Install Dozer and Loader

HP PTXC Mobile Platform With N231 Radio
Installation Guide for Dozers and

Front End Loaders
Part Number: 250430

Revision A | April 2019
Copyright © 2019 MODULAR MINING SYSTEMS, INC. All rights reserved. 1

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distributed in any form without the express written consent of Modular Mining Systems, Inc.
2 Copyright © 2019 MODULAR MINING SYSTEMS, INC. All rights reserved.

Installation Guide for Dozers and Front End Loaders
Contents
1.0 About This Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 Printing This Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.0 Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.0 Safety Warning Notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4.0 General Welding Guidelines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
5.0 Prepare for the Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5.1 Personnel Required. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

5.2 Equipment Required. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5.3 Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5.4 Documentation Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5.5 Planning Meeting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5.6 Check for Missing Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5.7 Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
6.0 Main Hardware Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

7.0 Optional Hardware Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
8.0 Installation Tasks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
9.0 Enable Power for Ethernet 2 and CAN . . . . . . . . . . . . . . . . . . . . . . . . 13

9.1 Modify Ethernet Cable 106112 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
9.2 Connect to the PTXC Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
9.3 Enable Ethernet 2 PoE and CAN Power . . . . . . . . . . . . . . . . . . . . . . . 15
9.4 Disconnect the Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
10.0 Install the PTXC Unit and Cable Harness . . . . . . . . . . . . . . . . . . . . . . 19
10.1 Required Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

10.2 Installation Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
10.3 Installation Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
10.4 Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
11.0 Install the Ethernet Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
12.0 Install the Power Distribution Terminal. . . . . . . . . . . . . . . . . . . . . . . 27
13.0 Install the DC Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
14.0 Install the MM-2 GPS Receiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
15.0 Install the CAN Inclinometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

HP PTXC Mobile Platform (N231 Radio)
16.0 Install the Power Injector for the N231 Radio . . . . . . . . . . . . . . . . . .39
16.1 Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

16.2 Power Injector Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
16.3 Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
16.3.1 Connect Ethernet Cable 106141 to the Ethernet Switch
and Power Injector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
16.3.2 Connect Ethernet Cable 106143 to the Power Injector . . . . . . 44
16.3.3 Connect Power Cable 306037 to the Power Injector . . . . . . . . 46
16.3.4 Mount the Power Injector onto Mounting Plate 306034 . . . . . 48
17.0 Install the N231 Radio, Omni Antenna, and GPS Antenna . . . . . . . .49
17.1 Install the N231 Radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

17.2 Install the Omni Antenna Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
17.3 Install the Omni Antenna and Connect it to the N231 Radio. . . . . . 55
17.4 Install the GPS Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
17.4.1 Install Conduit and the GPS Cable. . . . . . . . . . . . . . . . . . . . . . 60
17.4.2 Install the GPS Antenna on the Cab Roof . . . . . . . . . . . . . . . . 61
18.0 Connect the Power Injector Power Cable to Vehicle Power . . . . . .67
19.0 Install the Backup Signal Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68

20.0 Install the Footswitch in the Operator Cab (FEL Only) . . . . . . . . . .71
21.0 PTXC Cable Harness Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
Appendix A - Configuration Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Appendix B - Cable Drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

1.0 About This Guide

This guide explains how to install the high-precision PTXC mobile platform with N231 radio on dozers
and front end loaders.
1.1 Printing This Guide

To ensure that this guide prints as intended, disable PostScript pass-through on your printer
before printing:
1 In the PDF file, select File > Print to display the Print window.
2 Click Properties to display the Print Properties window.
3 Select Disable from the PostScript Pass through menu:
If the guide does not print correctly with PostScript pass-through disabled, select File > Print >
Advanced > Print As Image in the PDF file before printing.
2.0 Before You Begin

Do not install the PTXC mobile platform unless Modular’s hardware pre-configuration visit achieved
the following:
• Personnel know where to install each hardware component.
• Personnel know the possible routing of conduit.
• All required approvals were obtained.
• The Hardware Configuration Report was completed and signed by all designated mine
personnel.
• If the vehicle that you will install the PTXC mobile platform on must be modified in any way
(for example, if a mounting plate must be welded to the vehicle), all required mine personnel
agreed to the changes.
• Any additional components such as brackets, weld plates, and antenna masts are available for
the installation.

3.0 Safety Warning Notices
Warning: When choosing cable runs, do not place cables in walkways or standing areas. Also, do
not run cables near sources of excessive heat, such as engines or air conditioning units, as this will
damage cable integrity leading to shorts and expose the system to electrical fires.
This guide contains the following Warning notice on page 14:
Warning: Make sure you cut the blue and blue/white wires when terminating the cable with the
RJ45 connector or you will damage the laptop or PTXC unit or both.
Warning: If you plan to use a mounting plate and weld it in place, weld the plate to the mounting
surface first and then install the components on the plate. Otherwise, you may damage the
components.
Warning: To help prevent multipath errors and signal loss, any metallic structure (masts, panels,
boxes, etc.) within two feet of any GPS antenna should never be above the antenna's ground plane
height. As a general rule, the antenna's view of the sky to the horizon should be as free from metallic
obstructions as possible.
Warning: Do not supply power to the N231 radio unless the radio is connected to an antenna, or
you may damage the radio.
4.0 General Welding Guidelines

The following welding guidelines are for mine staff or mine contractors. Modular employees do not
perform any welding activities.
• Always refer to and follow the equipment/vehicle manufacturer’s standard welding guidelines.
• Follow all mine-specific requirements and procedures for welding.
• If specific equipment/vehicle manufacturer’s welding standards are not available, a local
industry standard welding guideline should be adhered to such as, but not limited to:
•AWS (American Welding Society)
•ISO (International Standards Organization)
•CSA (Canadian Standards Association)
•AS/NZS (Australian/New Zealand Standards)
• Prior to welding, ensure that the main power of the equipment/vehicle is completely de-
energized & locked out for safety.

• Protect all MMS components with welding protection materials. Welding protection materials
may include welding blankets, welding curtains, and/or welding screens. The welding protection
materials must be high heat resistant, non-flammable, non-melting, and spark-resistant. The
materials should be used to isolate, cover, and protect all MMS hardware components (hardware,
enclosures, conduit, coax cables, power cables/wires, wiring harnesses, antennas, etc.) from:
•Sparks
•Welding slag
•Molten metal
•Extreme high heat
•Arc from heavy welding
•The torch flame
• DO NOT connect welding ground leads directly to any MMS hardware, enclosures, masts, etc.
• DO NOT lay welding cables over or near the equipment/vehicle electrical harnesses. Welding
voltage may be induced into the electrical harness and cause damage to components.
• All finished welds must be fully covered with rust-inhibiting paint. The paint color should
match the color of the surrounding base surface and should be approved by the controlling
maintenance department for each equipment type.
• Modular recommends that all welds be periodically inspected as part of standard system
checks, and repaired or re-painted as necessary if cracks or other defects are visible.
5.0 Prepare for the Installation
5.1 Personnel Required

• Mine safety representative to review the planned installation.
• Project manager (primary mine contact).
• Maintenance manager and/or maintenance planner.
• Welder to fabricate parts and weld the mounting components to the vehicle. Work with the
welder to identify and mark all weld locations. Mounting components include the following:
•Mounting plate, if used.
•Clamps for the cable conduit.
• Electrician.
• Maintenance personnel.
5.2 Equipment Required

• Man lift/Scissor lift.
5.3 Tools Required

• Tool Kit 305467.

