Komatsu Forklift U.S.A.

, Inc
Attn: Technical Publications
14481 Lochridge Blvd., Bldg 2
Covington, Georgia 30014
U.S.A. PROPOSAL FOR MANUAL
REVISIONS/CORRECTIONS

Date
Individual’s Name
Company Name
Originator

Department
Street Address
City, State & ZIP
Voice Phone Fax Phone
Book description

Truck model & S/N

Problem location and description. Attach supporting photo, sketch or other material as necessary.
Book or Tech Bulletin No. __________________________
Section No. and/or Name __________________________
Page No. ____________
Item No. (if parts book) _______
Item Description (if in parts book) __________________
Note made in K-Link? _____ Name of Note ________________________________ (attach copy)

Corrective Action and Date

Fax this completed form to: 770-385-4838

TPC_KFI-2_031203
This Page Intentionally Left Blank
 FORKLIFT TRUCKS
COVERED IN THIS PUBLICATION

Komatsu Model
Description Engine
Designation
Gasoline Engine & LPG Trucks
FG20-12 4,000 lb. capacity, Pneumatic tire
H20
FG25-12 5,000 lb. capacity, Pneumatic tire
FG20H-12 4,000 lb. capacity, Pneumatic tire
FG25H-12 5,000 lb. capacity, Pneumatic tire H25
FG30H-12 6,000 lb. capacity, Pneumatic tire
FG20S-12 4,000 lb. capacity, Cushion tire
H20
FG25S-12 5,000 lb. capacity, Cushion tire
FG20SH-12 4,000 lb. capacity, Cushion tire
FG25SH-12 5,000 lb. capacity, Cushion tire H25
FG30SH-12 6,000 lb. capacity, Cushion tire
Diesel Engine Trucks
FD20-12 4,000 lb. capacity, Pneumatic tire
FD25-12 5,000 lb. capacity, Pneumatic tire 4D94E
FD30-12 6,000 lb. capacity, Pneumatic tire
 HOW TO USE THIS BOOK

This book provides the parts numbers and, where available, the illustrations for the various engine, chassis, mast, and
other parts. Note that both the gasoline and LP engines (H20, H25) and the diesel engine (4D94E) are covered in this
book. This parts book incorporates recent changes including parts for compliance with California Air Resources
Board (CARB) Exhaust Regulations and EPA Diesel Exhaust Regulations.

NOTE: When ordering parts, please provide an accurate model number, serial number, engine serial number
and the reading on the service meter (hour meter).

Machine Detail Codes -- The codes shown within parentheses in the Table of Contents, and in some figures, represent
forklift truck models as follows:
DETAIL CODE CHASSIS MODEL DETAIL CODE CHASSIS MODEL
G1 ..................................... FG20/25-12 G2S................................... FG30S-12
G2 ..................................... FG30-12 G1SH................................ FG20SH/25SH-12
G1H................................... FG20H/25H-12 G2SH................................ FG30SH-12
G2H................................... FG30H-12 D1 ..................................... FD20/25-12
G1S ................................... FG20S/25S-12 D2 ..................................... FD30-12

In each case, the illustration immediately precedes the parts list for a part or assembly. The header at the top of the
illustration page provides the following information:

• Figure number (abbreviated as “Fig. ” and followed by an alphanumeric number). Figure numbers are generally in
sequence, but in certain instances they may not fall in sequence.
• Part or assembly name

The page number in the footer at the bottom of each page includes an alphabetic character and a number to aid in
locating sections or pages. Thus page C-3 is page 3 in the third section of this parts book.

On the parts list page, the information box directly above the parts list displays the models to which the parts list
applies.

Each parts list page has five columns as follows:

Index The item number of the part in the illustration and in the parts list. No index number for a
part means that item has the same index number as the item immediately above it.

Part No. The number to be used when ordering or identifying parts or assemblies. An asterisk (*)
means that this item cannot be purchased separately, but must be ordered as part
of the assembly to which it belongs.

Description The name of the part, sometimes including numerical measurements. A dot in front of the
description means this item is a part of the assembly immediately above with no dot in
front of it. Two dots in front of the description means that the item is a part of the assembly
immediately above with one dot in front of it. If a certain part is listed twice, the descrip-
tion will indicate which part to use on which truck or engine.

Qty The number of parts required for an assembly. In the case of mast lift cylinders and tilt cyl-
inders, the quantity is the number of items required per mast cylinder assembly and not for
the entire truck. The letters “A/R” mean “as required”, as with lubricants.
Serial No. The truck or engine serial number used to qualify the use of certain parts. If a certain part
is listed twice, different serial number ranges may be shown to indicate to indicate which
part to use on which truck or engine. In the engine sections, no serial number listing means
the part or assembly is used on all engines. Other parts or assemblies are assigned to spe-
cific engine serial number range.

---------------------------------------------------------

Codes The codes and part numbers specified in the “Part No.” and “Description” columns
represent the following:

! The part specified in the line above is applicable instead of this part.

This part is applicable instead of the part specified in the line

immediately above.

This part and the part specified in the line immediately above
are interchangeable.

This part is not supplied anymore. The part specified in the above
line is supplied instead.

The part specified in the “Description” column is applicable

instead of this part if it is used as a set.

This part is not supplied anymore. The part specified in the

“Description” column is supplied instead as a set.

Part supplied as semi-finished. It must be reworked

before use.

Supplied as a set rather than singly.

Supplied as a set rather than singly. It is supplied singly by

specific dealers only.

KIT Kit components. For kit components, please refer to the

service kit table.

PAINT(1) Parts shipped painted with undercoat.

PAINT(2) Parts shipped with different colors.

(A) Cold weather (A) spec. (-30oC)

(B) Cold weather (B) spec. (-50oC)

 INDEX

FORK LIFT TRUCK PARTS

ENGINE RELATED PARTS .................................................... A-2 - A-14

EXHAUST PARTS ........................................................... B-2 - B-6

COOLING SYSTEM .......................................................... C-2 - C-20

FUEL TANK and RELATED PARTS ............................................. D-2 - D-4

POWER TRAIN and FRONT AXLE .............................................. F-2 - F-34

STEERING SYSTEM and REAR AXLE ........................................... H-2 - H-4

FRONT and REAR WHEELS ................................................... J-2 - J-16

BRAKE SYSTEM ............................................................ K-2 - K-12

TRAVEL CONTROL .......................................................... L-2 - L-22

FRAME RELATED PARTS ..................................................... M-2 - M-12

OVERHEAD GUARD and OPERATOR’S COMPARTMENT ............................... P-2 - P-40

ELECTRICAL SYSTEM ....................................................... Q-2 - Q-22

HYDRAULIC SYSTEM ........................................................ R-2 - R-58

MARKS and PLATES (DECALS) ............................................... V-2 - V-6

SERVICE KIT ............................................................. X-2

WORK EQUIPMENT - MASTS and RELATED PARTS

50D-MS 2-STAGE .......................................................... 1 - 16

50D-MT 3-STAGE .......................................................... 1 - 18

60D-MS 2-STAGE .......................................................... 1 - 20

55D/60D-MT 3-STAGE (OPTIONAL) ........................................... 1 - 24

55D-MD 2-STAGE .......................................................... 1 - 22

55D-MD 2-STAGE .......................................................... 1 - 22

60D-MT 3-STAGE .......................................................... 1 - 24

60D-MT 3-STAGE .......................................................... 1 - 24

E50 TRIPLE .............................................................. 1 - 20

Continued Next Page

ENGINE SECTION

DIESEL ENGINE - 4D94E ................................................... A-1 - A-64

H20 ENGINE - GASOLINE, LPG, DUAL-FUEL ................................... A-1 - A-64

H25 ENGINE - GASOLINE, LPG, DUAL-FUEL ................................... A-1 - A-64

 THIS PAGE

INTENTIONALLY

BLANK
FD20-12(#10001A~)(#550001A(E)~) FG25H-12(#10001A~)(#550001A(E)~)
FD25-12(#10001A~)(#550001A(E)~) FG30H-12(#10001A~)(#550001A(E)~)
FD30-12(#10001A~)(#550001A(E)~) FG20S-12(#10001A~)(#550001A(E)~)
FG20-12(#10001A~)(#550001A(E)~) FG25S-12(#10001A~)(#550001A(E)~)
FG25-12(#10001A~)(#550001A(E)~) FG20SH-12(#10001A~)(#550001A(E)~)
FG30-12(#10001A~)(#550001A(E)~) FG25SH-12(#10001A~)(#550001A(E)~)
FG20H-12(#10001A~)(#550001A(E)~) FG30SH-12(#10001A~)(#550001A(E)~)
Including “CARB” (E) Models
(CARB) designated models are equipped to comply with California Exhaust Regulations.

CONTENTS

RECOMMENDED STOCK LIST FIG. NO. PAGE

RECOMMENDED STOCK LIST (RSL) ................................... N/A ....... 1- 6

AO ENGINE RELATED PARTS

ENGINE UNIT AND POWER TRAIN RELATED PARTS (G1, G2, G1H, G2H, G1S,
G2S, G1SH, G2SH)(10001A~549999A) .....................A4110-01A0 ... A- 2

ENGINE UNIT AND POWER TRAIN RELATED PARTS (G1, G2, G1H, G2H, G1S,
G2S, G1SH, G2SH)(CARB)(550001A(E)~) ..................A4110-01A0A .. A- 2A

ENGINE UNIT AND POWER TRAIN RELATED PARTS (D1, D2) .............A4110-01A2 ... A- 4

ENGINE MOUNTING PARTS (G1, G2, G1H, G2H) .......................A4120-01A0 ... A- 6

ENGINE MOUNTING PARTS (G1S, G1SH, G2SH) ........................A4120-01A1 ... A- 8

ENGINE MOUNTING PARTS (D1, D2) .................................A4120-01A2 ... A- 10

AIR INTAKE CONNECTION (G1, G2, G1H, G2H, G1S, G1SH, G2SH)
(10001A~549999A) .....................................A4140-01A0 ... A- 12

AIR INTAKE CONNECTION (G1, G2T, G1H, G2HT, G1S, G2ST,

G1SH, G2SHT)(CARB)(550001A(E)~) ......................A4140-01A0A .. A-12A

AIR INTAKE CONNECTION (D1, D2) .................................A4140-01A2 ... A- 14

B0 EXHAUST PARTS

MUFFLER AND EXHAUST CONNECTION (G1, G2, G1H, G2H)

(10001A~549999A) .....................................B4110-01A0 ... B- 2

MUFFLER AND EXHAUST CONNECTION (G1, G2, G1H, G2H)(CARB)

(550001A(E)~) ........................................B4110-01A0A .. B- 2A

MUFFLER AND EXHAUST CONNECTION (G1S, G1SH, G2SH)

(10001A~549999A) .....................................B4110-01A1 ... B- 4

MUFFLER AND EXHAUST CONNECTION (G1S, G2SH, G2SH)(CARB)

