CHECK LIST OF INSPECTION CRAWLER CRANE

1. GENERAL DATA
1 Name Of Equipment : Crawler Crane Latice Boom
Owner/User : TUK - Pusat K3
2 Serial No. : 9430
3 Model No. : IHI CCH 300
4 Manufacturer : Ishikawajhima Construction Machinery Co.Ltd
5 Capacity : 30 Ton
6 Year Built : 1997
year Used : 1997
7 Location Inspection : Gedung Tempat Uji Kompetensi (TUK) - Pusat K3 Cempaka Putih - Jakarta Utara
8 Date Of Inspection : 1/10/2016
9 Boom Length : 13 Meter
10 Engine Manufacturer :
- Model No. : DENSO H06C TP319488
- Rated Output : -
- Cylinder : 6 Cylinder
-Year Build : 1997
- Year Used : 1997
11 Main Hook Block 1
- Manufacturer : IHI
- Type / Model : -
- Serial No. : 440701308B
- Capacity : 30 T
- Total Sheave : 3
- Weight Of Hook : 350 Kg
12 Wire rope Main Hoist
- Diameter : 16mm
- Construction : 6x19 RHRL, IWRC
- Length Of Wire rope : 70 Meter
No. Description Acceptance Criteria Finding Remark
BOOM INSPECTION
1. Boom Inspection
a. Boom Heel

Boom Chord Good

Bracing Minor Finding Corrosion
Boom Foot and Pin Good
Lock Pin Good
Marking capacity Good
b Boom Mid (Insert)
Boom Chord Good
Bracing pipe Good
End connection & pin Good
Lock Pin Good
Welding Connection from bracing to Chord Good
c. Boom Top (Head)
Boom Chord Good
Boom bracing Good
Boom Pin Connection from Boom Mid (Insert) to Boom
Top (Head) Good
Lock Pin Good
Welding Connection from Lacing to Chord Good
Dead End for Pendant Wire on Boom Top (Head) Good
Sheave Guard Good
Wire Rope Guard Good
Sheave Good
Sheave pin Good
- main sheave Good
- auxilary sheave ASME B 30.5 Sec 5-1.9.1 (a), 5-1.9.9.1 Good
Hoist end conection (b), 5-1.7.4, 5-1.7.5 Good
Sheave Frame Good
Wire rope stopper Good
Pendant Wire Good
Rope pendant Good
End connection Good
d. Boom Back Stop
Pin Good
Lock Good
Spring Good
Pipe Good
Telescopic Good
e. Gantry
Mast Good
Bracing pipe Good
Bridle Good
- Sheave Good
- Pin Good
- Rope and connection Good
Welding Connection from Pipe to Bracing Pipe Good
Bridle (Equalizer) and Sheave Good
- Sheave Good
-- Pin Good
- Rope and connection Good
Mast Bail Good
- Pin Good
- Lock Good
2 Slewing Circle Assembly
a. Slewing Housing Good
b. Grease Nipple Good
ASME B 30. 5, Sect. 5-1.4, ASME B 30. 5,
c. Line Piping Lubrication Good
Sect. 5-2.1.3 (d)
d. Base Mounting Bolts Good
e. Slewing Motor Good
3 Hydraulic System
a. Hydraulic Oil Good
b. Hydraulic Tank Good
- Oil Level Good
- Return Filter Good
- Suction Filter Good
- Drain Plug Good
- Air Breather Good
c. Hydraulic Pump 2 Unit (for Winch Main & Boom),
Brand Kawasaki Heavy Industri Type MX 250A0-10B Good

