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H.W. Yarranton, D.P. Powers, J.C. Okafor, F.G.A Van Den Berg
H.W. Yarranton, D.P. Powers, J.C. Okafor, F.G.A Van Den Berg
H.W. Yarranton, D.P. Powers, J.C. Okafor, F.G.A Van Den Berg
Fuel
journal homepage: www.elsevier.com/locate/fuel
A R T I C L E I N F O A B S T R A C T
Keywords: The molecular weight, density, and solubility parameter of the crude oil medium are inputs to regular solution
Saturates based models for asphaltene precipitation. For native oils, these properties can be determined from a SARA
Aromatics (saturate, aromatic, resin, asphaltene) assay and existing correlations for each SARA component. However,
Resins thermo- and hydrocracking alter these properties and these changes must be accounted for when modeling the
Molecular weight
solubility of reacted oils. The effect of cracking on asphaltene properties was considered in a previous study. In
Density
the current study, the molecular weight and density for saturate, aromatic, and resin fractions from 15 native
Solubility parameter
Asphaltene precipitation and reacted fluid samples are measured. The solubility parameters of saturates and aromatics are determined by
Regular solution model fitting asphaltene precipitation yield data in these solvents with a modified regular solution model. The solu-
Thermocracking bility parameter of resins is calculated using correlations previously developed for the asphaltenes. An elemental
Hydrocracking analysis of each fraction is also performed. The effect of thermo- and hydrocracking on the SAR fraction
properties is discussed. Average properties and correlations are developed to predict the SAR fraction properties
in the absence of direct measurements. These properties and correlations are a key step in extending regular
solution models for asphaltene precipitation to refinery streams.
⁎
Corresponding author.
E-mail address: hyarrant@ucalgary.ca (H.W. Yarranton).
https://doi.org/10.1016/j.fuel.2017.11.071
Received 6 August 2017; Received in revised form 14 November 2017; Accepted 19 November 2017
Available online 22 December 2017
0016-2361/ © 2017 Elsevier Ltd. All rights reserved.
H.W. Yarranton et al. Fuel 215 (2018) 766–777
Nomenclature ρ density
τ fitting parameter in density equation
A1, A2 non-ideality constants in VPO calibration equation
C concentration Subscripts
ΔV voltage difference in VPO
Kihl equilibrium constant of component i between light and A asphaltenes
heavy liquid phases i component
K VPO calibration constant F feed
ṁ 524 °C + mass flow rate of the 524 °C + boiling cut mix mixture
M molecular weight min minimum
R universal gas constant max maximum
T temperature res resin
v molar volume s solvent
w mass fraction
x mole faction Superscripts
X fractional conversion
h heavy phase
Greek symbols l light phase
n shape factor for solubility parameter correlation
δ solubility parameter
create larger molecules; for example, two resin molecules forming an 2.1. Chemicals and materials
asphaltene. Thermal cracking decreases the average molecular weight
of the asphaltenes but also increases their solubility parameter, ulti- Samples from three native oils, two vacuum bottoms, and ten
mately leading to the formation of unsoluble compounds and even coke
[16,22]. The loss of molecules which contribute to the solubilization of Table 1
asphaltenes also contributes to coke formation. Catalytic hydro- Distillables and SARA composition of distillation residue for native oils, vacuum residues,
in situ converted oils, thermocracked oil, and hydrocracked oils. Asphaltenes are C5-as-
conversion is more complex: in addition to the thermal cracking reac-
phaltenes. IS indicates in-situ converted samples and the number indicates the pressure in
tions, radical reactions are suppressed, more labile hetero-atoms such as the reservoir in MPa when the sample was obtained. TC and HC indicate thermocracked
sulfur and oxygen are removed and metals are deposited on the catalyst and hydrocracked samples, respectively, and the number indicates conversion in mass%.
as well [23,24]. Hydro-processed asphaltenes also show a decrease in C indicates a commercial sample obtained from a refinery process. All other samples were
molecular weight and an increase in aromaticity corresponding to obtained from pilot plant processes. S-IC, F-TC and F-HC denote the source and feeds for
the in situ, thermocracked, and hydrocracked samples, respectively.
changes in chemical structure [25,26].