5.4 Documentation Required

• This guide.
• The sales order, which lists the components ordered for the installation. You will need the sales
order to verify that the mine received all components. Contact the Modular Project Manager/
Account Manager for a copy of the sales order, if necessary.
• The Hardware Configuration Report. The report shows where to install parts on the vehicle and
provides other useful information. Contact the Modular Project Manager/Account Manager for
a copy of the report, if necessary.
• Contact the Modular Project Manager/Account Manager to obtain the following documents:
•Installing the ProVision Mobile Application guide. Use this document when setting the
PTXC unit’s Ethernet parameters for the mine network.
•Router Board RBMETALG-52SHPacn Bridge Configuration Guide. Use this document when
configuring the N231 radio.
•Proc Conn RJ-45 Large OD Wire No PWR (PN 250038). Use this document when terminating
Ethernet cable 106351 in step 2 on page 14.
•Assy PR Conn 107973 TNC-M CRI/CRI LMR-400UF (PN 250065). Use this document when
terminating the end of the LMR-400UF cable that attaches to the GPS receiver or to the
GPS antenna.
•Field install of new type of RJ-45 connector (PN 250037). Use this document when
terminating the power injector “RADIO POE OUT” Ethernet cable.
•Proc Conn 107970 N-F CR/CR LMR-400UF (PN 250064). Use this document when
terminating the end of the LMR-400UF cable that attaches to the top of the N231 radio.
5.5 Planning Meeting

Once on site, meet with the personnel involved in the installation. This includes mine personnel,
Modular personnel, and any individuals who are working within the installation area or could be
affected by the installation. Inform personnel about the scope of work, share the projected work
schedule, and conduct a safety briefing in conjunction with the mine personnel.
Meet with the mine maintenance manager and/or maintenance planner to discuss project
requirements and determine a projected work schedule. When possible, minimize or eliminate
interference with ore production. Prioritize installations on down or PM equipment units. Remain
flexible and meet with planners when necessary to adjust the installation schedule. Identify hazards
and conduct a safety meeting with involved personnel prior to starting each installation and during
installations as new hazards arise or conditions change, including weather.
Escalate any major changes that may impact the schedule or project requirements to the Modular
Project Manager.
5.6 Check for Missing Parts

Once on site, verify that all parts listed on the sales order were received. Check the packing materials
for loose parts. If any parts are missing, contact the Modular Project Manager/Account Manager.

5.7 Prerequisites
Before the installation, do the following:
• Set the PTXC unit’s Ethernet parameters for the mine network. Refer to the Installing the
ProVision Mobile Application guide.
• Configure the N231 radio. Refer to the Router Board RBMETALG-52SHPacn Bridge
Configuration Guide.

6.0 Main Hardware Components

The drawing below shows the main hardware components for configuration 305673 HP FEL/DOZER
MM2 with N231 radio. The drawing is not to scale and does not represent the actual placement of the
hardware components. See reference hardware configuration 305673/DWG-4035104, page76.
Note: The configuration drawing and components are subject to change without notice. Refer to
SAP BOM 310210 for the current configuration and to the Sales Order for a list of components
ordered for the installation.

A PTXC 10-inch Field Computer 305421 1 Harness PTXC SHV/Drill 25/60FT 305366
(Not on sales BOM. Must be
ordered separately.)
B Dual RAM Mount 304640 2 Cable Power Deutsch 3S 3-wire 304116

16AWG (10ft.) (2X)
C MM-2 GPS Receiver, Topcon 108690 3 CAN Terminator Inline (included 304639
Single Full RTK Prec Kit in PTXC harness 305366)
D GPS Antenna PG-F1 305341 4 Cable Turck RSS to UNTERM (5 106141

m)
E GPS Mounting Universal Kit 305412 5 Cable Turck RSS to RSS (3 m) 106145
F Power Supply Axiomatic 9-32V in/ 108240 6 Cable LMR-400UF TNC-M/TNC- 304697
24V out (included w/305668 kit) M (10ft.)
G Kit Power Distribution Terminal 304514 7 Cable CAN Deutsch 6P Turck 5S 305405
(10 m)
H Ethernet Switch 6Port Modular 107942 8 Cable Digital Input (included w/ 304259
(included w/305404 kit) 304262)
I Backup Relay Signal Kit 304559 9 Cable Digital Input (included w/ 304255
304599)
J CAN Inclinometer Kit w/MTG 305402 Install Kit w/M6 Hardware (2X) 30566
(not shown)
K CAN Terminator (included w/ 107706 Kit Install Electrical (not shown) 304136
305402)
K Kit Power Distribution Terminal 304514
Config 2: Kit ML N231 Radio 306053

Ready & 2.4GHz Omni Antenna

7.0 Optional Hardware Components

Below are the optional hardware components. The drawing is not to scale and does not represent the actual
placement of the hardware components. See reference hardware configuration 305673/DWG-4035104,
page76.
Note: The configuration drawing and components are subject to change without notice. Refer to
SAP BOM 310210 for the current configuration and to the Sales Order for a list of components
ordered for the installation.
A B C D
E F
A WiFi / GPS Antenna Riser 304602 D Overhead RAM Mount 304302
B Side/Wall Mount Bracket 304681 E COM3 Access Badge Reader 305565
C Dash/Front Mounting Bracket for 304680 F Sunvisor Option 305333

CAT D9/D10

8.0 Installation Tasks

1 Enable Power for Ethernet 2 and CAN
2 Install the PTXC Unit and Cable Harness
3 Install the Ethernet Switch
4 Install the Power Distribution Terminal
5 Install the DC Power Supply
6 Install the MM-2 GPS Receiver
7 Install the CAN Inclinometer
8 Install the Power Injector for the N231 Radio
9 Install the N231 Radio, Omni Antenna, and GPS Antenna
10 Install the Backup Signal Relay
11 PTXC Cable Harness Connections
9.0 Enable Power for Ethernet 2 and CAN

You must enable CAN power on the PTXC unit in order to power CAN devices connected to the PTXC
cable harness. Since Ethernet 2 PoE is on the same bus as CAN power, you must enable both Ethernet
2 PoE and CAN power.
The tasks are:
1 Modify Ethernet Cable 106112
2 Connect to the PTXC Unit
3 Enable Ethernet 2 PoE and CAN Power
4 Disconnect the Components
9.1 Modify Ethernet Cable 106112

Required parts: Ethernet cable 106112 and an RJ45 connector (107766).
1 Cut the RJ45 connector off the end of Ethernet cable 106112.

2 Terminate the cable with a new RJ45 connector (107766). Terminate it without the blue and
white/blue wires. Follow the instructions in crimping guide Proc Conn RJ-45 Large OD Wire No
PWR (PN 250038).
Warning: Make sure you cut the blue and white/blue wires when terminating the cable with the
RJ45 connector or you will damage the laptop or PTXC unit or both.