- Bolt and Nut Good

- Coupling Good
Acceptence Criteria ASME B 30.5, Sect 5-
- Counter Balance 1.9.11 (e) and Manufacture Good
d. Hydraulic Hose and Fitting Connection Specification
Good
- From Hydraulic Tank to Control Valve Good
- From Control Valve to Joystick Lever Good
- From Joystick Lever to Slewing Good
- From Joystick to Hydraulic Winch Boom Good
- From Joystick to Hydraulic Winch (Main) Good
- From Oil Tank to Lube Oil Cooler Good
- Bolt & Nut Good
e. Directional Control Valve Good
f. Piping Connection Good
g. Power Take Off Good
4 Hoist Mechanism
a. Wire Rope Hoist Good
b. Wire Rope Boom Good
c. Pendant Good
- Rope pendant Good
- End connection Good
d. Hook Block Good
Hook Good
Pin Acceptence Criteria ASME ASME B 30. Good
Sheave 5, Sect. 5-1.3 Good
Bushing and Bearing Good
Safety Latch Good
Swivel Good
Rope Guard Good
Marking / Name plate Good
e. Hydraulic Winch Drum Good
- Bolt and Nut Good
5. Dead End Connection
Wedge Socket and Clips ASME B30.5 Sect 5-1.7.3.1 Minor finding Wrong direction
(position)
6 Cooling System
a. Lube Oil Cooler Good
Manufacture Spec
b. Water Cooler Good
7 Brake System
- Main Hoist Brake Good
- Slewing Brake Acceptence Criteria ASME B. 30.5 Sect. Good
- Boom Brake 5-1.3.1, 5.1.3.2, 5-1.5.3 Good
- Travelling Brake Good
8 Prime Mover
a. Engine, mounting Good
b. Fan & belt Good
c. Alternator Good
d. Fuel Pump Nozzle incl Piping Good
Acceptence Criteria ASME B.30
e. Filter (Fuel Filter, Suction Filter) Good
f. Fuel Tank Good
g. Manifold, Muffler Good
h. Exhaust Gases Good
9 ELECTRICAL SYSTEM
a. Main Control system ASME B30.5 Sect 5-3.4.5.2 (b) (c) Good
b. Main Braker Good
 c. Grounding Sys Good
d. Wiring ASME B30.5 Sect 5-3.4.5.2 (b) (c) Good
e. Local Control Good
f. Emergency Shutdown Good
10 OPERATORS CAB AND CRANE CONTROL
a. Cab Roof Good
b. Operator Seat Good
b. Seat Belt Not Available
c. Windows Glass Good
d. Wiper Good
ASME B30.5 Sect 5-1.8.1 (a) (b) (c) (d)
e. Doors, proper restraint (e), 5-1.6.1.2 Good
f. Cab Lighting/Fixtures Good
g. Horn Good
h. Control Unit Good
Glass of Port side mirror
i. Side Mirror
Poor was missing
11 TRAVEL MECHANISM
11.1 Track Crawler
a. Idler Good
b Track Shoe Good
c. Carrier Roller Good
d. Sprocket Good
e. Track Roller ASME B 30.5, Sect. 5-1.5.2 (b) Good
f. Track Roller Guard Good
g. Track Frame Good
h. Bolt and Nut Good
i. Seam Plat for Adjuster Good
12 INDICATOR'S
a. Tacho meter Good
b. Engine Temp Gauge Good
ASME B 30.5, Sect 5-1.9 (a) (c) (d) (e), 5-
c. Load Indicator 1.9.9.2, 5-1.9.9.3 Good
Marking in bluer
Minor Finding
d. Angle Indicator condition
13 LIMITS DEVICES & SAFETY DEVICES
a. Anti-two-blocking Good
b. Boom Hoist Limits Good
c. Load Indicator ASME B 30.5 Sect 5-2.2.1 (6) Good
d. Swing Lock System Good
e. Drum Lock System Good
Comment :
- Buldog grip on boom tip to be re-installed on correct position (direction)
- Port side spion, the glass was missing. To be replaced.
- to re-painted and calibration the angel indicator due to bluer condition
- to clean the corrotion on bracing boom heel.

PHOTO FINDING
Bracing boom heel korosi Bulldog grip terbalik
Tidak ada kaca spion Angle manual indicator pudar