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Model S30 Metallic Design Level 1: Service & Operating Manual
Model S30 Metallic Design Level 1: Service & Operating Manual
See page 2
for ATEX ratings.
CE
U.S. Patent #
Model S30 Metallic Design Level 1 5,996,627; 6,241,487
Other U.S. Patents
Applied for
Table of Contents
Engineering Data and Temperature Limitations..................................................... 1 Air Distribution Valve Servicing ............................................................................ 15
Explanation of Pump Nomenclature ...................................................................... 2 Air Distribution Valve w/Stroke Indicator Assembly Drawing and Parts List ........ 16
Performance Curve................................................................................................ 3 Air Distribution Valve w/Stroke Indicator Servicing .............................................. 17
Dimensions, Flanged Port (Standard and Metric) ................................................. 4 Pilot Valve Servicing, Assembly Drawing & Parts List ......................................... 18
Standard Dimensions, Threaded Port ................................................................... 5 Actuator Plunger Servicing .................................................................................. 19
Metric Dimensions, Threaded Port ........................................................................ 6 Solenoid Shifted Air Valve Drawing ..................................................................... 20
Principle of Pump Operation.................................................................................. 7 Solenoid Shifted Air Valve Parts List ................................................................... 20
Installation and Start-Up ........................................................................................ 7 Solenoid Shifted Air Distribution Valve Option ..................................................... 21
Air Supply .............................................................................................................. 7 Diaphragm Service Drawing, with Overlay .......................................................... 22
Air Valve Lubrication .............................................................................................. 7 Diaphragm Service Drawing, Non-Overlay .......................................................... 22
Air Line Moisture.................................................................................................... 7 Diaphragm Servicing ........................................................................................... 23
Air Inlet and Priming .............................................................................................. 7 Overlay Diaphragm Servicing ............................................................................. 23
Between Uses ....................................................................................................... 7 Check Valve Servicing ......................................................................................... 24
Installation Guide ................................................................................................... 8 Check Valve Drawing ........................................................................................... 24
Troubleshooting ..................................................................................................... 9 Optional Muffler Configurations ........................................................................... 25
Warranty ................................................................................................................ 9 Optional Muffler Configuration Drawing ............................................................... 25
Recycling ............................................................................................................. 10 Pumping Hazardous Liquids................................................................................ 26
Important Safety Information ............................................................................... 10 Converting Pump for Piping Exhaust Air ............................................................. 26
Material Codes .................................................................................................... 11 Converted Exhaust Illustration............................................................................. 26
Composite Repair Parts Drawing ........................................................................ 12 Pulse Output Kit Drawing .................................................................................... 27
Available Service and Conversion Kits ................................................................ 12 Pulse Output Kit Options ..................................................................................... 27
Composite Repair Parts List ................................................................................ 13 Grounding the Pump ........................................................................................... 28
Air Distribution Valve Assembly Drawing and Parts List ...................................... 14 CE Declaration of Conformity .............................................................................. 29
WARREN RUPP®, IDEX AODD, Inc. • A Unit of IDEX Corporation • 800 N. Main St., P.O. Box 1568, Mansfield, Ohio 44901-1568 USA
s30mdl1sm-REV0509
Telephone (419) 524-8388 • Fax (419) 522-7867 • www.warrenrupp.com ©Copyright 2009 IDEX AODD, Inc. All rights reserved.
Quality System
ISO9001 Certified
See page 2
for ATEX ratings.
S30 Metallic
Environmental CE Design Level 1
Management System
ISO14001 Certified U.S. Patent # Ball Valve
5,996,627; 6,241,487
Other U.S. Patents Air-Operated
Air Inlet Side View Applied for Double Diaphragm Pump
ENGINEERING, PERFORMANCE
Air Exhaust Side View
& CONSTRUCTION DATA
PSI The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%.
