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Illustrated Parts Manual: Mulching Deck and Carrier Frame Assemblies DM36 DM42 DM42A DM42B DM48
Illustrated Parts Manual: Mulching Deck and Carrier Frame Assemblies DM36 DM42 DM42A DM42B DM48
Parts Manual
Mulching Deck and Carrier Frame Assemblies
DM36
DM42
DM42A
DM42B
DM48
860
0-2
8
60
lb·
ft (81
N·m
)
8600
-9
1
5846-
8600
-14
8
0-2
860
36", 42" & 48" Deck Decals / Touch-Up Paint.............2 Lubrication Points....................................................20
H24d, H25, H27i And H38i Deck Arm Adapter Kit.....21
Blade Usage Chart..................................................22
Deck and Carrier Frame Assemblies Fastener Loctite® Application &
Torque Instructions..................................................23
36 Inch Complete Carrier Frame Assembly...............4 Maintenance And Service Record Sheet.................24
DM36 Deck Assembly................................................6 Deck / Tractor Compatibility Chart...........................24
42 Inch Complete Carrier Frame Assembly...............8
DM42 Deck Assembly..............................................10
48 Inch Complete Carrier Frame Assembly.............12 Warranty
DM42A Deck Assembly...........................................14
DM42B Deck Assembly...........................................16 Limited Warranty......................................................25
DM48 Deck Assembly..............................................18
Touch-Up Paint
NOTE: All parts requiring decals are shipped with decals applied.
.
2
.
9
1
.
.
3
60
lb·
ft (81 .
N·m
)
8600
-9
860
0-2
8
1
5846-
5
. 4
7
.
8
8600
-14
8
0-2
860
DM36, DM42, DM42A &
DM42B Deck Assemblies 5
6
2
1
860
3
0-2
8
60
lb·
ft (81
N· m)
860
5
0-9
9
1
5846-
4
1
7
8
8600
-14
8
0-2
860
10
1
.
2
.
3 .
.
F166 1
F166
.
8
4
.
.
F117 3
F520 F489 8
.
.
14
.
10
.
.
F336
F317 .
5
.
F335 F117
5
.
.
.
13
.
12
23 7
4
F068
.
.
.
F098 .
5
. 6 F336
F055 5 F335
F353
.
21 .
22 F489
F520
22 F353
.
F123
21
.
5 F317 .
20
.
.
.
F020
.
19 8600-
14
9
F226 F020
10
.
F084
F047
.
.
.
F084
F012 F226
11
15 .
18
17
16
15
60
lb·
ft (81
N·m
)
860
0-2
8
8600 5846-1
-9
-28
8600
Refer to DM36
DECK ASSEMBLY,
Page 6
8600-1
4
1 Refer to 36 INCH
.
F025
.
.
Page 4
F050 2 4
. .
23
.
22
.
F050
.
F076
.
F029
5846-1
F039
. .
.
5
60
lb·ft
(81
N·m
)
8600-9
21 F002
.
3
.
.
F076
20 17 F318
. .
.
F136
.
F179
.
F065
.
F013
.
17 6
.
16
.
.
13
18
.
19
13
12
.
11
F124
.
12 .
F004 15
.
13 .
HD Gearboxes
24
.
F136
F403 F211
.
.
36 14
. .
35 7
.
13
.
. .
25 .
26 F059 12 .
860
0-2
8
10
F013
.
9
.
34
.
8 F517
.
F278
.
31 .
33 F038
28
8600-
32
31
.
30
F202
.
.
29
.
29
28
28
.
F002 .
F055
.
F056
F018
1
2
.
F166 1
3
.
3
. .
8
.
4
.
10 14 . F117
F317 F520 F489 F117
. .
F336
.
F335
. .
5
5
.
13
.
12 4
. .
23 .
F068 7 .
5
F098 6 F336
.
.
F335
5
.
. F055
21 F353 F489
F520
.
22 F353
22
21 F123 F317 .
20 5
.
.
. .
.
