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EX-DeLTA Instruction Manual
EX-DeLTA Instruction Manual
EX-DeLTA Instruction Manual
D-544-7-E
Vortex Flowmeters
Smart EX DELTA, Smart EX DELTA DIA
W N G 4
MODEL: VX 2
・F・1 □ □ □−C □ 1・L−1・0・0・5
2 S 2 1 1 6
R Z H
Every OVAL Smart EX DELTA is fabricated and shipped from our factory under stringent quality control. In
order to maintain its design performance throughout its life, this manual offers the operator the necessary
installation operation and maintenance information. Be well familiar with these instructions before you
place the meter in sarvice and keep this manual for ready reference.
D-544-7-E
CONTENTS
D-544-7-E
D-544-7-E
CONVENTIONS
Shown in this manual are the signal words NOTE, CAUTION and WARNING, as
described in the examples below:
NOTE: Notes are separated from the general text to bring the user's
attention to important information.
D-544-7-E
2. OPERATING CONDITIONS
To maintain the stated high accuracy and long ser-
vice life of the meter, make sure that the operating
flowrate, pressure, temperature, etc., are held
within the ratings specified. These ratings are
stated on the meter preamplifier nameplate (tag).
Read them carefully before you place the meter in
service.
D-544-7-E
3. GENERAL
EX DELTA is a vortex flowmeter, making use of a piezoelectric sensor. Behind the bluff body in a flowing
fluid, von Karman vortices form and shed proportional to the rate of flow on alternating side of the bluff
body placed perpendicular to the stream of flow. A piezoelectric sensor picks up the frequency of these
vortices, which is used for flowrate measurement.
OVAL's many years of experience in the field shows up in the EX Delta Dia, another vortex meter, specifi-
cally designed for liquids with a high resistance to contamination. This meter is best suited for processes
where ferrous meter components tend to become rusty, or where entrained foreign matter tends to build
up. It significantly reduces trouble that is not uncommon to other meter type or ordinary vortex meters,
and realizes consistent flow measurement over extended periods of time.
This meter is full of intelligent features to review, set up, change compensated calculations, ranges,
parameters, with self-diagnostics and loop test capabilities through communications with the HART
Communicator or OVAL Smart Communication Unit (Model EL2300) and general-purpose Windows PC.
Flow Sensor
Direction Sensor
Flow
Direction
Diamond Bluff Body Diamond Bluff Body
Sensor
Flow Direction
D-544-7-E
③Adapter
②Sensor
③Adapter (vortex
pickup)
②Sensor (OscilIating Probe
(vortex pickup)
Probe Meter Spool)
①Body ①Meter
Body
Flow Direction Flow Direction
① Meter Body: Consists of a measuring pipe and a vortex shedding body (bluff body). As the metered material
flows, von Karman vortices form and shed behind the bluff body.
② Sensor (vortex pickup) -
Fixed sensor type: Has a built-in piezoelectric sensor. All wetted parts are made of stainless steel for
maximum life expectancy (common to all meters 40mm and larger in nominal diameter).
Replaceable sensor type: Consists of an oscillating spoof which transmits the alternating changes
in pressure by Karman vortices to the sensor above as mechanical displacement. The sensor, which is
isolated from the process fluid, is removable without the need of interrupting the process flow.
③ Adapter: Connects the meter body with the preamplifier. Also serves to protect the sensor and dissipate heat.
④ Preamplifier: Transforms changes in electric charges generated from the sensor into an output signal rep-
resenting the flowrate. Consists of the interface board, amplifier board, isolation board, CPU board, and
display. Output comes in three types unfactored pulse output, factored pulse output and analog output.
⑤ Preamplifier PA25S (totalizer and digital indicator)
Physical orientation of the preamplifier is adjustable in steps of 90 deg. around the adapter axis (see Sec 6.3
on page 12). The display can also be oriented in steps of 90 deg. within the preamplifier housing.
D-544-7-E
5. PIPING INSTRUCTIONS
For general considerations to be observed refer to JIS 8766, "Flowrate Measurement Methods with Vortex
Flowmeters."
5.1 Standard Piping Conditions NOTE: Be sure to provide a downstream short pipe 5D or longer.
It is generally required that the flow pattern of a material moving into an inferential type meter be as
uniform as possible for precise metering. Accordingly, proper flow straightening measures must be
taken when the application engineer considers installation of a delta meter. In applications where OVAL
straightening devices (flow straightener, Honey vane, and downstream pipe) are used, a straight pipe
section is not required unless otherwise specified. But if you plan to solve the flow pattern problem with a
straight pipe section alone, secure the length of a straight pipe conforming to the ISO standards given in
Table 5.1 below:
(1) OVAL flow straightener combined with downstream pipe (25mm and up in nom. dia.) D: Nom. dia.
No. Arrangement Remarks
8D
1 Honey vane L See Fig. 5.1 on page 9.
Flow
12D
See page 57 for face-to-face
2 Flow straightener
Flow dimensions.
15D min.
A concentric reducer is upstream
1 Reducer
of meter.
Flow
23D min.
25D min.
Two elbows are horizontally upstream
2 Elbow
of meter.
Flow
40D min.
Two elbows are vertically upstream of
meter.
Flow
15D min.
Gate valve A full-open gate valve is upstream of
3
fully open meter.
Flow
D-544-7-E
φD
50 105 6.9 400
80 134 10.2 640
100 159 13.3 800
t
150 220 19.6 1200 L
200 268 26 1600 Honey Vane・S Honey Vane・L
250 331 32.3 2000
300 376 38.7 2400
* Dimensions at JIS 10K Fig. 5.1
NOTE: The dimensions of Honey Vane built-in EX Delta (EX Delta SS) remain the same as those of
standard EX Delta, flanged type (see page 52).