For both catalytic and thermal cracking, some of the reacted as- Sample Distillables Saturates Aromatics Resins Asphaltenes TI***
phaltenes will report to other SAR fractions changing their properties. wt% of oil
Similarly, some of the components in the SAR fractions will react al- wt% of residue
tering the chemistry of that fraction whether they remain in that frac-
Native Crudes*
tion or report to another. Hence, the proportion and properties of each WC-B-B2 (S- <5 17.0 44.0 19.0 19.8 0.16
SARA fraction depends on the severity of the reaction conditions. The IC)
alteration of the SARA properties with upgrading, particularly their WC-DB-A2 20 21.3 45.0 23.8 10.0 0.02
WC-B-C1 15 15.3 44.7 21.2 18.7 0.07
solubility parameters has not been systematically investigated. In Part I
of this work, the properties distributions of the asphaltenes were de- Vacuum
termined [27]. It remains to determine the properties of the rest of the Bottoms**
WC-VB-B2 (F- 0 5.1 37.4 20.2 36.4 0.99
crude oil. TC)
The main objective of this work was to determine the molecular WC-SR-A3 (F- 0 7.9 37.6 26.7 27.6 0.10
weight, density, and solubility parameter of the non-distillable SAR HC)
fractions of native and reacted oils. Molecular weights and densities In Situ
were measured directly and average properties for different types of WC-B-IS10 61 28.9 39.5 21.1 10.5 0.02
reaction were established. Solubility parameters were indirectly de- WC-B-IS3 71 21.4 53.6 14.3 10.7 0.01
WC-B-IS2 34 17.9 46.3 20.9 14.9 0.04
termined from modeling asphaltene solubility data. The elemental
analysis of each fraction was also measured to help interpret the effect Thermocracked
of cracking on the SAR properties. The property data are used to de- WC-VB-TC17 0 5.0 33.7 18.8 42.0 0.60
WC-VB-TC31 0 4.0 31.3 13.1 49.2 2.34
velop guidelines and correlations towards a regular solution based ap- WC-VB-TC51 0 4.0 24.0 11.0 56.2 4.84
proach to predicting the stability of upgraded oils. The properties of the
Hydrocracked
distillables and modeling of whole oils are to be addressed in future
WC-SR-HC54 0 33.0 49.0 15.0 3.0 0.00
work. WC-SR-HC70 0 20.8 47.5 17.8 13.9 0.02
WC-SR-HC83 0 15.0 45.0 15.0 24.7 0.26
WC-SR- 0 20.0 47.0 18.0 14.9 0.06
HC79C
2. Experimental methods
* Samples were pretreated removing the distillable fraction with a standard simple
Elemental analysis (ASTM D5291, D5453, and D5792) was per- batch atmospheric distillation (ADC metrology apparatus from NIST, described elsewhere
formed by the Calgary Shell Technology Center. All other measure- [27,28].
ments were taken at the University of Calgary as described below. ** Samples were received as the residue after vacuum distillation performed at Shell
labs.
*** TI: Toluene insolubles.
767
H.W. Yarranton et al. Fuel 215 (2018) 766–777
reacted oils were examined in this study and are listed in Table 1. All of constant. In this case, the molecular weight is determined from the
the samples except for WC-B-A1 were supplied by Shell Global Solu- average ΔV/C2 as follows,
tions. Sample WC-B-A1 was provided by Syncrude. More details on the K
source of each sample are provided elsewhere [27]. Note, the numbers M2 =
(ΔV / C2) (4)
for the thermocracked (TC##) and hydrocracked (HC##) samples in-
dicate the extent of conversion of each sample in mass percent where For the calibration, the molecular weight of the solute is known, and
conversion is defined as follows: the proportionality constant, K, is calculated by extrapolation of a plot
of ΔV C2 versus C2 to zero concentration as per Eq. (3). For a non-ideal
[(ṁ 524 °C +)FEED−(m524 °C +)PRODUCT ]
Conversion = solution with an unknown solute, the molecular weight is calculated
(ṁ 524 °C +)FEED (1)
from the intercept of a plot of ΔV C2 versus C2 this time solving for M2.
where ṁ 524 °C + is the mass flow rate of the 524 °C+ boiling cut. The For an ideal solution with an unknown solute, the molecular weight is
conversion of the in situ samples is unknown. calculated at each concentration from Eq. (4) and then averaged.
Technical grade- n-heptane, n-pentane, toluene and acetone pur- The instrument was calibrated with sucrose octaacetate (679 g/mol)
chased from VWR International were used for SARA fractionation. as solute and octacosane (395 g/mol) was used to check the calibration.
Molecular weight, density, and refractive index measurements, and The measured molecular weight of octacosane was within 3% of the
solubility experiments were carried out using analytical solvents correct value. The repeatability of the molecular weight measurements
(Omnisolv high purity toluene and heptane) purchased from VWR. for the SAR fractions was approximately ± 12% for all the samples.
Sucrose octaacetate (98%), octacosane (99%) and polystyrene standard The saturate and aromatic fractions exhibited slightly non-ideal
(99%) were obtained from Sigma-Aldrich Chemical Company. behavior with positive slopes (A1) in the plot of ΔV C2 versus C2 (see
supporting information). The average slopes for native saturates and
2.2. Sample preparation – removal of volatiles aromatics were found to be 0.13 mV/(g/L)2 and 0.09 mV/(g/L)2 re-
spectively. The slopes for reacted (thermocracked and hydrocracked)
Many of the samples in this study contained volatile components saturates and aromatics were systematically lower than those of the
which cannot be captured in a SARA assay. Therefore, these samples native fractions with average values of 0.04 mV/(g/L)2 and 0.02 mV/
were distilled to remove the volatiles and the SARA assays were per- (g/L)2, respectively. The molecular weights for these fractions were
formed on the atmospheric residue from the distillation. The distilla- determined by extrapolation using the average slopes and Eq. (3). The
tions were performed using the Advanced Distillation Curve (ADC) VPO response for the resin fractions did not exhibit any consistent trend
apparatus designed by NIST as in improved version of the ASTM D86 (see supporting information). Given the relatively small slope for these
method [28]. The ADC procedure is described in detail elsewhere [29] fractions, A1 was set to zero and the resin molecular weights were de-
and is summarized in the supporting information. The typical un- termined from the average VPO response, Eq. (4).
certainty in temperature measurements with the ADC apparatus is less
than ± 0.5 °C. The amount of distillables removed from each oil is re- 2.5. Density measurements
ported for the native oils, vacuum residues, in situ oils, thermocracked
short residues, and hydrocracked short residues in Table 1. Densities were measured at 21 °C and atmospheric pressure with an
Anton Paar DMA 4500 M density meter. The instrument precision
2.3. SARA fractionation was ± 0.01 kg/m3 with an accuracy of ± 0.05 kg/m3. The saturate and
aromatic densities were measured directly. The repeatability of the
SARA fractionation was performed using a modified ASTM D4124 direct density measurements were ± 0.83 kg/m3 and ± 0.94 kg/m3 for
procedure as described elsewhere [14] and summarized in the sup- saturates and aromatics respectively. Resins densities could not be
porting information. The SARA compositions of the samples char- measured directly because they were too viscous to handle or were solid
acterized for the native oils, vacuum residues, in situ oils, thermo- at ambient temperature. Instead, their densities were determined in-
cracked short residues, and hydrocracked short residues are provided in directly from the measured densities of solutions of resins in toluene or
Table 1. The repeatability of the SARA contents are ± 1.9, 3.0, 2.8, o-dichlorobenzene at different concentrations (from 2 to 160 g/L).