9.2 Connect to the PTXC Unit

On the test bench, do the following:
1 Connect the PTXC cable harness to the PTXC unit.
2 Connect the harness Power In cable to the 12 or 24 VDC power supply.
3 Connect the modified Ethernet cable (106112) between the PTXC and the laptop.
a Attach the coupling nut on the modified Ethernet cable to the back of the PTXC.
b Attach the “new” RJ45 connector on the modified Ethernet cable to an Ethernet port on the
laptop.
4 Turn on power to the PTXC unit.
9.3 Enable Ethernet 2 PoE and CAN Power

1 Ask the mine for the IP address of Ethernet 2 on the PTXC unit. The default Ethernet 2 IP address
is 192.168.0.112, but the mine may have changed it.
2 Configure your laptop IP address to be on the same subnet as the Ethernet 2 IP address:
a On the laptop, open the Control Panel.
b In the Control Panel, click Network and Sharing Center.
c In the window that appears, click Change adapter settings.
d Right-click the laptop’s Ethernet connection icon, such as Local Area Connection, and select
Properties from the menu.
e Double-click Internet Protocol Version 4 (TCP/IPv4).
f Select Use the following IP address:
g Type an IP address that is on the same subnet as the PTX Ethernet 2 IP address but is different
than the Ethernet 2 IP address. For instance, if the PTX Ethernet 2 IP address is the default
192.168.0.112, you could type IP address 192.168.0.2
h Type the following Subnet mask: 255.255.255.0
i Click OK.
j Close all windows.

3 Ping the PTXC from your laptop:
a Open a command prompt on the laptop and enter ping <PTXC Ethernet 2 IP address>.
A positive result means that there is a successful connection between the PTXC and laptop via
Ethernet 2.
Note: If ping is not successful, check the cable and other connections.
4 In the next command line, enter telnet <PTXC Ethernet 2 IP address>.
5 Enter the username admin and password modular

6 Determine whether PoE is enabled or disabled on Ethernet 2 by entering poe12vsetup status
7 If the PoE is disabled, press enter to display a new command line. Then, enable PoE by entering
poe12vsetup enable enable.
8 Check the status again by entering the poe12vsetup status command in the next line. The
command must return a status of “enabled” for both clean12V and PoE, as shown below. If so, PoE
for Ethernet port 2 and power for CAN are now successfully enabled.

9.4 Disconnect the Components

1 Disconnect the PTXC cable harness from the PTXC unit and power supply.
2 Disconnect the modified Ethernet cable from the PTXC unit and laptop.
3 Reset the laptop IP address to its previous setting.

10.0 Install the PTXC Unit and Cable Harness

You install the PTXC unit and its cable harness in the operator cab of the vehicle. You can install the
PTXC unit with or without the optional Sun Visor.
10.1 Required Parts
PTXC Field Computer (305421) Dual RAM Mount (304640)

Dual RAM Weld Plate(201777)
PTXC Harness (305366)
10.2 Installation Requirements

• Do not install the PTXC unit where it will be exposed to direct sunlight or to heat such as from
a heating vent.
• The allowable operating temperature range for the PTXC unit is -30 to +50 degrees Celsius.

10.3 Installation Guidelines

• Mount the PTXC unit where the operator can view the display without glare.
• The PTXC unit should not block the operator's view to the outside.
• The PTXC unit should not obstruct the operator's normal movements in the vehicle.
• Make sure the PTXC display is within easy reach. The operator should not have to lean or twist
to see or use the display.
• To avoid distorting the PTXC base bracket, install it on a flat surface.
10.4 Installation Procedure

1 The optional PTXC Sun Visor (kit
305333) reduces overhead glare and
reflection on the PTXC screen. If
installing the Sun Visor, do the
following:
a Cut foam strip tape 108183 (1)

1
into three equal-sized pieces, as
indicated by scoring on the tape.
b Remove the adhesive backing

on the tape and stick one piece
along each edge of the sun visor
that will contact the top and
sides of the PTXC unit.

c Secure the top of the sun 3

visor (1) to the PTXC unit (2), 2
1
4
using two SS M6 10 mm
5
screws 100141 (3), two SS M6
flat washers 100199 (4), and
two SS M6 split lock washers
100217 (5).
d Secure the sun visor and two

mounting balls (1) to the lower
part of the PTXC unit, using
eight 3/4 inch 1/4-20 hex bolts
(2), 1/4-20 split lock washers 2
(3), and 1/4 inch flat washers 3
(4). 4

2 In the operator cab, install PTXC weld plate 201777 (1) by bolting or welding it in place.
1
1
3 Attach the two RAM mount

bottom balls (1) to the weld plate 2
1
(2), using three 107255 screws, 1
three 100217 split washers, and
three 100199 flat washers.
4 Loosen the two RAM mount bodies

(1) and attach them to the RAM
mount bottom balls.
1
1

5 Attach the two RAM mount balls (1) to

the back of the PTXC unit, using four
M6x18mm screws (2), four M6 flat
washers, and four M6 split-lock
washers.
Note: If you installed the optional Sun

Visor, the RAM mount balls will already
be attached to the PTXC unit. 1 1
2 2
6 Attach the RAM mount balls (1) to the

RAM mount bodies (2).
7 Turn each RAM mount handle (3)

clockwise until the RAM mount body is
fully tightened.
1 1
3 3
2 2

8 Attach the cable harness:
a Attach the MIL connector (1) to the

back of the PTXC unit. 3
b Attach the ground cable (2) to the

back of the PTXC.
c Secure the cable harness to the back

3
of the PTXC unit, using two cushion
2
clamps 100520 (3), two M6 screws,
two M6 flat washers, and two M6
split lock washers. 1
Important: The cable harness

must be secured to the back of the
PTXC unit to prevent damage to
the MIL connector and ground
cable.

11.0 Install the Ethernet Switch

1 Mount 6-port Ethernet switch 107942 inside the cab at the location specified in the Hardware
Configuration Report.
2 Terminate the Ethernet 1 cable on the

PTXC cable harness with Turck connector 1
107244 (1), according to the Proc Conn
Turck M12 Field Install document
(250072).

3 Connect the Turck connector

to Port 1 (PTX+PWR IN) on
the Ethernet switch.

12.0 Install the Power Distribution Terminal

You install power distribution terminal 304514 near the Ethernet switch and power supply, at the
location specified in the Hardware Configuration Report.
1 Build the power distribution terminal, following the instructions included with the terminal.
2 Do one of the following:
• If you can access the back

side of the mounting
surface, drill through-
holes for the terminal (1) 1
and secure the terminal
with the hardware
provided.
• If you cannot access the
back side of the mounting
surface, secure the
terminal with self-tapping
screws.
Important: You must get

mine approval to use self-
tapping screws.
3 Connect power cable 304116

3
(1) to the Power In 9-36V
connector (2) on the Ethernet
Switch and to the power
distribution terminal (3).

13.0 Install the DC Power Supply

You must install DC power supply 108240 (with included wire harness) near the vehicle power source,
at the location specified in the Hardware Configuration Report. You can install the power supply on
an available surface, or on a mounting plate. You can bolt or weld the mounting plate in place.
Warning: If you plan to use a mounting plate and weld it in place, weld the plate to the
mounting surface first and then install the components on the plate. Otherwise, you may damage
the components.
1 Place the power supply (1)

onto the installation location
1
and mark the hole locations for
the mounting screws.
a If you can access the back side of the mounting surface, drill through-holes for the power supply
and secure the power supply with the hardware provided.
b If you cannot access the back side of the mounting surface, secure the power supply with
self-tapping screws.
Important: You must get mine approval to use self-tapping screws. Do NOT mount the power
supply to a vertical surface using self-tapping screws. With mine approval, you can mount the power
supply to a horizontal surface, using self-tapping screws.
3 Measure the voltage at the vehicle power source. The voltage should be + 2VDC for 12 volt systems
or + 2 VDC for 24 volt systems.
If the voltage is out of range, check the connections and cable continuity. Then verify any changes
that you make by testing for correct voltage again. If necessary, ask the mine electrician for an
alternate connection location.
4 Ground the power supply to chassis ground by attaching a ground strap and locking washer to the
ground stud found on the housing.

