INSPECTION AND TEST PLAN

SEPCOIII-QC-202-18-H14-01
Construction of XXX XXX Project

CLIENT LOGO CONSULTANT LOGO SUB-CONTRACTOR LOGO

ITP TITLE ITP FOR EOT CRANE AND HOIST INSTALLATION ITP NO. SEP-QCP-M-001-001 REV. 0

INSPECTION RESPONSIBILITY ASSIGNMENTS

ITEM REFERENCE
PROJECT PHASE / TASK / ACTIVITY Signature/Date Quality Records REMARKS
NO. DOCUMENT SUBCONTRACTOR SEPCOIII OWNER

1 MATERIAL CHECK

Packing List/Delivery
1.1 General Aspects H S R MRR
Note

1.2 Dimensions Applicable Drawing H S R

1.3 Identification of Accessories Applicable Drawing H S R

2 CHECKING OF RUNWAY RAILS

RFI / Protocol
2.1 Checking of tightening of the fixation Applicable Drawing H W W

Applicable Drawing RFI / Protocol

2.2 Check Dimensions of the Rails W W W

Applicable Drawing RFI / Protocol

Check the Span and Straightness of
2.3 H W W
the Rails
 Applicable Drawing RFI / Protocol
2.4 Check the level of the Runway Rails H W W

Applicable Drawing RFI / Protocol

2.5 Check the Crane Rails inter-Gap H W W

Applicable Drawing RFI / Protocol

2.6 Check Trolley Rails Alignment H W W

Applicable Drawing
2.7 Check accessories W W W

Applicable Drawing
Check for Corrosion and surface
2.8 W W W
coating

3 CHECKING OF ACCESSORIES

3.1 Availability of Power H H W

Control movement of all limits

3.2
switches by manual action

3.2.1 Main hook uo limit switch Approved drawing H W S RFI

Approved drawing
3.2.2 Main hook down limit switch H W S

Approved drawing
3.2.3 Aux hook up limit switch H W S

Approved drawing
Trolley slow down limit switch for the
3.2.4 H W S
both ends
Approved drawing
Trolley stop limit switch for the both
3.2.5 H W S
ends
 Approved drawing
Crane slow down limit switch for the
3.2.6 H W S
both ends
Approved drawing
Crane stop limit switch for the both
3.2.7 H W S
ends
Applicable Drawings Control
3.3 Availability of Alarm H W S Reports

Applicable Drawings Control

Availability of Lighting and Girder
3.4 H W S Reports
flood lights

Applicable Drawings Control

Availability of Safety(Platform,
3.5 H W S Reports
Handrail, Rescumatic Harness)

Applicable Drawings Control

3.6 Hook Blocks condition and lubrication H W S Reports

Applicable Drawings Control

3.7 Wire rope conditions and lubrication H W S Reports

4 CRANE CONFORMITY

Inspection of final erection and visual Applicable Drawings

4.1 H W W RFI
control of accessories

Position and alignment of main Applicable Drawings

4.2 H W W RFI
leads(Runway Power supply)

Checking of Oil level and other Applicable Drawings RFI

4.3 H W W
lubrication system

4.4 Cleanliness of Crane H W W RFI

Start-Up sequence of Crane(See Applicable Drawings RFI

4.5 H W W
report attached)
5 BUS BAR CRANES

5.1 Visual Inspection Applicable Drawings H W W Control Reports

5.2 Continuity Test Applicable Drawings H W W

5.3 Insulation Test: Phase to Phase Applicable Drawings H W W

5.4 Insulation Test: Phase to Neutral H W W

Insulation Test: Phase/Neutral to

5.5 H W W
Ground

6 PRILIMNARY TEST

Checking of Bridge Panel Isolator Applicable Drawings

6.1 H W W Control Reports
Switch

6.2 Checking of Time Relays Applicable Drawings H W W RFI

Checking of Interlock Between Main Applicable Drawings

6.3 H W W
and Aux. Hoist
Checking of up/down movement
Main Hook, smoothness of
6.4 acceleration & deceleration Applicable Drawings H W W
( including brakes operation, up and
Down Limit Switches ).
Checking of up/down movement Applicable Drawings
Aux.Hook, smoothness of
6.5 acceleration & deceleration H W W
( including brakes operation, up and
Down Limit Switches).
Checking of Crane Travelling, Applicable Drawings
Smoothness of acceleration and
6.6 H W W
Deceleration(including End Limit
switches).
Checking of Crane Traversing, Applicable Drawings
Smoothness of acceleration and
6.7 H W W
deceleration ( including End Limit
switches)
NO LOAD TESTS H W W

