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User Guide: Battery Diagnostic Service System
User Guide: Battery Diagnostic Service System
USER GUIDE
LANGUAGE SETTINGS
SYSTEM LANGUAGE, TEST RESULT LANGUAGE,
EMAIL LANGUAGE, PRINT LANGUAGE
DISPLAY SETTINGS
BRIGHTNESS, AUTO BRIGHTNESS, SLEEP TIME,
DIM TIME
17
DANGER
•• Remove any jewelry or watches before you start servic-
ing the battery.
•• Use caution when working with metallic tools to prevent
sparks or short circuits.
Risk of explosive gases.
•• Never lean over a battery when testing, charging, or Never smoke or allow a spark or flame in the
jump starting. vicinity of a battery.
Batteries can produce a highly explosive mix of hydro-
gen gas and oxygen, even when the battery is not in
operation. Always work in a well-ventilated area.
DESCRIPTION
FRONT VIEW
FRONT VIEW
BACK VIEW
USB PORT
TEST PREPARATION Connect the clamps to the tester: the red clamp to the
positive (+) terminal and the black clamp to the negative (–)
terminal.
displayed. Tap Next to continue.
SYSTEM
LANGUAGE
Select the default standard language
for the analyzer to on the Tablet
WARNING
Controller FAILURE TO PROPERLY INSTALL LEAD TERMINAL
If you connect the clamps in the wrong polarity (positive to TEST RESULT Select the default language for the ADAPTERS, OR USING ADAPTERS THAT ARE DIRTY
INSPECTING THE BATTERY LANGUAGE analyzer to use for all tests and OR WORN, MAY CAUSE FALSE TEST RESULTS.
negative or negative to positive), the tester displays CLAMPS
Before starting the test visually inspect the battery for: REVERSED! Reconnect the clamps. results displayed on the Tablet
When testing side-post or Group 31 batteries, always
•• Cracked, buckled, or leaking case. If you see any of these Controller.
use lead terminal adapters provided with the tes-
defects, replace the battery. To make sure both sides of the clamps are gripping the termi- EMAIL Select the default standard language ter—do not test at the battery’s steel bolts. To avoid
nals, rock the each clamp back and forth. A poor connection LANGUAGE for the analyzer to use for all tests
•• Corroded, loose, or damaged cables and connections. damage, never use a wrench to tighten the adapters
will prevent testing, and the tester will display the message and results sent via email.
Repair or replace them as needed. more than ¼ turn.
CHECK CONNECTION. If the message reappears after you PRINT Select the default standard language
•• Corrosion on the battery terminals, and dirt or acid on have correctly reconnected the clamps, clean the terminals LANGUAGE for the analyzer to use for all tests
the case top. Clean the case and terminals using a wire and reconnect. and results printed using a networked
CAUTION
brush and a mixture of water and baking soda. printer.
•• Low electrolyte level. If the electrolyte level is too low, 2. A Consent to collect data screen is displayed. Tap the
add distilled water to fill up to ½ above the top of the CONNECTING AN ACCESSORY CABLE Consent check box and then tap Next to continue.
plates and fully charge the battery. Do not overfill. If you are using an accessory cable, plug it as you would a 3. Using the on-screen keyboard, enter the new username
Do not connect the tester to a voltage source greater
phone jack into the accessories port on top of the tester. It ADMIN. Do not enter a password. Tap Next to continue.
•• Corroded or loose battery tray and hold-down fixture. than 30 Vdc.
locks automatically into the port. To remove it after testing,
Tighten or replace as needed. IMPORTANT: By default, the first user created is
press the lever and pull the connector out.
assigned Administrator rights. Tap Add User to add
additional users. See Chapter 10: Settings to change
TESTING OUT-OF-VEHICLE these defaults.
The preferred battery test location is in the vehicle. However, SETTING USER PREFERENCES
if you plan to test out of the vehicle: Before starting your test you may want to customize the use 4. The Date/Time Settings are displayed. Tap Next to con-
•• Always disconnect the negative cable from the battery of your analyzer by setting preferences in the Settings ( ) tinue after making any adjustments.
first and reconnect it last. Menu. The Settings Menu is described in Chapter 9. SELECT TIME 12-hour or 24-hour format
FORMAT:
•• Always use a carry tool or strap to lift and transport the
battery. SELECT DD/MM/YYYY, MM/DD/YYYY,
DATE or YYYY/MM/DD
FORMAT:
TESTING IN-VEHICLE
SELECT TIME Time zone offset from Greenwich
The preferred test position is at the battery posts. If you must ZONE: Mean Time
test at a remote-post location, it should have both a positive
SET DATE: Set the current date
and negative post. Otherwise, you must remove the battery
and perform an out-of-vehicle test. SET TIME: Set the current time in the selected
At the start of the test, make sure all vehicle accessory time zone
loads are off, the key is not in the ignition, and the doors are
closed.
