INDUSTRIAL AUTOMATION LAB

LIST OF PROGRAMS

SERIAL PROGRAM DESCRIPTION

NO.

1). To operate the motor in a jog mode

2). There is one big godown having three smoke sensors. If one of the sensors sense then indicator
should remain on. If two of the sensors sense then hooter should be on and if all the three
sensors sense then fire extinguisher should be on.

3). There is one cutting machine. It has a left start and a right start button. Machine will get on
when both the button is on and gets turn off if any one of the button is off.

4). There is one motor having separate start and stop push button. Whenever you press start,
motor should get on and when stop PB is pressed,. motor should get turn off (Latching).

5). There is one 35 feet long machine. You should be able to start and stop machine from three
different places.

6). There is one lubrication pump and the motor .Design a scheme in such a way that first
lubrication pump gets on and then motor should be on. When you stop lubrication pump then
motor should also stop.

7). There is one 3-phase induction motor.Design a scheme to operate it in forward/reverse direction
such that when motor operates in forward direction,then reverse direction should stop first and
vice-versa.(with intermediate stop).

8). There is one three phase induction motor.Design a scheme to operate it in forward/reverse
direction.When motor operates in forward direction ,then reverse direction should be off first
and vice-versa(with intermediate stop using set-reset coil).

9). There are two motors out of which one should work at a time.When first motor is on then
second motor should be off and when second motor is on then first motor should be off.
a).With Intermediate stop
b).without intermediate stop
c). With Intermediate stop using SET-RESET
d). without intermediate stop using SET-RESET

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10). There are three motors out of which only one should work at a time.

11). There are two motors. Design a scheme in such a way that when you start first motor, after 10
seconds , second motor should start automatically. When you stop first motor, second motor
should stops automatically
12). There are three motors. When start push button is pressed, motor should turn on, after
5seconds motor 2 will turn on and then after 5seconds motor 3 will turn on. When stop push
button is pressed, all should stop together.

13). There are two motors. When first motor is on after 5 seconds, second motor is on. When first
motor stops then after 5 seconds, second motor stops.
a).Using SET-RESET
b).without using SET-RESET

14). Consider one wood cutting machine and one blower. As soon as wood cutting machine starts,
blower should also start. When machine stops blower should stop after 10 seconds.

15). There are two motors .One motor should be turned on just after pressing push button and after
5seconds first motor off and second motor on and after 5seconds, Second motor is off and first
motor on and so on continuously.(Alternate on/off of two motors).
a).With SET-RESET and two timers
b).With SET-RESET and one timer
c).Without SET-RESET and two timers

16). There are one motor and one push button, push button is pressed then motor is on and after
again pressing push button(second time) motor will be off. Third time when PB is pressed, motor
will again turn on ……..(And processs continues)

17). One bottle filling plant is there and when six bottles are filled indicator should be on.

18). There is one bottle filling plant and when six bottles are filled indicator should be on and now
this 6 bottles are filled in one box and when 5 such boxes are filled one more indicator is on.

19). Design a scheme such that :

 When you start the process, one output is becoming on/off at every 1 second.
 When you give input I0.0, same output should become on/off at every 2 second.
 When you give input I0.1, same output should become on/off at every 3 second.
 When you give input I0.2, same output should become on/off at every 4 second.

20). Design a scheme such that:

 When you press the start push button, your system should get on.
 When counter counts to 5, one Pump should get on.

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 When counter counts to 6, one motor should get on.

 When counter counts to 7,Pump should get off.
 When counter counts to 8, Motor should get off.

21). Design a scheme such that there are two motors and a timer.
 Between time interval 0 to 10 seconds : Motor 1 should get on.
 Between time interval 10 to 20 seconds : Motor 2 should get on.
 Between time interval 20 to 30 seconds : both Motor 1 and Motor 2 should get on.

22). There are three motors : motor1, motor2 and motor3.

Design a scheme in such a way that :
 When you start the system, a timer should get on.
 From time interval 0 to 10 seconds.  Motor 1 and Motor 3 should get on.

