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GROUP 2 ELECTRICAL CIRCUIT

1. ELECTRICAL CIRCUIT (1/3, MECHANICAL)

H940C7EL01

7-3
ELECTRICAL CIRCUIT (1/3, PILOT)

H940C7EL01-1

7-4
2. ELECTRICAL CIRCUIT (2/3, MECHANICAL & PILOT)
PILOT)

H940C7EL02

7-5
3. ELECTRICAL CIRCUIT (3/3, MECHANICAL)

G19
CN-81 CN-177
G19B 022 BrW
1 2 Pa
021B Br 2
063 GOr
1
PARKING PR SW
BACK BUZZER
CL-21
083A
2 CN-115
G19C G12 B
1
2
NUMBER PLATE LAMP 131 YOr UNLOAD
1

CN-20A
G13C
2
HORN-LOADER CN-66
1 CN-25A G12A B
G13C 2
2 201 OrW
1
BREAKER
CN-20B 1
G13B
2
CN-3 CN-1 1 CN-25B
G13B CN-136
CN-8 CN-7 2 G12B B
1 Br 021 2
RELAY-BACK BUZZER CN-7 12 1 061 Br
2 CN-22 1
RIDE CONTROL
FUSE-ILLUMINATION 1 CN-1 5 HORN-BACKHOE
3
105
MULTIFUNCTION SW CN-1 2 1
FUSE-ILLUMINATION 2 4 CN-1 4
OrW 083 G13A
2 M
CN-137
IVECO ENGINE
MULTIFUNCTION SW 5 CN-1 3 WASHER PUMP G12C B
RELAY-STOP LAMP 6 CN-1 1 -LOADER 2
061A Br RIDE CONTROL
7 CN-103 1
CN-1 13
W 213 253
RELAY-HORN_LOADER 8 CN-1 6
G13
1 CN-13
9 BrW 211 2 WR 278
RELAY-HORN_BACKHOE CN-1 9 M
10 VW 105 1
MULTIFUNCTION SW CN-3 9 WASHER PUMP
SWITCH-WIPER_BACKHOE 11 CN-1 8 -BACKHOE 2
35 CN-8 5 3
BrW 022 Or 010A
FUSE-TM CONTROL 13 CN-1 9
GOr 063 4 CN-28
INDICATOR LAMP-PARK 14 CN-3 5
YOr 131 GW 184A 184A
SWITCH-UNLOADING 15 CN-1 10 5
RELAY-BREAKER 16 CN-1 11
OrW 201 B G01 G01C AC COMP.
6
17 Br 061 L 008A
SWITCH-RIDE CONTROL CN-7 13
18 BREAKER SWITCH - OPTION 7
CN-1 12 LW 012A
19 CN-8 4 CN-47 8 CD-18
20 CN-7 1 OrW 200 Y 007
ELEC.FOOT PEDAL 9
21 CN-7 2
10
ROr 003 V 012A Pa ENG OIL
22 CN-7 10 B G11
RW 002A
23 CN-7 11 11
24 CN-7 5 R 001B
W 123
12
RELAY-NPN SENSOR 25 CN-7 14
26 CN-79 TAK KSB
CN-7 6
RELAY-TELESCOPE 1 27 CN-7 3
28
Y 007
CN-7 4
29 OrW 200
RELAY-BREAKER CN-7 7 CD-8
Br 120
FUSE-SOLENOID 1 30 CN-7 8 L 008A
A

- S+
L 122 ALTERNATOR
RELAY-NPN SENSOR 31 CN-7 9 CN-74 Or 010A C
55 CN-7 15 NC 1 B TEMP.SENSOR
CN-7 16 R 001B WR 278
L 2 C
CN-114 U
12 CN-1 15 G12I B
RW 002A
SHIFTER 36
37
CN-3 1
R
L
026
034 123 W
2
1
RETRUN TO DIG
G
~3 W 1 CR-23 CN-45
RELAY-K5 CN-3 2 3R 401
Y 035 G01A 1 M
RELAY-K4
RELAY-DIFF
38
39
CN-3
CN-3
3
4
Or 351 122
G17
CN-101A
C
CN-101
4 DO-5 B+
003
1 M
SWITCH-PARKING 40 CN-3 13
GrW 051 B 3 1 2 3R 400
41 OrW 033 120 A 1 B S 2 2
RELAY-K2 CN-3 6
RELAY-K2 42 CN-3 7
GOr 029 PROXIMATE DIODE START RELAY B+
W 025 SENSOR
RELAY-K3 43 CN-3 8
STARTER
45 G 381
SWITCH-4 W/D CN-3 10
Y3
G14 B
2
026 R
1
G11
G12
G13
G14
G17

