Ffa08 - g02 - en (Assembly Machinery)

Programme overview
Group 2
2.1 Design principle System 32
2.1.0 - 2.1.3
2.2 Automatic drilling and insertion machines Blue Max
i Range summary 2.2.4
2.3 Assembly aids, drilling jigs and hole-marking templates
i Range summary 2.3.0 - 2.3.1
2.4 Drills and bits
i Range summary 2.4.1
Programme overview Group 2 2.0. 1

Design principle
System 32
• The international standard for furniture construction

• Allows for hole line and fitting and assembles
these to create a constructional unit
• Saves time and money in work preparation, production
and assembly
• Ideal for production processes involving CNC, automatic drilling ø5
machines and drilling jigs
Design principle System 32

• Hole distance : 32 mm
32
• Drilling diameter: 5 mm 32 32
• Hole-centre distance from hole line to front edge of side: 37 mm
(sealing lips, bumper etc. belong to the front edge of the side, are 32 32
included in the 37 mm dimension and must be taken into account
when cutting to size and drilling) 32 32
• Hole-centre distance in vertical hole lines: 32
divisible by 32 32
• Beneficial: 32 32
- The first and last drill hole in a hole line is equidistant from the
upper and lower edge of the side 32
- The distance between the rear edge of the side and rear hole line
is also 37 mm
N x 32
37
Units 0 1 2 3 4 5 6 7 8 9
Tens
0 0 32 64 96 128 160 192 224 256 288
1 320 352 384 416 448 480 512 544 576 608
2 640 672 704 736 768 800 832 864 896 928
3 960 992 1024 1056 1088 1120 1152 1184 1216 1248
4 1280 1312 1344 1376 1408 1440 1472 1504 1536 1568
5 1600 1632 1664 1696 1728 1760 1792 1824 1856 1888
6 1920 1952 1984 2016 2048 2080 2112 2144 2176 2208
7 2240 2272 2304 2336 2368 2400 2432 2464 2496 2528
8 2560 2592 2624 2656 2688 2720 2752 2784 2816 2848
9 2880 2912 2944 2976 3008 3040 3072 3104 3136 3168
2.1. 0 Design principle System 32 www.hettich.com

Design principle
System 32
A wide range of different

fittings are mounted in
System 32 hole lines:
Cam fittings Cam fittings

Rastex VB
Connecting screws Back panel connectors Connecting angle Quadro runner systems
Roller runner systems Fittings for office organisation Hinge systems Intermat/ Ecomat, Flap stays
Slide-on and Minimat
! Leveller Shelf support Wardrobe tube bearing Even handles are mounted within
the 32 mm hole pattern …
Design principle System 32 2.1. 1

Design principle
System 32
Example application
Hole line and connecting fitting

When processing panels ensure that: 9,5
19
The position of the dowel drilling in the edge of 9,5
the top and bottom panels corresponds with 37 32
the data given in the catalogue! ø10 ø30
Example of connecting fitting VB 20:
distance = 9,5 mm 5
32 10
9,5
9,5
Door stop F
B
A = distance from upper edge of door to
centre of hinge cup
F
B = distance from upper edge of side to centre of dowel
F = door overhang or door reveal 37 32
X = multiple of 32 mm
A 5
Formula for calculation of hinge distance:
X
A = B + X - 16
9,5 + 96 - 16 = 89,5 mm
A desired door reveal F is to be subtracted.
A desired door overhang F is to be added.
16
2.1. 2 Design principle System 32 www.hettich.com

Design principle
System 32
Example application
Constructing a cabinet side

X/Y = multiple of 32 mm B
B = hole distance from side upper or 9,5
19
lower edge to centre of dowel 9,5
E.g., for 19 mm shelf thickness :
B = 9,5 mm
Calculation of cabinet side:

Height= X + (2 x B)
Width = Y + (2 x 37 mm)
Height
19
B 9,5
22,5
Plinth
B Plinth
32
37 Y 37
Depth 9,5
Example: Units 0 1 2 3 4 5 6 7 8 9
• Desired height approx. 2000 mm Tens
• Desired depth approx. 600 mm
0 0 32 64 96 128 160 192 224 256 288
• Connecting fitting VB
20 - 19 mm shelves 1 320 352 384 416 448 480 512 544 576 608
2 640 672 704 736 768 800 832 864 896 928
3 960 992 1024 1056 1088 1120 1152 1184 1216 1248
4 1280 1312 1344 1376 1408 1440 1472 1504 1536 1568
Advantage to the cabinet maker: 5 1600 1632 1664 1696 1728 1760 1792 1824 1856 1888

