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SANS 10198 - Earthing Systems Under 33kV - General Provisions - 2004
SANS 10198 - Earthing Systems Under 33kV - General Provisions - 2004
SANS 10198 - Earthing Systems Under 33kV - General Provisions - 2004
1. Copyright
This standard is available to staff members of companies that have subscribed to the complete
collection of SANS standards in accordance with a formal copyright agreement. The document
may reside on a CENTRAL FILESERVER or INTRANET SYSTEM only. Unless specific
permission has been granted, this document MAY NOT be sent or given to staff members from
other companies. Doing so would constitute a VIOLATION of SABS copyright rules.
2. Indemnity
Standards South Africa accepts no liability for any damage whatsoever that may result from the
use of this material or the information contained therein, irrespective of the cause and quantum
thererof.
ICS 29.240.20
SANS 10198-3:2004
ISBN 0-626-15488-X Edition 2
SANS 10198-3:2004
Edition 2
Table of changes
Change No. Date Scope
Abstract
Covers general provisions for the earthing of electric power cables and the apparatus in which the
cables are terminated.
Keywords
earth conductors, earthing, electric cables, electric connectors, electrical protection equipment,
installation, power cables.
Acknowledgement
Standards South Africa wishes to acknowledge the valuable assistance received from the
Association of Electric Cable Manufacturers of South Africa.
This standard may only be used and printed by approved subscription and freemailing clients of the SABS.
SANS 10198-3:2004
Edition 2
Foreword
This South African standard was approved by National Committee StanSA TC 66, Electric cables, in
accordance with procedures of Standards South Africa, in compliance with annex 3 of the
WTO/TBT agreement.
This edition cancels and replaces the first edition (SABS 0198-3:1988).
SANS 10198 consists of the following parts, under the general title The selection, handling and
installation of electric power cables of rating not exceeding 33 kV:
Part 9: Jointing and termination of extruded solid dielectric-insulated cables up to 3,3 kV.
NOTE The first five parts deal with factors to be taken into account when an electrical distribution system is
being designed. The last nine parts deal with the practical aspects of handling and installing cables.
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SANS 10198-3:2004
Edition 2
Contents
Page
Abstract
Keywords
Acknowledgement
Foreword .......................................................................................................................................... 1
2
This standard may only be used and printed by approved subscription and freemailing clients of the SABS.
SANS 10198-3:2004
Edition 2
1 Scope
This part of SANS 10198 covers general provisions for the earthing of electric power cables and the
apparatus in which the cables are terminated.
2 Normative references
The following standards contain provisions which, through reference in this text, constitute
provisions of this part of SANS 10198. All standards are subject to revision and, since any reference to
a standard is deemed to be a reference to the latest edition of that standard, parties to
agreements based on this part of SANS 10198 are encouraged to take steps to ensure the use of the
most recent editions of the standards indicated below. Information on currently valid national and
international standards can be obtained from Standards South Africa.
SANS 10198-1, The selection, handling and installation of electric power cables of rating not
exceeding 33 kV - Part 1: Definitions and statutory requirements.
SANS 10200 (SABS 0200), Neutral earthing in medium voltage industrial power systems. 3
Definitions
For the purposes of this part of SANS 10198 the definitions given in SANS 10198-1 apply.
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SANS 10198-3:2004
Edition 2
An earthing terminal is provided on the transformer tank. Separate earth electrodes are not normally
required for switchboards, distribution boards or motor control centres, provided that an efficient
earth connection can be achieved via the sheath or armour (or both) of the supply cable or via an
earth continuity conductor. If the armour of a cable is used to provide earth continuity, ensure that
effective contact is maintained between the armour and the earthing points.
An earth fault on the cable connecting switchboard "B" to transformer "G" will return to the neutral
point of transformer "A" via
a) the sheath/armour of cable "BG" to switchboard "B", the main earth bar of "B", and the
sheath/armour of cable "AB",
b) the sheath/armour of cable "BG" to transformer "G", the earth connection of "G", and through the
main mass of earth to the earth connection of "A", and
c) the earth or structural steelwork at the fault and the main mass of earth to the earth connection
of "A".
NOTE Where an LV cable box is provided on a transformer, a separate neutral/earth cable gland is usually
included.
Subdistribution boards, motor control centres and LV motors usually rely on the sheath or armour (or
both) of supply cables or separate earth continuity conductors for their earth connections.
In a situation as shown in figure 2, make the following earth connections described in 4.5.2 to 4.5.6
inclusive. These are normally the responsibility of the team installing, jointing and terminating the
main cables.