Flow
Direction
6
Fig. 5.2
D-544-7-E
5.4 Ripples
Compressors, Roots blowers and other ripple pressure generating sources could adversely affect meter
performance. Minimize pulsating pressures by referring to the following formula:
N < 22pV2 (Pa)
where N: Ripple pressure (Pa)
: Density (kg/rn3)
V: Minimum velocity (m/s)
If ripple pressure is excessive, the following measures should be taken into consideration:
① Locate the source of ripples downstream of the meter or locate it as far from the meter as possible.
② Provide a ripple attenuator, such as a chamber or pulsation snapper.
③ Shut off valves upstream and downstream of the meter when fluid flow is interrupted (as a precaution
against erratic signal generation at zero flow).
In steam measurement
When P1 ≫ P2, quickly opening the valve will result in “A”
a fluid flow at a rate dependent on the line resistance Meter Valve
(mainly valve port position in "A" or meter resistance
in "B"). The resultant rate of incoming flow is the sum
P1 P2
of the downstream pipeline volume and consumption, Gauge
but if pressure differential across the valve is great,
the fluid velocity will easily reach the sonic speed, “B” Valve Meter
momentarily well in excess of meter's maximum
rating. (Such phenomenon is of ten experienced at
system startup or in batch operation.) P1 P2
Gauge
Fig.5.3
10
D-544-7-E
6. INSTALLATION
6.1 Installation Location
Select a location with ambient temperatures -40 to +80 °
C, or -20 to +60 °
C for meters constructed to
explosionproof rating. Installation in such locations as described below should be avoided:
① hardly accessible for maintenance and servicing
② temperature change and/or vibration is excessive
③ possible immersion in water
④ corrosive atmosphere
⑤ unfit for the meter's explosionproof construction
Top Top
Bottom Bottom
11
D-544-7-E
Procedure
Refer to Section 15, "EXPLODED VIEW AND
PARTS LIST" on pages 38 through 41.
① Turn off power.
② Remove the terminal box cover (Fig. 6.4).
Fig. 6. 4
Shield Strip
Fig. 6. 5
Fig. 6. 6
12
D-544-7-E
CAUTION
Locations that comes under any of the following conditions should be avoided:
① Difficult to access for inspection and maintenance.
② Temperature change and/or vibration is excessive.
③ possible immersion in water.
Amplifier Amplifier
U-Bolt
U-Bolt
Fig. 6. 7 Fig. 6. 8
13
D-544-7-E
WARNING:
In the case of externally powered model,
be sure to remove power before you
work.
14
D-544-7-E
Meter Body
Meter Body
Flow
Direction Flow
Adjust Rings Direction
Adjust Rings
Fig. 6. 12 Fig. 6. 13
② Fitting flange gaskets at both sides, sandwich the meter body between flanges,
CAUTION: Exercise care not to allow flange gaskets to protrude into the interior of the meter
(pipe), or meter accuracy will suffer.
Flange Flange
CAUTION
Unless adjust rings are installed in place,
flowmeter-to-pipe misalignment will result
in loss of meter accuracy. Be sure, for this Fig. 6. 16
reason, to fit the adjust rings in place before
bolting the flanges.
15
D-544-7-E
L
CAUTION
Heat retention, if desired, should be
away from the preamp neck by the
following:
Span
Type L
Fixed sensor 50mm. mm.
Fig. 6. 18
Replaceable sensor 70mm mm.
l Fixed Sensor
● Fixed Type
Sensor Type l Replaceable Sensor Type
80 80
Nonexplosionproof rated Nonexplosionproof rated
60
Ambient Temperature(℃)
60
Explosionproof rated
Ambient Temperature ℃
Explosionproof rated
40 40
20 Acceptable Range 20 Acceptable Range
0 0
−20 −20
−40 −40
−30 0 50 100 150 200 250 300 −30 0 50 100 150 200 250 300 350 400
125 125 420
Fluid Temperature (℃) Fluid Temperature (℃)
Fig. 6. 19
16
D-544-7-E
7. WIRING CONNECTIONS
7.1 Wiring Specifications
Table 7.1
Wiring Entry G1/2 (PF1/2) internal thread
Transmission Length Preamplifier to receiving instrument: 1-kilometer max.
Probe to preamplifier: 200 meters max. (separately-mounted model)
Cables Used Probe to preamp: 3-conductor shielded cable 1.25mm2 min. (separate mtg. type)
Preamplifier to receiving instrument: 2-conductor shielded cable 1.25mm2 min.
Finished outside diameter: 13.5mm max., nonexplosionproof model
8.5 - 11mm, flameproof model
Terminal Block Cross recess pan head screws, M3.5
Explosionproof Work Complies with the Recommended Practice for Explosion-Protected Electiical
Installations in General Industries
l Earth ground the preamplifier.
17
D-544-7-E
1 2 3
+
−
4 5 6
Receiving Instrument Terminal Box to Sensor
GND 1 2 3
Fig. 7. 2
Terminal Box
Cover
Lock
Fig. 7. 3 Fig. 7. 4
① The illustration above shows the terminal box ② Apply the key to the terminal box cover and turn
cover to be removed. it as shown until it comes off. The terminal block
is now accessible.
