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SOLID STATE RELAY

MADE IN INDIA

MAKE IN INDIA
UNISON MAKE
Where reliability is commitment For Compatibility Act in UNISON
20,000 CPH
AUTOMATIC
SMT LINE
INDEX

GREAT
Responsible Execution Accountable Teamwork
DESCRIPTION
DC TO AC SSR - MODEL 801
DC TO DC SSR - MODEL 801
AC TO AC & UNIVERSAL INPUT SSR - MODEL 801
PHASE ANGLE CONTROLLER SSR - MODEL 801
DC TO AC SSR - MODEL 803
DC TO DC SSR - MODEL 803
AC TO AC & UNIVERSAL INPUT SSR - MODEL 803
PAGE NO.
1/2
3/4
5/6
7/8
9/10
11/12
13/14
PHASE ANGLE CONTROLLER SSR - MODEL 803 15/16
3PHASE & FORWARD/REVERSE SSR - MODEL 805 17/18
DC TO AC / DC TO DC SSR - MODEL 808 19/20

INDEX
DC TO AC / DC TO DC SSR - MODEL 806/807 21/22
PCB MOUNTED SSR - MODEL 802/703/704 23/24
INTERFACE RELAY CARD - MODEL 703/806 25/26
AC LINE VOLTAGE CONTROLLER - MODEL 805 27/28
VIBRATOR CONTROLLER - MODEL 805 29/30
LINEAR C.T. / SCANNER CARD 31/32
3WAY SIGNAL ISOLATOR / AC VOLTAGE MONITOR
HEAT SINK 33/34
ELECTRICAL DIAGRAM 35/36
ELECTRICAL DIAGRAM / ORDER FORMAT 37/38
CURRENT INDICATOR & TEST/QUALITY SYSTEMS 39/40
CONTACT US 41/42
MAJOR CUSTOMER LIST / DBC MOUDLE 43/44

NOTE: Specifications are subject to change without prior notice.

www.unisoncontrols.com
25AMP- MODEL 801 ZDA 48 25 01 50AMP-MODEL 801 ZDA 48 50 01
35mm Plastic Din Rail to SSR 35mm Plastic Din Rail to SSR
10kV isolation Max. 25Sqm 10kV isolation
25Sqmm Lugs Max. 25Sqmm
25Sqm Lugs

H.S Mounting
H.S Mounting

68mm(L)
68mm(L)
MODEL 801 - DC TO AC

47.5MM
47.5MM

73
73

.3m
.3m

33 (H)
m
33 (H)

.3m
)
) m (W
m
.3m

m (W 45m
45m

m
m

Weight: 100gms SSR +


Weight: 80gms SSR + 95gms Heat sink
95gms Heat sink Model 801 - 50Amp
Zero Corss Over SSR
Model 801 - 25Amp Input : 4-32VDC/4-16mA
Zero Cross Over SSR Input LED Indication : Green
Input : 4-32VDC/4-16mA Output : 24-480VAC (47-63 Hz)
Input LED Indication : Green Short Circuit Protection by “B” Curve DP MCB
Output : 24-480VAC (47-63 Hz) 15Amp Load Current/16Amp “B” Curve DP MCB
PIV : 800Vpk, I²T : 340A²S for 9.6mS PIV : 1200Vpk, I²T : 3000A²S for 9.6mS
Body isolation : 4kV for 1min Body isolation : 4kV for 1min
I/P. to O/P. isolation : 6kV for 1min I/P. to O/P. isolation : 8kV for 1min
www.unisoncontrols.com Page : 1
90AMP-MODEL 801 ZDA 48 90 01 200AMP-MODEL 801 ZDA 48 200 01
35mm Plastic Din Rail to SSR
10kV isolation Max. 25Sqmm Lugs Max. 25Sqmm Lugs

H.S Mounting
87mm(L)
47.5MM
H.S Mounting
87mm(L)
47.5MM

MODEL 801 - DC TO AC
12
12

(W)

2.3
45mm
2.3

33 (H
m
(W)
mm

m
) m

.3m )
m (W 100m
33 )

45m
(H
.3 m

m
m

Weight: 100gms SSR + Weight: 130gms SSR +


Model 801 - 90Amp 310gms Heat sink Model 801 - 200Amp 690gms Heat sink
Zero Cross Over SSR Zero Cross Over SSR
Input : 4-32VDC/4-16mA Input : 4-32VDC/4-16mA
Input LED Indication : Green Input LED Indication : Green
Output : 24-480VAC (47-63 Hz) Output : 24-480VAC (47-63 Hz)
Short Circuit Protection by “B” Curve DP MCB Short Circuit Protection by “B” Curve DP MCB
40Amp Load Current/40Amp “B” Curve DP MCB 78Amp Load Current/80Amp “B” Curve DP MCB
PIV : 1200Vpk, I²T : 7200A²S for 9.6mS PIV : 1200Vpk, I²T : 25000A²S for 9.6mS
Body isolation : 4kV for 1min Body isolation : 4kV for 1min
I/P. to O/P. isolation : 8kV for 1min I/P. to O/P. isolation : 8kV for 1min
www.unisoncontrols.com Page : 2
25AMP-MODEL 801 PMDD 200 25 00 14AMP-MODEL 801 PMDD 500 14 00
35mm Plastic Din Rail 35mm Plastic Din Rail
to SSR 10kV Isolation to SSR 10kV Isolation
Max. 25Sqmm
25Sqm Lugs Max. 25Sqmm
25Sqm Lugs
MODEL 801 - DC TO DC

H.S Mounting
H.S Mounting

68mm(L)
68mm(L)

47.5mm
47.5mm
73

73
.3 m

.3m
33 (H)

33 (H)
m

m
)
.3m

.3 m
)
m (W m (W
45m 45m
m

m
Weight: 80gms SSR + Weight: 80gms SSR +
95gms Heat sink 95gms Heat sink
Model 801 - 25Amp / 200VDC Model 801 - 14Amp / 500VDC
Input: 7.5-32VDC/4-20mA, Input: 7.5-32VDC/4-20mA,
Input LED Indication : Green Input LED Indication : Green
Output : 5-200VDC Output : 5-500VDC
ON State Voltage Drop : ≤1VDC ON State Voltage Drop : ≤1.8VDC
Body isolation : 2.5kV for 1min Body isolation : 2.5kV for 1min
I/P. to O/P. isolation : 2.5kV for 1min I/P. to O/P. isolation : 2.5kV for 1min
Turn ON time : 2.5 mS, Turn OFF time : 40 µS Turn ON time : 2.5 mS, Turn OFF time : 40 µS
www.unisoncontrols.com Page : 3
100AMP-MODEL 801 PMDD 55 100 00 150AMP-MODEL 801 PMDD 75 150 00
35mm Plastic Din Rail
to SSR 10kV Isolation Max. 25Sqmm Lugs

H.S Mounting

H.S Mounting
87mm(L)

MODEL 801 - DC TO DC
47.5mm

87mm(L)
47.5mm
12

12
2.3

2.3
m(W )
45m m(W
mm

45m
33

mm
(W)

33 )
)
.3m

0mm
(H

m(W

(H
10

.3m
100m
)
m

m
Weight: 100gms SSR + Weight: 100gms SSR +
690gms Heat sink 690gms Heat sink
Model 801 - 100Amp / 55 VDC Model 801 - 150Amp / 75 VDC
Input: 7.5-32VDC/4-20mA, Input: 7.5-32VDC/4-20mA,
Input LED Indication : Green Input LED Indication : Green
Output : 5-55VDC Output : 5-75VDC
ON State Voltage Drop : ≤0.5VDC ON State Voltage Drop : ≤0.2VDC
Body isolation : 2.5kV for 1min Body isolation : 2.5kV for 1min
I/P. to O/P. isolation : 2.5kV for 1min I/P. to O/P. isolation : 2.5kV for 1min
Turn ON time : 2.5 mS, Turn OFF time : 40 µS Turn ON time : 2.5 mS,Turn OFF time : 40 µS

www.unisoncontrols.com Page : 4
25AMP- MODEL 801 ZAA 48 25 28 50AMP- MODEL 801 ZAA 48 50 28
35mm Plastic Din Rail to SSR 35mm Plastic Din Rail to SSR 10kV isolation
10kV isolation Max. 25Sqmm Lugs Max. 25S
25Sqmm Lugs

H.S Mounting
68mm(L)
Mounting

47.5MM
68mm(L)
MODEL 801 - AC TO AC

47.5MM
H.S Mo ti

73
73

.3
33 (H)
m
.3

)
m (W

m
)
33 (H)

.3
m

m (W 45m

m
m
.3

45m

m
m
m

Weight: 100gms SSR + Weight: 100gms SSR +


95gms Heat sink Model 801 - 50Amp 95gms Heat sink
Model 801 - 25Amp Zero Corss Over SSR
Zero Cross Over SSR Input : 100-280 VAC / 4-12 mA
Input : 100-280 VAC / 4-12 mA Input LED Indication : Green
Input LED Indication : Green Output : 24-480VAC (47-63 Hz)
Output : 24-480VAC Short Circuit Protection by “B” Curve DP MCB
Output Frequency : 47-63 Hz 15Amp Load Current/16Amp “B” Curve DP MCB
PIV : 800Vpk, I²T : 340A²S for 9.6mS PIV : 1200Vpk, I²T : 3000A²S for 9.6mS
Body isolation : 4kV for 1min Body isolation : 4kV for 1min
I/P. to O/P. isolation : 6kV for 1min I/P. to O/P. isolation : 6kV for 1min
www.unisoncontrols.com Page : 5
40AMP-MODEL 801 ZUA 48 40 02 90AMP-MODEL 801 ZUA 48 90 02
35mm Plastic Din Rail to SSR Max. 25Sqmm Lugs
10kV isolation Max. 25Sqm
25Sqmm Lugs

