Cross sectional flow area, in Rock
square meters
WP =Wetted perimeter, in meters Lined Channels:
Portland Cement Concrete
Commonly accepted values for Manning's Air Blown Mortar (troweled)
roughness coefficient, n, based on materials Air Blown Mortar (untroweled)
and workmanship required in the Standard Air Blown Mortar (roughened)
Specifications, are provided in Table Asphalt Concrete
864.3A. The tabulated values take into
account deterioration of the channel lining Sacked Concrete
surface, distortion of the grade line due to Pavement and Gutters:
unequal settlement, construction joints and Portland Cement Concrete
normal surface irregularities. These average
0 values should be modified to satisfy any
foreseeable abnormal conditions.
Asphalt Concrete
Depressed Medians:
Direct solutions for Manning's equation for Earth (without growth)
many channels of trapezoidal, rectangular, Earth (with growth)
and circular cross sections can be found in Gravel
FHWA's Hydraulic Design Series No. 3,
"Design Charts for Open Channel Flow". NOTES:
For additional values of n, see "Design of
(5) Conveyance Equation. Often it is con- Roadside Drainage Channels", Hydraulic Design
venient to group the properties peculiar to Series No. 4, FHWA Table 2.
the cross section into one term called the
conveyance factor, K. The conveyance
factor, as expressed by the Manning's (6) Critical Flow. A useful concept in hydraulic
equation, is equal to: analysis is that of "specific energy". The
specific energy at a given section is defined
as the total energy, or total head, of the
flowing water with respect to the channel
bottom. For a channel of small slope;
For the non-pressure, full flow condition,
the geometric properties and conveyance of
a channel section can be computed. Then
for a given channel slope the discharge
capacity can be easily determined. Where E = Specific energy, in meters
d = Depth of flow, in meters
-
v2
2g
= Velocity head, in meters
860-8 HIGHWAY DESIGN MANUAL
July 1,1995
sin B = tgd)'I2
v
HIGHWAY DESIGN MANUAL 870-1
July 1,1995
increasing its power to erode, especially Limits. Horizontal and vertical limits of
along the toe and downstream end of the protection should be carehlly designed.
revetment. Except in narrowed channels, The bottom limit should be secure against
protective elements should approximate scour. The top limit should not arbitrarily
natural roughness. Retards, baffles and be at high-water mark, but above it if
jetties can simulate the effect of trees and overtopping would cause excessive damage
boulders along natural banks and in and below it if floods move slowly along the
ovefflow channels. upper bank. The end limits should reach
and conform to durable natural features or
Undercutting. Particular attention must be be secure with respect to design parameters.
paid to protecting the toe of revetments
against undercutting caused by the 871.3 Selected References
accelerated current along smoothed banks.
Hydraulic and drainage related publications are
Standardization. Standardization should be listed by source under Topic 807. References
a guide but not a restriction in designing the specifically related to slope protection measures
elements and connections of protective are repeated here for convenience.
structures.
(a) FHWA Hydraulic Engineering Circulars
Expendability. The primary objective of the (HEC) -- The following five circulars
design is the security of the highway, not were developed to assist the designer in
security of the protective structure. Cheap using various types of slope protection
replaceable protection may be more and channel linings:
economical than expensive permanent
structures. HEC 11, Design of Riprap
Revetment ( 1989)
Dependability. An expensive structure is
warranted primarily where highways carry HEC 14, Hydraulic Design of
high traffic volumes, where no detour is Energy Dissipaters for Culverts and
available, or where roadway replacement is Channels (1983)
very expensive. HEC 15, Design of Roadside
Longevity. Short-lived structures or Channels with Flexible Linings
materials may be economical for temporary (1988).
situations. Expensive revetments should not HEC 18, Evaluating Scour at
be placed on banks likely to be buried in Bridges (1990)
widened embankments. nor on banks
attacked by transient meander of mature HEC 20, Stream Stability at
streams. Highway Structures (1990)
Materials. Optimum use should be made of (b) FHWA Highways in the River
local materials, considering the cost of Environment (1990) -- A comprehensive
special handling. Specific gravity of stone treatise of natural and man-made impacts
is a major factor in shore protection and the and responses on the river environment,
specified minimum should not be lowered sediment transport, bed and bank
without increasing the weight of stones. stabilization, and countermeasures.
For example, 10% decrease in specific (c) FHWA Hydraulic Design Series (HDS)
gravity requires a 55% increase in mass. -- HDS 4, Design of Roadside
(say from a 9 tonne stone to a 14 tonne Channels, contains information on
stone) for equivalent protection. erosion control measures and channel
Selection. Selection of class and type of lining practices.
protection should be guided by the intended (d) AASHTO Highway Drainage Guidelines @
function of the installation. -- General guidelines for good erosion
control practices are covered in
HIGHWAY DESIGN MANUAL 870-3
July 1,1995
Table 872.1
As eddies carve scallops in the em- flow. Energy dissipaters may be used to
bankment, saturation can be shorten the deceleration process when
accelerated and complete failure may such a transition would be too long to be
be rapid. Partial or total losses can economical. Bank protection at the end
occur due to an upstream eddy, a of wingwalls is more cost effective in
downstream eddy, or both eddies most cases.
eroding toward a central (b) Parallel Location. With parallel
conjunction. Training &vices or locations the risk of erosion damage
armor can be employed to prevent along young streams increases where
damage. valleys narrow and gradients steepen.
The risk of erosion damage is greatest
If the fill is pervious and the along the outer bend of natural meanders
pavement overtopped, the buoyant or where highway embankment
pressure under the slab will exceed encroaches on the main channel.
the weight of slab and shallow
ovefflow by the pressure head of the The encroaching parallel location is very
hydraulic drop at the shoulder line. common, especially for highways
A flat slab of thickness, t, will float following mountain streams in narrow
when the upstream stage is 4t higher young valleys or canyons. Much of the
than the top of the slab. Thereafter roadway is supported on top of the bank
the saturated fiil usually fails rapidly or a berm and the outer embankment
by a combination of erosion and encroaches on the channel in a zone of
sloughing. This problem can occur low to moderate velocity. Channel
or be increased when curbs, dikes, banks are generally stable and
or emergency sandbags maintain a protection, except at points of
differential stage at the embankment impingement, is seldom necessary.
shoulder. It is increased by an The constricting parallel location is an
impervious or less pervious mass extreme case of encroaching location,
within the fill. Control of flotation, causing such impairment of channel that
insofar as bank protection is acceleration of the stream through the
concerned, should be obtained by constriction increases its attack on the
using impervious armor on the highway embankment requiring extra
upstream face of the embankment protection, or additional waterway must
and a pervious armor on the be provided by deepening or widening
downstream face. along the far bank of the stream.
Culvert problem locations generally In young valleys, streams are capable of
occur in and along the downstream high velocity flows during flood stages
transition. Sharp divergence of the high that may be damaging to adjacent
velocity flow develops outward highway facilities. Locating the
components of velocity which attack the highway to higher ground or solid
banks directly by impingement and support is always the preferred
indirectly by eddies entrained in quieter alternative when practical.
water. Downward components and the
high velocity near the bed cause the Characteristics to be considered include:
scour at the end of the apron.
High velocity flow.
Standard plans of warped wingwalls
have been developed for a smooth Narrow confined channels.
transition from the culvert to a
trapezoidal channel section. A rough Accentuated impingement.
revetment extension to the concrete
wingwalls is often necessary to reduce Swift ovefflow.
high velocity to approximate natural
HIGHWAY DESIGN MANUAL 870-7
July 1, 1995
Disturbed flow due to rock outcrops Armor protection has proven effective to
on the banks or within the main prevent erosion of road approach
channel. embankments, supplemented if
necessary by stream training devices
Alterations in flow patterns due to such as guide dikes, permeable retards
the entrance of side streams into the or jetties to direct the stream through the
main channel. structure. The abutments should not
depend on the training dikes to protect
Protective methods that have proven them from erosion and scour. At bridge
effective are: ends one of the more substantial armor
types may be required, but bridge
Rock slope protection. approach embankments affected only by
Grouted-rock slope protection. overflow seldom require more than a
light revetment, such as a thin layer of
Walls of masonry and concrete. rocky material, vegetation, or a fencing
along the toe of slope. For channel flow
Reticulated revetments. control upstream, the size and type of
training system ranges from pile wings
Sacked concrete. for high velocity, through permeable
jetties for moderate velocity, to the earth
Cribs walls of various materials. dike suitable for low velocity.
(2) Mature Valley. Typically mature valleys are The more common failures in this
broad V-shaped valleys with associated situation occur from:
flood plains. The gradient and velocity of
the stream are low to moderate. In addition Lack of upstream control of channel
to the general information previously given, alignment.
the following applies to mature valleys.
Damage of unprotected embank-
(a) Cross-Channel Location. The usual ments by overflow and return flow.
situation is a structure crossing a braided
or meandering normal flow channel. Undercut foundations.
The marginal area subject to overflow is
usually traversed by the highway on a Formation of eddies at abrupt
raised embankment and may have long changes in channel.
approaches extending from both banks.
Stranding of drift in the converging
Characteristics to be considered include: channel.
Shifting of the main channel. (b) Parallel Location. Parallel highways
along mature rivers are often situated on
Skew of the stream to the structure. or behind levees built, protected and
maintained by other agencies. Along
Foundation in deep alluvium. other streams, rather extensive protective
Erodible embankment materials. measures may be required to control the
action of these meandering streams.
Channel constrictions, either artifi- Channel change is an important factor in
cial or natural, which may affect or locations parallel to mature streams. The
control the future course of the channel change may be to close an em-
stream. bayment, to cut off an oxbow, or to shift
the alignment of a long reach of a
Variable flow characteristics at stream. In any case, positive means
various stages. must be adopted to prevent the return of
Stream acceleration at the structure. the stream to its natural course. For a
straight channel, the upstream end is
870-8 HIGHWAY DESIGN MANUAL
July 1, 1995
critical, usually requiring bank need for shore protection structures is,
protection equivalent to the facing of a therefore, generally limited to highway
dam. On a curved channel change, all of locations along the top or bottom of bluffs
the outer bend may be critical, requiring having a history of sloughing and along
continuous protection. For a channel beach fronts.
much shorter than the natural channel, Beach protection considerations include:
particularly for elimination of an oxbow,
the corresponding increase in gradient Attack by waves.
may require drop structures along the
bed to prevent undercutting. For Littoral drift of the beach sands.
unusual channel changes, preliminary
plans and hydraulic data must be Seasonal shifts of the shore.
submitted to FHWA for approval (see
Index 805.5). Foundation for protective structures.
(3) Lakes and Tidal Basins. Highways adjacent Wave attack on a beach is less severe than
to lakes or basins may be at risk from wave on a headland, due to the gradual shoaling
generated erosion. All bodies of waters of the bed which trips incoming waves into
generate waves. Height of waves is a a series of breakers called a surf.
function of fetch and depth. Erosion along Littoral drift of beach sands may either be an
embankments behind shallow coves is asset or a liability. If sand is plentiful, a
reduced because the higher waves break new beach will be built in front of the
upon reaching a shoal in shallow water. highway embankment, reducing the depth of
The threat of erosion in deep water at water at its toe and the corresponding height
headlands or along causeways is increased. of the waves attacking it. If sand supply is
Constant exposure to even the rippling of less plentiful or subject to seasonal
tiny waves may cause severe erosion of variations, the new beach can be induced or
some soils. retained by groins.
Older lakes normally have thick beds of pre- If sand is in scant supply, backwash from a
cipitated silt and organic matter. Bank revetment tends to degrade the beach or bed
protection along or across such lakes must even more than the seasonal variation, and
be designed to suit the available foundation. an allowance should be made for this scour
It is usually more practical to use lightweight when designing the revetment, both as to
or self-adjusting armor types supported by weight of stones and depth of foundation.
the soft bed materials than to excavate the Groins may be ineffective for such
mud to stiffer underlying soils. locations; if they succeeded in trapping some
In fresh waters, effective protection can littoral drift, downcoast beaches would
often be provided by the establishment of recede from undernourishment.
vegetation, but planners should not overlook Seasonal shifts of the shore line result from
the possibility of moderate erosion before combinations of:
the vegetative cover becomes established. A
light armor treatment should be adequate for Ranges of tide.
this transitional period.
Reversal of littoral currents.
(4) Ocean Front Locations. Wave action is the
erosive force affecting the reliability of Changed direction of prevailing onshore
highway locations along the coast. The winds.
corrosive effect of salt water is also a major
concern for hydraulic structures located Attack by swell.
along the coastline. Headlands and rocks
that have historically withstood the relentless Generally the shift is a recession, increasing
pounding of tide and waves can usually be the exposure of beach locations to the hazard
relied on to continue to protect adjacent of damage by wave action. On strands or
highway locations founded upon them. The along extensive embayments, recession at
HIGHWAY DESIGN MANUAL 870-9
July 1, 1995
one end may result in deposition at the the single channel emerging from the
other. Observations made during location uplands is usually stable. For a location at
assessment should include investigation of the bottom of the cone (Line C), instability
this phenomenon. For strands, the hazard is maximum with poor definition of the
may be avoided by locating the highway on channel, but discharge is reduced by
the backshore facing the lagoon. infiltration and stream dispersion. The
Foundation conditions vary widely for energy of the stream is usually dissipated so
beach locations. On a receding shore, good that any protection required is minimal. The
bearing may be found on soft but substantial least desirable location is midway between
rock underlying a thin mantle of sand. Bed top and bottom (Line B), where large
stones and even gravity walls have been discharge may approach the highway in any
founded successfully on such foundations. of several old channels or break out on a
Spits and strands, however, are radically new line. Control may require dikes
different, often with softer clays or organic continuously from the top of the cone to
materials underlying the sand. Sand is such a mid-cone site with slope protection
usually plentiful at such locations, added near the highway where the
subsidence is a greater hazard than scour, converging flow is accelerated.
and location should anticipate a "floating"
foundation for flexible, self-adjusting types Figure 872.2
of protection.
In planning ocean-front locations, the Alternative Highway Locations
primary decision is a choice of (1) alignment Across Debris Cone
far enough inshore to avoid wave attack, (2)
armor on the embankment face, or (3) off
shore devices like groins to aggrade the
@ beach at embankment toe.
See Index 873.3(2) for further discussion
on determining the size of rocks necessary
in shore protection for various wave
heights.
(5) Desert Wash Locations. Special consid-
eration should be given to highway locations
across the natural geographical features of
desert washes, sand dunes, and other
similar regions susceptible to intrinsic
erosion.
Desert washes are a prominent feature of the
physiography of California. Many long
stretches of highway are located across a (A) crosses at a single definite channel,
succession of outwash cones. Infrequent (B) a series of unstable indefinite channels and
discharge is typically wide and shallow, (C)a widely dispersed and diminished flow.
transporting large volumes of solids, both
mineral and organic. Rather than bridge the Characteristics to be considered include:
natural channels, the generally accepted The intensity of rainfall and subsequent
technique is to concentrate the flow by a run-off.
series of guide dikes leading like a funnel to
a relatively short crossing. The relatively large volumes of solids
The important consideration at these that are carried in such run-off.
a locations is instability of the channel (see
Figure 872.2). For a location at the top of a The lack of definition and permanence of
the channel.
cone (Line A), discharge is maximum, but
870-10 HIGHWAY DESIGN MANUAL
July 1.1995
The scour depths that can be anticipated. that the design engineer has in mind. These
plans should show controlling factors and an
The lack of good foundation. end product in such detail that there will be no
dispute between the construction engineer and
Effective protective methods include armor contractor. To serve the dual objectives of
along the highway and at structures and the adequacy and economy, plans and specifications
probable need for baffles to control the should be precise in defining materials to be
direction and velocity of flow. Installations incorporated in the work, and flexible in
of rock, fence, palisades, slope paving, and describing methods of construction or
dikes have been successful. conformance of the end product to working
lines and grades.
872.4 Data Needs
Recommendations on channel lining, slope
The types and amount of data needed for protection, and erosion control materials can be
planning and analysis of bank and shore pro- requested from the District Hydraulics Engineer,
tection varies from project to project depending the District Materials Branch and the Erosion
upon the class and extent of the proposed pro- Control and Geosynthetics Branch of the
tection, site location environment, and Engineering Service Center. The Office of
geographic area. The data that is collected and Landscape Architecture can be of assistance in
developed including preliminary calculations, selecting the best practices for temporary and
and alternatives considered should be permanent erosion and sediment control
documented in project development reports measures. The Caltrans Joint Bank Protection
(Environmental Document, Project Report, etc.) Committee is available on request to provide
or as a minimum in the project file. These expert advise on extraordinary situations or
records serve to guide the detailed designs, and problems. See Index 802.3 for further
provide reference background for analysis of information on the organization and functions of
environmental impacts and other needs such as the Committee
permit applications and historical documentation
for any litigation which may arise. Combinations of armor-type protection can be
used, the slope revetment being of one type and
Recommendations for data needs can be re- the foundation treatment of another. The use of
quested from the District Hydraulics Engineer or rigid, non-flexible slope revetment may require
determined from the following references: a flexible, self-adjusting foundation for
Chapter VI of the FHWA publication, example: grouted rock on the slope with heavy
"Highways in the River Environment", for a rock foundation below, or PCC slope paving
more complete discussion of data needs for with a steel sheet-pile cutoff wall for
highway crossings and encroachments on foundation.
rivers. Further references to data needs are
contained in Chapter 810, Hydrology and Bank protection may be damaged while serving
FHWA's Hydrology manual, HEC- 19. its primary purpose. Cheap replaceable facilities
may be more economical than expensive
Topic 873 - Design Concepts permanent structures. However, an expensive
structure may be economically warranted for
highways carrying large volumes of traffic or
873.1 Introduction for which no detour is available.
No attempt will be made here to describe in Cost of stone is extremely sensitive to location.
detail all of the various devices that have been Variables are length of haul, efficiency of the
used to protect embankments against scour. quarry in producing acceptable sizes, royalty to
Methods and devices not described may be used quarry and, necessity for stockpiling and
when justified by economical analysis. Not all rehandling. On some projects the stone is
publicized treatments are necessarily suited to available in roadway excavation.
existing conditions for a specific project.
Cost of stone is not very sensitive to size.
A set of plans and specifications must be Quarrying produces a wide range of sizes. If
prepared to define and describe the protection only a light riprap is specified, the large stones
HIGHWAY DESIGN MANUAL 870- 11
July 1,1995
the assistance of the U.S. Army wave height, H,, for a 20-year
Corp of Engineers be requested. return period.
Shore protection structures are Other design wave heights can also
generally designed to withstand the be designated, such as H 10 and H 1.
wave that induces the highest forces The Hlo design wave is the average
on the structure over its economic of the highest 10 percent of all
service life. The design wave is waves, and the H1 design wave is
analogous to the design storm the average of the highest 1 percent
considerations for determining return of all waves. The relationship of
frequency. A starting point of Hlo and H1 to Hs can be
reference for shore protection design approximated as follows:
is the maximum significant wave
height that can occur once in about Hlo = 1.27 Hs and HI = 1.67 Hs
20-years. Economic and risk
considerations involved in selecting
the design wave for a specific project Economics and risk of catastrophic
are basically the same as those used failure are the primary considerations
in the analysis of other highway in designating the design wave
drainage structures. average height.
(2) Wave Distribution Predictions. (3) Wave Characteristics. Wave height
Wave prediction is called hindcasting estimates are based on wave
when based on past meteorological characteristics that may be derived
conditions and forecasting when from an analysis of the following
based on predicted conditions. The data:
same procedures are used for
hindcasting and forecasting. The Wave gage records
only difference is the source of the
meteorological data. Reference is Visual observations
made to the Army Corps of Published wave hindcasts
Engineers, Shore Protection Manual,
Volume 1, Chapter 3, for more Wave forecasts
complete information on the theory
of wave generation and predicting Maximum breaking wave at the
techniques. site
The prediction of wave heights from (4) Predicting Wind Generated Waves.
boat generated waves must be The height of wind generated waves
estimated from observations. is a function of fetch length,
The surface of any large body of windspeed, wind duration, and the
water will contain many waves depth of the water.
differing in height, period, and (a) Hindcasting -- The U.S. Army
direction of propagation. A repre- Corp of Engineers has historical
sentative wave height used in the records of onshore and offshore
design of bank and shore protection weather and wave observations
is the significant wave height, Hs. for most of the California
The significant wave height is the coastline. Design wave height
average height of the highest one- predictions for coastal shore
third of all the waves in a wave train protection facilities should be
for the time interval (return made using this information and
frequency) under consideration. hindcasting methods. Deep-
Thus, the design wave height water ocean wave characteristics
generally used is the significant derived from offshore data
870-14 HIGHWAY DESIGN MANUAL
Figure 873.28
4
12
UA = Wind Stress Factor
U = Wind Speed
UA = o . ~ I ( u ) ' ' ~ ~
* ---
Significant Ht. (m)
Peak Spectral Period (s)
Min. Duration (min,hr)
Fetch Length (kilometers)
870- 16 HIGHWAY DESIGN MANUAL
July 1,1995
DATA NEEDS
Wind Speed
Wind Duration
I ADJUST%SPEED
SPM Pns. 3-24 thru 3-33 I
Select Design WindlDuration
Determine Fetch
-
(Duration Limited) (Fetch Limited)
I
I
UE
;
Lesser Wave Height
II
I
if < 0.6 m Wave
I I
1 if > 0.6 m Wave
1
ExamDle
By using hindcast methods, the significant wave if 1.5m-15m
SPM Figs. SPM Fig. 3-24
height (Hs) has been estimated at 1.2m with a 3 3-27 th 3-36
second period. Find the design wave height (Hd) for
the slope protection if the depth of water (d) is only
0.6 m and the nearshore slope (m) is 1:lO.
