INSPECTION AND TEST PLAN

MIGAS CERTIFICATION 1 UNIT CRAWLER CRANE LATTICE BOOM

Prepared By : Reviewed By : Approved By :

PT. Buana Inspektur MIGAS

Sugeng BAWONO ______________________

 INSPECTION AND TEST PLAN ( CRAWLER CRANE LATTICE BOOM )
PROJECT : Re-certification of 1 unit Crawler Crane Lattice Boom AR : Approval Required M : Monitoring V : Verification
USER : TUK - Pusat K3 A : Actual Inspection R : Review of Document 1 : 100%
LOCATION Cempaka Putih - Jakarta Utara W : Witness Inspection T/C : Test Certification Required 2 : 10%
PJIT : PT. Buana Inspektur S : Operation Surveillance/Provide H : Hold Point

CRAWLER CRANE LATTICE BOOM

INSPECTION LEVEL/Inspeksi Lvel

REFERENCE VERIFIED DOCUMENT/Dokumen ACCEPTANCE
NO. ACTIVITY/Aktifitas
DOCUMENT/Referensi Dokumen Verifikasi CRITERIA/Kriteria Penerimaan OWNER Crane Inspector Ditjen Migas

1. DOCUMENT REVIEW
1 OWNER QA/QC Procedure -Inspection Procedure - Design, fabrication installation & -Inspection Procedure S R1 -
Inspection procedure & Document
2 Inspection Certificate & Operating Permit - Applicable code, standard, - NDT procedure - Applicable code, standard, S R1 -
of Facility of Crane Base Support spesification & regulation spesification & regulation
3 Crane Manufacturer's Data Report & - SK Ditjen MIGAS No. 84K - Crane manufacturer Data report & S R1 -
Crane Manual /38/DMJ/1998 crane manual
4 Installation Document of Crane Support - Inspection Maintenance, Repair & S R1 -
& Crane Bearing Hystory record
5 Previous Inspection Report & MIGAS S R1 -
Operating Permit Certificate
6 Crane Repair & History Report S R1 -

2 PHYSICAL CRANE INSPECTION (PCI) W/V

1 Structural Component -Inspection Procedure -Inspection Procedure -Inspection Procedure S V -

2 Hydraulic & Electrical Components - Applicable code, standard, - Inspection report - Applicable code, standard, S V -
spesification & regulation spesification & regulation
3 Wire Rope - SK Ditjen MIGAS No. 84K S V -
/38/DMJ/1998
4 Hook Blocks & Sheaves - ANSI B.30.9, B30.10 S V -

5 Welding & Bolting Connections - ASME B30.5 S V -

- AWS D14.1
6 Non Destructive Testing (NDT) - NDT Procedure( ASME Sec V Art VII S V -
For Magnetic Particle Inspection)
7 Prime Mover - Manual Book S V -

8 Crane Cabin S V -

9 Safety Devices S V -

10 PCI Overall Comment S/AR V -

02_ITP Crawler Crane.xls

 INSPECTION AND TEST PLAN ( CRAWLER CRANE LATTICE BOOM )
PROJECT : Re-certification of 1 unit Crawler Crane Lattice Boom AR : Approval Required M : Monitoring V : Verification
USER : TUK - Pusat K3 A : Actual Inspection R : Review of Document 1 : 100%
LOCATION Cempaka Putih - Jakarta Utara W : Witness Inspection T/C : Test Certification Required 2 : 10%
PJIT : PT. Buana Inspektur S : Operation Surveillance/Provide H : Hold Point

CRAWLER CRANE LATTICE BOOM

INSPECTION LEVEL/Inspeksi Lvel

REFERENCE VERIFIED DOCUMENT/Dokumen ACCEPTANCE
NO. ACTIVITY/Aktifitas
DOCUMENT/Referensi Dokumen Verifikasi CRITERIA/Kriteria Penerimaan OWNER Crane Inspector Ditjen Migas

3 Rectification Action
1 Repair Procedure -Inspection Procedure -Inspection Procedure -Inspection Procedure S/AR R1 -

2 Repair Activity - Applicable code, standard, -Inspection report - Applicable code, standard, S V -
spesification & regulation spesification & regulation
3 Inspection - SK Ditjen MIGAS No. 84K -Recertification Procedure S V -
/38/DMJ/1998
4 Non Destructive Testing (NDT) - NDT Procedure( ASME Sec V Art VII S V -
For Magnetic Particle Inspection)
5 Resume of Rectification Action S V -

4 FUNCTIONAL TESTING
1 Functional Testing Procedure -Inspection Procedure -Inspection Procedure -Inspection Procedure S/AR R1 V

2 Functional Testing Execution - Applicable code, standard, -Inspection report - Applicable code, standard, S A H
spesification & regulation spesification & regulation
3 Post Functional Testing Inspection - SK Ditjen MIGAS No. 84K -Function Testing Procedure S V R
/38/DMJ/1998
4 Functional Testing Release Note S/AR AR R

5 LOAD TESTING ( If Required )

1 Load Testing Procedure/Sequence -Inspection Procedure -Inspection Procedure -Inspection Procedure S AR V

2 Load Testing Execution - Applicable code, standard, -Inspection report - Applicable code, standard, S H H
spesification & regulation spesification & regulation
3 Post Inspection of Load Testing - SK Ditjen MIGAS No. 84K -Load Testing Procedure S V R
/38/DMJ/1998
4 Load Testing Release Note S/AR AR R

02_ITP Crawler Crane.xls

 INSPECTION AND TEST PLAN ( CRAWLER CRANE LATTICE BOOM )
PROJECT : Re-certification of 1 unit Crawler Crane Lattice Boom AR : Approval Required M : Monitoring V : Verification
USER : TUK - Pusat K3 A : Actual Inspection R : Review of Document 1 : 100%
LOCATION Cempaka Putih - Jakarta Utara W : Witness Inspection T/C : Test Certification Required 2 : 10%
PJIT : PT. Buana Inspektur S : Operation Surveillance/Provide H : Hold Point

CRAWLER CRANE LATTICE BOOM

INSPECTION LEVEL/Inspeksi Lvel

REFERENCE VERIFIED DOCUMENT/Dokumen ACCEPTANCE
NO. ACTIVITY/Aktifitas
DOCUMENT/Referensi Dokumen Verifikasi CRITERIA/Kriteria Penerimaan OWNER Crane Inspector Ditjen Migas

6 REPORTING
1 Final Inspection Report -Inspection Procedure -Inspection Procedure -Inspection Procedure S S -

Inspection Certificate - Applicable code, standard, -Inspection Certificate - Applicable code, standard,
spesification & regulation spesification & regulation
New Load Chart & Table - SK Ditjen MIGAS No. 84K -New Load Chart Table
/38/DMJ/1998
2 Report Handling to MIGAS -Any Recommendation S S -

3 MIGAS Operating Permit - - S/AR

Note
1 : This ITP is the minimum requirement, and for practical implementation, it shall be added necessarily in accordance with the actual crane type, model and or the contract requirement.
2 : Regularly, this ITP will be reviewed and evaluated for a new revision by the team formed by MIGAS.

Owner Representative PT. Buana Inspektur DITJEN MIGAS

Sugeng BAWONO

Crane Inspector

02_ITP Crawler Crane.xls