TO ADD A NETWORK: TAP THE PLUS (+) SIGN, THEN City Please enter
SELECT FROM ONE OF THE DISPLAYED DETECTED
NETWORKS. State Please enter
To manually add a network, tap the plus (+) sign again. Zipcode Please enter
Follow the on-screen instructions to select the Network
SSID, Security, and IP Settings. Tap Next when finished. Phone # Please enter
Use the onscreen keypad to manually enter the Network
SSID, security type, and IP settings. If necessary, enter
the WiFi network password. Tap Next when finished.
A confirmation screen is displayed when the analyzer
has successfully connected to the WiFi network.
TO DELETE A NETWORK: TAP A DISPLAYED NETWORK
TO SELECT IT. TAP TRASH CAN ICON (3) TO DELETE IT.
8. The BMIS (Battery Management Information System)
Account screen is displayed. Tap NO to skip this step.
Optionally tap YES to connect the analyzer to an existing
BMIS account. Enter a BMIS User Name and Password
Support
Settings
Battery meets or
exceeds required
standards.
GOOD Good Unknown Battery meets or
BATTERY Battery Reserve exceeds required
standards.
Use In Vehicle Test to perform Battery Tests on in-vehicle
batteries using test parameters determined by the VIN of the
The displayed digit counter will count up the alphanumeric
characters as they are being entered on the keypad.
BATTERY TEST RESULTS Good
Recharge
Good
Battery
Battery is good,
but low on charge.
vehicle being tested. A full System Test using an optional Amp 4. An Edit Battery Information screen is displayed showing Charge & Good Fully charge the
Clamp is available as well. vehicle and battery information based on the VIN. Test Results - Battery 93%
Retest Battery battery for optimal
2005 Honda Civic 1HGEM225X5Lxxxxxx 8/31/2016 2:54 PM performance and life.
Good Unknown
If the displayed information is correct, tap NEXT to begin Cranking Result Good Battery GOOD Check for causes of
NOTE: An In Vehicle Test test will always associate the Recharge Reserve
the Battery Test. Tap on the corresponding box to edit Reserve Result OK RECHARGE low charge.
in-vehicle battery with the VIN of the vehicle in which it
the parameter information. Voltage 12.72 V
is installed. Charge & Unknown Battery requires
Edit Battery Information 93% Measured 599 EN (A) Retest Reserve charge to determine
Good Battery Rated 575 EN (A) condition.
At any time during the test tap to return to the previous Vehicle ID Enter Vehicle-ID CHARGE &
screen or to return to the Main Menu. Ampere Hours
Battery Post Top Post RETEST
Temperature 24 C
Test Location Top Post Badcell Replace Battery fails to meet
Replace Battery industry accepted
Battery Type
BATTERY TEST
Flooded Short standards.
Print System Test Done
Battery Rating Units EN REPLACE Charge & Replace Battery is low in
Battery Rating Enter rating... Test Results - Battery 93% BATTERY Retest Battery charge and shows
2005 Honda Civic 1HGEM225X5Lxxxxxx 8/31/2016 2:54 PM low reserve capacity.
AMP Hours Enter Ampere-hours...
1. Connect the Diagnostic Device test clamps to the battery. Cranking Health Low reserve capacity
Back Reset Continue will compromise
2. At the Main Menu tap IN VEHICLE TEST. The Acquire the battery’s ability
VIN screen is displayed. Battery meets or exceeds required standards. Test to provide system
again in 90 days or at next service opportunity.
Acquire VIN 93% See Appendix A at the back of this manual for parameter current and hold a
Flashlight Rated: 575 EN (A) charge.
descriptions. Measured: 599 EN
Fill the viewfinder with the VIN and center it along the red line.
(A) Good Replace Battery is good for
NOTE: Tap FIND BATTERY to search for the Battery Battery cranking purpose
battery location based on the vehicle year, make, Print System Test Done Good Replace but shows low
and model based on the VIN. Recharge Battery reserve capacity.
Or enter VIN using:
Test Results - Battery 93% Low reserve capacity
Back CVG Module Manual Entry
5. Make sure the temperature sensor on the bottom of the 2005 Honda Civic 1HGEM225X5Lxxxxxx 8/31/2016 2:54 PM
will compromise
3. Use the built-in Tablet Controller camera to scan the VIN Diagnostic Device is over the battery and tap CAPTURE. the battery’s ability
Reserve Health to provide system
bar code, usually located on the driver’s side door frame.