Solution
-
ds
-
-
0.6 m
2 2 = 0.007
WAVE FORECASTING
@ Figure 873.2D
reducing the height of run-up for
Wave Run-up on Smooth other armor revetment materials are
provided in the table. This simple
Impermeable Slope method of estimating wave runup is
adequate for most highway projects.
The application of more detailed
procedures is rarely justified, but if
Point of Moxirnurn Runup needed they are provided in the U .S .
.Desian Water Level
Army Corps of Engineers manual,
Design of Coastal Revetments,
Seawalls, and Bulkheads.
R = Wove Runup Height (m)
(c) Littoral Processes. Littoral processes
Hd = Wove Height (rn) result from the interaction of winds,
@ = Bonk Angle with the Horizontol waves, currents, tides, and the
availability of sediment. The rates at
which sediment is supplied to and
removed from the shore may cause
excessive accretion or erosion that can
effect the structural integrity of shore
protection structures or functional
usefulness of a beach. The aim of good
shore protection design is to maintain a
stable shoreline where the volume of
sediment supplied to the shore balances
that which is removed.
Designers interested in a more complete
discussion on littoral processes should
consult the U.S. Army Corps of
Engineers' Shore Protection Manual
SLOPE SURFACE PLACEMENT CORRECTION (SPM), Volume I, Chapter 4.
MATERIAL TYPE METHOD FACTOR
-- 873.3 Armor Protection
Concerte Pavement 1.OO
Concrete blocks fitted 0.90 ( I ) General. Armor is the artificial surfacing of
(Voids < 20%) bed, banks, shore or embankment to resist
erosion or scour. Armor devices can be
Concrete blocks fitted 0.70 flexible (self adjusting) or rigid.
(20% <Voids > 40%)
Concrete blocks fitted 1.50 (a) Flexible Types.
(40% <Voids > 60%) Rock slope protection (Standard
Gobi Blocks fitted 0.85 - 0.90 Plan B 13-2).
Grass -- 0.85 - 0.90
Rock riprap random 0.60 Broken concrete slope protection
(Standard Plan B 13-2).
(angular)
Rock riprap (round) random 0.70 Broken concrete, uncoursed.
Rock riprap (hand keyed 0.80
placd or keyed) Gabions.
Grouted rock -- 0.90 Precast concrete articulated blocks.
Wire enclosed -- 0.80
rockdgabions
870-18 HIGHWAY DESIGN MANUAL
July 1,1995
Figure 873.3A
Nomograph of Stream-Bank Rock Slope Protection
8 ,. 8
C Y , C E i
\
\
\ .g" - sp.siflo gnrity of rock
\ \
\ \
\
\ \
\ \
\ \ Ton8
s
I I
Pound. \w = Vhlpht of r#lc \
I
5:I I
-
I l o t mI ; I l 8
~ l l l r 1j i3I -l ~ l l I~ \ Il 1~1 m
1 1 ;
1; I B
1 1 1
1
~d L m m 4 D O -
u f ;/I
~ ; " - _ * d ~ r h * p r ~ , I
PIW Ilm I
I /
I /
I /
/
I /
I /
I /
I / FalalbPOota. -
c
I I I
U
I # I t
G 1 5
I I
Table 873.38
Rock Slope Protection Design Guide
Mean PARALLEL FLOW ALONG TANGENT BANK IMPINGEMENT FLOW AGAINST CURVED BANK
Stream Bank Minimum Protection Placement Section Bank Minimum Protection Placement Section
Velocity Velocity Stone Class Method Thickness Velocity Stone Class Method Thickness
V, V, W W, T VB W W, T
fps fps lb AorB ft fps lb or T A or B ft
4.5 3 None 6 3 lb None
6 4 None 8 15 Facing B 1.8
7.5 5 1 None 10 57 114 ton B 3.3
9 6 3 None 12 170 114 ton B 3.3
10.5 7 7 Facing B 1.8 14 430 112 ton A 3.3
B 4.2
12 8 15 Facing B 1.8 16 950 1 ton A 4.2
B 5.3
13.5 9 30 Light B 2.5 18 1.0 T 2 ton A 5.3
15 10 57 114 ton B 3.3 20 1.8 4 ton A 6.7
18 12 170 114 ton B 3.3 24 5.5 8 ton A 8.3
21 14 430 112 ton A 3.3 28 13.7 Special
B 4.2
24 16 950 1 ton A 4.2 32 30.4 Special
B 5.3
Nrn:
.
1 All Values in Figure 873.3A and Table 873.3B are in U.S. Customary Units. Conversions to the S.I.
System are; 1 ft. = 0.305 m
1 Ib. = 0.454 kg
1 ton = 0.907 tonne
2. See Section 72 of the Standard Specifications for Gradations of the Protection Classes (W,) indicated.
870-24 HIGHWAY DESIGN MANUAL
July 1,1995
Figure 873.3C
\ - h
1:1.5 o r flatter
TYPICAL SECTION
Stream Bank Protection
1:l.S or flotter
Sloughing of To.
Notes:
(1) RSP Fabric
(1) If necessary. See text.
(2) Thickness " T from Table 873.3B.
(3) Face stone is determined from Figure 873.3D.
k 1 . 5 In+
(4) Bed stone is 50% to 100% heavier than face stone. rnin
Bed Rock
( 5 ) This is not a standard design. Dimensions
and details should be modified as required.
Tide
Figure 873.30
Nornographs For Design of Rock Slope Shore Protection
I I
I
/I I I 1 1 1 I
2
I
-
I
-
N
/ 2 Y
/ F O C ~m ~ o p cat n
/
/ !$
/
/
/
B[E
IN
I ,b& /
I
/
/
pivot line
ina
/
/\ H = eight of rove in feat i?
/ \
R Z Z / C ! \ E m rn h m U) n N
I 1 ' 1 ' 1 L ' I
. ; , , , I I II
I I n
II '
P W \ ? n + n - 1 ' 1 I 1 I ' I
51
1 I I I
0 2
N N
6
-
O
Tonm
\ W Weight of mck
0 8 r a s
\ Pound*
\ k
\
\
\
\
DQ" = Spwific gravity of rock 2
a 3 3 RI
\
R s I!
I I I
$\
1 . 1 3 PJ
I /I I , 8 I ( I I I
z Y N
3 C
-
U)
/
/ Foce elope wt a
/
/
/
/
/
/
/
U d
J & I/ Phrot Ilne ~ 5 s
r l H H
4 gscl
dl = Deelgn depth In f n t z * s
0 0
1
0
I
r./
I/
I
'9' 1
.r
I
n
I
N
I
-
'
I 1 1 I IIIIII I
I' ' I ' I " I ' I ' I " I I I " I i
51 W 2
I
r
f j i a ! 8 N g " , N r
I Tone Poundm
W = Welght of rock
I
I
I
I
I 4
I '9" = spciflc grnvlty of mck
aI ;;
I
aI aI aI zI
HIGHWAY DESIGN MANUAL 870-27
July 1, 1995
embankment material from the bottom, only 75 to 150 mm, the cost on a
the ends, or the top. basis of area covered will usually be
The bottom should be founded on less than for sacked-concrete slope
bedrock or below the depth of possible protection. This is especially so
scour. In the case where streambed when sufficiently large quantities are
sands have normal specific gravity a involved and alignment is such as to
depth of 1.5 m below the flow line of warrant the use of mass production
the stream is common ~ractice. equipment such as slip-form pavers.
A
If the ends are not tied into rock or other Due to the rigidity of PCC slope
nonerosive material, cutoff returns are to paving, its foundation must be good
be provided and if the protection is long, and the embankment stable.
cutoff stubs are built at 10 m intervals, Although reinforcement will enable it
in order to prevent or retard a to bridge small settlements of the
progressive failure. embankment face, even moderate
movements could be disastrous.
Protection should be high enough to The toe must be on bedrock or
preclude overtopping. If the roadway extend below possible scour. When
grade is subject to flooding and the this is not feasible without costly
shoulder material does not contain suffi- underwater construction, rock or
cient rock to prevent erosion from the PCC grouted RSP have been used as
top, then pavement should be carried a foundation. A better but much
over the top of the slope protection in more expensive solution is to place
order to prevent water entering from this the toe on a PCC wall or piles.
direction Every precaution must be taken to
For good appearance, it is essential that exclude stream water from pervious
the sacks be placed in horizontal zones behind the slope paving. The
courses. If the foundation is irregular, light slabs will be lifted by compara-
corrective work such as placement of tively small hydrostatic pressures,
entrenched concrete or sacked concrete opening joints or cracks at other
is necessary to level up the foundation. points in a series of progressive
Refer to "Highways in the River failures leading to extensive or
Environment", Section 5.3.4, for further complete failure.
discussion on the use of sacked concrete Considering the severity of failure
slope protection. from bank erosion or hydrostatic
(c) Concrete Slope Paving. pressure after overtopping, 0.3 to
(1) General Features. This method of 0.6 m of freeboard above design
protection consists of paving the high water is recommended for this
embankment with portland cement type of revetment. Refer to HEC-
concrete. Details of concrete slope 11, Design of Riprap Revetment,
protection are shown on Standard Section 6.4, for further discussion
Plan B 13-1. Slope paving is used on the use of concrete slope paving.
only where flow is controlled and (d) Fabric Formed Protection. This method
will not over-top the protection. of protection uses sectionalized fabric
It is particularly adaptable to mattresses filled with a fine aggregate
locations where high-velocity flow is concrete as facing for embankment, river
not detrimental but desirable and the bank, and lake shore. Fabric formed
hydraulic efficiency of smooth slope paving is a relatively new and cost
surfaces is important. It has been effective alternative to conventional
used very little in shore protection. slope paving methods.
On a cubic meter basis the cost is A double-layered envelope of nylon,
high but as the thickness is generally polypropylene or other suitable synthetic
HIGHWAY DESIGN MANUAL 870-31
July 1.1995
fabric is laid on the area to be protected (e) Soil Cement Slope Protection. This
then filled. Filling consists of pumping kind of slope protection consists of
a fine aggregate concrete into the inplace constructing the outer limit of highway
fabric mat. Fabric mattresses are made embankments with compacted cement
in 50 to 300 mm thickness and in a treated material. Standard highway
variety of block sizes and configura- construction equipment may be used to
tions. place and compact soil cement slope
protection on 1:1.5 to 1:4 slopes.
Hydrostatic uplift pressure is relieved Where rock riprap material is not readily
through filter points or plastic weep available, soil cement slope protection
tubes inserted in the mats. A filter fabric may be the most economical alternative
is used under the mat when relief of type revetment. Soil cement is also well
hydrostatic pressure is necessary. suited for use in median ditches or other
wide drainage areas that cannot be
Table 873.3F vegetated.
Channel Linings A wide variety of selected on site soils
or local borrow can be used to make
Mean Thickness of Lining Minimum durable soil cement slope protection.
Velocity (mm) Reinforcement Any good sandy soil is generally
(mls) acceptable and depending on the quality
Sides Bottom of the soil, the percent cement will vary
from 7% to 14%. The actual percentage
Portland Cement Concrete must be determined by laboratory tests.
or Air Blown Mortar If requested, the District Materials
Engineer can provide information on the
quality of soil available and
recommended cement content.
welded wire
Fabric Either plant mixed or mixed in-place
methods may be used. Placed and
3 - 4.5 100 -125 125 -150 #15 Bars at compacted in horizontal layers, each
300 mm and
450 rnm centers layer 150 to 200 mm thick and wide
enough to be placed with standard
4.5or 150-200 175-200 #10Barsat highway construction equipment, will
more 300 mm centers result in a stair-step outer face.
both ways
Thickness of soil cement slope
protection is measured normal to the
A major advantage of this type revetment slope. A 0.3 m thickness is considered
is the ease of placement. It may be adequate for flow velocities up to
placed in the dry or underwater. The 3.5 rnls and is a practical minimum
fabric weave is such that it will restrain thickness where standard methods of
cement loss while permitting the release constructing highway embankments are
of excess mixing water which improves used. With variations in design or
the quality of the concrete. construction procedures, any desired
A secondary advantage is that sufficient thickness can be obtained. One such
silt and soil is often deposited in the variation is to simultaneously place and
mattress indentations to support compact the horizontal layers of soil
vegetation. As a result, the root systems cement facing with the embankment.
that develop help anchor the mattress. The relationship of facing thickness, t,
layer width, w, layer thickness and
Three most common types of fabric embankment slope is shown in Figure
formed mattress configurations are 873.3H.
shown in Figure 873.3G.
870-32 HIGHWAY DESIGN MANUAL
July 1,1995
Figure 873.3G
Table 873.31
Permissible Velocities for Flexible Channel Linings
a Permissible Velocity
Type of ini in^' (ds)
Intermittent Sustained
Flow Flow
Vegetation:
Bermuda Grass, uncut
Bermuda Grass, mowed or Crab Grass, uncut
Riprap:
Gravel, 25 mm
Gravel, 50 mm
Cobble, 75 mm
Cobble, 150 mm
Temporary:
Woven Paper Net
Jute Net
Fiberglass Roving
Straw with Net
Curled Wood Mat
Synthetic Mat 3.2 2.3
e N r n
1. Ref. HEC-15 & HDS #4
870-36 HIGHWAY DESIGN MANUAL
July 1,1995
Temporary channel liners are used to The degree of permeability is among the
establish vegetative growth in a drainage most important properties of control
way or as slope protection prior to the structures. An impermeable structure may
placement of a permanent armoring. Some deflect a current entirely, whereas a
typical temporary channel liners are: permeable structure may serve mainly to
reduce the strength of water velocity,
Straw currents or waves.
Excelsior Training systems of the retard and
Jute permeable jetty types are similar in that they
are usually extensive or multi-unit open
Wovenpaper structures like; piling, fencing, and unit
Vegetative and temporary channel liners are frames. They are dissimilar in function and
suitable for conditions of uniform flow and alignment, retards being parallel and groins
moderate shear stresses. oblique to the banks. The retard is a milder
remedy than jetty construction.
Permanent soil reinforcing mats and rock
riprap may serve the dual purpose of (a) Retard Types. A retard is a bank
temporary and permanent channel liner. protection structure designed to check
Some typical permanent channel liners are: riparian velocity and induce silting and
accretion. They are usually placed
Gravel or cobble size riprap parallel to the highway embankment or
Fiberglass roving erodible banks of channels on stable
gradients. Retards typically take the
Geosynthetic mats following forms of construction:
Polyethelene cells or grids Fencing - single or double lines
Gabion Mattresses
Composite designs are often used where Palisades - piles and netting
there are sustained low flows of high to Timber piling or pile bents
moderate velocities and intermediate high
water flows of low to moderate velocities. Steel or timber jacks
Brush layering is a permanent type of
erosion control technique that may also have Retards are applicable primarily on
application for channel protection, streams which meander to some extent
particularly as a composite design. Further within a mature valley. Typical uses
information on brush layering and fiberglass include the following:
roving methods and techniques are available
from METS. Protection at the toe of highway
embankments that encroach on a
Design procedures for determining suitable stream channel.
maximum conditions for vegetation,
temporary and permanent channel liners are Training and control to inhibit
given in Chapter IV, HEC-15, Design of erosion upstream and
Roadside Channels and Flexible Linings. downstream from stream
crossings.
873.4 Training Systems
Control of erosion redeposition
( I ) General. Training systems are structures, of material where progressive
usually within a channel, that act as embayments are creating a
countermeasures to control the direction, problem.
velocity, or depth of flowing water. As
shore protection, they control shoaling and (1) Fence Type. Fence-type structures
scour by deflecting the strength of currents are used as retards, permeable or
and waves. impermeable jetties, and as baffles.
HIGHWAY DESIGN MANUAL 870-37
July 1, 1995
the rising stage, undercutting the the upstream end to anchorage on the
units and causing their subsidence, downstream end beyond the area
often accompanied by rotation when under direct attack. Since erosion
one leg or side is undercut more than often progresses downstream, this
the other. Deposition of the falling possibility should be considered in
stage usually restores the former determining the planned length.
bed, partially or completely burying The top of a retard need not extend
the units. In that lowered and to the elevation of design high water.
rotated poition, they may still be In major rivers and streams where
completely effective in future floods. drift is large and heavy it is essential
Retards may be used alone or in that the retard be low enough to pass
combination with other types of debris over the top during stages of
slope protection. In combination high flow.
with a lighter type of armor they may For further information on retards
be more economical than a heavier refer to Section 5.4.3, "Highways in
type of protection. They can be used the River Environment".
as toe protection for other types of
slope protection where a good (b) Jetty Types. A jetty is an elongated
foundation is impractical because of -cial obstruction projecting into a
high water or extreme depth of poor stream or the sea from bank or shore to
material. control shoaling and scour by deflection
or redirection of currents and waves.
Where new embankment is placed
behind the retard consideration This classification may be subdivided
should be given to protecting the with respect to permeability.
slope to inhibit erosion until the Impermeable jetties being used to deflect
retard has had an opportunity to the stream and permeable jetties being
function. The slope protection used used not only to deflect the stream but to
should promote the establishment of permit some flow through the structure
a natural cover, such as discussed to minimize the formation of eddies
under Index 873.3(5), Vegetation. immediately downstream. Most jetty
Retards on tangent reaches of installations are permeable structures.
narrow channels may, by slowing Permeable jetties typically take the
the velocity on one side, cause an following forms of construction:
increase in velocity, on the other.
On wider reaches of a meandering Palisades -- piles and netting.
stream they may, by slowing a Single and double rows of timber-
rebounding high velocity thread, braced piling.
have a beneficial effect on the
opposite bank. Where the prime Steelortimberjacks.
purpose of the retard system is to
reduce stream bank velocity to Precast concrete, interlocking shapes
encourage deposition of material or hollow blocks.
intended to alter the channel Impermeablejetties typically take the fol-
alignment the effect on adjacent lowing forms of construction:
property must be assessed. Where
deposition of material is the primary Guide and spur dikes, earth or rock.
function, the service life of the PCC grouted riprap dikes.
installation is dependent on the
deposition rate and the ultimate Single and double lines of sheeting
establishment of a natural retard. or sheet piling (steel, timber or
The length of a retard system should concrete, framed and braced or on
extend from a secure anchorage on piling).
HIGHWAY DESIGN MANUAL 870-39
July 1,1995
Toe dikes are sometimes needed Assistance from the U.S. Army Corp of
downstream of the bridge end to guide Engineers is necessary to adequately
flow away from the structure so that design a slope protection groin
redistribution in the flood plain will not installation. Designers should consult
cause erosion damage to the Volume 11, Chapter 6, Section VI, of the
embankment due to eddy currents. The Corps' Shore Protection Manual for a
shape of toe dikes is of less importance more complete discussion on groins.
than it is with upstream guide banks. Preliminary studies can be made by
using basic information and data
For further information on spur dike and available from USGS quadrangle sheets,
guide bank design procedures refer to USC & GS navigation charts,
Section 5.4, "Highways in the River hydrographic charts on currents for the
Environment". General design Northeast Pacific Ocean and aerial
considerations and guidance for photos of the area.
evaluating scour and stream stability at
highway bridges is contained in HEC- 18 For a groin to function satisfactorily,
and HEC-20. there must be littoral drift to supply and
replenish the beach between groins. The
(d) Groins. A groin is a relatively slender groins detain rather than retain the drift
barrier structure usually aligned to the and soon will be ineffective unless there
primary motion of water designed to trap is a steady source of replenishment. A
littoral drift, retard bank or shore new groin installation will starve the
erosion, or control movement of bed downcoast beach, temporarily at least,
load. and permanently if the supply of drift is
These devices are usually solid; meager. Reference is made to the Army
however, upon occasion to control the Corps of Engineers' Shore Protection
elevation of sediments they may be Manual, Volume 1, Chapter 4, for more
constructed with openings. Groins detailed information on the littoral
typically take the following forms of process.
construction: Factors pertinent to design include:
Rock mound. (1) Alignment. Factors which influence
alignment are effectiveness in
PCC grouted rock dike. detaining littoral drift, and self-
Sand filled plastic coated nylon protection of the groin against
bags. damage by wave action.
A field of groins acts as a series of
Single or double lines of sheet headlands, with beaches between
piling. each pair aligned in echelon, that is,
The primary use of groins is for ocean extending from outer end of the
shore protection. When used as stream downdrift groin to an intermediate
channel protection to retard bank erosion point on the updrift groin (Figure
and to control the movement of 873.4C) The offset in beach line at
streambed material they are normally of each groin is a function of spacing of
lighter construction than that required for groins, volume of littoral drift, slope
shore installation. of sea bed and strength of the sea,
varying measurably with the season.
In its simplest or basic form, a groin is a Length and spacing must be
spur structure extending outward from complementary to assure continuity
the shore over beach and shoal. A of beach in front of a highway
typical layout of a shore protection groin embankment.
installation is shown in Figure 873.4B.
HIGHWAY DESIGN MANUAL 870-41
July 1,1995
Figure 873.4C
Alignment of Groins to an Oblique
Sea Warrants Shortening
Proportionalto Cosine of Obliquity.
