‘Technical Data Sheet - Page 14 Date ose 5.102020 Date ost ove: 2,09:2020 Version 1.0 WEICON A pasty = steel-filled I9SA-Code 75.500.0%02 certified by DNV GL IMPACode "81290102 WEICON A has a DNV GL certificate and is particularly suitable for repair and maintenance work in the maritime industry, The epoxy resin system is highly filed with steel pigments, magnetic and its pasty texture allows application even on vertical surfaces, It can be used to remove corrosion damage and pitting or to repair holes and blowholes. For example, it can be used to reproduce heavy steel components showing severe damage by corrosion and pitting. In this case, WEICON A provides a real alternative to welding, as the application of the epoxy resin does not cause thermal distortion as caused by welding. The 2- ‘component system can be used for repairs on tanks and pipes as well as for repairing cracks in engine or pump housings and machine parts. It is ideal for use in sewer systems where pipes and pipelines fare exposed to strong influences from different substances. (Other applications include the manufacture of medels, moulds, tools and clamping devices. WEICON A can be used in ‘mechanical engineering, in toolmaking, in the cement industry, in power plants, in model and mould making, and in many other industrial sectors. es Plastic Metal Processing Procesting temperature 15'S wt0 040°C Component temperate 28°C above dew pont Palave arrumity ran 85% xing ratio by woight 00-10 Nexing rato by volume 100:20 iscosty ofthe miu at 25°C and 20% 1,000,000 mPae Density othe mitre ‘a4 fer? CCersumpton at yor hckness 1.0mm 4 gem ax layer ckness per werk step som uring Pet Heat 20°C, 009 batcn come, ‘Repeated soplation possi sfr 35 % strona) 5h ‘Capabi of noarng mechanical loads (80% strona) mh Fra strength ate (10086 srength an Shrinkage 01% Mechanical properties ater curing Tensile srength DINEN so 827-2 4omPs Elongation at break oni) DIN EN so 527-2 08% E-moduls ensie) DINENIS0s27-2 79008100 MP2 Comptessve shength DINEN 180 608 somPs Bencng svenath DIN EN 0178 24MPa arcs (Shore O) DIN80 7618 aos Acnasve strong DIN EN 150 4824 seme Lap shearsrength materalthickn. 15mm DINEN 1465 Set 1.0398 sandlastes 1eMPa ‘Staress soe V2Asandblasteg s2MPa Akminium sandast 7 MPa Galvanized sea! 7MPa ‘Thermal parameters Temperature resstance 85°C upto +120°C ‘Toate: cwing troom temperature (OSC), approx. +60°C ‘aaa tempering fat 120°) (osc) sree Heat tein temperatre DIN EN 150 75-2 (6) 65°C ‘Teal convey DIN EW 180 22007-4 08 Wim oat capacty DINEN ISO z2007-4 Ot Ji) lectrical parameters Resistivity DIN eco 2810"0m Magoetie ws Increase in strength ancora 3 Base epoxy é — om =O oe carg ony E : Tenors‘Technical Data Sheet - Page 24 Date ose 5.102020 Date ost seve: 22.00.2020 Version: 1.0 Instructions for use: When using WEICON products, the physical, safety-related, toxicological and ecological data and regulations in our EC. safety data sheets (www.weicon.com) must be observed, ‘Surface pre-treatment ‘The successful application of WEICON A depends on the thorough preparation of the surfaces. This is the most Important factor for overall success. Dust, dirt, oil, grease, rust land moisture or wetness have a negative impact on the adhesion. Therefore, before processing WEICON A, the following points must be observed: The areas to be bonded or repaired must be free of any cil, grease, dirt, rust, oxides, paint and other impurities or residues. For cleaning and degreasing, we recommend WEICON Cleaner Spray S. ‘Smooth and particularly heavily soled surfaces should additionally be treated by mechanical surface pre-treatment, 8.9. by grinding or preferably by blasting. In case of blasting, the surface