There is no longer any need to 6 1920 1952 1984 2016 2048 2080 2112 2144 2176 2208
differentiate between a left and 7 2240 2272 2304 2336 2368 2400 2432 2464 2496 2528
right unit side, since the upper and
lower hole positions are identical. 8 2560 2592 2624 2656 2688 2720 2752 2784 2816 2848
9 2880 2912 2944 2976 3008 3040 3072 3104 3136 3168
X = 1984 + (2 x 9,5) = 2003 mm Y = 512 + (2 x 37) = 586 mm

For dimension X, 1984 is For dimension Y (600 - 2 x 37),
selected from the table. 512 mm is selected from the pattern
The cabinet height is therefore table. The cabinet depth is therefore
1984 + (2 x 9,5) = 2003 mm. 512 + (2 x 37) = 586 mm.
Design principle System 32 2.1. 3

Automatic drilling and insertion machines
Blue Max
Blue Max provides the right

solution to any requirement
Blue Max mini Blue Max Modular

• Elementary functions • Functions in 5 configurations
• For stationary use in the workshop • For precision results
and for mobile use in the workshop
on the construction site
For details on equipment, see page 2.2.2
2.2. 0 Automatic drilling and insertion machines Blue Max www.hettich.com

Automatic drilling and insertion machines
Blue Max on the Internet
Would you like further

details on Blue Max?
On the Internet, you will find:
• Operating instructions
• Videos on using Blue Max
• Tips, tricks and answers to FAQs
• Instructions on constructing practical base units, with
component drawings and part lists in PDF format for
downloading and as data packages for importing into
Selection Professional (for individually tailored adjustments)
• Training opportunities available
and more ...
www.hettich.com/bluemax
Automatic drilling and insertion machines Blue Max 2.2. 1
Summary of functions
Modular drilling and insertion machine Blue Max
Blue Max Modular

always the right solution
Depth adjustment of up to 550 mm

facilitates the machining of large workpieces
Interchangeable drilling units provide the capability

of adapting hole patterns and save resetting time.
Workpieces are machined quickly and in full.
• Hinges: Drill holes/press-in type
• Mounting plates: Drill holes/press-in type
• Connecting fittings: Drill holes/press-in type
• Runners: Drill holes
• System 32 hole lines: Drill holes
Caterpillar drive for hole lines with individually adjustable cam 2250 mm side adjustment is
actuation for variable hole line patterns used exactly and quickly
simply by repositioning the
handle and turning the
spindle. There is no need to
move the workpiece!

Summary of functions
Modular drilling and insertion machine Blue Max
Fast and Straightforward machine

straightforward setting for quickly optimising
setting of the various work operations
drilling depth
• Optimum travel
for drilling and inserting
• Shorter distances
for hole-line drillings with
continuation stop
Digital display of hole pattern

to the accuracy of one tenth of
a millimetre
The 5-spindle horizontal drilling unit allows

you to drill holes for connecting fittings and
wooden dowels at one and the same time

Range summary/Technical comparison
Automatic drilling and insertion machines Blue Max
i
Blue Max Modular Professional Advanced Plus Advanced Basic Plus Basic
Page number 2.2.5 2.2.6 2.2.7 2.2.8 2.2.9
Vertical drilling
Motor power rating 1,6 kW (2,1 HP)
400 V/50 Hz/3 -phase ✓ ✓ ✓ ✓ ✓
! Connection for chip extractor,

diameter mm
Mechanism for interchangeable drilling units,

for using different drilling units
100
✓
100
✓
100
✓
100
✓
80
Use of drilling units for hinges,

connecting fittings and hole lines,
up to 3 spindles,
90° rotation ✓ ✓ ✓ ✓ ✓
Use of drilling units for hole lines,