Y2 PERKINS ENGINE CN-62


G14A B
2
034 L Y 007A
1 1
2
ELEC.SHUT OFF
Y1
CN-13
CD-2 WR 278 CN-61
WR 277 G14B B 1
1 FUEL
W 274 035 Y
2 Y 007 Y 007B
GAUGE-FUEL LEVEL 46 CN-3 14 2 SENDER 1 2 1
L 137A L 137A P FUEL LIFT
3 2
CD-10 Or 010A CN-28
Gr 011 Y-DL 4
WARNING LAMP 47 CN-3 15 Pa AIR CN-54 CONTROLLER GW 184A 184A
WR 277 -CLEANER G14C B 5
2
351 Or B G01 G01C AC COMP
1 6
CD-49 7
C
DO-6 LW 012A
48 W 276 1 2 3 4 5 6 7 8 9 10 8 CD-18
WARNING LAMP CN-8 3 2 TEMP. 1
Y 007
WR 277 SENSOR 9
GROUND RETURN 34 CN-3 16 1 2 V 012A Pa ENGINE OIL PRESSURE
G02A

ROr 003 1 1
005
001
003
004
007

008

CD-46 DIODE 10
L 361 WR 278
SPEED METER 49 CN-3 11 2 SPEED RW 002 2
2
Y 360 11
ROr

SPEED METER 50 CN-3 12 1 SENSOR R 001


W
G
R

Y
B

Y-PB 12
44 G14D B CN-79 COLD
CN-8 6 2
51 ROr 003 051 GrW START
RELAY CN-8 7 1
WARNING LAMP 52 CN-8 8
G 005 Y 007 TEMP. SW COLD
PRE-HEATER
START
FUSE-GRID CONTROL 54 CN-8 9
Y 007 Y5 ALTERNATOR CN-74 ADVANCE
CR-24 G14E B
RELAY-FUEL LIFT 32 CN-8 10
L 137
15R 709 2 CD-8
B G02B 1 033 OrW Or 010A C
WARNING LAMP 56 CN-8 11
R 001
1
D+
R 001 2 TEMP.SENSOR FUEL
RPM METER 57 CN-8 12
RW 002 15W 707 U WR 278 INJECTION
58 LW 013 2 1
WARNING LAMP CN-8 13
AC SWITCH PANEL 59 CN-8 14
GW 184 HEATER Y4 ~3 W
RW 002 PUMP
Or 010 RELAY G14F B G
COOLANT TEMP GAUGE 60 CN-8 15 2 CR-23 CN-45
R 111 029 GOr B+
START SWITCH 53 CN-8 2 1 3R 401
R 111 CN-13 G01A 1 M
START SWITCH 33 CN-8 1
WR 277 1 003
1
2 3R 400
M
2 Y6
L 137 G14G B
2
3
Or 010 4 025 W
2 RS-1 START RELAY B+
GW 184
1 R 001
5 2
B G02 RESISTOR 3W/300 W 013 STARTER
6 1
L 008 7 YWD
V 013 B G02 G14H B
8 2 BATTERY
Y 007A 9 381 G
B G09 1
ROr 003A 10 EARTH
RW 002 11
R 001A 12

CN-45
M STARTER
CS-74 M
POWER RELAY1
CR-1P 15R
CN-4 W 3.0 110 40A 8R 15R
1 B+
R 340 R 8.0 340 60A
FUSE(IG) 1 2
2 R 341 R 111
FUSE(IG) 1 MASTER SW
B G09 TO:ALTERNATOR B+
2
CR-1S
CN-5 CN-211
W 110 POWER RELAY2
START SWITCH(B+) 1 CR-35P
W 342 W 5.0 342 40A 8R
FUSE(B+) 2 1
R 8.0 341 60A
2
R 111A
1
B G09
2
CR-35S
JUNCTION BATTERY
TERMINAL
H940C7EL03

7-6
ELECTRICAL CIRCUIT (3/3, PILOT)
CN-177
022 BrW
2 Pa
063 GOr
1
PARKING PR SW

G19
CN-81
G19B CN-115
1 G12 B
021B Br 2 2
131 YOr UNLOAD
1
BACK BUZZER
CL-21
083A
2 CN-66
G19C G12A B
1
2
NUMBER PLATE LAMP 201 OrW BREAKER
1