MODEL 801 - UNIVERSAL INPUT TO AC


H.S Mounting
ti
87mm(L)
47.5MM
H.S Mounting
68mm(L)
47.5MM
12
2. (W)
3m 33
.3 45mm
73

m
m (W
) (H mm
.3
33 (H

)
m

45m
m
.3 )
m

Weight: 100gms SSR + Weight: 130gms SSR +


m

Model 801 - 90Amp


95gms Heat sink Zero Cross Over SSR 690gms Heat sink
Model 801 - 40Amp Input : 12-270 VAC/DC (5-10mA)
Zero Cross Over SSR Input AC Signal frequency : 15-65 Hz
Input : 12-270 VAC/DC (5-10mA) Input LED Indication : Green
Input AC Signal frequency : 15-65 Hz Output : 24-480VAC (47-63 Hz)
Input LED Indication : Green Short Circuit Protection by “B” Curve DP MCB
Output : 24-480VAC (47-63 Hz) 40Amp Load Current/40Amp “B” Curve DP MCB
PIV : 800Vpk, I²T : 880A²S for 9.6mS PIV : 1200Vpk, I²T : 7200A²S for 9.6mS
Body isolation : 4kV for 1min Body isolation : 4kV for 1min
I/P. to O/P. isolation : 6kV for 1min I/P. to O/P. isolation : 6kV for 1min
www.unisoncontrols.com Page : 6
40AMP- MODEL 801 PHT 24 40 420 50AMP- MODEL 801 PHT 24 50 420
35mm Plastic Din Rail to SSR 35mm Plastic Din Rail to SSR
10kV isolat
ation
at
isolation 10kV isolation
MODEL 801 - PHASE ANGLE CONTROLLER SSR

Max. 25Sqm
25Sqmm Lugs Max. 25Sqmm
25Sqm Lugs

H.S Mounting
H.S Mounting

68mm(L)
47.5MM
68mm(L)
ti
47.5MM
73

73
.3m

.3m
33 (H)

33 (H)
m
.3m

m
.3m
(W) (W)
45mm 45mm
m

m
Weight: 100gms SSR + Weight: 100gms SSR +
95gms Heat sink 95gms Heat sink
Model 801 - 50Amp
Model 801 - 40Amp Input: 4 to 20mA or 0-10VDC
Input: 4 to 20mA or 0-10VDC Output : 230VAC (47-63 Hz)
Output : 230VAC (47-63 Hz) Short Circuit Protection by “B” Curve DP MCB
PIV : 800Vpk 15Amp Load Current/16Amp “B” Curve DP MCB
I²T : 880A²S for 9.6mS PIV : 1200Vpk, I²T : 3000A²S for 9.6mS
Body isolation : 4kV for 1min Body isolation : 4kV for 1min
I/P. to O/P. isolation : 6kV for 1min I/P. to O/P. isolation : 6kV for 1min
www.unisoncontrols.com Page : 7
90AMP-MODEL 801 PHT 24 90 420 200AMP-MODEL 801 PHT 24 200 420
35mm Plastic Din Rail to SSR
10kV isolation Max. 25Sqmm Lugs

MODEL 801 - PHASE ANGLE CONTROLLER SSR


Max. 25Sqm
25Sqmm Lugs

H.S Mounting
87mm(L)
47.5MM
H.S Mounting
87mm(L)
47.5MM

12
2.3
12

(W)

mm
45mm

33 (H)
2.3

.3m
)
mm

(W) m (W
100m
33 )

45mm

m
(H
.3m

Weight: 100gms SSR + Weight: 130gms SSR +


m

310gms Heat sink 690gms Heat sink

Model 801 - 90Amp Model 801 - 200Amp


Input: 4 to 20mA or 0-10VDC Input: 4 to 20mA or 0-10VDC
Output : 230VAC (47-63 Hz) Output : 230VAC (47-63 Hz)
Short Circuit Protection by “B” Curve DP MCB Short Circuit Protection by “B” Curve DP MCB
40Amp Load Current/40Amp “B” Curve DP MCB 78Amp Load Current/80Amp “B” Curve DP MCB
PIV : 1200Vpk, I²T : 7200 A²S for 9.6mS PIV : 1200Vpk, I²T : 25000 A²S for 9.6mS
Body isolation : 4kV for 1min Body isolation : 4kV for 1min
I/P. to O/P. isolation : 6kV for 1min I/P. to O/P. isolation : 6kV for 1min

www.unisoncontrols.com Page : 8
25AMP- MODEL 803 ZDA 48 25 01 50AMP-MODEL 803 ZDA 58 50 01
35mm Plastic Din Rail to SSR 35mm Plastic Din Rail to SSR
10kV isolation Max. 25Sqmm Lugs 10kV isolation Max. 25Sqmm Lugs
MODEL 803 - DC TO AC SSR

H.S Mounting

H.S Mounting
92mm(L)

92mm(L)
47.5mm

47.5mm
82

82
m

m
m 44 Weight:

m
(H m

44 )
Weight:

(H
) m m 80gms SSR +

m
m
80gms SSR
R+ .6m ) 6m

m
60gms Heat sink
3
2 (W 60gms Heat sink 23. W)
(
Model 803 - 50Amp
Zero Cross Over SSR
Model 803 - 25Amp Input : 4-32VDC/4-16mA, I/P. LED Indication: Red
Zero Cross Over SSR Output : 24-580VAC (47-63 Hz)
Input : 4-32VDC/4-16mA, I/P. LED Indication: Red Short Circuit Protection by “B” Curve DP MCB.
Output : 24-480VAC (47-63 Hz) 15Amp Load Current/16Amp “B” Curve DP MCB
PIV : 800Vpk, I²T : 340A²S for 9.6mS PIV : 1400Vpk, I²T : 3000A²S for 9.6mS
Body isolation : 4kV for 1min Body isolation : 4kV for 1min
I/P. to O/P. isolation : 6kV for 1min I/P. to O/P. isolation : 8kV for 1min

www.unisoncontrols.com Page : 9
75AMP-MODEL 803 ZDA 58 75 01 90AMP-MODEL 803 ZDA 58 90 01
35mm Plastic Din Rail to SSR Max. 25Sqmm Lugs
10kV isolation Max. 25Sqmm Lugs

H.S Mounting
92mm(L)
MODEL 803 - DC TO AC SSR
47.5mm
H.S Mounting
92mm(L)
47.5mm
13
13

2m
2m

m 4
(H 4 W)
m

t:
Weight: m(
(H

) mm
44

m
)

80gms SSR + 72
m

m
6m
m

170gms Heat sink 23. ) Weight:


(W 80gms SSRx3Nos +
Model 803 - 75Amp Model 803 - 90Amp 510gms Heat sink
Zero Cross Over SSR Zero Cross Over SSR
Input : 4-32VDC/4-16mA, I/P. LED Indication: Red Input : 4-32VDC/4-16mA, I/P. LED Indication : Red
Output : 24-580VAC (47-63 Hz) Output : 24-580VAC (47-63 Hz)
Short Circuit Protection by “B” Curve DP MCB. Short Circuit Protection by “B” Curve DP MCB.
30Amp Load Current/32Amp “B” Curve DP MCB 50Amp Load Current/50Amp “B” Curve DP MCB
PIV : 1400Vpk, I²T : 6000A²S for 9.6mS PIV : 1400Vpk, I²T : 7200A²S for 9.6mS
Body isolation : 4kV for 1min Body isolation : 8kV for 1min
I/P. to O/P. isolation : 8kV for 1min I/P. to O/P. isolation : 8kV for 1min

www.unisoncontrols.com Page : 10
15AMP-MODEL 803 PMDD 200 15 00 20AMP-MODEL 803 PMDD 100 20 00
35mm Plastic Din Rail to SSR 35mm Plastic Din Rail to SSR
10kV isolation 10kV isolation Max. 25Sqmm Lugs
Max. 25Sqmm
2 Lugs
MODEL 803 - DC TO DC SSR

H.S Mounting
H.S Mounting

92mm(L)
92mm(L)

47.5mm
47.5mm

82
82

m
m 44
m

(H m
m
44 )