up to 19 spindles ✓ ✓ ✓ ✓ ✓
Use of drilling units for hole lines,

up to 19 spindles,
90° rotation ✓ ✓ – ✓ –
Work bench
Dimensions mm 560 x 3000 560 x 3000 300 x 3000 560 x 800 300 x 800
Pneumatic
device for holding workpiece down ✓ ✓ ✓ ✓ ✓
Aluminium fence
with indexing in mm and inch ✓ ✓ ✓ ✓ ✓
Side adjustment
2250 mm side adjustment
using sliding carriage ✓ ✓ ✓ – –
LCD “side position” display ✓ ✓ ✓ – –
Pneumatic caterpillar drive for

automatic lateral traversal ✓ – – – –
Depth adjustment
Depth adjustment 90 mm – – ✓ – ✓
Depth adjustment 550 mm ✓ ✓ – ✓ –
LCD “depth position” display ✓ ✓ – ✓ –
Horizontal drilling
Horizontal drilling unit
for end-face dowel holes,
5 spindles, with quick-change chuck, Can be Can be Can be Can be
motor power 0,75 kW (1 HP) ✓ retrofitted retrofitted retrofitted retrofitted
Connection for chip extractor, Can be Can be Can be Can be

diameter 100 mm ✓ retrofitted retrofitted retrofitted retrofitted
✓ = included
Blue Max mini – = not possible
Practical, small and suitable even for mobile use
2.2.16 - 2.2.21

Automatic drilling and insertion machine
Blue Max Modular Professional
with caterpillar drive and horizontal drilling unit
Special features of this equipment option

• For interchangeable drilling unit
• Straightforward machine setting
• Pneumatic hold-down clamp
• 550 mm depth adjustment with LCD display
• 2250 mm side adjustment with LCD display
• Pneumatic caterpillar drive for automatic
lateral traversal = for even greater work efficiency
• 5-spindle horizontal drilling unit
for end-face dowel holes
!
Article Order no. PU
with horizontal boring unit 9 079 441 1
without horizontal boring unit 9 083 833 1
Pneumatic caterpillar drive Horizontal boring unit
Needs to be ordered separately

• For drilling units and optional accessories,
see pages 2.2.10 - 2.2.15

Blue Max Modular Advanced Plus
with side and depth adjustment
Depth adjustment
• 2250 mm side adjustment with LCD display
• “Plus” 550 mm depth adjustment
with LCD display for exact positioning
• Wide range of adjustment options
for complete workpiece machining
Order no. PU
9 079 440 1

see pages 2.2.10 - 2.2.15

Blue Max Modular Advanced
with side adjustment
Side adjustment
• Large work bench and 2250 mm lateral adjustment range
for drilling and insertion unit:
Hardly any need to move workpieces
• Rotatable, individually adjustable latch-lever profile
for four different basic settings
• LCD display for exact positioning of hole pattern
Order no. PU
9 079 439 1

see pages 2.2.10 - 2.2.15

Blue Max Modular Basic Plus
for interchangeable drilling unit with depth adjustment
Depth adjustment
• “Plus” 550 mm depth adjustment
with LCD display for exact positioning
• Additional adjustment capabilities
for machining workpieces
Order no. PU
9 079 438 1

see pages 2.2.10 - 2.2.15

Blue Max Modular Basic
for interchangeable drilling unit
Interchangeable drilling unit

• Interchangeable drilling units save resetting time:
Simply change the drilling unit instead of the inconvenience
and time-consuming process of changing drill bits
• Straightforward machine setting for optimising
various work operations
Order no. PU
9 079 436 1

see pages 2.2.10 - 2.2.15

for Blue Max Modular
Interchangeable drilling unit for System 32 hole line

• For depthwise hole-line drillings and hardware drillings
• Suitable for equipping with continuation stops
Number of spindles Order no. PU
!
9 without quick-change chuck 9 079 506 1
19 without quick-change chuck 9 079 508 1
9 with quick-change chuck 9 083 835 1
19 with quick-change chuck 9 083 836 1
9 spindles R L R L R L R L R
19 spindles
32
8 x 32 = 256
!
R L R L R L R L R
32
18 x 32 = 576
!
Continuation stop
• For Blue Max Modular interchangeable
drilling unit with 9 or 19 spindles
Order no. PU
9 079 480 1 set

