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Unison SSR PDF Free
Unison SSR PDF Free
Unison SSR PDF Free
MADE IN INDIA
MAKE IN INDIA
UNISON MAKE
Where reliability is commitment For Compatibility Act in UNISON
20,000 CPH
AUTOMATIC
SMT LINE
INDEX
GREAT
Responsible Execution Accountable Teamwork
DESCRIPTION
DC TO AC SSR - MODEL 801
DC TO DC SSR - MODEL 801
AC TO AC & UNIVERSAL INPUT SSR - MODEL 801
PHASE ANGLE CONTROLLER SSR - MODEL 801
DC TO AC SSR - MODEL 803
DC TO DC SSR - MODEL 803
AC TO AC & UNIVERSAL INPUT SSR - MODEL 803
PAGE NO.
1/2
3/4
5/6
7/8
9/10
11/12
13/14
PHASE ANGLE CONTROLLER SSR - MODEL 803 15/16
3PHASE & FORWARD/REVERSE SSR - MODEL 805 17/18
DC TO AC / DC TO DC SSR - MODEL 808 19/20
INDEX
DC TO AC / DC TO DC SSR - MODEL 806/807 21/22
PCB MOUNTED SSR - MODEL 802/703/704 23/24
INTERFACE RELAY CARD - MODEL 703/806 25/26
AC LINE VOLTAGE CONTROLLER - MODEL 805 27/28
VIBRATOR CONTROLLER - MODEL 805 29/30
LINEAR C.T. / SCANNER CARD 31/32
3WAY SIGNAL ISOLATOR / AC VOLTAGE MONITOR
HEAT SINK 33/34
ELECTRICAL DIAGRAM 35/36
ELECTRICAL DIAGRAM / ORDER FORMAT 37/38
CURRENT INDICATOR & TEST/QUALITY SYSTEMS 39/40
CONTACT US 41/42
MAJOR CUSTOMER LIST / DBC MOUDLE 43/44
www.unisoncontrols.com
25AMP- MODEL 801 ZDA 48 25 01 50AMP-MODEL 801 ZDA 48 50 01
35mm Plastic Din Rail to SSR 35mm Plastic Din Rail to SSR
10kV isolation Max. 25Sqm 10kV isolation
25Sqmm Lugs Max. 25Sqmm
25Sqm Lugs
H.S Mounting
H.S Mounting
68mm(L)
68mm(L)
MODEL 801 - DC TO AC
47.5MM
47.5MM
73
73
.3m
.3m
33 (H)
m
33 (H)
.3m
)
) m (W
m
.3m
m (W 45m
45m
m
m
H.S Mounting
87mm(L)
47.5MM
H.S Mounting
87mm(L)
47.5MM
MODEL 801 - DC TO AC
12
12
(W)
2.3
45mm
2.3
33 (H
m
(W)
mm
m
) m
.3m )
m (W 100m
33 )
45m
(H
.3 m
m
m
H.S Mounting
H.S Mounting
68mm(L)
68mm(L)
47.5mm
47.5mm
73
73
.3 m
.3m
33 (H)
33 (H)
m
m
)
.3m
.3 m
)
m (W m (W
45m 45m
m
m
Weight: 80gms SSR + Weight: 80gms SSR +
95gms Heat sink 95gms Heat sink
Model 801 - 25Amp / 200VDC Model 801 - 14Amp / 500VDC
Input: 7.5-32VDC/4-20mA, Input: 7.5-32VDC/4-20mA,
Input LED Indication : Green Input LED Indication : Green
Output : 5-200VDC Output : 5-500VDC
ON State Voltage Drop : ≤1VDC ON State Voltage Drop : ≤1.8VDC
Body isolation : 2.5kV for 1min Body isolation : 2.5kV for 1min
I/P. to O/P. isolation : 2.5kV for 1min I/P. to O/P. isolation : 2.5kV for 1min
Turn ON time : 2.5 mS, Turn OFF time : 40 µS Turn ON time : 2.5 mS, Turn OFF time : 40 µS
www.unisoncontrols.com Page : 3
100AMP-MODEL 801 PMDD 55 100 00 150AMP-MODEL 801 PMDD 75 150 00
35mm Plastic Din Rail
to SSR 10kV Isolation Max. 25Sqmm Lugs
H.S Mounting
H.S Mounting
87mm(L)
MODEL 801 - DC TO DC
47.5mm
87mm(L)
47.5mm
12
12
2.3
2.3
m(W )
45m m(W
mm
45m
33
mm
(W)
33 )
)
.3m
0mm
(H
m(W
(H
10
.3m
100m
)
m
m
Weight: 100gms SSR + Weight: 100gms SSR +
690gms Heat sink 690gms Heat sink
Model 801 - 100Amp / 55 VDC Model 801 - 150Amp / 75 VDC
Input: 7.5-32VDC/4-20mA, Input: 7.5-32VDC/4-20mA,
Input LED Indication : Green Input LED Indication : Green
Output : 5-55VDC Output : 5-75VDC
ON State Voltage Drop : ≤0.5VDC ON State Voltage Drop : ≤0.2VDC
Body isolation : 2.5kV for 1min Body isolation : 2.5kV for 1min
I/P. to O/P. isolation : 2.5kV for 1min I/P. to O/P. isolation : 2.5kV for 1min
Turn ON time : 2.5 mS, Turn OFF time : 40 µS Turn ON time : 2.5 mS,Turn OFF time : 40 µS
www.unisoncontrols.com Page : 4
25AMP- MODEL 801 ZAA 48 25 28 50AMP- MODEL 801 ZAA 48 50 28
35mm Plastic Din Rail to SSR 35mm Plastic Din Rail to SSR 10kV isolation
