MISCELLANEOUS – Lubrication System

300-0020
MAITENANCE AND SERVICE
SAFETY PRECAUTIONS

Do not allow unauthorized personnel to

service or maintain this vehicle. Study WARNING
the Operator’s Handbook and These vehicles are equipped with engine
Maintenance Manual before starting, and transmission oil pans which permit
operating or servicing this vehicle. operation on longitudinal slopes up to
Always follow procedures and safety 30 e (60%). For operation on steeper
precautions detailed throughout this slopes, the factory should be consulted.
manual.
Always attach a DO NOT OPERATE or
Lubrication is an essential part of preventive
similar warning sign on the ignition
maintenance. It is important that the
switch or a prominent control before
instructions, regarding types of lubricants and
repairing, filling lubrication system or
the frequency of their application, be followed
serving the vehicle.
to prolong the useful life of the vehicle. Periodic
lubrication of moving parts reduces to a
Never allow anyone to work on the
minimum the possibility of mechanical failures.
vehicle while it is moving. Make sure
there is no one on the vehicle before
All change and service periods are
working on it.
recommendations based on average operating
conditions. Lubricants showing evidence of
Do not work under or near any unlocked
excessive heat, oxidation or dirt should be
or unsupported body. Always use the
changed more frequently to prevent these
body safety pins.
conditions. Lubricant change and service
periods must be established on the basis of
Do not work under or near any unblocked
individual job conditions utilizing oil sampling
or unsupported linkage, part or vehicle.
and recommendations from lubricant suppliers.

Always relieve pressure before servicing

Thoroughly clean all fittings, caps, plugs etc., to
any pressurized system. Follow the
prevent dirt from entering any system while
procedures and safety precautions
carrying out servicing procedures. Lubricants
detailed in the relevant Maintenance
must be at operating temperature when
Manual section.
draining.
Always deflate the tyre before attempting
to remove any embedded objects or
Note: Do not operate any system unless oil
removing the tyre and rim assembly from
level is within the recommended operating
the vehicle.
levels as indicated on oil level dipstick, sight
Always use a self-attaching chunck with
gauge or level plug.
a long airline,and ,stand to one side while
the tyre is inflating.Refer to Section
160-0050,WHEEL RIM AND TYRE.

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MISCELLANEOUS – Lubrication System
300-0020
Ref. Point column of the lubrication and service
Lubrication and Service Chart chart.

Small circles on the following illustration Note: At each scheduled maintenance interval,
represent points at which lubrication and/or perform all previous checks in addition to the
servicing must take place, at the intervals ones specified.
indicated on the left hand side of the lubrication
and service chart. The numbered circles on the
illustrate contain reference numbers which
correspond to the reference numbers in the

Fig.1 – Lubrication and Service Points

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 MISCELLANEOUS – Lubrication System
300-0020
LUBRICATION AND SERVICE CHART
Interval Ref. Service No. of Service
Identification Lubricant
Hours Points Instructions Points /Quantities
Check Oil Level.
1 Engine 1 EO As required.
Add if low.
Check Oil Level.
2 Transmission 1 HTF As required.
Add if low.
Main
Check Oil Level.
3 Hydraulic 1 HO As required.
Add if low.
Tank
Steering
Check Oil Level.
4 Hydraulic 1 HO As required.
Add if low.
Tank
Radiator Check coolant level.
5 1 Antifreeze See Page 4.
Header Tank Add if low.
Steering CheckW/Light.
- Hydraulic Replace element if 1 - See Page 4.
Tank Filter reqd.
Check indicator.
Rear Disc
6 Replace element if 1 - See Page 4.
Brake Filter
reqd.
Fuel
Drain water and
- Filter/Water 2 - -
sediment.
Separator
10 Visually inspect for
7 Cooling Fan 1 - -
debris and damage.
Visually inspect ALL Ref. Engine
- Drive Belt - -
belts. Manual.
Front & Rear Visually inspect Sec
8&9 4 -
Ride Cylinder heights. 180-0030/180-0050
Air Cleaner
Check. Replace
- Restriction 1 - -
element if reqd.
Warning Light
Air Cleaner
Check for proper
- Vacuator 3 - -
operation.
Valve
Check condition,
Sec
- Tyres pressure when tyres 6 -
140-0040/160-0050
are cold.
Controls,
Check for proper
Instruments - - -
operation.
and W/Light
Check for leaks and
General worn/damaged
- - - -
Inspection parts.Repair/replace
as required.
Front Ride
8 Lube 2 EPˈNLGI 20 Strokes.
Cylinder
Rear Ride
Cylinder
9 Lube 4 EPˈNLGI See Note.
Spherical
50
Bushing.
Steering
10 Lube 4 EPˈNLGI See Note
Cylinder
Steering
28 Lube 4 EPˈNLGI See Note.
Linkage