-
Wave Front
Drift
former k o c h line In equllibriurn
LONG GROINS WITHOUT REVETMENT I b 1
t I t
Wave Front
(3) Length and Spacing. The length of Face stone may be chosen one class
groin should equal or exceed the below the requirement for revetment
sum of the offset in shoreline at each by Chart A or B (Figure 873.3D).
groin plus the width of the beach Full mass stone should be specified
from low water (LW) to high water for bed stones, for the front face at
(HW) line (Figure 873.4C). The the outer end of the groin, and for
offset is approximately the product cap stones exposed to overrun.
of the groin spacing and the Core stones in wide groins may be
obliquity (in radians) of the smaller.
entrapped beach. The width of Width of groin at top should be at
beach is the product of the slope least 1.5 times the diameter of cap
factor and the range in stage. The stones, or wider if necessary for
relation can be formulated: operation of equipment. Side slopes
L = ab + rh, where should be 1:1.5 for optimum
L = Length of groin, (m) economy and ordinary stability. If
a = obliquity of entrapped beach this slope demands heavier stone
in radians, than is available, side slope can be
b = beach width between flattened or the cap and face stones
groins, (m) bound together with grout as shown
r = reciprocal of beach slope, in Figure 873.3E.
h = range in stage, (m) (e) Baffle. A baffle is a pier, vane, sill,
For example, with groins 120 m fence, wall or mound built on the bed of
apart, obliquity up to 20 degrees, on a stream to control, deflect, check or
a beach sloping 1: 10 with a tidal rage disturb the flow or to float on the surface
of 3 m, to dampen wave action.
Baffles typically take the following
forms of construction:
The same formula would have
required L = 118 m for 250 m Single or multiple lines of fence.
spacing, reducing the aggregate
length of groins but increasing the Drop Structures (gabions, rock,
depth of water at the outer ends and concrete, etc.).
the average cost per meter. For
some combination of length and Dikes of earth or rock.
spacing the total cost will be a
minimum, which should be sought Floating boom.
for economical design. These devices may vary in magnitude
If groins are too short, the attack of from a check dam on a small stream to a
the sea will still reach the highway system of training dikes or permeable
embankment with only some jetties for deflecting or directing flow.
reduction of energy. Some sites When using fences, palisades, or dikes
may justify a combination of short as deflectors along the more mature
groins with light revetment to valleys or meandering streams, the
accommodate this remaining energy. potential erosion to previously
unexposed areas, threat to adjacent
(4) Section. The typical section of a property, eddy currents and possibility
groin is shown in Figure 873.4D. of scour should all be assessed. When
The stone may be specified as a used as a collecting system to control
single class, or by designating and direct the flow to new or existing
classes to be used as bed, core, face drainage facilities or to bridge openings,
and cap stones. the alignment of the installation should
be developed as a series of curves and
HIGHWAY DESIGN MANUAL 870-43
July 1,1995
Figure 873.4D
/- MHHW
\ Existing bcoch
ELEVATION
- 1
-
-
- 1 :1.5 slope
- I 0.7L
- 6
L
1-
- m
a
I
PLAN
f Cap stone
I
stone. Mass of rock
nds on exposure.
-Core rock
Bedstone
SECTON
16. Size, mass per unit area, mesh spacing and restricted waterway. A floor or lining of
fastening details for wire-fabric or concrete, rock, etc., to protect a surface
geosynthetic materials. from erosion such as the pavement below
chutes, spillways, at the toes of dams, or
17. On timber pile construction the number of along the toe of bank protection.
piles per bent, number of bents, length of
piling, driving requirements, cut-off Armor. Artificial surfacing of bed, banks,
elevations, and framing details. shore or embankment to resist erosion or
scour.
18. On fence-type construction the number of
lines or rows of fence, spacing of lines, di- Arroyo. Waterway of an ephemeral stream
mensions of posts, details of bracing and deeply carved in rock or ancient alluvium.
anchorage ties, details of ties at end. Articulated. Made flexible by hinging par-
19.The details of gabions and the filling ticularly of small rigid slabs adapted to
material. revetment.
20. The size of articulated blocks, the placement Avulsion. (1) A forcible separation; also, a part
of steel, and construction details relating to tom off. (2) The sudden removal of land
fabrication. from the estate of one person to that of
another, as by a sudden change in a river,
2 1.The corrosion considerations that may the property thus separated continuing in the
dictate specialty concretes, coated original owner. A sudden shift in location
reinforcing, or other special requirements. of channel.
Topic 874 - Definitions Backing Layer. A layer of graded rock between
rock riprap and underlying engineering
The following glossary of terms are significant fabric or filter layer to prevent extrusion of
@ because of the divergent use of many words and
expressions pertinent to the field of highway
the soil or filter layer material through the
riprap.
drainage, erosion control, and channel and Backshore. The zone of the shore or beach
shore protection. The definitions given are not lying between the foreshore and the
necessarily those established by case law but coastline and acted upon by waves only
have been adopted because of their rational or during severe storms, especially when
prevalent usage and for consistency within the combined with exceptionally high water.
Department.
Backwater. An unnaturally high stage in stream
Derived forms are not separately defined when caused by obstruction or confinement of
the meaning should be clear from the basic flow, as by a dam, a bridge, or a levee. Its
form, such as alluvial and alluviation should be measure is the excess of unnatural over
implicit after alluvium is defined. natural stage, not the difference in stage -
Accretion. Outward growth of bank or shore upstream i d downstream from its cause.
sedimentation. Increase or extension of Bafle. A pier, vane, sill, fence, wall or mound
boundaries of land by action of natural built on the bed of a stream to parry, deflect,
forces. check or disturb the flow or to float on the
Aggradation. General and progressive raising surface to deflect or dampen cross currents
of a stream bed by deposition of sediment. or waves.
Modification of the earth's surface in the Bank. The lateral boundary of a stream
direction of uniformity of grade, or slope, confining water flow. The bank on the left
by deposition as in a river bed. side of a channel looking downstream is
Alluvium. Stream-borne materials deposited in called the left bank, etc.
and along a channel. Bank Protection. Revetment, or other armor
Apron. A lining of the bed of the channel protecting a bank of a stream from erosion,
upstream or downstream from a lined or includes devices used to deflect the forces of
erosion away from the bank.
870-46 HIGHWAY DESIGN MANUAL
July 1,1995
Bar. An elongated deposit of alluvium within a Breaker. A wave meeting a shore, reef, @
channel or across its mouth. sandbar, or rock and collapsing.
Barrier. A low dam or rack built to control flow Breakwater. A fixed or floating structure that
of debris. protects a shore area, harbor, anchorage, or
basin by intercepting waves.
Basin. (1) The surface of the area tributary to a
stream or lake. (2) Space above or below Bulkhead. A steep or vertical structure placed
ground capable of retaining or detaining on a bank, bluff, or embankment to retain or
water or debris. prevent sliding of the land and protect the
inland area against damage.
Bay. An indentation of bank or shore, in-
cluding erosional cuts and slipouts, not Bulking. The increase in volume of flow due to
necessarily large. air entrainment, debris, bedload, or
Beach. The zone of sedimentary material that
sediment in suspension.
extends landward from the low water line to Buoyancy. Uplift force on a submerged body
the place where there is marked change in equal to the mass of water displaced times
material or form, or to the line of permanent the acceleration of gravity.
vegetation (usually the effective limit of Canal. An artificial open channel.
storm waves). The seaward limit of a
beach, unless otherwise specified, is the Canyon. A large deep valley; also the sub-
mean low water line. A beach includes marine counterpart.
foreshore and backshore. Cap. Top layer of stone protective works.
Bed. The earth below any body of water, Capillarity. The attraction between water and
limited laterally by bank or shore. soil particles which cause water to move in
Bed b a d . Sediment that moves by rolling, any direction through the soil mass
sliding, or skipping along the bed and is regardless of gravitational forces.
essentially in contact with the stream bed. Causeway. A raised embankment or trestle over
Berm. (1) A bench or terrace between two swamp or overflow areas.
slopes. (2) A nearly horizontal part of the Cavitation. Erosion by suction, especially in the
beach or backshore formed at the high water partial vacuum of a divergingjet.
line by waves depositing material. Some
beaches have no berms, other have one or Celerity. Velocity of a moving wave, as dis-
several. tinguished from velocity of particles
Block. Precast prismatic unit for riprap oscillating in the wave.
structure. Channel. The space above the bed and between
Bluf. A high, steep bank composed of erodible
banks occupied by a stream.
materials. Check. A sill or weir in a channel to control
Boil. Turbulent break in a water surface by stage or velocity.
upwelling. ClifS. A high, steep face of rock; a precipice.
Boom. Floating log or similar element designed Cloudburst. Rain storm of great intensity
to dampen surface waves or control the usually over a small area for a short
movement of drift. duration.
Bore. A transient solitary wave in a narrow or Coast. (1) The strip of land, of indefmite width
converging channel advancing with a steep (up to several kilometers), that extends from
turbulent front; product of flash floods or in- the shoreline inland to the first major change
coming tides. in terrain features. (2) As a combining
Boulder. Largest rock transported by a stream
or rolled in the surf; arbitranilv heavier than
form, upcoast is northerly and downcoast I's
southerly. a
12 kg and larger than 200 m&
HIGHWAY DESIGN MANUAL 870-47
July 1,1995
Cobble. Rock smaller than a boulder and larger from flow at a depth that will give uniform
than gravel; arbitrarily 0.5 to 12 kg, or 75 to flow at critical depth; the slope of a conduit
200 rnm in diameter. which will produce critical flow.
Cone. Physiographic form of sediment deposit Critical Velocity. Mean velocity of flow when
washed from a gorge channel onto an open flow is at critical depth.
plain; a debris cone, also called an alluvial Current. Flow of water, both as a phenomenon
fan. and as a vector. Usually qualified by
Confluence. A junction of streams. adjectives like downward, littoral, tidal, etc.
to show relation to a pattern of movement.
Constriction. An obstruction narrowing a
waterway. Debris. Any material including floating woody
materials and other trash, suspended
Control. (1) A section or reach of an open sediment, or bed load moved by a flowing
conduit or stream channel which maintains a stream.
stable relationship between stage and
discharge. (2) For flood, erosion, debris, Degradation. General and progressive lowering
etc., remedial means or procedure restricting of the longitudinal profile of a channel by
damage to a tolerable level. erosion.
Conveyance. A measure of the water carrying Delta. System of channels thru an alluvial plain
capacity of a stream or channel. at the mouth of a stream.
Core. Central zone of dike, levee, rock groin, Deposit. An earth mass of particles settled or
jetty, etc. stranded from moving water or wind.
Corrasion. Erosion or scour by abrasion in Depth. Vertical distance, (1) from surface to
flowing water. bed of a body of water. (2) From crest or
@ Corrosion. Erosion by chemical action.
crown to invert of a conduit.
Design Discharge. The quantity of flow that is
Creek. A small stream, usually active. expected at a certain point as a result of a
Crest. (1) Peak of a wave or a flood. (2) Top design storm. Usually expressed as a rate
of a levee, dam, weir, spillway or other of flow in cubic meters per second.
water barrier or control. Design Flood. The peak discharge (when
Crib. An open-frame structure loaded with appropriate, the volume, stage, or wave
earth or stone ballast to act as a baffle in crest elevation) of the flood associated with
bank protection. the probability of exceedance selected for the
design of a highway encroachment in a
Critical Depth. (Depth at which specific energy FEMA flood plain. By federal definition,
is a minimum.) Depth of water in a conduit the highway will not be inundated by the
at which, under certain other conditions, the "design flood". See 23 CFR, Part 650,
maximum flow will occur. These other Subpart A, for definitions of "overtopping
conditions are; the conduit is on the critical flood" and "base flood."
slope with the water flowing in an open
channel or a conduit partially filled, for Design High Water. The flood stage or tide
which the velocity head equals one-half the crest elevation adopted for design of
hydraulic mean depth. drainage and bank protection structures.
(See Design Flood and High Water).
Critical Flow. That flow in open channels at
which the energy content of the fluid is at a Detritus Loose material such as; rock, sand,
minimum. Also, that flow which has a silt, and organic particles.
Froude number of one. Dike. (1) Usually an earthen bank alongside
Critical Slope. That slope at which the and parallel with a river or open channel to
maximum flow will occur at the minimum restrict overflow (See Levee). (2) An AC
velocity. The slope or grade that is exactly dike along the edge of a shoulder.
equal to the loss of head per meter resulting
870-48 HIGHWAY DESIGN MANUAL
July 1,1995
Ditch. Small artificial channel, usually unlined. Energy. Potential or kinetic, the latter being
Discharge. A volume of water flowing out of a expressed in the same unit (meters) as the
drainage structure or facility. Measured in former.
cubic meters per second. Entrance. The upstream approach transition to a
Dissipate. Expend or scatter harmlessly, as of constricted waterway.
energy of moving water. Ephemeral. Of brief duration, as the flow of a
Diversion. (1) The change in character, lo- stream in an arid region.
cation, direction, or quantity of flow of a Erosion. The wearing away of natural (earth)
natural drainage course (a deflection of flood and unnatural (embankment, slope
water is not a diversion). (2) Draft of water protection, structure, etc.) surfaces by the
from one channel to another. (3) action of natural forces, particularly moving
Interception of runoff by works which water and materials carried by it.
discharge it thru unnatural channels. Estuary. That portion of a river channel oc-
Downdrift. The direction of predominant cupied at times or in part by both sea and
movement of littoral materials. river flow in appreciable quantities. The
Drain. Conduit intercepting and discharging water usually has brackish characteristics.
surplus ground or surface water. Face. The outer layer of slope revetment.
Drainage. (1) The process of removing surplus Fan. A cone, but sometimes used to emphasize
ground or surface water by artificial means. definition of radial channels. Also reference
(2) The system by which the waters of an to spreading out of water or soils associated
area are removed. (3) The area from which with waters leaving a confined channel.
waters are drained; a drainage basin. Fetch. The unobstructed distance over water in
Drawdown. The difference in elevation be- which waves are generated by wind of
tween the water surface elevation at a relatively constant direction and speed.
constriction in a stream or conduit and the Filter. A porous article or mass (as of fabric or
elevation that would exist if the constriction even-graded mineral aggregate) through
were absent. Drawdown also occurs at which water will freely pass but which will
changes from mild to steep channel slopes
and weirs or vertical spillways. block the passage of soil particles.
-
Drif. (1) Floating or non-mineral burden of a Filter Fabric (RSP fabric). An engineering
stream. (2) Deviation from a normal course fabric (geotextile) placed between the
in a cross current, as in littoral drift. backfill and supporting or underlying soil
through which water will pass and soil
Drop. Controlled fall in a stream to dissipate particles are retained.
energy.
Filter Layer. A layer of even-graded rock
Dune. A sand wave of approximately triangular between rock riprap and underlying soil to
cross section (in a vertical plane in the di- prevent extrusion of the soil thru the riprap.
rection of flow) formed by moving water or
wind, with gentle upstream slope and steep Flood Stage. The elevation at which overflow
downstream slope and deposition on the of the natural banks of a stream begins to
downstream slope. run uncontrolled in the reach in which the
elevation is measured.
Ebb. Falling stage or outward flow, especially
of tides. Flood Waters. Former stream waters which
have escaped from a watercourse (and its
Eddy. Rotational flow around a vertical axis. overflow channel) and flow or stand over
Embankment. Earth structure above natural adjoining lands. They remain as such until
ground. they disappear from the surface by
Embayment. Indentation of bank or shore,
infiltration, evaporation, or return to a
natural watercourse. They do not become
0
particularly by progressive erosion. surface waters by mingling with such
HIGHWAY DESIGN MANUAL 870-49
July 1, 1995
Seiche. A standing wave oscillation of an Stage. The elevation of a water surface above
enclosed waterbody that continues, its minimum; also above or below an
pendulum fashion, after the cessation of the established "low water" plane; hence above
originating force, which may have been or below any datum of reference; gage
either seismic or atmospheric. height.
Sheet Pile. A pile with a generally slender, flat Standing Wave. The motion of swiftly flowing
cross-section that is driven into ground or stream water, that resembles a wave, but is
bottom of a water body and meshed or formed by decelerating or diverging flow
interlocked with like members to form a wall that does not quite produce a hydraulic
or bulkhead. jump.
Shoal. A shallow region in flowing or standing Stone. Rock or rock-like material; a particle of
water, especially if made shallow by such material, in any size from pebble to the
deposition. largest quarried blocks.
Shore. The narrow strip of land in immediate Storage. Detention or retention of water for
contact with the water, including the zone future flow, naturally in channel and
between high and low water lines. See marginal soils or artificially in reservoirs.
backshore, foreshore, onshore, offshore, Storm. A disturbance of the ordinary, average
longshore, and nearshore. conditions of the atmosphere which, unless
Silt. (1) Water-Borne Sediment. Detritus specifically qualified, may include any or all
carried in suspension or deposited by meteorological disturbances, such as wind,
flowing water, ranging in diameter from rain, snow, hail, or thunder.
0.005 to 0.05 mm. The term is generally Strand. (1) To lodge on bars, banks, or
confined to fine earth, sand, or mud, but is overflow plain, as for drift. (2) Bar of
sometimes both suspended and bedload. (2) sediment connecting two regions of higher
Deposits of Water-Borne Material. As a ground.
reservoir, on a delta, or on floodplains.
-
Slide. Gravitational movement of an unstable Stream. Water flowing in a channel or conduit,
mass of earth from its natural position. ranging in size from small creeks to large
rivers.
Slipout. Gravitational movement of an unstable
mass of earth from its constructed position. Stream Waters. Former surface waters which
Applied to embankments and other man- have entered and now flow in a well defined
made earthworks. natural watercourse, together with other
waters reaching the stream by direct
Slope. (1) Gradient of a stream. (2) Inclination precipitation or rising from springs in bed or
of the face of an embankment, expressed as banks of the watercourse. They continue as
the ratio of horiontal to vertical projection. stream waters as long as they flow in the
(3) The face of an inclined embankment or watercourse, including overflow and
cut slope. In hydraulics it is expressed as multiple channels as well as the ordinary or
percent or in decimal form. low-water channel.
Slough. ( 1 ) Pronounced SLU. A side or Subsidence. General lowering of land surface
overflow channel in which water is by consolidation or removal of underlying
continually present. It is stagnant or slack; soil.
also a waterway in a tidal- marsh. (2)
Pronounced SLUFF. Slide or slipout of a Surf. The breaking of waves and swell on the
thin mantle of earth, especially in a series of foreshore and offshore shoals.
small movements. SurJace Waters. Surface waters are those which
Spur Dike. A structure or embankment have been precipitated on the land from the
projecting a short distance into a stream sky or forced to the surface in springs, and
from the bank and at an angle to deflect which have then spread over the surface of
flowing water away from critical areas. the ground without being collected into a
defmite body or channel. They appear as
HIGHWAY DESIGN MANUAL 870-53
July 1, 1995
puddles, sheet or overland flow, and rills, Training. Control of direction of currents.
and continue to be surface waters until they Transition. A relatively short reach or conduit
disappear from the surface by infiltration or leading from one waterway section to
evaporation, or until by overland or vagrant another of different width, shape, or slope.
flow thev reach well-defined water courses
or stan&ng bodies of water like lakes or Transport. To carry solid material in a stream in
seas. solution, suspension, saltation, or
Surge. A sudden swelling of discharge in
entrainment.
unsteady flow. Trough. Space between wave crests and the
Swamp. An area of shallow pondage or sat- water surface below it.
urated surface, the water being fresh or Turbulence. A state of flow wherein the water
acidic and the area usually covered with rank is agitated by cross-currents and eddies;
vegetation. opposed to a condition of flow that is quiet
Swell. Waves generated by a distant storm, and laminar.
usually regular and fully harmonic. Undercut. Erosion of the low part of a steep
Talus. Loose rocks and debris disintegrated bank so as to compromise stability of the
from a steep hill or cliff standing at repose upper part.
along the toe. Undertow. Current outward from a wave-
Terrace. Berm or bench-like earth embankment, swept shore carrying solid particles swept or
with a nearly level plain bounded by rising scoured from the beach or foreshore.
and falling slopes. Updrift. The direction opposite that of the
Tetrahedron. Bank protection element, basically predominant movement of littoral materials.
composed of 6 steel or concrete struts joined Uplifi. Upward hydrostatic pressure on base of
@ like the edges of a triangular pyramid, an impervious structure.
together with subdividing struts and tie Velocity. The rate of motion of objects or
wires or cables. particles, or of a stream of particles.
Tetrapod. Bank protection element, precast of
concrete, consisting of 4 legs joined at a Vernal Pools. Vernal pools are seasonally
central block, each leg making an angle of flooded landscape depressions that support
109.5 degrees with the other three, like rays distinctive (and many times rare) plant and
from the center of a tetrahedron to the center animal species adapted to periodic or
of each face. continuous inundation during the wet
season, and the absence of either ponded
Texture. Arrangement and interconnection of water or wet soil during the dry season.
surface and near-surface particles of terrain
or channel perimeter. Wash. Flood plain or active channel of an
ephemeral stream, usually in recent
Thalweg. The line following the lowest part of alluvium.
a valley, whether under water or not.
Usually the line following the deepest part Watercourse. A definite channel with bed and
of the bed or channel of a river. banks within which water flows, either
continuously or in season. A watercourse is
Thread. The central element of a current, continuous in the direction of flow and may
continuous along a stream. extend laterally beyond the definite banks to
Tide. The periodic rising and falling of the include overflow channels contiguous to the
ocean and connecting bodies of water that ordinary channel. The term does not include
results from gravitational attraction of the artifical channels such as canals and drains,
moon and sun acting on the rotating earth. except natural channels trained or restrained
by the works of man. Neither does it
Topping. The top layer on horizontal revet- include depressions or swales through
ments or rock structures; also capping or cap which surface or errant waters pass.
stones.