0.15, and 0.04 wt% for the saturates, aromatics, resins, asphaltenes, and Density values were determined from a mixing rule. As noted by
toluene insolubles (TI), respectively. Yarranton et al. [31], a mixture of resins and these solvents appear to
form regular solutions and therefore the resin densities are given by:
2.4. Molecular weight measurement wres 1 w
= − s
ρres ρmix ρs (5)
The molecular weights of the SAR fractions were measured using a
where w is mass fraction, ρ is density, and subscripts mix, res, and s
Jupiter Model 833 Vapor Pressure Osmometer (VPO). All the mea-
indicate the mixture, resin, and solvent, respectively.
surements were performed with toluene at 50 °C. The voltage difference
output in the VPO, is related to the molecular weight of the solute, M2
2.6. Asphaltene solubility measurements
as follows [30]:
768
H.W. Yarranton et al. Fuel 215 (2018) 766–777
curve, a plot of the yield of precipitated asphaltenes versus the mass Note that the asphaltene molecular weight distribution was assumed
fraction of the poor solvent. to remain constant even though the composition of the mixture may
Typically in our laboratory, asphaltene precipitation measurements change. It is possible that asphaltenes self-associate differently at dif-
are conducted with at least 10 cm3 of solvent. However, it was very ferent compositions. This possible effect was neglected because there
time consuming to obtain the saturates and aromatics required for these are few data with which to quantify the effect and, more importantly,
experiments. Therefore, the volume of solvent was decreased to less the model is not very sensitive to the asphaltene molecular weight and
than 2 cm3 to minimize the consumption of the saturates and aromatics. is far more sensitive to the asphaltene solubility parameter.
The repeatability for the yields from this procedure was ± 8 wt%
compared with less than 1 wt% error in a typical yield measurement.
Note, only WC-B-B2 C7-asphaltenes were used in this study. 4. Results
3. Regular solution model The molecular weight, density, and elemental analysis of the satu-
rates, aromatics, and resins for each oil sample were measured as de-
Details of the regular solution model (RSM) are provided elsewhere scribed in Section 3. However, the solubility parameters of the saturate
[13] and a brief summary is given here. In this model, a liquid-liquid and aromatics could not be measured directly but rather were de-
equilibrium is assumed to exist between the heavy liquid phase (as- termined from the asphaltene solubility data. The methodology used to
phaltene-rich phase including only asphaltenes and resins) and the light determine the solubility parameters is shown in Fig. 1 and described
liquid phase (solvent-rich phase including all components). Since only below. Then all of the data for each fraction are summarized.
asphaltenes and resins are in the heavy phase, the activity coefficients
of the components in the heavy phase are set to unity. The equilibrium
4.1. Determination of solubility parameters
constant, K, is then given by:
769
H.W. Yarranton et al. Fuel 215 (2018) 766–777
Solvent:
MWs, ρs, δs xs
(known properties)
Saturate or Aromatic:
MWx, ρx, δx xx
(known MW, ρ)
RSM Yield
Asphaltenes MW1, ρ1, δ1 x1
(properties from [27]) .. ..
. .
4.2. Properties of SAR fractions nature of these asphaltenes, as explained elsewhere [27]. This extensive
washing likely transferred some low molecular weight (more soluble)
The molecular weight, density, and solubility parameter of the sa- asphaltenes into the maltene (deasphalted oil) fraction. During SARA
turate and aromatic fractions from all of the samples are reported in fractionation, these washed-through asphaltenes would report to the
Tables 3 and 4, respectively. The molecular weight and density of the resin fraction increasing the molecular weight of these resins.
resin fractions from all of the samples are reported in Table 5. The Fig. 5 shows that the solubility parameters of the native saturate
atomic ratios for the saturates, aromatics, and resins for all of the fractions are within 0.2 MPa0.5 of each other. The average saturate
thermocracked and hydrocracked samples and their feeds are reported solubility parameter of 16.1 MPa0.5 is within the measurement error of
in Tables 6–8, respectively. Note, the WC-VR_B2 vacuum bottoms the value of 15.9 MPa0.5 from Akbarzadeh et al. [13]. The solubility
contained too little saturates to perform solubility experiments and parameters of the native aromatic fractions are only within 0.4 MPa0.5
therefore its solubility parameter was not determined. of each other. The average aromatic solubility parameter of 20.1 MPa is
slightly lower than the value of 20.3 from Akbarzadeh et al. [13].