The test results are displayed on the tablet screen. current and hold a
Or: enter the number plate or search library by entering The battery has sufficient reserve capacity to provide charge.
the vehicle year, vehicle make and model. NOTE: If the CVG was used to acquire the vehicle power for the electronics systems in the vehicle.
Replace Good
CVG MODULE: The test begins immediately when this information, the Edit Battery Information screen Battery Battery
OK
option is selected. Skip to Step 5. is displayed (See Step 3). Tap NEXT to display the Replace Replace
test results.
Battery Battery
MANUAL ENTRY: Use the on-screen keypad to manually Print System Test Done
Replace Unknown
type the 17-digit VIN and tap NEXT. Battery fails to meet
Battery Reserve
industry accepted
1 2 3 4 5 6 7 8 9 0 To print or send the test results to a configured printer tap Badcell Good standards
SEND RESULTS. To return to the Home Screen, tap DONE or Replace Battery
W E R T Y U P
SYSTEM TEST to continue with the System Test. Short
A S D F G H J K L BADCELL Badcell Unknown
SHORT Replace Reserve
Z X C V B N M REPLACE Short
Back Next
LOW
Action
Alternator not providing enough current
to power electrical loads and charge the
battery.
SYSTEM TEST
NO START skipped. from the battery. If loose or heavily
corroded, clean or replace the cable
Test Results - Starter 93% and retest.
2005 Honda Civic 1HGEM225X5Lxxxxxx 8/31/2016 2:54 PM
Cranking Voltage: 11.61 V
ALTERNATOR TEST RESULTS Alternator voltage to the battery exceeds
1. Connect the Amp Clamp to the Diagnostic Device and normal limits of a functioning regulator.
hold the clamp away from any cables with the jaws Cranking Current: 54.2 A
closed. Test Results - Alternator 93% HIGH √ Check for loose and normal ground
Starting Time: 2.33 s 2005 Honda Civic 1HGEM225X5Lxxxxxx 8/31/2016 2:54 PM connections. If no connection
OUTPUT
2. Tap NEXT to zero out the clamp or SKIP if the Amp Clamp Cranking Normal
Circuit Ohms: 0Ω No Load Voltage: 14.45 V problems are found, replace the
is not being used. No Load Current: 12.15 A regulator.
3. With the engine and electrical loads off, place the Amp Print Done
Loaded Voltage: 14.23 V The normal high limit of a typical
Clamp around the negative (–) battery cable and tap NEXT. Loaded Current: 33.54 A automotive regulator is 14.5 volts +/–0.5.
Test Results - Starter 93% Charging Normal Ripple: 40 mV Refer to the manufacturer specifications
4. Start the engine and let it idle.
2005 Honda Civic 1HGEM225X5Lxxxxxx 8/31/2016 2:54 PM
for the correct limit, which may vary by
5. Tap NEXT. The analyzer tests the alternator output. Cranking Voltage Cranking Current Print Done
vehicle type.
6. When prompted, rev the engine to between 1000 to 1500 12.58V
623.9A
11.61V
Test Results - Alternator 93%
rpm. The analyzer tests the alternator output again.
2005 Honda Civic 1HGEM225X5Lxxxxxx 8/31/2016 2:54 PM
DIODE TEST RESULTS
7. When prompted Idle the engine and then turn it off. 7.86V
0A
0.2V
BATTERY Automotive
APPLICA- Battery meets or exceeds required standards. Test
again in 90 days or at next service opportunity.
TION
Rated: 575 EN (A)
BATTERY Top Post Measured: 599 EN
POST (A)
TEST LOCA- Top Post Print Done
TION
Test Results - Battery 93%
BATTERY Flooded 2005 Honda Civic 1HGEM225X5Lxxxxxx 8/31/2016 2:54 PM
TYPE
Reserve Health
BATTERY EN(A) Europa-Norm 100 to
RATING 1700 The battery has sufficient reserve capacity to provide
UNITS power for the electronics systems in the vehicle.
The displayed digit counter will count up the alphanumeric Print System Test Done
characters as they are being entered on the keypad.
4. An Edit Battery Information screen is displayed showing To print or send the test results to a configured printer tap
vehicle and battery information based on the VIN. SEND RESULTS. To return to the Home Screen, tap DONE or
If the displayed information is correct, tap NEXT to begin SYSTEM TEST to continue with the System Test.
the Battery Test. Tap on the corresponding box to edit
the parameter information.