10kV isolation Max. 25Sqmm Lugs Max. 25S
25Sqmm Lugs
H.S Mounting
68mm(L)
Mounting
47.5MM
68mm(L)
MODEL 801 - AC TO AC
47.5MM
H.S Mo ti
73
73
.3
33 (H)
m
.3
)
m (W
m
)
33 (H)
.3
m
m (W 45m
m
m
.3
45m
m
m
m
m
m (W
) (H mm
.3
33 (H
)
m
45m
m
.3 )
m
Max. 25Sqm
25Sqmm Lugs Max. 25Sqmm
25Sqm Lugs
H.S Mounting
H.S Mounting
68mm(L)
47.5MM
68mm(L)
ti
47.5MM
73
73
.3m
.3m
33 (H)
33 (H)
m
.3m
m
.3m
(W) (W)
45mm 45mm
m
m
Weight: 100gms SSR + Weight: 100gms SSR +
95gms Heat sink 95gms Heat sink
Model 801 - 50Amp
Model 801 - 40Amp Input: 4 to 20mA or 0-10VDC
Input: 4 to 20mA or 0-10VDC Output : 230VAC (47-63 Hz)
Output : 230VAC (47-63 Hz) Short Circuit Protection by “B” Curve DP MCB
PIV : 800Vpk 15Amp Load Current/16Amp “B” Curve DP MCB
I²T : 880A²S for 9.6mS PIV : 1200Vpk, I²T : 3000A²S for 9.6mS
Body isolation : 4kV for 1min Body isolation : 4kV for 1min
I/P. to O/P. isolation : 6kV for 1min I/P. to O/P. isolation : 6kV for 1min
www.unisoncontrols.com Page : 7
90AMP-MODEL 801 PHT 24 90 420 200AMP-MODEL 801 PHT 24 200 420
35mm Plastic Din Rail to SSR
10kV isolation Max. 25Sqmm Lugs
H.S Mounting
87mm(L)
47.5MM
H.S Mounting
87mm(L)
47.5MM
12
2.3
12
(W)
mm
45mm
33 (H)
2.3
.3m
)
mm
(W) m (W
100m
33 )
45mm
m
(H
.3m
www.unisoncontrols.com Page : 8
25AMP- MODEL 803 ZDA 48 25 01 50AMP-MODEL 803 ZDA 58 50 01
35mm Plastic Din Rail to SSR 35mm Plastic Din Rail to SSR
10kV isolation Max. 25Sqmm Lugs 10kV isolation Max. 25Sqmm Lugs
MODEL 803 - DC TO AC SSR
H.S Mounting
H.S Mounting
92mm(L)
92mm(L)
47.5mm
47.5mm
82
82
m
m
m 44 Weight:
m
(H m
44 )
Weight:
(H
) m m 80gms SSR +
m
m
80gms SSR
R+ .6m ) 6m
m
60gms Heat sink
3
2 (W 60gms Heat sink 23. W)
(
Model 803 - 50Amp
Zero Cross Over SSR
Model 803 - 25Amp Input : 4-32VDC/4-16mA, I/P. LED Indication: Red
Zero Cross Over SSR Output : 24-580VAC (47-63 Hz)
Input : 4-32VDC/4-16mA, I/P. LED Indication: Red Short Circuit Protection by “B” Curve DP MCB.
Output : 24-480VAC (47-63 Hz) 15Amp Load Current/16Amp “B” Curve DP MCB
PIV : 800Vpk, I²T : 340A²S for 9.6mS PIV : 1400Vpk, I²T : 3000A²S for 9.6mS
Body isolation : 4kV for 1min Body isolation : 4kV for 1min
I/P. to O/P. isolation : 6kV for 1min I/P. to O/P. isolation : 8kV for 1min
www.unisoncontrols.com Page : 9
75AMP-MODEL 803 ZDA 58 75 01 90AMP-MODEL 803 ZDA 58 90 01
35mm Plastic Din Rail to SSR Max. 25Sqmm Lugs
10kV isolation Max. 25Sqmm Lugs
H.S Mounting
92mm(L)
MODEL 803 - DC TO AC SSR
47.5mm
H.S Mounting
92mm(L)
47.5mm
13
13
2m
2m
m 4
(H 4 W)
m
t:
Weight: m(
(H
) mm
44
m
)
80gms SSR + 72
m
m
6m
m
www.unisoncontrols.com Page : 10
15AMP-MODEL 803 PMDD 200 15 00 20AMP-MODEL 803 PMDD 100 20 00
35mm Plastic Din Rail to SSR 35mm Plastic Din Rail to SSR
10kV isolation 10kV isolation Max. 25Sqmm Lugs
Max. 25Sqmm
2 Lugs
MODEL 803 - DC TO DC SSR
H.S Mounting
H.S Mounting
92mm(L)
92mm(L)
47.5mm
47.5mm
82
82
m
m 44
m
(H m
m
44 )
Weight: Weight: ) m m
(H
.6m
m
m
.6m
m
47.5mm
92mm(L)
92mm(L)
47.5mm
13
2m
m
82
(H
m
Weight: Weight: )
44
m
44 )
R+
80gms SSR
(H
m
m 80gms SSR +
m
.6 m
m
m
m
at sink
60gms Heat 23 (W) ms Heat sink
170gms .6m
(H
23 W)
)
(
Model 803 - 600VDC/12Amp Model 803 - 55VDC/35Amp
Input: 3-32VDC/4-20mA Input: 3-32VDC/4-20mA
Input LED Indication : Red Input LED Indication : Red
Output : 5-600VDC(MOSFET) Output : 5-55VDC (MOSFET)
ON State Voltage Drop : ≤1.5VDC ON State Voltage Drop : ≤0.5VDC
Body isolation : 4kV for 1min Body isolation : 4kV for 1min