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MISCELLANEOUS – Lubrication System
300-0020
LUBRICATION AND SERVICE CHART
Interval Ref. Service No. of Service
Identification Lubricant
Hours Points Instructions Points /Quantities
11 Steering Pivot Pin Lube 2 EPˈNLGI See Note.
A-Frame Nose
12 Lube 1 EPˈNLGI See Note.
Spherical Bearing
Banjo Stabilizer
50 13 Lube 2 EPˈNLGI See Note.
Spherical Bearing
14 Body Hinge Pins Lube 2 EPˈNLGI See Note.
Body Hoist
15 Lube 1 EPˈNLGI See Note.
Bushings
1 Engine Drain And Refill. 1 EO See Page 5
Ref. Engine
- Engine Oil Filter Replace filters. 4 -
Manual.
Engine Lube Ref. Engine
- Replace filters . 2 -
Bypass Filters Manual.
Ref. Engine
- Engine Fuel Filter Replace filters . 2 -
Manual.
Check DCA4
concentration and Ref. Engine
- Coolant Additive - DCA4
replenish. Manual.
Replace as required.
Engine Coolant
- Replace as required. 4 - See Page 4
Filter
Engine Crankcase Ref. Engine
- Clean 1 -
Breather Manual.
7 Engine Cooling Fan Check condition. 1 - -
250
Check oil level.
16 Power Takeoff 1 - -
Add if low.
Check oil level.
17 Differential 1 EPL -
Add if low.
Check oil level.
18 Wheel Planetaries 2 EPL -
Add if low.
- Differrntial Breather Clean. 1 - -
Transmission
- Clean. 1 - -
Breather
Check belt
Alternator Drive Ref. Engine
- tension. Adjust if 1 -
Belt Manual.-
required.
Accessory Drive Check belt tension. Ref. Engine
- 2 -
Belts(if fitted) Adjust if required. Manual.
Check wear.
- Front Brake Pads 4 - See Page 4
Replace if required.
Clean filter neck
19 Fuel Tank - - -
screen and cap.
Clean primary
- Air Cleaner(s) tubes and inlet - - -
500 screen.
Check nitrogen
20 Accumulator 3 - -
pressure.
Driveline Lube (if grease
21 - - -
Universal Joints nipple fitted).

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 MISCELLANEOUS – Lubrication System
300-0020