Use History to access the tool usage history, a vehicle history Use Tool History to view test total history as well as in vehicle Vehicle History displays test totals conducted on specific User History displays test totals for the user that is currently
based on VIN, and user histories. The search function can and out of vehicle test totals. Individual test results are also vehicles based on the VIN. It is also possible to enter a VIN logged in to the analyzer.
also be used find test records for specific vehicles and tech- displayed. to search for test records for a specific vehicle by tapping the
nicians. displayed buttons. Tap > to view individual test details.
Tap > to view individual test details. Tap ∑ to view Total By Test Decision, Total By Test Type, and
At the Main Menu, tap HISTORY. By default the Tool History Tap ∑ to view Total By Test Decision, Total By Test Type, and Tap on the records displayed on the right side of the screen Total By Date And Location.
screen is displayed. Total By Date And Location. to view the individual test results.
Tap DONE to return to the Tool History screen.
Tool History 93%
VEHICLE SELECT OPTION
New Battery Install
Sep 8, 2016
2013 BMW X5
5UXZV4C50D0xxxxxx > TOTALS BY TEST DECISION Tap to select vehicle search option.
MANUAL LOOKUP: Use the on-screen keypad to manually
Pre Sale 2005 Honda Civic
Sep 8, 2016 1HGEM225X5Lxxxxxx > The totals are displayed by possible results for all battery type the 17-digit VIN and tap NEXT.
chemistries and potential test results. VIN SCAN: Use the camera built into the Tablet Controller
Preventative Maintenance 2015 Honda CRV
Sep 7, 2016 5J6RM4H58FL0xxxxxx > Good Battery BC Open Or Load Fail to capture a VIN barcode, usually located on the driver’s side
Replace door frame.
Battery Return Vehicle 1998 Pontiac G6
Sep 7, 2016 1G2PE119XJPxxxxxx >
Good Recharge Broken Weld Replace
Total Test: 32 ∑
Charge & Retest Temp Sensor Failed
Replace Battery Aborted
ACCESSING MESSAGES
A number is displayed next to the Messages
icon when the analyzer has received any
critical messages. The number does not
include non-critical Notifications.
Unread Critical messages
Messages 93%
Critical (1/2) ∧
BMIS Authentication failed. Check login credentials.
Use this function to troubleshoot low voltage electrical The AC voltmeter measures voltage between two points in a The DC Amp function measures DC magnitude and flow of The AC Amp measures AC magnitude and flow of the AC
circuits in a car or truck. Electrical specifications for each circuit. The voltmeter is connected in parallel with the circuit. the DC current in a circuit. current in a circuit.
function are listed at the table at the end of this chapter.
AC Volt Meter 93% DC Ammeter 93% AC Ammeter 93%
A measurement that is out of the limit displays as OL. Refer to
the manufacturer specifications for the correct limits, which
may vary by component or vehicle type. 0.17 -0.02 0.21
Tap to return to the previous screen or to return to the
Main Menu. V AC A DC 70 Amp Max A AC 70 Amp Max
700 Amp Max 700 Amp Max
DC VOLTMETER
1. Connect the DMM test lead to the accessories port on 1. Connect the Amp Clamp lead to the accessories port on 1. Connect the Amp Clamp lead to the accessories port on
The DC voltmeter measures voltage between two points in a the Diagnostic Device. the Diagnostic Device. the Diagnostic Device.
circuit. The voltmeter is connected in parallel with the circuit.
2. Connect the clamps or probes in the correct polarity: red 2. Tap DC Ammeter. 2. Tap AC Ammeter.
clamp or probe to positive (+); black to negative (–).
DC Volt Meter 93% 3. Select the Amp Clamp range. 3. Select the Amp Clamp range.
3. Tap AC Voltmeter. 4. Follow the onscreen directions to zero the Amp Clamp. 4. Follow the onscreen directions to zero the Amp Clamp.
12.34 4. The meter autoranges and displays the measurement. 5. Place the clamp’s jaws around the negative (–) cable. 5. Place the clamp’s jaws around the negative (–) cable.
5. Tap Back to return to the Digital Multimeter screen. 6. The tester displays the measurement. 6. The tester displays the measurement.