CN-20A
G13C
2
HORN-LOADER CN-136
1 CN-25A G12B B
G13C 2
2 061 Br
1
RIDE CONTROL
CN-20B 1
G13B
2
CN-3 CN-1 1 CN-25B
G13B CN-137
CN-8 CN-7 2 G12C B
Br 021 2
RELAY-BACK BUZZER 1 CN-7 12 1 061A Br
CN-22 1
RIDE CONTROL
FUSE-ILLUMINATION 1 2 CN-1 5 HORN-BACKHOE
105
MULTIFUNCTION SW-L 3 CN-1 2
OrW 083 G13A
1 IVECO ENGINE
FUSE-ILLUMINATION 2 4 CN-1 4 2 M
CN-75
MULTIFUNCTION SW-R 5 CN-1 3 WASHER PUMP G12D B
RELAY-STOP LAMP 6 CN-1 1 -LOADER
300 Or
2 PATTERN
7 CN-1 13 CN-103 1 EXCHANGER CN-13
W 213 253
RELAY-HORN_LOADER 8 CN-1 6 1 WR 278
BrW 211 G13 2
1
RELAY-HORN_BACKHOE 9 CN-1 9 M
VW 105 CN-76 2
MULTIFUNCTION SW 10 CN-3 9 WASHER PUMP G12E B
V 253 -BACKHOE 2 PATTERN
SWITCH-WIPER_BACKHOE 11 CN-1 8 300A Or 3
V 293 Or 010A
SWITCH-SAFETY-LOADER 35 CN-8 5
BrW 022
1 EXCHANGER
4 CN-28
FUSE-TM CONTROL 13 CN-1 9 GW 184A 184A
GOr 063 5
INDICATOR LAMP-PARK 14 CN-3 5
YOr 131 CN-68L B G01 G01C AC COMP.
SWITCH-UNLOADING 15 CN-1 10 G12F B 6
OrW 201
RELAY-BREAKER 16 CN-1 11 293 Gr
2
SAFETY-LOADER L 008A
Br 061 1 7
SWITCH-RIDE CONTROL 17 CN-7 13 LW 012A
Or 300 8
SWITCH-PATT.EXCH. 18 CN-1 12 CS-7 CD-18
SWITCH-SAFETY-BACKHOE 19 CN-8 4
Gr 291 222
1 Y 007
W 223 G11 (1) TELESCOPE CN-68B 9
RELAY-TELESCOPE 2 20 CN-7 1 2 -OUT G12F B 10
ROr 003 V 012A Pa ENG OIL
VW 221 2
RELAY-TELESCOPE 1 21 CN-7 2 CS-6
L 911 220 291 Gr
1
SAFETY-BACKHOE RW 002A
LEVER-CLAM_L/H 22 CN-7 10 1 TELESCOPE
11
RW 912 G11 (2) R 001B
LEVER-CLAM_R/H 23 CN-7 11 2 -IN
12
24 CN-7 5 LH LEVER SW CN-72 CN-79 TAK
25 CN-7 14
L 210 210
CS-5 G12G B KSB
RELAY-HORN_BACKHOE 2
26 CN-7 6 1 223 W
RW 220 G11 (3) HORN
1
TELESCOPE Y 007
RELAY-TELESCOPE 1 27 CN-7 3 2
VW 222
RELAY-TELESCOPE 2 28 CN-7 4 CS-26
RELAY-BREAKER CN-7 7
OrW 200 200 1
CD-8
29
Br 120 G11 (4) BREAKER CN-73 L 008A
A

- S+
FUSE-SOLENOID 1 30 CN-7 8 2 G12H B ALTERNATOR CN-74 C
L 122 2 Or 010A
RELAY-NPN SENSOR 31 CN-7 9 RH LEVER SW 221 VW TELESCOPE NC 1 B TEMP.SENSOR
1
55 CN-7 15 R 001B WR 278
CN-7 16 L 2 C
U
CN-121
RW 002A
SHIFTER
12
36
CN-1 15
CN-3 1
R 026 G12I
911
B
L
2
CLAM-L/H G
~3 W 1 CR-23 CN-45
L 034 1 3R 401
RELAY-K5 37 CN-3 2 G01A 1 M
RELAY-K4
RELAY-DIFF
38
39
CN-3
CN-3
3
4
Y
Or
035
351 122
G17
CN-101A
C
CN-101
4
B+
003
1
2 3R 400
M
GrW 051 CN-122
SWITCH-PARKING 40 CN-3 13 120
B 3
G12J B
2
OrW 033 A 1
RELAY-K2 41 CN-3 6
GOr 029
B S
912 RW
2
CLAM-R/H START RELAY B+
RELAY-K2 PROXIMATE 1
42 CN-3 7 SENSOR
W 025 STARTER
RELAY-K3 43 CN-3 8