18
D-544-7-E
+
Flowmeter 1
+
Preamplifier DC Power Source
-
2-
RL +
Voltage Signal
- (To Receiving Instrument)
GND
PC PC
Personal Computers
EL2300
Smart Communication Unit)
E-12V CAUTION
RL = -
----
--
21mA
RL(load Resistance) If OVAL Smart Communication Unit
1571Ω EL2300 is to be connected, use it below
35 VDC in power supply voltage.
1000Ω
19
D-544-7-E
Analog Output
Analog Output
1 2 3
4∼20mADC
RL Power
Load Resistor
EL2300
PC
GND
1 2 3
4∼20mADC
RL Power
A
Load Resistor
EL2300
PC
GND
Pulse Output
Pulse Output
EL4061
1 2 3 4/20mADC current pulse
① +24VDC
② SIG
EL2300
PC
GND
EL4100
1 2 3 4/20mADC current pulse
② SIG
③ 0V
EL2300
PC
GND
Fig. 7. 6
20
D-544-7-E
8. OPERATION
8.1 Flushing the Piping Assembly
On a newly installed piping assembly where scale,
sludge and other foreign matter are expected, Meter
flushing the piping assembly is necessary before
commencing meter operation. Valve Valve
In order to safeguard the meter, use a bypass line
for flushing. If there is no bypass line, install a short Flow Direction
Short Pipe
pipe section in place of the meter as shown in the
sketch at right.
Fig. 8. 1
CAUTION: To safeguard the equipment connected against damage, avoid sharp increase in
flowrate.
21
D-544-7-E
22
D-544-7-E
Erratic pulse generation attributable to noises of pipeline oscillation, pulsating flows, etc. at meter shutoff
can be solved effectively by increasing TLV pot position.
The trigger level is factory adjusted to 160mV p-p before shipment.
① With increasing trigger level, the flow sensitivity decreases relative to that ratio of trigger level
(sensitivity ratio).
Example: When a trigger level 160mV p-p is increased to 350mV p-p, the resultant sensitivity declines
by a factor 160/350% ≒ 1/2.2 (sensitivity ratio).
② When sensitivity is changed, the resultant minimum flowrate (measurable lower bound flowrate) is
approximately the standard minimum flowrate multiplied by 1/(Sensitivity ratio).
Example: When a trigger level 160mV p-p is increased to 350mV p-p, the resultant minimum flowrate
becomes approximately 350/160 ≒ 1.48 times the minimum flowrate.
23
D-544-7-E
l Description of Parameters
Parameter Setup Range or Item to be Selected Units of
Measurement
Tag No. Enter alphanumeric up to 8 characters.
Sensor serial No. Enter numerals up to 7 characters.
Sensor type Set the flowmeter type conforming to the flowmeter model code.
Enter alphanumeric up to 8 characters. *
Date of manufacture Numerals (the year represented by 2 digits)
Sensor material Select one from SUS316, Hastelloy C, Monel, tantalum, special, or
unknown.
Flange ratings Select one from JIS 10K, JIS 20K, JIS 30K, ANSI 150, ANSI 300,
ANSI 600, special, or unknown.
Description Alphanumeric: accepts 15 characters max.
Generally used for entering brief comments.
Message Alphanumeric; accepts 32 characters max.
Preamplifier display Setup of the type of totalizer display in the flowmeter preamplifier.
Select one from
l TotaI flow
l % instantaneous flowrate
l % bar graph
24
D-544-7-E
pressure
Reference temperature for l With "Calculation on actual flow" or "Calculation corrected By "Temperature units"
correction for temperature and pressure at Calculation,"
-250 ≦ "Reference temperature for correction" ≦ 450[° C]
Reference temp. for meas- Same as "Reference temperature for correction." By "Temperature units"
urement (process temp.)
Reference pressure for -0.098 ≦ "Reference pressure for correction" ≦ 10.8MPa By "Pressure units"
correction NOTE: Relative to the pressure unit setup, convert the pressure
range above.
Reference pressure for meas- Same as "Reference temperature for correction." By "Pressure units"
urement (process pressure)
Fixed conversion value 0.0001 ≦ Fixed conversion value ≦ "99999999." "Calculation on actual flow"
When the mass flowrate units are selected with "Calculation in kg/m3
on actual flow" or "Calculation corrected for temperature and "Calculation corrected for
pressure" at"Calculation," set the density (fixed value). temperature and pressure"
Deviation factor is set up, in practice, by setting [1/deviation factor]. in kg/m3 [normal]
Zero flowrate Always set to 0. By "Instantaneous flowrate
units"
Span flowrate Min. flowrate x 3 ≦ "Span flowrate ≦ "Max. flowrate x 1.5 By "Instantaneous ftowrate
(full scale flowrate) (See "General Specifications" for the max. and min. flowrates.) units"
Low cutoff flowrate Set up such that 0 <"Low cutoff flowrate<"Span flowrate" or "High By "instantaneous flowrate
alarm flowrate" units"
High alarm flowrate "High alarm flowrate">0 By "Instantaneous flowrate
where "High alarm flowrate"> "Low cutoff flowrate" units"
Weight of total flow and factored 0.01 ≦ "Pulse width" ≦ 10000 By "Totalized flow and
pulse output (See "General Specifications.") scaled pulse units"
Pulse width 10 ≦ "Pulse width" ≦ 1000 ms
(scaled pulse) where pulse width duty at full scale must be below 50%.
Default setting: 50
Pulse output type Select one from l Scaled
l Unscaled
Damping (analog, 0 ≦ "Damping" ≦ 100 s
Instantaneous flowrate) Default setting: 50
The first ito 3 digits in the sensor model code are set.