V DC
7. Tap Back to return to the Digital Multimeter screen. 7. Tap Back to return to the Digital Multimeter screen.
1. Amps Volts 93% The IR temperature sensor measures the ambient surface
Overload
Meter Range Resolution Accuracy
OHMMETER
temperature within a range of –29 to 93 degrees Celsius. The Protection
tool can be used for checking the transmission for over-
12.31 -0.02 heating, and the temperature levels of the heater and air Vdc 0–60 V 0.01 V 0.05% + 2 120 Vrms
conditioner. Vac 0–24 0.01 Vac 0.1% + 3 120 Vrms
Ohmmeter 93%
24 C 0–700 0.1 A
1A
± 3% of 1000 Arms
A reading ±
Use WiFi to view, add, and delete wireless networks. NOTE: WiFi network communication must be DELETING AN ADDRESS
successfully established before a printer or printers can
DELETING A PRINTER (ADMIN ONLY)
1. Select the email address by tapping it.
Tap on the WiFi icon to display a list of detected and config- be detected and setup. 1. Tap to access the Printer Setup functions.
ured WiFi networks. 2. Tap to delete the address and tap Yes to confirm or
2. Tap a displayed printer.
Tap on the Printer icon to display a list of available printers on Cancel to exit and return to the email list.
Delete Selected
Add Network the configured WiFi and Bluetooth networks. 3. Tap to delete the printer and tap Yes to confirm.
Network
SERVER SETTINGS
Connect Highlighted Refresh Network Edit Printer Settings Printer Setup
∑ Enter and edit the email settings for sending outgoing email.
Network List
Delete Selected Network
Configured
Printers
EMAIL 1. Tap to access the email sever settings.
2. Tap to enter or modify existing server settings includ-
ing Host, Port, Login, Password, SMTP Authorization, En-
Print Test Page able TLS, and From Email Address information.
ADDING A NETWORK Displays all entered email addresses. Addresses can be add-
ed, edited, and deleted (Admin Only). Entered email accounts 3. Tap to clear all server settings.
1. Tap to add a WiFi network.
are added to the email address book. Frequently used email
A list of detected wireless networks is displayed with ADDING A WIFI PRINTER (ADMIN ONLY) addresses can be selected from the displayed address list 4. Tap to return to the email Address Book.
next to the selected network. 1. Tap to access the Printer Setup functions. rather than being re-typed each time.
2. Tap > to access the network Security and IP Settings. 2. Tap to add a WiFi printer. Add Address Server Settings
Security None Make sure the printer is on and connected to the same
wireless network as the analyzer. Edit Address Address Book
WEP
3. Tap > to add the printer to the list of eligible printers.
WPA/WPA2 PSK
4. Tap > to connect to the selected printer. A message is dis- Delete Selected Address Send Test Email
IP Address DHCP played when the configuration is successful.
Use the Language & Input function to select the default DIM TIME Access default Shop Information including Store Name, ad-
Edit Users User Settings TEST RESULT LANGUAGE Enter and edit BMIS Login and Password information. Log ∑
Test Settings User Management
Select the default language for the analyzer to use for all into a BMIS account.
User tests and results displayed on the Tablet Controller.
Delete Users ∑ Create MDCA Log
Management Login Date/Time Settings ∑
EMAIL LANGUAGE Zone3@yourshop.com File
Select the default standard language for the analyzer to use
for all tests and results sent via email. Password
•••••• SHOP INFORMATION
PRINT LANGUAGE
USER MANAGEMENT (ADMIN ONLY) Select the default standard language for the analyzer to use
Use the onscreen keypad to enter the store name, address,
and phone number.
for all tests and results printed using a networked printer.
Store Name Midtronics
1. Tap to access User Management functions.
Street Address Hoofdveste 6-8
1. Tap
DISPLAY SETTINGS
to display the current logged in Admin user.
2. Select a displayed user by tapping it. Street Address 2 -
3. Tap to edit the Username, Password, and User Type City Houten
(Standard or Admin).
Adjust the Tablet Controller display including the Brightness, State UT
4. Tap X when complete to return to the User Management Sleep Time, and Dim Time. Auto Brightness can also be
screen. turned on and off. Zipcode 3992 DG
5. Tap to delete the selected user and Yes to confirm. Phone # 1-630-323-2800
BRIGHTNESS
Adjust the display Brightness by tapping and holding the
slider, then moving it right or left to make the screen brighter TEST SETTINGS
or darker. 1. Tap to access the test setting defaults. Tap the boxes
or icons to change the values.
AUTO BRIGHTNESS
Enable and disable Auto Brightness by taping on the check Battery Rating EN
box.
Temperature Units 20 C
LIMITED WARRANTY
Midtronics products are warranted to be free of defects in materials and workmanship for a period of one (1) year from date of
purchase. Midtronics will, at our option, repair or replace the unit with a re-manufactured unit. This limited warranty applies
only to Midtronics battery testers and does not cover any other equipment, static damage, water damage, overvoltage, dropping
the unit, or damage resulting from extraneous causes including owner misuse. Midtronics is not liable for any incidental or
consequential damages for breach of this warranty. The warranty is void if owner attempts to disassemble the unit or to modify
the cable assembly.