Weight: Weight: ) m m
(H

.6m
m

m
.6m
m

80gms SSR + 80gms SSR


R+ 23 (W)
60gms Heat sink 23 (W) 60gms Heat sink
Model 803 - 200VDC/15Amp Model 803 - 100VDC/20Amp
Input: 3-32VDC/4-20mA Input: 3-32VDC/4-20mA
Input LED Indication : Red Input LED Indication : Red
Output : 5-200VDC (MOSFET) Output : 5-100VDC (MOSFET)
ON State Voltage Drop : ≤1VDC ON State Voltage Drop : ≤1VDC
Body isolation : 4kV for 1min Body isolation : 4kV for 1min
I/P. to O/P. isolation : 4kV for 1min I/P. to O/P. isolation : 4kV for 1min
Turn ON time : 2.5 mS, Turn OFF time : 40 µS Turn ON time : 2.5 mS, Turn OFF time : 40 µS
www.unisoncontrols.com Page : 11
12AMP-MODEL 803 PMDD 600 12 00 35AMP-MODEL 803 PMDD 55 35 00
35mm Plastic Din Rail to SSR 35mm Plastic Din Rail to SSR
10kV isolation Max. 25Sqmm Lugs 10kV isolation Max. 25Sqmm Lugs

MODEL 803 - DC TO DC SSR


H.S Mounting
H.S Mounting

47.5mm
92mm(L)
92mm(L)
47.5mm
13
2m
m
82

(H
m

Weight: Weight: )

44
m
44 )

R+
80gms SSR
(H

m
m 80gms SSR +
m

.6 m

m
m
m

at sink
60gms Heat 23 (W) ms Heat sink
170gms .6m

(H
23 W)

)
(
Model 803 - 600VDC/12Amp Model 803 - 55VDC/35Amp
Input: 3-32VDC/4-20mA Input: 3-32VDC/4-20mA
Input LED Indication : Red Input LED Indication : Red
Output : 5-600VDC(MOSFET) Output : 5-55VDC (MOSFET)
ON State Voltage Drop : ≤1.5VDC ON State Voltage Drop : ≤0.5VDC
Body isolation : 4kV for 1min Body isolation : 4kV for 1min
I/P. to O/P. isolation : 4kV for 1min I/P. to O/P. isolation : 4kV for 1min
Turn ON time : 2.5 mS, Turn OFF time : 40 µS Turn ON time : 2.5 mS, Turn OFF time : 40 µS
www.unisoncontrols.com Page : 12
25AMP-MODEL 803 ZAA 48 25 28 40AMP-MODEL 803 ZAA 48 40 28
35mm Plastic Din Rail to SSR 35mm Plastic Din Rail to SSR
10kV isolation Max. 25Sqmm Lugs 10kV isolation Max. 25Sqmm
2 Lugs
MODEL 803 - AC TO AC SSR

H.S Mounting
H.S Mounting

92mm(L)
47.5mm
92mm(L)
47.5mm

82 82
m m
Weight: m 44 m 44
(H m m Weight: (H m
R+ ) m
80gms SSR .6m ) m
.6m
m
60gms Heat sink 23 (W) 80gms SSR +
23 (W)
60gms Heat sink
Model 803 - 25Amp Model 803 - 40Amp
Zero Cross Over SSR Zero Cross Over SSR
Input : 100-280 VAC / 4-12 mA Input : 100-280 VAC / 4-12 mA
Input Frequency : 47-63 Hz Input Frequency : 47-63 Hz
Input LED Indication : Red Input LED Indication : Red
Output : 24-480VAC (47-63 Hz) Output : 24-480VAC (47-63 Hz)
PIV : 800Vpk, I²T : 340A²S for 9.6mS PIV : 800Vpk, I²T : 880A²S for 9.6mS
Body isolation : 4kV for 1min Body isolation : 4kV for 1min
I/P. to O/P. isolation : 6kV for 1min I/P. to O/P. isolation : 6kV for 1min
www.unisoncontrols.com Page : 13
50AMP-MODEL 803 ZUA 58 50 02 90AMP-MODEL 803 ZUA 58 90 02
35mm Plastic Din Rail to SSR 35mm Plastic Din Rail to SSR
10kV isolation Max. 25Sqmm Lugs 10kV isolation Max. 25Sqmm Lugs

MODEL 803 - UNIVERSAL INPUT AC


H.S Mounting

Mounting
92mm(L)

92mm(L)
47.5mm

ti
47.5mm
H.S Mo
13
2m
m
82

(H
m

44
Weight:

)
t:
Weight:
m
44 )

m
(H

80gms SSR + 80gms SSR + m


m

m
m .6m )
6m
m

60gms Heat sink 23. ) 170gms Heat sink 3


2 (W
(W
Model 803 - 50Amp Model 803 - 90Amp
Zero Cross Over SSR Zero Cross Over SSR
Input : 12-270 VAC/DC, 5-10mA, 15-65 Hz Input : 12-270 VAC/DC, 5-10mA, 15-65 Hz
Input LED Indication : Red Input LED Indication : Red
Output : 24-580VAC (47-63 Hz) Output : 24-580VAC (47-63 Hz)
PIV : 1400Vpk, I²T : 3000A²S for 9.6mS Short Circuit Protection by “B” Curve DP MCB
Short Circuit Protection by “B” Curve DP MCB 50Amp Load Current/50Amp “B” Curve DP MCB
15Amp Load Current/16Amp “B” Curve DP MCB PIV : 1400Vpk, I²T : 7200A²S for 9.6mS
Body isolation : 4kV for 1min Body isolation : 4kV for 1min
I/P. to O/P. isolation : 8kV for 1min I/P. to O/P. isolation : 8kV for 1min
www.unisoncontrols.com Page : 14
25AMP-MODEL 803 PHT 24 25 420 50AMP-MODEL 803 PHT 24 50 420
35mm Plastic Din Rail to SSR 35mm Plastic Din Rail to SSR
10kV isolation Max.
x. 25Sqmm
25S Lugs 10kV isolation qm Lugs
Max. 25Sqmm
MODEL 803 - PHASE ANGLE CONTROLLER SSR

H.S Mounting
92mm(L)
47.5mm
H.S Mounting
92mm(L)
47.5mm

13
82

2m
m W)
m(

m
m 44 m

(H
(H m 6

44
Weight: m 9

)
) m Weight:

m
R+
80gms SSR .6m

m
23 (W) 80gms x 4 SSR +
60gms Heat sink 660gms Heat sink

Model 803 - 25Amp Model 803 - 50Amp


Input: 4 to 20mA or 0-10VDC Input: 4 to 20mA or 0-10VDC
Output : 230VAC (47-63 Hz) Output : 230VAC (47-63 Hz)
PIV : 800Vpk, I²T : 340A²S for 9.6mS Short Circuit Protection by “B” Curve DP MCB
Body isolation : 4kV for 1min 15Amp Load Current/16Amp “B” Curve DP MCB
I/P. to O/P. isolation : 6kV for 1min PIV : 1200Vpk, I²T : 3000A²S for 9.6mS
Body isolation : 4kV for 1min
I/P. to O/P. isolation : 6kV for 1min

www.unisoncontrols.com Page : 15
90AMP-MODEL 803 PHT 24 90 420 150AMP-MODEL 803 PHT 44 150 420
35mm Plastic Din Rail to SSR
10kV isolation Max. 25Sqmm Lugs Max. 25Sqmm
5Sqm Lugs

MODEL 803 - PHASE ANGLE CONTROLLER SSR


H.S Mounting
92mm(L)
47.5mm
H.S Mounting
92mm(L)
Mounti
47.5mm
13

13
2m

2m
m
(H

m
)

44 )
m(W
)

(H
44

72m

m
t:
Weight: m
m

6m

m
Weight:
m

80gms SSR + 23. W) 80gms x 3 SSR +


170gms Heat sink (
510gms Heat sink
Model 803 - 90Amp Model 803 - 150Amp
Input: 4 to 20mA or 0-10VDC Input: 4 to 20mA or 0-10VDC
Output : 230VAC (47-63 Hz) Output : 440VAC (47-63 Hz)
Short Circuit Protection by “B” Curve DP MCB. Short Circuit Protection by “B” Curve DP MCB
50Amp Load Current/50Amp “B” Curve DP MCB 78Amp Load Current/80Amp “B” Curve DP MCB
PIV : 1200Vpk, I²T : 7200A²S for 9.6mS PIV : 1200Vpk, I²T : 15000A²S for 9.6mS
Body isolation : 4kV for 1min Body isolation : 6kV for 1min
I/P. to O/P. isolation : 6kV for 1min I/P. to O/P. isolation : 6kV for 1min
www.unisoncontrols.com Page : 16
25AMP-MODEL 805 3PH ZUA 48 25 02 50AMP-MODEL 805 3PH ZUA 48 50 02
35mm Plastic Din Rail to SSR 35mm Plastic Din Rail to SSR
Max. 25Sqmm Lugs 10kV isolation Max. 25Sqmm Lugs
10kV isolation
MODEL 805 3PHASE UNIVERSAL INPUT TO AC