The properties of the native oils all fall within relatively narrow
5. Discussion
ranges with maximum differences of 20 g/mol (10%), 62 kg/m3 (7%),
and 0.4 MPa0.5 (0.5%) for molecular weight, density, and solubility
5.1. Native oils
parameter, respectively. Therefore, it is recommended to use the
average values presented in Table 9 when estimating these properties
Figs. 3 and 4 compare the molecular weights and densities, re-
for native oils. The average values for the molecular weight and density
spectively, of SAR fractions from native oils. Both the molecular
were based on the combined data from Akbarzadeh et al. and this study
weights and densities fall within the range of previous data reported by
(excluding the WC-B-C1 resins) [13]. The 90% confidence intervals
Akbarzadeh et al. for saturates and aromatics from seven different na-
based on both datasets are ± 25% and ± 8% for molecular weight and
tive oils from around the globe [13]. Note, the resins from the WC-B-C1
density, respectively. The methodology to determine solubility para-
bitumen had a higher molecular weight than the other samples. The
meters was updated in this study and therefore the average values are
WC-B-C1 asphaltenes had to be more extensively washed (three times
based on the data from this study only. Note, since the resin solubility
for the sonicated-washing stage) than any other oil due to the “gummy”
80 sensitivity 80 sensitivity
Asphaltene Yield, wt%
60 60
40 40
20 20
(a) (b)
0 0
20 40 60 80 100 20 40 60 80 100
Saturate Content, wt% Heptane Content, wt%
770
H.W. Yarranton et al. Fuel 215 (2018) 766–777
Table 3 Table 5
Molecular weight, density, and solubility parameter for saturates from native, vacuum Molecular weight and density for resins from native, vacuum bottom, in-situ converted,
bottom, in-situ converted, thermocracked, and hydrocracked oils at 21 °C and atmospheric thermocracked, and hydrocracked oils at 21 °C and atmospheric pressure. S-IC, F-TC and
pressure. S-IC, F-TC and F-HC denote the source and feeds for the in situ, thermocracked, F-HC denote the source and feeds for the in situ, thermocracked, and hydrocracked
and hydrocracked samples, respectively. samples, respectively.
Sample Molecular Density Molar Solubility Parameter Sample Molecular Density Molar
Weight kg/m3 Volume MPa0.5 Weight kg/m3 Volume
g/mol cm3/mol g/mol cm3/mol
Native Native
WC-B-B2 (S-IC) 370 887.1 417 16.2 WC-B-B2 (S-IC) 990 1074.4 921
WC-DB-A2 440 888.2 495 16.2 ME-CO-A1 1000 1066.1 938
WC-B-C1 400 877.4 456 16.0 WC-DB-A2 1050 1066.5 985
WC-B-C1 1280 1064.2 1203
Vacuum Bottom
WC-VB-B2 (F-TC) 760 860 884 – Vacuum Bottom
WC-SR-A3 (F-HC) 710 870 816 – WC-VB-B2 (F-TC) 1400 1059.7 1321
WC-SR-A3 (F-HC) 1320 1045.0 1263
In Situ
WC-B-IS10 330 841.5 392 15.5 In Situ
WC-B-IS3 320 847.8 377 15.9 WC-B-IS10 830 1081.6 767
WC-B-IS2 360 860.6 418 16.0 WC-B-IS3 860 1073.1 801
WC-B-IS2 880 1081.7 814
Thermocracked
Thermocracked
WC-VB-TC17 770 896.5 859 14.5
WC-VB-TC17 1430 1072.0 1334
WC-VB-TC31 785 896.4 876 –
WC-VB-TC31 1080 1082.0 998
WC-VB-TC51 800 896.2 893 14.2
WC-VB-TC51 1030 1075.0 958
Hydrocracked
Hydrocracked
WC-SR-HC54 710 879.0 808 14.6
WC-SR-HC54 1000 1050.0 952
WC-SR-HC70 710 876.6 810 14.5
WC-SR-HC70 780 1086.5 718
WC-SR-HC83 560 875.6 640 14.6
WC-SR-HC83 700 1098.8 637
WC-SR-HC79C 560 876.9 639 15.0
WC-SR-HC79C 670 1098.0 610
Table 4
Table 6
Molecular weight, density, and solubility parameter for aromatics from native, vacuum
Carbon content and atomic ratios for saturates from vacuum bottom, thermocracked, and
bottom, in-situ converted, thermocracked, and hydrocracked oils at 21 °C and atmospheric
hydrocracked oils. S-IC, F-TC and F-HC denote the source and feeds for the in situ, ther-
pressure. S-IC, F-TC and F-HC denote the source and feeds for the in situ, thermocracked,
mocracked, and hydrocracked samples, respectively.
and hydrocracked samples, respectively.
Sample wt% C H/C N/C S/C
Sample Molecular Density Molar Solubility Parameter
Weight kg/m3 Volume MPa0.5
Vacuum Bottom
g/mol cm3/mol
WC-VB-B2 (F-TC) – – – –
WC-SR-A3 (F-HC) 86.19 1.86 0.0000 0.0226
Native
WC-B-B2 (S-IC) 440 1005.9 437 20.2 Thermocracked
WC-DB-A2 470 1002.9 469 19.9 WC-VB-TC17 85.45 1.80 0.0000 0.0023
WC-B-C1 480 1001.6 479 20.3 WC-VB-TC31 85.30 1.81 0.0000 –
WC-VB-TC51 85.34 1.85 0.0000 0.0020
Vacuum Bottom
WC-VB-B2 (F-TC) 840 1016.5 826 20.6 Hydrocracked
WC-SR-A3 (F-HC) 740 1005.0 736 20.2 WC-SR-HC54 85.83 1.87 0.0000 –
WC-SR-HC70 85.79 1.89 0.0000 0.0000
In Situ
WC-SR-HC83 85.83 1.90 0.0000 0.0000
WC-B-IS10 340 1008.3 337 20.2
WC-SR-HC79C 85.48 1.85 0.0000 0.0003
WC-B-IS3 300 1028.1 292 20.0
WC-B-IS2 380 1008.7 377 20.0
Thermocracked
WC-VB-TC17 780 1023.0 762 21.4
WC-VB-TC31 750 1042.0 720 – Table 7
WC-VB-TC51 690 1040.0 663 20.5 Carbon content and atomic ratios for aromatics from vacuum bottom, thermocracked, and
Hydrocracked hydrocracked oils. S-IC, F-TC and F-HC denote the source and feeds for the in situ, ther-
WC-SR-HC54 640 977.0 655 20.5 mocracked, and hydrocracked samples, respectively.
