Thickness of top Inner Diameter Inner Diameter

Height
Cavity# Sample wall Nozzle of inside hole
(A)
(B) (C) (D)

Unit:mm 47,7±0.5 0,8±0.2 1,4±0.1 4+0.05

#1 1 48.02 0.88 1.36 4.02
2 48.08 0.89 1.43 4.03
3 47.68
4 47.82 0.87 1.45 4.02
5
Ext
#2 1 48.02 0.9 1.32 4
2 48.05 0.89 1.42 4.03
3 47.8
4 48.07 0.86 1.43 4.04
5
EXISTING Ext.S1 47.70 0.92 1.40 3.90
SARICO Ext.S2 47.80 0.90 1.40 3.90
#3 1 48 0.9 1.32 4.04
2 48 0.93 1.43 4.03
3 47.84
4 47.87 0.88 0.96 4.04
5
EXISTING Ext.S1 48.00 0.93 1.40 3.90
SARICO Ext.S2 47.96 0.92 1.40 3.90
#4 1 48.04 0.94 1.32 4.02
2 48 0.91 1.43 4.03
3 47.88
4 47.76 0.86 1.45 4.05
5
EXISTING Ext.S1 47.84 0.90 1.40 3.90
SARICO Ext.S2 47.85 0.92 1.40 3.90
#5 1 48.02 0.88 1.36 4.04
2 48.16 0.94 1.44 4.04
3 47.87
4 47.9 0.83 1.43 4.04
5
#6 1 48.06 0.9 1.34 4.05
2 48.26 0.96 1.43 4.04
3 47.88
4 47.9
5
#7 1 48.4 0.94 1.38 4.02
2 48.25 0.96 1.41 4.04
3 47.87
 4 47.87 0.97 1.44 4.04
5
#8 1 48.04 0.9 1.36 4.05
2 48.08 0.95 1.43 4.02
3 47.85
4 47.8 0.96 1.43 (G)
4.04
5 (C)

Summary C: hecking Dimensi already(B)meet spec, Need more

(I) sample for checking

(A)
(j)

(H) (F)
(E)

(K)
(L)

(D)
 Inner
Outer Diameter Width of depth
Diameter of Top width Length of Thickness lock
of bottom the button button
bottom (G) the button (J)
(E) (H) (I)
(F)

53±0.25 50±0.1 38±0.5 31.52 23.08 2±0.25 1,41±0.1

53 50.1 38.3 31.47 23.07 1.28
53 50.45 38.12 23.08 2.03 1.28
50 1.44
53 50 38.34 23.07 1.95 1.41

52.9 50.3 38.26 31.7 23.34

53.07 50.22 38.18 23.24 2.01 1.27
50.1 1.42
52.93 50.04 38.19 23.23 2.02 1.41

52.90 50.29 38.30 23.40 2.30 1.55

52.93 50.33 38.40 23.40 2.30 1.56
53.1 50.2 38 32.02 23.22
53.1 50.32 38.24 23.3 2.1 1.26
50.08 1.42
53.14 50.04 38.23 23.28 2,O4 1.41

53.02 50.70 38.30 23.45 2.45 1.50

52.95 50.66 38.50 23.50 2.30 1.50
53 50.12 38.1 31.46 23.4
52.84 50.44 38.1 23.3 2.08 1.3
50 1.44
52.85 50.06 38.1 23.3 2.07 1.41

52.93 50.80 38.70 23.50 2.23 1.51

53.00 50.70 38.75 23.48 2.27 1.48
52.94 50.16 38 32.2 23.32
53.05 50.36 38.1 23.29 2.02 1.3
49.95 1.4
53.07 50.03 38.1 23.28 2.03 1.41

53.1 50.26 38.1 31.76 23.42

53.18 50.29 38.4 23.28 2.02 1.34
49.92 1.4
1.41

53.22 50.3 38.1 32.1 23.32

53.16 50.63 38.24 23.45 2.04 1.31
49.98 1.44
 53.17 50.07 38.25 23.45 2.04 1.41

53.26 50.26 38.18 32.16 23.38

53.18 50.31 38.25 23.31 2.02 1.3
49.88 1.42
53.18 50.29 38.4 23.28 2.02 1.42

ore sample for checking QC & trial Production

(M)

(L)
 Hole Lock
Leakage
height Stem Vertical Retainer
Weight Test, Other Measurement By
(K) (L) (M)
Blocking