5 Snap the plug connector on the power supply

wire harness (1) into the power supply
connector (2).
6 Connect the wire harness Input wires (solid red and solid black wires) to the vehicle power source:
a Install the 32 volt, 5 amp blade fuse onto the solid red wire (1).
b Using the provided connectors, connect the solid red wire (1) to the positive (+) terminal (red)
at the vehicle power source.
c Using the provided connectors, connect the solid black wire (2) to vehicle ground (black).
12V DC or
24V DC
Power Source
1 2
Important: If extra length is needed, splice the wire harness input wires onto vehicle power
source cable 105657. Then attach cable 105657 to the power source.
7 Measure the power supply output voltage. The output voltage should be 24 VDC ±0.5 VDC.
If the voltage is out of range, check the connections and cable continuity. Then verify any changes
that you make by testing for correct voltage again.

8 Connect the wire harness Output wires (red/white and black/white wires) to the power
distribution terminal:
a Using the provided connectors, connect the red/white wire (1) to a positive (+) terminal on the
power distribution terminal.
b Using the provided connectors, connect the black/white wire (2) to a ground (-) terminal on the
9 If the vehicle has an ignition/accessory switch, measure the voltage between the positive (+)
terminal at the ignition/accessory switch and the negative (-) terminal at the vehicle power source:
a Measure the voltage with the switch OFF. The voltage should be 0 VDC.
b Measure the voltage with the switch ON. The voltage should be +12 VDC (±2 VDC) or +24 VDC
(±2 VDC).
If the voltage is out of range, check the connections and cable continuity. Then verify any
changes that you make by testing for correct voltage again.
10 Install power cable 304116.
Power cable 304116 connects the PTXC unit to the power distribution terminal and the accessory/
ignition switch, if present.
The power cable is pre-terminated on one end with a Deutsch connector. The other end is
unterminated and has red, black, and white wires.
The power cable Deutsch connector attaches to the Deutsch connector on the PTXC cable harness
power IN cable. The power cable red wire connects to a positive (+) terminal on the power
distribution terminal. The black wire connects to a ground (-) terminal on the power distribution
terminal.

If an accessory/ignition switch is not present, you can connect the white wire to a positive (+)
terminal on the power distribution terminal or connect the red and white wires to the same positive
(+) terminal. If an accessory/ignition switch is present, the white wire connects directly to the
accessory/ignition switch, or to the power distribution terminal, where it contacts a second white
wire that connects to the accessory/ignition switch.
a Considering the scenarios above, measure and cut the wires on PTXC power cable 304116 to
length and terminate according to DWG-4023907.
b Connect the red wire ring terminal to a positive (+) terminal on the power distribution terminal.
c Connect the black wire ring terminal to a ground (-) terminal on the power distribution
terminal.
d If the equipment does not have an accessory/ignition switch, connect the white wire ring
terminal to a positive (+) terminal on the power distribution terminal or connect it to the same
positive (+) terminal as the red wire.
If the equipment has an accessory/ignition switch, do one of the following:
•Connect the white wire directly to the accessory/ignition switch.

•Connect the white wire ring terminal to a positive (+) terminal on the power distribution
terminal. Then install a second white wire between the terminal and the switch.
e Connect the Deutsch connector on power cable 304116 to the Deutsch connector on the PTXC
cable harness Power IN cable.
White wire
to accessory/
ignition switch
Power cable
304116
PTXC cable harness

Power In cable

14.0 Install the MM-2 GPS Receiver

You install the MM-2 GPS receiver in the cab at the location specified in the Hardware
1 Place the MM-2 GPS receiver (1) onto the
installation location and mark the hole locations for
the mounting screws.
a If you can access the back side of the mounting surface, drill through-holes for the MM-2 GPS
receiver and secure the receiver with the hardware provided.
b If you cannot access the back side of the mounting surface, secure the receiver with
self-tapping screws.
Important: You must get mine approval to use self-tapping screws.

3 Connect Ethernet cable 106145 (1) to Port 3 (POWER OUT) (2) on the Ethernet switch and to the
Power In port (3) on the MM-2 GPS receiver.
1
3
4 Terminate one end of the 10 ft. LMR-400 GPS cable (304697) with
straight plug 107973 (1), according to the Assy Proc Conn 107973 1
TNC-M CR/CR LMR-400UF document (PN 250065).

5 Connect the GPS cable (1) to GPS receiver Port 1 (2). You will connect the other end of the GPS
cable to the GPS antenna in a later step.

15.0 Install the CAN Inclinometer

You install CAN inclinometer 107909 by using
mounting bracket 202045. You can bolt the
mounting bracket to the mounting surface,
using side 1, 2, or 3.
The mounting bracket provides two sets of four
bolt studs. You can mount the inclinometer on
either set of studs to allow the inclinometer to 2
meet the installation requirements below at
any installation location
1 3
The installation requirements are:

• The inclinometer (1) must be horizontally
oriented and parallel to the vehicle
centerline.
• The inclinometer input connector (2) must
face the open end of the mounting bracket.
• The inclinometer output connector (3) 1
2
must face the front of the vehicle.
Front of Vehicle
1 Place mounting bracket 202045 onto the mounting surface, using the necessary bracket orientation
for the installation location, and mark the locations of the mounting holes.
2 Drill through-holes for the mounting hardware.

3 Attach CAN Turck terminator 107706

to the output connector on the CAN
inclinometer.
4 Slide the inclinometer over the bolt

studs on the side or bottom of the
mounting bracket. Then secure the
inclinometer with the washers and nuts
provided.

5 Bolt the inclinometer bracket (1) to the mounting surface.
6 Terminate the unterminated end of CAN cable

305405 (1) with Deutsch 6-Pin Connector 107158 (2)
1
as per DWG-4023918.
7 Connect the Deutsch 6-Pin

Connector (1) on CAN cable 305405
to CAN Terminator Inline 304639 (2)
attached to the CAN 1 cable on the 1
PTXC cable harness.

8 Attach the Turck

2
connector (1) on
1
CAN cable 305405
(2) to the CAN 3
inclinometer
input connector
(3).

16.0 Install the Power Injector for the N231 Radio

You install the power injector (109003) (1) for the N231 radio on a mounting plate (306034) (2) in
the cab.
• Ethernet cable 106141 (3) connects to the Ethernet switch and the PTXC ETHERNET IN
connector on the power injector.
• Ethernet cable 106143 (4) connects to the Radio POE OUT connector on the power injector and
to the N231 radio.
• Power cable 306037 (5) connects to the POWER IN connector on the power injector and the
5
1
4

16.1 Tools Required
Lineman scissors
#1 Phillips-head and 5/32 flat tip screwdrivers
Crimper ferrule hex with guide Klauke K306K (208517)
Flush cut, side-cutting trimmers

16.2 Power Injector Parts

• Cover (1).
• Power injector body (2).
• 5-pole barrier strip (3).
• 3-pole barrier strip (4).
• Nut (x3) (5).
• Rubber bushing (x3) (6).
5
6 2
3 4
16.3 Installation Procedure
16.3.1 Connect Ethernet Cable 106141 to the Ethernet Switch and Power Injector
1 Connect the terminated end of Ethernet cable 106141 to Port 2 (Power Out) on the Ethernet switch.
2 Place a power injector nut and

rubber bushing over the
unterminated end of the cable.