WC-SR-HC70 550 1026 536 20.4
WC-SR-HC83 470 1054 446 20.6 Sample wt% C H/C N/C S/C
WC-SR-HC79C 460 1034 445 20.6
Vacuum Bottom
WC-VB-B2 (F-TC) 81.86 1.39 0.0013 0.0275
WC-SR-A3 (F-HC) 83.53 1.46 0.0013 0.0008
parameter could not be determined experimentally, it is recommended
to calculate this solubility parameter as if the resins were a small as- Thermocracked
WC-VB-TC17 82.14 1.34 0.0015 0.0286
phaltene; that is, to use the minimum asphaltene solubility parameter of
WC-VB-TC31 82.49 1.18 0.0017 0.0270
20.15 MPa0.5. WC-VB-TC51 82.80 1.21 0.0018 0.0280
Hydrocracked
5.2. Vacuum residues WC-SR-HC54 88.12 1.44 0.0017 0.0026
WC-SR-HC70 86.71 1.29 0.0027 0.0107
WC-SR-HC83 87.59 1.17 0.0033 0.0112
Fig. 3 shows that the molecular weights of the SAR fractions from
WC-SR-HC79C 86.93 1.14 0.0034 0.0095
the vacuum residues (WC-VB-B2 and WC-SR-A3) were significantly
higher than the corresponding average molecular weights of the native
771
H.W. Yarranton et al. Fuel 215 (2018) 766–777
Table 8 22
g/mol
WC-B-C1
1200 WC-VB-B2 Native Oils
WC-SR-A3
1000 literature
Saturates 440 880 16.1
Aromatics 500 990 20.1
800 Resins 1050 1060 20.15
WC-B-C1
** minimum asphaltene solubility parameter [27].
1000 WC-VB-B2
WC-SR-A3
950 viscous. During the precipitation procedure, some light asphaltenes
literature may remain entrained with the resins also increasing their molecular
900 weight.
Fig. 4 shows that, although their molecular weights differed, the
850 density of the SAR fractions from the vacuum residues were almost the
same as the average densities of the native oil fractions. Density is more
800 sensitive to the chemical family than the size of the molecules, parti-
Saturates Aromatics Resins
cularly for larger molecules. For example, the specific gravity of n-
Fig. 4. Comparison of densities of saturates, aromatics and resins from native oils and hexadecane is 0.77 (MW = 226 g/mol) compared with 0.73 for n-de-
vacuum residues at 21 °C and atmospheric pressure. The black bars for the literature data cane (142 g/mol). The specific gravity of toluene (MW = 110 g/mol) is
show the range of the reported values for native oils [13]. Note the error in the density 0.87 compared with 0.68 for n-heptane (MW = 100g/mol). Hence,
measurements is less than 1 kg/m3 and therefore is not shown with error bars.
density varies significantly from saturates to aromatics but relatively
little for a saturate or aromatic fraction from one oil versus another oil.
oil fractions. A higher fraction of low molecular weight compounds are The solubility parameter of the saturates from the vacuum residues
removed during the vacuum distillation process leaving behind a higher could not be measured because their saturate content was low and there
molecular weight residue. These lower molecular weight compounds was too little of the fraction available. The solubility parameters of the
come primarily from the saturate and aromatic fractions and may also aromatics from the two residues were within 0.4 MPa0.5 of each other,
include some lower molecular weight resins; the effective cutpoint of Fig. 5. The average value of 20.4 MPa0.5 is higher but within the ex-
the distillation was approximately 520 °C and therefore any resins with perimental error of the value of 20.1 MPa0.5 for the native oil aromatics.
a boiling point between 500 and 600 °C can report to the vacuum gasoil Like density, solubility parameters are more sensitive to chemical fa-
fraction. Therefore, the molecular weight of the SAR fractions from mily than molecular weight but a slightly higher solubility parameter is
vacuum residues is expected to be higher than the same fractions from consistent with a higher molecular weight. For example, the solubility
native oils. Note that the resins are more difficult to separate from parameter of n-hexadecane is 16.3 MPa0.5 compared with 15.3 MPa0.5
vacuum residues than from crude oils because the residues are more for n-heptane and 18.3 MPa0.5 for toluene.
772
H.W. Yarranton et al. Fuel 215 (2018) 766–777
In cases where the properties of vacuum residue fractions are un- and can only be considered as a preliminary approximation.
known, the average properties provided in Table 9 are recommended.