I/P. to O/P. isolation : 4kV for 1min I/P. to O/P. isolation : 4kV for 1min
Turn ON time : 2.5 mS, Turn OFF time : 40 µS Turn ON time : 2.5 mS, Turn OFF time : 40 µS
www.unisoncontrols.com Page : 12
25AMP-MODEL 803 ZAA 48 25 28 40AMP-MODEL 803 ZAA 48 40 28
35mm Plastic Din Rail to SSR 35mm Plastic Din Rail to SSR
10kV isolation Max. 25Sqmm Lugs 10kV isolation Max. 25Sqmm
2 Lugs
MODEL 803 - AC TO AC SSR
H.S Mounting
H.S Mounting
92mm(L)
47.5mm
92mm(L)
47.5mm
82 82
m m
Weight: m 44 m 44
(H m m Weight: (H m
R+ ) m
80gms SSR .6m ) m
.6m
m
60gms Heat sink 23 (W) 80gms SSR +
23 (W)
60gms Heat sink
Model 803 - 25Amp Model 803 - 40Amp
Zero Cross Over SSR Zero Cross Over SSR
Input : 100-280 VAC / 4-12 mA Input : 100-280 VAC / 4-12 mA
Input Frequency : 47-63 Hz Input Frequency : 47-63 Hz
Input LED Indication : Red Input LED Indication : Red
Output : 24-480VAC (47-63 Hz) Output : 24-480VAC (47-63 Hz)
PIV : 800Vpk, I²T : 340A²S for 9.6mS PIV : 800Vpk, I²T : 880A²S for 9.6mS
Body isolation : 4kV for 1min Body isolation : 4kV for 1min
I/P. to O/P. isolation : 6kV for 1min I/P. to O/P. isolation : 6kV for 1min
www.unisoncontrols.com Page : 13
50AMP-MODEL 803 ZUA 58 50 02 90AMP-MODEL 803 ZUA 58 90 02
35mm Plastic Din Rail to SSR 35mm Plastic Din Rail to SSR
10kV isolation Max. 25Sqmm Lugs 10kV isolation Max. 25Sqmm Lugs
Mounting
92mm(L)
92mm(L)
47.5mm
ti
47.5mm
H.S Mo
13
2m
m
82
(H
m
44
Weight:
)
t:
Weight:
m
44 )
m
(H
m
m .6m )
6m
m
H.S Mounting
92mm(L)
47.5mm
H.S Mounting
92mm(L)
47.5mm
13
82
2m
m W)
m(
m
m 44 m
(H
(H m 6
44
Weight: m 9
)
) m Weight:
m
R+
80gms SSR .6m
m
23 (W) 80gms x 4 SSR +
60gms Heat sink 660gms Heat sink
www.unisoncontrols.com Page : 15
90AMP-MODEL 803 PHT 24 90 420 150AMP-MODEL 803 PHT 44 150 420
35mm Plastic Din Rail to SSR
10kV isolation Max. 25Sqmm Lugs Max. 25Sqmm
5Sqm Lugs
13
2m
2m
m
(H
m
)
44 )
m(W
)
(H
44
72m
m
t:
Weight: m
m
6m
m
Weight:
m
87mm(L)
ng
H.S Mounting
H.S Mounting
47.5MM
75mm(L)
47.5MM
13
ting
1m
ting
61
oun ) oun
44 H)
m
44 (H)
mm
M . M )
.S. (W .S
(
m
mH m (W
mm
m H100mm
m
9 1m 91m 100m
H.S Mounting
47.5MM
47.5MM
75mm(L)
75mm(L)
ting ting
oun )
61
oun )
61
44 (H)
M .
mm
.S. ( W
44 (H)
(W .S
mm
m H100mm m H100mm
mm
mm
9 1 m 91m
Weight: 330gms SSR + Weight: 330gms SSR +
20gms Heat sink 20gms Heat sink
Model 805 3FR - 25Amp Model 805 3FR - 50Amp
Zero Cross Over SSR, Inbuilt Snubber Zero Cross Over SSR, Inbuilt Snubber
Plug in Type Forward I/P. : 7-32VDC, 9-16mA Plug in Type Forward I/P. : 12-270VAC/DC,6-10mA
Plug in Type Reverse I/P. : 7-32VDC, 9-16mA Plug in Type Reverse I/P. : 12-270VAC/DC,6-10mA
Forward Input signal LED Indication : Red Forward Input signal LED Indication : Red
Reverse Input signal LED Indication : Green Reverse Input signal LED Indication : Green
Interlocking Within : 4.8 µs Interlocking Within : 520 µs
Output : 24-480VAC (47-63 Hz) Output : 24-480VAC (47-63 Hz)
PIV : 1200Vpk, I²T : 340A²S for 9.6mS PIV : 1200Vpk, I²T : 3000A²S for 9.6mS
Body isolation : 4kV for 1min Body isolation : 4kV for 1min
I/P. to O/P. isolation : 6kV for 1min I/P. to O/P. isolation : 6kV for 1min
www.unisoncontrols.com Page : 18
25AMP- MODEL 808 ZDA 48 25 00 40AMP-MODEL 808 ZDA 48 40 00
35mm Plastic Din Rail to SSR 35mm Plastic Din Rail to SSR
10kV isolation Max. 4Sqmm Lugs 10kV isolation Max. 4Sqmm Lugs
H.S Mounting
H.S Mounting
MODEL 808 - DC TO AC
47mm(L)
47mm(L)
30mm
30mm
80
80
mm
mm
30
30 )
(H
(H
mm
)
mm
) )
m (W m (W
30m 30m