• For drilling pins, see page 2.2.15

for Blue Max Modular Professional with caterpillar drive

with 5 spindles
• For automatic hole lines drillings
• Adapted for working with
pneumatic caterpillar drive
for automatic lateral traversal
!
without quick-change chuck 9 079 482 1
with quick-change chuck 9 084 003 1
R L R L R
32 4 x 32 = 128
!
Horizontal boring unit
with 5-spindle boring head
• With quick release chucks
• For frontal drilling, e.g. dowel holes
Order no. PU
9 079 478 1
R L R L R
32 4 x 32 = 128
!
Interchangeable drilling unit for hinges

• For hinge hole pattern T43,
e.g.Intermat, Ecomat and Slide-on hinge ranges
(interchangeable drilling unit for other hinge drilling
patterns on request)
• Prepared for press-in mounting frame
!
without quick-change chuck 9 079 509 1
with quick-change chuck 9 083 837 1
C
R
L 5,5
L
52

with 4 spindles
• With quick-change chuck for fast changeover
• E.g. for mounting VB connecting fittings, InLine
mounting plates for hinges,
MultiTech drawer-front connectors etc.
• Prepared for press-in mounting frame
Order no. PU
9 079 477 1
32 32
L R L
32
Spare quick-change chuck Chuck plug

• For quick-change chuck
• Plastic red
Order no. PU Order no. PU

0 061 256 1 0 040 657 1

Press-in frame and dies
Blue Max Modular press-in frame

• Can be used with Blue Max Modular interchangeable drilling units,
hinge and System 32 hole line with 4 spindles
• For fitting with Blue Max insertion dies
Order no. PU
9 079 479 1
Insertion dies
Insertion die for Order no. PU

Hinges from Intermat,
Ecomat and Slide-on
range with T 43 cup 0 061 355 1
Hinges from
Selekta Pro 2000 range
with T 23 cup 0 010 079 1
Insertion die for
Intermat, Ecomat and Knock-in System 9000
Slide-on hinge ranges InLine mounting plate 0 046 626 1
with T 43 cup Connecting fittings VB 18/19/20/21 0 061 289 1
Connecting fittings VB 36 0 068 637 1
Front connectors MultiTech 0 040 129 1
Insertion die for InLine

mounting plate
Insertion die for

VB 36 connecting fittings

Work top extension and stops
Work top extension

• Two metres
• Can be used for left and right

Fence with scale 0 061 268 1
Fence without scale 0 061 831 1
Plastic profile, red 0 061 832 1
Centre stop Blue Max Modular

• Left and right-hand stop with independent
threads for individual positioning
Order no. PU
9 079 481 1
Pendulum stop for fence

• Right-hand/left-hand
Order no. PU
0 061 285 1
Tilt stop for fence

Right 0 061 351 1
Left 0 061 353 1
Blue Max Modular laser

• For exact positioning of workpieces
with marked hole pattern
• Easy to install, battery-operated
(1 x AA, 1,5V or storage battery 1,2V)
Order no. PU
9 079 513 1

Drilling pins with shaft mount
• Turning clockwise and anticlockwise = can be used on both sides!

• Outstanding service life, similar to diamond-tipped drill bits
• Long resharpening zone
• Length 57,5 mm
• Shaft diameter 10 mm
Diameter mm Order no. PU

8,0 9 079 424 1
6,0 9 079 422 1
5,0 9 079 420 1
3,0 9 079 417 1
2,5 9 079 414 1
• For socket drill holes • Turning clockwise and anticlockwise

• Diameter 8 mm • Drilling direction marked in colour
• Length 50 mm right = black, left = orange
• Turning clockwise • Length 57 mm
• Shaft diameter 10 mm • Shaft diameter 10 mm
Order no. PU Diameter Order no. PU