(550001A(E)~) ........................................B4110-01A1A .. B- 4A

MUFFLER AND EXHAUST CONNECTION (D1, D2) ........................B4110-01A2 ... B- 6

FGD20/25/30-12 1
CO COOLING SYSTEM FIG. NO. PAGE

RADIATOR (CLUTCH SPEC.)(G1, G2, G1H, G2H) ......................C4110-01A0 ... C- 2

RADIATOR (TORQFLOW SPEC.)(G1, G2, G1H, G2H, G1S, G1SH, G2SH) ...C4110-01A1 ... C- 4

RADIATOR (D1, D2) ..............................................C4110-01A2 ... C- 6

RADIATOR PIPING (G1, G2, G1H, G2H, G1S, G1SH, G2SH) ............C4130-01A0 ... C- 8

RADIATOR PIPING (D1, D2) .......................................C4130-01A2 ... C- 10

TORQUE CONVERTER COOLER PIPING .................................C4140-01A0 ... C- 12

RESERVOIR TANK (G1, G2, G1H, G2H, G1S, G1SH, G2SH) .............C4160-01A0 ... C- 14

RESERVOIR TANK (D1, D2) ........................................C4160-01A2 ... C- 16

RADIATOR COVER (G1, G2, G1H, G2H, D1, D2)(10001A~549999A) ......C4170-01A0 ... C- 18

RADIATOR COVER (G1, G2, G1H, G2H, D1, D2)(CARB)(550001A(E)~) ...C4170-01A0A .. C-18A

RADIATOR COVER (G1S, G1SH, G2SH)(10001A~549999A) ...............C4170-01A1 ... C- 20

RADIATOR COVER (G1S, G1SH, G2SH)(CARB)(550001A(E)~) ............C4170-01A1A .. C-20A

DO FUEL TANK AND RELATED PARTS

FUEL SYSTEM (G1, G2, G1H, G2H, G1S, G1SH, G2SH) ................D4110-01A0 ... D- 2

FUEL SYSTEM (D1, D2) ...........................................D4110-01A2 ... D- 4

F0 POWER TRAIN AND FRONT AXLE

DRIVE AXLE (G1, G2, G1H, G2H, D1, D2) ..........................F4130-01A0 ... F- 2

DRIVE AXLE (G1S, G1SH, G2SH) ...................................F4130-01A1 ... F- 4

DRY CLUTCH (G1, G2, G1H, G2H)(10001A~549999A) ..................F4160-01A0 ... F- 6

DRY CLUTCH (G1, G2, G1H, G2H)(550001A(E)~) .....................F4160-01A1 ... F- 6A

TORQFLOW TRANSMISSION (TORQUE CONVERTER & PUMP ASSEMBLY) .......F4160-21A0 ... F- 8

TORQFLOW TRANSMISSION (CLUTCH DRUM ASS’Y)(10001A~549999A) ......F4160-22AO ... F- 10

TORQFLOW TRANSMISSION (CLUTCH DRUM ASS’Y)(550001A(E)~) .........F4160-22AOA .. F-10A

TORQFLOW TRANSMISSION (DRIVE GEARS) ............................F4160-23A0 ... F- 12

TORQFLOW TRANSMISSION (FILTERS) ................................F4160-24A0 ... F- 14

TORQFLOW TRANSMISSION (CONTROL VALVE MOUNTING)(10001A~549999A) .F4160-25A0 ... F- 16

TORQFLOW TRANSMISSION (CONTROL VALVE MOUNTING)(550001A(E)~) ....F4160-25A0A .. F-16A

TORQFLOW TRANSMISSION (DIFFERENTIAL ASSEMBLY MOUNTING) .........F4160-26A0 ... F- 18

TORQFLOW TRANSMISSION (CONTROL VALVE ASS’Y)(10001A~549999A) ....F4160-27AO ... F- 20

2 FGD-20/25/30-12
FO POWER TRAIN AND FRONT AXLE (Continued) FIG. NO. PAGE

TORQFLOW TRANSMISSION (CONTROL VALVE ASS’Y)(550001A(E)~) .......F4160-27A0A.. F-20A

TORQFLOW TRANSMISSION (CARRIER ASS’Y) ..........................F4160-28AO ... F- 24

DIRECT DRIVE TRANSMISSION (CASE ASS’Y)(10001A~549999A) .........F4160-31A0 ... F- 26

DIRECT DRIVE TRANSMISSION (CASE ASS’Y)(550001A(E)~) ............F4160-31A0A .. F-26A

DIRECT DRIVE TRANSMISSION (DRIVE GEARS)(10001A~549999A) ........F4160-32A0 ... F- 28

DIRECT DRIVE TRANSMISSION (DRIVE GEARS)(550001A(E)~) ...........F4160-32A0A .. F-28A

DIFFERENTIAL GEAR AND HYPOID GEAR (DIRECT DRIVE) ...............F4160-51A0 ... F- 30

DIFFERENTIAL GEAR AND HYPOID GEAR (G2, G2H, G2SH, D2) ..........F4160-51A1 ... F- 32

CLUTCH RELEASE CYLINDER (G1, G2, G1H, G2H) .....................F4160-61A0 ... F- 34

HO STEERING SYSTEM AND REAR AXLE

STEERING AXLE (G1, G2, G1H, G2H, D1, D2) .......................H4110-01A0 ... H- 2

STEERING AXLE (G1S, G1SH, G2SH) ................................H4110-01A1 ... H- 4

JO FRONT AND REAR WHEELS

FRONT WHEEL (8.15-15-14PR)(G1, G2, G1H, G2H, D1, D2) ...........J4110-01A0 ... J- 2

FRONT WHEEL (7.00-12-12PR)(G1, G2, G1H, G2H, D1, D2) ...........J4110-01A1 ... J- 4

REAR WHEEL (6.50-10-10PR)(G2, G2H, D2) .........................J4110-01A2 ... J- 6

FRONT WHEEL (21-7-15PR)(G1S, G1SH) .............................J4110-11A0 ... J- 8

FRONT WHEEL (21-8-15PR)(G2SH) ..................................J4110-11A1 ... J- 8A

REAR WHEEL (6.00-9-10)(G1, G2, G1H, G2H, D1, D2) ...............J4120-01A0 ... J- 10

REAR WHEEL (16.25-5-11.25, 16.25-6-11.25)(G1S, G1SH, G2SH) .....J4120-11A0 ... J- 12

FRONT WHEEL LUG (HUB) NUT (G1, G2, G1H, G2H, D1, D2) ...........J4140-01A0 ... J- 14

FENDER ........................................................J4150-01A0 ... J- 16

KO BRAKE SYSTEM

WHEEL BRAKE (G1, G2, G1H, G2H, D1, D2) .........................K4110-01A0 ... K- 2

WHEEL BRAKE (G1S, G1SH, G2SH) ..................................K4110-01A1 ... K- 4

PARKING BRAKE LEVER ............................................K4120-01A0 ... K- 6

BRAKE PIPING (G1, G2, G1H, G2H) ................................K4130-01A0 ... K- 8

BRAKE PIPING (G1S, G1SH, G2SH) .................................K4130-01A1 ... K- 10

BRAKE PIPING (D1, D2) ..........................................K4130-01A2 ... K- 12

FGD20/25/30-12 3
L0 TRAVEL CONTROL FIG. NO. PAGE

STEERING COLUMN (10001A~549999A) ...............................L4110-01A0 ... L- 2

STEERING COLUMN (550001A(E)~) ..................................L4110-01A0A .. L- 2A

STEERING VALVE (10001A~549999A) ................................L4110-51A0 ... L- 4

STEERING VALVE (OSPB)(550001A(E)~) .............................L4110-51A0A .. L- 4A

STEERING WHEEL (10001A~549999A) ................................L4120-01A0 ... L- 6

STEERING WHEEL (550001A(E)~) ...................................L4120-01A0A .. L- 6A

TRANSMISSION SHIFT LEVER (CLUTCH SPEC.)(G1, G2, G1H, G2H) ......L4140-01A0 ... L- 8

TRANSMISSION SHIFT LEVER (TORQUE CONV. SPEC.)(10001A~549999A) ..L4140-11A0 ... L- 10

BRAKE AND CLUTCH PEDAL (CLUTCH SPEC.)(G1, G2, G1H, G2H) ........L4150-01A0 ... L- 12

BRAKE AND INCHING PEDAL (TORQUE CONVERTER SPEC.) ...............L4150-11A0 ... L- 14

MASTER CYLINDER (FOR BRAKE)(10001A~549999A) ....................L4150-51A0 ... L- 16

MASTER CYLINDER (FOR BRAKE)(550001A(E)~) .......................L4150-51A0A .. L-16A

MASTER CYLINDER (FOR CLUTCH)(G1, G2, G1H, G2H) .................L4150-51A1 ... L- 18

ACCELERATOR PEDAL (G1, G2, G1H, G2H, G1S, G1SH, G2SH) ..........L4160-01A0 ... L- 20

ACCELERATOR PEDAL (D1, D2) .....................................L4160-01A2 ... L- 22

MO FRAME RELATED PARTS

FRAME (G1, G2, G1H, G2H, D1, D2) ...............................M4110-01A0 ... M- 2

FRAME (G1S, G2S, G1SH, G2SH)(10001A~549999A) ...................M4110-01A1 ... M- 4

FRAME (G1S, G2S, G1SH, G2SH)(550001A(E)~) ......................M4110-01A1A .. M- 4A

COUNTERWEIGHT (G1, G2, G1H, G2H, D1, D2) .......................M4129-01A0 ... M- 6

COUNTERWEIGHT (G1S, G1SH, G2SH) ................................M4120-01A1 ... M- 8

COUNTERWEIGHT CAP ..............................................M4150-01A0 ... M- 10

FUEL CAP .......................................................M4170-01A0 ... M- 12

PO GUARD AND OPERATOR’S COMPARTMENT

OPERATOR’S SEAT (10001A~549999A) ...............................P4110-01A0 ... P- 2

OPERATOR’S SEAT (550001A(E)~) ..................................P4110-01A0A .. P- 2A

OPTIONAL OPERATOR’S SEAT (SUSPENSION/NON-SUSPENSION)(550001A~) .P4110-01A1 ... P- 2B

DASHBOARD (10001A~549999A) .....................................P4120-01A0 ... P- 4

DASHBOARD (550001A(E)~) ........................................P4120-01A0A .. P- 4A

4 FGD-20/25/30-12
PO GUARD AND OPERATOR’S COMPARTMENT (Continued) FIG. NO. PAGE

STEP AND SIDE COVER (G1, G2, G1H, G2H, D1, D2) .................P4140-01A0 ... P- 6

STEP AND SIDE COVER (G1S, G1SH, G2SH)(10001A~549999A) ..........P4140-01A1 ... P- 8

STEP AND SIDE COVER (G1S, G1SH, G2SH)(550001A(E)~) .............P4140-01A1A .. P- 8A

FLOOR MAT ......................................................P4150-01A0 ... P- 10

FLOOR PLATE (CLUTCH SPEC.)(G1, G2, G1H, G2H) ...................P4160-01A0 ... P- 12

FLOOR PLATE (TORQUE CONVERTER SPEC.) ...........................P4160-01A1 ... P- 14

DASHBOARD COVER (FOR 2-SPOOL or 3-SPOOL CONTROL VALVE)