Weight: 40gms SSR + Weight: 40gms SSR +
Model 808 - 25Amp Model 808 - 40Amp 40gms Heat sink
40gms Heat sink
Input : 4-32VDC/4-16mA Input : 4-32VDC/4-16mA
Input LED Indication : Green Input LED Indication : Green
Output : 24-480VAC (47-63 Hz) Output : 24-480VAC (47-63 Hz)
Output LED Indication : Red Output LED Indication : Red
PIV : 800Vpk, I²T : 340A²S for 9.6mS PIV : 800Vpk, I²T : 880A²S for 9.6mS
Body isolation : 3kV for 1min Body isolation : 3kV for 1min
I/P. to O/P. isolation : 3kV for 1min I/P. to O/P. isolation : 3kV for 1min
Zero Cross Over SSR Zero Cross Over SSR
Input Green LED indication Input Green LED indication
Output Red LED indication Output Red LED indication
www.unisoncontrols.com Page : 19
MODEL 808 PMDD 100 08 00 MODEL 808 PMDD 200 12 00
35mm Plastic Din Rail to SSR 35mm Plastic Din Rail to SSR
10kV isolation Max. 4Sqmm Lugs 10kV isolation Max. 4Sqmm Lugs
H.S Mounting
H.S Mounting
47mm(L)
30mm
47mm(L)
30mm
MODEL 808 - DC TO DC
80
80
m
30 (H)
m 30 )
m
m (W
m
(H m
(H
30m
m
) m )
m (W
)
30m
Weight: 40gms SSR + Weight: 40gms SSR +
40gms Heat sink 40gms Heat sink
Model 808 - 100VDC/ 8Amp Model 808 - 200VDC/12Amp
Input: 3-32VDC/4-20mA Input: 3-32VDC/4-20mA
Input LED Indication : Green Input LED Indication : Green
Output : 5-100VDC (MOSFET) Output : 5-200VDC (MOSFET)
ON State Voltage Drop : ≤0.8VDC ON State Voltage Drop : ≤1VDC
Body isolation : 2.5kV for 1min Body isolation : 2.5kV for 1min
I/P. to O/P. isolation : 2.5kV for 1min I/P. to O/P. isolation : 2.5kV for 1min
Turn ON time : 2.5 mS Turn ON time : 2.5 mS
Turn OFF time : 40 µS Turn OFF time : 40 µS
www.unisoncontrols.com Page : 20
8AMP-MODEL 807 ZDA 48 08 01 4AMP-MODEL 807 PMDD 100 08 01
MOSFET
Max. 1.5 Sqmm Lugs
Max. 1.5 Sqmm Lugs
I/p. +ve -ve
I/p. +ve -ve
MODEL 807 - DC TO AC / DC TO DC
H.S Mounting
I/P. LED
H.S Mounting
I/P. LED
39mm(L)
34mm(L)
39mm(L)
34mm(L)
84m ~ )
m(H 33mm ~ (W
) (H p. ve
) O/ m
m
+v
e- )
2.7 51m 33mm( p . (W
1 m(H H) O/ mm
) 2.7
1
Weight: 20gms SSR Weight: 20gms SSR
19gms Heat sink
Model 807 - 8Amp Model 807 - 8Amp
Input : 4-32VDC/4-16mA - Plug in type Input : 4-32VDC/4-16mA - Plug in type
Input LED Indication : Green Input LED Indication : Green
Output : 24-480VAC (47-63 Hz)- Plug in type Output : 5-100VDC - Plug in type
PIV : 800Vpk, I²T : 340A²S for 9.6mS ON State Voltage Drop : ≤0.3Vdc
Body isolation : 3kV for 1min Body isolation : 3kV for 1min
I/P. to O/P. isolation : 2.5kV for 1min I/P. to O/P. isolation : 2.5kV for 1min
Load Current : 7Amp @55 °C Load Current : 4Amp @55 °C
With Heat Sink G-12.5 + Din Turn ON time : 2.5 mS, Turn OFF time : 40 ìS
Zero Cross Over SSR No Leakage Current at output side
No leakage current at output side
www.unisoncontrols.com Page : 21
5AMP-MODEL 806 ZDA 48 05 41 5AMP-MODEL 806 PMDD 100 05 51
DC TO AC MOSFET
I/P. LED I/P. LED
25.3mm(H)
25.3mm(H)
39mm(H)
39mm(H)
MODEL 806 - DC TO AC / DC TO DC
12
12
5 PIN
.7
4 PIN
.7
m
m
m
28.7mm (W)
m
(T
28.7mm (W)
(T
)
Weight: 12gms SSR
)
www.unisoncontrols.com Page : 22
6AMP - MODEL 802 ZDA 33 06 00 6AMP - MODEL 802 PMDD 100 06 00
DC TO AC DC TO DC (MOSFET)
15mm
19mm(H)
15mm
19mm(H)
MODEL 802 - DC TO AC / DC TO DC
5m
m (W) 5m
(T 28mm m
) (T (W)
Weight: 4gms SSR ) 28mm Weight: 4gms SSR
Marking TAG Marking TAG
I/P. LED I/P. LED
SOCKET SOCKET
79.7MM(H)
Terminal
minal Terminal
minal
ess Type
Press T ess Type
Press T
(T)
M
6M
Model 802 - 6Amp Weight: 30gms Socket Model 802 - 6Amp / 100VDC
