WELD OSCILLATOR

TECHNICAL SPECIFICATION OF WELD OSCILLATOR

1 Traction Force 10-15 kg
2 Gap(F.L. ~ Bace Board) 6mm
3 Magnet Up and Down Magnet Lever
Mechanism
4 Driving Method 4-Wheel Driving Rubber Roller (Chain Transmission)
5 Magnet-type Permanent Magnet
6 Traverse Speed ～
50 1500mm/min
7 Tracing Method Guide Roller (being pushed against Vertical plates)
8 Applied Posture Horizontal and vertical position (Butt and Fillet Weld)
9 Magnet Shall be strong enough to hold the equipment in vertical position
for welding
10 Torch Torch Angle ～
40o 55o
Adjust Up and down 45mm
Range Forward and 45mm
Backward
Forward and 5o Angle at both forward/backward
Angle
11 Automatic Limit Switch shall be equipped at both sides of Carriage at FL +20
Stop Function mm height
12 Fine Adjustment of Shall be included
Carriage Position
13 Non-Welded Portion Approximately 305-320 mm
(in total at both Start and End point)
14 Power Cable Suitable power cable of sufficient capacity
(Make of welding machines used in Shipyard are Kempi /
Migatronic)
15 Welding Torch Make of welding torches used in Shipyard are Kempi / Migatronic
/ TBI
16 Torch Hold Diameter φ
Straight Torch Holder: 20 mm
φ ～
Curved Torch Holder: 16 20 mm Diameter
17 Motor DC Motor with Encoder
18 Input Power ～
100 240V AC, 50Hz
19 Connection cable 1 set Connection cable to interlink with existing wire feeders
(Kempi / Migatronic) used in CSL
20 Tool box Tool box with sufficient tools for servicing of the machine

GENERAL REQUIREMENTS FOR ACCEPTANCE

1. The offered Weld Oscillator shall be adaptable to the existing MIG/MAG welding machines used
in CSL.
2. The item offered should be a proven product. The details of supply for the last 2 years to be
indicated in the offer supplied to any of Heavy/Engineering industry, Shipbuilding, in Public
sectors in India with a minimum quantity of 20 Nos. Copy of the purchase order, performance
certificate etc from the client to be submitted along with the offer.
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 3. The supplier shall indicate their willingness to offer the machine for trial run to CSL at free of
cost, no commitment basis for a period of minimum 4 weeks for the user trial to ascertain the
acceptability of machine to meet the CSL requirements.
4. Supplier should take responsibility of calibration of the machines as and when required.
5. The after sales & service support of the machine shall be provided in Kerala with relevant
supporting document attached.
6. The list of spares to be provided with price validity for 3 years.
7. The technical specification, service, operational & spares manual and the detailed circuit
drawings for the machine shall be provided during the technical evaluation from the OEM.
8. The supplier/dealer/distributor shall have the authorization letter from the OEM. The copy of
the CE certification of machine shall be provided by the supplier during the technical evaluation.

SPARE PARTS
The list of recommended spares for the normal operation and maintenance of the machine and
consumables for a period of one (1) year is to be supplied along with the machine. The fast moving
consumable spares should be supplied along with the equipment. Remaining spares shall be supplied
against the specific order in due course.
Spare parts to be completely classified into fast moving (mechanical), slow moving (mechanical),
electrical, electronics, torch holder and their part numbers listed in their parts manual in the technical
offer.
The price quoted for all the spares shall be kept firm and shall be freezed for minimum period of three
(3) years.

OPERATIONS AND MAINTENANCE MANUAL

Operation and maintenance manuals shall be supplied along with the equipment. The material shall
contain detailed block diagrams; interconnection schemes, descriptions, diagnostic flow charts and
testing methods etc. The spare parts manual shall be provided with part numbers and clear part
description. Toolbox with sufficient tools for the servicing of the machine should be provided with each
machine.

TRAINING OF OPERATION AND MAINTENANCE

The supplier should impart training for a period of one week to the operation and maintenance team
during the period of testing & commissioning of the equipment at CSL.
In addition, if deemed necessary, CSL shall depute a team of 3 to 5 persons to supplier’s work for the
training for our welders, mechanical and electrical operations, programming and maintenance trainings
on periodic basis at our expense.

GUARANTEE
The equipment and its accessories shall be guaranteed for design, good material/workmanship and
satisfactory performance for a period of Three (3) years from the date of commissioning and final
acceptance by CSL.
During guarantee period, minor breakdown should be attended immediately. However major
breakdown like PCB failure should be addressed within 10 days of reporting.

AFTER SALES SERVICE

The supplier shall ensure efficient service support to attend to any failure/service requirements of the
equipment and accessories within a short notice in India.

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