Tablet Pressing Training Requirements

Operator Level 1

Operator Level 2

Employee Induction
Food Safety
PA-DOC-4.9.2 - Jewellery Policy
PA-SOP-4.9 Glass, Brittle Plastic & Other Similar Materials Breakage Procedure
PA-SOP-7.2 Personal Hygiene Procedure
PA-SOP-7.4 Cleanroom Gowning Procedure
PA-SOP-ALL-5.3.8 Allergen Spillage Procedure
PA-SOP-ALL-5.3.1 Allergen Control Program
PA-SOP-Pest Awareness Pest Control Awareness
PA-WI-MAN 6.1.3 - Work Instruction for the PTK - PR2000 I, II, III, IV
PA-MAN-WI-20 Manufacturing and Packaging Steps and Stands
PA-MAN-WI-21 Full Bag Weight
PA-MAN-WI-27 Tooling Reference number
SOP PA-SOP-MAN 6.1a - Production Process
PA-SOP-MAN-6.1m – Standard Operating Procedure for the Safe Operation of the
PTK PR-2000 Tablet Press Machine
PA-SOP-MAN-6.1n Reporting Damage to Equipment, Machinery and Fabrication
PA-SOP-MAN-6.1u Removal of Panels on All Machines
PA-SOP-MAN-6.1x Moving Machinery
PA-SOPMAN-6.1y – Standard Operating Procedure for the Safe Operation of the
PTK PR-3000 Tablet Press Machine
PA-SOP-MAN-6.1z - Standard Operating Procedure for the Operatives Tool Check
and Tool Box
PA-SOP-MAN-6.1.2 Manufacturing Clearance and Set Up Process
PA-SOP-MAN – Standard Operating Procedure for the use of Sieves within
Manufacturing (002)
 PA-OJT-FORM 001 Allergen/Organic Production Dress Code
PA-OJT-FORM 002 - OJT - Manufacturing in Process Checks
PA-OJT-FORM 003 Waste Recording
PA-OJT-FORM 004 Manufacturing Tooling Set Up Check
PA-OJT-FORM 005 - OJT - PTK 2000 General Machine Training
PA-OJT-FORM 006 Alignment and Movement of Turret
PA-OJT-FORM 007 PTK Cleaning and Replacing Punches
PA-OJT-FORM 008 PTK Changeover
PA-OJT-FORM 009 Clearance and Set Up
PA-OJT-FORM 032 Basic Mechanical
PA-OJT-FORM 041 Packing Bulk Product
PA-OJT-FORM 043 Balance Checks
PA-OJT-FORM 052 PTK 3000 General Machine
Understanding Production Feedback Forms
PA-SOP-3.5.2.1 Goods in procedure
Team Leader Sign-off
Production Manager Sign-off
Acceptable Absence Level

Operator Level 3

RCA Training
Food Defence
PTK PR2000, PR3000 – Operation Manuals
The Pressing Machine’s in-depth analysis
The Auxiliary Equipment
The Machines’ Maintenance and Calibration
Root Cause Analysis
Shopfloor Data Capture
Continuous Improvement
5S Audit
Team Leader Sign-off
 Production Manager Sign-off
Acceptable Absence Level

Operator Level 4

CCHP0001 - Customer Complaints Handling Policy

PA-CAPA 001 Corrective Action Policy
PA-SOP-3.10 - Customer Complaint Feedback
PA-SOP-FSQMS-3 7-v3 Corrective Preventive Action (CAPA)
PA-QUA-WI-12 Quarantine for assessment
PA-QUA-WI-13 Clearance and sign off in Manufacturing
Fully cross-trained to another area
Team Leader Sign-off
Production Manager Sign-off
Acceptable Absence Level

Operator Level 5

Six Sigma Leadership and Culture

Continuous Improvement
Shopfloor Data Capture
Gemba Audit
Troubleshoot
Product Development Process
PA-SOP-NPD 01 v3 - NPD Process & Product Validation
Products and specifications
PA-SOP-FORM-01 v1 - Creation of Blend Notes and generals
Excipients and processing aids
Formulation Quality
Powder Blends
 Tablets
Botanicals
Vitamins, Minerals and Amino Acids
Manage CAPA Plan
Production Manager Sign-off
Senior Production Manager Sign-off
Acceptable Absence Level

Team Leader

HACCP Training
Leadership Training
Six Sigma Leadership and Culture
Team Briefs and Daily Meetings
Communication and Visual Management
Manage CAPA Plan
Production Manager Sign-off
Senior Production Manager Sign-off
Operations Manager Sign-off
Acceptable Absence Level

Glossary:

Internal Training
Production Training
Quality Training
Engineering Training
Continuous Improvement
Formulation
Approval