G 381
SWITCH-4 W/D 45 CN-3 10
Y3
G14 B
2
026 R
1
G11
G12
G13
G14
G17

Y2
PERKINS ENGINE CN-62
G14A B Y 007A
2
034 L 1
1
2
ELEC.SHUT OFF
CN-13
CD-2 Y1 WR 278 CN-61
WR 1
277 G14B B Y 007 Y 007B FUEL LIFT
1 FUEL 2
W 274 035 Y 2 1
SENDER
GAUGE-FUEL LEVEL 46 CN-3 14 2 1
3
L 137A L 137A
2
P
Or 010A CN-28
CD-10 4
WARNING LAMP CN-3 15
Gr 011 AIR CN-54 CONTROLLER Y-DL GW 184A 184A
47 Pa -CLEANER 5
WR 277 G14C B B G01 G01C
2
6
AC COMP
351 Or 1
CD-49 7
DO-6
LW 012A
C
8 CD-18
W 276 1 2 3 4 5 6 7 8 9 10 Y 007
WARNING LAMP 48 CN-8 3 2 TEMP. 1
WR 277 9 V 012A
GROUND RETURN 34 CN-3 16 1 SENSOR 2 ROr 003 1 1
Pa ENGINE OIL PRESSURE
G02A

10 WR 278
005
001
003
004
007

008

CD-46 DIODE
L 361 RW 002 2
2
SPEED METER 49 CN-3 11 2 SPEED 11
Y 360
ROr

SPEED METER 50 CN-3 12 1 SENSOR R 001


W

12
G
R

Y
B

Y-PB
44 CN-8 6
G14D B
2
CN-79 COLD
ROr 003 051 GrW START
RELAY 51 CN-8 7
G 005
1
Y 007 TEMP. SW
COLD
WARNING LAMP 52 CN-8 8 PRE-HEATER START
ALTERNATOR CN-74 CD-8
FUSE-GRID CONTROL 54 CN-8 9
Y 007
CR-24
Y5 ADVANCE
L 137 G14E B
RELAY-FUEL LIFT 32 CN-8 10 15R 709 2 Or 010A C
R 001 B G02B 1 033 OrW R 001 TEMP.SENSOR FUEL
WARNING LAMP 56 CN-8 11 1 D+ 2
RPM METER CN-8 12
RW 002 15W 707
U WR 278 INJECTION
57 1
LW 013 2
WARNING LAMP 58 CN-8 13
GW 184 HEATER Y4 ~3 W
RW 002 PUMP
AC SWITCH PANEL 59 CN-8 14 G
Or 010 RELAY G14F B CR-23 CN-45
COOLANT TEMP GAUGE 60 CN-8 15 2
R 111 029 GOr B+ 3R
START SWITCH 53 CN-8 2 1
G01A 1 401
M
START SWITCH 33 CN-8 1
R 111
WR 277
CN-13
1 003
1 M
2 Y6 2 3R 400
L 137
2
G14G B
3 2 RESISTOR START RELAY B+
Or 010 025 W
4 1 R 001
GW 184 2
B G02
5
3W/300 W 013 STARTER
6 1
L 008 7 YWD
LW 013 8
B G02 G14H B
2
RS-1 BATTERY
Y 007A 9 381 G
B G09 1
ROr 003A 10 EARTH
RW 002 11
R 001A 12

CN-45
M STARTER
CS-74 M
POWER RELAY1
CR-1P 8R 15R 15R
CN-4 W 3.0 110 40A
1 B+
R 340 R 8.0 340 60A
FUSE(IG) 1 2
2 R 341 R 111
FUSE(IG) 1 MASTER SW
B G09 TO:ALTERNATOR
2
CR-1S
CN-5 CN-211
W 110 POWER RELAY2
START SWITCH(B+) 1 CR-35P
W 342 W 5.0 342 40A 8R
FUSE(B+) 2 1
R 8.0 341 60A
2
R 111A
1
B G09
2
CR-35S
JUNCTION BATTERY
TERMINAL
H940C7EL03-1

7-7
MEMORANDUM

7-8
1. ILLUMINATION CIRCUIT
1) OPERATING FLOW
Fuse box [CN-37] Head light switch [CS-21 (1)] Switch ON, 1st step
[CS-21 (5, 7)] All switch indicator lamp ON
Fuse box [CN-37, ILL 1] I/conn [CN-6A (3)]
LH Rear combi lamp ON [CL-15 (1)]
LH Head lamp ON [CL-3 (4)]
Fuse box [CN-37, ILL 2] I/conn [CN-6A (4)]
RH Rear combi lamp ON [CL-16 (1)]
RH Head lamp ON [CL-4 (4)]
I/conn [CN-1 (4)] Number plate lamp [CL-21 (2)]

2) CHECK POINT

Engine Key switch Check point Voltage


① - GND (switch input)