LUBRICATION AND SERVICE CHART

Interval Ref. No. of Service
Identification Service Instructions Lubricant
Hours Points Points /Quantities
22 Driveline Slip Joints Lube. - *EP,NLGI See Note.
Steering Column
Universal Joints
500 23 Lube. 3 *EP,NLGI See Note.
Hydraulic Tank
Breather
Hydraulic Tank
- Clean. 1 *EP,NLGI See Note.
Breather
Hydraulic System Check pressure at
- - - See Page 5
Pressure Checks check points.
Main hydraulic
- Replace element. 2 - See Page 5
filter
Rear disc brake
6 Replace element(s). 2 - See Page 5
1000 filter(s)
2 Transmission Drain and refill. 1 HTF See Page 5
Transmission Oil
- Replace element. 1 - -
Filter
Steering in-line
24 Replace element. 1 - See Page 5
filter
Ref. Engine
- Engine Breather Clean/Replace 1 -
Manual.
16 P.T.O Drain and refill. 1 EPL See Page 5
1500 17 Differential Drain and refill. 1 EPL See Page 5
18 Wheel Planetaries Drain and refill. 2 EPL See Page 5
- Fan idler Pivot Arm Lube 1 EP,NLGI See Note
3 Main Hydraulic Tank Drain and refill. 1 HO See Page 5
Main Hydraulic Tank
- Remove and clean. 3 - -
Suction Screen
4 Steering Tank Drain and refill. 1 HO See Page 5
2000 - Steering Tank Filter Replace element. 1 - See Page 5.
Steering Tank
- Remove and clean. 1 - -
Suction Screen
19 Fuel Tank Drain and refill. 1 Diesel See Page 5.
25 Rear Brake Packs Drain and refill. 2 HO -
27 Cooling System Drain, Flush and Refill. 1 Antifreeze See Page 5.
4000 Air Conditioning
- Drain, Flush and Refill. 1 PAG Oil See Page 5
Compressor
5000 26 Front Wheel Bearings Repack. 2 *EP,NLGI *

*-Fill compartment one half full. EPL-Extreme Pressure Gear Lubricant

meeting specification MIL-L-2105C.
Note-Lubricate slowly until excess lube is
seen. HTF-Hydraulic Transmission Oil Type C-4.
Refer to chart under Recommended
EO-Engine Oil. Refer to chart under Lubricants.
Recommended Lubricants.
HO-Hydraulic Transmission Oil meeting