(10001A~549999A) .....................................P4170-01A0 ... P- 16

DASHBOARD COVER (FOR 2-SPOOL, 3-SPOOL or 4-SPOOL CONTROL VALVE

(550001A(E)~) ........................................P4170-01A0A .. P-16A

DASHBOARD COVER (FOR 4-SPOOL or 5-SPOOL CONTROL VALVE)

(10001A~549999A) .....................................P4170-01A1 ... P- 18

DASHBOARD COVER (FUSE BOX BLIND PARTS)(CLUTCH SPEC.)(G1, G2,

G1H, G2H) ..............................................P4170-11A0 ... P- 20

DASHBOARD COVER (FUSE BOX BLIND PARTS)(TORQUE CONVERTER SPEC.) .P4170-11A1 ... P- 22

BONNET .........................................................P4180-01A0 ... P- 24

SUB-BONNET (G1, G2, G1H, G2H, D1, D2) ..........................P4190-01A0 ... P- 26

SUB-BONNET (G1S, G1SH, G2SH) ...................................P4190-01A1 ... P- 28

HEAD GUARD (10001A~549999A) ....................................P4210-01A0 ... P- 30

HEAD GUARD (550001A(E)~) .......................................P4210-01A0A .. P-30A

LAMP GUARD (10001A~549999A) ....................................P4230-01A0 ... P- 32

MONITOR PANEL (10001A~549999A) .................................P4260-01A0 ... P- 34

MONITOR PANEL (550001A(E)~) ....................................P4260-01A0A .. P-34A

HEAD GUARD MOUNTING PARTS ......................................P4280-01A0 ... P- 36

INSULATOR (BONNET AND STEP) ....................................P4310-01A0 ... P- 38

INSULATOR (FLOOR AND SUB-BONNET) ...............................P4320-01A0 ... P- 40

QO ELECTRICAL SYSTEM

DASHBOARD WIRING (G1, G2, G1H, G2H, G1S, G1SH, G2SH)

(10001A~549999A) .....................................Q4110-01A0 ... Q- 2

DASHBOARD WIRING (G1, G2, G1H, G2H, G1S, G2S,

G1SH, G2SH, D1, D2)(CARB)(550001A(E)~) ...............Q4110-01A0A .. Q- 2A

DASHBOARD WIRING (D1, D2) ......................................Q4110-01A2 ... Q- 4

FGD20/25/30-12 5
QO ELECTRICAL SYSTEM (Continued) FIG. NO. PAGE

HEAD LAMP (10001A~549999A) .....................................Q4120-01A0 ... Q- 6

HEAD LAMP/REAR COMBO LIGHT (550001A(E)~) .......................Q4120-01A0A .. Q- 6A

BATTERY (G1, G2, G1H, G2H, G1S, G1SH, G2SH)(10001A~549999A) ....Q4130-01A0 ... Q- 8

BATTERY (G1, G2, G1H, G2H, G1S, G1SH,

G2SH)(CARB)(550001A(E)~) .............................Q4130-01A0A .. Q- 8A

BATTERY (D1, D2) ...............................................Q4130-01A2 ... Q- 10

BACKUP BUZZER ..................................................Q4150-01A0 ... Q- 12

SWITCH, COMBINATION (TORQUE CONVERTER SPEC.)

(G1, G2, G1H, G2H, G1S, G2S, D1, D2)(550001A(E)~) ....Q4170-01A1 ... Q-12B

SWITCH, COMBINATION (CLUTCH SPEC.)(G1, G2, G1H, G2H,

D1, D2)(550001A(E)~) .................................Q4170-01A2 ... Q-12C

ENGINE WIRING (CLUTCH SPEC.)(G1, G2, G1H, G2H)(10001A~549999A) .Q4210-01A0 ... Q- 14

ENGINE WIRING (G1, G2, G1H, G2H)(CARB)(550001A(E)~) ............Q4210-01A0A .. Q-14A

ENGINE WIRING (TORQUE CONVERTER SPEC.)(G1, G2, G1H, G2H,

G1S, G1SH, G2SH)(10001A~549999A) .....................Q4210-01A1 ... Q- 16

ENGINE WIRING (TORQUE CONVERTER SPEC.)(G1, G2,

G1H, G2H, G1S, G1SH, G2SH)(CARB)(550001A(E)~) ........Q4210-01A1A .. Q-16A

ENGINE WIRING (D1, D2) .........................................Q4210-01A2 ... Q- 18

FUEL SENDING UNIT ..............................................Q4220-01A0 ... Q- 20

COMBINATION LAMP(10001A~549999A) ...............................Q4230-01A0 ... Q- 22

COMBINATION LAMP(550001A(E)~) ..................................Q4230-01A0A .. Q-22A

RO HYDRAULIC SYSTEM

HYDRAULIC PUMP AND MOUNTING PARTS (G1, G2, G1H, G2H, G1S,
G1SH, G2SH) ..........................................R4110-01A0 ... R- 2

HYDRAULIC PUMP AND MOUNTING PARTS (D1, D2) .....................R4110-01A2 ... R- 4

HYDRAULIC PUMP (INNER PARTS) ...................................R4110-51A0 ... R- 6

2-SPOOL CONTROL VALVE AND MOUNTING PARTS (G1, G2, G1H, G2H) ....R4140-01A0 ... R- 8

3-SPOOL CONTROL VALVE AND MOUNTING PARTS (10001A~549999A) ......R4140-01A1 ... R- 10

3-SPOOL CONTROL VALVE AND MOUNTING PARTS (550001A(E)~) .........R4140-01A1A .. R-10A

4-SPOOL CONTROL VALVE AND MOUNTING PARTS (10001A~549999A) ......R4140-01A2 ... R- 12

4-SPOOL CONTROL VALVE AND MOUNTING PARTS (550001A(E)~) .........R4140-01A2A .. R-12A

2-SPOOL CONTROL VALVE (INNER PARTS)(G1, G2, G1H, G2H) ..........R4140-51A0 ... R- 14

6 FGD-20/25/30-12
RO HYDRAULIC SYSTEM (Continued) FIG. NO. PAGE

3-SPOOL CONTROL VALVE (INNER PARTS)(10001A~549999A) ............R4140-51A1 ... R- 18

3-SPOOL CONTROL VALVE (INNER PARTS)(550001A(E)~) ...............R4140-51A1A .. R-18A

4-SPOOL CONTROL VALVE (INNER PARTS)(10001A~549999A) ............R4140-51A2 ... R- 22

4-SPOOL CONTROL VALVE (INNER PARTS)(550001A(E)~) ...............R4140-51A2A .. R-22A

2-SPOOL CONTROL VALVE LEVER (G1, G2, G1H, G2H) .................R4150-01A0 ... R- 26

3-SPOOL CONTROL VALVE LEVER ....................................R4150-01A1 ... R- 28

4-SPOOL CONTROL VALVE LEVER (10001A~549999A) ...................R4150-01A2 ... R- 30

4-SPOOL CONTROL VALVE LEVER (550001A(E)~) ......................R4150-01A2A .. R-30A

BX TILT CYLINDER - 6o/12o (G1, G2, G1H, G2H, D1, D2)

(10001A~549999A) .....................................R4170-01A0 ... R- 32

BX TILT CYLINDER - 6o/10o (G1, G2, G1H, G2H,

G1S, G1SH, G2SH, D1, D2)(10001A~549999A)) ............R4170-01A0A .. R-32A

BX TILT CYLINDER - 6°/5° (ALL MODELS)(10001A~549999A) ..........R4170-01A0B .. R-32B

BX TILT CYLINDER - 3°/3° (G1S, G1SH, G2SH)(10001A~549999A) .....R4170-01A0C .. R-32C

BX TILT CYLINDER - 10°/5° (G1S, G1SH, G2SH)(10001A~549999A) ....R4170-01A0D .. R-32D

BX TILT CYLINDER (ALL MODELS)(550001A(E)~) .....................R4170-01A1 ... R- 34

POWER STEERING CYLINDER (10001A~549999A) .......................R4180-01A0 ... R- 36

POWER STEERING CYLINDER (550001A(E)~) ..........................R4180-01A0A .. R-36A

TANK COVER .....................................................R4210-01A0 ... R- 38

HYDRAULIC PIPING (PUMP-TO-CONTROL VALVE)(G1, G2, G1H, G2H,

G1S, G1SH, G1SH) .....................................R4220-01A0 ... R- 40

HYDRAULIC PIPING (PUMP-TO-CONTROL VALVE)(D1, D2) ...............R4220-01A2 ... R- 42

HYDRAULIC PIPING (TILT CYLINDER LINE)(10001A~549999A) ..........R4230-01A0 ... R- 44

HYDRAULIC PIPING (TILT CYLINDER LINE)(550001A(E)~) .............R4230-01A0A .. R-44A

HYDRAULIC PIPING (POWER STEERING LINE)(1/2) ....................R4240-01A0 ... R- 46

HYDRAULIC PIPING (POWER STEERING LINE)(2/2)(G1, G2, G1H,

G2H, D1, D2) .........................................R4240-02A0 ... R- 48

HYDRAULIC PIPING (POWER STEERING LINE)(2/2)(G1S, G1SH, G2SH) ...R4240-02A1 ... R- 50

HYDRAULIC PIPING (RETURN LINE) .................................R4260-01A0 ... R- 52

HYDRAULIC PIPING (LIFT CYLINDER LINE) ..........................R4270-01A0 ... R- 54

FGD20/25/30-12 7
VO MARKS AND PLATES (DECALS) FIG. NO. PAGE

HYDRAULIC PIPING (POWER STEERING RETURN LINE) ..................R4310-01A0 ... R- 56

HYDRAULIC PIPING (CONTROL VALVE SUCTION TUBE) ..................R4340-01A0 ... R- 58

MARKS AND PLATES (G1, G2, G1H, G2H)(PNEUMATIC)(10001A~549999A) .V4010-01A0 ... V- 2

MARKS AND PLATES (G1, G2, G1H, G2H)(PNEUMATIC)(550001A(E)~) ....V4010-01A0A .. V- 2A

MARKS AND PLATES (G1S, G1SH, G2SH)(CUSHION)(10001A~549999A) ....V4010-01A1 ... V- 4

MARKS AND PLATES (G1S, G1SH, G2SH)(CUSHION)(550001A(E)~) .......V4010-01A1A .. V- 4A

MARKS AND PLATES (D1, D2)(DIESEL)(10001A~549999A) ..............V4010-01A2 ... V- 6

MARKS AND PLATES (D1, D2)(DIESEL)(550001(E)~) ..................V4010-01A2A .. V- 6A

XO SERVICE KIT

KIT ............................................................X0000-01A1 ... X- 2

WORK EQUIPMENT - MAST AND RELATED PARTS (50D-MS 2-STAGE MAST)