2,8±0.15 3,36±0.1 1,25±0.1 Min 8,6

8.6 OK T0 Mouldmaker
3.08 3.66 1.15 8.64 OK T0 R&D
2.74 3.38 1.24 T1 Mouldmaker
2.82 3.39 1.22 8.85 OK T1 R&D

No Out put
T0 Mouldmaker
3.13 3.61 1.12 8.6 OK T0 R&D
2.76 3.37 1.25 T1 Mouldmaker
2.75 3.378 1.24 8.81 OK T1 R&D

2.85 3.10 - 8.7 OK QC SI

2.80 3.10 - 8.6 OK QC SI
T0 Mouldmaker
3.24 3.54 1.13 8.72 OK T0 R&D
2.74 3.38 1.25 T1 Mouldmaker
2.74 3.38 1.26 8.99 OK T1 R&D

2.80 3.10 - 8.7 OK QC SI

2.80 3.10 - 8.7 OK QC SI
T0 Mouldmaker
3.24 3.34 1.15 8.6 OK T0 R&D
2.78 3.38 1.24 T1 Mouldmaker
2.84 3.38 1.22 8.81 OK T1 R&D

2.70 3.10 - 8.6 OK QC SI

2.75 3.10 - 8.7 OK QC SI
T0 Mouldmaker
3.04 3.78 1.16 8.84 OK T0 R&D
2.74 3.37 1.25 T1 Mouldmaker
2.78 3.37 1.24 9.08 OK T1 R&D

T0 Mouldmaker
3.06 3.7 1.13 8.80 OK T0 R&D
2.74 3.39 1.24 T1 Mouldmaker
2.75 3.38 1.24 9.09 OK T1 R&D

T0 Mouldmaker
3.07 3.7 1.17 8.7 OK T0 R&D
2.74 3.38 1.25 T1 Mouldmaker
2.75 3.37 1.23 8.89 OK T1 R&D

T0 Mouldmaker
3.11 3.7 1.14 8.53 OK T0 R&D
2.74 3.39 1.24 T1 Mouldmaker
2.74 3.38 1.24 8.81 OK T1 R&D
 Trial Cap Saniter D52

1. Application Trial in Production Line

Area/Mesin : Mechanical capper Pamasol 2 (semi auto)

Variant : Saniter Aerosol 200 mL

IN LINE
Qty OK
Supplier Can Cap Installed Not Installed
Total
Qty % Qty % Qty %
Trial 300 294 98.0% 300 100.0% 0 ###
UCC
Existing 300 298 99.3% 300 100.0% 0 ###
Trial 300 297 99.0% 300 100.0% 0 ###
UCC
Existing 300 298 99.3% 300 100.0% 0 ###
MMII Trial 300 294 98.0% 300 100.0% 0 ###
Note : Steam valve not centre due to injector too long

Functional Spray Test

Can Cavity Qty % Remarks

C2 3 1.0% Overflow/Small spray
C1 1 0.3% Overflow/Small spray
UCC (Trial) C1 1 0.3% Overflow/Small spray
C3 1 0.3% Overflow/Small spray
C6 1 0.3% Overflow/Small spray
C7 1 0.3% Overflow/Small spray
C1 1 0.3% Overflow/Small spray
MMII (Trial) C2 1 0.3% Short mold
C3 1 0.3% Short mold
C7 1 0.3% Short mold
Note : Cavity C4 total + 25 pcs from 1000 pcs sample (propose qty balance per cavity ex:125 p
Overflow/small spray probably because of flashing
Short mold & flashing are 2 opposites defect but happens in same cavity (C2,C3,C7)

Documentation

Short Mold Steam Valve Not Centre

iter D52

AFTER SORTER
Steam Valve Functional
Spray Cracked Total Reject
not center test
Qty % Qty % Qty % Qty % Qty %
0 0.0% 0 0.0% 0 0.0% 6 2.0% 6 2.0%
0 0.0% 0 0.0% 2 0.7% 0 0.0% 2 0.7%
0 0.0% 0 0.0% 1 0.3% 2 0.7% 3 1.0%
0 0.0% 0 0.0% 2 0.7% 0 0.0% 2 0.7%
0 0.0% 0 0.0% 1 0.3% 5 1.7% 6 2.0%

ty balance per cavity ex:125 pcs/cavity)

s in same cavity (C2,C3,C7)

Existing