870-54 HIGHWAY DESIGN MANUAL
July 1, 1995
a (Text later)
880-2 HIGHWAY DESIGN MANUAL
July 1,1995
882.3 Wells
Drainage wells are gravel filled vertical drains
which filter and discharge storm water into
pervious substrata. A thorough investigation is
necessary to establish the existence, location,
and capacity of the pervious layers. The initial
cost of drainage wells is moderate, but their
capacity and service life may be impaired by
clogging. Silt and debris can create a
continuous maintenance expense where flows
carry excessive solids.
Where drainage wells have clogged, dry wells
have been used successfully, however frequent
cleaning is necessary. The well is lined with
cribbing or perforated casing and no gravel filler
is used. Covers must be designed for protection
of persons and vehicles, but must be removable
for easy maintenance.
-
Topic 883 Environmental
Considerations
(Text Later)
-
Topic 884 Legal
Considerations
884.1 General
Since the disposal of storm waters into water
bearing strata is restricted by law, the approval
of the local water pollution control authority is
required. Refer to Index 110.2 for information
on statutory regulations.
HIGHWAY DESIGN MANUAL 890-1
July 1, 1995
limits are measured from the edge of clearance in potential recovery areas. The 9-
traveled way to the outside edge of the meter distance is measured horizontally to
mature growth. Care shall be taken to the trunk of the tree. Large trees may be
ensure that future growth will not obstruct planted within the 9-meter limit where they
sight distance. will not constitute a fixed object; for
Proposed planting should maintain horizon- example, on cut slopes above a "retaining
tal and vertical sieht distance reauired by the wall or in areas behind guard railing which
desi~nspeed of the facility. In cases where, has been placed for reasons other than the
due to veometric restrictions. the existing tree planting.
facility does not provide 130 kmlh sight For setback purposes, large trees are defined
distance. no further reduction should be as plants which at maturity, or within 10
caused bv planting, years, have trunks 100 mm or greater in
For Interchanges, all planting shall provide diameter, measured 1.2 m above the
ramp and collector-distributor road sight ground. Small trees are those with smaller
distance equal to or greater than that required trunks or plants usually considered shrubs,
by the design speed criteria with a minimum but trained in tree form which would not
develop 100 mm diameter trunks within 10
900-4 HIGHWAY DESIGN MANUAL
July 1,1995
years. Examples of small trees are Western tolerances are questionable, the species
Redbud (Cercis occidentalis), Crape Myrtle should be avoided or used on a limited
(Lagerstroemia indica), Bottle Brush experimental basis. A small percentage of
(Callistemon sp.), and Oleander (Nerium untested but promising plant material is
oleander). permissible to expand future plant selection
and knowledge.
Exceptions to the 9-meter setback may also
be considered on cut slopes which are 1:2 or Trees generally recognized to be brittle
steeper and where ground cover will be should not be selected.
placed on the slopes and the trees cannot be Plants with edible or attractive fruits, berries
offset at least 9 m due to right of way or nuts should not be selected.
restrictions or physical restrictions such as
retaining walls. The minimum setback in All new and replacement planting must
these cases should be 7.5 m. include California native wildflowers as an
integral and permanent part of the planting
Offset distances greater than 9 m should be design. The Project Development
provided at locations such as on the outside Procedures Manual discusses wildflower
of horizontal curves, near ramp gores, at requirements.
points of congestion, or where evasive
maneuvers may be required. (3) Plant Location. When locating plants, the
mature size, form, and characteristics of the
Large trees should not be planted in species shall be considered, particularly for
unprotected areas of freeway or expressway safety of maintenance workers and the
medians with the possible exception of traveling public, and long term maintenance
separated roadways with medians of costs.
sufficient width to meet the setback
requirements for tree planting. Plants should be located so that pruning will
not be required. Trees must not be planted
902.3 Planting Guidelines under overhead utilities and structures.
( 1 ) Design Procedures. An overview of the Plants should be located so that they will not
design process is covered in the Project obscure existing billboards, or on-premise
Development Procedures Manual. business identification signs.
(2) Plant Selection. Plants should be tolerant of Plants with similar water requirements
local environmental conditions such as should be grouped for irrigation purposes.
temperature, soil, water quality, air quality, Plants with thorns or known to be
wind and have proven to be durable adjacent poisonous to humans and animals, (e.g.,
to highways and in transportation facilities. Rose, Oleander), should not be planted
California native plants should be adjacent to areas used for grazing animals,
incorporated into the design, taking into equestrian activities, with high public
account local plant communities and species exposure, and where children have access to
availability, to the maximum extent feasible. the planting. Designers should be aware of
Plants should have the proper growth rate, State and local restrictions on the planting of
longevity, size, and appearance for their certain species in or adjacent to specified
intended uses. Wherever feasible, trees areas.
should be used to create the main structure In areas subject to frost and snow, plantings
of the planting composition. should not be located where they will cast
A diversity of plant material should be shade and create patches of ice on vehicle or
chosen. Monoculture planting is pedestrian ways.
discouraged. (4) Trees Planted Abng Conventional
Only plants which will have the greatest Highways. Safety, sight distance
chance of survival if water were to become standards, environmental needs and
unavailable should be selected. Species maintainability are the primary concerns
must be suitable for the project site. If plant
HIGHWAY DESIGN MANUAL 900-5
July 1, 1995
when establishing the locations for tree areas of high seismic activity, the planting of
planting on conventional highways. vines on bridges is not permitted. There are
certain conditions such as low average daily
A minimum height clearance of 4.6 m from traffic, high redundancy in the substructure,
the pavement to the lower foliage of etc. where exceptions from Bridge
overhanging branches is necessary to Maintenance may be granted, after all risk
provide for the passage of trucks. The size, vs. benefit factors are considered, to plant
shape, and maturity of the tree should be vines.
considered when trimming is necessary to
maintain vertical clearances. Trees which 902.4 Irrigation Guidelines
will ultimately become very wide are
undesirable if their maintenance will cause ( I ) General. Irrigation systems shall be
interference with traffic flow. designed to conserve water, minimize
maintenance, minimize worker exposure to
See the Encroachment Permits Manual for traffic, and sustain the planting. The design
further information on trees. should be simple, efficient, and straightfor-
(5) Planting of Walls. If retaining walls or ward. Irrigation concepts utilized should
sound barriers are located within the clear conform to local water conservation goals.
recovery zone (see Index 902.2), plants may Whenever available, water sources should
be placed behind the walls and be allowed to be nonpotable, e.g ., reclaimed or untreated
grow over (or through) the wall, or plants water sources, consistent with quality and
may be placed in front of the wall, but they health standards, and the cost should be
must be behind a concrete safety shaped justified (see the Project Development
barrier. Plants are not permitted on concrete Procedures Manual for cost guidelines).
safety shaped barriers on the M i c side, Water quality should be considered when
a unless an exception is granted from the
Traffic Operations Program and all of the
following requirements are met:
selecting components and designing the
system.
Standard, commercially available compo-
(a) Only vines which have a natural nents should be used and special features
tendency to grow up onto noise barriers should not be specified unless they are
or retaining walls may be planted on the required to solve unique problems of the
traffic side of barriers. The vines must site.
readily adhere to the barriers. No
shrubs or ground cover will be allowed. Security measures, such as locking cabinets,
Vines such as Creeping Fig (Ficus enclosures and valve boxes should be
pumila) and Algerian Ivy (Hedera provided when components must be placed
canariensis) will not be allowed. near pedestrian areas.
(b) Plant basins must be depressed and Irrigation components, shall be positioned
minimal in size. Ground surface where they will not be damaged by normal
irregularities must be insignificant or plant growth. Potential damage from
nonexistent. pedestrians or vehicles should be considered
when selecting and locating all irrigation
(c) Each plant must be individually components.
irrigated.
(2) Valves and Sprinklers. Irrigation systems
The District Landscape Architect and should be designed for automatic operation.
Maintenance Units should be consulted When systems are temporary or will be used
when a wall is to be planted. The plants infrequently, manual, battery, solar or timer-
should not encroach onto the shoulder or operated valves may be used.
create sight distance problems.
Control valves shall be manifolded where
(6)Planting of Vines on Bridges - When the
a regular inspection of bridges and special
structures is required and where rapid visual
practical and a gate valve shall be provided.
Trees and shrubs shall be individually
inspection of these structures is required in watered.
900-6 HIGHWAY DESIGN MANUAL
July 1, 1995
Overhead irrigation systems, e.g., impact or and drainage should be designed in accordance
gear driven sprinklers, should be primarily with Chapters 600 and 800.
used for irrigating ground cover and
establishing native grasses. Overhead 903.2 General Notes
sprinklers may be used to irrigate trees
andlor shrubs when it can be shown life Safety roadside rest areas are to be constructed
cycle costs for this alternative are lower than on State highway right of way or if at an
costs for individual basin sprinklers. Work interchange, 0.5 krn maximum from a State
required for environmental mitigation and highway, and all the area involved is to be
rehabilitation of existing overhead systems considered as part of the State highway right of
is exempt from this cost analysis. way. Ingress and egress to rest areas should be
Sprinklers should be appropriate for local designed to the standards of the highway along
wind and soil conditions. Sprinklers which they are located as indicated in Index
adjacent to the roadway should be selected 107.1.
and placed to avoid spray on the roadway. Safety roadside rest areas should be designed to
(3) Controllers. Irrigation controllers shall be be functional, and aesthetic, economical and
easily accessible, protected from vehicular easy to maintain. Structures and facilities
traffic, and in an area with good lighting and should combine aesthetic principles with
visibility. Controllers shall not be located in functional requirements both as individual units
or near dense shrubbery or in the path of the and as related elements in the overall site plan.
spray of sprinklers. A unity of design should be expressed in all
elements of each facility regarding materials,
(4) Backflow Preventers. The use of reduced texture, color, form, and scale. The site plan is
pressure principle backflow devices are the joint responsibility of the Landscape
required for highway planting projects. Architect and Architect.
Master remote control valves should be used
at all pressured water sources directly The design of architectural structures such as
downstream of the backflow preventers. comfort stations, information display panels,
picnic tables, picnic table shelters, utility
structures, etc., will be done by the Division of
-
Topic 903 Safety Roadside Structures, Office of Structure Design (OSD).
The architect in OSD is responsible for the
Rest Area Standards and
Guidelines development of all architectural features within
the facility, including color and materials
coordination. OSD is responsible for advising
903.1 Minimum Standards the Resident Construction Engineer to obtain the
The following standards generally represent name of the paint manufacturer and paint color
minimum values. However, safety roadside numbers and forwarding the information to
rest area policies and standards are not District Maintenance for repairs.
inflexible. When in line with sound judgment, Topographic features should be preserved and
systems considerations and other valid existing trees and other natural vegetation
concerns, variations may be considered. To should be utilized wherever possible. Views
promote uniform practice on a statewide basis, should be considered in the selection and
standards lower than indicated herein may not development of the site. Provisions for
be used without approval from the Chief of the expansion of the various facilities and
Office of Landscape Architecture. The Office of circulation patterns should be considered.
Project Planning and Design (OPPD) is Safety roadside rest areas shall be designed to
responsible for approving nonstandard be accessible to all travelers and conform to the
geometric design standards as discussed in current Americans with Disabilities Act.
Topic 82 and Index 901.1. The OPPD's
Geometric Reviewer and Coordinator should be
involved in reviewing the geometric features of
safety roadside rest areas. Structural sections
HIGHWAY DESIGN MANUAL 900-7
July 1,1995
avoided, particularly along walkways and at should be dependent on location, use, cost,
the building. and availability.
High pressure sodium (HPS) lamps should Planting should be used to screen out ob-
be specified on new projects for all exterior jectionable views, provide shade, wind
fixtures except those attached to buildings. screens, erosion control, to provide a break
in large paved areas, and to create a pleasant
Walkway lights should generally be 3.6 m setting for the entire rest area. Planting
to 4.2 m high. Truck parking area lights should not be used to screen out the rest
should generally be 7.5 m to 9 m for cut-off areas from easy view of the highway. This
luminaires, 4.5 m to 6 m for other types. view should be left reasonably open for ease
Type and color of luminaires and poles of policing.
should be compatible with the architectural
elements and coordinated by the architect in Irrigation systems must be included
the OSD. whenever planting is a part of the project.
Adequate lighting should be included inside (14 ) Informution Displays, Department of
the comfort station to provide a reasonably Rehabilitation Vending Facilities, Agricul-
uniform pattern. Illumination should be at tural Displays, and Traveler Informution
least 22 lx everywhere, including the Displays. Structural material, color, and
entrance, with 160 lx at the sink. Lights design should relate to, or may be part of,
should be controlled by an automatic switch other structures and facilities-within the rest
with a manual bypass. area. The OSD will be responsible for the
architectural design of these features. The
(12) Trash Receptacles. Concrete-type trash District Landscape Architect will be
receptacles of 110 L maximum capacity responsible for site review and approval.
- should be used for rest areas. The
0 following is relative to type and location of
these units.
The Right of Way Program determines the
information which should be displayed.
Displays should be lighted with a &um
(a) Units should include a disposable plastic width of 3 m of paving provided in front of
liner that can be conveniently lifted by the displays for pedestrian circulation.
maintenance personnel. Displays should usually be built into the
(b) Units should be located near parking comfort facility. Map displays should also
areas, comfort stations, and along major be provided adjacent to the parking area at
walks. One unit should be provided the first roadside rest areas on major routes
near and for two picnic tables. It is leading into the four large metropolitan
desirable that each unit be accessible to areas.
service vehicles, and that each be set on The Right of Way Program is responsible
a concrete pad. Total number should for the development of policies, operating
equal one-half the number of parking procedures, standards and administration for
spaces. Consideration should be given these types of uses. The Program will
to providing facilities for the temporary coordinate their activities including
storage of trash. newspaper vending with the Ofice of
(13) Planting and Irrigation. The District Landscape Architecture, District Landscape
Landscape Architect will prepare the Architect and other units so that the
planting and irrigation plans. proposed uses are consistent with the
Planting may consist of trees, shrubs, Department's overall plan for safety
ground covers, or turf lawns. California roadside rest areas.
native plants should be incorporated into the (15) Vending Machines and Public Informution
design, taking into account local plant Displays. Designers should be familiar with
Along California State Highways". The will not stick to shoes or be too abrasive to
designer should adequately consider and the pet's feet. Appropriate signs should be
plan for uses and facilities that may provided to direct users to the pet area.
reasonably be anticipated. Fencing of pet runs is not generally required
nor appropriate.
(16)Flagpoles. Flagpoles are not to be included
as a feature of rest areas. (22) Other Activities and Uses. The Chief
Landscape Architect is responsible for the
(17) Fencing. Generally, fencing should be following: coordinating rest area joint
constructed only for access control, traffic development and privatization efforts; and
control, or safety purposes. Where fencing authorizing placement of vending machines
is necessary between the highway and the in rest areas. Preference is given to vendors
rest area, it should be as unobtrusive as operating under the Business Enterprise
possible and should not exceed 1.2 m in Program for the Blind administered by the
height. Around the perimeter of the rest area Department of Rehabilitation.
development, any fencing required should
also be unobtrusive, and of minimum height
and design to accomplish the required
function. Care must be exercised in
-
Topic 904 Vista Point
Standards and Guidelines
determining the type and location of
proposed fencing. 904.1 General
(18) Signs. Directional signs for traffic cir- New vista points should be considered during
culation should be included, but only when planning and design of new alignments for
necessary for control and safety. Standard inclusion with the highway contract (see Index
regulatory and warning signs should be 109.3). Vista points may also be provided on
used on entrance and exit ramps. Area existing routes. Existing vista points should be
identification signs should be provided. periodically inspected for needed restoration or
Number of signs should be kept at a upgrading.
minimum. Pedestrian signs should relate to
other elements within the rest area and be The District Landscape Architect is responsible
determined by OSD. for approving site selection, concept, and design
for all areas to be signed as vista points. The
(19) Hose Bibbs (in Valve Boxes). Hose bibbs Office of Project Planning and Design is
should always be provided for ease of responsible for geometric approval. For
maintenance and for cleanup purposes. approval of standards lower than indicated
They should be provided at 30-meter herein, see Index 82.1. Structural sections and
maximum intervals along walkways and drainage should be designed in accordance with
within 15 m of each picnic table. Chapters 600 and 800.
(20) Faucetsfor Drinking Water. They should Vista points shall be designed to be accessible to
be located adjacent to the parking area, each all travelers and conform to the current
shelter, or near each table area. The valves Americans with Disabilities Act.
should be self closing with no hose threads.
Sufficient drainage should be provided to 904.2 Site Selection
prevent ponding of water. Drainage to
waste water treatment plant should be Site selection is based on the following criteria:
considered. (1) Quality. A site should have views and
(21) Pet Areas. A conveniently located pet run scenery of outstanding merit or beauty.
area or areas should be provided at each Locations on designated State scenic
facility. Pet areas should be located away highways or in areas of historical or
from picnic facilities and high-use pedestrian environmental significance should be given
areas, but should be accessible without special emphasis. A site should provide the
requiring users to cross turf or dirt. Pet best viewing opportunities compared to
areas should be provided with a suitable other potential locations within the vicinity.
surface, normally a granular material, which
HIGHWAY DESIGN MANUAL 900-13
July 1,1995
m- BIKEWAY
CHAPTER
PLANNING AND
1000 (h) Section 890.6 - 890.8 -- Caltrans and
local agencies to develop design criteria
and symbols for signs, markers, and
DESIGN traffic control devices for bikeways and
-
Topic 1001 General
roadways where bicycle travel is
permitted.
Information (i) Section 891 -- Local agencies must
comply with design criteria and uniform
-
Index 1001.1 Definitions symbols.
"Bikeway" means all facilities that provide (j) Section 892 -- Use of abandoned right-
primarily for bicycle travel. of-way as a nonmotorized facility.
(1) Class I Bikeway (Bike Path). Provides a
completely separated right of way for the 1001.3 Vehicle Code References -
exclusive use of bicycles and pedestrians Bicycle Operation
with crossflow minimized. (a) Section 21200 -- Bicyclist's rights and
(2) Class I1 Bikeway (Bike Lane). Provides a responsibilities for traveling on
striped lane for one-way bike travel on a highways.
street or highway. (b) Section 21202 -- Bicyclist's position on
(3) Class I11 Bikeway (Bike Route). Provides roadways when traveling slower than
for shared use with pedestrian or motor the normal traffic speed.
vehicle traffic. (c) Section 21206 -- Allows local agencies
to regulate operation of bicycles on
1001.2 Streets and Highways Code pedestrian or bicycle facilities.
- -
References Chapter 8 Nonmotorized
(d) Section 21207 -- Allows local agencies
Transportation
to establish bike lanes on non-state
(a) Section 887 -- Definition of highways.
nonmotorized facility.
(e) Section 21207.5 -- Prohibits motorized
(b) Section 887.6 -- Agreements with local bicycles on bike paths or bike lanes.
agencies to construct and maintain
nonmotorized facilities. (f) Section 21208 -- Specifies permitted
movements by bicyclists from bike
(c) Section 887.8 -- Payment for lanes.
construction and maintenance of
nonmotorized facilities approximately (g) Section 21209 -- Specifies permitted
paralleling state highways. movements by motorists in bike lanes.
(d) Section 888 -- Severance of existing (h) Section 21209 -- Prohibits bicycle
major nonmotorized route by freeway parking on sidewalks unless pedestrians
construction. have an adequate path.
(e) Section 888.2 -- Incorporation of non- (i) Section 2 1210 -- Prohibits impeding or
motorized facilities in the design of obstruction of bicyclists on bike paths.
freeways. (j) Section 21212 -- Requires a bicyclist
(f) Section 888.4 -- Requires Caltrans to under 18 years of age to wear an
budget not less than $360,000 annually approved helmet.
for nonmotorized facilities used in (k) Section 21717 -- Requires a motorist to
conjunction with the state highway drive in a bike lane prior to making a
system. turn.
(9) Section 890.4 -- Class I, 11, and I11 (1) Section 21960 -- Use of freeway
bike-way definitions. shoulders by bicyclists.
1000-2 HIGHWAY DESIGN MANUAL
Topic 1002 - General Planning route street as compared with the majority of
cross streets, and installation of bicycle-
Criteria sensitive loop detectors at signalized
intersections.
1002.1 Introduction
Bicycle travel can be enhanced by improved 1002.3 The Decision to Develop
maintenance and by upgrading existing roads Bikeways
used regularly by bicyclists, regardless of The decision to develop bikeways should be
whether or not bikeways are designated. This made with the knowledge that bikeways are not
effort requires increased attention to the right- the solution to all bicycle-related problems.
hand portion of roadways where bicyclists are Many of the common problems are related to
expected to ride. On new construction, and improper bicyclist and motorist behavior and
major reconstruction projects, adequate width can only be corrected through effective educa-
should be provided to permit shared use by tion and enforcement programs. The develop-
motorists and bicyclists. On resurfacing ment of well conceived bikeways can have a
projects, the entire paved shoulder and positive effect on bicyclist and motorist behav-
traveled way shall be resurfaced. When ior. Conversely, poorly conceived bikeways
adding lanes or turn pockets, a mini- can be counterproductive to education and en-
mum 1.2 m shoulder shall be provided forcement programs.