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MISCELLANEOUS – Lubrication System
300-0020
Specification EMS 19058 Refer to chart under
Recommended Lubricants.
EP,NLGI-Extreme Pressure Lithium No.2
Grease. Refer to chart under Recommended
Lubricants.
*EP,NLG-Extreme Pressure Lithium No.2
Grease (without Molybdenum). Refer to chart
under Recommended Lubricants.
PAG Oil-Polyalklene Glycol(PAG) Compressor
Lubricating Oil-Low Viscosity(ISO46).
Miscellaneous Servicing
When Required
Seat Belts-Inspect seat belts and replace if
damaged.
Note: Replace seat belts at least once every
three years, regardless of appearance.
Windscreen Wipers and Washers-Inspect
wiper blades and replace if damaged. Top up
washer reservoir.
Wheel Rim Nuts-After first 10 hours of
operation re-torque nuts to 690 Nm (510 lbf ft).
Check torque every 50 hours (weekly)
thereafter.
Every 10 Hours of Operation
Walk Around Inspection-Inspect the machine
as described in Section 4 of the Operators
Handbook.
Engine-Visually check engine for damage,
loose of frayed belts and listen for any unusual
noises.
Engine Air Cleaners-Check air cleaner piping,
hoses and clamps. Change air cleaner element
6
only when air cleaner flow restriction warning
light illuminates. Service vacuator valve daily.
Inspect and remove any obstructions from the
vacuator valve lips. Valve lips should be open
and pliable with engine stopped.
Note: Service air cleaners more often under
extremely dusty operating conditions.
Radiator Header Tank-Check coolant level
and add if low. Fill radiator header tank with
coolant until coolant reaches the bottom of the
filter neck and holds at that level.
Note: Any time a significant amount of coolant
is added, the DCA4 concentration MUST be
checked. If the concentration is low, engine
damage will result. Conversely, over-inhibiting
antifreeze solutions can cause silicate dropout.
Refer to Section 210-0000 COOLING
SYSTEM.
Steering, Braking and Body Hoist
Systems-Check for correct operation of all
systems before operating the truck.
Steering Filter-Check steering filter restriction
gauge with the truck empty, brakes released,
oil at normal operating temperature, engine
operating at 1500rev/min and while turning the
steering wheel at one turn/sec. If the waning
light is twinkling, the filter element should be
replaced.
Rear Disc Brake Oil Filter(s)-Replace
element(s) when indicator shows oil at the
replace element level.
After First 150 Hours of Operating New or
Rebuilt Components
Transmission-Drain oil, replace filters and
refill.
Differential-Drain oil and refill.
 MISCELLANEOUS – Lubrication System
Planetaries-Drain oil and refill.
Every 250 Hours of Operation
Coolant Additive-Check and replenish DCA4
concentration as described in the Section
210-0000 COOLING SYSTEM.
Coolant Filter(s)-Replace coolant filters if
required. When testing the DCA4 concentration,
depending on the level of DCA4, the coolant
filter may not necessarily have to be changed.
Refer to Section 210-0000 COOLING
SYSTEM.
Cooling Fan-Visually check the fan for cracks,
loose rivets, and bent or loose blades. Check
fan mounting and tighten if required. Replace
any fan that is damaged.
Note: The fan belt is maintained to the correct
belt tension by a spring loaded idler arm,
therefore, there is no need to check or adjust
belt tension.
Drive Belts-Visually check the belts and
replace if they are cracked or frayed. Adjust
belts that have a glazed or shiny surface, which
indicates belt slippage. Correctly installed and
tensioned belts will show even pulley and belt
wear. Refer to Section 110-0030 ENGINE AND
MOUNTING for drive belt tension and
adjustment of new and used drive belts.
Front Brakes-Check pads and discs for wear
and replace where necessary.
Note: This service interval applies to normal
driving. Check more frequently under more
severe conditions .Thickness of pad friction
material should never be allowed to wear
below 3 mm(0.12 in).
Oil Can Points-Oil hinges ,and other working
300-0020
parts with engine oil.
Every 1000 Hours of Operation
Hydraulic System Pressure Checks-Check
all steering, hoist and brake system pressures.
Note: Instructions for checking pressure, and
locations of pressure check points, are
contained in the relevant Maintenance Manual
section. If the pressures are outwith the
specified settings then components in the
relevant system should be inspected, repaired
or replaced to ensure the correct operation of
the system. All safety instructions in the
relevant sections should be strictly adhered to.
Main Hydraulic Tank Filter-Clean filter
housing and install new element.
Rear Disc Brake Filter(s)-Replace filter
element(s) when indicator sight gauge shows
replacement is necessary ,or after 1000 hours
of operation ,whichever comes first.
Steering In-Line Filter-Clean filter housing
and install new element when indicated ,or
after 1000 hours of operation ,whichever
comes first.
Every 2000 Hours of Operation
Steering Hydraulic Tank Filter-Clean filter
housing and install new element when
indicated, or after 2000 hours of operation,
whichever comes first.
Engine and Transmission
All information contained in the Lubrication and
Service Chart was extracted from the relevant
manufacturers Operation and Maintenance
Manual, and was correct at time of publication.
User should ensure that information contained
in this chart reflects the information contained
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MISCELLANEOUS – Lubrication System
300-0020
in this chart reflects the information shown in
the relevant manufacturers Operation and
Maintenance Manual supplied with the Truck.
Maintenance procedures should be carried out
in conjunction with any additional procedures
contained in the relevant manufacturers
Operation and Maintenance Manual, at the
intervals specified.

SERVICE CAPACITIES
Ref. Service Capacities
Identification Lubricant
Points Liters US gal
1 Engine Crankcase and Filter EO 134 35.4
2 Transmission and Filter HTF 100 26
3 Body Hydraulic Tank HO 297 78.5
- Body Hydraulic System HO 564 149
4 Steering Hydraulic Tank HO 61 16
- Steering Hydraulic System HO 72 19
27 Cooling System Antifreeze 304 80.3
19 Fuel Tank Diesel 1090 288
8 Front Ride Cylinder (Each) HO 27 7.1
9 Rear Ride Cylinder (Each) HO 18 4.8
16 Engine Power Takeoff EPL 2 0.53
17 Differential EPL 61 16.1
18 Wheel Planetaries (Total) EPL 57 15.1
- Air Conditioning Compressor PAG OIL 0.135 0.036

Note: Capacities given are approximate. Work to dipstick, sight gauges or level plugs. Use table in
conjunction with Recommended Lubricants table.