20(34) 40(68)
60(102)
7 100
100 80(136)
PSI
(6.8
Bar)
6 100(170)
80
NPSHR
80 P 120(204)
SI (5
5 .44 B
ar)
140(238)
60
4 60 PS
HEAD
I (4.0
8 Bar
METERS
)
FEET
3
40 40 PS
I (2.72
Bar)
30 9.1
2 25 7.6
20 20 6
20 PSI (1.3
1 6 Bar) Air In 15 4.5
let Pressure
10 3
5 1.5
0 0
0 20 40 60 80 100 120 140 160 180 200 220 240
U.S. Gallons per minute
E
BOTH SUCTION AND
B DISCHARGE PORTS ARE
SUCTION PORT AVAILABLE WITH
3" NPT TAP
D 3" BSP TAPERED THREADS
STANDARD
INTEGRAL MUFFLER
1" NPT EXHAUST PORT
FOR OPTIONAL MUFFLER
STYLES OR PIPING EXHAUST
AIR IN SUBMERGED
APPLICATIONS.
DIMENSION A B C D E
Integral Muffler 15 3/4
Pulse Output Kit 15 3/4
Aluminum 29 31/32 2 11/32 17 9/64 32 1/16
Stainless Steel 30 3/16 2 9/16 17 23/64 32 9/32
Mesh Muffler 17 3/16
Sound Dampening Muffler 17 3/16
Metal Muffler 16 3/4
STANDARD
INTEGRAL MUFFLER
3" NPT EXHAUST PORT
FOR OPTIONAL MUFFLER
STYLES OR PIPING EXHAUST
AIR IN SUBMERGED
APPLICATIONS.
DIMENSION A B C D E
Integral Muffler 400
Pulse Output Kit 400
Aluminum 761 60 435 815
Stainless Steel 767 66 441 821
Mesh Muffler 437
Sound Dampening Muffler 437
Metal Muffler 425
Available from
Warren Rupp
1 TA3 or TA80 Tranquilizer Air Inlet
Line
2 020-050-000 Filter/Regulator
3 020-050-001 Lubricator
4 Air Dryer
CAUTION
The air exhaust should be
piped to an area for safe
disposition of the product
being pumped, in the event
of a diaphragm failure.
CAUTION
Before pump operation, WARNING
inspect all gasketed
When used for toxic or
fasteners for looseness
aggressive fluids, the pump
caused by gasket creep. Re-
should always be flushed
torque loose fasteners to
clean prior to disassembly.
prevent leakage. Follow recommended torques
stated in this manual.
WARNING
WARNING Before doing any
maintenance on the pump,
Before maintenance
be certain all pressure is
or repair, shut off the
completely vented from the
compressed air line,
pump, suction, discharge,
bleed the pressure, and
piping, and all other openings and connections.
disconnect the air line from
Be certain the air supply is locked out or made
the pump. The discharge line may be pressurized
non-operational, so that it cannot be started
and must be bled of its pressure.
while work is being done on the pump. Be certain
that approved eye protection and protective
Pump complies with EN809 Pumping clothing are worn all times in the vicinity of the
Directive, Directive 98/37/EC Safety of pump. Failure to follow these recommendations
WARNING may result in serious injury or death.
Machinery, and Directive 94/9/EC, EN13463-1
Equipment for use in Potentially Explosive In the event of diaphragm
I M2 c T5 rupture, pumped material
II 2GD T5 Environments. For reference to the directive may enter the air end of the WARNING
c e r t i f i c a t e s v i s i t : w w w. wa r r e n r u p p. c o m . pump, and be discharged
into the atmosphere. If Airborne particles and
The Technical File No. AX1 is stored at pumping a product which is hazardous or toxic, loud noise hazards.
CE KEMA, Notified Body 0344, under Document the air exhaust must be piped to an appropriate Wear ear and eye
#203040000. area for safe disposition. protection.
HARDWARE KITS
475-197-330 Zinc Plated Capscrews, Washers, and Hex Nuts.
475-197-115 Stainless Steel Capscrews, Washers, and Hex Nuts.
**Note: Pumps equipped with these components are not ATEX compliant
Air Distribution Valve Servicing fasten the end caps to the valve body. Step #3: Reassembly of the air valve. (with o-rings) and fasten with the remaining
To service the air valve first shut off the Next remove the two end caps (items 1-E). Install one bumper (item 1-C) and one hex capscrews.
compressed air, bleed pressure from the Inspect the two o-rings (items 1-D) on each end cap (item 1-E), with two o-rings (items Fasten the air valve assembly (item
pump, and disconnect the air supply line end cap for damage or wear. Replace the 1-D), and fasten with four hex capscrews 1) and gasket to the pump. Connect the
from the pump. o-rings as needed. (items 1-F) to the valve body (item 1-A). compressed air line to the pump. The pump
Remove the bumpers (items 1-C). Remove the new sleeve an spool set is now ready for operation.