F020 9
19
8600-1
4
. F020 10
F226
F084
F047
.
F012
.
.
F226
11 F084
15 .
18
17
16
15
8600-2
8
60
lb·f
t (81
N·m
)
8600-
9
5846-1
8
8600-2
Refer to DM42
DECK ASSEMBLY, Page 10
8600-1
4
.
1 Refer to 42 INCH
F025 CARRIER FRAME ASSEMBLY,
F246
.
Page 8
.
4
.
F050 2
.
18
.
F050
.
F076
.
F029
5846-1
.
5
60
lb·f
t (81
N·m
)
17
8600-
9
F002
.
3
.
. F076
F318
.
16 12
.
F136
.
F517 F179
. .
F065
.
.
F278
.
.
.
F038
. .
7 12
11
.
.
8 . 6
15
8 13
14
7
.
7 .
.
F004 10
.
19 8 .
F136 .
.
.
F403 F211 20
30 20
.
29
.
9
.
8
F543
860
0-28
7
F059
F013
.
28 .
0-28
860
25
27
26
.
25
.
24
.
F202
.
21 F206
22 Refer to FASTENER LOCTITE APPLICATION &
TORQUE INSTRUCTIONS, Page 23.
.
23
22
F002 .
23
F055
.
F056
F018
Caster Wheel Components NOTE: The 48 Inch Carrier Frame is also used on the DM42A
Mulching Deck and DM42B Mulching Deck.
15 5714-8 Bearing, Caster Wheel 4
16 5714-9 Spacer Tube 2
17 5715-14 Caster Wheel & Tire/No-Flat (8 x 3.00-4) 2
(Includes Items # 15 & 16)
5715-16 Tire, Caster Wheel/No-Flat (8 x 3.00-4) *
5715-13 Caster Wheel, Pneumatic (8 x 3.00-4) **
(Includes Items # 15 & 16)
5715-15 Caster Wheel Tire, Pneumatic (8 x 3.00-4) **
5715-9 Tire Tube, Pneumatic (2.80/2.50-4) **
18 5714-6 Axle Spacer Tube 2
19 5770-1 Caster Wheel Fork 2
20 8768-1 Seal (1-3/4 x 1-1/8) 2
21 8037 Bearing Cone (3/4 ID) 4
22 8769-1 Bearing Cup (1-3/4 x 1-7/16) 4
23 8769-9 Dust Cap, Deck Caster 2
1
2
.
F166
.
3
.
1
4 .
3
.
.
14 8
10 .
F520 F489
.
.
F317
.
5 . F117
F336 F117
F335
.
5
.
4
.
23
.
5
.
F068
.
13 6
7
.
F098
.
12 5 F336
.
F335
.
. F055
21 .
F014
22 F489
22
F014 F520
21 .
5 F317
.
20
.
F123
9
.
.
F226
19
.
F084
8600
-14
F020
.
10
.
F020
F047 F084
F226
.
.
.
F012
11
15 .
18
17
16
15
8600-2
8
60
lb·f
t (81
N·m
)
8600
-9
5846-1
8
8600-2
8600-2
8
60
lb·f
t (81
N·m
)
8600-
9
5846-1
Refer to DM48
DECK ASSEMBLY, Page 18
8
8600-2
Refer to DM42A
DECK ASSEMBLY, Page 14 or
DM42B DECK ASSEMBLY, Page 16 Refer to LUBRICATION POINTS, Page 20.
8600-1
4
.
1 Refer to 48 INCH
F025
.
F246 .
CARRIER FRAME ASSEMBLY,
4
.
F050 2 Page 12
.
18
.
.
F050 F076
.
F029
5846-1
.
60
lb·f
.
t (81
5
N·m
)
17
8600-
9
F002
3
.
F517 16
.
F076
F318
.
12
.
F136
.
F179
.
F278 F065
. .
.
F038
.
.
.
.
7 12
11
.
8
.
. 6
15
8 13
14
7
.
7
F004
. .
. 10
19 8 .
F403 F136
F211
.
9
31
.
8
.