mm right left
0 058 961 1
40,0 0 069 250 – 1
35,0 0 053 955 0 074 438 1
• For horizontal boring unit 35,0 (without centring pin) 0 072 404 – 1
• Diameter 8 mm
30,0 0 069 251 0 053 954 1
• Length 70 mm
26,0 0 061 650 0 058 962 1
• Turning clockwise or anticlockwise
• Drilling direction marked in colour 25,0 0 053 945 – 1
right = black, left = orange 24,0 0 078 963 0 052 987 1
• Shaft diameter 10 mm 20,0 0 053 944 0 053 953 1
19,0 0 078 042 0 052 986 1
18,0 0 073 099 0 073 143 1
15,0 0 053 943 0 061 651 1
Order no. PU 14,0 0 053 941 0 053 942 1
right left 12,0 0 053 819 0 053 820 1
0 065 561 0 065 562 1 10,0 0 053 952 0 053 951 1
8,0 0 053 817 0 053 818 1
7,5 0 061 652 0 061 653 1
7,0 0 071 722 0 071 721 1
6,0 0 072 039 0 072 040 1
5,0 0 053 950 0 053 949 1
4,0 0 072 163 0 071 723 1
3,0 0 070 025 0 070 026 1
2,0 0 071 897 0 071 896 1
Set of drill bits for VB 36, containing:

1x ø 20 mm right, 1x ø 10 mm left 0 070 034 1 set
Set of drill bits for VB 18/19/20/21, containing:
Dummy plug 0 076 497 1
Dummy plug for quick-change chuck 0 040 657 1

Blue Max mini
Blue Max mini

Practical, small and suitable even for mobile use
Suitable for installing:
• Hinges
• Cross mounting plates
• Knock-in mounting plates
• Connecting fittings
• Dowels
Pneumatic stroke movement Motor power rating 0.75 kW (1 HP)

(or alternatively with hand lever)
6-spindle boring head

Fence
with two pendulum stops
Work bench
400 x 800 mm
32 Optional equipment:
L L Hold-down clamp, press-in
frame and foot switch
20
L R L
5,5
32
52
L

Blue Max mini
Blue Max mini Type 3

• Pneumatic stroke movement
Connection Order no. PU

400 V/50 Hz/3-phase 0 077 566 1
230 V/50 Hz/3-phase 0 077 567 1
230 V/50 Hz/1-phase 0 078 987 1
Blue Max mini Type 3

• Pneumatic stroke movement
• Hold-down
• Insertion unit
• Foot pedal

400 V/50 Hz/3-phase 0 077 610 1
Blue Max mini Type 2/6

• Hand lever
Set contains:
1 Blue Max mini type 2/6
1 set of drill bits
1 x ø 35 mm right
2 x ø 10 mm left

230 V/50 Hz/1-phase 0 047 222 1 set

• For drilling pins and optional accessories,
see pages 2.2.18 - 2.2.21

Accessories
for drilling and insertion machine Blue Max mini
Fence extension
• With scale
Length mm Order no. PU

1500 0 061 266 1
2000 0 061 268 1
2 quick clamping levers for adjusting fence
Order no. PU
0 072 152 1 set
Pneumatic hold-down clamp complete
Order no. PU
0 072 146 1

Accessories
Set of fixed stops

• For fence fixed positions
Order no. PU
0 072 151 1 set
Pendulum stop for fence

Order no. PU
0 061 285 1
Tilt stop for fence

Right 0 061 351 1
Left 0 061 353 1
!
Pendulum-stop system Maxi Stop
• Versatile
Order no. PU
0 051 502 1
Working with “Maxi Stop” using the example of a MultiTech drawer-front connector
Blue stop Green stop: Yellow stop: Red stop:

MultiTech height 86 MultiTech height 118 MultiTech height 150 MultiTech height 214

Accessories
Blue Max mini press-in frame

• Can be used with Blue Max mini, type 3

Press-in frame for Blue Max mini,
type 3 0 070 032 1
Insertion dies
Insertion die for Order no. PU

Hinges from Intermat,
Ecomat and Slide-on range
with T 43 cup 0 061 355 1
Hinges from
Selekta Pro 2000 range
Insertion die for with T 23 cup 0 010 079 1
Intermat, Ecomat and Knock-in System 9000
Slide-on hinge ranges InLine mounting plate 0 046 626 1
with T 43 cup
Connecting fittings VB 18/19/20/21 0 072 147 1
Connecting fittings VB 36 0 072 148 1
Insertion die for

InLine mounting plate

Accessories
• Turning clockwise and anticlockwise = can be used on both sides!

