ME 158P-2 - INDUSTRIAL PLANT ENGINEERING

Page No.
Table of Content i
Course Syllabus
IPE Definitions & Elements
Design Methodology Elements
Design Methodology Notes & Applications
Sample Problems related to Mass & Energy Balance

A. Topics for the Lecture Notes

1.) Industrial Piping
2.) Industrial Pumps
3.) Air Compressors & Dryer, Blowers and Fans
4.) Design of Process Tanks
5.) Cooling Towers / Evaporative Condenser
6.) Drying Equipment / Engineering
7.) Material Handling, Cleaning and Milling Equipment/Engineering
8.) Chimney
9.) Fuels and Combustion
10.) Waste Water Treatment Engineering

B. Topics for the Design Notes

1.) Industrial Refrigeration Engineering
2.) Industrial Steam System/ Pipe Sizing Computation
3.) Industrial Compressed Air System (Part 2)
4.) Industrial CO2 Recovery Engineering
5.) Packaging Bottling Plant Design
6.) Beer Manufacturing and Design Capacity Calculation

C. Homework - Submission on _____________

1.) Industrial Piping
2.) Pumps
3.) Air compressors / Blowers
4.) Industrial Fans
5.) Cooling Towers
6.) Industrial Dryer
7.) Fuels and Combustion
8.) Refrigeration system
9.) Chimney
10.) Steam System
NOTE: Equivalent to one quiz. Please submit on time as you are given ample time to prepare.
 MAPÚA UNIVERSITY
School of Mechanical and Manufacturing Engineering

VISION
Mapua University shall be among the best universities in the world

MISSION
a. The University shall provide a learning environment in order for its students to acquire the
attributes that will make them globally competitive.
b. The University shall engage in economically viable research, development, and innovation.
c. The University shall provide state- of- the- art solutions to problems of industries and
communities.
MISSION
PROGRAM EDUCATIONAL OBJECTIVES
a b c
1. Undertaken, singly or in teams, projects that show ability to solve complex
✓ ✓ ✓
engineering problems
2. Had substantial involvement in projects that take into consideration safety,
health, environmental concerns and the public welfare, partly through ✓ ✓ ✓
adherence to required codes and laws.
3. Demonstrated professional success via promotions and/or positions of
✓ ✓ ✓
increasing responsibility
4. Demonstrated life-long learning via progress toward completion of an
advanced degree, professional development/continuing education courses, ✓ ✓ ✓
or industrial training courses
5. Exhibited professional behavior and attitude in mechanical engineering
✓ ✓ ✓
practice
6. Initiated and implemented actions toward the improvement of engineering
✓ ✓ ✓
practice thru project development, research & Design.

COURSE SYLLABUS

1. Course Code : ME158P-2

2. Course Title : INDUSTRIAL PLANT ENGINEERING

3. Pre-requisite : ME148F-2, ME150-2

4. Co-requisite : None

5. Credit / Class Schedule : 4 units

6. Course Description : The course with design project applications that deals with a
Comprehensive Study of the different methodology that should
be considered in conceptualizing & establishing small and large
industrial plants, and partial and integrated plants.

7. Student Outcomes and Relationship to Program Educational Objectives:

Program Educational
Student Outcomes Objectives
1 2 3 4 5 6
(a) An ability to apply knowledge of mathematics, science, and
✓
engineering
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 An ability to design and conduct experiments, as well as to analyze
(b) ✓
and interpret data applying the design methodology Elements
(c) An ability to design a system, component, or process to meet
desired needs within realistic constraints such as economic,
✓ ✓
environmental, social, political, ethical, health and safety,
manufacturability, and sustainability
(d) An ability to function on multi-disciplinary teams ✓ ✓ ✓
(e) An ability to identify, formulate, and solve engineering problems ✓
(f) An understanding of professional and ethical responsibility ✓ ✓
(g) An ability to communicate effectively ✓
(h) The broad education necessary to understand the impact of
engineering solutions in a global, economic, environmental, and ✓ ✓
societal context
(i) A recognition of the need for, and an ability to engage in life-long
✓ ✓
learning
(j) A knowledge of contemporary issues ✓ ✓
(k) An ability to use the techniques, skills, and modern engineering
✓
tools necessary for engineering practice.
(l) Knowledge and understanding of engineering and management
principles as a member and leader in a team, to manage projects ✓
and in multidisciplinary environment.

8. Course Outcomes and Relationship to Student Outcomes

Course Outcomes Student Outcomes
A student completing this course should at the minimum
a b c d e f g h i j k l
be able to:
1. Discuss past, present and future trends in industrial
D D D D
plant engineering
2. Understand the mechanical equipment and system
for industrial plants including its application to
D D D D
engineering problems whether theoretical or actual
approach.
3. Compare the different industrial or manufacturing
processes, packaging and utilities equipment and D D D D
controls.
4. Conceptualize, plan and design industrial plant
engineering applying the Design Methodology D D D D
Elements
5. Explain the mechanical engineering standards, laws
and codes that affects the implementation, optimum D D D D
cost and safe operations of an industrial plant.
(I-Introductory; E-Enabling; D-Demonstrative)

Course Title: Date Effective: Date Revised: Prepared by: Approved by:

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SY 2020-21 3rd QTR. 2020 ABET
SY 2019-20 ROFUAT L. LU SMME DEAN
9. Course Coverage:
TEACHING &
ASSESSMENT
WEEK TOPIC LEARNING
TASKS
ACTIVITIES
Introduction to the course syllabus, discussion of PEO’s
Compilation of
Basic concept of the industrial plant Lecture
Notes
Engineering and its course objectives.
This includes the discussion of the general
1 manufacturing diagram which shows the different
important parameters: cost, quality, delivery time,
safety and environment. Also the Design Methodology
Elements are laid down so students will have a firm
grasp of their importance and use in the applications.
General Piping system Lecture Assignment
Standard piping system for process, packaging and
utilities system. This includes the sizing, type of
2
materials, installation and applications. The standard
color coding used in industrial plant from PSME AND
ASME Codes.
Design, engineering and application of the following
Lecture Exam 1
Basic Problem solving in industrial plants
This includes the industrial pumps, air compressor,
3 blowers & fans, cooling towers and evaporative
condensers, heat exchanger equipment (shell & tube
and plate types), industrial dryer, chimney and process
tanks.
Design methodology & engineering aspects/application
Initial Executive
in the industrial plant system. This includes the study
Design Summary of
of the different concepts and applications of the
Design
different system commonly used in the plants.
A. MANUFACTURING PROCESS:
Dairy, Brewery, Beverage, Processed Food,
4
Automotive, etc.
B. PACKAGING: bottling, canning, etc.
C. UTILITIES SYSTEM:
Refrigeration system, steam system, compressed air,
CO2 recovery system, water treatment system, waste
water treatment system and material handling system.
Continuation
Design, engineering and application of the industrial
5 plant equipment and system. This includes the study of
Lecture Exam 2
the different concepts and applications of the different
system commonly used in the industrial plant.
Continuation
Design, engineering and application of the industrial
6 plant equipment and system. This includes the study of
Discussion Exam 3
the different concepts and applications of the different
system commonly used in the industrial plant.

Course Title: Date Effective: Date Revised: Prepared by: Approved by:

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 Individual Final Executive
Basic design application of the Methodology Elements
Presentation Summary
7 Conceptualization and analyzing the
design parameters and calculation of
an industrial plant
Design proper applying the concept of Design Group Group
Methodology & General Manufacturing Diagram Presentation Report
8
Conceptualization and analyzing the design parameters
and calculation of an industrial plant
Cost, safety and Implementation of Final Design
Lecture/Discussion
the design Report
9
Conceptualization and analyzing the design parameters
and calculation of an industrial plant
Continuation Compilation of
10 Discussion
Notes (Final)
Final
11 Final discussion and open questions
Examination

10. Textbook:

Industrial Plant Engineering Notes

Prepared by Engr. Rofuat L. Lu

Engineering Aspects of the Glass Plant

Voorhees, Howard R.
Published by LITERARY LICENSING LLC 01/08/2014 (2014)
ISBN 10: 1258692937 ISBN 13: 9781258692933

Plant Equipment and Maintenance Engineering Handbook (Hardback)

Duncan Richardson
Published by McGraw-Hill Education - Europe, United States (2014)
ISBN 10: 0071809899 ISBN 13: 9780071809894

Manufacturing facilities design and material handling

Stephens, Matthew P
Published by purdue U Press 2013

Handbook of mechanical engineering

Singh, Sadhu
Published by 2011

Steam plant operation

Woodruff, Eurett B
Published by McGraw Hill 2012 9th Edition

Course Title: Date Date Revised: Prepared by: Approved by:

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SY 2020-21 SY 2019-20 ROFUAT L. LU SMME DEAN
 Manufacturing process selection handbook
Swift, K.G.
Published by Heinemann 2013

Maintenace engineering handbook

Mobley, R keith (ed)
Published by Mc Graw Hill 2014 8th Edition

Engineering design, Planning and management

Jack, Hugh
Published by Academic press 2013

Optimization for industrial problems

Bangert, Patrick
Published by Springer 2012

Engineering design process

Haik, Yousef
Published by Cengage Learning 2011 2nd Edition

11. Course Evaluation:

The minimum requirement for a passing grade is 70% final grade average from the following:

Quizzes 30 %
Class Recitation/ Assignment 10 %
Oral Defense / Written Plates 35 %
Class Note Compilation 5%
Departmental Exam 20 %
TOTAL 100 %

GRADING SYSTEM
Final Percentage Grade Point
97-100 1.00
94-96.99 1.25
90-93.99 1.50
87-89.99 1.75
84-86.99 2.00
80-83.99 2.25
77-79.99 2.50
74-76.99 2.75
70-73.99 3.00
0-69.99 5.00

Course Title: Date Date Revised: Prepared by: Approved by:

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SY 2020-21 SY 2019-20 ROFUAT L. LU SMME DEAN
Aside from academic deficiency, other grounds for a failing grade are the following:
1. Cheating during seat works, group works, assignments or examinations
2. Failure to defense and submit the design plates/reports
3. Failure to take the final exam without any valid reason
4. Exceeding the 20% of allowable absences
5. Grave misconduct other than cheating (Violation of school and classroom policies)
6. Violation of Online Academic Integrity & Policies (For online class)

12. Course Materials Made Available:

a. Course Goals and Instructional Objectives

b. Lecture Notes & Presentation files
c. Video resources
d. Samples of homework sets
e. Quizzes and exams

13. Committee Members:

CLUSTER HEAD: Rofuat L. Lu

ASST. HEAD: Michael F. Magpusao
MEMBERS: Mark Christian E. Manuel
Renato B. Afurong
Henry F. Torremonia
Jaime D. Blanco
Sublime O. Carvajal
Jaime Honra
Jovvin Q. Hermogino
Mitchelle Anthony A. Mirto

Course Title: Date Date Revised: Prepared by: Approved by:

Effective:
INDUSTRIAL PLANT ENGINEERING PAGE 6 OF 6
1ST QTR. 3rd QTR. 2020 ABET
SY 2020-21 SY 2019-20 ROFUAT L. LU SMME DEAN