The average values for the molecular weight and the solubility para- 5.3.2. Density and molar volume
meter of the aromatics were based on the data from this study. The Table 3 shows that the densities of the saturate fractions from
densities of all fractions and the solubility parameter of the resins were thermocracked oils were higher than the feed density but did not
assumed to be the same as those of the native oil fractions. The solu- change at higher conversion. Density is mainly sensitive to chemical
bility parameter of the saturates was assumed to be 0.3 higher than that family rather than molecular weight. For example, the densities of n-
of the native oils; that is, the same as the difference between the so- alkanes with molecular weights greater than 170 g/mol do not sig-
lubility parameters of the vacuum residue aromatics versus the native nificantly change with increasing carbon number (up to 310 g/mol).
aromatics. Hence, the chemistry of the cracked products that report to the satu-
rates must differ from the feed saturate chemistry but does not appear
5.3. Thermocracked oils to change with conversion. Unfortunately, there are too few data to
develop a generalized correlation for the reacted saturates densities
The main reaction in thermocracking is the cleavage of alkyl chains based on feed properties. Therefore, in cases where the density of the
from naphthenic and aromatic structures. This process converts some thermocracked saturates is unknown, it is recommended to set the
asphaltenes to resins and some resins to aromatics and produces some cracked saturate density equal to the saturate density in the feed.
smaller saturated and aromatic components which report to the gas Fig. 8 shows that aromatic and resin densities increases as expected
phase or the saturate and aromatic fractions. Some of the converted with the loss of side chains leaving more aromatic and denser frag-
aromatic molecules can undergo condensation reactions to form resins. ments. Note, the densities were normalized to the density of the given
Similarly, resins can convert to asphaltenes, and asphaltenes to coke. fraction in the feed in order to compare with the hydrocracked data
The SARA assays of the thermocracked samples versus the feed, later on. The aromatic and resins normalized molecular weights for the
Table 1, show a decrease in the mass fraction of saturates, aromatics, hydrocracked and thermocracked samples were fit simultaneously to
and resins with an increase in the asphaltene and toluene insoluble obtain the following correlation for their density:
content. These changes are consistent with a loss of converted small
ρ
molecules to the gas phase and a shift towards coke in the asphaltene = 1 + 0.049X
ρFi (11)
fraction. This shift was also observed in the molecular weight and
density distribution of the reacted asphaltenes from these samples [27]. where ρFi is the molecular weight of the given fraction i in the feed and
Fig. 6 shows that the atomic H/C ratio of the saturates was virtually X is the conversion as defined in Eq. 1. The average deviation of the
unchanged while it decreased for the aromatic fractions as the extent of thermally cracked aromatic and resins densities from the correlation,
reaction increased, again consistent with a loss of alkyl side chains and/ excluding the outlier, was 6%. The correlation is based on a small da-
or cracking of naphthenic rings. There was little change in H/C ratios of taset and can only be considered as a preliminary approximation.
the resin fraction. It appears that the effect of losing side chains is Recall that molar volume is the required input parameter for the
compensated for by other mechanisms such as the addition of less regular solution model. Since the molecular weight and density of the
aromatic fragments from the cracked asphaltenes and conversion of the saturates were found to be constant, a constant molar volume is also
more aromatic resins to the asphaltenes. As expected, the heteroatom recommended, Fig. 9a. For aromatics and resins, simpler correlations
content changed little with thermocracking, Tables 6–8. were found for the density and molecular weight data than were pos-
sible for the molar volume data. Therefore, it is recommended to cal-
5.3.1. Molecular weight culate the normalized molar volumes from the normalized density and
Fig. 7 shows the normalized molecular weights of the saturates, molecular weight correlations as shown in Fig. 9b.
aromatics, and resins versus conversion. The molecular weights were
normalized to the molecular weight of the given fraction in the feed in 5.3.3. Solubility parameter
order to compare with the hydrocracked data later on. The molecular The solubility parameters of the reacted thermocracked and hy-
weight of the saturates from the thermocracked oils did not change with drocracked saturates were 14.5 ± 0.3 MPa0.5, Table 3, with one ex-
conversion beyond experimental error although it may decrease at ception which is discussed in the hydrocracked sample section. The feed
conversions beyond the measured range (> 65% conversion). Pre- for the thermcracked samples had negligible saturates and therefore
sumably, most of the side chains cracked from the aromatic, resins, and this solubility parameter arises mainly from the reaction products. The
asphaltene fractions reported to the gas phase and therefore did not value is surprisingly low; for example, lower than the solubility para-
impact the saturate fraction. For cases where the molecular weight of meter of n-pentane (14.9 MPa0.5). It appears that the regular solution
the thermocracked saturates is unknown, it is recommended to set the
saturate molecular weight equal to the saturate molecular weight in the 2.0
feed. WC-VB-B2
1.8 WC-VB-TC17
The molecular weight of the aromatics and resins decreased with WC-VB-TC31*
1.6
conversion, consistent with the loss of side chains and/or cracking of WC-VB-TC51
Atomic H/C Ratio
1.4
naphthenic rings. The normalized molecular weights for the thermo-
cracked and hydrocracked samples were fit simultaneously to obtain 1.2
the following correlations: 1.0
M 0.8
Aromatics: = 1−0.0037X 0.6
MFi (9)
0.4
M
Resins: = 1−0.0059X 0.2
MFi (10)
0.0
Saturates Aromatics Resins
where MFi is the molecular weight of the given fraction i in the feed and
X is the conversion as defined in Eq. (1). The average deviation of the Fig. 6. Comparison of atomic H/C ratios for saturates, aromatics, and resins from feed
thermally cracked aromatic and resins molecular weights from the (WC-VB-B2) and thermocracked products. Note that, after the property measurements,
there were insufficient saturates in the WC-VB-B2 feed to obtain an elemental analysis.
correlation was 6%. Note that the correlation is based on a small dataset
773
H.W. Yarranton et al. Fuel 215 (2018) 766–777
(a) (b) volumes of saturates (a) and aromatics and resins (b).