87mm(L)
ng
H.S Mounting
H.S Mounting

47.5MM
75mm(L)
47.5MM

13
ting

1m
ting
61

oun ) oun

44 H)
m
44 (H)
mm

M . M )
.S. (W .S

(
m
mH m (W
mm

m H100mm

m
9 1m 91m 100m

Weight: 330gms SSR + Weight: 360gms SSR +


120gms Heat sink 690gms Heat sink
Model 805 3PH - 50Amp
Input : 12-270VAC/DC, 5-10mA, Plug in Type
Model 805 3PH - 25Amp Input AC Signal frequency : 15-65 Hz
Input : 12-270VAC/DC, 5-10mA, Plug in Type Input LED Indication : Green
Input AC Signal frequency : 15-65 Hz Output : 24-480VAC (47-63 Hz)
Input LED Indication : Green Short Circuit Protection by “B” Curve DP MCB.
Output : 24-480VAC (47-63 Hz) 15Amp Load Current/16Amp “B” Curve DP MCB
PIV : 800Vpk, I²T : 340A²S for 9.6mS PIV : 1200Vpk, I²T : 3000A²S for 9.6mS
Body isolation : 4kV for 1min Body isolation : 4kV for 1min
I/P. to O/P. isolation : 6kV for 1min I/P. to O/P. isolation : 6kV for 1min
www.unisoncontrols.com Page : 17
MODEL 805 FORWARD & REVERSE WITH INTERLOCKING
25AMP-MODEL 805 3FR ZDA 48 25 01 50AMP-MODEL 805 3FR ZUA 48 50 02
35mm Plastic Din Rail to SSR 35mm Plastic Din Rail to SSR
Max. 25Sqmm Lugs 10kV isolation Max. 25Sqmm Lugs 10kV isolation
H.S Mounting

H.S Mounting
47.5MM

47.5MM
75mm(L)

75mm(L)
ting ting
oun )

61
oun )
61

44 (H)
M .

mm
.S. ( W
44 (H)

(W .S
mm

m H100mm m H100mm

mm
mm

9 1 m 91m
Weight: 330gms SSR + Weight: 330gms SSR +
20gms Heat sink 20gms Heat sink
Model 805 3FR - 25Amp Model 805 3FR - 50Amp
Zero Cross Over SSR, Inbuilt Snubber Zero Cross Over SSR, Inbuilt Snubber
Plug in Type Forward I/P. : 7-32VDC, 9-16mA Plug in Type Forward I/P. : 12-270VAC/DC,6-10mA
Plug in Type Reverse I/P. : 7-32VDC, 9-16mA Plug in Type Reverse I/P. : 12-270VAC/DC,6-10mA
Forward Input signal LED Indication : Red Forward Input signal LED Indication : Red
Reverse Input signal LED Indication : Green Reverse Input signal LED Indication : Green
Interlocking Within : 4.8 µs Interlocking Within : 520 µs
Output : 24-480VAC (47-63 Hz) Output : 24-480VAC (47-63 Hz)
PIV : 1200Vpk, I²T : 340A²S for 9.6mS PIV : 1200Vpk, I²T : 3000A²S for 9.6mS
Body isolation : 4kV for 1min Body isolation : 4kV for 1min
I/P. to O/P. isolation : 6kV for 1min I/P. to O/P. isolation : 6kV for 1min
www.unisoncontrols.com Page : 18
25AMP- MODEL 808 ZDA 48 25 00 40AMP-MODEL 808 ZDA 48 40 00
35mm Plastic Din Rail to SSR 35mm Plastic Din Rail to SSR
10kV isolation Max. 4Sqmm Lugs 10kV isolation Max. 4Sqmm Lugs

H.S Mounting
H.S Mounting
MODEL 808 - DC TO AC

47mm(L)
47mm(L)

30mm
30mm
80

80
mm

mm
30

30 )
(H

(H
mm
)

mm
) )
m (W m (W
30m 30m
Weight: 40gms SSR + Weight: 40gms SSR +
Model 808 - 25Amp Model 808 - 40Amp 40gms Heat sink
40gms Heat sink
Input : 4-32VDC/4-16mA Input : 4-32VDC/4-16mA
Input LED Indication : Green Input LED Indication : Green
Output : 24-480VAC (47-63 Hz) Output : 24-480VAC (47-63 Hz)
Output LED Indication : Red Output LED Indication : Red
PIV : 800Vpk, I²T : 340A²S for 9.6mS PIV : 800Vpk, I²T : 880A²S for 9.6mS
Body isolation : 3kV for 1min Body isolation : 3kV for 1min
I/P. to O/P. isolation : 3kV for 1min I/P. to O/P. isolation : 3kV for 1min
Zero Cross Over SSR Zero Cross Over SSR
Input Green LED indication Input Green LED indication
Output Red LED indication Output Red LED indication
www.unisoncontrols.com Page : 19
MODEL 808 PMDD 100 08 00 MODEL 808 PMDD 200 12 00
35mm Plastic Din Rail to SSR 35mm Plastic Din Rail to SSR
10kV isolation Max. 4Sqmm Lugs 10kV isolation Max. 4Sqmm Lugs

H.S Mounting
H.S Mounting

47mm(L)
30mm
47mm(L)
30mm

MODEL 808 - DC TO DC
80

80
m

30 (H)
m 30 )

m
m (W

m
(H m

(H
30m

m
) m )
m (W

)
30m
Weight: 40gms SSR + Weight: 40gms SSR +
40gms Heat sink 40gms Heat sink
Model 808 - 100VDC/ 8Amp Model 808 - 200VDC/12Amp
Input: 3-32VDC/4-20mA Input: 3-32VDC/4-20mA
Input LED Indication : Green Input LED Indication : Green
Output : 5-100VDC (MOSFET) Output : 5-200VDC (MOSFET)
ON State Voltage Drop : ≤0.8VDC ON State Voltage Drop : ≤1VDC
Body isolation : 2.5kV for 1min Body isolation : 2.5kV for 1min
I/P. to O/P. isolation : 2.5kV for 1min I/P. to O/P. isolation : 2.5kV for 1min
Turn ON time : 2.5 mS Turn ON time : 2.5 mS
Turn OFF time : 40 µS Turn OFF time : 40 µS

www.unisoncontrols.com Page : 20
8AMP-MODEL 807 ZDA 48 08 01 4AMP-MODEL 807 PMDD 100 08 01
MOSFET
Max. 1.5 Sqmm Lugs
Max. 1.5 Sqmm Lugs
I/p. +ve -ve
I/p. +ve -ve
MODEL 807 - DC TO AC / DC TO DC

H.S Mounting
I/P. LED

H.S Mounting
I/P. LED
39mm(L)
34mm(L)

39mm(L)
34mm(L)
84m ~ )
m(H 33mm ~ (W
) (H p. ve
) O/ m
m
+v
e- )
2.7 51m 33mm( p . (W
1 m(H H) O/ mm
) 2.7
1
Weight: 20gms SSR Weight: 20gms SSR
19gms Heat sink
Model 807 - 8Amp Model 807 - 8Amp
Input : 4-32VDC/4-16mA - Plug in type Input : 4-32VDC/4-16mA - Plug in type
Input LED Indication : Green Input LED Indication : Green
Output : 24-480VAC (47-63 Hz)- Plug in type Output : 5-100VDC - Plug in type
PIV : 800Vpk, I²T : 340A²S for 9.6mS ON State Voltage Drop : ≤0.3Vdc
Body isolation : 3kV for 1min Body isolation : 3kV for 1min
I/P. to O/P. isolation : 2.5kV for 1min I/P. to O/P. isolation : 2.5kV for 1min
Load Current : 7Amp @55 °C Load Current : 4Amp @55 °C
With Heat Sink G-12.5 + Din Turn ON time : 2.5 mS, Turn OFF time : 40 ìS
Zero Cross Over SSR No Leakage Current at output side
No leakage current at output side

www.unisoncontrols.com Page : 21
5AMP-MODEL 806 ZDA 48 05 41 5AMP-MODEL 806 PMDD 100 05 51
DC TO AC MOSFET
I/P. LED I/P. LED

25.3mm(H)
25.3mm(H)

39mm(H)
39mm(H)

MODEL 806 - DC TO AC / DC TO DC
12
12

5 PIN

.7
4 PIN
.7

m
m

m
28.7mm (W)
m

(T
28.7mm (W)
(T

)
Weight: 12gms SSR
)

Weight: 12gms SSR


Across the
Load
Back EMF Diode SOCKET
SOCKET is must for
high frequency
ON/OFF

Model 806 - 5Amp / 100VDC


Model 806 - 5Amp Polarity Free Input: 4-32VDC/4-16mA
Polarity Free Input: 4-32VDC/5-15mA Input LED Indication : Green
Input LED Indication : Green Output : 5-100VDC
Output : 24-480VAC (47-63 Hz) ON State Voltage Drop : ≤0.3Vdc
PIV : 800Vpk, I²T : 340A²S for 9.6mS I/P. to O/P. isolation : 2.5kV for 1min
I/P. to O/P. isolation : 2.5kV for 1min Load Current : 2.5Amp @55 °C
Load Current : 2.5Amp @55 °C Turn ON time : 2.5 mS, Turn OFF time : 40 ìS
Zero Cross Over SSR, Inbuilt Snubber Equivalent to OMRON / FUJI Solid State Relay

www.unisoncontrols.com Page : 22
6AMP - MODEL 802 ZDA 33 06 00 6AMP - MODEL 802 PMDD 100 06 00
DC TO AC DC TO DC (MOSFET)

15mm
19mm(H)

15mm
19mm(H)
MODEL 802 - DC TO AC / DC TO DC

5m
m (W) 5m
(T 28mm m
) (T (W)
Weight: 4gms SSR ) 28mm Weight: 4gms SSR
Marking TAG Marking TAG
I/P. LED I/P. LED

SOCKET SOCKET

79.7MM(H)
Terminal
minal Terminal
minal
ess Type
Press T ess Type
Press T
(T)
M
6M