3 Strip the cable sheath to about two inches from the end of the cable.
4 Strip the GRN, WHT/GRN, ORN, and WHT/ORN

wires 8mm from the end of the cable. Then straighten
the wires (it is not necessary to twist the wires).
5 Insert each wire into a yellow 6mm ferrule (108058).
6 Cut the remaining wires at the sheath.
7 Remove the power injector cover.
8 Insert the Ethernet 1 cable

into the connector shown.

9 Connect the wires.
10 Seat the rubber bushing

into the connector, and
then screw the nut firmly
onto the connector.
Be careful not to cross-
thread the nut.

16.3.2 Connect Ethernet Cable 106143 to the Power Injector
1 Cut one end of Ethernet cable 106143.

rubber bushing over the cable.
3 Strip the cable sheath to about two inches from the end of the cable.
4 Strip the BRN, WHT/BRN, BLU, and WHT/BLU wires 8mm from the end of the cable. Then
straighten the wires (it is not necessary to twist the wires).
5 Insert both the BLU and WHT/BLE wires into a white

8mm ferrule (108057).
6 Insert both the BRN and WHT/BRN wires into a white

8mm ferrule (108057).
7 Strip the GRN, WHT/GRN, ORN, and WHT/ORN wires 8mm from the end of the cable.
8 Insert the GRN, WHT/GRN, ORN, and WHT/ORN wires each

into a yellow 6mm ferrule (108058).
9 Cut the remaining wires at the sheath.

10 Insert the cable into the

connector shown.

12 Seat the rubber bushing

into the connector, and
then screw the nut firmly
onto the connector.
Be careful not to cross-
thread the nut.
16.3.3 Connect Power Cable 306037 to the Power Injector

rubber bushing over the end of
power cable 306037 that has the
straight ferrules.
2 Insert the cable

into the
connector
shown.

4 Seat the rubber

bushing into the
connector, and then
screw the nut firmly
onto the connector.
Be careful not to
cross-thread the nut.

16.3.4 Mount the Power Injector onto Mounting Plate 306034
1 Attach the cover to the power injector, using four screws.
2 Place labels on the cover, as shown in DWG-4030371.
3 Secure the power

injector to the mounting
plate, using
two 1/2” screws
(100010).

17.0 Install the N231 Radio, Omni Antenna, and GPS Antenna
Warning: Do not supply power to the N231 radio unless the radio is connected to an antenna, or
you may damage the radio.
You install the N231 radio in the cab and the omni antenna (1) and GPS antenna (2) directly on the
roof. The omni antenna uses magnetic mounting bracket 305415. The GPS antenna can use a magnetic
mounting bracket or bracket with weld plates.
2
1
The installation tasks are:

• Install the N231 Radio
• Install the Omni Antenna Bracket
• Install the Omni Antenna and Connect it to the N231 Radio
• Install the GPS Antenna

17.1 Install the N231 Radio

1 In the cab, insert the power injector RADIO POE OUT
cable into the base (2) of the N231 radio, using Strain
Relief Heyco Metal 16 (3).
2 Terminate the Ethernet

cable with RJ45 connector
107766, according the Field
install of new type of RJ-45
connector document (PN
250037). Kit 305366 (Main
PTXC Cable Harness)
includes an RJ45 connector).
Note: All packaged

connectors include
crimping instructions.
3 Connect the Ethernet cable to the

Ethernet port (1) on the N231 radio.
1

4 Secure the N231 radio base (1)

1
to the radio, using the locking 2
levers (2).
5 Mount the N231 radio bracket (202149) vertically to the cab

wall, using self-tapping screws. Be sure to attach the ground
strap to the bracket, using the upper-right hole in the bracket.

6 Connect the other end of the ground strap to the

surge arrestor ground point (1) on the radio,
using the nut (105681) and washer.

7 Secure the N231 radio to the bracket, using two 1 1/4” -

2 3/8” hose clamps (109020) (1).

17.2 Install the Omni Antenna Bracket

You install the omni antenna and mounting bracket directly onto the cab roof with magnets.
1 Atach the magnets (2) to the bottom of

the bracket.
2 Place the bracket at the location on the

roof specified in the Hardware
Note: Make sure to place the

bracket in a horizontally level 1
position.

17.3 Install the Omni Antenna and Connect it to the N231 Radio
You connect the omni antenna to the N231 radio, using LMR-400 Ultraflex (UF) cable 305550. The
cable is factory terminated with a right-angle connector.
You route the LMR-400 cable from the omni antenna on the cab roof to the N231 radio in the cab, using
3/4-inch flexible conduit.
1 Measure the conduit run from the cab exit hole to the omni antenna bracket.
2 Cut the conduit to length.
3 Mark the locations for each conduit clamp and have the welder weld the clamps in place.
4 Attach one conduit fitting from conduit kit 304896 to the end of the conduit that will attach to the
cab exit hole. Do not connect the fitting to the exit hole at this point.
5 Apply a 4-inch piece of 3/4-inch heat-shrink tubing

(1) 1.4 inches from the bottom of the omni antenna
(2). The shrink tubing helps prevent the antenna
from sliding out of the band clamps.
2

6 Disassemble a straight conduit fitting.
7 Thread the right-angle

connector (1) on the
LMR-400 cable (2) onto
the connector at the
bottom of the omni
antenna.
8 Pass the LMR-400 cable

through the straight
conduit fitting connector
nut (3), hole in the 2
bracket (4), threaded 1
connector body (5),
ferrule (6), blue sealing 9
ring (7), and gland nut
(8) and then completely 8
through the conduit (9). 3
5
6 7
4

9 Rest the bottom of the omni

antenna atop the slot in the
bracket platform (1). Then secure
the antenna to the bracket, using
two band clamps (2).

10 Insert the threaded connector

body (1) into the bracket hole and
secure it with the nut. Then push
(2) the LMR-400 cable back into
the threaded body connector so
that the cable length from the
right-angle connector to the
threaded body connector hole has
no slack.
2 3
11 Slit the side of the yellow

3/4-inch conduit fitting seal.
12 At the base of the threaded connector body,

press the LMR-400 cable (1) into the slit (2)
in the fitting seal.
13 Push (3) the fitting seal into the connector

body until it reaches the top of the
connector body.

14 Assemble the fitting and thread the

gland nut (1) onto the threaded
connector body (2).
2
1
15 Pass the LMR-400 cable into the cab exit hole and secure the conduit to the exit hole with the
conduit fitting.
16 At the radio location in the cab, cut the LMR-400 UF cable to length, leaving extra cable for a
service loop.
17 Terminate the LMR-400 cable with straight N-F connector 107970, according to the Proc Conn
107970 N-F CR/CR LMR-400UF document (PN 250064).
18 Thread connector 107970 onto the surge arrestor neck at the top of the radio.
19 Wrap the connectors with self-fusing, rubber splicing tape 102225, completely covering the
connectors and a minimum of 1 inch (2.5 cm) of the heat shrink. Then wrap the end of the splicing
tape with black vinyl electrical tape 103497.
20 Secure the LMR-400 UF cable, using cable ties 102759.