• Outstanding service life, similar to diamond-tipped drill bits
• Long resharpening zone
• Length 57,5 mm
• Shaft diameter 10 mm
Diameter mm Order no. PU

8,0 9 079 424 1
6,0 9 079 422 1
5,0 9 079 420 1
3,0 9 079 417 1
2,5 9 079 414 1
• For socket drill holes • Turning clockwise and anticlockwise

• Diameter 8 mm • Drilling direction marked in colour
• Length 50 mm right = black, left = orange
• Turning clockwise • Length 57 mm
• Shaft diameter 10 mm • Shaft diameter 10 mm
Order no. PU Diameter Order no. PU

mm right left
0 058 961 1
40,0 0 069 250 – 1
35,0 0 053 955 0 074 438 1
Dummy plug 35,0 (without centring pin) 0 072 404 – 1
30,0 0 069 251 0 053 954 1
Order no. PU 26,0 0 061 650 0 058 962 1
0 076 497 1 25,0 0 053 945 – 1

24,0 0 078 963 0 052 987 1
20,0 0 053 944 0 053 953 1
19,0 0 078 042 0 052 986 1
18,0 0 073 099 0 073 143 1
15,0 0 053 943 0 061 651 1
14,0 0 053 941 0 053 942 1
12,0 0 053 819 0 053 820 1
10,0 0 053 952 0 053 951 1
8,0 0 053 817 0 053 818 1
7,5 0 061 652 0 061 653 1
7,0 0 071 722 0 071 721 1
6,0 0 072 039 0 072 040 1
5,0 0 053 950 0 053 949 1
4,0 0 072 163 0 071 723 1
3,0 0 070 025 0 070 026 1
2,0 0 071 897 0 071 896 1
Set of drill bits for Blue Max mini

with 6-spindle boring head, containing:
1x ø 35 mm right, 2 x ø 10 mm left, 2 x ø 5 mm 0 070 033 1 set
Set of drill bits for VB 36, containing:
Set of drill bits for VB 18/19/20/21, containing:

Drilling jigs and assembly aids
i
Assembly aids for drawers
InnoFit Pro InnoFit N InnoFit Start MultiFit Pro
Page number 2.3.2 - 2.3.3 2.3.4 2.3.5 2.3.6 - 2.3.7
Brief
description Stationary Stationary Transportable Stationary
assembly aid assembly aid assembly aid assembly aid
Suitable for
mounting InnoTech InnoTech InnoTech MultiTech
drawers and drawers and drawers drawers and
pot-and-pan drawers pot-and-pan drawers pot-and-pan drawers
Efficiency approx. 82 drawers/hour approx. 85 drawers/hour approx. 53 drawers/hour approx. 60 drawers/hour
Versatile drilling jigs

Accura Exakta MultiBlue
Page number 2.3.8 - 2.3.16 2.3.17 - 2.3.23 2.3.24 - 2.3.35
Brief
description Ruler drilling jig Ruler drilling jig Small, versatile
with versatile with versatile drilling marking jig
modular-system drilling template
templates and sleeve drills
Suitable for • Connecting fittings

mounting • Fittings in System 32 • Fittings in System 32 Rastex and VB
• Runners • Connecting fittings • Runners
• Hinges and mounting Rastex and VB • Hinges and mounting
plates • Runners plates
• Handles and knobs • Hinges and mounting
plates
• Handles and knobs
2.3. 0 Drilling jigs and assembly aids www.hettich.com

i Drilling jigs and assembly aids
Drilling jigs and assembly aids for fitting front panels

Practica Accura BlueJig FB
Page number 2.3.26 - 2.3.29 2.3.30 - 2.3.31 2.3.32
Systema Top 2000 Drawer front connectors

Suitable for mounting Front panels/fronts of pencil trays and railing tubes for
• InnoTech drawers • InnoTech drawers
• MultiTech drawers • MultiTech drawers
• Systema Top 2000
file frames and wide
drawers
Drilling jigs and assembly aids for mounting hinges

Positioning aid DrillJig hinge BlueJig hinge
Page number 2.3.33 2.3.34 - 2.3.35 2.3.36 - 2.3.37
Suitable for mounting Hinges with • Hinges • Hinges