101.6MM(W) Weight: 30gms Socket

Model 802 - 6Amp Weight: 30gms Socket Model 802 - 6Amp / 100VDC
Input : 3-32VDC/5-15mA Input : 3-32VDC/5-15mA
Output : 24-330VAC (47-63 Hz) Output : 5-100VDC
PIV : 700Vpk, I²T : 21A²S for 9.6mS ON State Voltage Drop : ≤0.3Vdc
I/P. to O/P. isolation : 2.5kV for 1min I/P. to O/P. isolation : 2.5kV for 1min
Load Current : 2Amp @55 °C Load Current : 2.5Amp @55 °C
Zero Cross Over SSR Turn ON time : 2.5 mS, Turn OFF time : 40 ìS

www.unisoncontrols.com Page : 23
3AMP-MODEL 703 ZDA 33 03 00 5AMP-704-A ZDA 48 05 00
Isolated
LED

25mm(H)
31.5mm(H)
24mm(H)
30mm(H)
18mm(H)

MODEL 703 \ 704 - DC TO AC / DC TO DC


10
10

mm
.5m

Weight:

(T
)
43.2mm (W
m

)
17gms SSR
(T

Model 704 - 5Amp


)

20mm (W)
Model 703 - 3Amp Input : 3-32VDC/4-16mA, Input LED Indication : Green
Input : 4-32VDC/5-15mA, Output : 24-330VAC (47-63 Hz) Output : 24-480VAC (47-63 Hz)
PIV : 800Vpk, I²T : 340A²S for 9.6mS PIV : 800Vpk, I²T : 340A²S for 9.6mS
I/P. to O/P. isolation : 2.5kV for 1min I/P. to O/P. isolation : 2.5kV for 1min
Load Current : 2.5Amp @55 °C, Zero Cross Over SSR Load Current : 3Amp @55 °C, Zero Cross Over SSR
5AMP-MODEL 703 PMDD 200 05 00 5AMP-704-B PMDD 200 05 00
LED
Isolated MOSFET

31.5mm(H)
25mm(H)
24mm(H)
30mm(H)
18mm(H)

10
mm
m (W)
10

(T
) 43.2m
.5m

Weight:
m

17gms SSR
(T

20mm (W) Model 704 - 5Amp / 200VDC


)

Model 703 - 5Amp / 200VDC Input : 3-32VDC/4-16mA Input LED Indication : Green
Input : 4-32VDC/5-15mA, Output :5-200VDC Output :5-200VDC
ON State Voltage Drop : ≤0.3Vdc ON State Voltage Drop : ≤0.3Vdc
I/P. to O/P. isolation : 2.5kV for 1 min I/P. to O/P. isolation : 2.5kV for 1 min
Load Current : 4Amp @55 °C Load Current : 3Amp @55 °C
Turn ON time : 2.5 mS Turn OFF time : 40 ìS Turn ON time:2.5mS,Turn OFF time:40ìS

www.unisoncontrols.com Page : 24
INTERFACE RELAY CARD INTERFACE RELAY CARD
MODEL 703 - 8CH MODEL 703 - 2CH
3AMP FUSE LINK Fuse Failure
(5MMØ X 20MM(L)) LED Indication
MODEL 703 - INTERFACE RELAY CARD

I/P.LED

66mm(H)

66mm(H)
)
(L

)
(L
m

m
0m

m
12

35
90m
m(W
90m )
m(W
)

Model: 703 Interface Relay Card Model: 703 Interface Relay Card
Input: 4-32VDC/5-15mA Input: 4-32VDC/5-15mA
Output: 5-200VDC, 5Amp, Power Mosfet Output : 24-480VAC, 3Amp @ 55°C, Triac
ON State Voltage Drop: ≤0 .VDC 3 Output : 24-480VAC, 5Amp @ 55°C, Triac
I/P. to O/P. Isolation: 2.5kV for 1min Zero Cross Over
Turn ON time: 2.5 mS, Turn OFF time : 40 µS I/P. to O/P. Isolation: 2.5kV for 1min
Inter Face Relay card Available: Inter Face Relay card Available:
1,2,4,8,24 Channel 1,2,4,8,24 Channel

www.unisoncontrols.com Page : 25
INTERFACE RELAY CARD INTERFACE RELAY CARD
MODEL 806 - 8CH MODEL 806 - 4CH
3AMP FUSE LINK
(5MMØ X 20MM(L)) I/P.LED
Fuse Failure

MODEL 703 - INTERFACE RELAY CARD


LED Indication

70mm(H)

70mm(H)
)
(L
m
1m
13

)
(L
m
m
68
90m
m(W 90m
) m(W
)

Model: 806 Interface Relay Card


Input: 4-32VDC/4-16mA Model: 806 Interface Relay Card
Output: 5-100VDC, 5Amp, Power Mosfet Input: 4-32VDC/5-15mA
ON State Voltage Drop: ≤0 .VDC 3 Output : 24-480VAC, 5Amp, Triac
I/P. to O/P. Isolation: 2.5kV for 1min Zero Cross Over
Turn ON time: 2.5 mS, Turn OFF time : 40 µS I/P. to O/P. Isolation: 2.5kV for 1min
Inter Face Relay card Available: Inter Face Relay card Available:
2,4,8,16 Channel 2,4,8,16 Channel

www.unisoncontrols.com Page : 26
MODEL 805 CLOS 23 50 010 FULL MODEL 805 OPEN 23 25 010 FULL
MODEL 805 AC LINE VOLTAGE CONTROLLER

H.S Mounting
H.S Mounting

75mm(L)
47.5MM
47.5MM
75mm(L)

ng
unti ting

44 mm
oun

52
. Mo)

mm (H
M
61
44 m(

. S . S .
m H (W m H (W)
m
m H)

91m 00mm

(H )
91m 00mm
m

1 10K POT

)
1 SINGLE TURN

Weight: 490gms SSR Weight: 490gms SSR


TUBE SEALING CONTROLLER FOR FORM
FILLING MACHINES
Closed Loop Controller - External Linear C.T. feed back to OPEN LOOP CONTROLLER
digital circuit for control of phase fire of Back to Back SCR. Full Digital circuit for control of phase angle control of
Control: 3-32VDC/4-26mA for ON/OFF Load. Thyristor Control: 3-32 VDC/4-26mA for ON/OFF load
Input Phase Angle Control Input Control: By POT of any value - Single / 10Turn
: 0-10VDC of PLC - Isolated : 0-10VDC of PLC- Isolated
: Any Value of POT of single or multi turn. Auxiliary Supply: 0-12VDC/100mA
Auxiliary Supply:0-12VDC/100mA settable to maximum limit settable to max. Limit.
C.T. Voltage: External linear C.T. voltage of 0-10VDC Line Voltage: 230VAC (±20 %), 25Amp
for feed back Variable Soft-Start feature from 0 to 9 second
Line Voltage: 230VAC( ±20 %), 25Amp, 50Amp, 90Amp by varying P4 POT

www.unisoncontrols.com Page : 27
MODEL 805 OPEN 44 25 POT FULL MODEL 805 1PHT 23 25 010 SPEED

MODEL 805 AC LINE VOLTAGE CONTROLLER


H.S Mounting
H.S Mounting
47.5MM

47.5MM
75mm(L)

75mm(L)
ng
unti 4 nting
. Mo
44 mm

. S 52 4m . Mou
52

m H (W) S
m (H

m m( H .
91m 00mm 91mm0mm (W)
m )

m H)
(H

1 (H 10
)
)

Weight: 490gms SSR Weight: 490gms SSR

ELECTRIC HEAT SLITTER / KNIFE CONTROL 1PH CAPACITOR START INDUCTIVE LOAD
BY ISOLATED POT VOLTAGE CONTROLLER
Output: 440VAC/230VAC (±20 %), 25Amp Output: 0 - 230VAC (±20 %), 25Amp
Body Isolation Voltage : 2.5kV Input Control : 0-10VDC of PLC - Isolated
Non repetitive surge peak on-state current (ITSM) :120Amp : Any Value of POT of single or multi turn.
Peak inverse voltage (PIV) : 800Vpk Auxiliary Supply:0-12VDC/100mA settable to max. limit
ðChange the primary voltage of transformer so that Body Isolation Voltage : 2.5kV
secondary voltage change which is apply to knife cutter. Non repetitive surge peak on-state current (ITSM) :120Amp
ðDigital circuit for control of phase angle controller Peak inverse voltage (PIV) : 800Vpk
of Thyristor ð Internal start-up capacitor 1.5µF (Between Ter ~2 and ~4)
ðIsolated Input Control : By Internal Single Turn POT. ð Digital circuit for control of phase angle controller
ðRotate POT in clock wise direction to increase the of Thyristor
load voltage ð Variable load voltage 0-230 Vac according to isolated
input of 0-10 VDC or any value of POT.

www.unisoncontrols.com Page : 28
MODEL 805 CLOS 23 25 010 HALF MODEL 805 CLOS 23 25 POT HALF
INT. CT.-25AMP INT. CT-25AMP
MODEL 805 VIBRATOR CONTROLLER

H.S Mounting
75mm(L)
47.5MM

ting
oun

52
ing
ount

44 (H)
.S. M(W)
44 mm

mm
.S. MW) H

mm
52

m
m (H

m H ( 91m 100mm
m )