should be brought to a degree of purity of SA 2 Ye ~""Near White Blast Cleaning" (according to ISO 8501/1-2, NACE, SSPC, SIS). In order to achieve an optimum surface roughness of 75 - 100 pm, angular, disposable blasting media (aluminum oxide, corundum) should be used. The surface ‘quality is negatively influenced by the use of reusable blasting ‘media (slag, glass, quartz} but also by ice blasting. The air for blasting must be dry and oll-fee, Metal parts that have come into contact with sea water or fother salt solutions should first be rinsed thoroughly with demineralised water and, if possible, left to rest overnight so that all salts can be dissolved from the metal. Before each application of WEICON A, a test for soluble salts should be carried out according to the Bresle method (DIN EN ISO 8502-6), es Plastic Metal The maximum amount of soluble salts remaining on the substrate snould not excaed 40 mg/m®. Heating and repeated blasting of the surface may be necessary to remove all soluble salts and moisture ‘After each mechanical pre-treatment, the surface should be cleaned again with WEICON Cleaner Spray $ and protected from further contamination until the coating is applied. ‘Areas where no adhesion to the substrate is desired must be treated with slicone-tree mould release agents. For smooth surfaces, we recommend WEICON Mould Release Agent Liquid F 1000 or, for porous surfaces, WEICON Mould Release Agent Wax P 500. ‘ter the surface pre-treatment, WEICON A should be applied as 's00n as possible (within one hour) to avoid oxidation, flash rust ‘or new contamination, Mixing First, str the resin, Then mix the resin and hardener together thoroughly and bubble-ree for atleast four minutes at 20°C (68° F, The included processing spatula or a mechanical mixer, such as a mortar stirrer, can be used for this purpose.” With mechanical mixers, a low speed of max. 500 ypm should be Used, The components should be stred until a homogeneous mixture is acrieved. The mixing ratio of the two components must be sticly observed, as otherwise, strongly. deviating physical values will result (max. deviation +/-2 %). Only propare 2 batch as large as can be processed within the pot if of 60 minutes. The spectied pot fe refers to a material batch of 500 g and 20°C (68°F) material temperature, Mixing larger quantities or higher processing temperatures wil result in faster curing due to te typical reaction heat of epoxy resins.‘Technical Data Sheet Page 24 Date ose 5.102020 Date ost seve: 22.00.2020 Version: 1.0 Application For processing, we recommend an ambient temperature of 20°C (68°C) at less than 85% relative humiaity. The highest adhesive strength is achieved when the parts to be processed are heated to >35°C (95°F) before application. For a thin pre-coat, work WEICON A intensively into the surface in crosswise layers using the Contour Spatula Flexy to achieve maximum adhesion. By means of this technique, the epoxy resin penetrates well into all cracks and roughness depths. Afterwards, further applications ‘can be carried out straight away, until the desired layer thickness is reached. Make suro that the epoxy resin is applied avenly and without air bubbles, To fil large gaps or holes, fibreglass, ‘expanded metal or other mechanical fixation materials should be used. Finally, the surface can be smoothed easily with the help of a PE film and a rubber roller. Curing Final hardness is reached after 24 hours at 20°C (68°F) at the latest. At lower temperatures, the curing can be accelerated by ‘evenly applying heat up to max. 40°C (104°F), e.g. with a heating pack, hot air blower or fan heater. Higher temperatures shorten the curing time. ‘The following rule of thumb applies: Each increase by +10°C (60°F) above room temperature (20°C/68°F) will decrease the ‘curing time by half, Temperatures below 16°C (61°F) increase the curing time, until at approx. 