(see Topic 405 and Table 302.1). When
feasible, a wider shoulder should be considered. 1002.4 Selection of the Type of
When placing a roadway edge stripe, sufficient Facility
room outside the stripe should be provided for
bicyclists. When considering the restriping of The type of facility to select in meeting the
roadways for more traffic lanes, the impact on bicvcle need is de~endenton maw factors. but
bicycle travel should be assessed. Bicycle and
pedestrian traffic through construction zones
should be addressed in the project development
th&following applkations are the most cokmon
for each type.
( I ) Shared Roadway (No Bikeway Designu-
-m
process. These efforts, to preserve or improve tion). Most bicycle travel in the State now
an area for bicyclists to ride, can benefit occurs on streets and highways without
motorists as well as bicyclists. bikeway designations. This probably will
be true in the future as well. In some
1002.2 The Role of Bikeways instances, entire street systems may be fully
Bikeways are one element of an effort to adequate for safe and efficient bicycle travel,
improve bicycling safety and convenience - and signing and striping for bicycle use may
either to help accommodate motor vehicle and be unnecessary. In other cases, routes may
bicycle traffic on shared roadways, or to be unsuitable for bicycle travel, and it would
complement the road system to meet needs not be inappropriate to encourage additional bi-
adequately met by roads. cycle travel by designating the routes as
bikeways. Finally, routes may not be along
Off-street bikeways in exclusive corridors can high bicycle demand corridors, and it would
be effective in providing new recreational be inappropriate to designate bikeways re-
opportunities, or in some instances, desirable gardless of roadway conditions (e.g., on
commuter routes. They can also be used to minor residential streets).
close gaps where barriers exist to bicycle travel
(e.g., river crossing). On-street bikeways can Many rural highways are used by touring
serve to enhance safety and convenience, espe- bicyclists for intercity and recreational
cially if other commitments are made in con- travel. In most cases, it would be
junction with establishment of bikeways, such inappropriate to designate the highways as
as: elimination of parking or increasing roadway bikeways because of the limited use and the
lack of continuity with other bike routes.
width, elimination of surface irregularities and
roadway obstacles, frequent street sweeping,
establishing intersection priority on the bike
However, the development and maintenance
of 1.2 m paved roadway shoulders with a
standard 100 rnm edge stripe can
-a
HIGHWAY DESIGN MANUAL 1000-3
July 1,1995
0 Figure 1003.1A
Figure 1003.1 B
(c) Where the path is unlighted and night- (5) Separation Between Bike Paths and
time riding is expected. (Refer to Topic Highways. A wide separation is
1004 for signing and striping details.) recommended between bike paths and
(4) Intersections with Highways. Intersections adjacent highways (see Figure 1003.1B).
are a prime consideration in bike path de- Bike paths closer than 1.5 m from
sign. If alternate locations for a bike path the edge of the shoulder shall
are available, the one with the most include a physical barrier to prevent
favorable intersection conditions should be bicyclists from encroaching onto the
selected. highway. Bike paths within the
clear recovery zone of freeways
Where motor vehicle cross traffic and bi- shall include a physical barrier
cycle traffic is heavy, grade separations are separation. Suitable barriers could in-
desirable to eliminate intersection conflicts. clude chain link fences or dense shrubs.
Where grade separations are not feasible, Low barriers (e.g., dikes, raised traffic
assignment of right of way by traffic signals bars) next to a highway are not recom-
should be considered. Where traffic is not mended because bicyclists could fall over
heavy, stop or yield signs for bicyclists may them and into oncoming automobile traffic.
suffice. In instances where there is danger of mo-
Bicycle path intersections and approaches torists encroaching into the bike path, a
should be on relatively flat grades. positive barrier (e.g., concrete barrier, steel
Stopping sight distances at intersections guardrailing) should be provided. See
should be checked and adequate warning Index 1003.6 for criteria relative to bike
should be given to permit bicyclists to stop paths carried over highway bridges.
before reaching the intersection, especially Bike paths immediately adjacent to streets
on downgrades. and highways are not recommended. They
When crossing an arterial street, the cross- should not be considered a substitute for the
ing should either occur at the pedestrian street, because many bicyclists will find it
crossing, where motorists can be expected less convenient to ride on these types of
to stop, or at a location completely out of the facilities as compared with the streets,
influence of any intersection to wrmit particularly for utility trips.
adequate opport&ty for bicyclists io see (6)Bike Paths in the Median of Highways. As
turning vehicles. When crossing at a general rule, bike paths in the median of
midblock locations, right of way should be highways are not recommended because
assigned by devices such as yield signs, they require movements contrary to normal
stop signs, or traffic signals which can be rules of the road. Specific problems with
activated by bicyclists. Even when crossing such facilities include:
within or adjacent to the pedestrian crossing,
stop or yield signs for bicyclists should be (a) Bicyclist right turns from the center of
placed to minimize potential for conflict roadways are unnatural for bicyclists
resulting from turning autos. Where bike and confusing to motorists.
path stop or yield signs are visible to (b) Proper bicyclist movements through
approaching motor vehicle traffic, they intersections with signals are unclear.
should be shielded to avoid confusion. In (c) Left-turning motorists must cross one
some cases, Bike Xing signs may be placed direction of motor vehicle traffic and two
in advance of the crossing to alert motorists. directions of bicycle traffic, which in-
Ramps should be installed in the curbs, to creases conflicts.
preserve the utility of the bike path. Ramps (d) Where intersections are infrequent, bicy-
should be the same width as the bicycle clists will enter or exit bike paths at mid-
paths. Curb cuts and ramps should provide block.
a smooth transition between the bicycle
paths and the roadway. (e) Where medians are landscaped, visual
relationships between bicyclists and
motorists at intersections are impaired.
HIGHWAY DESIGN MANUAL 1000-7
July 1, 1995
(1O)Length of Crest Vertical Curves. Figure same manner as a highway, with consider-
1003.1E indicates the minimum lengths of ation given to the quality of the basement
crest vertical curves for varying design soil and the anticipated loads the bikeway
speeds. will experience. It is important to construct
(11)Lateral Clearme on Horizontal Curves. and maintain a smooth riding surface with
Figure 1003.1F indicates the minimum skid resistant qualities. Principal loads will
clearances to line of sight obstructions for normally be from maintenance and
horizontal curves. The required lateral emergency vehicles. Expansive soil should
clearance is obtained by entering Figure be given special consideration and will
1003.1F with the stopping sight distance probably require a special structural section.
from Figure 1003.1D and the proposed A minimum pavement thickness of 50 mrn
horizontal curve radius. of asphalt concrete is recommended. Type
"A" or "B" asphalt concrete (as described in
Bicyclists frequently ride abreast of each Department of Transportation Standard
other on bicycle paths, and on narrow Specifications), with 12.5 mm maximum
bicycle paths, bicyclists have a tendency to aggregate and medium grading is rec-
ride near the middle of the path. For these ommended. Consideration should be given
reasons, and because of the serious to increasing the asphalt content to provide
consequences of a head on bicycle accident, increased pavement life. Consideration
lateral clearances on horizontal curves should also be given to sterilization of
should be calculated based on the sum of the basement soil to preclude possible weed
stopping sight distances for bicyclists growth through the pavement.
traveling in opposite directions around the At unpaved highway or driveway crossings
curve. Where this is not possible or of bicycle paths, the highway or driveway
feasible, consideration should be given to should be paved a minimum of 3 m on each
widening the path through the curve,
installing a yellow center stripe, installing a
curve ahead warning sign, or some
side of the crossing to reduce the amount of
gravel being scattered along the path by
motor vehicles. The pavement structure at
a
combination of these alternatives. the crossing should be adequate to sustain
(12)Grades. Bike paths generally attract less the expected loading at that location.
skilled bicyclists, so it is important to avoid (14)Drainage. For proper drainage, the surface
steep grades in their design. Bicyclists not of a bike path should have a cross slope of
physically conditioned will be unable to 2%. Sloping in one direction usually
negotiate long, steep uphill grades. Since simplifies longitudinal drainage design and
novice bicyclists often ride poorly surface construction, and accordingly is the
maintained bicycles, long downgrades can preferred practice. Ordinarily, surface
cause problems. For these reasons, bike drainage from the path will be adequately
paths with long, steep grades will generally dissipated as it flows down the gently
receive very little use. The maximum grade sloping shoulder. However, when a bike
rate recommended for bike paths is 5%. It path is constructed on the side of a hill, a
is desirable that sustained grades be limited drainage ditch of suitable dimensions may
to 2% if a wide range of riders is to be be necessary on the uphill side to intercept
accommodated. Steeper grades can be the hillside drainage. Where necessary,
tolerated for short segments (e.g., up to catch basins with drains should be provided
about 150 m). Where steeper grades are to carry intercepted water across the path.
necessitated, the design speed should be Such ditches should be designed in such a
increased and additional width should be way that no undue obstacle is presented to
provided for maneuverability. bicyclists.
(13)Structural Section. The structural section of Culverts or bridges are necessarv where a
a bike path should be designed in the bike path crosseca drainage cha&el.
HIGHWAY DESIGN MANUAL 1000-9
July 1,1995
Figure 1003.1C
where,
R = Minimum radius of curvature (m),
V = Design Speed ( M ) ,
e = Rate of bikeway superelevation,percent
f = Coefficient of friction
Design Speed-V Friction Factor-f Superelevatione Minimum Radius-R
( M I (%I (m)
20 0.3 1 2 10
1000-10 HIGHWAY DESIGN MANUAL
July 1,1995
Figure 1003.1 D
Grade (%)
Descend ------
Ascend
Where : S = stopping sight, m
V = velocity, kmlh
f = coefficient of friction (use 0.25)
G = grade, mlm (riselrun)
HIGHWAY DESIGN MANUAL 1000-11
July 1,1995
Figure 1003.1 E
Figure 1003.1 E
Stopping Sight Distances for Crest
Vertical Curves
(continued)
Figure 1003.1F
Lateral Clearances on Horizontal
Curves
Sight distonce (S) measured olong this line
7 S = Sight distance in meters.
R = Rodius o f Q of lane in meters.
= Distonce from Q of lone in meters.
V = Design speed for S in km/h.
(Refer t o Figure 1003.10 to determine
"V, after "S' is determined.)
Angle is expressed in degrees
S=10 m S=20 m S=30 m S=40 m S=50 S=60 m S=70 m S=80 m S=90 m S=100 n S=110 m
m , m m m m m m m m m m
R (m) meters meters meters meters meters meters meters meters meters meters meters
25 0.50 1.97 4.37 7.58 11.49 15.94 20.75 25.73 30.68 35.41 39.72
50 0.25 1.00 2.23 3.95 6.12 8.73 11.76 15.17 18.92 22.99 27.32
75 0.17 0.67 1.50 2.65 4.13 5.92 8.02 10.42 13.10 16.06 19.28
100 0.12 0.50 1.12 1.99 3.11 4.47 6.06 7.90 9.96 12.24 14.75
125 0.10 0.40 0.90 1.60 2.49 3.58 4.87 6.35 8.01 9.87 11.91
150 0.08 0.33 0.75 1.33 2.08 2.99 4.07 5.30 6.70 8.26 9.97
175 0.07 0.29 0.64 1.14 1.78 2.57 3.49 4.55 5.75 7.10 8.57
200 0.06 0.25 0.56 1.00 1.56 2.25 3.06 3.99 5.04 6.22 7.52
225 0.06 0.22 0.50 0.89 1.39 2.00 2.72 3.55 4.49 5.53 6.69
250 0.05 0.20 0.45 0.80 1.25 1.80 2.45 3.19 4.04 4.98 6.03
275 0.05 0.18 0.41 0.73 1.14 1.63 2.22 2.90 3.67 4.53 5.48
300 0.04 0.17 0.37 0.67 1.04 1.50 2.04 2.66 3.37 4.16 5.03
350 0.04 0.14 0.32 0.57 0.89 1.29 1.75 2.28 2.89 3.57 4.31
400 0.03 0.13 0.28 0.50 0.78 1.12 1.53 2.00 2.53 3.12 3.78
500 0.03 0.10 0.23 0.40 0.62 0.90 1.22 1.60 2.02 2.50 3.02
600 0.02 0.08 0.19 0.33 0.52 0.75 1.02 1.33 1.69 2.08 2.52
700 0.02 0.07 0.16 0.29 0.45 0.64 0.87 1.14 1.45 1.79 2.16
800 0.02 0.06 0.14 0.25 0.39 0.56 0.77 1.00 1.27 1.56 1.89
900 0.01 0.06 0.13 0.22 0.35 0.50 0.68 0.89 1.12 1.39 1.68
1000 0.01 0.05 0.11 0.20 0.31 0.45 0.61 0.80 1.01 1.25 1.51
1000-14 HIGHWAY DESIGN MANUAL
July 1,1995
Figure 1003.1 F
m = 1 m = 2 m = 3 m = 4 m = 5 m = 6 m = 7 m = 8 m = 9 m = l O m =11
meter meters meters meters meters meters meters meters meters meters meters
(m) S (m) S (m) S (m) S (m) S (m) S (m) S (m) S (m) S (m) S (m) S (m)
25 14.19 20.13 24.74 28.67 32.17 35.37 38.35 41.15 43.81 46.36 48.82
50 20.03 28.38 34.81 40.27 45.10 49.49 53.55 57.35 60.93 64.35 67.61
75 24.52 34.72 42.57 49.21 55.08 60.40 65.32 69.91 74.23 78.34 82.26
100 28.31 40.06 49.11 56.75 63.51 69.63 75.27 80.54 85.50 90.20 94.68
125 31.64 44.78 54.88 63.41 70.94 77.77 84.06 89.92 95.44 100.67 105.66
150 34.66 49.04 60.10 69.43 77.67 85.13 92.00 98.41 104.44 110.15 115.60
175 37.43 52.96 64.90 74.97 83.86 91.91 99.32 106.23 112.73 118.88 124.75
200 40.01 56.61 69.36 80.13 89.62 98.22 106.13 113.51 120.45 127.01 133.27
225 42.44 60.04 73.56 84.97 95.04 104.15 112.53 120.35 127.70 134.66 141.28
250 44.73 63.28 77.53 89.56 100.16 109.76 118.59 126.82 134.56 141.89 148.86
275 46.91 66.37 81.31 93.92 105.03 115.09 124.35 132.98 141.09 148.77 156.08
300 49.00 69.32 84.92 98.08 109.69 120.19 129.86 138.86 147.33 155.34 162.97
350 52.92 74.86 91.71 105.92 118.45 129.79 140.22 149.94 159.08 167.72 175.95
400 56.58 80.03 98.03 113.22 126.61 138.73 149.87 160.26 170.01 179.25 188.04
500 63.25 89.47 109.59 126.57 141.53 155.06 167.52 179.11 190.01 200.32 210.13
600 69.29 98.00 120.04 138.63 155.02 169.83 183.47 196.16 208.09 219.38 230.12
700 74.84 105.85 129.65 149.73 167.42 183.42 198.14 211.85 224.72 236.91 248.50
800 80.00 113.15 138.60 160.05 178.97 196.07 211.80 226.45 240.21 253.23 265.62
900 84.85 120.01 147.00 169.76 189.81 207.95 224.63 240.16 254.75 268.56 281.69
1000 89.44 126.50 154.95 178.93 200.07 219.18 236.76 253.13 268.51 283.06 296.90
HIGHWAY DESIGN MANUAL 1000-15
July 1,1995
'-1 3 4
/ Post
facilities. Two-way bike lanes (or bike paths
that are contiguous to the roadway) are not
permitted, as such facilities have proved
unsatisfactory and promote riding against the
flow of motor vehicle traffic.
( I ) Widths. Typical Class I1 bikeway con-
figurations are illustrated in Figure 1003.2A
I
and are described below:
100 mm Yellow stripe
(a) Figure 1003.2A-(1) depicts bike lanes
on an urban type curbed street where
(16) Lighting. Fixed-source lighting reduces parking stalls (or continuous parking
conflicts along paths and at intersections. In stripes) are marked. Bike lanes are
addition, lighting allows the bicyclist to see located between the parking area and the
the bicycle path direction, surface traffic lanes. As indicated, 1.5 m
conditions, and obstacles. Lighting for shall be the minimum width of
bicycle paths is important and should be bike lane where parking stalls are
considered where riding at night is expected, marked. If parking volume is
such as bicycle paths serving college substantial or turnover high, an
students or commuters, and at highway additional 0.3 m to 0.6 m of width is
intersections. Lighting should also be desirable.
1000-16 HIGHWAY DESIGN MANUAL
July 1,1995
Figure 1003.2A
Typical Bike Lane Cross Sections
(On 2-lane or Multilane Highways)
Parking Stalls or Optional 100 mm Solid Stripe
Bike Bike
Lane Lane
mi* (3) PARKING PROHIBITED Wthout
Qu*) a=*)
Figure 1003.28
I I I
" I I
UNE
mKE
'I
I I tI
I
I
I I
1000-20 HIGHWAY DESIGN MANUAL
July 1,1995
Figure 1003.2C a
Bike Lanes Approaching Motorist
Right-turn-only Lanes
Ped. Crossinq I
* available
If space is
Typical path
.[/ of through
bicyclist.
7 7
Ped. Crossing / Ped. Crossing I
,Typical path of
Typical path of through bicyclist.
through bicyclist.
* available.
If space is
\t stripe where
OPTIONAL DOUBLE
*1 *I
Whenever sidewalk bikeways are estab- use if it meets certain criteria. Essentially, the
lished, a special effort should be made to re- criteria involve assessing the safety and conve-
move unnecessary obstacles. Whenever nience of the freeway as compared with avail-
bicyclists are directed from bike lanes to able alternate routes. However, a freeway
sidewalks, curb cuts should be flush with should not be opened to bicycle use if it is
the street to assure that bicyclists are not determined to be incompatible. The
subjected to problems associated with Headquarters Traffic Reviewer and the OPPD
crossing a vertical lip at a flat angle. Also Coordinator must approve any proposals to
curb cuts at each intersection are necessary, open freeways to bicyclists.
as well as bikeway yield or stop signs at If a suitable alternate route exists, it would
uncontrolled intersections. Curb cuts normally be unnecessary to open the freeway.
should be wide enough to accommodate However, if the alternate route is unsuitable for
adult tricycles and two-wheel bicycle bicycle travel the freeway may be a better
trailers.
alternative for bicyclists. In determining the
In residential areas, sidewalk riding by suitability of an alternate route, safety should be
young children too inexperienced to ride in the paramount consideration. The following
the street is common. With lower bicycle factors should be considered:
speeds and lower auto speeds, potential con-
flicts are somewhat lessened, but still exist. Number of intersections
Nevertheless, this type of sidewalk bicycle
use is accepted. But it is inappropriate to Shoulder widths
sign these facilities as bikeways. Bicyclists Traffic volumes
should not be encouraged (through signing)
to ride facilities that are not designed to Vehicle speeds
accommodate bicycle travel.
(3) Destinution Signing of Bike Routes. For Bus, truck and recreational vehicle
Bike Route signs to be more functional, volumes
supplemental plates may be placed beneath Grades
them when located along routes leading to
high demand destinations (e.g., "To Down- Travel time
town"; "To State College"; etc.-- see Figure
1004.4 for typical signing). When a suitable alternate route does not exist, a
freeway shoulder may be considered for bicycle
There are instances where it is necessary to travel. Normally, freeways in urban areas will
sign a route to direct bicyclists to a logical have characteristics that make it unfeasible to
destination, but where the route does not of- permit bicycle use. In determining if the
fer any of the above listed bike route fea- freeway shoulder is suitable for bicycle travel,
tures. In such cases, the route should not be the following factors should be considered;
signed as a bike route; however, destination
signing may be advisable. A typical applica- Shoulder widths
tion of destination signing would be where
bicyclists are directed off a highway to by- Bicycle hazwds on shoulders (drainage
pass a section of freeway. Special signs grates, expansion joints, etc.)
would be placed to guide bicyclists to the
next logical destination. The intent is to di- Number and location of entrancelexit
rect bicyclists in the same way as motorists ramps
would be directed if a highway detour was
necessitated. Traffic volumes on entrancelexit ramps
When bicyclists are permitted on segments of
1003.4 Bicycles on Freeways freeway, it will be necessary to modify and
In some instances, bicyclists are permitted on supplement freeway regulatory signs,
freeways. Seldom would a freeway be signed particularly those at freeway ramp entrances and
or striped as a bikeway, but it can be opened for exits (see Chapter 4 of the Traffic Manual).