SAFETY DECALS ................................................. ............. - 4

MAIN LIFT CYLINDER - 2,600 PSI ................................. ............. - 5

OUTER UPRIGHT .................................................. ............. - 7

INNER UPRIGHT .................................................. ............. - 9

CARRIAGE ....................................................... ............. - 11

HOIST CHAINS ................................................... ............. - 12

LOAD BACKREST .................................................. ............. - 13

MAST INSTALLATION ACCESSORIES .................................. ............. - 14

RECOMMENDED SPARE PARTS LIST ................................... ............. - 15

WORK EQUIPMENT - MAST AND RELATED PARTS (50D-MT 3-STAGE MAST)

SAFETY DECALS .................................................. ............. - 4

MAIN LIFT CYLINDER - 2,600 PSI ................................. ............. - 5

FREE LIFT CYLINDER - 2,600 PSI ................................. ............. - 7

OUTER UPRIGHT .................................................. ............. - 9

INTERMEDIATE UPRIGHT ........................................... ............. - 11

8 FGD-20/25/30-12
WORK EQUIPMENT - MAST AND RELATED PARTS (50D-MT 3-STAGE MAST)(CONTINUED)

INNER UPRIGHT .................................................. ............. - 13

CARRIAGE ....................................................... ............. - 15

HOIST CHAINS ................................................... ............. - 16

LOAD BACKREST .................................................. ............. - 17

MAST INSTALLATION ACCESSORIES .................................. ............. - 18

WORK EQUIPMENT - MAST AND RELATED PARTS (60D-MS 2-STAGE MAST)

SAFETY DECALS .................................................. ............. - 4

MAIN LIFT CYLINDER - 2,000 PSI ................................. ............. - 5

OUTER UPRIGHT .................................................. ............. - 7

INNER UPRIGHT .................................................. ............. - 9

CARRIAGE - HEAVY DUTY .......................................... ............. - 11

HOIST CHAINS ................................................... ............. - 12

HYDRAULIC GROUP ................................................ ............. - 13

LOWERING CONTROL VALVE ......................................... ............. - 14

INTERNAL HOSE REEVING .......................................... ............. - 15

LOAD BACKREST .................................................. ............. - 17

MAST INSTALLATION ACCESSORIES .................................. ............. - 18

RECOMMENDED SPARE PARTS LIST ................................... ............. - 19

WORK EQUIPMENT - MAST AND RELATED PARTS (55D/60D-MT 3-STAGE MAST)

SAFETY DECALS .................................................. ............. - 5

MAIN LIFT CYLINDER - 2,600 PSI ................................. ............. - 6

FREE LIFT CYLINDER - 2,600 PSI ................................. ............. - 8

OUTER UPRIGHT .................................................. ............. - 10

INTERMEDIATE UPRIGHT ........................................... ............. - 12

INNER UPRIGHT .................................................. ............. - 14

HYDRAULIC GROUP ................................................ ............. - 16

LOWERING CONTROL VALVE ......................................... ............. - 18

FGD20/25/30-12 9
WORK EQUIPMENT - MAST AND RELTEDPARTS (55D/60D-MT 3-STAGE MAST)(CONTINUED)

CARRIAGE - HEAVY DUTY .......................................... ............. - 19

HOIST CHAINS ................................................... ............. - 20

INTERNAL HOSE REEVING - SINGLE FUNCTION ........................ ............. - 21

LOAD BACKREST .................................................. ............. - 23

MAST INSTALLATION ACCESSORIES .................................. ............. - 24

WORK EQUIPMENT - MAST AND RELATED PARTS (55D-MD 2-STAGE)

SAFETY DECALS .................................................. ............. - 5

MAIN LIFT CYLINDER - 2,600 PSI ................................. ............. - 6

MAIN LIFT CYLINDER - 2,600 PSI ................................. ............. - 8

OUTER UPRIGHT .................................................. ............. - 10

INNER UPRIGHT .................................................. ............. - 12

HYDRAULIC GROUP ................................................ ............. - 14

LOWERING CONTROL VALVE ......................................... ............. - 16

CARRIAGE - HEAVY DUTY .......................................... ............. - 17

HOIST CHAINS ................................................... ............. - 18

LOAD BACKREST .................................................. ............. - 19

MAST INSTALLATION ACCESSORIES .................................. ............. - 20

RECOMMENDED SPARE PARTS LIST ................................... ............. - 21

WORK EQUIPMENT - MAST AND RELATED PARTS (55D-MD FULL FREE LIFT 2-STAGE)

SAFETY DECALS .................................................. ............. - 5

MAIN LIFT CYLINDER (2600 PSI) .................................. ............. - 6

FREE LIFT CYLINDER ............................................. ............. - 8

OUTER UPRIGHT .................................................. ............. - 10

INNER UPRIGHT .................................................. ............. - 12

HYDRAULIC GROUP ................................................ ............. - 14

LOWERING CONTROL VALVE ......................................... ............. - 16

CARRIAGE - HEAVY DUTY .......................................... ............. - 17

HOIST CHAINS (55D) ............................................. ............. - 18

10 FGD-20/25/30-12
WORK EQUIPMENT - MAST AND RELATED PARTS (55D-MD FULL FREE LIFT 2-STAGE)(CONTINUED)

INTERNAL HOSE REEVING - SINGLE FUNCTION ........................ ............. - 19

MAST INSTALLATION ACCESSORIES .................................. ............. - 21

RECOMMENDED SPARE PARTS LIST ................................... ............. - 22

WORK EQUIPMENT - MAST AND RELATED PARTS (60D-MT 3-STAGE)

SAFETY DECALS .................................................. ............. - 3

MAIN LIFT CYLINDER (2600 PSI) .................................. ............. - 4

FREE LIFT CYLINDER ............................................. ............. - 6

OUTER UPRIGHT .................................................. ............. - 8

INTERMEDIATE UPRIGHT ........................................... ............. - 10

INNER UPRIGHT .................................................. ............. - 12

CARRIAGE - HEAVY DUTY .......................................... ............. - 14

HOIST CHAINS ................................................... ............. - 15

HYDRAULIC GROUP ................................................ ............. - 16

LOWERING CONTROL VALVE ......................................... ............. - 18

LOAD BACKREST .................................................. ............. - 19

INTERNAL HOSE REEVING - SINGLE FUNCTION ........................ ............. - 20

MAST INSTALLATION ACCESSORIES .................................. ............. - 22

RECOMMENDED SPARE PARTS LIST ................................... ............. - 23

WORK EQUIPMENT - MAST AND RELATED PARTS (60D-MT FULL FREE LIFT 3-STAGE)

SAFETY DECALS .................................................. ............. - 5

MAIN LIFT CYLINDER - 2600 PSI .................................. ............. - 6

FREE LIFT CYLINDER ............................................. ............. - 8

OUTER UPRIGHT .................................................. ............. - 10

INTERMEDIATE UPRIGHT ........................................... ............. - 12

INNER UPRIGHT .................................................. ............. - 14

HYDRAULIC GROUP ................................................ ............. - 16

LOWERING CONTROL VALVE ......................................... ............. - 18

CARRIAGE ....................................................... ............. - 19

FGD20/25/30-12 11
WORK EQUIPMENT - MAST AND RELATED PARTS (60D-MNT FULL FREE LIFT 3-STAGE)(CONTINUED)

HOIST CHAINS ................................................... ............. - 20

LOAD BACKREST .................................................. ............. - 21

MAST INSTALLATION ACCESSORIES .................................. ............. - 22

RECOMMENDED SPARE PARTS LIST ................................... ............. - 23

WORK EQUIPMENT - MAST AND RELATED PARTS (E50-MT SERIES TRIPLE)

SAFETY DECALS .................................................. ............. - 5

HOIST CHAINS AND FREE LIFT HOSE ................................ ............. - 6

WELDMENTS ...................................................... ............. - 8

CARRIAGE ....................................................... ............. - 11

SINGLE INTERNAL HOSE REEVING (IHR) ............................. ............. - 14

DOUBLE INTERNAL HOSE REEVING (IHR) ............................. ............. - 16

LOAD BACKREST .................................................. ............. - 18

LOWERING CONTROL VALVE ......................................... ............. - 19

RECOMMENDED SPARE PARTS LIST ................................... ............. - 20

DIESEL ENGINE - 4D94E

ENGINE SERIAL NUMBER 00101~ .............................................A-1 TO A-43

H20-II ENGINE (GASOLINE, LPG, DUAL-FUEL)

ENGINE AND RELATED PARTS (C.A.R.B. EMISSIONS COMPLIANT) .................A-1 TO A-56

H25 ENGINE (GASOLINE, LPG, DUAL-FUEL)

ENGINE AND RELATED PARTS (C.A.R.B. EMISSIONS COMPLIANT) .................A-1 TO A-56

12 FGD-20/25/30-12
 BX - RECOMMENDED STOCK LIST (RSL)
ITEM N0 PART NUMBER DESCRIPTION QTY

Engine Ass'y.
37B-1DH-3710 Engine H20-II (Gas) 1
37B-1DH-3820 Engine H20-II (LPG) 1
37B-1DJ-3710 Engine H25-II (Gas)
37B-1DJ-3820 Engine H25-II (LPG)
37B-1DG-3111 Engine 4D94E (Diesel)

MOTOR MOUNTING
3EB-01-31540 RUBBER 6
3EB-01-31560 SHIM 12

AIR FILTER H20/H25

37Z-02-AF931L ELEMENT 12
3EB-01-25160 HOSE 4
3EB-01-A5411 HOSE 4

AIR FILTER (4D94E)

3EB-02-25550 ELEMENT INNER 4
3EC-01-11630 ELEMENT OUTER 4

Fuel System

LP PARTS
I173 CARBURETOR 1
M848 MOUNTING BRACKET 1
16267-50K00 AIR HORN 1
M567 THROTTLE LEVER ON CA55 1
M849 THROTTLE LEVER 1
D237 SCREW 8
LS5/16 LOCK WASHER 8

M482 RETURN SPRING 2

16182-20H02 Idle Up Device (Dash Pot) 2
RK-VFF30-2 lp Filter Kit 4
16578-50K00 SPACER/AIR HORN 1
NHM8C NUT,M8 X1.25 8
LSM8 LOCK WASHER M 8 STAR TYPE 8