OFF ON ② - GND (switch output) 12V


③ - GND (to light)
※ GND : Ground

7-9
ILLUMINATION CIRCUIT

3
3 3

FUSE BOX CN-36


1 BACK BUZZER 10A
1

BEACON 30A
2

GAUGE,RADIO 15A
3

SOLENOID 1 15A
4

SOLENOID 2 15A
5

12V SOCKET 15A


6

REAR WORK LAMP 20A


7

SOLENOID 3 15A
8

REAR WIPER 20A


9

ILLUMINATION 10A
10

GRID CONTROL 20A

TM CONTROL 30A

NUMBER PLATE LAMP


FRONT WORK LAMP 15A
2
1
AC 30A
CL-21
WIPER-FRONT 20A

HEAD LIGHT 20A

ROOM LMAP, GAUGE,


RADIO B+ 10A

STOP & TURN LAMP 15A

ILLUMINATION 1 5A

ILLUMINATION 2 5A
All switch indicator lamp ON

CN-37
CN-51
15
ILLUMINATION

H940C7EL04

7-10
2. HEAD LIGHT CIRCUIT
1) OPERATING FLOW
Fuse box [CN-37] Head light switch [CS-21 (1)] Light switch ON, 2nd step [CS-21 (2)]
Multi function switch [CS-11 (4)]
Multi function switch MIDDLE [CS-11(5)] I/conn [CN-2A (4)]
Low beam relay [CR-18 (5)] I/conn [CN-6A (5)]
LH Head light low beam ON [CL-3 (2)]
RH Head light low beam ON [CL-4 (2)]
Multi function switch DOWN [CS-11(3)] I/conn [CN-2A (3)]
High beam relay [CR-17 (5)] I/conn [CN-6A (6)]
LH Head light high beam ON [CL-3 (3)]
RH Head light high beam ON [CL-4 (3)]
Cluster high beam pilot lamp ON [CN-51 (2)]
2) CHECK POINT

Engine Key switch Check point Voltage


① - GND (switch input)
② - GND (switch output)
OFF ON ③ - GND (multi function input) 12V
④ - GND (multi function output, low beam)
⑤ - GND (multi function output, high beam)
※ GND : Ground

7-11
HEAD LIGHT CIRCUIT

5
4
3

1 FUSE BOX CN-36


BACK BUZZER 10A
1

BEACON 30A
2

GAUGE,RADIO 15A
3

SOLENOID 1 15A
4

SOLENOID 2 15A
5

12V SOCKET 15A


6

REAR WORK LAMP 20A


7

SOLENOID 3 15A
8

REAR WIPER 20A


9

ILLUMINATION 10A
10

GRID CONTROL 20A

TM CONTROL 30A

NUMBER PLATE LAMP


FRONT WORK LAMP 15A
2
1
AC 30A
CL-21
WIPER-FRONT 20A

HEAD LIGHT 20A

ROOM LMAP, GAUGE,


RADIO B+ 10A

STOP & TURN LAMP 15A

ILLUMINATION 1 5A

ILLUMINATION 2 5A

CN-37

H940C7EL05

7-12
3. WORK LIGHT SWITCH
1) OPERATING FLOW
(1) Work lamp switch ON (1st step)
Front work lamp switch [CS-12 (1) → (5)] I/conn [CN-6A (7)]
LH Front work lamp, outside [CL-35 (2)]
RH Front work lamp, outside [CL-36 (2)]
Rear work lamp switch [CS-13 (1) → (5)] I/conn [CN-6B (1)]
LH Rear work lamp, outside [CL-22 (2)]
RH Rear work lamp, outside [CL-23 (2)]
(2) Work lamp switch ON (2nd step)
Front work lamp switch [CS-12 (4) → (2)] I/conn [CN-6A (8)]
LH Front work lamp, inside [CL-5 (2)]
RH Front work lamp, inside [CL-6 (2)]
Rear work lamp switch [CS-13 (4) → (2)] I/conn [CN-6B (2)]
LH Rear work lamp, inside [CL-32 (2)]
RH Rear work lamp, inside [CL-33 (2)]

2) CHECK POINT

Engine Key switch Check point Voltage


① - GND (work lamp power input)
② - GND (work lamp power output)
OFF ON 12V
③ - GND (front work lamp)
④ - GND (rear work lamp)
※ GND : Ground