Example: VXW
25
D-544-7-E
11. BUILT-IN DISPLAY FUNCTIONS AND OPERATION (Totalizer or indicator equipped model)
Description of Display Functions
This totalizer can display a total of four variables: total flow, actual instantaneous flowrate, percent
instantaneous flowrate, and 8-segment % bar graph. It also shows the following error messages:
Full scale is exceeded: ErrorFS
Upper-end flowrate is exceeded: ErrorOF
NOTE: When errors in both variables above have occurred, message "ErrorOF" has priority over the
other.
% Instantaneous
flowrate
8-segment
% bar graph
Mode Symbol
Fig. 11. 2
11.2 Total Flow Reset
Display total flow can be reset by the display select switch SW1 [MODE] or through communications with
the HART Communicator or OVAL Smart Communication Unit EL2300.
If communication is your option, see the instruction manual for the HART Communicator or OVAL Smart
Communication Unit EL2300.
NOTE: Select your option at "Measurement" at "Display" menu on the PC screen.
With Display Select Switch (totalizer equipped model), while the totalizer is in the total flow display mode,
holding the display select switch SW1 [MODE] depressed for more than 3 seconds resets the total flow.
26
D-544-7-E
Totalizer Equipped
Communication is started
within 15 seconds after
② power on.
(Com mode)
(3) While communications continue, the receiving instrument (total counter, etc.) may overcount under
certain circumstances. To eliminate the possibility of such erratic extra counting, precautions should
be taken by either disconnecting the receiving instrument before starting communications, or putting
on paper the current total reading and other important data.
(4) Except for the purpose of communications, do not connect the probe of Smart Communication Unit
with signal lines. If its probe is left connected, the influence of capacitive impedance the interface
has can be a cause to distort signal waveforms and, as a result, the receiving instrument may fail to
receive pulse signals accurately.
27
D-544-7-E
Isolation Board
Receiving
IN TP--- Instrument
(Power)
Pulse Generator
Milliammeter
(for analog type)
28
D-544-7-E
If the fluid temperature ("Reference temperature for measurement" setting) is below 10° C (50°F) or above
+60° C (140° F), multiply the meter factor with a temperature correction factor determined by the following
equation:
Temperature correction factor = (2α + β) × (Fluid temperature [° C] - 20) + 1
where
α: Expansion coefficient of the meter material (Standard: 0.000016)
β: Expansion coefficient of the meter bluff body material (Standard: 0.000016)
Process temperature: Setpoint in the "Reference temperature for measurement" (units in terms of ° C)
Example: Given the meter factor Mf = 0.06021 L/P and 200 m3/h, find the full-scale frequency.
200000 (L/h) 1
Full Scale frequency = ×
0.06021 (L/P) 3600
= 922.7 Hz
If the flowmeter produces an output representing the normal fixed conversion of gases or the mass fixed
conversion of steam, perform conversion into a reduced meter factor by multiplying the meter factor in
volumetric term (L/P) with normal conversion factor or density and, from the meter factor thus obtained,
calculate the full scale frequency.
29
D-544-7-E
14. MAINTENANCE CAUTION: The fixed sensor is a pressuretight member. Be sure therefore to stop
the flow and reduce the line pressure to zero when you remove it. A
leak check is suggested after sensor replacement for added safety.
206
30
D-544-7-E
203 1023
205
1002
1001
Fig. 14. 9 Fig. 14. 10
⑪ Screwing bolts (M3.5) into tapped holes pro- ⑫ Carefully extract the sensor (1002) from the os-
vided or sensor removal (two places), force the cillating spool (1001) (Fig. 14.10).
sensor to unseat (Fig. 14.9).
31
D-544-7-E
32
D-544-7-E
1/2
SEL
AMP
CPU Board CM- TLV
CM+
Fitting Screws
PLS
0V
Amplifier Board
PL2 TRG
IN VTX
TP- NF
CALIBRATION
OUT Isolation Board
O.C
Isolation Board MODE
CPU Board
PROTECT
Fig. 14. 11
During
measure- 200μS
Test pins for monitoring the ment
+・・・ P L S
pulses sync with vortex 3V approx.
(prior to shaping the pulse width) -・・・ 0 V
When 1/2 reduction is turned ON, the period of this
waveform becomes twice that of TRG
When the communication host is connected across
+・・・ C M+ CM+ and CM-, communication is enabled. (A
Test pins for communication load resistance 250Ω min. is required on the part
-・・・ C M-
of receiving instrument.
33
D-544-7-E
During
measure- 200μS
ment
Test pins for monitoring the pulses +・・・ P L 2
after isolation 2.7V approx.
-・・・ T P -
* Waveform after PLS isolation on the amplifier
board.
34
D-544-7-E
Switch for factory testing CALIBRATION Set in the OFF at all times.
Display select switch S W 1 In case of the totalizer equipped model, selects the totalizer display
(Also serves as total flow reset menu and resets the total flow.
MODE
switch.) ⇒ See "Built-in Indicator Functions and Operation (page 26)."
Placing the switch in the ON position inhibits attempts to overwrite
parameters through communication.
Parameter overwrite protect S W 1
switch Reviewing the parameters that have already been established,
PROTECT
reviewing variables of flow measurement, and resetting the
totalized flow are acceptable, however.
35
36
1 4
D-544-7-E
4
Chg. 2 5
5 Amp
6 3 6
Piezo-
electric
Sensor
AMP TLV +
Isolation Board
NOTE: When the display is added, replace the existing cover over the internal assembly with a screw
cover having a glass in the window.