G1-101 GASKET, CARB TO BRACKET 2

JB CONVERTER 2
VFF30-2C LOCKOFF VALVE 2
3EA-05-F1211 ALUMINUM 33LB LP TANK 1
E330-134UL3 STEEL 33LB LP TANK 1

GASOLINE PARTS
16010-50K01 CARBURETOR 1
17010-K9300 FUEL PUMP 1
16404-78225 FUEL FILTER 6

COOLING SYSTEM
3EB-04-A5121 LOWER H20/H25 4
3EB-04-A5131 UPPER H20/H25 4
3EB-04-A5221 LOWER 4D94E 2
3EB-04-A5231 UPPER 4D94E 2
ELECTRIAL
37B-1CP-3110 METER PANEL (GAS) 1
37B-1CP-3140 METER PANEL (DIESEL) 1
YZ769540-062 BULB 12
YZ769870-952 PRINT CARD 2
YZ68322-031 HOUR METER 2
YZ54522-041 FUEL GAUGE 2
YZ52622-051 WATER TEMP GAUGE 2
37B-1EJ-2010 FUSE (10AMP) 10
37B-1EJ-2020 FUES (15 AMP) 10
3EB-55-23511 HORN 2
3EB-55-A5560 HEAD LAMP 4
N/A BULB
37B-1EH-2010 LAMP ASSY TURN 2
08105-11220L BULB 10
3EB-55-11290 BULB 10
3EB-55-A5631 LAMP ASSY REAR (Combo) 4
4429480 LENS (Amber) 2
4431490 LENS (Red) 2
4429490 LENS (Clear) 2

TORQUE CONVERTER/TRANSMISSION

AS35610-3700 Drum Ass'y, Clutch 2

AS351084-13020 TRANS VALVE KIT 2
AS32111-3601 PLATE FLEX 1
3EB-04-A5841 TRANS HOSE 4
3EB-04-A5850 TRANS HOSE 4
AS15000-2300 TRANS FILTER 6
AS35303-3601 STRAINER 6

DRIVE AXLE
3EB-21-05060 HUB SEAL KIT (PNEU) 2
3EB-21-05050 HUB SEAL KIT (CUSHION) 2
316-22-21250 BRG INNER (PNEU) 4
06002-32213 BRG OUTER (PNEU) 4
06002-30214 BRG INNER/OUTER (CUSHION) 4
3EB-21-25170 STUD (PNEU) 12
34B-21-14151 NUT (PNEU/CUSH) 12
3EB-22-21170 STUD (CUSH) 12

STEER AXLE
3EB-24-05060 KING PIN KIT 4
3EB-24-A2560 R. H. KNUCKLE 1
3EB-24-A2550 L. H. KNUCKLE 1
3EB-24-35110SA LINK L.H. PNEU 2
3EB-24-35120SA LINK R.H. PNEU 2
01593-13018 NUT 24
34B-24-11221 BOLT 24
3EB-25-35110 LINK L.H. CUSH 2
3EB-25-35120 LINK R.H. CUSH 2

BRAKE SYSTEM
34B-30-14311 W/CYLINDER 4
3EB-30-A31180 SHOE KIT 6
3EB-30-31160 SHOE (L.H.) "Included in Kit" 0
3EB-30-31170 SHOE (R.H.) "Included in Kit" 0
3EB-30-31330 CABLE L.H. 3
3EB-30-31340 CABLE R.H. 3
3EB-36-31281 M/CYL 2
MY212-8032-00 M/CYL Seal Kit 4
3EB-38-35111 PIPE 2
3EB-38-31120 PIPE PNEU 2
3EB-38-31131 PIPE PNEU 2
3EB-38-35122 PIPE CHUS 2
3EB-38-35132 PIPE CUSH 2

STEER GEAR BOX

EA64426 SEAL KIT 4
FK48053-KMF50 BUSHING COLUMN 2

TRANS, Electric Shift

37C-1CS-3010 Switch Ass'y., Combo 1
OS35255-37C30 Switch, Lamp 2
OS54000-37C30 Switch, F-R 4
3EB-55-32112 Switch Ass'y. Combo (Clutch Only) 1

ACCELERATOR PEDAL
3EB-37-31180 ACCELERATOR CABLE 6

HYDRAULIC SYSTEM
JS5000100 HYD PUMP SEAL KIT 2
HU54622 HYD C/V SEAL KIT 4
ON43001-06565 TILT CYL KIT 4
ON65001-07071 P/S CYL KIT 4
3EB-66-11711L FILTER ASSY 3
3EB-66-33521 BREATHER 4

TILT CYLINDER
ON65531-07071 Rod (6/5, 6/10 & 6/12) 1
ON65551-07071 Piston 1
ON65555-07055 Nut 2
ON65001-07071 Seal Kit 6
ON65545-07071 Spacer (6/5) 2
07000-03030 O-Ring 2

P/S CYLINDER
3EB-64-A2213 Cylinder Ass'y. 1
ON43503-06566 Piston & Rod 1
ON43535-06565 Bushing 2
ON43001-06565 Seal Kit 4

HEAD GUARD MOUNTING

3EB-51-A5113 Headguard 1
3EB-51-A5124 Stay (L.H.) 1
3EB-51-A5145 Stay (R.H.) 1
3EB-51-32130 FRONT CUSHION 4
3EB-51-32120 REAR CUSHION 4
01010-81225 Bolt, Headguard (Front) 12
01010-81235 Bolt, Headguard (Rear) 12
01643-31232 Washer 12
PAINT
3EB-99-31110 BX SPRAY-YELLOW 2
3EB-99-31120 BX SPRAY-BLUE 2
3EB-99-31130 BX SPRAY GREEN 2
3EB-99-310GXY BX GALLON YELLOW 1
3EB-99-312GXB BX GALLON BLUE 1
3EB-99-313GXG BX GALLON GREEN 1

50D 2 STAGE MAST

MAIN LIFT CYLINDERS
CC561307 SEAL KIT 4
CC656920 CHECK VALVE KIT 2
CC684810 LOWERING C/V 1
UPRIGHTS
CC678667 CHAIN PIN 8
CC6508 COTTER PIN 8
CC201434 CHAIN ANCHOR 2
CC200007 JAM NUT 4
CC200006 NUT 4
CC210623 WASHER ASSY 2
CC662145 ROLLER 4
CC212588 THRUST PLUG KIT 2
CARRIAGE
CC683819 CARRIGAE SIDE ROLLER 4
CC662145A ROLLER 4
CC678662 CHAIN ANCHOR 2

50D 3STAGE MAST

MAIN LIFT CYLINDER
CC561307 SEAL KIT 4
CC656920 CHECK VALVE KIT 2
CC562847 LOWERING FUSE SPRING 4
FREE LIFT CYLINDER
CC560349 SEAL KIT 4
CC563904 CHECK VALVE KIT 2
CC564108 LOWERING FUSE SPRING 4
UPRIGHTS
CC201434 CHAIN ANCHOR 2
CC678667 CHAIN PINS 4
CC6508 COTTER PINS 4
CC662145A ROLLER 4
CC683793 HOSE SHEAVE 2
CC200380 HOSE MAIN CYL 4
CARRIAGE
CC683819 CARRIAGE SIDE THRUST 44
CC662145A ROLLER MAIN 4
CC678661 CHAIN ANCHOR 2
CC678667 CHAIN PIN 4
CC6508 COTTER PIN 4

H20II BX
13270-E3400 VALVE COVER GSKT 4
11044-50K00 HEAD GASKET 2
25240-89911 OIL PRESSURE SWITCH 4
13042-A3510 FRONT COVER SEAL 2
37Z-02-OF201L OIL FILTER 10
21010-50K28 WATER PUMP 2
21014-07N00 WATER PUMP GASKET 2
11062-07N00 THERMOSTAT GASKET 4
21200-53J00 THERMOSTAT 4
21480-R0100 DRAIN COCK 2
21481-18000 PACKING 4
21060-50K00 FAN 2
11720-K4080 FAN BELT 6
22450-L1051 WIRE SET 3
37Z-02-SP04A PLUGS 20
22162-55K10 CAP 5
22157-55K10 ROTOR 5
22020-55K10 IGNITOR 2
23100-50K10 ALT 2
23300-K9160 SARTER 2
25080-89903 TEMP SENDER 2
19100-50K00 CAM BAND 6

H25 BX SERIES
13270-E3400 VALVE COVER GASKET 4
11044-60K00 HEAD GASKET 2
13042-A3510 FRONT COVER SEAL 2
25240-89911 OIL SWITCH 4
37Z-02-0F201L OIL FILTER 10
21010-50K28 WATER PUMP 2
21014-07N00 WATER PUMP GASKET 2
11062-07N00 THERMOSTAT GASEKT 4
21200-53J00 THERMOSTAT 4
21480-R0100 DRAIN COCK 2
21481-18000 PACKING 4
21060-50K00 FAN 3
11720-K4080 FAN BELT 6
19100-50K00 CAM BAND 6
22450-L1051 CABLE ASSY PLUGS 3
37Z-02-SP04A PLUGS 20
22162-55K10 CAP 5
22157-55K10 ROTOR 5
22020-55K10 IGNITOR 2
23100-50K10 ALTERNATOR 2
23300-K9160 SARTER 2
25080-89903 TEMP SENDER 2

4D94E Diesel
YM129900-11310 VALVE COVER GASKET 2
YM129901-01331 HEAD GASKET 1
YM129900-01780 FRONT COVER SEAL 1
YM114250-39450 OIL SWITCH 2
YM129150-35151 OIL FILTER 6
YM129900-42053 WATERPUMP ASSY 1
YM129900-42061 GASKET 1
YM121850-49800 T-STAT 2
YM121850-49550 T-STAT GASKET 2
YM129107-44901 TEMP SENSOR 2
YM124465-44950 GASKET 2
YM119640-01640 DRAIN PLUG 4
YM22190-220002 DRAIN PLUG GASKET 8
YM129930-42480 FAN BELT 4
YM129901-55850 FUEL FILTER 3
YM129901-53001 HOLDER ASSY 4
YM129900-77010 STARTER 1
YM129930-77210 ALTERNATOR 1
ENGINE RELATED PARTS
 THIS PAGE

INTENTIONALLY

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EXHAUST PARTS
 THIS PAGE

INTENTIONALLY

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COOLING SYSTEM
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FUEL TANK AND RELATED PARTS
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POWER TRAIN AND FRONT AXLE
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STEERING SYSTEM AND REAR AXLE
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FRONT AND REAR WHEELS
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BRAKE SYSTEM
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TRAVEL CONTROL
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FRAME RELATED PARTS
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GUARD AND OPERATOR’S
COMPARTMENT
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ELECTRICAL SYSTEM
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HYDRAULIC SYSTEM
 FIG. NO. : R4110-51A0A
HYDRAULIC PUMP
ALL MODELS

R-6A
 FIG. NO. : R4110-51A0A
HYDRAULIC PUMP
ALL MODELS

INDEX PART NO. DESCRIPTION Q’TY SERIAL NO.