Input : 3-32VDC/5-15mA Input : 3-32VDC/5-15mA
Output : 24-330VAC (47-63 Hz) Output : 5-100VDC
PIV : 700Vpk, I²T : 21A²S for 9.6mS ON State Voltage Drop : ≤0.3Vdc
I/P. to O/P. isolation : 2.5kV for 1min I/P. to O/P. isolation : 2.5kV for 1min
Load Current : 2Amp @55 °C Load Current : 2.5Amp @55 °C
Zero Cross Over SSR Turn ON time : 2.5 mS, Turn OFF time : 40 ìS
www.unisoncontrols.com Page : 23
3AMP-MODEL 703 ZDA 33 03 00 5AMP-704-A ZDA 48 05 00
Isolated
LED
25mm(H)
31.5mm(H)
24mm(H)
30mm(H)
18mm(H)
mm
.5m
Weight:
(T
)
43.2mm (W
m
)
17gms SSR
(T
20mm (W)
Model 703 - 3Amp Input : 3-32VDC/4-16mA, Input LED Indication : Green
Input : 4-32VDC/5-15mA, Output : 24-330VAC (47-63 Hz) Output : 24-480VAC (47-63 Hz)
PIV : 800Vpk, I²T : 340A²S for 9.6mS PIV : 800Vpk, I²T : 340A²S for 9.6mS
I/P. to O/P. isolation : 2.5kV for 1min I/P. to O/P. isolation : 2.5kV for 1min
Load Current : 2.5Amp @55 °C, Zero Cross Over SSR Load Current : 3Amp @55 °C, Zero Cross Over SSR
5AMP-MODEL 703 PMDD 200 05 00 5AMP-704-B PMDD 200 05 00
LED
Isolated MOSFET
31.5mm(H)
25mm(H)
24mm(H)
30mm(H)
18mm(H)
10
mm
m (W)
10
(T
) 43.2m
.5m
Weight:
m
17gms SSR
(T
Model 703 - 5Amp / 200VDC Input : 3-32VDC/4-16mA Input LED Indication : Green
Input : 4-32VDC/5-15mA, Output :5-200VDC Output :5-200VDC
ON State Voltage Drop : ≤0.3Vdc ON State Voltage Drop : ≤0.3Vdc
I/P. to O/P. isolation : 2.5kV for 1 min I/P. to O/P. isolation : 2.5kV for 1 min
Load Current : 4Amp @55 °C Load Current : 3Amp @55 °C
Turn ON time : 2.5 mS Turn OFF time : 40 ìS Turn ON time:2.5mS,Turn OFF time:40ìS
www.unisoncontrols.com Page : 24
INTERFACE RELAY CARD INTERFACE RELAY CARD
MODEL 703 - 8CH MODEL 703 - 2CH
3AMP FUSE LINK Fuse Failure
(5MMØ X 20MM(L)) LED Indication
MODEL 703 - INTERFACE RELAY CARD
I/P.LED
66mm(H)
66mm(H)
)
(L
)
(L
m
m
0m
m
12
35
90m
m(W
90m )
m(W
)
Model: 703 Interface Relay Card Model: 703 Interface Relay Card
Input: 4-32VDC/5-15mA Input: 4-32VDC/5-15mA
Output: 5-200VDC, 5Amp, Power Mosfet Output : 24-480VAC, 3Amp @ 55°C, Triac
ON State Voltage Drop: ≤0 .VDC 3 Output : 24-480VAC, 5Amp @ 55°C, Triac
I/P. to O/P. Isolation: 2.5kV for 1min Zero Cross Over
Turn ON time: 2.5 mS, Turn OFF time : 40 µS I/P. to O/P. Isolation: 2.5kV for 1min
Inter Face Relay card Available: Inter Face Relay card Available:
1,2,4,8,24 Channel 1,2,4,8,24 Channel
www.unisoncontrols.com Page : 25
INTERFACE RELAY CARD INTERFACE RELAY CARD
MODEL 806 - 8CH MODEL 806 - 4CH
3AMP FUSE LINK
(5MMØ X 20MM(L)) I/P.LED
Fuse Failure
70mm(H)
70mm(H)
)
(L
m
1m
13
)
(L
m
m
68
90m
m(W 90m
) m(W
)
www.unisoncontrols.com Page : 26
MODEL 805 CLOS 23 50 010 FULL MODEL 805 OPEN 23 25 010 FULL
MODEL 805 AC LINE VOLTAGE CONTROLLER
H.S Mounting
H.S Mounting
75mm(L)
47.5MM
47.5MM
75mm(L)
ng
unti ting
44 mm
oun
52
. Mo)
mm (H
M
61
44 m(
. S . S .
m H (W m H (W)
m
m H)
91m 00mm
(H )
91m 00mm
m
1 10K POT
)
1 SINGLE TURN
www.unisoncontrols.com Page : 27
MODEL 805 OPEN 44 25 POT FULL MODEL 805 1PHT 23 25 010 SPEED
47.5MM
75mm(L)
75mm(L)
ng
unti 4 nting
. Mo
44 mm
. S 52 4m . Mou
52
m H (W) S
m (H
m m( H .
91m 00mm 91mm0mm (W)
m )
m H)
(H
1 (H 10
)
)
ELECTRIC HEAT SLITTER / KNIFE CONTROL 1PH CAPACITOR START INDUCTIVE LOAD
BY ISOLATED POT VOLTAGE CONTROLLER
Output: 440VAC/230VAC (±20 %), 25Amp Output: 0 - 230VAC (±20 %), 25Amp
Body Isolation Voltage : 2.5kV Input Control : 0-10VDC of PLC - Isolated
Non repetitive surge peak on-state current (ITSM) :120Amp : Any Value of POT of single or multi turn.