Step #1: See COMPOSITE REPAIR PARTS Inspect the bumpers for damage or wear. (item 1-B) from the plastic bag. Carefully
DRAWING. Replace the bumpers as needed. remove the spool from the sleeve. Install the
Using a 9/16" wrench or socket, remove Remove the spool (part of item 1-B) six o-rings (item 1-D) into the six grooves
on the sleeve. Apply a light coating of
IMPORTANT
the four hex capscrews (items 12). Remove from the sleeve. Be careful not to scratch
the air valve assembly from the pump. or damage the outer diameter of the spool. grease to the o-rings before installing the Read these instructions
Remove and inspect gasket (item 18) Wipe spool with a soft cloth and inspect for sleeve into the valve body (item 1-A), align c o m p l e t e l y, b e f o r e
for cracks or damage. Replace gasket if scratches or wear. the slots in the sleeve with the slots in the installation and start-up.
needed. Inspect the inner diameter of the sleeve valve body. Insert the spool into the sleeve. It is the responsibility of
(part of item 1-B) for dirt, scratches, or other Be careful not to scratch or damage the the purchaser to retain
this manual for reference. Failure to
Step #2: Disassembly of the air valve. contaminants. Remove the sleeve if needed spool during installation. Carefully insert
comply with the recommendations stated
Using a 7/16" wrench or socket, remove and replace with a new sleeve and spool the sleeve into the bumper and end cap in this manual will damage the pump, and
the eight hex capscrews (items 1-F) that set (item 1-B). void factory warranty.
* 1-A
1-B
Consists of all components above except:
1-F 170-032-115 Hex Head Capscrew 1/4-20 x .75 8
Air Distribution Valve Servicing fasten the end caps to the valve body. Step #3: Reassembly of the air valve. Fasten the air valve assembly (item
To service the air valve first shut off the Next remove the two end caps (items 1-E). Install one bumper (item 1-C) and one 1) and gasket to the pump. Connect the
compressed air, bleed pressure from the Inspect the two o-rings (items 1-D) on each end cap (item 1-E), with two o-rings (items compressed air line to the pump. The pump
pump, and disconnect the air supply line end cap for damage or wear. Replace the 1-D), and fasten with four hex capscrews is now ready for operation.
from the pump. bumpers as needed. (items 1-F) to the valve body (item 1-A).
Remove the bumpers (items 1-C). Remove the new sleeve an spool set
Step #1: See COMPOSITE REPAIR PARTS Inspect the bumpers for damage or wear. (item 1-B) from the plastic bag. Carefully
DRAWING. Replace the bumpers as needed. remove the spool from the sleeve. Install the
Using a 9/16" wrench or socket, remove Remove the spool (part of item 1-B) six o-rings (item 1-D) into the six grooves IMPORTANT
the four hex capscrews (items 12). Remove from the sleeve. Be careful not to scratch on the sleeve. Apply a light coating of
the air valve assembly from the pump. or damage the outer diameter of the spool. grease to the o-rings before installing the Read these instructions
c o m p l e t e l y, b e f o r e
Remove and inspect gasket (item 18) Wipe spool with a soft cloth and inspect for sleeve into the valve body (item 1-A), align
installation and start-up.
for cracks or damage. Replace gasket if scratches or wear. the slots in the sleeve with the slots in the It is the responsibility of
needed. Inspect the inner diameter of the sleeve valve body. Insert the spool into the sleeve. the purchaser to retain
(part of item 1-B) for dirt, scratches, or other Be careful not to scratch or damage the this manual for reference. Failure to
Step #2: Disassembly of the air valve. contaminants. Remove the sleeve if needed spool during installation. Carefully insert comply with the recommendations stated
Using a 7/16" wrench or socket, remove and replace with a new sleeve and spool the sleeve into the bumper and end cap in this manual will damage the pump, and
the eight hex capscrews (items 1-F) that set (item 1-B). (with o-rings) and fasten with the remaining void factory warranty.