91m100mm
(H

Weight: 490gms SSR


)

Weight: 490gms SSR


MODEL 805
Closed Loop Controller - 25Amp Half Inbuilt Linear MODEL 805
Closed Loop Linear/Rotary Vibratory Feeder Closed Loop Controller - Half Int. C.T. & Int. Pot
Phase Angle Controller by PLC OR EXT.POT Close Loop Vibratory Feeder Phase Angle Controller
C.T. feed back to digital circuit for control of by INT.POT
phase angle control of Thyristor. Inbuilt Linear C.T. feed back to digital circuit for
Control: 3-32 VDC/(4-26mA) for ON/OFF Vibratory Coil. control of phase angle control of SCR.
Isolated Input Control: By POT of any value-Single/10 Turn Control: 3-32VDC/(4-26mA) for ON/OFF Vibratory coil.
: 0-10VDC of PLC - Isolated Input Phase Angle Control: Inbuilt Pot of Single turn,
Auxiliary Supply: 0-12VDC/100mA settable to Auxiliary Supply: 0-12VDC/100mA settable to limit
limit Max. Vibration. maximum vibration.
C.T voltage:Proportional to vibrator coil current for feedback C.T. Voltage: Proportional to Vibrator Coil current
P3 POT for max. O/p Vibration Voltage setting at 10VDC for feedback.
I/p. Line Voltage: 230VAC (±20 %), 25Amp Line Voltage: 230VAC (±20 %), 25Amp
Soft Start – Soft Stop for 3 Sec Soft Start – Soft Stop for 3 Sec

www.unisoncontrols.com Page : 29
MODEL 805 OPEN 23 25 010 HALF MODEL 801 POT 23 25 HALF-25AMP

MODEL 805 VIBRATOR CONTROLLER


H.S Mounting
75mm(L)

H.S Mounting
47.5MM

68mm(L)
47.5MM
ng
unti
44 mm

. Mo)
52

73
S
m (H

.
m H (W
m )

.3m
33 m(H
91m100mm
(H

.3m )
)

Weight: 490gms SSR (W)


45mm

m
MODEL 805
Open Loop Vibratory Feeder Phase Angle Controller Weight: 100gms SSR +
by PLC OR EXT.POT 95gms Heat sink
Open Loop Controller - 25Amp Half
Digital circuit for control of phase angle control of Thyristor.
Control: 3-32VDC/(4-26mA) for ON/OFF Vibratory Coil.
Isolated Input Control : By POT of any value -
Single / 10 Turn or 0-10VDC of PLC isolated TYPE NO. 801 POT 23 25 HALF - 25AMP
Auxiliary Supply: 0-12VDC/100mA settable to limit Input Pot : 0-10KE
maximum vibration. Input LED Indication : Green
P3 POT for Max. O/P Vibration Voltage Output : 0 - 230Vac (half Cycle) (47-63 Hz)
setting at 10VDC input PIV : 800Vpk
Variable Soft-Start feature from 0 to 9 Second I²T : 340A²S for 9.6mS
by varying P4 POT (Clockwise - Increase soft start, Isolation Voltage : 4kV for 1min
Anti clockwise - Decrease soft start to zero) Load Current :
Line Voltage : 230VAC(±20%), 25Amp 25AMP SSR + G-68 Heat Sink+Din = 15Amp@ 55°C

www.unisoncontrols.com Page : 30
CURRENT TRANSFORMER - LINEAR SCANNER CARD
CURRENT TRANSFORMER - LINEAR / SCANNER CARD

Output Non-Ripple type Voltage Output Ripple type Voltage


from 24 VDC supply of SMPS from Current Transformer ((C.T)
T) Scanner Card 8 Channel Scanner Card 16 Channel

75mm(L)
47.5MM
m
91m (W)

35 H)
m
100m

mm
(
DC Input Buffer Output CT Output 0à 10VDC
+14-28V 0à 10VDC Self Generated
Linear C.T With Buffer Linear C.T Without Buffer
This is Analog Multiplexer available in 8-Channel or
16-Channel. This Analog Switch is Controlled Digitally.
+14-28V C.T. OUTPUT C.T. OUTPUT 0 TO 10VDC
0-10VDC
With BUFFER Without BUFFER This will accept 8nos. or 16nos. of analog input 0-10VDC
and will give only one Analog Output corresponding to
+24 +Ve -Ve +Ve -Ve Analog Input which is Controlled by Digital Signals
S1,S2 & S3 through PLC.
Set Pot Set Pot
This Scanner Card takes 8nos. or 16nos. Of analog input
0-10VDC from different Current Transducers, Pressure
DC Input Buffer Output CT Output 0à 10VDC Transducers & Temperature Transducers and only one
+14-28V 0à 10VDC Self Generated Analog Output is given to PLC as per PLC Controlled or
C.T TYPE WITH BUFFER / WITHOUT BUFFER Scanned Digitally. Correspondingly all 8nos. or 16nos.
0-5 Amp Proportional to 0-10VDC (1 Amp=2 VDC) Of Analog data is fed to PLC thru it. PLC will
0-10 Amp Proportional to 0-10VDC (1 Amp=1 VDC) Analyze and Display the error message.
0-30 Amp Proportional to 0-10VDC (1 Amp=0.33 VDC) Input Output
0-50 Amp Proportional to 0-10VDC (1 Amp=0.2 VDC) 1 to 8 Channel 0-10VDC 4-20mA, 0-10VDC, 0-5VDC
0-100 Amp Proportional to 0-10VDC (1 Amp=0.1 VDC) 1 to 16 Channe 0-10VDC 0-10VDC, 0-5VDC
0-150 Amp Proportional to 0-10VDC (1 Amp=0.066 VDC)

www.unisoncontrols.com Page : 31
3WAY SIGNAL ISOLATORS - MODEL 811 AC/DC VOLTAGE MONITOR - MODEL 811
9.5MM 9.5MM

3WAY SIGNAL ISOLATORS / AC VOLTAGE MONITOR


SPAN
SPAN
89MM

89MM

ZERO
ZERO
0V +24VDC
3 4 0V +24VDC
3 4
Weight : @45 gms. - 2 5 - 2 5 -
PS Weight : @45 gms. PS
I IN
IN ACV
V V DCV
ACV
V
U/I OUT DCV OUT
1I 6 U 6
+ U/I + +
1

INPUT OUT PUT


TYPE NO RANGE RANGE
UNI 811 3ISOL VV005005 0-5VDC 0-5VDC Any V to V
TYPE NO INPUT RANGE OUT PUT RANGE
UNI 811 3ISOL VV010010 0-10VDC 0-10VDC Converter
UNI 811 ACVM 0260010 0-260VAC 0-10VDC
UNI 811 3ISOL II020020 0-20mA DC 0-20mA DC
Any I to I UNI 811 ACVM 0460010 0-460VAC 0-10VDC
UNI 811 3ISOL II420420 4-20mA DC 4-20mA DC Converter
UNI 811 ACVM 0700010 0-700VAC 0-10VDC
UNI 811 3ISOL II020420 0-20mA DC 4-20mA DC
UNI 811 ACVM 01000010 0-1000VAC 0-10VDC
UNI 811 3ISOL IV420010 4-20mA DC 0-10VDC Any V to I
or I to V UNI 811 DCVM 01000010 0-1000VDC 0-10VDC
UNI 811 3ISOL IV020005 0-20mA DC 0-5VDC
UNI 811 DCVM 02000010 0-2000VDC 0-10VDC
UNI 811 3ISOL VI010420 0-10VDC 4-20mADC Converter

www.unisoncontrols.com Page : 32
HEAT SINK TYPE “G-68” + DIN RAIL HEAT SINK TYPE “A-45” + DIN RAIL
35mm Plastic Din Rail to SSR 10kV Isolation 35mm Plastic Din Rail to SSR 10kV Isolation

TYPE “G-68 ” TYPE “A-45 ”


801/808 Model 801Model
Current up to 20Amp Current up to 35Amp

68mm(L)
with Din Rail 45mm
HEAT SINK FOR SOLID STATE RELAY

with Din Rail 22.5mm

87mm(L)

77mm(L)
Thermal Resistance Thermal Resistance
RèSA = 2.5? C/W RèSA = 1.19? C/W
?T= 60? C ?T= 60? C
Surface Area: Surface Area:
500mm²X68mm 2630mm²X45mm
44mm(W) X 68mm(L) 45mm(W) X 87mm(L)
80mm m X 80mm(H) + SSR
32 X 32mm(H) + SSR (H) m
m Weight : @ 95gms 45 (W) Weight : @ 310gms
m )
(H m(W
) 44m

HEAT SINK TYPE “G-30” + DIN RAIL HEAT SINK TYPE A-190 WITH 230VAC FAN
35mm Plastic Din Rail to SSR 10kV Isolation
230VAC
V F
FAN
AN

TYPE “G-30 ”

80mm(H)
808 Model

AIR
Current up to 15Amp
44mm(L)

with Din Rail 10mm


Thermal Resistance
RèSA = 3.59? C/W
?T= 60? C Fan
Surface Area: 2 5 mm ation
32

k + V Iso l
87

500mm²X30mm t sin
mm

k
Hea for 10
m

(W) 30mm(W) X 44mm(L) )