The diamonds are thermal cracked product from the
1.0
1.1 WC-VB-B2 feed. The squares are hydrocracked pro-
Normalized Molar Volume
0.8
0.9
0.7
0.8 TC aromatics
0.6 HC aromatics
TC saturates TC resins
0.7 HC resins
HC saturates 0.5
corr. aromatics
constant value
corr. resins
0.6 0.4
0 20 40 60 80 100 0 20 40 60 80 100
Percent Conversion Percent Conversion
774
H.W. Yarranton et al. Fuel 215 (2018) 766–777
1200 aromatics with n-heptane. As expected, the solubility data fall between
WC-B-B2
the trends observed for native and thermally cracked samples. The so-
Molecular Weight, g/mol
1000 WC-B-IS10
lubility parameters of the in situ converted saturates ranged from 15.5
WC-B-IS3
to 16.0 MPa0.5 slightly below the native oil average of 16.1 MPa0.5. The
800 WC-B-IS2
solubility parameters of the in situ converted aromatics were uniformly
20.1 ± 0.1 MPa0.5, identical to the native oil average. The data are
600
closer to the values for the native oils suggesting that the in situ samples
were not significantly cracked even though some asphaltenes were left
400
in the reservoir. All of the trends, except for the saturate densities, are
consistent with mildly thermocracked material.
200
0
Saturates Aromatics Resins 5.5. Hydrocracked oils
Fig. 10. Comparison of molecular weights of saturates, aromatics, and resins from in situ
converted oils. Hydrocracking not only cleaves alkyl side chains but converts aro-
matics to naphthenes and eventually olefins and paraffins. Some of the
converted aromatic molecules can undergo condensation reactions to
1100
WC-B-B2 form resins. Similarly, resins can covert to asphaltenes, and asphaltenes
1050 WC-B-IS10 to coke. Hydrocracking also converts sulfur and nitrogen species into
WC-B-IS3 hydrogen disulfide, ammonia, and water.
Density, kg/m³
1000 WC-B-IS2 The SARA assays of the hydrocracked samples versus the feed show
an increase in the mass fraction of saturates and aromatics, a decrease
950 in the resin and asphaltene content, and a small amount of toluene
insolubles, Table 1. The shift in the SARA contents are consistent with
900 an accumulation of cracked fragments and a small shift towards coke in
the asphaltene fraction. This shift was also observed in the molecular
850 weight and density distribution of the reacted asphaltenes from these
samples [27]. Note that after a sharp initial decrease in the asphaltene
800 content at low 524 °C+ residue conversion, the asphaltene content
Saturates Aromatics Resins
increased at higher conversions. In these pilot tests, the catalyst gra-
Fig. 11. Comparison of densities of saturates, aromatics, and resins from in situ converted dually deactivated during the run and, as a result, the asphaltene
oils at 21 °C and atmospheric pressure. conversion decreased even though the 524 °C+ residue conversion re-
mained constant.
weights of the in situ converted saturates, aromatics, and resins are all Fig. 13 shows that the atomic H/C ratio of the saturates increased
lower than the corresponding molecular weights in the original oil. slightly with increasing extent of reaction while it decreased for the
Fig. 11 shows that, also as expected, the density of the in situ converted aromatic and resin fractions, consistent with a loss of alkyl side chains
aromatics and resins is higher than in the original oil. However, the from the aromatic and resin species. The significant decrease in the
density of the saturates is lower than in the original oil, contrary to the aromatic and resin H/C ratios suggest that there was relatively little
trend observed for the thermocracked samples. The saturate cut, and hydrogenation of the aromatic species. Another possibility is that the
particularly its density, may be more sensitive to variations in the structures that were saturated and fragmented may report to saturates
procedures used to separate volatiles from the samples. In this case, the or distillables after reaction leaving the aromatics and resins enriched
original oil sample was received as a dead oil with little volatile content in aromatic structures. Finally, some of the aromatics and resins may
while the in situ converted samples had a high volatile content and were form coke precursors [19,35]. Coke and coke precursors are high
distilled at the University of Calgary lab. carbon content material and therefore contribute to a lower H/C ratio
Fig. 12 shows the asphaltene yield curves from solutions prepared especially for the resins fractions. The increased content of toluene
from the in situ converted saturates with toluene and the in situ insolubles in the hydrocracked samples is consistent with some coke
formation.
model - TC model - TC
60 60
40 40
20 20
(a) (b)
0 0
20 40 60 80 100 20 40 60 80 100
Saturate Content, wt% Heptane Content, wt%
775
H.W. Yarranton et al. Fuel 215 (2018) 766–777
2.0 WC-SR-A3 fragments. Their densities follow a similar but more scattered trend
WC-SR-HC54
1.8 WC-SR-HC70 with conversion as the thermocracked samples. There is a significant
1.6 WC-SR-HC83 aromatic outlier at a conversion of 56% with a lower density than the
Atomic H/C Ratio
WC-SR-HC79C
1.4 feed. The reason for the outlier is unknown and it was not included in
the data fitting. The normalized molar volumes for the hydrocracked
1.2
aromatics and resins were calculated from the correlations for the
1.0 normalized density and molecular weight as discussed for the thermo-
0.8 cracked samples and shown in Fig. 9.