Totalizer Unit
Fig. 14. 13
37
D-544-7-E
308 308
304 304
306 306
305 305
302 301 302 301
209
208
207
204
206
205
203
202
101
203
201
101
201, 202
EX Delta, Dia
Fig. 15. 1
38
D-544-7-E
l Parts List
Sym. No. Part Name Q'ty Remarks Sym. No. Part Name Q'ty Remarks
101 Meter Body 1 300A Preamplifier 1 set PA25
201 Gasket A 1 Φ17.5×T2 300C Preamplifier with Totalizer 1 set PA25S
202 Sensor 1 300D Terminal Box 1 set
203 Hex Socket Head Bolt A 4 M5×13 311 Preamplifier Assembly 1 set See page 33.
204 Adapter 1 312 Totalizer Assembly 1 set See page 37.
205 Spring Washer A 4 Nom. 4 (Fits M4) 301 Hex Socket Head Screw B 4 M8×10 (nom. 4)
206 Hex Socket Head Bolt B 1 M4×12 302 O-Ring B 1 JASO 2033
207 O-Ring A 1 P10A 303 Preamplifier Housing 1
208 O-Ring Retainer 1 304 Lock 2 Ex. Model only
209 "C" Step Ring for Shaft 1 Nom. 10 (JIS B 2804) 305 Hex Socket Head Bolt D 2 M4×6 (nom.3)
306 Spring Washer B 2 Nom.4 (fits M4)
307 Shield Strip 1
308 Cross Recess Pan Hd. Scr. 2 M3×6
309 O-Ring C 2 AS568-233
310 Terminal Box Cover 1
314 Bracket 1
315 U-Bolt 1 With nut
300A
300C
315
314
Fig. 15. 2
39
D-544-7-E
15.2 Replaceable Sensor Type NOTE: Parts list is shown on the next page.
308 308
304 304
306 306
302 305 302 305
301 301
209
208
207
203
206
210
1023
1002 EX Delta, Dia
1002
201 1024
205 1023
1001
1021
101
204
101
205
1001
204
Fig. 15. 3
40
D-544-7-E
l Parts List
Sym. No. Part Name Q'ty Remarks Sym. No. Part Name Q'ty Remarks
101 Meter Body 1 300A Preamplifier 1 set PA25
201 Sensor assembly 1 set 300C Preamplifier with Totalizer 1 set PA25S
1001 Oscillating Spool 1 300D Terminal Box 1 set
1002 Sensor 1 311 Preamplifier Assembly 1 set See page 33.
1021 Locating Pin 1 312 Totalizer Assembly 1 set See page 37.
1023 Sensor Fitting Screw 4 M3.5×15 301 Hex Socket Head Screw B 4 M8×10 (nom. 4)
(Hex Socket Head Screw) 302 O-Ring B 1 JASO 2033
1024 Sensor Locating Pin 1 303 Preamplifier Housing 1
203 Adapter 1 304 Lock 2 Ex. Model only
204 Gasket A 1 Φ17.5×t2.2 305 Hex Socket Head Bolt D 2 M4×6 (nom.3)
205 Bolt A 4 M4×12 (non. 3) 306 Spring Washer B 2 Nom.4 (fits M4)
206 Bolt B 4 M5×13 307 Shield Strip 1
207 O-Ring A 1 P10A 308 Pan Head Screw 2 M3×6
208 O-Ring Retainer 1 309 O-Ring C 2 AS568-233
209 "C" Step Ring for Shaft 1 Nom. 10 (JIS B 2804) 310 Terminal Box Cover 1
210 Spring Washer 4 Nom.4 (fits M4) 314 Bracket 1
315 U-Bolt 1 With nut
300A
300C
315
314
Fig. 15. 4
41
D-544-7-E
Below 220°
C 1.18 1.96 2.45 4.51 1.27 3.35
Above 220 to 300°
C 0.98 1.77 2.26 4.22 1.02 3.06
Above 300 to 350°
C 1.57 1.96 3.82 0.84 2.96
Above 350 to 420°
C 2.94 0.57 2.81
Above 420 to 460°
C 0.42 2.71
Below 220°
C 1.18 2.45 3.04 4.51 1.32 4.31
Above 220 to 300°
C 0.98 2.26 2.84 4.22 1.02 3.87
Above 300 to 350°
C 2.06 2.55 3.82 0.84 3.70
Above 350 to 420°
C 1.57 1.96 2.94 0.56 2.88
NOTE: See meter tag or approval drawing for the operating flow ranges and preamplifier output specifications.
42
D-544-7-E
Below 220°
C 1.18 1.96 2.45 4.51 1.27 3.35
Above 220 to 300°
C 0.98 1.77 2.26 4.22 1.02 3.06
Above 300 to 350°
C 1.57 1.96 3.82 0.84 2.96
Above 350 to 420°
C 2.94 0.57 2.81
Above 420 to 460°
C 0.42 2.71
NOTE: See meter tag or approval drawing for the operating flow ranges and preamplifier output specifications.
43
D-544-7-E
memory.
Built-in Display (Option) l Total reading is resettable by an internal switch or EL2300.
*1: If ambient temp. exceeds 55° , use cables heat to resistant to 70°or higher.
NOTE: Even when ambient temp. does not exceed 55°use cables that withstand 60°or higher specified for the instruments connected.
*2 Indicated flow units are selectable from the table below by calculation. Instant, rate units in heavy-line boxes can be used in combination.
Units of Indicated Top: Instantaneous rate units Calculation Calculation corrected
Flow rate Bottom: Tote flow units on actual flow For temp. and press.