513287A(E)~
3EB-60-A5110 HYDRAULIC PUMP ASS’Y ......... 1
1 KB5911-11101 .COVER ....................... 1
2 * .BODY ASSEMBLY ............... 1
KB591B-10062 .GEAR ASSEMBLY ............... 1
3 * .BUSHING ASSEMBLY ............ 2
4 * .BUSHING ASSEMBLY ............ 2
5 * .GEAR, DRIVE ................. 1
6 * .GEAR, DRIVEN ................ 1
7 KB5911-10902 .FLANGE ...................... 1
8 * .SEAL.................(K61) .. 2
9 * .SEAL.................(K61) .. 2
10 * .RING (RIGHT SIDE)....(K61) .. 2
11 * .RING (LEFT SIDE).....(K61) .. 2
12 KBT1112-09305 .BOLT ........................ 4
13 NOT USED
14 * .SEAL.................(K61) .. 1
15 * .RING.................(K61) .. 1

KIT KB2012A-30003 PUMP SEAL KIT ................ 1

R-7A
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MARKS AND PLATES (DECALS)
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SERVICE KIT
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 CONTENTS
ITEM PAGE

SAFETY DECALS & PUBLICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 4

MAIN LIFT CYLINDER - 2600 PSI . . . . . . . . . . . . . . . . . . . . . . . . . 5

OUTER UPRIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

INNER UPRIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

CARRIAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

HOIST CHAINS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

LOAD BACKREST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

MAST INSTALLATION ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . 14

RECOMMENDED SPARE PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3
NOTES:
 CONTENTS
ITEM PAGE

SAFETY DECALS & PUBLICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 4

MAIN LIFT CYLINDER - 2600 PSI . . . . . . . . . . . . . . . . . . . . . . . . . 5

FREE LIFT CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

OUTER UPRIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

INTERMEDIATE UPRIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

INNER UPRIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

CARRIAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

HOIST CHAINS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

LOAD BACKREST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

MAST INSTALLATION ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . 18

3
 CONTENTS
ITEM PAGE

ABOUT THIS MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

SAFETY DECALS & PUBLICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 4

MAIN LIFT CYLINDER - 2000 PSI . . . . . . . . . . . . . . . . . . . . . . . . . 5

OUTER UPRIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

INNER UPRIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

CARRIAGE - HEAVY DUTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

HOIST CHAINS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

HYDRAULIC GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

LOWERING CONTROL VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

INTERNAL HOSE REEVING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

LOAD BACKREST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

MAST INSTALLATION ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . 18

RECOMMENDED SPARE PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . 19

2
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KOMATSU
PARTS MANUAL

55D & 60D HIGH-VISIBILITY

WORLD MAST
Full Free Lift 3-Stage Mast

Product I.D. Number: 55D-MT2258

KOMATSU FORKLIFT USA, INC.

14481 Lochridge Blvd., Bldg. # 2
Covington, GA 30014
PHONE: (770) 385-4815 FAX: (770) 385-4838
NOTES:
 CONTENTS
ITEM PAGE

ABOUT THIS MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

SAFETY DECALS & PUBLICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 5

MAIN LIFT CYLINDER - 2600 PSI . . . . . . . . . . . . . . . . . . . . . . . . . 6

FREE LIFT CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

OUTER UPRIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

INTERMEDIATE UPRIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

INNER UPRIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

HYDRAULIC GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

LOWERING CONTROL VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

CARRIAGE - HEAVY DUTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

HOIST CHAINS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

INTERNAL HOSE REEVING - SINGLE FUNCTION . . . . . . . . . . . . . . . . . . . . 21

LOAD BACKREST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

MAST INSTALLATION ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . 24

3
KOMATSU
PARTS MANUAL

55D MD HIGH-VISIBILITY
WORLD MAST
Full Free Lift 2-Stage Mast

Product I.D. Number: 55D-MD1064

KOMATSU FORKLIFT USA, INC.

14481 Lochridge Blvd., Bldg. # 2
Covington, GA 30014
PHONE: (770) 385-4815 FAX: (770) 385-4838
NOTES:
 CONTENTS
ITEM PAGE

ABOUT THIS MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

SAFETY DECALS & PUBLICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 5

MAIN LIFT CYLINDER - 2600 PSI . . . . . . . . . . . . . . . . . . . . . . . . . 6

FREE LIFT CYLINDER - 2600 PSI . . . . . . . . . . . . . . . . . . . . . . . . . 8

OUTER UPRIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

INNER UPRIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

HYDRAULIC GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

LOWERING CONTROL VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

CARRIAGE - HEAVY DUTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

HOIST CHAINS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

LOAD BACKREST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

MAST INSTALLATION ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . 20

RECOMMENDED SPARE PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . 21

3
KOMATSU
PARTS MANUAL

55D MD HIGH-VISIBILITY
WORLD MAST
Full Free Lift 2-Stage Mast

Product I.D. Number: 55D-MD-1157

KOMATSU FORKLIFT USA, INC.

14481 Lochridge Blvd., Bldg. # 2
Covington, GA 30014
PHONE: (770) 385-4815 FAX: (770) 385-4838
NOTES:
 CONTENTS
ITEM PAGE

ABOUT THIS MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

SAFETY DECALS & PUBLICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 5

MAIN LIFT CYLINDER - 2600 PSI . . . . . . . . . . . . . . . . . . . . . . . . . 6

FREE LIFT CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

OUTER UPRIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

INNER UPRIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

HYDRAULIC GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

LOWERING CONTROL VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

CARRIAGE - HEAVY DUTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

HOIST CHAINS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

INTERNAL HOSE REEVING - SINGLE FUNCTION . . . . . . . . . . . . . . . . . . . . 19

MAST INSTALLATION ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . 21

RECOMMENDED SPARE PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . 22

3
KOMATSU
PARTS MANUAL

60D
HIGH-VISIBILITY MAST
Full Free Lift 3-Stage Mast

Product I.D. Number: 60D-MT-500

KOMATSU FORKLIFT USA, INC.

14481 Lochridge Blvd., Bldg. # 2
Covington, GA 30014
PHONE: (770) 385-4815 FAX: (770) 385-4838
NOTES:
 CONTENTS
ITEM PAGE

ABOUT THIS MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

SAFETY DECALS & PUBLICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 5

MAIN LIFT CYLINDER - 2600 PSI . . . . . . . . . . . . . . . . . . . . . . . . . 6

FREE LIFT CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

OUTER UPRIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

INTERMEDIATE UPRIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

INNER UPRIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

HYDRAULIC GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

LOWERING CONTROL VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

CARRIAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

HOIST CHAINS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

LOAD BACKREST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

MAST INSTALLATION ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . 22

RECOMMENDED SPARE PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . 23

3
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KOMATSU
PARTS MANUAL

60D MAST

Product I.D. Number: 60D-MT1394

KOMATSU FORKLIFT USA, INC.

14481 Lochridge Blvd., Bldg. # 2
Covington, GA 30014
PHONE: (770) 385-4815 FAX: (770) 385-4838
 CONTENTS
ITEM PAGE

SAFETY DECALS & PUBLICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 3

MAIN LIFT CYLINDER - 2600 PSI . . . . . . . . . . . . . . . . . . . . . . . . . 4

FREE LIFT CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

OUTER UPRIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

INTERMEDIATE UPRIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

INNER UPRIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

CARRIAGE - HEAVY DUTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

HOIST CHAINS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

HYDRAULIC GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

LOWERING CONTROL VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

LOAD BACKREST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

INTERNAL HOSE REEVING - SINGLE FUNCTION . . . . . . . . . . . . . . . . . . . . 20

MAST INSTALLATION ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . 22

RECOMMENDED SPARE PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . 23

2
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 MPB056

KOMATSU
PARTS MANUAL

E SERIES MAST
E50 TRIPLE

MAST P.I.D. NO. E50-MT-001 ~

KOMATSU FORKLIFT USA, INC.

14481 Lochridge Blvd., Bldg. # 2
Covington, GA 30014
PHONE: (770) 385-4815 FAX: (770) 385-4838
ISSUE DATE: NOVEMBER 15, 2001
The information and specifications contained herein were accurate at the time of publica-
tion, but may change without notice as required for product improvements. Neither
Komatsu Forklift USA, Inc., nor its parent company nor any of its subsidiaries will be held
responsible for damages due to misuse or inappropriate use of its products.

Requests for information, comments and other inquiries should be sent to:

Komatsu Forklift USA, Inc.

14481 Lochridge Blvd., Bldg #2
Covington, Georgia 30014-4908

Voice phone: (770) 385-4815

Fax phone: (770) 385-4838

© Copyright 2001, Komatsu Forklift USA, Inc. All rights reserved. No part of this docu-
ment may be photocopied or reproduced in any way without prior written consent of
Komatsu Forklift USA, Inc.

2
 ABOUT THIS MANUAL
INTRODUCTION
This manual shows the parts breakdown for the mast product ID numbers. Locate the
product ID number (PID number) stamped on the left-hand side of the outer upright
channel. This number must be used when ordering replacement parts for this product.

ORDERING PARTS
Customers:
Parts and service literature is available through your local Komatsu dealer/
distributor. To place an order, contact your local Komatsu dealer/distributor.

Lift Truck Dealers:

To order parts and service literature, contact:

Komatsu Forklift USA, Inc.

Customer Service
14481 Lochridge Blvd., Bldg. # 2
Covington, GA 30014
Phone: (770) 385-4815 Fax: (770) 385-4838

3
 INDEX
Safety Decals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Hoist Chains and Free Lift Hose . . . . . . . . . . . . . . . 6
Weldments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Single IHR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Double IHR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Backrest. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Lowering Control Valve . . . . . . . . . . . . . . . . . . . . . . 19
Recommended Spare Parts List . . . . . . . . . . . . . . . 20

SAFETY DECALS
REF QTY PART # DESCRIPTION
1 6 3EB-79-A6010 NO HAND HOLD
2 2 3EB-79-A6020 NO STEP
3 1 3EB-79-A6030 NO STEP
4 1 3EB-79-A5310 WARNING
5 1 3EB-79-A5320 WARNING

5
6
 HOIST CHAINS and FREE LIFT HOSE
MAIN LIFT FREE LIFT FREE LIFT
OALH OCL
CHAIN CHAIN HOSE
(IN)* (IN)**
REF # 1 REF # 2 REF # 3

152” 68” 3EB-74-A5120 3EB-74-A5320 3EB-74-A5520

170” 74” 3EB-74-A5150 3EB-74-A5350 3EB-74-A5550

188” 80” 3EB-74-A5170 3EB-74-A5370 3EB-74-A5570

198” 84” 3EB-74-A5190 3EB-74-A5390 3EB-74-A5590

216” 92” 3EB-74-A5210 3EB-74-A5170 3EB-74-A5610

235” 101” 3EB-74-A5230 3EB-74-A5390 3EB-74-A5630

254” 110” 3EB-74-A5240 3EB-74-A5440 3EB-74-A5640

*OALH = Overall Lift Height (in inches) - Applies to 5” under-clearance masts only.