7-13
WORK LIGHT SWITCH

FUSE BOX CN-36


BACK BUZZER 10A
1

BEACON 30A
2

GAUGE,RADIO 15A
3

SOLENOID 1 15A
2 4

SOLENOID 2 15A
5
1 12V SOCKET 15A
6

REAR WORK LAMP 20A


7

SOLENOID 3 15A
8

REAR WIPER 20A


9

1 2 ILLUMINATION 10A
10

2
GRID CONTROL 20A

1 TM CONTROL 30A

FRONT WORK LAMP 15A

AC 30A

WIPER-FRONT 20A

HEAD LIGHT 20A

1 2 ROOM LMAP, GAUGE,


10A
RADIO B+

STOP & TURN LAMP 15A

ILLUMINATION 1 5A

3 ILLUMINATION 2 5A

CN-37

H940C7EL06

7-14
4. STARTING CIRCUIT
1) OPERATING FLOW
Battery(+) terminal Master switch [(CS-74)]
Power relay 1 [CR-1P] I/conn [CN-5 (1)] Start switch [CS-2 (1)]
Power relay 2 [CR-35P] I/conn [CN-5 (2)] Fuse box [CN-37]

※ The gear selector lever is neutral position. It is necessary condition before the starting.
The gear selector has an output signal which is activated whenever the shift lever is in the neutral
position. This signal can be used to control a relay and prevent engine from starting whenever the
shift lever is not in the neutral position.
(1) When start key switch is in ON position
Start switch ON Start switch [CS-2 (2, 3)] I/conn [CN-8 (1, 2)]
Power relay 1 [CR-1S(1) → CR-1P(2)] I/conn [CN-4 (1)]
Fuse box [CN-36]
Power relay 2 [CR-35S(1) → CR-35P(2)] I/conn [CN-4 (2)]
Fuse box [CN-37]

(2) When start key switch is in START position


Start switch START [CS-2 (6)] Start safety relay [CR-5 (87a)→(87)] I/conn [CN-8 (7)]
I/conn [CN-13 (10)] Start relay [CR-23]
+
Starter (terminal B and M connector of start motor)

2) CHECK POINT

Engine Key switch Check point Voltage


① - GND (battery B+)

② - GND (Power relay)


③ - GND (start key B terminal)
Running ON 12 V
④ - GND (start key BR, ACC terminal)
⑤ - GND (start key C terminal)
⑥ - GND (start safety relay output)
※ GND : Ground

7-15
STARTING CIRCUIT

STARTER
M
M
B+
ALTERNATOR CN-74
BATTERY
NC 1
L 2
CN-211 1
U
CR-23 STARTER
~3 W 1 1 M
G 1 M
B+ 2
2
START RELAY B+
CN-45 JUNCTION 1
TERMINAL

MASTER SW
POWER RELAY1
CR-1P 15R
40A
1
60A
2
1 CS-74
2
CR-1S
POWER RELAY2
CR-35P
40A
1
60A
2
1
2 2
CR-35S

FUSE BOX CN-36


BACK BUZZER 10A
1

BEACON 30A
2

GAUGE,RADIO 15A
3

SOLENOID 1 15A
4

SOLENOID 2 15A
5

12V SOCKET 15A


6

REAR WORK LAMP 20A


7

SOLENOID 3 15A
8

REAR WIPER 20A


9

ILLUMINATION 10A
10

GRID CONTROL 20A

TM CONTROL 30A

FRONT WORK LAMP 15A

AC 30A

WIPER-FRONT 20A

HEAD LIGHT 20A

ROOM LMAP, GAUGE,


RADIO B+ 10A

4
6 STOP & TURN LAMP 15A

3 5 ILLUMINATION 1 5A

ILLUMINATION 2 5A

CN-37

H940C7EL07

7-16
5. CHARGING CIRCUIT
When the starter is activated and the engine is started, the operator releases the key switch to the
ON position.
Charging current generated by operating alternator flows into the battery.
The current also flows from alternator to each electrical component and controller through the fuse
box.
1) OPERATING FLOW
(1) Warning flow
Altermator [CN-74 (2)] I/conn [CN-13 (12)] I/conn [CN-8 (11)]
Charge warning lamp ON [CL-56 (6)]
(2) Charging flow
Alternator Starter (B+) Battery(+) terminal Charging

2) CHECK POINT

Engine Key switch Check point Voltage


① - GND (battery)
OFF ON ② - GND (alternator B+) 12V
③ - GND (alternator 2)
※ GND : Ground
※ MCU : Machine control unit

7-17
CHARGING CIRCUIT

STARTER
M
M
B+
ALTERNATOR CN-74
3
BATTERY
NC 1
L 2
CN-211 1
U
START RELAY STARTER
~3 W 1 1 M
G 1 M
B+ 2
2
CR-23 B+
2 CN-45
JUNCTION 1
TERMINAL