L/min, L/h, m /min, m /h, KL/min, kL/h
3 3
○ ×
L, m 3, kL
L/min (normaI), L/h (houry), m /min (normal), m /h (normal)
3 3
× ○
L (normal), m 3 (normal)
g/min, g/h, kg/min, kg/h, t/min, t/h
○ ○
g, kg, t
ton (U.S.)/min, ton (U.S.)/h
○ ○
ton (U.S.)
*3: Model with pulse output -- communication mode is enabled under the following requirements:
① At no flow ② Power ON (If communication begins within 15 Seconds after power on, continuous communication mode is enabled.
*4: If an open collector factored or unfactored pulse output is desired, consult factory.
l Given below are guidelines of acceptable ranges for establishing the analog output and indicator full scale:
3 times the min. flowrate ≦ 1.3 times the max. flowrate
If you want to set up the full scale outside the above range, consult the factory.
44
D-544-7-E
40 40
Ambient Temp.(℃)
Ambient Temp. ℃
1000 Explosionprooof rated, display Explosionprooof rated, display
20 20
(indicator, totalizer) equippped (indicator, totalizer) equippped
0 0
571
−20 −20
45
D-544-7-E
l EX Delta Dia
Nominal Dia. Max. Flowrate, mm3/h Nominal Meter Factor Output Pulse Frequency
mm (inch) (Pulse frequency, Hz) (L/P) Min Standard Max.
15 (1/2) 6.0 (322.5) 0.005168 1 L/P 10 L/P 100 L/P
25 (1) 20 (375.4) 0.01480 1 L/P 10 L/P 1 m3/P
40 (1 1/2) 48 (242.4) 0.05500 10 L/P 100 L/P 1 m3/P
50 (2) 79 (190.7) 0.1151 10 L/P 100 L/P 10 m3/P
80 (3) 172 (121.1) 0.3946 10 L/P 100 L/P 10 m3/P
Total count units of the internal totalizer always remain the same as those of factored pulse units.
46
D-544-7-E
l Factored Pulse Units for Fixed Conversion into Standard State (normal flowrate)
1. Conversion factor is calculated by the following equation:
273.15 P +1.0332 Z0
Conversion factor = × ×
T + 273.15 1.0332 Z
Table A l Conversion Factor -Segment Graph Table B l Segment -Factored Pulse Output Graph
Nom. 10 ① ② ③ ⑤ ⑥ ⑦ Factored Pulse Output Unit Unit: [normal]
Dia.(3/8″) 0.583 4.24 5.83 42.4 58.3 Segment
〃 15 Minimum Standard Maximum
(1/2″) ② 1.09 ④ ⑤ ⑥ ⑦
1.87 10.9 18.7 ① 1 L/P 10 L/P
〃 25 1 L/P
(1″) ④ ⑤ ⑥ ⑦ ⑨ ② 100 L/P
0.620 2.77 6.20 27.7 10 L/P
〃 40 ⑥ ③ 100 L/P
(11/2″) ⑤ ⑦ ⑨ ⑩
1.24 2.19 12.4 21.9
④ 10 L/P 100 L/P
〃 50 ⑤ 100 L/P
(2″) 0.735 ⑥
0.999
⑦
7.35
⑨
9.99
⑩ ⑤ 1 m3 /P
〃 80 ⑦ ⑧ ⑩ ⑪ ⑫ ⑥ 1 m3 /P
(3″)
100 L/P 1 m3 /P 10 m3 /P
2.61 3.00 26.1 30.0
〃
⑦
100 ⑦ ⑧ ⑩ ⑪ ⑫
(4″) 1.32 1.52 13.2 15.2 ⑧ 100 m3 /P
〃
150 ⑧ ⑩ ⑪ ⑫ ⑬ ⑨ 10 m3 /P
(6″) 0.698 4.13 6.96 41.3
〃 ⑩ 1 m /P
3 10 m /P
3 100 m3 /P
200 ⑩ ⑪ ⑫ ⑬ ⑭
(8″) 1.42 3.96 14.2 39.6 ⑪ 1000 m3 /P
〃
250 ⑩ ⑪ ⑫ ⑬ ⑭ ⑫ 1000 m3 /P
(10″)
0.739 2.57 7.39 25.7 10 m3 /P 100 m3 /P
〃 ⑬ 10000 m3 /P
300 ⑪ ⑫ ⑬ ⑭ ⑮
(12″)
1.79 4.30 17.9 43.0
⑭ 10000 m3 /P
100 m3 /P 1000 m3 /P
.5 1 2 3 5 7 10 20 30 50 60 ⑮ 100000 m3 /P
Conversion Factor
Table C l Pressure (gage) -Segment Graph Table D l Segment -Factored Pulse Output Graph
Nom. 15