30
.
.
20 .
860
21 F059
0-2
8
F013
.
.
29 .
26
28
. 28
8600-
27
25
.
26
F202
. .
.
24
.
23
.
24
F002 . 23
F055
.
F056
F018
8600-1
4
1 Refer to 48 INCH
F025
.
F246
.
CARRIER FRAME ASSEMBLY,
4
.
Page 12
.
F050 2
.
18
.
F050 .
F076
F029
5846-1
.
60
lb·f
.
t (81
5
N·m
)
17
8600-
9
F002
.
3
.
F517 16
.
F076
F318
.
12
.
F136
.
F179
.
F278 F065
. .
.
F038
.
.
.
7 12 .
11
.
8 . 6
15
8 13
14
7
.
7
F004
. .
10
19 8
.
F403 F136
F211
. . 9
32
8
.
31
.
.
20 .
21 F059 7
860
0-28
F013
.
.
30 .
27
29
0-28
860
28
26
.
27
F202
. .
.
23 .
24
23 24
F002 .
F056
.
F404 25
8600-1
4
F246 .
F050 1
Refer to 48 INCH
.
F025
CARRIER FRAME ASSEMBLY,
.
2
. .
19
.
Page 12
F050 4
60
lb·f
t (81
N·m
)
8600-
9
F029
.
5846-1
F076
.
F002
.
18 5
13
.
.
F517 17
.
3
F136
.
F076
.
F278 F318
. .
F179
F038
.
F065
.
.
8
.
9 13 6
16
.
9 14
15
8 12 .
7
.
8
.
11
F004
.
.
9 .
20 F136
.
.
F403 F211
31
.
21 10
30
. .
9
.
21
8
F059
8600-
.
28
F543
F013
.
.
29
26
28
8
8600-2
27
26 .
25
F202
. .
.
F206
.
23 24
.
23
.
F002
F055
F056 Refer to LUBRICATION POINTS, Page 20.
F018
36", 42", 48" Assemblies * Gearboxes are permanently lubricated and sealed requiring
no scheduled lubrication. Oil level should be checked only
1 Deck Caster Wheel Fork Pivot Grease 2 when an oil leak is noted.
2 Blade Drive Gearbox Oil* 2
3 Tee Gearbox, Deck Oil* 1 ** Grease every 25 hours.
4 Universal Joint Shaft Assembly Grease** 1
5 Pivot Assembly, Tilt-Up Deck Grease 4 NOTE: Exact location of some Lubrication Points may vary slightly
6 Deck Support Arm Socket Grease 2 from those shown in the illustration. Model DM48 is shown
for reference only; for further information on location of
parts not shown here, refer to the parts listings for individual
Carrier Frames and Deck Assemblies.
1 1
2 3 2
Kit 2430-10 Deck Arm Adapter Kit NOTE: Installation of 2430-10 on Walker Models H24d, H25, H27i
Includes Items # 1-7 and instructions. May be ordered as a kit for and H38i allows the use of the DM48 deck.
dealer installation. Contact your Walker dealer.
To Tilt-Up Latch
(Used in Tilt-Up Position)
7
.
6
.
T ns
AN
RT datio
PO en
IM mm
co um I)
Re xim 2 (AK
el
Fu l ma um M)/ -5
ano xim (R+ 5082
Eth mahigherN)
BE
10% MT e or (RO
15% tane min
Oc
87 tan
Oc
90
2-5
280
To Tilt-Up Hook
(Used in Tilt-Up Position) .
°
15
<
2.
1.
5
.
1
.
4 2
3
.
60
lb·f
t (81
8600-
N·m
)
28
5846-1
8600-
9
0-28
860
F202
Refer to DM36
DECK ASSEMBLY,
Page 6
Right-Hand Blade
F018
60
lb·f
t (81
N·m
)
8600-
9
5846-1
0-28
860
F202
Refer to DM48
DECK ASSEMBLY, Page 18
Right-Hand Blade
Left-Hand Blade
F002
F055
F056
F018
All blade sets include 5706 (Blade Hub & Trash Guard), F002 & F202 unless otherwise specified.