MASTER SW
POWER RELAY1
CR-1P 15R
40A
1
60A
2
1 CS-74
2
CR-1S
POWER RELAY2
CR-35P
40A
1
60A
2
1
2
CR-35S

FUSE BOX CN-36


BACK BUZZER 10A
1

BEACON 30A
2

GAUGE,RADIO 15A
3

SOLENOID 1 15A
4

SOLENOID 2 15A
5

12V SOCKET 15A


6

REAR WORK LAMP 20A


7

SOLENOID 3 15A
8

REAR WIPER 20A


9

ILLUMINATION 10A
10

GRID CONTROL 20A

TM CONTROL 30A

FRONT WORK LAMP 15A

AC 30A

WIPER-FRONT 20A

HEAD LIGHT 20A

ROOM LMAP, GAUGE,


RADIO B+ 10A

STOP & TURN LAMP 15A


1 2 3 4 5 6 7 8 9 10
ILLUMINATION 1 5A

ILLUMINATION 2 5A

CN-54 CONTROLLER
CN-37

H940C7EL08

7-18
6. PREHEATING CIRCUIT
Combustion chamber glow plugs are used in order to give satisfactory starting of low ambient
temperatures.
1) OPERATING FLOW
Fuse box [Grid control] I/conn [CN-8 (9)]
Grid controller [CN-54 (7) → (6)] Heater relay [CR-24 (2)] Pre-heater ON
→ (3)] I/conn [CN-8 (8)] Warning lamp ON [CL-56 (16)]

2) CHECK POINT
Engine Key switch Check point Voltage
① - GND (battery B+)
STOP HEAT ② - GND (fuse box) 12V
③ - GND (heater relay)
※ GND : Ground

7-19
PREHEATING CIRCUIT
STARTER
M
M
B+
ALTERNATOR CN-74
BATTERY
NC 1
L 2
CN-211 1
U
START RELAY STARTER
~3 W 1 1 M
G 1 M
B+ 2
2
CR-23 B+
JUNCTION
CN-45 TERMINAL
1

PRE-HEATER

HEATER RELAY
15R
1
15W
2
CR-24

3
CN-79 TAK KSB

CD-8
A

- S+
C
B TEMP.SENSOR
C

FUSE BOX
BACK BUZZER 10A
1

BEACON 30A
2

GAUGE,RADIO 15A
3

SOLENOID 1 15A
4

SOLENOID 2 15A
5

12V SOCKET 15A


6

REAR WORK LAMP 20A


7

SOLENOID 3 15A
8

REAR WIPER 20A


9

ILLUMINATION 10A
2 10

GRID CONTROL 20A

TM CONTROL 30A

FRONT WORK LAMP 15A

AC 30A

WIPER-FRONT 20A

HEAD LIGHT 20A

ROOM LMAP, GAUGE,


RADIO B+ 10A

STOP & TURN LAMP 15A

ILLUMINATION 1 5A

ILLUMINATION 2 5A

CN-37
1 2 3 4 5 6 7 8 9 10

CN-54 CONTROLLER

H940C7EL09

7-20
7. ELECTRIC PARKING, DECLUTCH CIR
CIRCUIT
CUIT
1) OPERATING FLOW
(1) Parking OFF
Fuse box [No.8] Parking switch OFF [CS-17 (7)] I/conn [CN-8 (13)]
T/M solenoid valve ON (activated) [Y-PB(1)] Parking brake released (by hydraulic pressure)
(2) Parking ON
Fuse box [No.8] Parking switch ON [CS-17 (2)] I/conn [CN-2C (3)]
Relay-K4 [CR-154 (3) → (5)]
Relay-K5 [CR-153 (3) → (5)]
Parking brake applied (by spring force)
(3) Declutch ON
Clutch cut-off switch ON [CS-61 (4)] I/conn [CN-2C (4)] DIODE 3 [(2) → (1)]
I/conn [CN-3 (1)] Gear selector lever [CN-158 (7)]

2) CHECK POINT

Engine Key switch Check point Voltage


① - GND (parking switch input)
② - GND (parking switch output)
Running ON 12V
③ - GND (parking solenoid)
④ - GND (clutch cut-off switch input)
※ GND : Ground