** OCL = Outer Channel Length (in inches)

7
 WELDMENTS

8
 WELDMENT COMMON PARTS
REF QTY PART # DESCRIPTION
A 1 n OUTER UPRIGHT
B 1 n INTERMEDIATE UPRIGHT
C 1 n INNER UPRIGHT
D 2 n MAIN LIFT CYLINDER
E 1 n FREE LIFT CYLINDER
1 1 3EB-73-A5110 HOSE CLAMP
2 1 3EB-79-A6040 LOCK WASHER, M10
3 1 3EB-79-A5330 CAP SCREW, M10 x 12
4 2 3EB-79-A5340 BOLT
5 2 3EB-79-A5350 FLAT WASHER
6 8 3EB-79-A5210 ROLLER
7 * 3EB-79-A6050 SHIM
8 4 3EB-73-A5010 CHAIN SHEAVE
9 1 3EB-73-A5120 HOSE GUARD
10 2 3EB-79-A5360 LOCK WASHER, M12
11 1 3EB-79-A5370 CAP SCREW, M12 x 20
12 1 3EB-79-A6060 CAP SCREW, M12 x 60
13 1 3EB-73-A5210 STUB SHAFT
14 1 3EB-73-A5070 HOSE SHEAVE
15 2 3EB-79-A5380 BOLT
16 4 3EB-79-A5390 SHIM PLATE
17 2 3EB-73-A5320 CAP SCREW, M12
18 2 3EB-79-A6070 SNAP RING, 40mm
19 1 3EB-73-A5330 SNAP RING, 29mm
20 1 3EB-73-A5310 CROSSHEAD
21 12 3EB-79-A6080 COTTER PIN
22 6 3EB-79-A5150 CHAIN ANCHOR PIN
4 3EB-79-A5110 CHAIN ANCHOR, REF X
23
2 3EB-79-A5120 CHAIN ANCHOR, REF Y
24 12 3EB-79-A6090 NUT
25 2 3EB-73-A5130 CHAIN GUARD
26 4 3EB-73-A5340 LOCK WASHER, M6
27 4 3EB-73-A5350 CAP SCREW, M6
28 1 3EB-73-A5140 HOSE GUARD
29 1 3EB-73-A5410 THRUST PLUG SERVICE KIT
30 2 3EB-73-A5360 INSERT
31 1 3EB-73-A5370 COVER PLATE
32 2 3EB-73-A5380 CAP SCREW

n = See specific page for Part Numbers * = Initial engineering quantity may vary

9
 WELDMENT PARTS
(Outer Channel Length Dependent)
OUTER INTERMEDIATE INNER MAIN LIFT FREE LIFT
UPRIGHT UPRIGHT UPRIGHT CYLINDER CYLINDER
OALH OCL
(IN)* (IN)** QUANTITY 1 QTY 2 QTY 3
REF A REF B REF C REF D REF E
152 68 3EB-75-A5120 3EB-75-A5320 3EB-75-A5520 3EB-78-A5120 3EB-78-A5320
170 74 3EB-75-A5150 3EB-75-A5350 3EB-75-A5550 3EB-78-A5150 3EB-78-A5350
188 80 3EB-75-A5170 3EB-75-A5370 3EB-75-A5570 3EB-78-A5170 3EB-78-A5370
198 84 3EB-75-A5190 3EB-75-A5390 3EB-75-A5590 3EB-78-A5190 3EB-78-A5390
216 92 3EB-75-A5210 3EB-75-A5410 3EB-75-A5610 3EB-78-A5210 3EB-78-A5410
235 101 3EB-75-A5230 3EB-75-A5430 3EB-75-A5630 3EB-78-A5230 3EB-78-A5430
254 110 3EB-75-A5240 3EB-75-A5440 3EB-75-A5640 3EB-78-A5240 3EB-78-A5440
CYLINDER SEAL KIT PART NUMBERS 3EB-73-A5430 3EB-73-A5440

* OALH = Overall Lift Height (in inches). Applies to 5” under clearance masts only.
** OCL = Outer Channel Length

10
 4 ROLLER CARRIAGE

E50 MT 4 ROLLER CARRIAGE

REF QTY PART # DESCRIPTION

3EB-73-A5510 37” Cushion Carriage Weldment

A 1
3EB-73-A5520 41” Pneumatic Carriage Weldment
1 4 3EB-79-A5210 Roller
2 * 3EB-73-A5390 Shim
3 2 3EB-79-A5140 Chain Anchor
4 2 3EB-79-A6080 Cotter Pin
5 2 3EB-79-A5150 Chain Anchor Pin
6 2 3EB-73-A5450 Nut
* Initial engineering quantity may vary

Contact Komatsu Forklift USA Customer Service if

your carriage does not match any of those listed.
Please document your Mast PID number before
contacting Customer Service.

11
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12
 6 ROLLER CARRIAGE

E50 MT 6 ROLLER CARRIAGE

REF QTY PART # DESCRIPTION

3EB-73-A5530 37” Cushion Carriage Weldment
A 1
3EB-73-A5540 41” Pneumatic Carriage Weldment
1 4 3EB-79-A5210 Roller
2 * 3EB-73-A5390 Shim
3 2 3EB-79-A5140 Chain Anchor
4 2 3EB-79-A6080 Cotter Pin
5 2 3EB-79-A5120 Chain Anchor Pin
6 2 3EB-73-A5450 Nut
7 2 3EB-79-A5220 Undersized Roller
8 2 3EB-73-A5460 Retainer
9 4 3EB-73-A5470 Cap Screw
* Initial engineering quantity may vary

Contact Komatsu Forklift USA Customer Service if

your carriage does not match any of those listed.
Please document your Mast PID number before
contacting Customer Service.

13
 INTERNAL HOSE REEVING
SINGLE FUNCTION

14
 INTERNAL HOSE REEVING
SINGLE FUNCTION
SINGLE IHR COMMON PARTS
COMMON PARTS GROUP: PART # 3EB-73-A5410
REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION
3EB-73-A5480 LAYOUT DRAWING 16 1 3EB-73-A5650 IHR BRACKET
1 8 3EB-73-A5150 HOSE CLAMP 17 11 3EB-79-A6040 LOCK WASHER M10
2 4 3EB-73-A5160 HOSE CLAMP BAR 18 2 3EB-79-A5360 LOCK WASHER M12
3 2 3EB-71-A6010 BULKHEAD UNION 90o 19 4 3EB-73-A5340 LOCK WASHER M6
4 10 3EB-73-A5490 CAP SCREW M10x25 20 1 3EB-73-A5660 LOWER BRACKET
5 1 3EB-79-A5230 CAP SCREW M12x65 21 2 3EB-79-A5250 NUT #6 CAP
6 4 3EB-73-A5350 CAP SCREW M6x16 22 3 3EB-79-A5260 NUT M10
7 8 3EB-79-A5240 CAP SCREW M6x25 23 1 3EB-79-A5270 NUT M12 DIN 934
8 1 3EB-73-A5170 CHAIN GUARD 24 1 3EB-73-A5020 SHEAVE
9 2 3EB-73-A5180 IHR & CHAIN GUARD 25 2 3EB-73-A5030 IHR SHEAVE
10 1 3EB-73-A5120 HOSE GUARD 26 1 3EB-73-A5220 STUBSHAFT
11 1 3EB-73-A5190 HOSE GUARD 27 2 3EB-73-A5230 SGL IHR STUBSHAFT
12 1 3EB-73-A5610 CARRIAGE IHR BRKT 28 1 3EB-79-A5280 WASHER
13 1 3EB-73-A5620 IHR BRACKET 29 1 3EB-79-A5190 CAP SCREW M12x80
14 1 3EB-73-A5630 IHR BRACKET
15 1 3EB-73-A5640 IHR BRACKET

SINGLE IHR HOSE PART NUMBERS

OALH OCL HOSE PART #

(IN) (IN) QTY 2
152” 68” 3EB-74-A5720
170” 74” 3EB-74-A5750
188” 80” 3EB-74-A5770
198” 84” 3EB-74-A5790
216” 92” 3EB-74-A5810
235” 101” 3EB-74-A5830
254” 110” 3EB-74-A5840

OALH = OVERALL LIFT HEIGHT (IN INCHES)

OCL = OUTER CHANNEL LENGTH
IHR GROUP = COMMON PARTS and HOSES

15
 INTERNAL HOSE REEVING
DOUBLE FUNCTION

16
 INTERNAL HOSE REEVING
DOUBLE FUNCTION
DOUBLE IHR COMMON PARTS
COMMON PARTS GROUP: PART # 3EB-73-A5420
REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION
3EB-73-A5480 LAYOUT DRAWING 21 1 3EB-73-A5630 IHR BRACKET
1 12 3EB-73-A5150 HOSE CLAMP 22 2 3EB-73-A5640 IHR BRACKET ASS’Y
2 1 3EB-73-A6010 BAR ASSEMBLY 23 1 3EB-73-A5690 IHR BRACKET ASS’Y
3 5 3EB-73-A5160 HOSE CLAMP BAR 24 1 3EB-73-A6020 LH BRACKET ASS’Y
4 4 3EB-71-A6010 o 25 23 3EB-79-A6040 LOCK WASHER M10
BULKHEAD UNION 90
5 4 3EB-79-A5330 CAP SCREW M10x20 26 5 3EB-79-A5360 LOCK WASHER M12
6 18 3EB-73-A5490 CAP SCREW M10x25 27 4 3EB-73-A5340 LOCK WASHER M6
7 2 3EB-79-A5230 CAP SCREW M12x65 28 1 3EB-73-A5660 LOWER BRACKET
8 2 3EB-79-A5290 CAP SCREW M12x45 29 4 3EB-79-A5250 NUT #6 CAP
9 1 3EB-79-A5190 CAP SCREW M12x80 30 5 3EB-79-A5180 NUT M10
10 4 3EB-73-A5350 CAP SCREW M6x16 31 2 3EB-79-A5270 NUT M12
11 12 3EB-79-A5240 CAP SCREW M6x25 32 1 3EB-73-A5650 RH IHR BRACKET
12 1 3EB-73-A5170 IHR & CHAIN GUARD 33 1 3EB-73-A5240 SHAFT
13 1 3EB-73-A5670 DBL IHR BRACKET 34 2 3EB-73-A5250 SHAFT
14 2 3EB-73-A5180 IHR & CHAIN GUARD 35 2 3EB-73-A5020 SHEAVE IHR
15 2 3EB-79-A5160 HOSE CLAMP 36 2 3EB-73-A5030 SHEAVE IHR
16 1 3EB-73-A5120 HOSE GUARD 37 2 3EB-73-A5060 SHEAVE SINGLE
17 1 3EB-73-A5190 HOSE GUARD 38 1 3EB-73-A5220 STUBSHAFT
18 1 3EB-73-A5680 CARRIAGE IHR BRKT 39 2 3EB-73-A5230 SINGLE FUN SHEAVE
19 1 3EB-73-A5620 IHR BRACKET 40 4 3EB-79-A5280 WASHER
20 1 3EB-73-A6030 IHR BRACKET

DOUBLE IHR HOSE PART NUMBERS

OALH OCL HOSE PART #

(IN) (IN) QTY 4
152” 68” 3EB-74-A5720
170” 74” 3EB-74-A5750
188” 80” 3EB-74-A5770
198” 84” 3EB-74-A5790
216” 92” 3EB-74-A5810
235” 101” 3EB-74-A5830
254” 110” 3EB-74-A5840

OALH = Overall Lift Height (in inches)

OCL = Outer Channel Length (in inches)
IHR GROUP = Common Parts and Hoses

17
 LOAD BACKREST

CLASS 2 LOAD BACKRESTS

REF QTY PART # DESCRIPTION

1 3EB-73-A5810 *BACKREST, 37” x 48”

1
1 3EB-73-A5820 *BACKREST, 41” x 48”
2 4 3EB-71-A6020 CAP SCREW, M16
3 4 3EB-71-A6030 LOCK WASHER, M16

* = Includes REF #2 and #3

Other Backrest sizes are available.
Contact your Komatsu dealer/distributor for details.