1 Apply Loctite® Threadlocker # 242 (Blue) to Item # 1 used on 3 Torque P/N F018 (5/8-18 Hex Nut) or F404 (5/8-18 Jam Nut,
HD Gearbox Connector Tubes. Torque to 115 lb·in. used on underside of blades) to 60 lb·ft (81.4 N·m). DO NOT
(13.0 N·m). apply Loctite®.
DM36 Gear Drive Assembly NOTE: Model DM48 is shown here. Refer to individual deck
assemblies for exact locations and quantities of items listed
2 Apply Loctite® Threadlocker # 242 (Blue) to P/N F211 above.
(1/4-20 x 7/8 Hex Bolt, used on Gearbox Connector Tubes)
prior to assembly. Torque to 90 lb·in. (10.2 N·m).
Refer to HD
Gear Drive Components
Refer to (DM42, DM42A, DM42B and DM48 Models)
Gear Drive Components
(DM36 Models)
8600-28
60
lb·f
t (81
N·m
)
8600-9
5846-1
DM Deck Assemblies
-28
8600
______________________________________________________________________________________________________________
______________________________________________________________________________________________________________
______________________________________________________________________________________________________________
______________________________________________________________________________________________________________
______________________________________________________________________________________________________________
______________________________________________________________________________________________________________
______________________________________________________________________________________________________________
______________________________________________________________________________________________________________
______________________________________________________________________________________________________________
B19 X X X X X
B23i X X X X X
B25p X X X X X
S14 GHS * * * *
C19 GHS * * * * *
C19i GHS * * * * *
T23 SD X X X X X
T23 GHS * * * * *
T25i SD X X X X X
T25i GHS * * * * *
T30i SD X X X X X
T30i GHS * * * * *
D21d SD X X X X X
D21d GHS * * * * *
H24d **
H25 **
H27i **
H38i **
A. This warranty does not cover defects caused by depreciation or damage caused by normal wear, accidents, improper
maintenance, improper use or abuse of the product, alterations, or failure to follow the instructions contained in the
Operator’s Manual for operation and maintenance.
B. The customer shall pay any charges for making service calls and/or for transporting the mower to and from the place
where the inspection and/or warranty work is performed.
Warranty service can be arranged by contacting the dealer where you purchased the mower or by contacting Walker Man
ufacturing Company, 5925 East Harmony Road, Ft. Collins, CO 80528. Proof of the date of purchase may be required to
verify warranty coverage.
4. WARRANTY LIMITATION:
A. THERE IS NO OTHER EXPRESS WARRANTY. ANY WARRANTY THAT MAY BE IMPLIED FROM THIS PURCHASE
INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IS HEREBY LIMITED TO THE
DURATION OF THIS WARRANTY AND TO THE EXTENT PERMITTED BY LAW ANY AND ALL IMPLIED
WARRANTIES ARE EXCLUDED. Some states do not allow limitations on how long an implied warranty lasts, so the
above limitations may not apply to you.
B. WALKER WILL NOT BE LIABLE FOR ANY INCIDENTAL, CONSEQUENTIAL, OR SPECIAL DAMAGES AND/OR
EXPENSES IN CONNECTION WITH THE PURCHASE OR USE OF THE MOWER. Some states do not allow the
exclusion or limitation of incidental or consequential damages, so the above limitation(s) or exclusion(s) may not apply
to you.
C. Only the warranty expressed in this limited warranty shall apply and no dealer, distributor, or individual is authorized to
amend, modify, or extend this warranty in any way. Accordingly, additional statements such as dealer advertising or
presentations, whether oral or written, do not constitute warranties by Walker, and should not be relied upon.
D. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
25
WALKER MFG. CO. • 5925 E. HARMONY ROAD, FORT COLLINS, CO 80528 • (970) 221-5614
FORM NO. 062017 PRINTED IN USA www.walkermowers.com ©2017 WALKER MFG. CO