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SANS 10198-3:2004
Edition 2
Make earth connections to structures and equipment at points specifically provided for this purpose.
Do not make earth connections to bolts or clamps designed for mechanical support because these
might be removed temporarily or permanently (for example during maintenance work or alterations to
the structure).
To avoid having to break connections should equipment be changed at a later date, make the earth
connections directly to the substation earth bar and not to equipment such as transformers. Ensure
that the connections are as straight as possible in order to keep the inductance of the earth path to
a minimum.
Make the earth connection to the screwed boss provided on the transformer tank.
Make the earth connection to the switchboard earth bar which is normally a copper bar running the
full length of the board near the base.
The earthing of the structural steelwork does not imply that the steelwork may be used as a
conducting path for the earthing of apparatus.
Make the earth connections by means of either rectangular copper bar or stranded copper
conductor, according to local practice.
The reactance of an 11 kV 250 MVA system is 0,484 Ω and so, for practical purposes, the
resistance of the cable conductor may be ignored. However, the reactance of, for example, a 400 V
31 MVA system is only 0,0052 Ω and the conductor resistance plays an important part in limiting
fault current.
Figure 3 shows how the voltage to earth of cable sheath or armour (or both) at the fault position
varies with the resistance of the earth fault path for an 11 kV system of 250 MVA fault level.
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SANS 10198-3:2004
Edition 2
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SANS 10198-3:2004
Edition 2
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SANS 10198-3:2004
Edition 2
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Edition 2
Annex A
(informative)
For an allowable final temperature T2 of the earthing conductor, the current density is calculated
from the expression
I = k'
A t
where
1/2
234,5 + T2
k' = 226 log
e
234,5 + T1
where
NOTE This expression assumes that all the heat energy is stored in the conductor. Theoretically, a current
density of 130 A/mm² will, within a clearance time of 3 s, cause a temperature rise of 450 °C above an ambient
temperature of 30 °C. However, measurements made by the SABS have shown that, because of heat losses, a
temperature rise of approximately 320 °C occurs.
Where bare copper bar is to be used, the recommended minimum sizes based on a current density
of 130 A/mm² for a clearance time of 3 s are given in table A.1. Although a higher current density
would be thermally permissible for shorter clearance times, tests have shown that the resultant
electromagnetic forces, which are proportional to the square of the current, are difficult to contain.
Where stranded copper conductor is to be used, the recommended minimum sizes are given in
table A.2. If the stranded copper conductor is PVC-insulated, a final temperature of 150 °C should not
be exceeded and therefore a lower current density of 80 A/mm² has been employed in the
calculation of the maximum current rating.
Soldered lugs may be used on PVC-insulated earthing leads, provided that they have the
appropriate maximum current rating (3 s). If crimped lugs are used on bare stranded copper
conductor, a higher current density of 110 A/mm² can safely be used in calculations. Lugs intended to
be crimped by means of a compression tool should be used.
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SANS 10198-3:2004
Edition 2
The results of tests carried out by the SABS show that joints in copper bar should be made by
welding or brazing. Where this is not possible, a satisfactory joint can be made by tinning the ends
of the bars to be jointed over a distance equal to twice the width of the bar and making a bolted
overlap joint. Two bolts should be used on bars of width 25 mm and 31,5 mm, and four bolts on
bars of width 40 mm and 50 mm. The bolts should be of brass to avoid galvanic corrosion, and
should have an M6 thread and be of sufficient length to accept a brass nut and washer.
1 2 3 4
Dimensions of copper bar, min. Cross-sectional area Maximum current
mm rating (3 s) a
1 2 3
Nominal cross-sectional area Maximum current rating (3 s) a
of conductor, min. kA
PVC-insulated stranded copper Bare stranded copper
mm 2 conductor b conductor c
70 5,6 7,7
95 7,6 10,4
120 9,6 13,2
150 12,0 16,5
185 14,8 20,4
240 19,2 26,4
300 24,0 33,0
a Soldered lugs may be used with PVC-insulated conductors, but crimped lugs shall be used on bare conductors
when the ratings given in column 3 are adopted. See also footnote a to table A.1.
b
Current density of 80 A/mm² giving a temperature rise of 120 °C above an ambient air temperature of 30 °C.
c Current density of 110 A/mm² giving a temperature rise of 270 °C above an ambient air temperature of 30 °C.
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SANS 10198-3:2004
Edition 2
Bibliography
SANS 10198-12 (SABS 0198-12), The selection, handling and installation of electric power cables of
rating not exceeding 33 kV - Part 12: Installation of earthing system.
SANS 10199 (SABS 0199), The design and installation of an earth electrode.
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