RECOMMENDED LUBRICANTS
COMPONENT LUBRICANT VISCOSITY (See Note)
Engine oil with 1.00% Ambient Temp Recommendation
sulphated ash is 0ć and above SAE20W-40
Engine recommended. Sulphated ash -10ć and above SAE15W-40
must not exceed 1.85% limit. -25ć to 35ć SAE10W-30
API code CE or CF-4.
Hydraulic Transmission Oil. Ambient Temp Recommendation
Type C-4. Preheat is required -30ć to 25ć SAE0W-20˄Arctic˅
below minimum temperatures -27ć to 25ć DEXRON-ċ
Transmission shown. See Note 3. -20ć to 15ć SAE 10W
-15ć to 45ć SAE 15W-40
SAE 30
0ć to 35ć
SAE 40
10ć to 45ć
Hydraulic Transmission Oil SAE 10 W
meeting Specification TREXE at ambient temperatures of -18ć to 32ć.
Hydraulic System EEMS 19058.See Note 4. SAE 30W
at ambient temps of 32ć and above

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 MISCELLANEOUS – Lubrication System
300-0020
Heavy Duty Coolant. Refer to
Section 210-0000 COOLING
Cooling System
SYSTEM.

Diesel Fuel Oil with maximum

Fuel Tank Sulphur 0.5%. DIN EN590
Multipurpose Extreme Pressure
Differential
type gear oil meeting SAE 80W-90 at ambient temperatures of
Planetary Gears
MIL-L-2105C Specifications (No -18ć to 32ć.
Power Takeoff
Zinc Additive). See Note 5.
Multipurpose Extreme Pressure
Lithium Grease(which may, or
Grease Fittings may not contain Molybdenum), No. 2 Consistency
with a typical melting point of
190ć.
Multipurpose Extreme Pressure
Drivelines Lithium Grease(without
Steering Column No. 2 Consistency
Molybdenum), with a typical
Wheel Bearings
melting point of 190ć.
Hydraulic oil meeting MIL-L2105C SAE 10W
Ride Cylinder
Specifications or API Service code at ambient temperature of -18ć to 32ć.
(Nitrogen/Oil)
CD/SC.
Polyalklene Glycol (PAG)
Air Conditioning ISO46
Compressor Lubricating Oil-Low
compressor SP 10
Viscosity

Temperature Conversions
°Celsius -32 -30 -27 -25 -20 -18 -15 -10 0 10 15 25 32 35 38 45 93 190
eFahrenheit -26 -22 -17 -13 -4 0 5 14 32 50 59 77 90 95 100 113 200 375

Note1: Consult your lubricant supplier for the Hydraulic Transmission Oil meeting
correct viscosity of lubricant to use when Specification EMS19058 may also conform to
ambient temperatures are consistently above the Allison C-4 requirements. Consult your
or below those listed. lubricant supplier for confirmation.

Note2: Cummins Engine Co. does not Note4: Typical SAE 10W oils complying with
recommend any specific brand of engine oil Specification EMS19058 are:
but the use of oils that meet API categories. KUWAIT T04
Cummins recommends use of only the SHELL DONAX TC
multi-graded viscosity oils shown for the ESSO TORQUE FLUID
various ambient temperatures listed. TEXACO TEXTRAN
TOTAL TRANSMISSION AC
Note3: Operation below the minimum MOBIL TRANS HD
temperatures listed for the oil used without CASTROL TFC
proper preheats or warm-up results in greatly BP AUTRAN4
reduced transmission life. If auxiliary heating is
available, preheat the oil to the minimum Other lubricant suppliers may have comparable
temperature limit. If not available, run the products and should be consulted for
engine at part throttle with the transmission in confirmation.
neutral to raise the fluid temperature.

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MISCELLANEOUS – Lubrication System
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