0.6
0.4 5.5.3. Solubility parameter
0.2 Like the thermocracked saturates, the solubility parameters of the
reacted saturates were narrowly spread around a value of 14.5 MPa0.5
0.0
Saturates Aromatics Resins with one exception, Table 3. The exception was the saturate fraction
from the commercial reactor with a value of 15.0 MPa0.5. The reason for
Fig. 13. Comparison of atomic H/C ratios for saturates, aromatics, and resins from feed
this difference is unknown. Without any other data to go on, in cases
(WC-SR-A3) and hydrocracked products.
where the hydrocracked saturate solubility parameter is not known, it is
recommended to set the hydrocracked saturate solubility parameter to
Surprisingly, hydrocracking had little effect on the S/C ratio of the the saturate feed value.
aromatics and resins, Tables 7 and 8. C-S and S-S bonds are cracked The solubility parameters of the reacted aromatics ranged from 20.4
more easily than sulfur in aromatic rings due to their lower bonding to 20.6 MPa0.5 with an average of 20.5 MPa. There was no clear trend
energy [22,35]. It appears that there were relatively few C-S and S-S with conversion. The increase in solubility parameter expected with a
bonds in this sample. Most of the sulfur atoms were likely attached to loss of side chains may have been compensated for by the conversion of
aromatic rings and did not hydrogenate in this process. Instead, the S/C some aromatic rings to cyclic structures and the hydrogenation of some
ratio increased slightly with conversion as the residual sulfur content sulfur and nitrogen species. Naphthenes have lower solubility para-
became more concentrated as more hydrocarbon material was con- meters than similar aromatics (e.g. 16.8 MPa MPa0.5 for cyclohexane
verted to gas and left the residue. versus 18.6 MPa0.5 for benzene). Hence, conversion of aromatics to
The N/C ratios of the hydrocracked products increased relative to naphthenes will reduce the average solubility parameter if these species
the feed, indicating that the nitrogen species were not hydrogenated remain in the aromatic fraction; for example, if the rest of the molecule
and simply became more concentrated as lighter components were re- contains unconverted aromatic rings. Heteroatomic species have higher
moved during the process. Nitrogen is present in residue as both non- solubility parameters than similar hydrocarbons (e.g. 22.2 MPa0.5 for
basic and basic heterocyclic structures. The latter are less active as the nitrobenzene versus 18.3 MPa0.5 for toluene). Hence, the hydrogenation
nitrogen atom is embedded in an aromatic ring. The increase in ni- of heteroatoms will rend to reduce the average solubility parameter.
trogen content suggests that nitrogen is present mostly in a basic form. Recall that there was little evidence for significant hydrogenation of
Kekalainen et al. also reported that the number of nitrogen species was sulfur or nitrogen so this effect is likely small for this sample. For the
almost unaltered after hydroconversion [36]. example in this study, the trends counterbalance each other and there is
little change in the aromatic solubility parameters with conversion.
5.5.1. Molecular weight Therefore, it is recommended to set the solubility parameter of the
Fig. 7a shows that the molecular weight of the hydrocracked satu- reacted aromatics to the feed value. As before, the resin solubility
rates is constant until the conversion reaches approximately 65% after parameter is set equal to the value of the previously determined lowest
which the molecular weight decreases sharply. The reason for the asphaltene solubility parameter [27].
change in molecular weight at high conversion is unknown. It is pos-
sible that smaller side chains or bridging chains are cleaved at the 6. Conclusions
higher conversions bringing down the average molecular weight of the
saturates. There are too few data to justify a correlation. Therefore, in In Part I of this series of papers, the molecular weight, density, and
cases where the saturate molecular weight is unknown it is re- solubility parameter distributions of the asphaltenes from a wide range
commended to set it to the molecular weight of the saturates in the of native and reacted petroleum samples were determined. In this
feed. contribution, the same properties were established for the SAR frac-
Fig. 7b shows that the molecular weight of the hydrocracked aro- tions.
matics and resins follows the same trend with conversion as the ther- The molecular weight, density, and solubility parameters of each
mocracked samples, as expected with the loss of side chains. As noted fraction from native oils and vacuum residues varied relatively little
previously, the thermocracked and hydrocracked data were fit si- from source to source. Therefore, the average values for each property
multaneously to obtain Eqs. (9) and (10). Eqs. (9) and (10) are re- are recommended for use when data are not available.
commended in cases where the molecular weights of the hydrocracked For reacted saturates, it is recommended to set the density and
aromatics and resins are unknown. molecular weight equal to the feedstock values. If the feedstock prop-
erties are not available, the average values determined from native oils
5.5.2. Density and molar volume and vacuum residues can be used. The recommended value for the
Table 3 shows that the densities of the saturate fractions from hy- solubility parameter is 13.8 MPa0.5.
drocracked oils increased slightly with conversion. As with the ther- For reacted aromatics and resins, the density and molecular weight
mocracked samples, the product saturate density was higher than the were correlated to the feedstock value and the conversion. It is re-
original saturates (although only 9 kg/m3 in this case) and there was commended to set the aromatic solubility parameter to the feedstock
little change in density with additional conversion. Therefore, in cases value. The resin solubility parameter could not be measured and was
where the density of the hydrocracked saturates is unknown, it is re- instead set equal to the previously determined lowest asphaltene solu-
commended to set the cracked saturate density equal to the saturate bility parameter.
density in the feed. The average values and correlations for the SAR fractions and the
Fig. 8 shows that aromatic and resin densities increases as expected previously determined asphaltene properties are sufficient to char-
with the loss of side chains leaving more aromatic and denser acterize the distillation residue of an oil for phase stability modeling.
776
H.W. Yarranton et al. Fuel 215 (2018) 766–777
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