7 MAIN HOIST MOTOR

7.1 Up slow speed V= Volt, I= Amp Applicable Drawings H W R RFI / Protocol

7.2 Up fast speed V= Volt, I= Amp Applicable Drawings H W R

7.3 Down slow speed V= Volt, I= Amp Applicable Drawings H W R

7.4 Down fast speed V= Volt, I= Amp Applicable Drawings H W R

8 CROSS TRANSVERSE MOTORS

8.1 Motor No.= Applicable Drawings H W W RFI / Protocol

8.2 Slow speed V= Volt, I= Amp Applicable Drawings H W W

8.3 Fast speed V= Volt, I= Amp Applicable Drawings H W W

8.4 Motor No.= Applicable Drawings H W W RFI / Protocol

8.5 Slow speed V= Volt, I= Amp Applicable Drawings H W W

8.6 Fast speed V= Volt, I= Amp Applicable Drawings H W W

8.7 Motor No.= Applicable Drawing H W W RFI / Protocol

8.8 Slow speed V= Volt, I= Amp Applicable Drawings H W W

8.9 Fast speed V= Volt, I= Amp Applicable Drawings H W W

9 CROSS TRAVELLING MOTORS

9.1 Motor No.= Applicable Drawings H W W RFI / Protocol

9.2 Slow speed V= Volt, I= Amp Applicable Drawings H W W

9.3 Fast speed V= Volt, I= Amp Applicable Drawings H W W

9.4 Motor No.= Applicable Drawings H W W RFI / Protocol

9.5 Slow speed V= Volt, I= Amp Applicable Drawings H W W

9.6 Fast speed V= Volt, I= Amp Applicable Drawings H W W

NOMINAL LOAD TEST(100%LOAD)-

H W W
Voltage and Current of Motors

10 MAIN HOIST MOTOR

10.1 Up slow speed V= Volt, I= Amp Applicable Drawings H W W RFI / Protocol

10.2 Up fast speed V= Volt, I= Amp Applicable Drawings H W W

10.3 Down slow speed V= Volt, I= Amp Applicable Drawings H W W

10.4 Down fast speed V= Volt, I= Amp Applicable Drawings H W W

11 CRANE TRAVELLING MOTORS

11.1 Motor No.= Applicable Drawings H W W RFI / Protocol

11.1.1 Slow speed V= Volt, I= Amp Applicable Drawings H W W

11.1.2 Fast speed V= Volt, I= Amp Applicable Drawings H W W

11.2 Motor No.= Applicable Drawings H W W RFI / Protocol

11.2.1 Slow speed V= Volt, I= Amp Applicable Drawings H W W

11.2.2 Fast speed V= Volt, I= Amp Applicable Drawings H W W

12 NOMINAL LOAD TEST(100%Load)

Applicable Drawings Load test

12.1 Main hoisting speed test: H W W
protocol

Design speed: Variable from Applicable Drawings

12.2 H W W
m/min(±10%)

12.3 Actual speed: upward slow m/min Applicable Drawings H W W

12.4 Upward fast m/min Applicable Drawings H W W

12.5 Downward slow m/min Applicable Drawings H W W

Downward fast Applicable Drawings

12.6 H W W
m/min

13 CROSS TRAVERSE SPEED TEST

Design speed: Variable from Applicable Drawings

13.1 H W W RFI
m/min(±10%)

13.2 Actual speed: upward slow m/min Applicable Drawings H W W

13.3 Upward fast m/min Applicable Drawings H W W

13.4 Downward slow m/min Applicable Drawings H W W

Downward fast Applicable Drawings

13.5 H W W
m/min

14 CRANE TRAVELLING SPEED

Design speed: Variable from Applicable Drawings

14.1 H W W RFI
m/min(±10%)

14.2 Actual speed: upward slow m/min Applicable Drawings H W W

14.3 Upward fast m/min Applicable Drawings H W W

14.4 Downward slow m/min Applicable Drawings H W W

Downward fast Applicable Drawings

14.5 H W W
m/min

15 STATIC LOAD TEST(125% Load)

Applicable Drawings Load test

15.1 Duration 5 to 10 min H W W
protocol

Checking of Travelling, Traversing Applicable Drawings

15.2 H W W
and Hoisting

16 DYNAMIC LOAD TEST ( 110% Load)

Duration : 5 to 10 min Applicable Drawings Load test

161. H W W
protocol

Checking of Travelling,Trans versing Applicable Drawings

16.2 H W W
and Hoisting

17 CRANE FINAL CONFORMITY

Crane Final Conformity Quality

17.1 Applicable Drawings H W R
Documents
18 FINAL DOCUMENTATION REVIEW

Final Documentation Review Quality

18.1 Approved Drawing H R R
Documents

LEGEND

H: Hold Point W：Witness Point R: Document Review S: Surveillance

PROJECT：

XXXXXX (Project Name)

SEPCOIII-QC-202-18-H14-02
Owner: Consultant: Contractor: Subcontractor:

Request For InspectionAnd Testing

Inspection Notification No.: XXX/M/RFI/SEP Department
From: To: SEPCOIII /Owner
Date of Request: Date of Inspection:
Time of Request: Time of Inspection:
Inspection Request For:
Inspection Location :
Description of Inspection Item:

REF. DWG. Title /NO.: REV.:

ITPNO.: Activity No.:
Previous inspection record available YES□NO□
Subcontractor SEPCOIII Owner
Action code from the ITP
H H H
ISSUED BY Subcontractor SEPCOIII Owner
SIGNATURE
Result Of InspectionAnd Testing
Other Remark If Any:

ACCEPTED □ ACCEPTED WITH COMMENTS □ REJECTED □

ISSUED BY Subcontractor SEPCOIII Owner
Signature:
Name :
Title :
Date :
Project:

XXXXXX (Project Name)

SEPCOIII-QC-202-18-H14-03
Contractor: Subcontractor:

Process Hand-over Bill

Project Item Department ofRelevant
Professional Engineer Specialty
Main Personnel Joining in Hand-over Process:

Construction State during Handing Over (including safety, civilization, construction):

Delivery Contents and Technology Records for the above Procedure (in annex):

Company Name Signature Title Deliver Date

Subcontractor

SEPCOIII
Acceptance Comments of Next Process

Company Name Signature Title Acceptance Date

Subcontractor

SEPCOIII
 SEPCOIII-QC-202-18-H14-04

MATERIAL INSPECTION CHECKLIST

Departmen
Checklist No.
t
Description
KKS No. Drawing No.
Location
SN Description Accepted Rejected Remarks

1 Manufacturing Quality Release Certificate available

2 Manufacturer Shop Test Reports available

3 Manufacturer Drawings available

Check for Material / Equipment identification &

4
preservation
Check for Material / Equipment accessories identification
5
& preservation

6 Visual Inspection for the condition of machined surfaces

Note:

ISSUED
Sub-Contractor SEPCOIII OWNER
BY

Signature

Name

Title

Date
 SEPCOIII-QC-202-18-H14-05

BASEMENT & FOUNDATION CHECKLIST

Departmen
Checklist No.
t
Description
KKS No. Drawing No.
Location
SN Description Accepted Rejected Remarks

1 Check Axis (X, Y) from confirmed datum point

2 Check foundations dimensions

3 Check foundation elevation

4 Check anchor bolts location

5 Check padding position and dimensions

6 Check padding elevation

Note:

ISSUED
Sub-Contractor SEPCOIII OWNER
BY

Signature

Name

Title

Date
 SEPCOIII-QC-202-18-H14-06

CRANE RAIL ERECTION CHECKLIST (WITH RECORDS)

Departmen
Checklist No.
t
Description
KKS No. Drawing No.
Location
SN Description Accepted Rejected Remarks

1 Bolt fixation

2 Stopper erection condition

RECOR
3 Check rail Elevation
D
RECOR
4 Check rail span dimensions
D
RECOR
5 Check rail levelness
D

Note:

ISSUED
Sub-Contractor SEPCOIII OWNER
BY

Signature

Name

Title

Date
 RAIL DIMENSIONS & ELEVATION

RECORD
SEPCOIII-QC-202-18-H14-06

KKS NO. EQUIPMENT LOCATION

REPORT NO.
NO. As Per Drawing Actual Diff. (mm)
SPAN DIMENSIONS
1
2
3
ELEVATION
RAIL A
RAIL B
LEVELNESS
RAIL A
RAIL B

SUB-CONTRACTOR SEPCOIII ENGINEER SEPCOIII QC OWNER

SIGNATURE
NAME
DATE

2
B A
 SEPCOIII-QC-202-18-H14-07

CRANE ASSEMBLY CHECKLIST

Departmen
Checklist No.
t
Description
KKS No. Drawing No.
Location
Remark
SN Description Accepted Rejected
s

1 Check the span dimension

2 Check the diagonal line

3 Check the Camber

Note:

ISSUED
Sub-Contractor SEPCOIII OWNER
BY

Signature

Name

Title

Date
 SEPCOIII-QC-202-18-H14-08

CRANEACCESSORIES INSTALLATION AND LUBRICATION CHECKLIST

Department Checklist No.

Description
KKS No. Drawing No.
Location
Remark
SN Description Accepted Rejected
s

1 Confirm all accessories installed

2 Confirm coupling protection installed

3 Confirm the lubricate system completed and accepted

4 Confirm all limit switch installed

5 Check cleanliness

Note:

ISSUED
Sub-Contractor SEPCOIII OWNER
BY

Signature

Name

Title

Date
 SEPCOIII-QC-202-18-H14-09

LOAD TEST CHECKLIST

Department Checklist No.

Description
KKS No. Drawing No.
Location
Remark
SN Description Accepted Rejected
s
1 Functional running condition

2 Stability and if have any distortion when static load test

3 Running smoothly when dynamic load test

4 All limit switch working good

5 Brake condition good

10

Note:

ISSUED
Sub-Contractor SEPCOIII OWNER
BY

Signature

Name

Title

Date