7-21
ELECTRIC PARKING,
PARKING, PILOT CUT OFF CIRCU
CIRCUIT
IT

Y3
2
1

Y2
2
1

Y1
2
1

Y-DL
2
1

DO-6
1
2
DIODE
Y-PB
2
1

3 Y5
2
1

Y4
2
1

Y6
2
1

YWD
2
FUSE BOX CN-36 1
10A BACK BUZZER
1

30A BEACON
2

15A GAUGE,RADIO
3

15A SOLENOID 1
4

15A SOLENOID 2
5

15A 12V SOCKET


6

20A REAR WORK LAMP


7

15A SOLENOID 3
8
2
20A REAR WIPER
9

10A ILLUMINATION
1
10

2
20A GRID CONTROL

30A TM CONTROL

CN-37

H940C7EL10

7-22
8. WIPER AND WASHER CIRCUIT
1) OPERATING FLOW
Fuse box[CN-37] Wiper relay 1 [CR-4 (3)]
Wiper relay 2 [CR-26 (2), (3)]
Wiper relay 3 [CR-95 (3)]
Front wiper motor [CN-21 (1)]
Multi function switch [CS-11 (8), CS-12 (1)]
Fuse box[No.9] Rear wiper switch [CS-3 (1)]
Rear wiper motor [CN-102 (3)]
(1) Front washer switch ON
① Washer switch ON [CS-11 (8)→(7)] I/conn [CN-2B (13)] I/conn [CN-3 (9)] Washer operating
Wiper relay 1 [CR-4 (3)→(5)]
Front wiper motor [CN-21 (5)]
Wiper motor operating (low)
(2) Front wiper switch ON
① INT position
Wiper switch ON [CS-12 (1)→(2)] INT relay [CR-6 (4)→(3)]
Wiper relay 2 [CR-26 (3)→(5)] Front wiper motor [CN-21(5)]
Front wiper motor intermittently operating
② Lo position
Wiper switch ON [CS-11 (8)→(2)] Wiper relay 3 [CR-26 (3)→(5)]
Front wiper motor [CN-21 (5)] Front wiper motor operating (low)
③ Hi position
Wiper switch ON [CS-11 (8)→(1)] Front wiper motor [CN-21(4)]
Front wiper motor operating (high)
(3) Auto-parking (when switch OFF)
Switch OFF Fuse box [CN-37] Front wiper motor [CN-21 (1)→(2)]
Multi function switch [CS-12 (6)→(2)] Wiper relay 3 [CR-26 (3)→(5)]
Front wiper motor [CN-21 (5)] Wiper motor stop
(4) Rear wiper and washer switch
① Wiper switch ON (1st step)
Wiper switch ON [CS-3 (1)→(6)] Rear wiper motor [CN-102(4)] Rear wiper motor operating
② Washer switch ON (2nd step)
Washer switch ON [CS-3 (1)→(3)] I/conn [CN-1 (8)] Rear washer tank [CN-103(1)]
Washer operating

2) CHECK POINT
Condition Check point
① - GND (front wiper switch power input) ⑥ - GND (front washer power output)
Engine : Stop ② - GND (rear wiper switch power input) ⑦ - GND (rear washer power output)
Key switch : ON ③ - GND (wiper relay power input) ⑧ - GND (front wiper motor power output)
Voltage : 12V ④ - GND (front wiper motor Lo power input) ⑨ - GND (rear wiper motor power output)
⑤ - GND (front wiper motor High power input)
※ GND : Ground

7-23
WIPER AND WASHER CIRCUIT

WASHER PUMP
LOADER
1
2 M
CN-22
WASHER PUMP
BACKHOE
1
2 M
CN-103

6 8

4
5 8 3

8
3

FUSE BOX CN-36


BACK BUZZER 10A
1

BEACON 30A
2

GAUGE,RADIO 15A
3

SOLENOID 1 15A
4

SOLENOID 2 15A
5

12V SOCKET 15A


6

REAR WORK LAMP 20A


7
9
SOLENOID 3 15A
8

REAR WIPER 20A


9

ILLUMINATION
7 10A
10

2
GRID CONTROL 20A

TM CONTROL 30A

FRONT WORK LAMP 15A

AC 30A

WIPER-FRONT 20A

HEAD LIGHT 20A

ROOM LMAP, GAUGE,


RADIO B+ 10A

STOP & TURN LAMP 15A

ILLUMINATION 1 5A

ILLUMINATION 2 5A

CN-37
H940C7EL11

7-24
HAZARD, TURN AND ROTARY CIRCUIT

FUSE BOX CN-36


BACK BUZZER 10A
1

BEACON 30A
2

GAUGE,RADIO 15A
3

SOLENOID 1 15A
4

SOLENOID 2 15A
5

12V SOCKET 15A


6

REAR WORK LAMP 20A


7

SOLENOID 3 15A
8

REAR WIPER 20A


9

ILLUMINATION 10A
10

GRID CONTROL 20A

TM CONTROL 30A

FRONT WORK LAMP 15A

AC 30A

WIPER-FRONT 20A

HEAD LIGHT 20A

ROOM LMAP, GAUGE,


RADIO B+ 10A

STOP & TURN LAMP 15A

ILLUMINATION 1 5A

ILLUMINATION 2 5A

CN-37
H940C7EL12

7-25

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