(H

(L

30mm ( W sh
X 32mm(H) + SSR mm Bu
)
)

Weight : @ 40gms 190 lastic


P

www.unisoncontrols.com Page : 33
HEAT SINK TYPE “V-87” + DIN RAIL HEAT SINK TYPE “B-96” + DIN RAIL
35mm Plastic Din Rail to SSR 10kV Isolation Jointing Aluminum Patel for
Joint Another Heat Sink

TYPE “V-87 ” TYPE “B-96 ”


803 Model 803 Model-4Nos.

87mm(L)

HEAT SINK FOR SOLID STATE RELAY


Current up to 20Amp Current up to 80Amp
87mm(L) with Din Rail 22.5mm with Din Rail 45mm
Thermal Resistance Thermal Resistance
RèSA = 2.45? C/W RèSA = 0.6? C/W
?T= 60? C ?T= 60? C
Surface Area: Surface Area:
500mm²X87mm 2630mm²X96mm

80
24mm(W) X 87mm(L) (W) 96mm(W) X 87mm(L)

m
30 (H)

m
96m

m
m

X 30mm(H) + SSR X 80mm(H) + SSR


m

m
24mW) Weight : @ 60gms Weight : @ 660gms
(

HEAT SINK TYPE “B-24” + DIN RAIL


35mm Plastic Din Rail to SSR 10kV Isolation
Jointing Aluminum Patel

TYPE “B-24 ”
803 Model
87mm(L)

Current up to 32Amp
with Din Rail 22.5mm
Thermal Resistance
RèSA = 1.8? C/W
?T= 60? C
Surface Area:
80

2630mm²X24mm
197MM
m

24mm(W) X 87mm(L)
m
(H

X 80mm(H) + SSR
)

m Weight : @ 170gms
m
24 (W)

www.unisoncontrols.com Page : 34
Circuit diagram 801 model - ON/OFF type Circuit diagram 803 model - ON/OFF type
R
Star Connection without neutral Y
B
R 3 Pole
Y MCB
Star Connection
B without neutral
AC AC AC
3 pole MCB ~ ~ ~
IL

SSR1 SSR2 SSR3 SSR1 SSR2 SSR3


Temperature Output Output Output - + - + - +
Input Input Input
Controller
ELECTRICAL DIAGRAM

Temperature -VE
Controller 2 1 1 2 3
3
Vph R1 R3 R4 R5 R6 ~ ~ ~
R2 AC AC AC

R2 R2 R2
R1 R1 R1

R
Circuit diagram 801 model - ON/OFF type Y
B
Star Connection with neutral 3 Pole
R MCB
Y Closed Delta
B Connection
AC AC AC
N ~ ~ ~

DP M.C.B. DP M.C.B. DP M.C.B.


SSR1 SSR2 SSR3
Temperature - + - + - +
SSR1 SSR2 SSR3 Controller
Temperature -VE
Input Output Input Output Input Output 1 1 2 3
Controller 2
3
~ ~ ~
Precaution : AC AC AC
When any one heater open
R1 R2 R1 R2 R1 R2 current will be 1.41 times then Iph
actual current so wire gauge R1
accordingly R2 R4
INDELTA
R5R3

R6

www.unisoncontrols.com Page : 35
Connection Diagram Of 801 Model Input 4-20mA Circuit diagram 803 model - Input 4-20mA
Three Phase Star With Neutral R
Y
B
R N
Y
DP
B
MCB
N
L/B TYPE L/B TYPE L/B TYPE Three Phase AC AC AC
DP M.C.B DP M.C.B DP M.C.B Star Connection ~ ~ ~

~2 ~2 +VE with neutral


~2
+3 +3 +3
INPUT. SSR1 SSR2 SSR3
O/P. SSR1 I/P. O/P. SSR2 I/P. O/P. SSR3 I/P.
4-20mA INPUT
-4 -4 -4 100E 4-20mA - + - + - +

ELECTRICAL DIAGRAM
~1 ~1 ~1 100E
-VE

RL1 RL2 RL3


220VAC 220VAC 220VAC ~ ~ ~
AC AC AC
HEATER HEATER HEATER
R2 R2 R2
R1 R1 R1

R
Connection Diagram Of 801 Model Input 0-10VDC Y
440vac Load In Open Delta B

R DP
Y MCB
B
440VAC LOAD AC AC AC
~ ~ ~
L/B TYPE L/B TYPE L/B TYPE IN OPEN DELTA
DP M.C.B DP M.C.B DP M.C.B
SSR1 SSR2 SSR3
+VE INPUT
~2 ~2 ~2 +3 4-20mA - + - + - +
+3 +3
O/P. SSR1 I/P. O/P. SSR2 I/P. O/P. SSR3 I/P. INPUT. 100E
-4 -4 -4 0-10
~1 ~1 ~1 VDC

-VE ~ ~ ~
RL1 RL2 RL3 AC AC AC
440VAC 440VAC 440VAC
HEATER HEATER HEATER R2 R2 R2
R1 R1 R1

www.unisoncontrols.com Page : 36
P P
N Impulse sealing N
Vibration Control DP M.C.B
DP M.C.B “B” Type
By Ext. POT “B” Type
+9 -10 -4 +5

PHASE ~1
+9 -10 -4 +5

PHASE ~1
GREEN
GREEN
805 CLOSELOOP

CONTROL
805 CLOSELOOP

CONTROL
INBUILT FULL EXT. CT
HALF INT. CT

LED
C.T. VOLT

LED
CT 3-32VDC
C.T. VOLT 3-32VDC 0 - 10 VDC 4-26mA

AUX. SUPPLY
0 - 10 VDC 4-26mA

0-12VDC
AUX. SUPPLY

P1 POT 0-12VDC
0-12VDC

P1 POT 0-12VDC

(+VE) PLC
0-10 VDC
(+VE) PLC
0-10 VDC

P3 POT

CT P2 POT :

GND

SUPPLY :
0 - 10 VDC
GND
ELECTRICAL DIAGRAM

SUPPLY :

NEUTRAL ~3
NEUTRAL ~3
Red

AUX.
Red

LOAD ~2
AUX.

PLC LED

LOAD ~2
PLC LED
CT LED
CT LED
+8 -7 +6 Green
+8 -7 +6 Green
Ext. POT
LOAD TRANSFORMER
Ext. POT VIBRATION PRIMARY
COIL EXTERNAL CT
SECONDARY
P
Vibration Control N
By Ext. POT DP M.C.B 3Phase Forward & Reverse R
“B” Type Y
Connection with MPCB B
+5 -4 7 to 32VDC
PHASE ~1

P4 POT MPCB Protection Forward


CONTROL

Variable Soft- Start Motor Protection


LED

delay 0-9 Sec Circuit Breaker


3-32VDC - Single Phase Preventer
P3 POT - Over Load setting Range
4-26mA
- Manually Start Button
AUX.SUPPLY

805 OPEN LOOP L1/R L2/Y L3/B -F1 +F2


- Manually Stop Button
0-12VDC

FORWARD (A/D)
(+VE) PLC
0-10 VDC

VIBRATOR CONTROLLER INTERLOCKING


E D C B A
Available Make FORWARD
GND

- GE make
SUPPLY :

& REVERSE
0-12VDC
P1 POT

NEUTRAL ~3

- Telemacanique REVERSE (B/C)


PLC LED

U V
AUX.

- Siemens W -R1 +R2


LOAD ~2
RED

+8 -7 +6
LOAD M
VIBRATION 7 to 32VDC
COIL 3Ph Reverse
Ext. POT

www.unisoncontrols.com Page : 37
S.S.R ORDERING FORMAT
XXX X X X XX XXX XX
UNISON Output Voltage Output Amp INPUT
200-200Amp
150-150Amp
90-90Amp

P-Phase Angle Controller


801
75-75Amp
802 00-4 to 32VDC
50-50Amp
R-Random Switching

T-Variable AC Output
Type of Package

803 Z-Zero Cross Over with O/P. LED


40-40Amp

PM-Power Mosfet
805-3PH

U-Universal Input
33-24 TO 330VAC 25-25Amp 01-4 to 32VDC

H-Analog Input
805-3FR 48-24 TO 480VAC without O/P. LED
UNI 16-16Amp

D-DC Output
A-AC Output

ORDER FORMAT
806 58-24 TO 580VAC 02-12 to 270VAC/DC
D-DC Input
15-15Amp

A-AC Input
807 66-24 TO 660VAC 28-100 to 280VAC
14-14Amp
808 010-0 to 10VDC
12-12Amp
703 420-4 to 20mA
08-8Amp
704
06-6Amp
05-5Amp
02-2Amp
Example: Type No. UNI 803 ZDA 48 50 01
UNI 803 Z D A 48 50 01
Example: Type No. UNI 801 PHT 24 90 420
UNI 801 P H T 24 90 420
XXX-XXXXX X X XXX XXX
MODEL INPUT OUTPUT INPUT RANGE OUTPUT RANGE
010 = 0 TO 10VDC 010 = 0 TO 10VDC
UNI 811 V=Voltage V=Voltage 005 = 0 TO 5VDC 005 = 0 TO 5VDC
3ISOL I=Current I=Current 020 = 0 TO 20mADC 020 = 0 TO 20mADC
420 = 4 TO 20mADC 420 = 4 TO 20mADC