 From time interval 10 to 20 seconds :  Motor 2 should get on

 From time interval 20 to 30 seconds :  Motor 2 and Motor 3 should get on

 From time interval 30 to 40 seconds:  All three motors should get on

 When time > 40 seconds  All three motors should get off

23). Design a scheme in such a way that you have certain data in VD100.

 If data in VD100> 32000 :  Make three output on

(Q0.0,Q0.1,Q0.2).

 If data in VD100 is  Make two output on(Q0.3,Q0.4).

255<VD100<32000 :  And convert data in VD100 to
integer type and the store it in
VW30.

 If data in VD100≤255 :  Make one output on (Q0.5).

 And convert data in VD100 to
byte type and store it in VB200.

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24). There is one heater and one temperature sensor with transmitter connected with PLC (PLC will
read analog input value in AIW0 from 0 to 32000 counts) where range of temperature sensor is
(0oC to 200oC) and transmitter will generate output in range of 0 to 10 V.
Design a scheme in such a way that if temperature is less than 50oC , then heater should be on .

25). Consider a system having three heaters and a temperature sensor with transmitter connected to
PLC.
 Range of temperature sensor is (0oC to 300oC) and range of transmitter is (0 to 10V ).
 Design a scheme in such a way that:

 When temperature T<60oC :  All three heaters should get on.

 48-When temperature is  Only two heater should get on.

60oC<T<150oC :

 When temperature is 150oC<T<250oC  Only one heater should get on.

:

 When temperature is T>250oC :  All three heater should get off

26). Consider a system having three heaters and two sensors i.e. a temperature sensor and a
pressure sensor with transmitter connected to PLC.
 Range of Pressure sensor is (0 to 6 bar), range of temperature sensor is (0 to 150oC) and
range of transmitter is (4 to 20 mA).
Design a scheme in such a way that:
 System will be on only when pressure is greater than 3 bar.
 If system is on and if :

 Temperature T< 50oC :  All three heaters should get on.

 Temperature T is  Two heater should get on.

50oC<T<80oC

 Temperature T is  One heater should get on.

80oC<T<120oC

 Temperature T >120oC  All heaters should get off.

27). Design a scheme in such a way that :

 When you make system on, one output should become on/off at 1second.

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 When you give input I0.1, your current on/off rate should get added with 2 and now
output will get on/off by that rate.
 When you give input I0.2, your current on/off rate should become (Previous on/off rate-
3) seconds and it should not be less than 1second.
 When you give input I0.3, your current on/off rate should get multiplied by 4.
 When you give input I0.4, your current on/off rate should get divided by 5 (integer
division is allowed). Maintain on/off rate atleast 1 second.

28). There is one Induction motor with synchronous speed of 1500 RPM, so design a ladder
logic in such a way that IM will start by increasing its speed in some discrete interval as
shown in figure. where total time delay to achieve full load speed is 50 sec given.

a). Increase speed in 5 such different discrete interval as shown in figure

b). design part(a) with different universal logic
c).increase speed in 50 such different discrete interval, or more fine linear increasing manner.
d).increase speed with 50 discrete levels in 50 sec and after 100 sec decrease speed
with same levels in same time interval

29). Design a scheme based on the blending process 1 described in given flowchart(as shown in fig.)

30). Design a scheme based on the blending process 2 described in given flowchart(as shown in fig.)

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QUES-28).

There is one Induction motor with synchronous speed of 1500 RPM, so design a
ladder logic in such a way that IM will start by increasing its speed in some
discrete interval as shown in figure. where total time delay to achieve full load
speed is 50 sec given.

1. Increase speed in 5 such different discrete interval as shown in figure

2. design part(a) with different universal logic

3. increase speed in 50 such different discrete interval, or more fine linear increasing
manner.

4. increase speed with 50 discrete levels in 50 sec and after 100 sec
decrease speed with same levels in same time interval

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QUES-29). Design a scheme based on the blending process described in given flowchart:

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QUES-30). Design a scheme based on the blending process described in given flowchart:

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