Peak inverse voltage (PIV) : 800Vpk Auxiliary Supply:0-12VDC/100mA settable to max. limit
ðChange the primary voltage of transformer so that Body Isolation Voltage : 2.5kV
secondary voltage change which is apply to knife cutter. Non repetitive surge peak on-state current (ITSM) :120Amp
ðDigital circuit for control of phase angle controller Peak inverse voltage (PIV) : 800Vpk
of Thyristor ð Internal start-up capacitor 1.5µF (Between Ter ~2 and ~4)
ðIsolated Input Control : By Internal Single Turn POT. ð Digital circuit for control of phase angle controller
ðRotate POT in clock wise direction to increase the of Thyristor
load voltage ð Variable load voltage 0-230 Vac according to isolated
input of 0-10 VDC or any value of POT.
www.unisoncontrols.com Page : 28
MODEL 805 CLOS 23 25 010 HALF MODEL 805 CLOS 23 25 POT HALF
INT. CT.-25AMP INT. CT-25AMP
MODEL 805 VIBRATOR CONTROLLER
H.S Mounting
75mm(L)
47.5MM
ting
oun
52
ing
ount
44 (H)
.S. M(W)
44 mm
mm
.S. MW) H
mm
52
m
m (H
m H ( 91m 100mm
m )
91m100mm
(H
www.unisoncontrols.com Page : 29
MODEL 805 OPEN 23 25 010 HALF MODEL 801 POT 23 25 HALF-25AMP
H.S Mounting
47.5MM
68mm(L)
47.5MM
ng
unti
44 mm
. Mo)
52
73
S
m (H
.
m H (W
m )
.3m
33 m(H
91m100mm
(H
.3m )
)
m
MODEL 805
Open Loop Vibratory Feeder Phase Angle Controller Weight: 100gms SSR +
by PLC OR EXT.POT 95gms Heat sink
Open Loop Controller - 25Amp Half
Digital circuit for control of phase angle control of Thyristor.
Control: 3-32VDC/(4-26mA) for ON/OFF Vibratory Coil.
Isolated Input Control : By POT of any value -
Single / 10 Turn or 0-10VDC of PLC isolated TYPE NO. 801 POT 23 25 HALF - 25AMP
Auxiliary Supply: 0-12VDC/100mA settable to limit Input Pot : 0-10KE
maximum vibration. Input LED Indication : Green
P3 POT for Max. O/P Vibration Voltage Output : 0 - 230Vac (half Cycle) (47-63 Hz)
setting at 10VDC input PIV : 800Vpk
Variable Soft-Start feature from 0 to 9 Second I²T : 340A²S for 9.6mS
by varying P4 POT (Clockwise - Increase soft start, Isolation Voltage : 4kV for 1min
Anti clockwise - Decrease soft start to zero) Load Current :
Line Voltage : 230VAC(±20%), 25Amp 25AMP SSR + G-68 Heat Sink+Din = 15Amp@ 55°C
www.unisoncontrols.com Page : 30
CURRENT TRANSFORMER - LINEAR SCANNER CARD
CURRENT TRANSFORMER - LINEAR / SCANNER CARD
75mm(L)
47.5MM
m
91m (W)
35 H)
m
100m
mm
(
DC Input Buffer Output CT Output 0à 10VDC
+14-28V 0à 10VDC Self Generated
Linear C.T With Buffer Linear C.T Without Buffer
This is Analog Multiplexer available in 8-Channel or
16-Channel. This Analog Switch is Controlled Digitally.
+14-28V C.T. OUTPUT C.T. OUTPUT 0 TO 10VDC
0-10VDC
With BUFFER Without BUFFER This will accept 8nos. or 16nos. of analog input 0-10VDC
and will give only one Analog Output corresponding to
+24 +Ve -Ve +Ve -Ve Analog Input which is Controlled by Digital Signals
S1,S2 & S3 through PLC.
Set Pot Set Pot
This Scanner Card takes 8nos. or 16nos. Of analog input
0-10VDC from different Current Transducers, Pressure
DC Input Buffer Output CT Output 0à 10VDC Transducers & Temperature Transducers and only one
+14-28V 0à 10VDC Self Generated Analog Output is given to PLC as per PLC Controlled or
C.T TYPE WITH BUFFER / WITHOUT BUFFER Scanned Digitally. Correspondingly all 8nos. or 16nos.
0-5 Amp Proportional to 0-10VDC (1 Amp=2 VDC) Of Analog data is fed to PLC thru it. PLC will
0-10 Amp Proportional to 0-10VDC (1 Amp=1 VDC) Analyze and Display the error message.
0-30 Amp Proportional to 0-10VDC (1 Amp=0.33 VDC) Input Output
0-50 Amp Proportional to 0-10VDC (1 Amp=0.2 VDC) 1 to 8 Channel 0-10VDC 4-20mA, 0-10VDC, 0-5VDC
0-100 Amp Proportional to 0-10VDC (1 Amp=0.1 VDC) 1 to 16 Channe 0-10VDC 0-10VDC, 0-5VDC
0-150 Amp Proportional to 0-10VDC (1 Amp=0.066 VDC)
www.unisoncontrols.com Page : 31