17.4 Install the GPS Antenna
To install the GPS antenna, you route conduit and LMR-400 GPS cable 304697 from the cab exit hole
near the GPS receiver to the location where you will install the GPS antenna. You then install the GPS
antenna on the cab roof or on the optional antenna riser, depending on the parts ordered:
• Install Conduit and the GPS Cable on page 60
• Install the GPS Antenna on the Cab Roof on page 61
17.4.1 Install Conduit and the GPS Cable
Important: Choose the most direct path for conduit routing from the cab exit hole to the GPS
antenna location that complies with the mine safety requirements.
1 Measure the conduit run between the cab exit hole and the location on the cab roof where you will
install the GPS antenna.
2 Mark the locations for each conduit clamp and have the welder weld the clamps in place.
3 Attach one conduit fitting from conduit kit 304896 to the end of the conduit that will attach to the
cab exit hole. Do not connect the fitting to the exit hole at this point.
4 Starting from inside the cab, route the LMR-400 GPS cable out the exit hole and through the
conduit. Leave enough GPS cable in the cab to make a service loop.
5 Inside the cab, secure the routing of the GPS cable with cushion clamps and tie wraps. Make sure
the clamps and wraps do not pinch the GPS cable. Neatly gather any excess cable length in a
protected area, and secure it with cable ties.
6 From outside the cab, secure the conduit to the exit hole with the conduit fitting you assembled in
step 3.
7 Route the flexible conduit to the GPS antenna location.

17.4.2 Install the GPS Antenna on the Cab Roof

You can install the GPS antenna on the cab roof with weld plates or magnets, using Kit 305412.
1 If using weld plates, do the following:
a Secure the GPS antenna bracket (1)

to the two weld plates (2) using four 1
M6 flat washers (3), four M6 lock
washers (4), and four M6-1P x 14mm 5
hex bolts (5). 4
3
b Place the bracket at the mounting

location specified in the Hardware
c Tack weld the two weld plates (1) to

the vehicle.
d Remove the bracket from the weld

plates and finish welding the weld
plates to the vehicle.
Note: The remaining steps below apply

to both the weld-plate and magnet 1
mounting methods.

2 Align the connector on the GPS antenna

(1) with the mounting holes for the
conduit mount (2) and bolt the GPS
antenna to the bracket, using a 5/8-inch
split-lock washer (3) and 1 1/4-inch 5/8-
11 hex bolt (4). Tighten the bolt to 160 1
inch-pounds (18 newton meters).
Note: You may need an assistant to

hold the antenna and help keep it
2
aligned while you tighten the bolt.
3 Bolt the conduit mount (1) to the bracket,

using two M6-1P 12mm bolts (2). Tighten
the bolts to 80 inch-pounds
(9 newton meters). 2

4 Assemble the conduit fitting and fitting seal onto the LMR-400 GPS cable:
a Slide the gland nut (1) and blue sealing ring

(2) over the cable and onto the conduit. 1 2
b Slide the ferrule (1) over the cable and

thread it into the conduit end. Then slide 2 1
the blue sealing ring (2) up against the
ferrule.
c Slit the side of yellow 3/4-inch conduit

fitting seal 201929 (1). Then press the cable
1
into the slit.
d Slide the connector body (1) over the cable.

1
e Assemble the fitting and thread the gland

nut (1) onto the connector body (2). 1 2

5 Pass the cable (1) and conduit fitting through

the conduit mount (2), then measure and cut
the cable to length.
6 Remove the cable and conduit fitting from the

conduit mount, and terminate the cable with 1
connector 107973 (1), according to the Assy PR
Conn 107973 TNC-M CRI/CRI LMR-400UF
document (PN 250065).
7 Pass the cable through the conduit mount (1)

and locknut (2) and then thread the cable
connector onto the GPS connector (3). 3
2
1

8 Using a wrench, hand-tighten the locknut(1).

Then using a screwdriver and hammer, tighten
the locknut an additional 1/4 turn.
9 Wrap the connector with self-fusing, rubber

splicing tape 102225 (1), completely covering
the connector and a minimum of 1 inch (2.5 cm)
of the heat shrink. Then wrap the splicing tape
with black vinyl electrical tape 103497 (2).
1
2

• If mounting the bracket to the cab roof using

weld plates, bolt the bracket to the weld
plates (1), using four M6 flat washers (2),
four M6 lock washers (3), and four M6-1P x
14mm hex bolts (4). Tighten the bolts to 80
inch-pounds (9 newton meters).
3
2
• If mounting the bracket to the cab roof using

magnets, attach four magnets (1) to the
bracket, using four M6-1P x 20mm flat-head
bolts (2) and four M6-1P nylon locknuts (3).
Tighten the bolts to 80 inch-pounds (9
newton meters). Then place the GPS
antenna assembly at the mounting location.

18.0 Connect the Power Injector Power Cable to Vehicle Power

Connect the power injector
power cable to 24V vehicle
power. See DWG-4033364.

19.0 Install the Backup Signal Relay

The backup-signal relay allows the PTXC unit to capture signals from the vehicle backup alarm/light.
To install the relay, you use Backup Relay Signal kit 304559. The kit contains the following:
• Backup-signal relay (1). Connects to the backup alarm/light source (2).
• PTXC digital input cable (3). Connects the relay to the DigIn (digital input) 1 cable (4) on the
PTXC cable harness.
• DWG-4023406. Shows how to connect the relay to the backup alarm/light source.
2
4

1 Install the backup signal relay:
a Locate the best place to tap into the

factory installed backup alarm/light. 1
3 2
b Mount the backup signal relay (1) within
4 feet of the tap location, using the
supplied self-tapping screw.
c Connect the relay red (2) and black (3)

wires to the backup alarm/light source, as
described in DWG-4023406, page 93.
d Confirm that polarity is correct, as per

DWG-4023406, page 93. The black wire
must have proper chassis ground, and the
red wire must connect to the backup
alarm/light source.
2 Install the PTXC digital input cable:
a Connect the Deutsch connector (1) on the

PTXC digital input cable to the DigIn 1
cable on the PTXC cable harness.
b Terminate the red (2) and black (3) wires

with Quick Disconnect Terminals
(102113), according to DWG-4023406,
page 93. 1
2 3

c Connect the Quick Disconnect Terminals on the red and

black wires to the middle prongs (1) on the backup signal
relay, according to DWG-4023406, page 93. Polarity does
not matter, but you must connect one wire to pin 30 and the
other wire to pin 87. Pin 87a is not used.
d Use tie mounts and cable ties to secure the cables. Secure
the tie mounts using self-tapping screws.

20.0 Install the Footswitch in the Operator Cab (FEL Only)
1 Measure from the footswitch mounting location

to the PTXC cable harness DIN 2 connector.
Cut the unterminated end of the footswitch
cable (1) to length, leaving enough extra cable 1
for a service loop. Do not remove the connector
(2) from the cable.
2 Remove the four screws (1) from

the bottom plate (2) and set 1
them aside. 2
3 Remove the bottom plate from 3
the footswitch body (3).