Dia (1/2″) ① ② ③ ④ ⑤ Factored Pulse Output Unit Unit: [normal]
0.93 2.46 21.1 37.0 Segment
〃
25 Minimum Standard Maximum
③ ④ ⑤
(1″)
4.27 11.3 ① 1 g/P 10 g/P 100 g/P
40
〃
(11/2″) ③ ④ ⑤ ⑦ ⑧ ② 100 g/P
1.22 2.04 24.3 32.8 10 g/P 100 g/P
〃
50
⑦
③ 1 kg/P
(2″) ⑤ ⑧
80
13.8 14.6
④ 1 kg/P
〃
(3″) ⑤ ⑥ ⑧ ⑨ ⑤ 100 g/P 1 kg/P 10 kg/P
3.48 3.95
〃
100
⑤ ⑥ ⑧ ⑨ ⑩ ⑥ 100 kg/P
(4″)
⑦ 10 kg/P
0.873 1.77 20.5 30.3
150
〃 ⑧ ⑨ ⑩
(6″) 5.36 13.0 ⑧ 1 kg/P 10 kg/P 100 kg/P
200
〃
(8″) ⑧ 1.57
⑨ 6.71
⑩ 27.9
⑪ ⑨ 1 t/P
250 ⑩ 1 t/P
〃
(10″)
⑨ ⑩ ⑪ 10 kg/P 100 kg/P
3.87 13.9
⑪ 10 t/P
300
〃 ⑨ ⑩ ⑪ ⑫ ⑫ 100 kg/P 1 t/P 10 t/P
(12″) 2.30 7.42 35.4
.5 .6 .7 .8 .9 1 2 3 4 5 6 7 8 910 20 30 40 50
Pressure (gauge)
47
D-544-7-E
Table E l Density -Segment Graph Table F l Segment -Factored Pulse Output Graph
Nom. 10 ① ② ③ ⑤ ⑥ ⑦ Factored Pulse Output Unit Unit: [normal]
Dia. (3/8″) 0.583 4.24 5.83 42.4 58.3 Segment
15 Minimum Standard Maximum
〃 (1/2″) ② ④ ⑤ ⑥ ⑦
1.09 1.87 10.9 18.7 ① 1 g/P 10 g/P
25 1 g/P
〃 (1″) ④ ⑤ ⑥ ⑦ ⑨ ② 100 g/P
0.620 2.77 6.20 27.7 10 g/P
40
⑥ ⑨
③ 100 g/P
〃 (11/2″) ⑤ ⑦ ⑩
1.24 2.19 12.4 21.9
④ 10 g/P 100 g/P
50
⑤ 100 g/P
〃 (2″)
0.735
⑥
0.999
⑦
7.35
⑨
9.99
⑩ ⑤ 1 kg/P
80
〃 (3″ ⑦ ⑧ ⑪ ⑫ ⑥ 1 kg/P
) ⑩
⑦ 100 g/P 1 kg/P 10 kg/P
2.61 3.00 26.1 30.0
100
〃 (4″ ⑦ ⑧ ⑩ ⑪ ⑫
)
1.32 1.52 13.2 15.2 ⑧ 100 kg/P
150
〃 (6″) ⑧ ⑩ ⑪ ⑫ ⑬ ⑨ 10 kg/P
0.698 4.13 6.96 41.3
200 ⑩ 1 kg/P 10 kg/P 100 kg/P
〃 (8″) ⑩ ⑪ ⑫ ⑬ ⑭
1.42 3.96 14.2 39.6 ⑪ 1 t/P
250
〃 (10″) ⑩ ⑪ ⑫ ⑬ ⑭ ⑫ 1 t/P
0.739 2.57 7.39 25.7 10 kg/P 100 kg/P
300 ⑬ 10 t/P
〃 (12″) ⑪ ⑫ ⑬ ⑭ ⑮
1.79 4.30 17.9 43.0 ⑭ 10 t/P
100 kg/P 1 t/P
.5 1 2 3 5 7 10 20 30 50 60
⑮ 100 t/P
Density[kg/m3]
l Factored Pulse Units for Fixed Conversion into Mass Flowrate (Liquids)
1. Follow your way to the right in the nominal diameter column of the given meter in Table G and find the
segment number (①, ②, etc.) that agrees with the specific gravity when in use.
2. In Table H, find scaled pulse unit relative to the segment number.
Table G l Density -Segment Graph Table H l Segment -Factored Pulse Output Graph
Nom. 15 ③ Factored Pulse Output Unit Unit: [normal]
Dia.(1/2″) ① ② Segment
0.600 1.87
Minimum Standard Maximum
25
〃
(1″) ② ③ ④ ① 100 g/P 1 kg/P 10 kg/P
0.618 1.80
〃 40
③ ④ ⑤ ② 1 kg/P 10 kg/P 100 kg/P
(11/2″)
1 kg/P 10 kg/P 1 t/P
0.750
③
1.66
〃 50
(2″) ④ 0.776
⑤ ④ 10 kg/P 100 kg/P 1 t/P
〃 80
(3″) ⑤ ⑤ 10 kg/P 100 kg/P 10 t/P
〃 100
⑥ 100 kg/P 1 t/P 10 t/P
⑤ ⑥ ⑦
(4″) 1.06 1.22 ⑦ 100 kg/P 1 t/P 100 t/P
〃 150
(6″)
⑦ ⑧ 1 t/P 10 t/P 1000 t/P
〃 200 ⑦ ⑧
(8″) 1.42
〃 250 ⑦
(10″) 0.739
⑧
〃 300
⑧
(12″)
.5 .6 .7 .8 .9 1 1.5 2
Specific Gravity
48
D-544-7-E
5 500
coeff ofCLiquids, C
m
m
Gas of Gas
ize
15
m
0m
m 150 m
mm
15
2 50 m 50m 1500
200
mm
al s
formula above.
0m
10 1000
4
80
min
1
10
100
10m
mm
5 500
No
mm
of Coeff.
0.5 50
of Liquids,
ize
15
mm
m
25
mm
2 200
m
al s
40
0m
C
0.2 20 0m
80
min
loss
1
10
100
Steam,
15
10
loss coeffloss
No
loss Coeff.
