Thu 9 November 2017, Auditorium FTI UII, Yogyakarta

Workshop on the Roles of Control Systems and Robotics and Automation in Industry 4.0

Technology in INDUSTRY 4.0

AUGIE WIDYOTRIATMO
Chair of the IEEE Indonesia CSS/RAS JC
Instrumentation and Control RG
Kelompok Keahlian
Faculty of Industrial Technology Instrumentasi dan Kontrol
Institut Teknologi Bandung Institut Teknologi Bandung
Industrial R/Evolutions 2

 “Industry 4.0” was firstly introduced in

2011 at the Hannover Fair.
The Benefits of Industry 4.0 3

(pwc key findings)

 Industrial internet increases productivity and resource efficiency
(18% within 5 years)
 Digitization of the product and service portfolio is the key
sustainable corporate success
 Horizontal cooperation for improved satisfaction of customer
needs
 The integrated analysis and use of data are the key capabilities
for the industrial internet
 …
 “Industry 4.0 will transform our entire value chain and allows us to
develop innovative products and services. We must act now!”
CEO, manufacturer of processing machines
 “Industry 4.0 means far more to us than just an end in itself. We
associate it with clear economic aims and the opportunity for
better differentiation in global competition” Plant manager at
Digital Factory,” an electronic groups.
 … Manufacturing 4

 Spare parts for motorcycle

Prod. Cost @ 175,000

Sell @ 200,000

Import @ 210.000
(incl. duty 40%)
 … Logistics 5

Transparency, Sustainability,
ERP MULTI PORTS Productivity, Efficiency, Reliability

TOS Decision Optimiza-

Operating & Support & tion
Optimization Systems Multi Ports
TOS, Decision
Support, Optimization Planning Simulation Learning Sustainability, Productivity,
INTEGRATION

Efficiency, Reliability
Field Remotely Fault Identific.
Monitoring Monitoring
Monitoring System
RFID Tags, Vision,
Laser, DGPS, VMT Local Central 6%* Smart Systems
Productivity, Consistency,
Efficiency, Safety,
Reliability

30%*
Field Remotely Unmanned
Equipment Operated Operated Operated
- CC, TT, RTG, RT
Manual Semi Automated Fully Automated Productivity, Consistency,
Efficiency, Safety, Reliability
… innovation 6

 Smart Farming – LPIK

ITB
 Potatoes Farm
 Sensors: Temperature,
humidity, irradiance,
uv
 Connected to
smartphone – fertilizing
& watering control
 Productivity: 400%
 7
Industry 4.0: The 9 Pillars

Unmanned
What-if analysis, 3D Metal Knowledge Integrating cyber-
Decision Support Printing transfer physical – real
System implementation

Optimization
Industry 4.0: Components 8

 “Big” Data involved

 Production efficiency
 Smart organizations
 Improved quality of
products and services
 Better control of the
industrial processes
 Better decision making
 More Cognitive  More
safety

Instrumentation: Actuators, Sensors, Controllers, Display

Industry 4.0: Features 9

 Cyber-physical systems  Control Strategy

 real and cyber-physical world  simulation and
implementation  integration
 Internet of Things (IoT), Internet of People (IoP),
Internet of Services (IoS)
 Transparency, coordination, accessible, solution
 Cloud computing
 Overcome limited computing resources
 Cognitive computing  Control Strategy
 Learning, surround awareness, decision making
Industry 4.0 in Indonesia 10
 Industry 4.0 disrupts the number of workforces
 Padat Karya is still one of policies in 2013-2018 of MoI
  Padat Karya needs to be redefined
 Demography

Dependency
Percentage

Ratio
Dependency
Ratio

 Mean years of schooling: 7.9  Need to be (extremely) increased

 US, EU, AU: 15-21, China: 11-15
 11

Welcoming the AI
SURROUND AWARENESS, COGNITION, AND CONSCIOUS
Cognitive Machine: 12

Compliance/ Impedance
Actuator, Adaptive Control

Kuka Robot Impedance Actuator

Cognitive Machine: 13

Collisions Avoidance
Cognitive Machine: 14

Self Coordination
Cognitive Machine: 15

Decision Making
Cognitive to Conscious 16
• Awake
• Knowing and thinking what is happening around them
• Corrective actions

ARTIFICIAL INTELLIGENCE

NVIDIA
17
AI on Autonomous Cars 18
AI Mastering a Game 19

As the number of learning grows, the machine becomes more expert

Chatbots 20

Chatbots
Conscious Robot: Sophia 21
Sophia: Saudi Arabian welcomes new robot citizen

Hanson Robotics Ltd.

Questions 22

 Would you pay for the cost of mistakes during the

learning?

 AI solves complex problems but learns from

mistakes. Rule-based becomes complicated for
complex problem, but the results are guaranteed.
How can we combine the two methods?