4 Pass the unterminated end of the footswitch

cable (1) through the strain relief (2) and
through the hole into the footswitch body.
2
3
5 Terminate the red (3) and black (4) wires, and 1
cut the ground wire (5).
6 Connect the red wire (1) to the port labeled

1 2
NORMALLY OPEN on the bottom plate.
7 Connect the black wire (2) to the port labeled

COMMON.
8 Make sure that the footswitch

push-pin plate is positioned 2
1
vertically (1), not horizontally
(2). Otherwise, the push pin
may not contact the plate
when the operator presses the
footswitch pedal.

9 Secure the bottom plate (1) to the footswitch

body (2) using the four screws (3).
10 Thread the strain relief (1) into the footswitch

body (2) and tighten. 3
2
11 Secure the footswitch to the vehicle using two
self-tapping screws (3).
12 Connect the footswitch cable (4) to the DIN 2

4
connector on the PTXC cable harness. 1
13 Secure the service loop in a protected area, using cable ties.

21.0 PTXC Cable Harness Connections
Cable Name (as shown on the cable label) What the Cable Connects To
PWR IN 9-36V Power cable 304116.
ETHERNET1 (60 ft. cable) Port 1 (PTX+PWR IN) on the Ethernet switch.
ETHERNET2 -
COM 1 Any RS-232 serial device.
COM 2 Any RS-232 serial device.
COM 3 Optional RFID reader.
CAN 1 CAN inclinometer.
CAN 2 CAN device.
DigIn (digital input) 1 Backup Signal Relay.
DigIn (digital input) 2 Footswitch (FEL only).
12V PWR OUT Spare power source jack.

Appendix A - Configuration Drawings
Part No. Description Drawing No. Page No.
305673 REF PTXC HP DOZER MM 2 BASE SYS DWG-4035104 76
306034 TAKACHI ETHERNET INJECTOR WIRING DWG-4033372 78
306039 MTG PLATE TAKACHI ETH JUNCTION BOX DWG-4030371 79
306012 ENCLOSURE, MOUNTING, N231 RADIO DWG-4030367 81
305412 BRACKET, TOPCON GPS, UNIVERSAL MTG ASSY DWG-4020920 82

305413
305416 BRACKET KIT AUX/ROOF MM FOAMED OMNI WITH DWG-4020923 83

MAGNETS
304560 RELAY WITH COIL HARNESS DWG-4023406 84

76
DWG-4035104
PTXC Mobile Platform Hardware 305673

Reference Configuration REF PTXC HP FEL / DOZER MM2
Company Confidential Base Sys Options (Pg 1 of 2)
305673 PTXC FEL/DOZER Base Includes:

REF PTXC FEL / DOZER HP MM2 HARDWARE
Part No. Description
Config 1 310172 305673 Base - No Radio SYSTEM
Config 2 304640 Kit PTXB10 Dual RAM MTG
310210 305673 Base + 306053 ML N231 Radio Ready & Roof Mnt OMNI ANT
HP GPS Solution
Must also order: 305421 ProVision PTXC10" 108690 RCVR GPS Topcon MM2 Single Full RTK
PREC Kit
TO 305341 Kit GPS Antenna PG-F1
IGNITION
SWITCH 305412 GPS Mounting Universal Kit
DC Power Solution
24V DC 108240 PWR Supply Axiomatic 9-32V in/24V out
POWER (Included w/ 305668 Kit)
R
To WE
R PO
ad SOURCE 304514 Kit PWR DIST Screw Terminal HW
io
107942 Ethernet Switch 6Port Modular (included w/
Op
tio the 305404 Kit)
ns
304559 Backup Relay Signal Kit
305402 CAN Inclinometer Kit w/MTG
107706 CAN Terminator (included w/ 305402)
INCLUDED KITS
305666 Kit Install w/ M6 Hardware (2X)
304136 Install Kit Electrical No Conduit
CABLES
Y
LA
RE 305366 Harness PTXC SHV/Drill 25/60 ft.
AL
IGN 304116 Cable Power Deutsch 3S 3-wire 16AWG
U PS
CK (10 ft.) (2X)
BA
304639 CAN Terminator Inline (Included in PTXC
Harness above)
N
IO 106141 Cable Turck RSS To UNTERM (5 m)
PT
H O 2) S 106145 Cable Turck RSS To RSS (3 m)
TC E GP
WI AG ) UT 304697 Cable LMR-400 TNC-M/TNC-M (10 ft.)
OTSEE P NLY
O RO
FO (S EL PW IN1 305405 Cable CAN Deutsch 6P Turck 5S (10 m)
(F 12V DIG
IN2 304259 Cable Digital Input (Included w/ 304262)
2 ) DIG M1
ET LE CO 304255 Cable Digital Input (Included w/ 304559)
RN AB M2
HE C CO
BACKUP ALARM ET NAL
IO N1
SOURCE PT CA
(O N2 MUST ORDER
CA ET
HE
RN
6V
Config 2: 306053 Kit N231 Radio Ready & 2.4GHz Omni Part No. Description
ET 9-3
R IN 305421 ProVision PTXC10 Field Computer
PW
(Not included with the 305673 System)
B LE
C CA Important: Must Order Seperately
PTX 3
m
Co
A 109016 Lightning Arrestor

105786 3dbi and
B 108922 N231 Radio (US Version)
A or
) 108983 N231 Radio (International Version)
e2
ag
eP This drawing is not intended to be a complete manufacturing, installation or
Se
n( service document. Items on this drawing may have changed without notice.
tio To Power Terminals See this item’s SAP BOM for a complete and current list of all of its
Op components and drawings. If this drawing does not match the SAP BOM, the
ID
RF 306034 Injector Kit h SAP BOM prevails.
305416 itc Diagram not to scale. Specifications subject to change without notice.
B Sw
r n et
Config 1: No Radio e
Eth
To DWG-4035104 [Rev E]
306040 Kit Contains: Revision Date ECO
306045 B March 01, 2018 #101162
306012 Mounting Kit
PTXC C April 24, 2018 #101198
CABLE 306012 Mounting Kit 306034 Injector Kit D November 5, 2018 #101412
Must Order Separately E April 24, 2019 #1015xx
©2019 Modular Mining Systems, Inc.
Copyright © 2019 MODULAR MINING SYSTEMS, INC. All rights reserved.

PTXC Mobile Platform Hardware 305673
Reference Configuration REF PTXC HP FEL / DOZER MM2
Company Confidential Base Sys Options (Pg 2 of 2)
Optional WiFi / GPS Antenna Optional Side/Wall Mount Optional Dash/Front Mounting Optional Overhead RAM Mount 304262 Shovel Footswitch Kit
Riser Bracket Bracket for Cat D9/D10 (FEL Only)
)
59 62
42 42
30 / 30
w
ed
lud 1
N211 (Inc IN
Mounting DIG
To
304262
Footswitch
304602 KIT 304681 304680 304302
305565 COM3 Access Badge Reader Option Conduit and Mounting Kits - Quantity Included with Configuration 305333 Sunvisor
Remote Mount Kit Option
M3
FEL/Dozer Configurations
CO
Part Numbers and Description 310172 NR 310210 N231
305555 Reader
108251 2m 302975 Conduit Install Kit
S E
Included
Extension (Includes 10 Stauff Clamps) 1 1
Cable Included
304896 Kit Install 3/4” Conduit
L (25 ft.) 1 1

