OS-1 of 2

Supervisor
Level Trainee Prepared by
Operating Standard E-3 Verify

Work Instruction Category Ball lock Punch

BS Blake Sandlin
Operation Name Assemble

No. Work Sequence Key point (Success ● Safety ● Knack) Illustration/Purpose

Inspect the ball and spring, make sure the ball does not have
1 Make sure punch's slot is right size
flat spots.

ball and key not lined up

2 Insert punch in retainer hole Insert as slot and ball are not lining up

3 Hold punch with pliers Do not hold cutting edge to avoid damage No. 2

4 Turn punch until punch is locked Put free hand on punch and turn punch until you feel click.

5 Confirm punch is locked Try to turn punch. If punch moves, punch is not locked.
do not hold cutting edge

No. 3

No. 1
Heavy Duty (Bigger slot)
turn punch until
ball is in slot

No. 4 ‫ؘ‬

Light Duty (Smaller slot)

ball is in slot

Spring
Ball Parts N/A
Tools Pliers

PPE Bump Cap, Gloves, Safety Glasses, Ear Plugs, Safety Shoes, Sleeves,

Rev# Date Details Revised by Checked by

MFG Form No.

1
6
THIS IS A CONTROLLED DOCUMENT. THIS DOCUMENT IS NOT TO BE COPIED. ONLY ORIGINALS STAMPED (in upper right corner) BY MANAGER ARE TO BE USED FOR PART PRODUCTION.
 OS-2 of 2
Supervisor
Level Trainee Prepared by
Operating Standard E-3 Verify

Work Instruction Category Ball lock punch

Blake Sandlin
Operation Name Take out

No. Work Sequence Key point (Success ● Safety ● Knack) Illustration/Purpose

1 Insert bar to small hole and press down ball If ball is tight, tap bar to loosen ball

hold down ball

2 Keep holding down ball and hold punch with pliers Do not hold cutting edge to avoid damage

3 keep holding down ball and pull out punch with pliers

ball is in slot ball is off slot

do not hold cutting edge

pull out with pliers

ball held down

Parts N/A
Tools Pliers, hammer, br

PPE Bump Cap, Gloves, Safety Glasses, Ear Plugs, Safety Shoes, Sleeves,

Rev# Date Details Revised by Checked by

MFG Form No.

1
6

THIS IS A CONTROLLED DOCUMENT. THIS DOCUMENT IS NOT TO BE COPIED. ONLY ORIGINALS STAMPED (in upper right corner) BY MANAGER ARE TO BE USED FOR PART PRODUCTION.