• DrillJig hinge • Cross mounting plates • Cross mounting plates
• Hinge gauge
Drilling jigs and assembly aids for mounting connecting fittings

DrillJig VB BlueJig Dowel
Page number 2.3.38 - 2.3.39 2.3.40 - 2.3.41
• Steel dowels for

Suitable for mounting • Connecting fittings VB Rastex connecting fittings
• Wooden dowels
Drilling jigs and assembly aids for mounting handles and runners
BlueJig for handles BlueJig Quadro EB 20 BlueJig FR/MultiTech
Page number 2.3.42 - 2.3.43 2.3.44 - 2.3.45 2.3.46
Suitable for mounting • Handles and knobs • Quadro runners • FR cabinet runners
to wooden drawers • MultiTech cabinet runners
Drilling jigs and assembly aids 2.3. 1

Assembly aid for InnoTech drawers
InnoFit Pro
• For assembling InnoTech drawers and pot-and-pan drawers

• Quickly set using latch levers for
- Drawer widths of 275 mm and 300 to 1200 mm
in 50 mm increments
- Drawer depths of 260, 300, 350, 420, 470, 520 and 620 mm
- Rear-panel heights of 70, 144 and 176 mm
• Also for customised drawer widths
• Sturdy aluminium frame
Order no. PU
0 041 777 1
Assembly
Setting rear-panel height Setting customised

With latch levers for rear-panel drawer width
heights of 70, 144 and 176 mm Setting on ruler using cut
width of base
! Setting drawer depth

With latch levers for nominal
lengths of 260, 300, 350, 420, 470,
520 and 620 mm
Setting standard
drawer width
With latch levers for cabinet
widths of 275 mm and 300 to
1200 mm in 50 mm increments

InnoFit Pro
Assembly
1. Insert base into assembly aid, inside 2. Insert profile into assembly aid
facing down
3. Clip rear panel into receiver on profiles 4. Pull profiles and rear panel down in one piece
5. Clamp profiles 6. Screw components in place or knock in pins. Done!
Tool for knocking in pins

• For assembling InnoTech
Order no. PU
0 078 091 1

InnoFit N
InnoFit N assembly aid

• For assembling InnoTech drawers and pot-and-pan drawers
• Pneumatic profile assembly, with compressed air at 6 - 8 bar/100 psi
in 50 mm increments
- Rear-panel heights of 70, 144 and 176 mm
Order no. PU
9 019 743 1
Assembly
1. Insert base into assembly aid, inside 2. Insert profile into assembly aid
facing down
3. Clip rear panel into receiver on profiles 4. Pneumatically press pins of side profiles into base
5. Remove finished drawer

InnoFit Start
• For assembling InnoTech drawers

• For all drawers widths from 275 to 1200 mm
and depths of 260, 300, 350, 420, 470, 520 and 620 mm
• Lightweight polystyrene elements protect the
drawer components from damage
• Quickly set up and dismantled,
easily transported for assembly on site
Order no. PU
0 045 555 1
Setting up
Position assembly aid on work The right-hand profile mount can

bench with stops against bench be re-positioned. The ruler marks
edge and fix in place on left hand cabinet nominal dimensions.
side.
Assembly
1. Insert profile into assembly aid 2. Insert base between profiles 3. Position profiles so that outer
sides rest against stop
4. Insert rear panel and slide base 5. Screw components in place or knock in
up against rear panel pins. Done!
Tool for knocking in pins

• For assembling InnoTech
Order no. PU
0 078 091 1

Assembly aid for MultiTech drawers
MultiFit Pro
• For assembling MultiTech drawers and pot-and-pan drawers

in 50 mm increments
- Rear-panel heights of 86, 118, 150 and 214 mm
Order no. PU
9 079 392 1
Assembly
Setting drawer depth Setting standard

With latch levers for nominal drawer width
lengths of 250, 275, 400, 450, With latch levers for carcase
500 and 550 mm widths of 275 mm and 300 to
900 mm in 50 mm increments
Setting customised
drawer width
Setting on ruler using cut
width of base
Setting rear-panel height