EANG
202099 Bracket
RENDI
Included
PE
DWG-4035104 [Rev E]
Revision Date ECO
B March 01, 2018 #101162
C April 24, 2018 #101198
D November 5, 2018 #101412
E April 24, 2019 #1015xx
©2019 Modular Mining Systems, Inc.
77
DWG-4033372

DWG-4030371


DWG-4030367

PROPRIETARY RIGHTS are included in
all the information disclosed herein.
This information is submitted in
confidence, and neither this document Modular Mining Systems, Inc.
nor the information disclosed herein
shall be reproduced or transferred to
any other documents, nor shall it be
used or disclosed to any persons for
manufacturing or any other reasons
except as specifically authorized in
advance in writing by Modular Mining
Systems, Inc.
81
82
4 3 2 1
DWG-4020920
REVISONS
REV DESCRIPTION INIT APPD DATE
D A ECO#100418 INITIAL RELEASE CM D
NOTES:
SHOWN WITH WELDPLATE 1. THIS DRAWING IS ONLY VALID WHEN USED IN

C SHOWN WITH MAGNETS C
CONJUNCTION WITH THE CONTROLLING BOM
2. ALL WORKMANSHIP TO COMPLY WITH MMS-QAD-002
3. REFERENCE DESIGNATORS AND BALLOONS ON

2 7 THIS DRAWING CORRESPOND TO REFERENCE
DESIGNATORS ON THE BOM
4
9
4. TIGHTEN ALL HARDWARE TO TORQUE SPECIFIED
1 IN PROCEDURE MWI-PDA-001 UNLESS OTHERWISE
8 NOTED. ALL HARDWARE MUST BE INSTALLED WITH
B HARDWARE ADHESIVE, MMS P/N:100546 B
10 UNLESS OTHERWISE NOTED
6
12 MMS PN: 305412
5 305413
UNLESS OTHERWISE SPECIFIED
11 DIMENSIONS ARE IN INCHES AND
PROPRIETARY RIGHTS are included in
INCLUDE APPLIED FINISH all the information disclosed herein.
TOLERANCES This information is submitted in con-
1 PLACE: .1 fidence, and neither this document nor
16 2 PLACES: .010
3 PLACES: .005
the information disclosed herein shall
FRACTIONS: 1/4 be reproduced or transferred to any
ANGLES: 2 other documents, nor shall it be used TITLE
MATERIAL: or disclosed to any persons for manu-
NA facturing or any other reasons except BRACKET, TOPCON GPS,
15 13 as specifically authorized in writing
14 3 FINISH: UNIVERSAL MTG ASSY
A by Modular Mining Systems Inc. SCALE SHEET A
NA 0.250 1 of 1 SIZE DRAWING NO. REV
c 2000 MODULAR MINING SYSTEMS INC.
PARTS TO BE FREE OF FILE:
BURRS AND SHARP EDGES DRW: C.MARTIN DATE: 12/8/15
B DWG_4020920 A
RATMAN 1992 RATMAN 1992
4 3 2 1

DWG-4020923

DWG-4023406

Appendix B - Cable Drawings
Part No. Description Drawing No. Page No.
305366 HARNESS, PTXC SHV/DRILL 25/60 FT. RIGHT DWG-4023907 86

ANGLE
306037 CABLE PWR TERMINALS TO TAKACHI INJ 20 FT DWG-4033364 89
304116 CABLE POWER DEUTSCH DT06-3S UNTERM DWG-4023197 90

WITH FUSE (10 FT.) (MMS P/N 500355)
305405 CABLE CAN DEUTSCH 6P TO TURCK RKC DWG-4023918 92
304599 RELAY WITH COIL HARNESS FIELD INSTALLATION DWG-4023406 93

DWG-4023907



DWG-4033364

DWG-4023197


DWG-4023918

DWG-4023406

Revision History
Version Date Comments ECO
A April 2019 First issue. 101446

Install Dozer and Loader

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Install Dozer and Loader

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HP PTXC Mobile Platform With N231 Radio

Installation Guide for Dozers and

Part Number: 250430

Copyright © 2019 MODULAR MINING SYSTEMS, INC. All rights reserved. 1

No portion of these materials may be reprinted, republished, modified, reproduced, sold, or

2 Copyright © 2019 MODULAR MINING SYSTEMS, INC. All rights reserved.

1.1 Printing This Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.0 Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

3.0 Safety Warning Notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

4.0 General Welding Guidelines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

5.0 Prepare for the Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

5.1 Personnel Required. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

6.0 Main Hardware Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

8.0 Installation Tasks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

9.0 Enable Power for Ethernet 2 and CAN . . . . . . . . . . . . . . . . . . . . . . . . 13

10.0 Install the PTXC Unit and Cable Harness . . . . . . . . . . . . . . . . . . . . . . 19

10.1 Required Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

11.0 Install the Ethernet Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

12.0 Install the Power Distribution Terminal. . . . . . . . . . . . . . . . . . . . . . . 27

13.0 Install the DC Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

14.0 Install the MM-2 GPS Receiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

15.0 Install the CAN Inclinometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Copyright © 2019 MODULAR MINING SYSTEMS, INC. All rights reserved. 3

16.1 Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

17.1 Install the N231 Radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

19.0 Install the Backup Signal Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68

21.0 PTXC Cable Harness Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74

Appendix A - Configuration Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

4 Copyright © 2019 MODULAR MINING SYSTEMS, INC. All rights reserved.

1.0 About This Guide

1.1 Printing This Guide

2 Click Properties to display the Print Properties window.

3 Select Disable from the PostScript Pass through menu:

2.0 Before You Begin

Copyright © 2019 MODULAR MINING SYSTEMS, INC. All rights reserved. 5

3.0 Safety Warning Notices

4.0 General Welding Guidelines

6 Copyright © 2019 MODULAR MINING SYSTEMS, INC. All rights reserved.

5.0 Prepare for the Installation

5.1 Personnel Required

5.2 Equipment Required

5.3 Tools Required

Copyright © 2019 MODULAR MINING SYSTEMS, INC. All rights reserved. 7

5.4 Documentation Required

5.5 Planning Meeting

5.6 Check for Missing Parts

8 Copyright © 2019 MODULAR MINING SYSTEMS, INC. All rights reserved.

Copyright © 2019 MODULAR MINING SYSTEMS, INC. All rights reserved. 9

6.0 Main Hardware Components

10 Copyright © 2019 MODULAR MINING SYSTEMS, INC. All rights reserved.

B Dual RAM Mount 304640 2 Cable Power Deutsch 3S 3-wire 304116

D GPS Antenna PG-F1 305341 4 Cable Turck RSS to UNTERM (5 106141

K Kit Power Distribution Terminal 304514

Config 2: Kit ML N231 Radio 306053

Copyright © 2019 MODULAR MINING SYSTEMS, INC. All rights reserved. 11

7.0 Optional Hardware Components

A WiFi / GPS Antenna Riser 304602 D Overhead RAM Mount 304302

B Side/Wall Mount Bracket 304681 E COM3 Access Badge Reader 305565

C Dash/Front Mounting Bracket for 304680 F Sunvisor Option 305333

12 Copyright © 2019 MODULAR MINING SYSTEMS, INC. All rights reserved.

8.0 Installation Tasks

2 Install the PTXC Unit and Cable Harness

3 Install the Ethernet Switch

4 Install the Power Distribution Terminal