HIGHWAY DESIGN MANUAL 1000-23
July 1,1995
Where no reasonable alternate route exists bridle trail separate from the multipurpose trail is
within a freeway corridor, the Department recommended wherever possible.
should coordinate with local agencies to develop
or improve existing routes or provide parallel 1003.6 Miscellaneous Bikeway Criteria
bikeways within or adjacent to the freeway right The following are miscellaneous bikeway
of way. criteria which should be followed to the extent
The long term goal is to provide a safe and pertinent to Class I, 11and 111bikeways. Some,
convenient non-freeway route for bicycle travel. by their very nature, will not apply to all classes
of bikeway. Many of the criteria are important
1003.5 Multipurpose Trails to consider on any highway where bicycle travel
is expected, without regard to whether or not
In some instances, it may be appropriate for bikeways are established.
agencies to develop multipurpose trails - for
hikers, joggers, equestrians, bicyclists, etc. (I) Bridges. Bikeways on highway bridges
Many of these trails will not be paved and will must be carefully coordinated with approach
not meet the standards for Class I bikeways. As bikeways to make sure that all elements are
such, these facilities should not be signed as compatible. For example, bicycle traffic
bikeways. Rather, they should be designated as bound in opposite directions is best
multipurpose trails (or similar designation), accommodated by bike lanes on each side of
along with regulatory signing to restrict motor a highway. In such cases, a two-way bike
vehicles, as appropriate. path on one side of a bridge would normally
be inappropriate, as one direction of bicycle
If multipurpose trails are primarily to serve traffic would be required to cross the
bicycle travel, they should be developed in highway at grade twice to get to and from
accordance with standards for Class I bikeways. the bridge bike path. Because of the in-
In general, multipurpose trails are not convenience, many bicyclists will be
recommended as high speed transportation encouraged to ride on the wrong side of the
facilities for bicyclists because of conflicts highway beyond the bridge termini.
between bicyclists and pedestrians. Wherever
possible, separate bicycle and pedestrian paths The following criteria apply to a two-way
should be orovided. If this is not feasible, bike path on one side of a highway bridge:
additional Gidth, signing and striping should be (a) The bikeway approach to the bridge
used to minimize conflicts. should be by way of a separate two-way
It is undesirable to mix mopeds and bicycles on facility for the reason explained above.
the same facility. In general, mopeds should (b) A physical separation, such as a
not be allowed on multipurpose trails because of chain link fence or railing, shall
conflicts with slower moving bicyclists and be provided to offset the adverse
pedestrians. In some cases where an alternate effects of having bicycles
route for mopeds does not exist, additional traveling against motor vehicle
width, signing, and striping should be used to traffic. The physical separation should
minimize conflicts. Increased patrolling by law be designed to minimize fixed end
enforcement personnel is also recommended to hazards to motor vehicles and if the
enforce speed limits and other rules of the road. bridge is an interchange structure, to
It is usually not desirable to mix horses and minimize sight distance restrictions at
bicycle traffic on the same multipurpose trail. ramp intersections.
Bicyclists are often not aware of the need for It is recommended that bikeway bridge
slower speeds and additional operating space railings or fences placed between traffic
near horses. Horses can be startled easily and lanes and bikeways be at least 1.4 m high to
may be unpredictable if they perceive minimize the likelihood of bicyclists falling
approaching bicyclists as a danger. In addition, over the railings. Standard bridge railings
Davement requirements for safe bicycle travel which are lower than 1.4 m can be
lare not suitabie for horses. For these-reasons, a
retrofitted with lightweight upper railings or
1000-24 HIGHWAY DESIGN MANUAL
July 1,1995
chain link fence suitable to restrain strips are not suitable as a riding surface for
bicyclists. bicycles. See Traffic Manual Section 6-03.2
Separate highway overcrossing for additional information regarding rumble
structures for bikeway trafflc shall strip design considerations for bicycles.
conform to Caltrans' standard pedes- (3) Drainage Grates, Manhole Covers, and
trian overcrossing design loading. Driveways. Drainage inlet grates, manhole
The minimum clear width shall be covers, etc., on bikeways should be
the paved width of the approach designed and installed in a manner that
bikeway but not less than 2.4 m. If provides an adequate surface for bicyclists.
pedestrians are to use the structure, They should be maintained flush with the
additional width is recommended. surface when resurfacing.
(2) Surface Quality. The surface to be used by Drainage inlet grates on bikeways
bicyclists should be smooth, free of shall have openings narrow enough
potholes, and the pavement edge uniform. and short enough to assure bicycle
For rideability on new construction, the fin- tires will not drop into the grates
ished surface of bikeways should not vary (e.g., reticuline type), regardless of
more than 6 mm from the lower edge of a the direction of bicycle travel. Where
2.4 m long straight edge when laid on the it is not immediately feasible to replace exist-
surface in any direction. ing grates with standard grates designed for
bicycles, 25 mm x 6 mm steel cross straps
Table 1003.6 should be welded to the grates at a spacing
of 150 mm to 200 mm on centers to reduce
the size of the openings adequately.
BIKEWAY SURFACE Corrective actions described above are
TOLERANCES recommended on all highways where
bicycle travel is permitted, whether or not
Direction of ('1 steps(2) bikeways are designated.
Travel
Future driveway construction should avoid
Parallel to travel No more than No more construction of a vertical lip from the drive-
12 mm wide than 10 rnm way to the gutter, as the lip may create a
high problem for bicyclists when entering from
Perpendicular to No more the edge of the roadway at a flat angle. If a
travel --- than 20 mm lip is deemed necessary, the height should
high be limited to 15 mm.
(1) Groove--A narrow slot in the surface that could (4) At-grade Railroad Crossings and Cattle
catch a bicycle wheel, such as a gap between two Guards. Whenever it is necessary to cross
concrete slabs. railroad tracks with a bikeway, special care
(2) Step--A ridge in the pavement, such as that which must be taken to assure that the safety of
might exist between the pavement and a concrete bicyclists is protected. The bikeway
gutter or manhole cover; or that might exist crossing should be at least as wide as the
between two pavement blankets when the top level approaches of the bikeway. Wherever
does not extend to the edge of the roadway. possible, the crossing should be straight and
at right angles to the rails. For on-street
bikeways where a skew is unavoidable, the
Table 1003.6 indicates the recommended shoulder (or bike lane) should be widened,
bikeway surface tolerances for Class I1 and if possible, to permit bicyclists to cross at
III bikeways developed on existing streets to right angles (see Figure 1003.6A). If this is
minimize the potential for causing bicyclists not possible, special construction and
to lose control of their bicycle (Note: Stricter materials should be considered to keep the
tolerances should be achieved on new flangeway depth and width to a minimum.
bikeway construction.) Shoulder rumble Pavement should be maintained so ridge
HIGHWAY DESIGN MANUAL 1000-25
July 1,1995
Figure 1003.6A
Railroad Crossings
stop
CLASS I BIKEWAY
angle
CLASS I I BIKEWAY
1000-26 HIGHWAY DESIGN MANUAL
July 1,1995
Figure 1003.6B
Obstruction Markings
LEGEND
L = 2/3 V W
where: L = Length of opprooch morking (m)
V = Average speed of bicyclists (km/h)
W = Width of obstruction (rn)
HIGHWAY DESIGN MANUAL 1000-27
July 1,1995
Figure 1004.3
Optional Dashed
.-
Centerline o r Lane Line
150 mm
1.2 m Minimum 1 -
(See N o t e 4)
30 m. - 60 m l
1- - =
Mandatory Markings
3.3 m o r 3,6 m Minimum 30 m - 60 m
(See Note 1)
rn
(See F i g u r e 1003.2A) I
L
rP -
0 0 1
z
E m
PARKING / gSTALL o
(See N o t e 5 )
Figure 1004.4
G93
-
Special Optional
Destination Signing
* G93
[m]
--
Special Optional
Destination Signing
II
NOTES: The 693 Bike Route signs shall be placed at all points where
the route changes direction and periodically as necessary.
HIGHWAY DESIGN MANUAL 1100-1
July 1,1995
Topic 1102 - Design Criteria shoulder along the inside of a curve. Hor-
izontal clearances which reduce the stopping
sight distance should be avoided. Noise
1102.1 General barriers within gore areas should begin or
end at least 60 m from the theoretical curb
This section covers the noise barrier location, nose location.
various design aspects such as height and length
of noise barriers, alternative designs, (3) Ultimate Location. Noise barriers should be
maintenance considerations, and aesthetic constructed at the ultimate location for the
considerations. Various types of Caltrans facility as discussed in the Project
standard noise barrier designs are referenced. Development Procedures Manual.
Noise barrier design procedures, from the
acoustical standpoint, are included in the 1102.3 Noise Barrier Heights
Caltrans Environmental Handbook. Noise level (I) Minimum Height. Noise barriers should
criteria and guidelines on noise reduction can be have a minimum height of 1.8 m (measured
found in Caltrans Environmental Handbook and from the top of the barrier to the top of the
Project Development Procedures Manual. foundation).
1102.2 Noise Barrier Location (2) Maximum Height. Noise barriers should
not exceed 4.3-m in height (measured from
(1) Lateral Clearances. Minimum lateral the pavement surface at the face of the
clearance to noise barriers shall be safety-shape barrier) when located 4.5 m or
as provided in Topic 309.1, Hori- less from the edge of the traveled way, and
zontal Clearances, of this manual, should not exceed 5.0 m in height above the
but shall not be less than 3 m. Lateral ground line when located more than 4.5 m
clearances greater than the minimums should from the traveled way.
be used whenever feasible. Where terrain
permits, the most desirable location for a (3) Truck Exhaust Intercept. Current FHWA
noise barrier from a safety perspective is just noise barrier design procedures result in
noise barrier heights which often do not
HIGHWAY DESIGN MANUAL 1100-3
July 1, 1995
Wood (post and plank or framed bottom elevation line. The square meter cost @
plywood). includes all types of supports (footings,
piles and pile caps).
Metal (ribbed steel).
If the sound wall is on a barrier the sound
Composite beam (Styro-foam and wire wall pay item is measured from top elevation
mesh core with stucco exterior). line to top of barrier, and the supporting
piles or footings and barrier will be separate
Other design alternatives may be pay items.
considered provided they meet the
structural and noise attenuation criteria. The aesthetic features affect the amount of
Questions regarding the approval status footing for the masonry block design, and
of various designs or products should be these features must be shown clearly on the
directed to the Headquarters Noise plans. The "Typical Sections" sheet is the
Abatement Design Standards Engineer in recommended location to show the aesthetic
the Office of Project Planning and treatment.
Design. Refer to the Standard Special Provisions for
Project Files for each noise barrier project more information on measurement and pay
should include the justification and quantities.
background for the design type or the
options allowed on each project. (4) Shop Plans. The Special Provisions should
require the successful bidder to submit two
(2) Design Procedures. The plans for sets of shop plans of the selected alternate
alternative noise barriers are to be prepared for approval. These shop drawings must
using the standard sound wall sheets and the show pile spacing, pile lengths, expansion
appropriate Standard Special Provisions. joints location, and aesthetic treatment.
As a minimum, the sound wall plans are to
show the horizontal alignment, the wall (5) Preliminary Site Data In using the "Top
profile made up of a top elevation line and a LineIBottom Line" concept, it is important
bottom elevation line, the applicable that the preliminary site data be as complete
standard sound wall detail sheets, and as possible. To eliminate or minimize
aesthetic features sheet. The top elevation construction change orders the following
line is defined as the profile line of the guidelines are suggested.
minimum wall height required for the design Provide accurate ground line profiles.
insertion loss. and the bottom elevation line
is defined as the finished grade ground line. Select only approved design alternative
If a concrete safety-shape barrier is sound wall types.
involved, the top of barrier is to be
designated as the bottom elevation line of the Provide adequate foundation investiga-
sound wall. For alternative sound walls not tion.
on a barrier, the footing design does not
have to be detailed on the plans. If a barrier Locate overhead and underground
is required, the pile layout should be detailed utilities.
for only one of the alternative designs.
Although this method does not require the Review drainage and show any
detailing of one complete sound wall modifications on the plans.
alternative, it does not remove the necessity
to solve drainage, utility, foundation, or any Determine and specify architectural treat-
other problems which are unique to each ment.
project. Determine the need for special design,
(3) Pay Quantities. The pay item for alternative and coordinate with the Office of
sound walls without a barrier is square Structures Design during the early stages
meter of sound wall and is measured of design.
between the top elevation line and the
HIGHWAY DESIGN MANUAL 1100-5
Juiy 1,1995
Landscape Architect should be consulted (2) Access Requirements. Access to the back
regarding the design of tapers or stepped side of the noise barrier must be provided if
ends, aesthetic treatment and landscaping for the area is to be maintained by Caltrans. In
noise barriers. subdivided areas, access can be via local
streets, when available. If access is not
(2) Standard Aesthetic Treatment. Only the available via local streets, access gates or
standard aesthetic treatments for the various openings are essential at intervals along the
alternative materials developed by the noise barrier. Access may be provided via
Division of Structures should be used. A offsets in the barrier. Offset barriers must
description of the different types of aesthetic be overlapped a minimum of 2.5 to 3 times
treatments developed are included in the the offset distance in order to maintain the
"Instructions for Using the Standard integrity of the sound attenuation of the main
Aesthetics Features Sheets" which are barrier. Location of the access openings
available from the Aesthetics and Models must be coordinated with the District
unit of the Division of Structures. maintenance office.
(3) Nonstandard Aesthetic Treatment. When a (3) Noise Banier Material. The alternative
nonstandard aesthetic treatment is proposed materials selected for the noise barrier
for noise barriers, the Headquarters Traffic should be appropriate for the environment in
Liaison should be consulted. which it is placed. For walls that are located
(4) Planting of Noise Barriers. The use of at ~r near the edge of shoulder, the portion
plants in conjunction with noise barriers can of the noise barrier located above the safety-
help to combat graffiti and enhance public shape concrete barrier should be capable of
acceptance of the noise barrier. When withstanding the force of an occasional
landscaping is to be placed adjacent to the vehicle which may ride up above the top of
sound wall which will eventually screen a the safety barrier. At this location, concrete
substantial portion of the wall, only a block, cast-in-place concrete, or precast
minimal aesthetic treatment is justified. concrete panels are the recommended
alternative sound wall materials. In
Index 902.3 of this manual and the Project locations which are susceptible to fires, use
Development Procedures Manual contain of wood noise barriers should be avoided.
additional information on the planting
- - of
noise barriers.
a
."
1100-6 HIGHWAY DESIGN MANUAL
July 1,1995
1102.8 Emergency Access barriers to allow drainage and not defeat the
Considerations in Noise Barrier Design noise attenuation of the barrier. The following
( I ) General. In addition to access gates being sizes of unshielded openings at ground level are
allowed for this purpose:
constructed in noise barriers to satisfy the
Department's maintenance needs, they may (a) Openings of 200 mm x 200 mm or
also be constructed to provide a means to smaller, if the openings are spaced at
access the freeway in the event of a least 3 m on center.
catastrophic event which makes the freeway (b) Openings of 200 mm x 400 mm or
impassable for emergency vehicles. These smaller, if the openings are spaced at
gates are not intended to be used as an least 6 m on center, and the noise
alternate means of emergency access to receiver is at least 3 m from the nearest
adjacent heighborhoods. Access to those opening.
areas should be planned and provided for
from local streets and roads. Small The location and size of drainage openings need
openings may also be provided in the noise to be designed based on the hydraulics of the
barrier which would allow a fire hose to be area. The designer should also take into
passed through it. Local emergency consideration possible erosion problems that
response agencies should be contacted early may occur at the drainage openings.
in the design process to determine the need Where drainage requirements dictate openings
for emergency access gates and fire hose that do not conform to the above limitations,
openings. shielding of the opening will be necessary to
(2) Emergency Access Gate Requirements. uphold the noise attenuation of the barrier.
Access gates in noise barriers should be kept Shield design must consider the hydraulic
to a minimum and should be at least 300 m characteristics of the site. When shields are
apart. Locations of access should be
coordinated with the District Maintenance
office. Only one opening should be
determined to be necessary, consultation with
the District Hydraulics Unit and the OPPD
Coordinator and Noise Abatement staff is
e
provided at locations where there is a need recommended.
for access openings to serve both the
emergency response agency and Caltrans
maintenance. Design of gates should
comply with the soundwall details
developed by the Office of Structures
Design.
(3) Fire Hose Access Openings. When there is
no other means of providing fire protection
to the freeway, small openings for fire hoses
may be provided. Fire hose access should
be located as close as possible to the fire
hydrants on the local street system. Where
possible, fire hose access should be
combined with emergency or maintenance
access openings. Design of fire hose
openings should be requested from the
Ofice of Structures Design.
1102.9 Drainage Openings in Noise
Barrier
Drainage through noise barriers is sometimes
required for various site conditions. Depending
on the size and spacing, small, unshielded
openings at ground level can be provided in the
HIGHWAY DESIGN MANUAL Index 1
July 1. 1995
Planting .....................................................................................
902.1
Retaining Walls ........................................................................ 210.4
AGGRADATION
Definition .................................................................................
806.2
AASHTO STANDARDS Definition .................................................................................
874
Policy on Use of .......................................................................82.3
AGGRESSIVE
ABANDONMENT Definition .................................................................................
806.2
Water Wells .............................................................................
110.2
AGREEMENTS
ABBREVIATIONS.OFFICIAL NAMES Drainage. Cooperative .......................................................... 803.2
..................................................................................................
61.1 Materials ..................................................................................
111.4
ACCELERATION LANE AIR POLLUTION
.................................................................................................
403.5 Control of Burning ................................................................... 110.3
ACCESS CONTROL Control of Dust ......................................................................... 110.3
..................................................................................................
62.6 AIR RIGHIS
..................................................................................................
104 ....................................................................................................
62.6
Alignment. Existing .................................................................. 104.3
Alignment, New ....................................................................... 104.3 AIRWAY-HIGHWAY
Frontage Roads ....................................................................... 104.3 .................................................................................................... 207
Frontage Roads Financed by Others .......................................104.3 Clearances ...............................................................................207.2
General Policy ................................................................... 104.1 Submittal of Data ..................................................................... 207.3
.
Highways Definition ............................................................... 62.3 ALIGNMENT
Interchanges ............................................................................
504.8 Aesthetic Factors ..................................................................... 109.3
Intersections .............................................................................
405.6 Bridges .....................................................................................
203.9
Openings ..................................................................................
104.2 Channel ....................................................................................
862.2
Openings on Expressways ....................................................... 205.1 Consistency (Horizontal) ......................................................... 203.3
Openings in Relation to Median Openings ..............................104.5 Controls (Horizontal) ...............................................................203.1
Openings. Financial Responsibility ..........................................205.5 Culverts ....................................................................................
823.2
Rights. Protection of .................................................................104.4 Horizontal ................................................................................
203
ACCESSIBILITY R E Q U i m S Vertical (Grade) ......................................................................204
Driveways .................................................................................
205.3 ALLIGATOR CRACKING
Provisions for Disabled Persons ............................................... 105.3 Definitions ................................................................................
612
Refuge Areas ...........................................................................
403.7
Wheelchair Ramps. Guidelines for .........................................105.4 ALLUVIUM
Definition .................................................................................806.2
ACCIDENT DATA Definition ................................................................................. 874
Intersections .............................................................................
402.2
ALTERNATIVES FOR CULVERT PIPES
ACCRETION
Definition .................................................................................
806.2
Definition .................................................................................
874 ALUMINUM PIPE
....................................................................................................
854.4
ACQUISITION
....................................................................................................
62.6 ANALYSIS PERIOD
of Material and Disposal Sites .................................................111.5 Definitions ................................................................................
612
Pavement Structural Section for Life-Cycle Cost Analysis .... 609.3
ADTIAADT
See AVERAGE DAILY TRAFFIC ANGLE OF INTERSECIlON
....................................................................................................
403.3
AESTHETIC FACTORS
Contour Grading and Slope Rounding .....................................304.4 APPRAISAL
In Design.............................................................................109.3 .................................................................................................... 62.6
Materials and Color Selection .................................................705
Noise Barrier ..........................................................................
1102.16
Index 2 HIGHWAY DESIGN MANUAL
July 1.1995
AQUIFER AWLSION
Definition .................................................................................
806.2 Definition .................................................................................
806.2
....................................................................................................
841.2 Definition .................................................................................
874
....................................................................................................
854.7 AXLE LOADS. EQUIVALENT SINGLE
Definitions ................................................................................
612
ARMOR
ARTERIAL HIGHWAYS B
ARTESIAN WATERS
Definition ............................................................................806.2 BACKFILL, CULVERTS
....................................................................................................
829.2
ASPHALT CONCRETE
Base ..........................................................................................
605.7 BACKWATER
Cold Recycled ..................................................................... 611.9 Definition .................................................................................
806.2
Cold Recycled .......................................................................... 612 Definition .................................................................................
874
Dense Graded .......................................................................... 612 ....................................................................................................
821.4
Dense Graded .......................................................................... 608.2 ....................................................................................................
864.4
Hot Recycled ........................................................................... 612 BAFFLE
Hot Recycled ......................................................................... 611.9 ....................................................................................................
873.4
Open Graded ........................................................................... 612
Open Graded ........................................................................... 608.2 BANK
Overlay Design Method .......................................................... 611.9 Definition .................................................................................
806.2
Pavement ..................................................................................608 Definition .................................................................................
874
Pavement Failure Types .......................................................... 611.6 Guide ........................................................................................
873.4
Rubberized ............................................................................... 608.2 Protection. Definition ............................................................... 806.2
Rubberized ........................................................................... 612 Protection. Definition ............................................................... 874
Structural Section, Full Depth .................................................. 608.4 BARRIER
Sulphur Extended ..................................................................... 608.2 Concrete on Walls ................................................................... 210.5
Surface Treatments ................................................................608.3 Curbs ...................................................................................... 209.2
Surfacing. Road Mixed ...................................................... 608.2 Median ..................................................................................... 305.3
ASPHALT TREATED PERMEABLEBASE Noise .......................................................................................
1100
Definition .................................................................................612 Railing ......................................................................................
208.10
HIGHWAY DESIGN MANUAL Index 3
July 1. 1995
BITUMINOUS SEALS
Aggmgate ................................................................................605.3 ....................................................................................................
611.9
Asphalt Concrete ................................................................. 605.7 Bleeding ...................................................................................
611.6
Asphalt Treated Permeable .....................................................612 Blow-ups ..................................................................................