0.1
0.5 50
Pressure Pressure
0.05 5
Pressure Pressure
and Steam, C
0.2 20
and
0.02 2
0.1 10
0.01 1
0.05
0.1 0.2 0.5 1 2 5 10 20 50 1003 200 500 10 5
3
Liquid flowrate(m3/h)
1 2 5 10 20 50 100 200 500 10 2000 500010 Gas, Steam flowrate(m3/h)
4
0.02 2
Flowrate(m /h)
3
0.01 1
0.1 0.2 0.5 1 2 5 10 20 50 1003 200 500 10 34 Liquid flowrate(m3/h)
1 2 5 10 20 50 100 200 500 10 2000 500010 Gas, Steam flowrate(m3/h)
Flowrate(m3/h)
l Nom. Diameters
10
200 300mm 103
m
m
m
0m
0m
0m
5 500
e 20
25
30
10 103
l siz
30 m
m
ina
25 200
0m
Gas andCSteam, C
0m
0m
500
Nom
e 20
25
l siz
coeff ofCLiquids, C
1 100
ina
2 200
Nom
of Steam,
0.5 50
1 100
of Liquids,
Gas and
0.2
0.5 20
50
of Coeff.
loss coeffloss
0.1 10
loss
Pressure Pressure
0.2 20
loss Coeff.
Pressure Pressure
0.05 5
0.1 10
0.02
0.05 25
49
D-544-7-E
15 C×ρ
10 ΔP =
m
100
m
m
m
5m
25m
40m
50m
80m
ze 1 where ΔP: Pressure loss (MPa)
5 . Si
ρ: Density (kg/m3)
Pressure Loss Coeff
Nom
Flowrate (m /h)
3
50
D-544-7-E
φ88
φ88
Built-in
Display
H
φ
φd
φd
Flow D Flow φ
I D
I
L L
(126)
44 60 100 41 44 60 55 41
φ88
φ88
Built-in
H
Display
H
φD
φd
φD
φd
Flow
Flow
I
I
L
L
Separate-mount Preamplifier Type
51
D-544-7-E
φ88
φ88
Built-in
Display
H
H
φd
φd
Flow Flow
I I
L L
φ88
φ88
Built-in
Display
H
H
φd
φd
Flow Flow
L L
NONE: Shown here are dimesions and mass of JIS 10K rating.
NOTE: See approval drawing for detail dimensions.
52
D-544-7-E
φ88
φ88
Built-in
H
Display
H
φ
φd
φd
φ Flow D
Flow D I
I
L L Separate-mount Preamplifier Type
φ88
φ88
Built-in
H
H
Display
φD
φD
φd
φd
Flow
Flow
I I
L L Separate-mount Preamplifier Type
Built-in
Display
H
H
φD
φD
Flow d Flow φ
d
φ
I I
53
D-544-7-E
φ88
φ88
Built-in
H
Display
φd
φd
Flow Flow
L
L
Nominal Dia. φd
L H
Mm (in.) (Meter I.D.)
54
D-544-7-E
φ88
φ88
H
H
φd
φd
Flow Flow
I I
L L
Separate-mount Preamplifier Type
φ88
H
H
φd
φd
Flow Flow
L
L
Separate-mount Preamplifier Type
NONE: Shown here are dimesions and mass of JIS 10K rating.
NOTE: See approval drawing for detail dimensions.
55
D-544-7-E
φ88
φ88
Built-in
Display
H
φd
φd
Flow Flow
L L
Nominal Dia. φd
L H
Mm (in.) (Meter I.D.)
109 (126)
2˝Pipe 60 100 41
ø88
To Receiving
Instrument
Built-in Display (See page 7.)
To Probe
Approx. Mass (kg)
56
D-544-7-E
Downstream Short Pipe Outline Dim. Dimensions (mm) Approx. Mass (kg)
Nom. Dia.
Gage Tap Rc3/8 Model JIS 20K JIS 30K
mm (in.) dφ L 1 2 JIS 10K
L ANSI 150 ANSI 300
2
SP 02 20 (3/4) 21.4 125 62.5 1.8 2.3 3
3
2
SP 03 25 (1) 27.2 125 62.5 3 3 4
3
2
SP 04 40 (1-1/2) 41.1 200 80 4 4 7
Nom. Dia.: 100mm max. 3
2
SP 05 50 (2) 52.7 250 100 6 6 8
Gage Tap Rc3/8 3
L 2
SP 08
3 80 (3) 78.1 400 160 10 13 17
1 Temp- Rc3/4 2
meter Tap 2
SP 10 100 (4) 102.3 500 200 15 19 28
3
2
SP 15 150 (6) 151 750 300 120 34 42 55
3
Nom. Dia.: 150mm min. 2
SP 20 200 (8) 199.9 1000 400 200 58 70 92
3
2
SP 25 250 (10) 248.8 1250 500 250 100 120 150
3
2
SP 30 300 (12) 297.9 1500 600 300 150 180 220
3
2
SP 35 350 (14) 333.4 1750 700 350 210 250 310
3
2
SP 40 400 (16) 390.6 2000 800 400 210 250
3
2
SP 50 500 (20) 489 2500 1000 500 370 420
3
2
SP 60 600 (24) 584.2 3000 1200 600 670 750
3
NOTE: ※ above 400mm, ANSI Class 150 only.
57
D-544-7-E
58
D-544-7-E
Wafer type O O O O O
Flanged type – – – O O
59
D-544-7-E
60
D-544-7-E
61
D-544-7-E
62
D-544-7-E
OVAL Corporation
Head Office: 10-8, Kamiochiai 3-chome, Shijuku-ku, Tokyo, Japan
URL. http;//www.oval.co.jp FAX; (03) 3365-8605