5°C (41°F) and below, almost no reaction will take place at al Storage ‘Store WEICON A at room temperature in a dry place. Unopened containers can be stored at temperatures of 418°C to 428°C for at least 36 months after delivery date. Unopened containers must bbe used up within 6 months. Scope of delivery 10953001 Processing Spatula, short (0.2 kg, 0.5 kg package) 10953003 Processing Spatula, lng (2.0 kg package) 410853020 Contour Spatula Foxy 40958015 Protective Gloves Instructions for use es Plastic Metal Accessories 111202800 Cleaner Spray S, spray can 500 mi 118200006 Cleaner S, canister 51 11207400 Surface Cleaner, spray can 400 ml 15207005 Surface Cleaner, canister 5 | 10604025 Mould Release Agent Liquid F 1000, 250 mi 10804515 Mould Release Agent Wax P 500, 150 10539115 Repair Stick Multi-Purpose 115 g 10850006 Glass Fibre Cloth Tape, 60 mm x 1m 40953001 Processing Spatula, short 10953003 Processing Spatula, long 15841500 Pump-Dispenser WPS 1500 52000035 Cable Scissors No. 35 40851010 Procassing-Kit Recommended tools ‘Angle grinder Blast machine Heating pack, hot air blower or fan heater ‘Smoothing trowel, spatula PE foil 0.2 mm, Fabric tape Paint brush, foam roller Rubber roller Lint-free cloths Available sizes 10000002 WEICON 40.2 kg 110500005 WEICON ADS kg 19000020 WEICON A 2.0 kg Nimm? x 145 = psi MPa x 145 = psi Nm x 8.851 mPa's = oP Neem x 0.571 kvimm x 25.pee Plastic Metal ‘Technical Data Sheet - Page 44 Date of suo: 5.102020 Date ost seve: 22.00.2020 Version: 1.0 Chemical resistance of WEICON Plastic Metals after curing* [Acote acid dlute < 5% = __[Hsrocarbons, alphatc Grade oll dorvatives) = fAcetone ‘0 [Hycrocarbons, aromatic (benzene, toluene, xylene) z [akalis (basis mater $__ [Hysrochioris acid < 1036 7 lary acetate + __ [Hydrochloric acid 10 - 2096 + [amyl alcoho = _[Hysroftuore acid ate a [Annycrous ammonia 2596 ___[Hycrogen peroxide < 3036 (hydrogen superoxide) + [Barium hydroxide + [Imoreanating ots + [Buy acotate [Magnesium hydroxide + [Butylalconol 7 _[Maleic acid (cis-buteneciow acid) z [Calcium hydroxide (slaked Ime) + __ [Methanol methy alcoho) < 8596 0 [Garboic acid (phenol) = [Mik oie z [Carbon disuiphie [Naphthalene [Carbon terachiorde fetrachloromethane) = [Naphithene ei [Caustic potash solution + __[Natric asi 5% 7 [Chioriated water = [ols minerals 5 [Chioroacetic acid = [oils, vegetable and animal + [Chloroform (vichioromethane) 0 [Oxalc aie < 2596 (ethanediois a + [Ghlorosuiphonic acid = [Paar + [chromic acid + Perehioroathyione a [chroming baths [Petrol 82 - 100 octane) + [creosote ci = [Phosphor acid < 596 + [Cresylec acia = [Phthalic acid, phthalic acd antyaride + [Grud ol 7 [Potassium carbonate (potash solution) 7 [crude oil and enude oi products + [Potassium hydrox (caustic potash) 0-20% + [Diese tue + [Seda ive + [Ethanol < 8596 (ethyl alcohol) ‘0 [Sodium bicarbonate (Sodium hydrogen carbonate) + [Eth alcoho! (0 __|Sedium carbonate (soda) + Ethyl benzole = [Seaium chioride (cooking sal + [Ethyl other + __ [Sodium hycroxide < 20% (caustic soda) a St gases + _ [Sulphur dioxide + [Formic acid =10%6 = [Sulphur acid < 596 0 [Glycerine (uitydroxypropane) + [Tannic acid ate < 796 = [aiyeo! O_[Tetrain fetrahyéronaphthalene) 7 [Grease. os and waxes + [Towene [Heating ol, diesel + [Trchloroethyione: T [Humic ase + [Turpentine substitute (white spit) = [Hyorobromic acid < 109% pestene. ei = resistant 0 rosistant for a limited time = = not resistant ‘Stage ofa WECON Paste Metals na «20 chariltertir aR RS er aan ee ee eee