611.5
Asphalt Treated Permeable ................................................... 605.8 Definitions ................................................................................
612
Cement Treated ....................................................................... 605.5
BORDER INSPECTION STATIONS
Cement Treated Permeable .....................................................612
....................................................................................................
Cement Treated Permeable ..................................................... 605.8
Definitions ...............................................................................
612 BORROW
Lean Concrete ........................................................................ 612 .................................................................................................... 604.3
Lean Concrete ........................................................................ 605.6 Definitions ................................................................................612
Lime Treated ........................................................................... 605.10
BRANCH CONNECTION
Stabilized ..................................................................................
605.4
....................................................................................................62.4
Treated Permeable .................................................................. 605.8
Freeway-to-freeway ...............................................................504.4
Treated Soil Cement ................................................................ 605.9
Interchange, Entrances and Exits ...........................................504.2
BASEMENT SOIL
BRIDGE REPLACEMENT & REHABILITATION PROGRAM
....................................................................................................604
......................................................................................................43.3
Material .................................................................................... 612
BRIDGES
BASIN CHARACTERISTICS
...................................................................................................208
Elevation ..................................................................................812.7
Alignment ................................................................................. 203.9
Land Use .................................................................................. 812.4
Approach Railing ..................................................................... 208.10
Orientation ............................................................................... 812.8
Clearances ...............................................................................309
Shape ........................................................................................812.2
Deer Crossing ..........................................................................208.8
Size ...........................................................................................
812.1
Definition ...................................................................................62.2
Slope .........................................................................................
812.3
Embankment Slopes ................................................................. 208.5
Soil& Geology ......................................................................... 812.5
Equipment Crossings ................................................................ 208.8
Storage ..................................................................................... 812.6
Falsework Clearance ............................................................ 204.6
BEDLOAD Hood Design ............................................................................82 1.3
Definition .................................................................................
806.2 Grade Line ............................................................................... 204.6
Definition .................................................................................
874 Overloads ................................................................................. 110.1
....................................................................................................
851.2 Slope Treatment. End ..............................................................707
Structure Depth ........................................................................ 204.6
BENCHES
Drains .......................................................................................
834.4
.
Structure Open End ................................................................208.5
Types of Structures .................................................................... 62.2
Slope .........................................................................................
304.3
also see GRADE SEPARATION STRUCTURES
BERM
BROKEN-BACK CURVE
....................................................................................................835
see CURVES
Definition ................................................................................. 874
BULKHEADS
BIKEWAY
....................................................................................................210.1
Definitions ..............................................................................
1001.1
Definition ................................................................................. 874
Design Criteria ....................................................................... 1003
Type ......................................................................................... 873.3
Markings ................................................................................
1004
Planning Criteria .................................................................... 1002 BULKING
Railings ....................................................................................
208.10 Definition ................................................................................. 806.2
Standards ................................................................................
1000 Definition .................................................................................874
Traffic Control Devices ........................................................ 1004 ....................................................................................................861.2
.................................................................................................... 864.3
BITUMINOUS
Coatings On Pipes ..................................................................854.3
Index 4 HIGHWAY DESIGN MANUAL
July 1. 1995
CHAIN LINK
Design Vehicle ........................................................................
404.2 Fences ......................................................................................
701.2
Loading Facilities .....................................................................
108.2 Railings. Bridges ...................................................................... 208.10
Turning Templates ...................................................................
407
CHANNEL. OPEN
BYPASS MGHWAY Alignment & Grade .................................................................862.2
Changes ....................................................................................
865
Characteristics ......................................................................... 813
Cross Section ............................................................................863
Design Consideration ...............................................................861
Flow Classifications ................................................................. 864.2
Flow Equations ......................................................................... 864.3
CAMBER Linings ......................................................................................
873.3
Definition .................................................................................
806.2 Unlined .....................................................................................
862.2
....................................................................................................
829.2 CHANNEL & SHORE PROTECTION
CANTILEVER WALLS ..................................................................................................
870
....................................................................................................
210.1 Armor ....................................................................................... 873.3
Definitions ................................................................................ 874
CAPACITY Design. Concepts ..................................................................... 873.1
Drainage Structure ..................................................................806.2 Design. Highwater & Hydraulics ............................................ 873.2
Highway ...................................................................................
I02 Site Considerations ................................................................... 872.3
Intersection ..............................................................................
402.1 Training .................................................................................... 873.4
Operational Features Affecting Design ..................................402.1
Ramp Intersection .................................................................... 406 CHANNELIZATION
Safety Roadside Rests .............................................................. 903.5 ....................................................................................................
62.4
Design Standards ..................................................................... 405
CAPIL.LARITY Left-turn ................................................................................... 405.2
Definition .................................................................................
806.2 Principles of ............................................................................403
CAPILLARY WATER Right-turn ................................................................................. 405.3
Definition ................................................................................. 806.2 CHANNELIZATION. PRINCIPLES OF
....................................................................................................
841.2 ....................................................................................................
403
CATCH BASIN Angle of Intersection ...............................................................403.3
Definition .................................................................................
806.2 Areas of Conflict .....................................................................403.2
Inlets .........................................................................................
837.2 Major Movements .................................................................... 403.1
Points of Conflict ...................................................................... 403.4
CATCH POINT Precautions ...............................................................................403.12
Side Slope Standards ................................................................
304.1 Prohibited Turns ....................................................................403.8
Clearance to Right of Way Line ............................................ 304.2 Refuge Areas ......................................................................403.7
Signal Control ........................................................................... 403.9
Speed-change Areas ............................................................... 403.5
Summary ..................................................................................403.11
CEMENT TREATED Traffic Control Devices .......................................................... 403.10
Base ..........................................................................................
605.5 Tuming Traffic ........................................................................403.6
Permeable Base .................................................................612
Pexmeable Base ....................................................................... 605.8 CHECK DAM
Definition .................................................................................806.2
CENTRAL ANGLE
CIENAGA
Definition .................................................................................806.2
CENTRIFUGALFORCE
Formula ..................................................................................202.1 CLASSIFIED TRUCK COUNTS
Superelevation ......................................................................... 202
HIGHWAY DESIGN MANUAL Index 5
July 1. 1995
CONCENTRATED FLOW
CLEAR DISTANCE
Definition .................................................................................
806.2
Stopping Sight Distance on Horizontal Curves ....................... 201.6
CONCENTRATION
CLEAR RECOVERY ZONE
................................................................................................... 309.1
.
Drainage Definition ................................................................
806.2
CONCRETE
CLEARANCES Base. h ............................................................................... 612
Airway-highway ......................................................................207
Base. h ...............................................................................605.6
Falsework ................................................................................. 204.6
Gravity Walls ........................................................................... 210.1
Lateral. for Elevated Strudum .............................................. 309.4 Grind ........................................................................................
611.8
Pedestrian Over Crossings .......................................................309.2
Gmve ..................................................................................... 611.8
Railroad ....................................................................................309.5
Overlays. Thin Bonded ............................................................ 612
Sips. Vertical .......................................................................... 309.2
Overlays. Thin Bonded ............................................................611.8
Slope to Right of Way Line .....................................................304.2
Painting .....................................................................................
705.1
Structures. Horizontal .............................................................. 309.1
Pavement Joints ........................................................................ 607.6
Structures. Vertical .................................................................. 309.2
Pavement, Ramp Termini ........................................................607.4
Tunnel ....................................................................................309.3
Portland Cement Pavement (PCCP) .......................................... 607
CLIMBING LANES PCCP Failure Types ................................................................. 611.5
Transitions.................................................................................. 206.2 Rehabilitation Strategies, Basic ...............................................611.8
Sustained Grades .....................................................................204.5 Retaining Walls ........................................................................ 210.1
Slab Replacement .................................................................... 611.8
CLOVERLEAF INTERCHANGE Subseal .....................................................................................611.8
Local Streets ............................................................................502.2
Freeway-to-freeway ............................................................... 502.3 CONDEMNATION
....................................................................................................
62.6
C O A m Inverse ..................................................................................... 62.6
Pipe ...........................................................................................
854.3
CONDUIT
COEFFICIENT OF ROUGHNESS Definition .................................................................................
806.2
Channels ...................................................................................
864.3
Cross Section ............................................................................
851.2
Conduit .....................................................................................
851.2
Crossover. Irrigation ................................................................ 706.3
COEFFICIENT OF RUNOFF Protective Coating ....................................................................854.3
Definition ................................................................................. 806.2
CONGESTION MITIGATION AND AIR QUALITY
....................................................................................................819.2 IMPROVEMENT PROGRAM (CMAQ)
COLORS. SELECTION
Concrete ...................................................................................
705.1
CONNECTIONS
Steel Structures ........................................................................705.2
Access Openings on Expressways .......................................... 205.1
COMFORT FACILITIES Branch ...................................................................................... 62.4
Roadside Rests ......................................................................... 903 Branch Interchange. Entrances and Exits .............................. 504.2
Driveways on Frontage Roads ............................................... 205.4
C0MM)RTABL.E SPEEDS
Driveways on Rural Roads ...................................................... 205.4
Chart...........................................................................................
203.2
Driveways on Urban Roads .................................................... 205.3
Superelevation ......................................................................... 202.2
Hnancial Responsibility ........................................................... 205.5
COMMERCIAL DRIVEWAYS Freeway-to-freeway ............................................................... 62.4
....................................................................................................205.3 Freeway-to-freeway .............................................................. 504.4
Freeway with Local Roads ......................................................106.2
COMMUNITY NOISE ABATEMENT PROGRAM Local Facility ........................................................................... 203.1
.................................................................................................. Private Road ............................................................................. 205.2
COMPACTION Roadway .................................................................................. 107.1
Index 6 HIGHWAY DESIGN MANUAL
July 1. 1995
CROSS DRAINAGE
Erosion ................................................................................110.2
Traffic. Devices ......................................................................62.8
....................................................................................................
820
CURB RAMPS
.
Barrier Definition ...............................................................806.2
Basin. Definition ...................................................................... 806.2
Control Structure .....................................................................822.2
CURBS Definition ...........................................................................806.2
...............................................................................................209 Definition .................................................................................874
Bridges ...............................................................................209.5 Rack. Definition ....................................................................... 806.2
Frontage Roads and Stnets ..................................................... 209.4 Riser ......................................................................................... 822.2
HIGHWAY DESIGN MANUAL
.................................................................................................... 62 ....................................................................................................
404
Drainage ................................................................................ 806.2
Bus ......................................................................................404.2
Pavement Structural Section ....................................................612
California Truck ......................................................................404.2
DEFLECTION METHOD Offtracking ..............................................................................404.1
Overlays .................................................................................. 611.9 STAA Truck ............................................................................ 404.2
Turning Templates ................................................................... 404.3
DEGRADATION
Definition ............................................................................. 806.2 DESIGN VOLUME
See DESIGN HOURLY VOLUME
DELAY
............................................................................................. 62.8 DESIGN. FACTORS AFFECfl[NG
..................................................................................................401
Bicycles .................................................................................... 401.6
Driver ....................................................................................... 401.2
DESIGN Environment ........................................................................401.4
Capacities .................................................................................I02 General .................................................................................... 401.1
Channel & Shore Rotedon ....................................................873.1 Pedestrian ................................................................................. 401.5
Designation .............................................................................. 103 Vehicle ..................................................................................... 401.3
Discharge ................................................................................. 811.3
DESIGN. OPERATIONALFEATURES AFFECTING
Discharge. Estimating .............................................................. 819
....................................................................................................
402
Hood, Establishing ...................................................................818.2
Accidents ................................................................................. 402.2
Frequency. Definition ..............................................................806.2
Capacity ................................................................................... 402.1
Geometric Standards ............................................................... 200
Undesirable Geometric Features ............................................ 402.2
Hourly Volume ........................................................................ 103.1
.
Hourly Volume Definition ......................................................62.8 DESIGNATION. DESIGN
Interchange .............................................................................. 504 Design Period ...........................................................................
103.2
Intersection .............................................................................. 405 Relation to Design ....................................................................
103.1
Period .......................................................................................103.2
DrnOURS
Period .......................................................................................612
Period ....................................................................................603.2
....................................................................................................
110.6
.
Standards Applications ........................................................... 80 DETRlTUS
Storm .................................................................................. 821.2 Definition .................................................................................
806.2
Storm. Definition ..................................................................806.2 Definition .................................................................................
874
DESIGN DESIGNATION DW
Design Period ........................................................................ 103.2 See DESIGN HOURLY VOLUME
Relation to Design .................................................................... 103.1
DIAMOND INTERCHANGE
DESIGN HOURLY VOLUME ....................................................................................................
502.2
....................................................................................................62.8
....................................................................................................103.1
HIGHWAY DESIGN MANUAL Index 9
July 1.1995
EARTHQUAKECONSIDERATIONS EQu-
....................................................................................................110.5 Definition ............................................................................ 806.2
....................................................................................................
826.3
EASEMENT
....................................................................................................62.6 EQUESTRIAN TRAILS
Definition ...........................................................................806.2 see TRAILS, MULTIPURPOSE
ENERGY
Dissipator, Definition ............................................................. 806.2
Dissipator ................................................................................. 827.2
FAA
Grade Line, Definition ............................................................ 806.2
Abbreviation ............................................................................ 61.1
Head, Definition ...................................................................... 806.2
Notice Requirements ........................................................... 207.3
ENTRANCE
FACTORS AFFEC TING INTERSECTION DESIGN
Design (Hydraulic) .................................................................. 826 .--..
See DESIGN.FAL I u K aI AFFECTING #-.
FLAP GATES
....................................................................................................
204.6 Definition .................................................................................
806.2
Grade Line ............................................................................... 204.6 ....................................................................................................
821.6
Vertical Clearance ................................................................. 204.6 ....................................................................................................
838.5
Width of Trac Openings ......................................................204.6
FLARED END SECFION
Worker Safety .........................................................................204.6
....................................................................................................
826.3
FAN ....................................................................................................
834.4
Definition ............................................................................806.2 FLEXIBLE PAVEMENT
Definition .................................................................................
874
Definition .................................................................................
612
FAULTING
Design Example ....................................................................... 608.4
....................................................................................................
61 1.5
Design Procedure for .............................................................. 608.4
Definitions ................................................................................
612
St~cturalSection Drainage .................................................... 606.2
FEDERALAID also see ASPHALT CONCRETE
....................................................................................................
40
FU)<ID
Funding Determination ............................................................44
Base ..........................................................................................
818.1
Programs (see also PROGRAMS) ...........................................43
Control Projects ........................................................................ 803.2
System ......................................................................................42
Design ......................................................................................818.1
FEDERAL LANDS PROGRAM Design Criteria, Recommended .............................................. 821.3
......................................................................................................
43.4 Design Criteria, Recommended ..............................................831.3
Greatest of Record .................................................................. 821.3
FENCES
Magnitude ................................................................................ 817
Maximum Historical ................................................................ 818.1
Approval ..................................................................................
701.1
Measurement ........................................................................... 817.2
Barbed Wire ............................................................................ 701.2
ChainLink ................................................................................701.2
.
Plain Definition ....................................................................... 806.2
Plane. Definition ...................................................................... 806.2
Exceptions to Standard Types ..............................................701.2
Stage. Definition ...................................................................... 806.2
Freeways and Expressways ................................................... 701.2
Stage. Definition ..................................................................... 874
Location of ...............................................................................
701.2
Waters. Definition ................................................................... 806.2
Locked Gates ........................................................................... 701.2
Waters. Definition ................................................................... 874
Median .....................................................................................
701.2
on other Highways ................................................................... 701.3 FLQW
Policy and Purpose ...................................................................701.1 Channel ....................................................................................816.6
Retaining Walls ........................................................................ 210.5 Critical ......................................................................................
864.3
Safety Roadside Rests ..............................................................903.5 Definition .................................................................................806.2
Standard Types ...................................................................701.2 Definition .................................................................................874
Vinyl-clad ................................................................................
705.1 Line ..........................................................................................
806.2
Weathering Type Steel .........................................................705.1 Subcritical ................................................................................864.3
Wire Mesh ...............................................................................701.2 Supercritical ............................................................................. 864.3
FETCH FREE
Definition .................................................................................874 Outlet, Definition ......................................................................
806.2
Water. Definition .....................................................................
806.2
FHWA
Approval of Locked Gates ...................................................... 701.2 FREEBOARD
Approval of Mandatory Sites ..................................................111.6 Definition ................................................................................. 806.2
Coordination With .................................................................... 108.3 ......................................................................................................
866
Federal-aid ...............................................................................
40
FREEWAY
Liaison With .............................................................................11.2
....................................................................................................
62.3
FILTER FABRIC Entrances and Exits at Interchanges .......................................504.2
....................................................................................................
841.5 Landscape ................................................................................62.5
Landscape ................................................................................ 900
FREEWAY CONNECTIONSWITH EXISTING ROADS
Index 12 HIGHWAY DESIGN MANUAL
July 1. 1995
HIGHWAY
Definition .................................................................................
612 ....................................................................................................
62.3
Capacity ................................................................................... 102
GRAVEL EQUIVALENT
Controlled Access .................................................................... 62.3
....................................................................................................
608.4
Conventional ............................................................................ 62.3
GRAVITY WALL Federal Lands Program ...........................................................43.4
....................................................................................................
210.1 Landscape Architect Definitions ............................................62.5
1 GRIND CONCRETE PAVEMENT
...
Major ........................................................................................
National Highway System ........................................................42
62.3
....................................................................................................
011.8
n
I
Alignment Consistency ............................................................ 203.3
GuTl'ERs
Bridges .....................................................................................
203.9
....................................................................................................
209
................................................................
Broken Back Curves 203.7
Cross Slope ...............................................................................
209.6
Compound C w e s .................................................................... 203.5
GUTFERS. SIDE Curve Length and Central Angle ............................................ 203.4
....................................................................................................303.2 General Controls ......................................................................
203.1
.................................................................................................... 834.2 Grade. coordination with ....................................................... 204.7
Capacity ................................................................................... 836.2 Radius .......................................................................................
203.2
Cross Slopes ............................................................................. 209.6 Reversing Curves .....................................................................
203.6
Grade .......................................................................................836.2 Standards for Curvature .......................................................... 203.2
Intersection. at ........................................................................ 836.2 Spiral Transition .......................................................................203.8
Types ........................................................................................836.1
HORIZONTAL CLEARANCE
Valley .......................................................................................836.2
Bridges .....................................................................................
309.1
Between Elevated Structures .................................................. 309.4
Clear Distance ......................................................................... 201.6
Noise Barriers .........................................................................1102.2
Off-track Maintenance ........................................................... 309.5
Railroad Walkway ................................................................... 309.5
HAULING Railroads, Adjacent to .............................................................
Overloaded MateriaYEquipment Design for . .........................110.1 Retaining Walls ................................................................... 309.1
309.5
HEADWAY
Index 14 HIGHWAY DESIGN MANUAL
July 1. 1995
HYDRAULIC
Gradient, Definition .............................................................. 806.2 I
.
Jump Definition ...................................................................... 806.2
Mean Depth. Definition ....................................................... 806.2
Mean Depth ............................................................................. 864.3 INFILTRATION
.
Radius Definition ....................................................................806.2 ....................................................................................................606.2
....................................................................................................819.2
HYDRAULIC DESIGN DISCHARGE Definition ................................................................................. 806.2
Empirical Methods ................................................................... 819.2
Field Investigation ................................................................... 815.3 IMTIALCONSTRUCFION
Hydrograph Methods ...........................................................816.5 and Stage....................................................................................
106.1
Rational Methods .....................................................................819.2 INLFIS
Regional Analysis ....................................................................819.2 Combination ............................................................................. 837.2
Statistical Methods .................................................................819.3 Curb Opening ........................................................................... 837.2
HYDROGRAPH Grate ...................................................................................837.2
Definition .................................................................................
806.2 Hydraulic Design ..................................................................... 837.4
....................................................................................................
816.5 Location and Spacing .............................................................. 837.3
SCS Triangular .........................................................................819.4 Pipe Drop .................................................................................
837.2
Synthetic ................................................................................... 819.4 Time, Definition ..................................................................806.2
Unit ...........................................................................................819.4 Transition .................................................................................
826.4
Types ........................................................................................
837.2
HYDROGRAPHY Use of .......................................................................................
837.1
Definition .................................................................................
806.2
INSPECFION STATIONS, BORDER
HYDR0UW:ICAL ANALYSIS ....................................................................................................
107.3
Gurnbel Extreme Value Distribution .......................................819.3
Log Nonnal Distribution .......................................................819.3 INTERCHANGES
Log Pearson Type I11 Distribution ..........................................819.3 Access Control ......................................................................... 504.8
Objectives ................................................................................
811.2 Aesthetic Factors ..................................................................... 109.3
Rational Methods ..................................................................... 819.2 Approval of Design ................................................................. 503.2
Regional Analysis Methods ...................................................819.2 Auxiliary Lanes ....................................................................... 504.5
Synthetic Hydrograph .............................................................. 819.4 Cloverleaf ................................................................................
502.2
SCS Triangular Hydrograph ....................................................819.4 Concepts ...................................................................................
501.1
Unit Hydrograph ..................................................................819.4 Data Required for Design .......................................................503.1
Definition ...................................................................................
62.4
HYDR0UW:IC DATA Design. Procedure ................................................................. 503
Basin Characteristics ............................................................... 812 Design. Standards .................................................................... 504
Federal Agencies ..................................................................... 815.3 Diamond ...................................................................................
