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HOW CAN THE

FPSO INDUSTRY
BALANCE CAPEX
AND OPEX?
With more than 200 floating systems in operation to date and 33 new 2

projects projected 1, the market for FPSOs has proven to be a lucrative


space for oil and gas operators. In Latin America, Brazil has planned
maximum number of FPSOs deployment by the end of 2025 2, followed
by Guyana and the Falkland Islands.

Focus remains however on balancing CAPEX The FPSO Brazil Congress team spoke with
and OPEX. Last year Petrobras unveiled its new Eduardo Chamusca de Azevedo, Country
five-year business plan pledging to invest $75.7 Director – SBM Brazil and Felipe Baldissera
billion through to 2024, which was its lowest Gabriel, Commercial and Contracts Manager,
such investment forecast in more than a decade. MODEC to get their thoughts.
The plan is highly concentrated on upstream
INTRODUCTION

activities but when compared to previous


undertakings, the amount invested is smaller
in terms of outright capital expenditure – a
fraction of the record $236.7 billion capex that
was in the business plan from 2013 to 2017. 3

HOW CAN THE FPSO INDUSTRY BALANCE CAPEX AND OPEX?


FPSO projects are resource-intensive with
high CAPEX on top of high operating and
maintenance costs (high OPEX). This puts
pressure on the industry to continuously evolve
the business models and tap into innovations
to achieve commercial success. What can
projects do to balance the CAPEX and OPEX?

1
https://www.rystadenergy.com/newsevents/news/press- 3
https://www.upstreamonline.com/finance/petrobras-plan-
releases/33-FPSOs-to-be-committed-2019-2021/ reins-in-capex/2-1-717472
2
https://www.globaldata.com/brazil-continues-to-dominate-
globally-with-highest-number-of-fpso-deployments-by-2025/
In your experience, what type Are there major differences in T&Cs on different 3
of contracting model is more effective regions that affect pricing, CAPEX, OPEX?
to nurture optimum TOTEX?
Yes, although the FPSO niche is seen as a global
Each project is different, and we are pretty industry, many oil companies and regions diverge
agnostic to what contracting models are used; from known practices for T&Cs of the long-term
companies need to be able to adapt and offer L&O contracts. Some variations relate to clients,
models that ultimately make deepwater while others have to do with environmental/weather
competitive. By embracing solutions from differences, government requirements, etc. Liability
experienced contractors like SBM Offshore, schemes vary widely, and it is not rare to see oil
clients can de-risk their projects, optimize TOTEX companies trying to share risks that are not
and achieve a higher level of economic certainty. intrinsically linked to FPSO operations, such as well
and subsea risks. The less pragmatic and rational
Fast4Ward® is SBM Offshore’s response to the T&Cs are, the more costly insurance coverage,
EDUARDO CHAMUSCA DE AZEVEDO
industry's needs for such solutions; faster and boosting contingencies during estimating, ultimately
better performance. Offered as turnkey, L&O affecting pricing.
SBM
or BOT it provides the client with a different
approach, with early engagement leading to the
ultimate goal of driving down cost & schedule, What's the best way to balance upfront CAPEX
leveraging standardization, partnerships, with life-long OPEX costs? How does the contractor
digitalization and flawless execution. Of course feed back the OPEX experience into new projects?

HOW CAN THE FPSO INDUSTRY BALANCE CAPEX AND OPEX?


it also depends on the fiscal regimes of the field, The benefit of the L&O contracts is that the Leasing
financial profile of the client and other factors. company/Contractor stay with the asset from
But as a rule of thumb, any contracting model conception to decommissioning and all the learnings
with the right ingredients has the recipe for through the lifecycle can then be captured and built into
optimum TOTEX. That means allowing the specifications that will be updated as the learning cycle
contractor to leverage its experience and optimize continues. The best way to balance is to consider the
its engineering expertise – through the usage overall project as a whole, including pre-commissioning
of the contractor’s own specifications - sharing all the way to decommission. During L&O projects, the
the liabilities fairly between contractor and oil contractor needs to take advantage of the knowledge
company through good practice market standard from its fleet, take the lessons learnt from ongoing
T&Cs, and not solely focusing on the dayrate – projects and feed into the design of new projects.
while taking into account gains in safety, This is something that SBM Offshore does. Our Group
efficiency and faster to first oil, in addition to pure Technical Standards (GTS), introduced in 2003, draw
cost. Historically, the Lease & Operate model has on the expertise and lessons that we have learnt from
proven to be quite effective in that respect, a delivery portfolio of more than 50 floating production
providing a solution that we can stand behind, systems and over 330 years of operating experience.
from inception to decommissioning.
What measures are you taking to balance In January, MV29 was recognized by the World 4
CAPEX and OPEX? Economic Forum as a lighthouse of the Fourth
Industrial Revolution – the first in Latin America
In the last few years, MODEC reached maturity
and the first offshore installation to receive such
balancing CAPEX and OPEX. We learned
recognition. This is not only an honor to MODEC,
through our experience operating our own FPSO
but also highlights how innovation in FPSO
during its entire life cycle, incorporating lessons
operations Is being implemented in the Brazilian
learned in how we designed, built and operated
offshore industry to supply the high demand
the facilities. Now we say we are “building
we will have in the coming years.
FPSOs to operate”, which seems obvious but
it is not and made us rethink and change things
like material selection, design and construction Any advice or examples of the best strategies
selection and suppliers management. In to achieve project success, increase timelines
FELIPE BALDISSERA GABRIEL addition we now have internal metrics and tools and secure funding?
to simulate and estimate the best design,
In general, I can say that early technical
MODEC configuration and operations strategy to
engagement of FPSO suppliers, permissibility
optimize both performance and life cycle cost.
of the project schedule and a balanced contract
structure, with reasonable terms and conditions
How can the market innovate FPSO and liabilities structures are some examples
operations while balancing investments? of issues to tackle while developing the project.

HOW CAN THE FPSO INDUSTRY BALANCE CAPEX AND OPEX?


A few years ago, we started a transformation
in the company, digitalizing our fleet in a way to
really add value to our clients. The digitalization
of operations is a continuous innovation that
allows MODEC to better integrate our fleet,
making the operation safer and more efficient.
With more than 10 thousand sensors installed in
each platform, we boosted production leveraging
Advanced Analytics for predictive maintenance, a
digital twin of its process plant and a proprietary
data platform to accelerate development of new
algorithms. Processing this data brought tangible
advancements to MODEC’s operation, such as a
65% downtime reduction in the FPSO Cidade de
Campos dos Goytacazes MV29, as well as
improvements in our entire fleet.
5

The FPSO industry continues to innovate


to evolve the business models to achieve
commercial success. As we move into
2020 the focus will be on balancing
CAPEX and OPEX to ensure project viability.
Eduardo and Felipe will be speaking at the
FPSO Brazil Congress 2020 in Rio de Janeiro
the largest FPSO- dedicated Congress the
Brazilian community has ever seen. Join us
in May to discuss topics such as contracting
models, the increasing emergence of
EPCs, operational readiness, digital FPSOs,
maximizing local industry capacity and more.

ACCELERATING FPSO GROWTH 9-11 NOVEMBER 2020


IN THE BRAZILIAN SEAS RIO DE JANEIRO, BRAZIL
Local Industry Capacity | Project Execution &
Development | Operational Readiness & Excellence FPSOBRAZILCONGRESS.IQPC.SG

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