hex capscrews.
s30mdl1sm-REV0509 Model S30 Metallic Page 15
Air Valve with Stroke Indicator Assembly Drawing, Parts List
PILOT VALVE SERVICING STEP #2: Disassembly of the pilot STEP #3: Re-assembly of the pilot STEP #4: Re-install the pilot valve
To service the pilot valve first shut valve. valve. assembly into the intermediate.
off the compressed air supply, bleed Remove the pilot valve spool (item Generously lubr icate outside Be careful to align the ends of the
the pressure from the pump, and 4-D). Wipe clean and inspect spool and diameter of the sleeve and o-rings. pilot valve stem between the plunger
disconnect the air supply line from the o-rings for dirt, cuts or wear. Replace Then carefully insert sleeve into valve pins when inserting the pilot valve into
pump. the o-rings and spool if necessary. body. Take CAUTION when inserting the cavity of the intermediate.
Remove the retaining ring (item sleeve, not to shear any o-rings. Install Re-install the gasket, air inlet cap
STEP #1: See pump assembly 4-F) from the end of the sleeve (item retaining ring to sleeve. Generously and capscrews. Connect the air supply
drawing. 4-B) and remove the sleeve from the lubricate outside diameter of spool and to the pump. The pump is now ready
Using a 7/16" wrench or socket, valve body (item 4-A). Wipe clean and o-rings. Then carefully insert spool into for operation.
remove the four capscrews (item 11). inspect sleeve and o-rings for dirt, cuts sleeve. Take CAUTION when inserting
Remove the air inlet cap (item 8) and or wear. Replace the o-rings and sleeve spool, not to shear any o-rings. Use
air inlet gasket (item 20). The pilot valve if necessary. BP-LS-EP-2 multipurpose grease, or
assembly (item 4) can now be removed equivalent.
for inspection and service.
s30mdl1sm-REV0509 Model S30 Metallic Page 18
Solenoid Shifted Air Valve Drawing
SOLENOID SHIFTED AIR VALVE PARTS LIST
(Includes all items used on Composite Repair Parts List except as shown)
IEC EEX m T4
II 2G EEx m c T5
II 2D c IP65 T100°C 37
OPERATION
The Solenoid Shifted SANDPIPER has a
solenoid operated, air distribution valve
in place of the standard SANDPIPER’s
pilot operated, air distribution valve.
Where a pilot valve is normally utilized
to cycle the pump’s air distribution valve,
an electric solenoid is utilized. As the
solenoid is powered, one of the pump’s
air chambers is pressurized while the
other chamber is exhausted. When
electric power is turned off, the solenoid
shifts and the pressurized chamber is
exhausted while the other chamber is
pressurized. By alternately applying
and removing power to the solenoid,
the pump cycles much like a standard
SANDPIPER pump, with one exception.
This option provides a way to precisely
control and monitor pump speed.
BEFORE INSTALLATION
Before wiring the solenoid, make
certain it is compatible with your system
voltage.
15
15
13 25
13
6
6
28
28
17 17
32
32 29
16
25
25
29
24
24 9
29 24
14
9
24
14
OPTION 0
*
530-028-550 Integral Muffler uses (1) Cap
and (4) 710-015-115 Self Tapping Screw to
hold it in place. * Note: Cannot be used with Air Valve
Assembly 031-179-000 used on
models equipped with cast iron or
stainless steel centers.
OPTION 1
530-027-000 Sound Dampening Muffler
screws directly into the Air Valve body.
This muffler is equipped with a porous
plastic element.
OPTION 2
530-010-000 Mesh Muffler screws
directly into the Air Valve Body. This
muffler is equipped with a metal element.
OPTION 6
530-033-000 Metal Muffler screws
directly into the Air Body.
ATEX Compliant
Option 0
Option 1 and 2
Option 6
SUCTION
LINE
Illustration #3
WARNING
Take action to prevent static
sparking. Fire or explosion can
result, especially when handling
flammable liquids. The pump,
piping, valves, containers or other
miscellaneous equipment must
be grounded.
April 1, 2009
Revision level B
Date of revision