502.2
Field Investigations .................................................................. 815.3 Elements ...................................................................................
62.4
Precipitation ...........................................................................815.2 Freeway Entrances and Exits. Design ....................................504.2
Pmipitation .............................................................................815.3 Freeway-to-freeway ............................................................... 502.3
Rainfall .....................................................................................
815.5 Freeway-to-freeway Connections. Standards ........................ 504.4
Sources .....................................................................................
815.3 Freeway.to.freeway. Minimum Design Speed ...................... 504.4
Stream Flow .............................................................................815.4 Freeway-to-freeway Omission of Movements ....................... 502.3
Surface Runoff ........................................................................ 815.2 Grade Separations ...................................................................62.4
Transfer of Data ......................................................................819.5 Grades Exits/Entrances ............................................................ 504.2
HYDROLOGY Lane Reduction ........................................................................ 504.6
Definition .................................................................................806.2 Local Streets ............................................................................502.2
.................................................................................................... 811.1 Parallel Street Systems ............................................................. 502.2
Ramps ....................................................................................... 504.3
Sight Distance for Planting .....................................................902.2
Single Point Interchange ........................................................502.2
Spacing ..................................................................................... 501.3
Traff~c ...................................................................................... 500
HIGHWAY DESIGN MANUAL Index 15
July I. 1995
Trumpet ....................................................................................
502.2 INTERSTATE
Twoquadrant Cloverleaf ..................................................502.2 Funding .....................................................................................
42.2
Types ........................................................................................
502 Numbering ................................................................................. 21.2
Warrants ..................................................................................501.2
INUNDATE
Weaving Sections ....................................................................504.7
Definition .................................................................................
806.2
also see RAMPS
INVERSE CONDEMNATION
INTERMODAL SURFACE TRANSPORTATION EFFICIENCY
....................................................................................................
62.6
ACT (ISTEA)
......................................................................................................
40 INVERT
Definition ................................................................................. 806.2
INTERSECIlON
Paving. Definition .................................................................... 806.2
Access Control ......................................................................... 405.6
Paving ....................................................................................... 854.1
Accidents ................................................................................. 402.2
Protection ................................................................................. 854.1
Angle of Intersection ............................................................... 403.3
Approval of Design .................................................................. 405.10 INVERTED SIPHON
Areas of Conflict ..................................................................... 403.2 Definition .................................................................................806.2
Bicycle, Affecting Design of .................................................. 401.6 .................................................................................................... 829.7
Capacity ................................................................................... 402.1
IRRIGATION SYSTEM
Capacity. Ramps ...................................................................... 406
Crossover Conduits .................................................................. 706.3
Channelization .........................................................................403
Definition ................................................................................... 62.4 ISLAND
Design. Factors Affecting ....................................................... 401 .................................................................................................... 62.4
Design. Operational Features Affecting ................................. 402 Traffic ...................................................................................... 405.4
Design. Standards .................................................................... 405
ISOHYETAL
Design Vehicle .........................................................................404
tine. Definition ........................................................................ 806.2
Driver. Affecting Design of .................................................... 401.2
Map. Definition ........................................................................ 806.2
Environment. Affecting Design of .......................................... 401.4
General. Factors Affecting Design ......................................... 401.1 ISOVEL
at Grade ...................................................................................400 Definition ................................................................................. 806.2
Grade Separations ...................................................................62.4 Definition ................................................................................. 874
Left-turn Channelization ......................................................... 405.2
Major Movement. Preference to ............................................. 403.1
rn
...................................................................................................... 41.1
Median Openings ..................................................................... 405.5
...................................................................................................... 42.2
Operational Features ............................................................... 402
Pedestrian. Affecting Design of .............................................. 401.5
Points of Conflict ...................................................................... 403.4
Precautions ............................................................................... 403.12
Prohibited Turns ....................................................................... 403.8
Public Road .............................................................................. 405.7 JACK
Ramp ........................................................................................406 Definition ................................................................................. 806.2
Refuge Area ............................................................................ 403.7 Definition ................................................................................. 874
Returns and Comer Radii. City Street ..................................... 405.8 JACKING OPERATIONS
Right-turn Channelization ........................................................ 405.3 Definition ................................................................................. 806.2
Sight Distance .......................................................................... 405.1
Signal Control ...........................................................................403.9
Speed-change Areas ............................................................... 403.5 JFITY
Traffic Control Devices ....................................................... 403.10 Definition ................................................................................. 806.2
Traffic Islands ......................................................................... 405.4 Definition ................................................................................. 874
Turning Traffic ........................................................................ 403.6 Types ........................................................................................ 873.4
Undesirable Geometric Features ............................................ 402.2 JOINT
Vehicle, Affecting Design of ..................................................401.3 Construction ............................................................................. 612
Widening at Signalized Intersections ......................................405.9 Contraction ............................................................................... 612
Expansion ................................................................................. 612
Index 16 HIGHWAY DESIGN MANUAL
July 1. 1995
LEFT-TURN REFUGE
.................................................................................................... 403.7
L LEGISLATION
......................................................................................................
41
L-TYPE WALL ISTEA ........................................................................................ 41.1
.................................................................................................... 210.1
LEVEE
LAG Definition ................................................................................. 806.2
Definition ................................................................................. 806.2
LEVEL OF SERVICE
LAMINAR FLOW .................................................................................................... 62.8
Definition ................................................................................. 806.2
LEVELING COURSE
LANDSCAPE ....................................................................................................
612
Aesthetic Factors ................................................................... 109.3
LIFE-CYCLE COST ANALYSIS
Architecture ............................................................................. 62.5
Selection of Pavement Types .................................................
602.1
Architecture ............................................................................. 900
Economic Analysis. Pavement ................................................609.3
Highway ................................................................................... 62.5
LIME
LANE
Stabilized Base ......................................................................... 605.4
Addition .................................................................................... 206.2
Treatment Definition ............................................................... 612
Addition on Ramps ................................................................ 504.3
Auxiliary .................................................................................... 62.1 LININGS
Auxiliary .................................................................................. 504.5 Channel .................................................................................... 873.3
Climbing ................................................................................... 204.5
LOAD TRANSFER DEVICE
Climbing .................................................................................. 206.2
Deceleration ............................................................................ 405.2
....................................................................................................
612
MEDIAN
LOG OF TEW BORINGS
....................................................................................................
62.1
....................................................................................................
210.7
Aesthetic Factors ..................................................................... 109.3
LOW VOLUME ROAD Barriers .................................................................................... 305.3
Cross Slope ............................................................................... 305.2
Curbs ........................................................................................
305.4
Decking on Bridge ................................................................... 208.3
Fencing .....................................................................................701.2
Grade ....................................................................................... 834.2
Lane ......................................................................................... 62.1
MAINTENANCE Left-turn Lane ......................................................................... 405.2
Definitions ................................................................................
612 Openings .................................................................................. 405.5
Paved ........................................................................................
305.5
MAINTENANCE YARDS Separate Roadways ................................................................. 305.6
On Freeways..............................................................................
107.2 Standards .................................................................................. 305
MANDATORY MATERIAL SITES Width ........................................................................................
305.1
Federal-aid Projects .................................................................
111.6 MERGING
MANDATORY STANDARDS Definition ................................................................................. 62.8
MmF4oROLOGY
MANNING Evapo-transpiration ................................................................. 814.4
Equation ...................................................................................
864.3 Rainfall .....................................................................................
814.2
Roughness Coefficient ............................................................. 85 1.2 Snow .........................................................................................
814.3
Roughness Coefficient ........................................................... 864.3 Tides and Waves ..................................................................... 814.5
Tsunami .................................................................................... 814.5
MARKERS
....................................................................................................
702.1 METERING
Contrast Treatment ..................................................................
704.1 ....................................................................................................
504.3
Definition ...................................................................................62.8
MATERIALS Freeway-to-Freeway Connections .......................................... 504.4
Color Selection for Steel Structures ........................................705.2 Lane Merges ............................................................................
206.3
Hauling. Overloaded Design ................................................... 110.1 Ramp Lane Drops ....................................................................504.3
Information Furnished to Prospective Bidders ........................111.3
Plants .........................................................................................
112 MINIMUM TURNING RADIUS
Report. Local Materials Sources ............................................ 111.2 Definition .................................................................................
62.4
Report. Side Slope Standards ...................................................304.1 MLSCELLANEOUS STANDARDS
Report. Structural Section Design ...........................................602.3 ....................................................................................................
700
Selected ....................................................................................
612 Fences ...................................................................................... 701
Sites ..........................................................................................
111 Guardrail .................................................................................. 702
Sites. Aquisition ...................................................................... 111.5 Mailboxes ................................................................................. 702
Sites. Arrangements ................................................................. 111.4 Markers ....................................................................................
.
Sites Environmental Requirements .........................................111.1
MODULUS OF SUBGRADE REACTION
702
Definition .................................................................................
62.1
....................................................................................................
824.2 OFF-SITE DRAINAGE
Definition .................................................................................
806.2
OFFTRACKING
....................................................................................................
404.1
OFFICE OF
NATIONAL HIGHWAY SYSTEM Landscape Architecture ..........................................................
901.1
...................................................................................................
42.1 Project Planning and Design ....................................................10
Structure ...................................................................................
612
Design for ................................................................................
110.1 Surfacing ..................................................................................
612
Transitions ................................................................................
206
Transitions for Freeways. Temporary ....................................206.4
P Type Selection ......................................................................... 602.3
Type Selection ......................................................................... 609
Type Selection .........................................................................609.2
Type Selection. Economic Analysis ........................................609.3
PAINT BINDER
Widenings ................................................................................206.2
....................................................................................................
608.3
Width .......................................................................................301.1
PAINTING
Concrete ...................................................................................
705.1 PEAK FLOW
Steel ..........................................................................................
705.2
Definition ................................................................................. 806.2
Definition ................................................................................. 874
PANEL LENGTH .................................................................................................... 811.3
Definitions ................................................................................
612
PEDESTRIAN FACILITIES
PARALLEL STREET SYSTEMS .................................................................................................... 105
Interchanges ............................................................................502.2 Accessibility Requirements ....................................................... 105.3
Bridges .......................................................................................208.4
PARK AND RIDE LOTS
Conventional Highways............................................................. 105.1
Pavement Structural Section Design .......................................
608.7
Freeway Facilities......................................................................105.1
PARKWAY Frontage Roads ..........................................................................105.1
Definition .................................................................................62.3 Grade Separations ................................................................... 105.2
Overcrossings .......................................................................... 105.2
PARTIAL ACQUISITION
Overcrossings .......................................................................... 208.6
Definition .................................................................................
62.6
Railings ..................................................................................... 208.10
PASSINGLANE Replacement in Kind ................................................................. 105.1
Refuge Areas ........................................................................... 403.7
School Walkways ....................................................................105.1
PASSING SIGHT DISTANCE
.................................................................................................... 201.2 Sidewalks ................................................................................. 105.1
Sidewalks. Structures ............................................................... 208.4
PAVEMENT Undercrossings ........................................................................ 105.2
ACP Failure Types ................................................................... 61 1.6 Undercrossings ........................................................................208.6
Composite ................................................................................. 612 Wheelchair Ramps. Guidelines ............................................... 105.4
Cross Slopes ............................................................................. 301.2
Definition .................................................................................612 PENETRATIONTREATMENT
Flexible .....................................................................................612 ....................................................................................................608.3
Grind ........................................................................................611.8 PERCHED WATER
G m v e ..................................................................................... 611.8 Definition .................................................................................806.2
Joints .........................................................................................
607.6 ....................................................................................................
841.4
Management System ................................................................ 612
Management System ............................................................... 611.2 PERCOLATING WATERS
Overlays, Asphalt .................................................................... 61 1.9 Definition .................................................................................
806.2
Overlays, Concrete .................................................................. 611.8 PERMEABILITY
Performance ............................................................................ 612 ....................................................................................................606.2
Portland Cement Concrete ....................................................... 607 .................................................................................................... 841.2
PCCP Failure Types ................................................................. 611.5 Definition .................................................................................806.2
Reconstruction ......................................................................... 61 1.7
Reductions ................................................................................ 206.3 PHYSICALLY DISABLED PERSONS
Rehabilitation ........................................................................... 6 11.7 See ACCESSIBILITY REQUIREMENTS
Rehabilitation. Definition ......................................................612 PIPE
Rehabilitation Strategies .......................................................... 61 1.7 Cast in Place Concrete ........................................................... 854.2
Reinforcing Fabric ................................................................... 612 Culverts ....................................................................................
828.2
Rigid .........................................................................................
612 Culverts ....................................................................................
828.3
Index 20 HIGHWAY DESIGN MANUAL
July 1. 1995
PRIME COAT
PLANTING
Aesthetic Factors ................................................................. 109.2
....................................................................................................
608.3
Design ......................................................................................
902
Definition .................................................................................
612
Guidelines ................................................................................
902.4 PRIORITY NETWORK
Highway ...................................................................................62.5 42 000 km .................................................................................
309.2
Irrigation ............................................................................902.5
PRIVATE ROAD CONNECTIONS
Replacement ........................................................................... 62.5
....................................................................................................
205.2
Restoration ...............................................................................62.5
Financial Responsibility ........................................................... 205.5
Safety Requirements ................................................................ 902.2
Sight Distance ..........................................................................
405.1
Safety Roadside Rests .............................................................. 903.5
Sight Distance ..........................................................................902.2 PROCEDURAL REQUIREMENTS
Trees ........................................................................................
902.3 ......................................................................................................
82.4
Vista Points ...............................................................................904.4
PROGRAMS. FEDERALAID
Water Supply ........................................................................... 706.4
Bridge Replacement and Rehabilitation Program.......................43.3
PLASTIC COATINGS Congestion Mitigation and Air Quality Improvement Program
.................................................................................................... 854.3 (CMAQ).......................................................................................
43.2
POINT OF CONCENTRATION Federal Lands Program .............................................................. 43.4
Definition ................................................................................806.2 Special Programs .........................................................................43.5
Surface Transportation Program (STP) ......................................43.1
POINTS OF CONFLICT
PROHIBITED TURNS
Intersections .............................................................................
403.4
..............................................................................................403.8
POLICEFACIISIlES
PROJECTING BARREL
....................................................................................................
107.2
....................................................................................................
826.3
POLLUTION CONTROL
PROJECTING ENDS
Air ..........................................................................................110.3
Water ....................................................................................... 110.2
............................................................................................... 826.3
PROPRIETARY ITEMS
PONDING
....................................................................................................821.4 ....................................................................................................110.9
....................................................................................................
602.1
PORTLAND CEMENT CONCRETE Euth Retaining Systems ............................................................ 210.1
Channel Linings ....................................................................... 872.2
PROTECTION OF ACCESS RIGHTS
Pavement ..................................................................................
607
....................................................................................................
104.4
HIGHWAY DESIGN MANUAL Index 21
July 1. 1995
REHABILITATION. PAVEMENT R E V E m
Strategies. ACP ........................................................................
611.9 Definition .................................................................................
806.2
Strategies. General Pavement .................................................611.7 Definition .................................................................................
874
Strategies. PCCP ......................................................................611.8
RIGHT OF ACCESS
Traffic Handling and Safety ................................................... 611.10
Definition .................................................................................
62.6
RELICTION
RIGHT OF WAY
Definition .................................................................................
806.2
Definitions ................................................................................ 62.6
RELINQUISHMENT Through Public Domain ......................................................... 306.2
Definition .................................................................................62.6 Width ........................................................................................
306.1
RIPRAP
RESURFACING
ForACP ....................................................................................
611.9
Definition .................................................................................
806.2
Definition .................................................................................
612
Definition .................................................................................
874
....................................................................................................
827.2
RETARD ....................................................................................................
873.3
Types ........................................................................................
873.4
RISER
RETAINING WALLS Definition .................................................................................
806.2
....................................................................................................
210 Culvert Entrance ...................................................................... 822.2
Aesthetic Considerations ......................................................... 210.4
RISK ANALYSIS
Guidelines for Plan Preparation ..............................................210.7
Definition .................................................................................
806.2
Safety Railing. Fences. and Concrete Bamers ....................... 210.5
Types and Uses ........................................................................
210.1
....................................................................................................
818.2
ROADBED
RETARDING BASIN
Defmition .................................................................................806.2
Definition ................................................................................62.1
....................................................................................................
612
RETENTION BASIN Material .................................................................................... 612
Definition .................................................................................
806.2 Prepared ................................................................................... 612
SEDIMENTATION
Planting ..................................................................................... Definition .................................................................................
806.2
Planting and Inigation ............................................................. 902.1 Definition .................................................................................
874
Index 24 HIGHWAY DESIGN MANUAL
July 1. 1995
SHOALING SIGNALCONTROL
Definition
SHOULD
Definition and Usage
.................................................................................
806.2
............................................................... 82.1
....................................................................................................
SIGNALIZEDINTERSECTION
Widening ..................................................................................
405.9
403.9
a
SHOULDER SIGNS
Backing. Definition .................................................................. 612 Vertical Clearance ..................................................................
309.2
Cross Slope .............................................................................. 302.2
SILT
Definition .................................................................................62.1
Definition .................................................................................
806.2
Standards .............................................................................302
Definition .................................................................................
874
Structural Design ..............................................................603.3
Structural Design ..................................................................... 607.4 SILTATION
Structural Design .................................................................. 607.5 ....................................................................................................
110.2
Structural Design ..................................................................... 608.5 SIPHONS
Superelevation Transitions ...................................................... 202.5 ....................................................................................................
829.7
Transitions (Widen. Reduction) ............................................... 206 SKEW
Width ........................................................................................
302.1 Definition (Hydraulic) ........................................................... 806.2
Width. Right Turn Channelization ...........................................405.3 Angle ........................................................................................
62.4
Width. Two-lane Roads. New Construction ..........................307.2 Angle of Intersection ............................................................... 403.3
SLOUGH SPILLWAY
Definition .................................................................................
806.2 Paved ........................................................................................
834.4
Definition .................................................................................
874
SPIRAL TRANSITIONS
SLUG FLOW ....................................................................................................
203.8
Definition .................................................................................
806.2
STABILIZATIONTRENCHES
SNOW PACK ....................................................................................................
841.5
STAGE
Definition .................................................................................
806.2
SOFFIT
STAGE CONsTRuCTION
Definition .................................................................................
806.2
....................................................................................................
106.1
SOIL Freeway Connections with Local Roads .................................106.2
Topsoil ......................................................................................
706.2
STANDARDS
SPACING ......................................................................................................
80
Drainage Pipes ......................................................................... 824.2 Advisory.......................................................................................82.1
Vehicle .....................................................................................
62.8 Approval for Nonstandard Design..............................................82.2
FHWA and AASHTO .................................................................82.3
SPALLING
Mandatory.................................................................................... 82.1
....................................................................................................
611.5
Permissive ....................................................................................82.1
Definition .................................................................................612
STATE HIGHWAY. CROSS SECTIONS
SPECIAL CONSIDERATIONS
................................................................................................307
....................................................................................................
110
See also CROSS SECTIONS
Air Pollution. Control of ........................................................... 110.3
Earthquake Consideration .......................................................110.5 STEELSTRum
Overloaded Material Hauling. Design for .............................. 110.1 Colors .......................................................................................705.2
Safety Reviews ..................................................................110.7
Tdic Control Plans ............................................................... 110.6
Water Pollution. Control of ......................................................110.2
Wetlands Protection .................................................................110.4 STOPPING SIGHT DISTANCE
See SIGHT DISTANCE
SPECIAL STRUCFURES AND INSTALLATION
Index 26 HIGHWAY DESIGN MANUAL
July 1. 1995
0 SURFACE
Attrition ....................................................................................
611.5
Index ........................................................................................
Interchanges ............................................................................
603.4
500
Attrition. Definition .................................................................. 612 Islands ......................................................................................
405.4
Course. Definition ..................................................................... 612 Lane .........................................................................................
62.1
Polish ........................................................................................611.5 Markings .................................................................................. 62.8
Polish. Definition ...................................................................... 612 Noise Abatement .................................................................... 1100
Recycle. Definition .................................................................. 612 Ramp Intersection Flow ........................................................... 406
Runoff. Definition .................................................................... 806.2 Sign ...........................................................................................
62.8
Water, Definition ..................................................................... 806.2 Signals ......................................................................................
62.8
Water ....................................................................................... 831.1 Volumes ................................................................................... 102.1
TOPSOIL
Roadside Treatment .................................................................
706.2 TRUNK LINE
Definition ................................................................................. 806.2
TRAILS ....................................................................................................
838.4
Multipurpose ..........................................................................
1003.5
TUNNEL
TRAFFIC Classification ............................................................................
829.8
Control Devices ....................................................................... 62.8 Clearances ...............................................................................
309.3
Control Devices .......................................................................403.10 Liner Plate ................................................................................
854.6
Control Plans. Special Problems .............................................. 110.6
0 Definitions ................................................................................
Handling and Safety ..........................................................611.10
62.8
Projects .....................................................................................
TURBULENCE
829.8
Definition .................................................................................
806.2
Index 28 HIGHWAY DESIGN MANUAL
July 1. 1995
WEATHERING
.................................................................................................... 61 1.6
Definition ................................................................................. 612
WEAVING
.................................................................................................... 62.8
Sections .................................................................................... 62.4
Sections. Interchange .............................................................. 504.7
WEEPHOLES
Definition ................................................................................. 806.2
Definition ................................................................................. 874
WEIGHING FACILITIES
Truck ........................................................................................ 703.1
WEIR
Definition ................................................................................. 806.2