NOTE: Specifications in the booklet are subject to change without prior notice.

www.unisoncontrols.com Page : 38
Fire Resistance Plastic Fire Resistance Potting
TESTING FACILITY

Compliance to UL94 V0 Grade

Parameter tests for Components by


instruments for each SSR
Non repetitive surge peak on-state current (ITSM) test.
ð
As per data sheet surge is given for 9.8 mS.
Max. Peak repetitive Forward off-state Voltage (VDRM)
ð
Max. Peak repetitive Forward off-state current (IDRM)
ð
Max. Peak repetitive reverse off-state Voltage (VRRM)
ð
Max. Peak repetitive reverse off-state current (IRRM)
ð
Max. DC Gate trigger voltage (VGT)
ð
Max. DC Gate trigger current (IGT)
ð
Turn off Time (TQ) Test
ð
Max. rate of rise off-state voltage (dV/dT)
ð
Factory Administration Office Digital isolation test up to 10 KV for 1 minute
ð

www.unisoncontrols.com Page : 39
DESIGN / SELECTION
Selection of
Application Functional Connection
Component /
Specification Operation Wiring Diagram
Specification

Testing Production System In House In House 3D


Procedure by SMT Line 3D Housing PCB Design
of Products

INCOMING RAW MATERIAL COMPONENTS

TEST/QUALITY SYSTEMS
Mechanical Plating-Thread-
Material-Size- Strength

Lot Rejection – Rectification – Acceptance- Records


Accuracy-
Alignment Finishing-
Part Drawing
Plastic & Fire Retardency-
Measuring
Housing Impact Strength
Equipments
PIV-Isolation-
I²T-dV/dT-IGT-
Wattage-Accuracy-
Electronics Voltage-Current- VGT-Thermal
20% Quantity Conductivity
PCB Checking
PRODUCTION
Fully Loading- Feeder Chart- Pick and Reflow Temperature-
Automatic Alignment- Placement Accuracy- Solderability-
SMT Line Optimization 3D Inspection Thermal Cycles
PCB Assembly Testing
Manually Plastic Housing-
Mechanical Parameters-
Assembly Alignment- Cleaning
Components 100% Quantity
Potting and Curing- Testing Parameters Standard Box
Testing Labelling-Mechanical 100% Quantity- Packing with
Accessories Batch Serial Number Labeling

www.unisoncontrols.com Page : 40
UNISON TEAM

Mr. Rajul Patel Mr. Jehan Patel Mr. Shekhar Patil


M: +91 9825035206 M: +91 9909035206 M: +91 7574857600
E-mail. rajul@unisoncontrols.com E-mail. jehan@unisoncontrols.com E-mail. shekhar@unisoncontrols.com
SALES NETWORK
Ahmedabad Meter Center Tel. 079-22131274, 22131445,
CONTACT US

1778/5, Ground Floor, After Model Cinema, E-mail. metercentreahmd@yahoo.co.in


Gandhi Road, Ahmedabad-380001, Gujarat Mr. Surendra, 7878820025
Bangalore SS Solutions Tel. 080-32535502
#276, Maruti Mansion, 2nd Floor, Konappana Agrahara, E-mail.sssolutionsbangalore@gmail.com
Electronic City, Hosur Road, Bangalore–560100. Karnataka. Mr. Saurabh Jhalani, 09341405502
Baroda Sales And Service Corporation Tel. 0265-6623366, 3092184,
209, Center Points, 2nd Floor, R.C. Dutt Road, E-mail . brd@ssccontrol.com
Alkapuri, Baroda-390005.Gujarat Mr. Mayank Maniar, 9825031290
Coimbatore Ingata Laboratories Tel. 0422-2392101
Opp. Canara Bank, 686, Oppanakara Street, E-mail. ingata1944@gmail.com
Coimbatore-641001. Tamilnadu Mr. M. Shailesh, 09443040807
Delhi Accurate Generators Tel. 011-22240738, 22232551
68, Trilok Apartment, Ip Extension, 1x Avenue, E-mail.amitkhandelwal2000@yahoo.com
Patpad Ganj, New Delhi-92 Mr. Amit Khandelwal, 09810270470
Faridabad Simplex Syscon Pvt Ltd Tel. 0129-2413437
72, New Tikona Market Nit, Faridabad, Haryana. E-mail. purchase@simplexsyscon.com
Mr. Himanshu Bhatia, 09811023465
Haridwar Sigmatech Automation Tel. 01334-230221
P-57, 1st Floor, Shivalik Nagar, Bhel, E-mail. ac@sigmatechautomation.com
Haridwar-249403, Uttrakhand MR. Anuj Chauhan, 09319842404
Hyderabad Jain Electronics (India) Tel. 040-27535334/3544, 66568072
5-2-96/1, 137, Durgabhavan , R.P. Road, Nr. Bible House, E-mail. amit_1303@hotmail.com
Secunderabad Hyderabad -500003 Mr. Pankaj Jain, 09848051475

www.unisoncontrols.com Page : 41
Indore Le Trade Tel. 0731-2538751, 4042352
564/5, M.G. Road, Dhenu Market, Indore-452001 E-mail. letrade1@gmail.com
Mr. Ashok Jethwa, 09425057472
Jaipur El-Tronics Tel. 0141-4073205/204/214
86-87-A, Dhuleshwar Garden, Jaipur-302001. Rajsthan E-mail. anish@eltronicsjaipur.com
Mr. Anish Kothari, 09928910325
Kanpur Continental Engineers TEL. 0512-2365716, 2353465
33/146, Gaya Prasad Lane, Kanpur-208001 E-mail. conteng@ymail.com
Mr. Ashu Mehrotra, 09838627488
Kochi Roni Electronics Tel. 0484-2355029, 2369926
#40/5884-C&D, Avs Building, M.G. Road, Kochi-682035. Kerala E-mail. sales@ronielectronics.com
Mr. Roy J. Joseph, 09846052928
Kolkata Railton Electronics Tel. 033-22127761/6670
1, Madan Street, 2nd Floor, Kolkata-700072, West Bengal E-mail. info@railtonelectronics.com

CONTACT US
Mr. Vikas Ladha, 09831175246
Ludhiana Gyan Traders Tel. 0161-4622136
G.T. Road, Nr. Idbi Bank, Miller Ganj, Ludhiana, Punjab E-mail. gyantraders@yahoo.com
Mr. Simarpreet Singh, 09888398883
Mumbai P. R. Shah And Co. Tel. 022-39567060, 22033840
Prabhat C.H.S Ltd., 1st Floor, Room No. 7/A, 198/212, E-mail. prshahco@rediffmail.com
Shamaldas Gandhi Marg, (Old Sitaram Bldg.), Mumbai-400002 Mr. Nimesh Shah, 09221589100
Nashik Nasa Enterprises TEL. 0253-2360894, 2357729
66, Plot No. C-10/1, Nice Indl Estate, A-Road, E-mail. purchase@nasaent.co.in
Satpur, Nashik-422007 Mr. Milind Desai, 09422271456
Pune M. D. Automation And Controls Pvt Ltd Tel. 020-24572057, 32405566
C-23, Alok Nagari, 1305, Kasba Peth, E-mail. mdicontrols@gmail.com
Nr. Pawale Chowk, Pune-411011 Mr. Shree Bagde, 09373311974
Surat Hi Tech Marketing Tel. 0261-2432308, 2601033
Shop No. 16, 17, 114, Belgium Tower, Opp. Linear Bus Stop, E-mail. hitech.surat@gmail.com
Ring Road, Surat-395003, Gujarat Mr. Ashok Gandhi, 9376932308
Uttarakhand Bharat Engineering Tel. 05944-245354, 9760016058
Mig, 181/7, Ring Road Awas, Vikas, Rudrapur, E-mail. bharat.sales12@gmail.com
Dist. U.S. Nagar, Uttarakhand-263153 Mr. Sunil Soni, 09760016058
Vapi Advance Power Controls Tel. 0260-2436026, 2410739
F-Ii-7, Niki Commercial Complex, Nr. G.I.D.C. Office, E-mail. apc143@rediffmail.com
B/H. Supreme Hotel, Cross Lane, Vapi-396195, Gujarat Mr. Deepak Gevariya, 9824736272

www.unisoncontrols.com Page : 42
MAJOR CUSTOMER LIST

www.unisoncontrols.com Page : 43
801
803 PCB

DBC MODULE
TERMINAL

STRIP
BONDING
803

CHIP

DBC

COPPER
PLATE

www.unisoncontrols.com Page : 44
MANUFACTURER
& EXPORTER
WORKING PRINCIPAL
ON/OFF - DC TO AC
BACK TO BACK SCR

Approved By
ON/OFF - DC TO DC - MOSFET
ON/OFF - DC TO DC - VARIABLE
EN-60947-5-1

PROPORTIONAL
CONTROLLER
FEBRUARY
2015

UNISON CONTROLS PVT. LTD.


16, Dhanlaxmi Industrial Estate Association, Near Police Commissioner Office,
Shahibaug Road, Ahmedabad 380004, Gujarat, India
Tel : +91-79-25625608, 25631596 Fax. +91-79-25633559
E-mail.: info@unisoncontrols.com Web: www.unisoncontrols.com

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