3WAY SIGNAL ISOLATORS - MODEL 811 AC/DC VOLTAGE MONITOR - MODEL 811
9.5MM 9.5MM
89MM
ZERO
ZERO
0V +24VDC
3 4 0V +24VDC
3 4
Weight : @45 gms. - 2 5 - 2 5 -
PS Weight : @45 gms. PS
I IN
IN ACV
V V DCV
ACV
V
U/I OUT DCV OUT
1I 6 U 6
+ U/I + +
1
www.unisoncontrols.com Page : 32
HEAT SINK TYPE “G-68” + DIN RAIL HEAT SINK TYPE “A-45” + DIN RAIL
35mm Plastic Din Rail to SSR 10kV Isolation 35mm Plastic Din Rail to SSR 10kV Isolation
68mm(L)
with Din Rail 45mm
HEAT SINK FOR SOLID STATE RELAY
87mm(L)
77mm(L)
Thermal Resistance Thermal Resistance
RèSA = 2.5? C/W RèSA = 1.19? C/W
?T= 60? C ?T= 60? C
Surface Area: Surface Area:
500mm²X68mm 2630mm²X45mm
44mm(W) X 68mm(L) 45mm(W) X 87mm(L)
80mm m X 80mm(H) + SSR
32 X 32mm(H) + SSR (H) m
m Weight : @ 95gms 45 (W) Weight : @ 310gms
m )
(H m(W
) 44m
HEAT SINK TYPE “G-30” + DIN RAIL HEAT SINK TYPE A-190 WITH 230VAC FAN
35mm Plastic Din Rail to SSR 10kV Isolation
230VAC
V F
FAN
AN
TYPE “G-30 ”
80mm(H)
808 Model
AIR
Current up to 15Amp
44mm(L)
k + V Iso l
87
500mm²X30mm t sin
mm
k
Hea for 10
m
(L
30mm ( W sh
X 32mm(H) + SSR mm Bu
)
)
www.unisoncontrols.com Page : 33
HEAT SINK TYPE “V-87” + DIN RAIL HEAT SINK TYPE “B-96” + DIN RAIL
35mm Plastic Din Rail to SSR 10kV Isolation Jointing Aluminum Patel for
Joint Another Heat Sink
87mm(L)
80
24mm(W) X 87mm(L) (W) 96mm(W) X 87mm(L)
m
30 (H)
m
96m
m
m
m
24mW) Weight : @ 60gms Weight : @ 660gms
(
TYPE “B-24 ”
803 Model
87mm(L)
Current up to 32Amp
with Din Rail 22.5mm
Thermal Resistance
RèSA = 1.8? C/W
?T= 60? C
Surface Area:
80
2630mm²X24mm
197MM
m
24mm(W) X 87mm(L)
m
(H
X 80mm(H) + SSR
)
m Weight : @ 170gms
m
24 (W)
www.unisoncontrols.com Page : 34
Circuit diagram 801 model - ON/OFF type Circuit diagram 803 model - ON/OFF type
R
Star Connection without neutral Y
B
R 3 Pole
Y MCB
Star Connection
B without neutral
AC AC AC
3 pole MCB ~ ~ ~
IL
Temperature -VE
Controller 2 1 1 2 3
3
Vph R1 R3 R4 R5 R6 ~ ~ ~
R2 AC AC AC
R2 R2 R2
R1 R1 R1
R
Circuit diagram 801 model - ON/OFF type Y
B
Star Connection with neutral 3 Pole
R MCB
Y Closed Delta
B Connection
AC AC AC
N ~ ~ ~
R6
www.unisoncontrols.com Page : 35
Connection Diagram Of 801 Model Input 4-20mA Circuit diagram 803 model - Input 4-20mA
Three Phase Star With Neutral R
Y
B
R N
Y
DP
B
MCB
N
L/B TYPE L/B TYPE L/B TYPE Three Phase AC AC AC
DP M.C.B DP M.C.B DP M.C.B Star Connection ~ ~ ~
ELECTRICAL DIAGRAM
~1 ~1 ~1 100E
-VE
R
Connection Diagram Of 801 Model Input 0-10VDC Y
440vac Load In Open Delta B
R DP
Y MCB
B
440VAC LOAD AC AC AC
~ ~ ~
L/B TYPE L/B TYPE L/B TYPE IN OPEN DELTA
DP M.C.B DP M.C.B DP M.C.B
SSR1 SSR2 SSR3
+VE INPUT
~2 ~2 ~2 +3 4-20mA - + - + - +
+3 +3
O/P. SSR1 I/P. O/P. SSR2 I/P. O/P. SSR3 I/P. INPUT. 100E
-4 -4 -4 0-10
~1 ~1 ~1 VDC
-VE ~ ~ ~
RL1 RL2 RL3 AC AC AC
440VAC 440VAC 440VAC
HEATER HEATER HEATER R2 R2 R2
R1 R1 R1
www.unisoncontrols.com Page : 36
P P
N Impulse sealing N
Vibration Control DP M.C.B
DP M.C.B “B” Type
By Ext. POT “B” Type
+9 -10 -4 +5
PHASE ~1
+9 -10 -4 +5
PHASE ~1
GREEN
GREEN
805 CLOSELOOP
CONTROL
805 CLOSELOOP
CONTROL
INBUILT FULL EXT. CT
HALF INT. CT
LED
C.T. VOLT
LED
CT 3-32VDC
C.T. VOLT 3-32VDC 0 - 10 VDC 4-26mA
AUX. SUPPLY
0 - 10 VDC 4-26mA
0-12VDC
AUX. SUPPLY
P1 POT 0-12VDC
0-12VDC
P1 POT 0-12VDC
(+VE) PLC
0-10 VDC
(+VE) PLC
0-10 VDC
P3 POT
CT P2 POT :
GND
SUPPLY :
0 - 10 VDC
GND
ELECTRICAL DIAGRAM
SUPPLY :
NEUTRAL ~3
NEUTRAL ~3
Red
AUX.
Red
LOAD ~2
AUX.
PLC LED
LOAD ~2
PLC LED
CT LED
CT LED
+8 -7 +6 Green
+8 -7 +6 Green
Ext. POT
LOAD TRANSFORMER
Ext. POT VIBRATION PRIMARY
COIL EXTERNAL CT
SECONDARY
P
Vibration Control N
By Ext. POT DP M.C.B 3Phase Forward & Reverse R
“B” Type Y
Connection with MPCB B
+5 -4 7 to 32VDC
PHASE ~1
FORWARD (A/D)
(+VE) PLC
0-10 VDC
- GE make
SUPPLY :
& REVERSE
0-12VDC
P1 POT
NEUTRAL ~3
U V
AUX.