18
 LOWERING CONTROL VALVE

3EB-73-A5930 LOWERING CONTROL VALVE ASSEMBLY, 17 GPM

REF QTY PART # DESCRIPTION

1 1 3EB-73-A5910 VALVE BODY

2 1 3EB-73-A5920 VALVE CARTRIDGE, 17 GPM

19
 RECOMMENDED SPARE PARTS LIST

E50 TRIPLE STAGE MAST

MASTS SERVICED
PART # DESCRIPTION
1-5 6-19 20-50

MAIN CYLINDERS
n Main Lift Cylinder Assembly 0 0 1
n Seal Kit 2 4 8
FREE LIFT CYLINDERS
n Free Lift Cylinder Assembly 0 1 2
n Seal Kit 2 4 8
INTERNAL REEVING
n Hose 2 4 8
3EB-71-A6040 Fitting 1 2 4
3EB-73-A5030 IHR Sheave, Single IHR 1 2 4
3EB-73-A5050 IHR Sheave, Double IHR 2 4 8
3EB-73-A5060 Sheave, Single IHR 1 2 4
3EB-73-A5020 Sheave, Double IHR 2 4 8
UPRIGHTS
3EB-79-A5110 Chain Anchor 2 4 8
3EB-79-A5120 Chain Anchor 1 2 4
3EB-79-A6090 Nut 6 12 36
3EB-79-A6080 Cotter Pin 6 12 36
3EB-79-A6050 Shim, .03 in. 16 32 64
3EB-79-A5210 Roller 8 24 48
3EB-73-A5720 Wear Plug Service Kit 2 4 8
CROSSHEAD
3EB-73-A5010 Chain Sheave 4 8 16
3EB-73-A5330 Retainer Clip 4 8 16
3EB-79-A6070 Snap Ring 2 4 8
CARRIAGE and CHAINS
n Main Lift Chains 2 4 8
n Free Lift Chains
3EB-79-A5210 Carriage Roller 4 8 16
3EB-79-A5220 Roller OVERSIZE - 6 Roller Carriage only 8 16 32
3EB-79-A5140 Chain Anchor 1 2 4
3EB-79-A6080 Cotter Pin 4 8 16
3EB-79-A5150 Chain Pin 8 8 16
3EB-79-A6090 Nut 2 2 2

n = See specific tables for Part Numbers

20
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 CONTENTS (H20-II)

GROUP ASSEMBLY PARTS LIST

A ENGINE FIG. NO. PAGE

CYLINDER BLOCK AND OIL PAN................................................................................................H2001....................A- 2

CYLINDER HEAD ROCKER COVER ...........................................................................................H2002....................A- 4

PISTON AND CRANKSHAFT........................................................................................................H2003....................A- 6

TIMING CHAIN ..............................................................................................................................H2004....................A- 8

FRONT COVER.............................................................................................................................H2005....................A- 10

CAMSHAFT ...................................................................................................................................H2006....................A- 12

INTAKE MANIFOLD ......................................................................................................................H2007....................A- 14

OIL PUMP .....................................................................................................................................H2008....................A- 16

WATER PUMP...............................................................................................................................H2009....................A- 18

BLOWBY GAS VALVE...................................................................................................................H2010....................A- 20

VACUUM CONTROL.....................................................................................................................H2012....................A- 22

CARBURETOR..............................................................................................................................H2015....................A- 24

GASOLINE CARBURETOR, (C.A.R.B. EMISSIONS COMPLIANT)............................................H2016....................A- 26B

GOVERNOR..................................................................................................................................H2017....................A- 28

FUEL PUMP ..................................................................................................................................H2018....................A- 30

AIR HORN .....................................................................................................................................H2019....................A- 32

SPARK PLUG ................................................................................................................................H2020....................A- 34

DISTRIBUTOR ..............................................................................................................................H2021....................A- 36

ALTERNATOR MOUNTING...........................................................................................................H2022....................A- 38

ALTERNATOR ...............................................................................................................................H2025....................A- 40

LPG SYSTEM, (C.A.R.B. EMISSIONS COMPLIANT) .................................................................H2030....................A- 42

STARTING MOTOR (REDUCTION TYPE) ...................................................................................H2029....................A- 46

 FIG. NO. : H2003 (H20)
PISTON AND CRANKSHAFT

A-6
 FIG. NO. : H2003 (H20)
ALL MODELS WITH H20-II ENGINES

INDEX PART NO. DESCRIPTION Q’TY SERIAL NO.

550001A and Up
550001AE and Up
1 12010-50K00 PISTON SET, STANDARD ......... 4
12010-50K70 PISTON SET...........(OS) .... 4
12010-50K71 PISTON SET...........(OS) .... 4
12010-50K72 PISTON SET...........(OS) .... 4
2 12033-50K00 RING SET, STANDARD ........... 4
12035-50K00 RING SET.............(OS) .... 4
12036-50K00 RING SET.............(OS) .... 4
12037-50K00 RING SET.............(OS) .... 4
3 12100-50K00 ROD ASSEMBLY, CONNECTING ..... 4
4 12109-D0210 .BOLT ........................ 8
5 12112-H1000 .NUT ......................... 8
6 12111-D2800 BUSHING, STANDARD ............ 8
12112-D2800 BUSHING..............(OS) .... 8
12113-D2800 BUSHING..............(OS) .... 8
12114-D2800 BUSHING..............(OS) .... 8
7 12200-50K00 CRANKSHAFT ASSEMBLY .......... 1
8 13021-03G00 SPROCKET ..................... 1
9 NJ00926-51600 KEY .......................... 2
10 12303-50K00 PULLEY, CRANKSHAFT ........... 1
11 12307-50K00 WEDGE, CRANK PULLEY .......... 1
12 12351-50K00 SPROCKET ..................... 1
13 12309-29S00 BOLT ......................... 1
14 12308-W3400 WASHER ....................... 1
15 12353-50K00 SPROCKET ..................... 1
16 12352-00H00 CHAIN ........................ 1
17 12354-50K00 BEARING ...................... 2
18 12207-50K00 BEARING SET, STANDARD ........ 1
12208-50K00 BEARING SET..........(OS) .... 1
12209-50K00 BEARING SET..........(OS) .... 1
12210-50K00 BEARING SET..........(OS) .... 1
12211-50K00 BEARING SET..........(OS) .... 1
12212-50K00 BEARING SET..........(OS) .... 1
19 12310-K9302 FLYWHEEL ASSEMBLY, DRY CLUTCH 1
20 12312-50K00 .GEAR, RING .................. 1
19 12310-K9302 FLYWHEEL ASSEMBLY, TORQFLOW .. 1 K40001X~K96906Y
20 12312-50K00 .GEAR, RING .................. 1 K40001X~K96906Y
19 12331-50K01 FLYWHEEL ASSEMBLY, TORQFLOW .. 1 K96907Y~
21 32202-K9160 BEARING, PILOT ............... 1 K40001X~
22 12315-58S00 BOLT ......................... 6 “
23 12313-10600 PIN .......................... 2 “
24 01643-51032 WASHER ....................... 6 K96907Y~
25 3EA-01-37180 BUSHING ...................... 1 K96907Y~
26 12333-A1000 PLATE, CONVERTER-SIDE, FLYWHEEL 1 K96907Y~
27 12330-E3000 PLATE,CRANKSHAFT-SIDE, FLYWHEEL 1 K96907Y~

A-7
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 CONTENTS (H25)

GROUP ASSEMBLY PARTS LIST

AA ENGINE FIG. NO. PAGE

CYLINDER BLOCK AND OIL PAN................................................................................................H2501....................A- 2

CYLINDER HEAD ROCKER COVER ...........................................................................................H2502....................A- 4

PISTON AND CRANKSHAFT .......................................................................................................H2503....................A- 6

TIMING CHAIN ..............................................................................................................................H2504....................A- 8

FRONT COVER.............................................................................................................................H2505....................A- 10

CAMSHAFT ...................................................................................................................................H2506....................A- 12

INTAKE MANIFOLD ......................................................................................................................H2507....................A- 14

OIL PUMP .....................................................................................................................................H2508....................A- 16

WATER PUMP...............................................................................................................................H2509....................A- 18

BLOWBY GAS VALVE...................................................................................................................H2510....................A- 20

VACUUM CONTROL.....................................................................................................................H2512....................A- 22

CARBURETOR..............................................................................................................................H2515....................A- 24

GASOLINE CARBURETOR, (C.A.R.B. EMMISSIONS COMPLIANT))........................................H2516....................A- 28

GOVERNOR..................................................................................................................................H2517....................A- 30

FUEL PUMP ..................................................................................................................................H2518....................A- 32

AIR HORN .....................................................................................................................................H2519....................A- 34

SPARK PLUG ................................................................................................................................H2520....................A- 36

DISTRIBUTOR ..............................................................................................................................H2521....................A- 38

ALTERNATOR MOUNTING...........................................................................................................H2522....................A- 40

ALTERNATOR ...............................................................................................................................H2525....................A- 42

STARTING MOTOR (REDUCTION TYPE) ...................................................................................H2529....................A- 44

LPG SYSTEM, (C.A.R.B. EMISSIONS COMPLIANT) .................................................................H2530....................A- 46

 CONTENTS (Continued)
AA ENGINE FIG. NO. PAGE

LPG CONVERSION KIT................................................................................................................H2531....................A- 48

LPG CARBURETOR (MIXER).......................................................................................................H2532....................A- 54

DUAL FUEL CONVERSION KIT ...................................................................................................H2533....................A- 56

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