+8 -7 +6
LOAD M
VIBRATION 7 to 32VDC
COIL 3Ph Reverse
Ext. POT
www.unisoncontrols.com Page : 37
S.S.R ORDERING FORMAT
XXX X X X XX XXX XX
UNISON Output Voltage Output Amp INPUT
200-200Amp
150-150Amp
90-90Amp
T-Variable AC Output
Type of Package
PM-Power Mosfet
805-3PH
U-Universal Input
33-24 TO 330VAC 25-25Amp 01-4 to 32VDC
H-Analog Input
805-3FR 48-24 TO 480VAC without O/P. LED
UNI 16-16Amp
D-DC Output
A-AC Output
ORDER FORMAT
806 58-24 TO 580VAC 02-12 to 270VAC/DC
D-DC Input
15-15Amp
A-AC Input
807 66-24 TO 660VAC 28-100 to 280VAC
14-14Amp
808 010-0 to 10VDC
12-12Amp
703 420-4 to 20mA
08-8Amp
704
06-6Amp
05-5Amp
02-2Amp
Example: Type No. UNI 803 ZDA 48 50 01
UNI 803 Z D A 48 50 01
Example: Type No. UNI 801 PHT 24 90 420
UNI 801 P H T 24 90 420
XXX-XXXXX X X XXX XXX
MODEL INPUT OUTPUT INPUT RANGE OUTPUT RANGE
010 = 0 TO 10VDC 010 = 0 TO 10VDC
UNI 811 V=Voltage V=Voltage 005 = 0 TO 5VDC 005 = 0 TO 5VDC
3ISOL I=Current I=Current 020 = 0 TO 20mADC 020 = 0 TO 20mADC
420 = 4 TO 20mADC 420 = 4 TO 20mADC
NOTE: Specifications in the booklet are subject to change without prior notice.
www.unisoncontrols.com Page : 38
Fire Resistance Plastic Fire Resistance Potting
TESTING FACILITY
www.unisoncontrols.com Page : 39
DESIGN / SELECTION
Selection of
Application Functional Connection
Component /
Specification Operation Wiring Diagram
Specification
TEST/QUALITY SYSTEMS
Mechanical Plating-Thread-
Material-Size- Strength
www.unisoncontrols.com Page : 40
UNISON TEAM
www.unisoncontrols.com Page : 41
Indore Le Trade Tel. 0731-2538751, 4042352
564/5, M.G. Road, Dhenu Market, Indore-452001 E-mail. letrade1@gmail.com
Mr. Ashok Jethwa, 09425057472
Jaipur El-Tronics Tel. 0141-4073205/204/214
86-87-A, Dhuleshwar Garden, Jaipur-302001. Rajsthan E-mail. anish@eltronicsjaipur.com
Mr. Anish Kothari, 09928910325
Kanpur Continental Engineers TEL. 0512-2365716, 2353465
33/146, Gaya Prasad Lane, Kanpur-208001 E-mail. conteng@ymail.com
Mr. Ashu Mehrotra, 09838627488
Kochi Roni Electronics Tel. 0484-2355029, 2369926
#40/5884-C&D, Avs Building, M.G. Road, Kochi-682035. Kerala E-mail. sales@ronielectronics.com
Mr. Roy J. Joseph, 09846052928
Kolkata Railton Electronics Tel. 033-22127761/6670
1, Madan Street, 2nd Floor, Kolkata-700072, West Bengal E-mail. info@railtonelectronics.com
CONTACT US
Mr. Vikas Ladha, 09831175246
Ludhiana Gyan Traders Tel. 0161-4622136
G.T. Road, Nr. Idbi Bank, Miller Ganj, Ludhiana, Punjab E-mail. gyantraders@yahoo.com
Mr. Simarpreet Singh, 09888398883
Mumbai P. R. Shah And Co. Tel. 022-39567060, 22033840
Prabhat C.H.S Ltd., 1st Floor, Room No. 7/A, 198/212, E-mail. prshahco@rediffmail.com
Shamaldas Gandhi Marg, (Old Sitaram Bldg.), Mumbai-400002 Mr. Nimesh Shah, 09221589100
Nashik Nasa Enterprises TEL. 0253-2360894, 2357729
66, Plot No. C-10/1, Nice Indl Estate, A-Road, E-mail. purchase@nasaent.co.in
Satpur, Nashik-422007 Mr. Milind Desai, 09422271456
Pune M. D. Automation And Controls Pvt Ltd Tel. 020-24572057, 32405566
C-23, Alok Nagari, 1305, Kasba Peth, E-mail. mdicontrols@gmail.com
Nr. Pawale Chowk, Pune-411011 Mr. Shree Bagde, 09373311974
Surat Hi Tech Marketing Tel. 0261-2432308, 2601033
Shop No. 16, 17, 114, Belgium Tower, Opp. Linear Bus Stop, E-mail. hitech.surat@gmail.com
Ring Road, Surat-395003, Gujarat Mr. Ashok Gandhi, 9376932308
Uttarakhand Bharat Engineering Tel. 05944-245354, 9760016058
Mig, 181/7, Ring Road Awas, Vikas, Rudrapur, E-mail. bharat.sales12@gmail.com
Dist. U.S. Nagar, Uttarakhand-263153 Mr. Sunil Soni, 09760016058
Vapi Advance Power Controls Tel. 0260-2436026, 2410739
F-Ii-7, Niki Commercial Complex, Nr. G.I.D.C. Office, E-mail. apc143@rediffmail.com
B/H. Supreme Hotel, Cross Lane, Vapi-396195, Gujarat Mr. Deepak Gevariya, 9824736272
www.unisoncontrols.com Page : 42
MAJOR CUSTOMER LIST
www.unisoncontrols.com Page : 43
801
803 PCB
DBC MODULE
TERMINAL
STRIP
BONDING
803
CHIP
DBC
COPPER
PLATE
www.unisoncontrols.com Page : 44
MANUFACTURER
& EXPORTER
WORKING PRINCIPAL
ON/OFF - DC TO AC
BACK TO BACK SCR
Approved By
ON/OFF - DC TO DC - MOSFET
ON/OFF - DC TO DC - VARIABLE
EN-60947-5-1
PROPORTIONAL
CONTROLLER
FEBRUARY
2015