With latch levers for rear-panel
heights of 86, 118, 150 and
214 mm

Assembly aid for MultiTech drawers
MultiFit Pro
Assembly
1. Insert rear panel into receiver 2. Insert base into assembly aid, inside
facing down
3. Insert profile into assembly aid 4. Clamp profiles
5. Screw profiles to rear panel and base

Drilling jig Accura
Accura rail with

measurement scale
mm Inch
Centre punch
Sleeve drill
Accura drilling
template for hinges/
mounting plates
Guide for sleeve drill
Marking pin
for cup drillings
Accura drilling template

for handle collection
ProDecor
Accura drilling template

Marking pin
for runner systems for hole lines
Viewing window for

measurement scale
Adjustable stop for

Bolt assembled cabinet
Drilling jig Accura

for System 32
Adjustable stop
for individual (un-assembled)
cabinet sides

Drilling jig Accura
for hinges, mounting plates,
handles/knobs and runner systems
• Modular-system drilling jig The drilling template for runner systems is used for
• Versatile mounting:
• Efficient, economical and professional • Roller runner systems FR (302/402/602/6142 …)
• Ball-bearing slides KA
Accura drilling templates for hinges/mounting plates
are suitable for: • Quadro slide-on technology –
partial and full extension
• The Intermat, Ecomat, Minimat and Slide-on series of • Quadro plug-on technology –
hinges partial and over-extension
• Mounting plates System 9000 – Intermat, Ecomat • Quadro runner systems and ball bearing slides for the
• Mounting plates System 2006 – Slide-on Systema Top 2000 product ranges
• System 32, hole line drillings
• For overlaid and inset doors Further functional advantages:
• Drilling template and rail made of aluminium
The Accura drilling template for hinges and knobs • Sleeve drill – minimal bit wear, because the bit is not
plates can be used with: in direct contact with the jig
• Handles with two or three bases with hole spacing • Stops can be used on left and right
64 mm or greater • Easy adjustment of the drilling template and stops by
• Furniture knobs means of clamping screws
• Rail with measurement scale
• Simple measurement determination via viewing
window in drilling template

Accura rail with measurement scale, Aluminium
Length 500 mm 0 044 764 1
Length 1000 mm 0 070 263 1
Length 1500 mm 0 070 264 1
Length 2000 mm 0 020 014 1
Accura drilling template for hinges/mounting plates
with centre punch and cup pattern, aluminium/plastic 0 013 841 1 set
Accura drilling template for handles and knobs, aluminium/plastic 0 044 765 1
Replacement slide rail with drilling bushes
for Accura drilling templates for handles and knobs 0 044 767 1
Accura drilling template for runner systems
aluminium/plastic 0 070 265 1
Additional centre punch 0 023 680 1
Adjustable stop for assembled cabinet, plastic 0 070 267 1
Adjustable stop for individual (un-assembled) cabinet sides, plastic 0 070 266 1
Sleeve drill ø 3 mm 0 078 095 1
Spare drill ø 3 mm without sleeve 0 079 004 1
High-powered high-speed steel twist drill (HSS) ø 5 mm 0 044 766 1

Measuring pin for Accura drilling template
for guide components 0 046 629 1
Accura drilling template 1000 mm, aluminium
with 3 stop pins/marking pins 0 010 573 1

Drilling jig Accura
for hinges/mounting plates
Cabinet front edge
32
Hole pattern for System 2006/9000
cross-mounting plates for
Intermat, Ecomat
and Slide-On hinge series
(overlay doors)
37
Drilling position for hinge arm Minimat
(overlay doors)
Hole pattern for System 2006/9000

cross-mounting plates for
Intermat, Ecomat
32 and Slide-On hinge series
(inset doors)
57
22 5,5
4,5
Punching positions for automatic hinges of
ø the Intermat, Ecomat and Slide-on product
52 34 35 52
series, for cup diameter 35 mm and cup
distance C = 4,5 mm
5
22 5,5
Fixing point for cup pattern
16,5 8
3,5
Punching positions for automatic
38 hinges of the Minimat product
ø2
38 25
6
range, for cup diameter 26 mm

and cup distance C = 3,5 mm
5
16,5 8
16
32
32
Drilling positions for
System 32 hole lines
32
16
37

Drilling jig Accura
for hinges/mounting plates

3
2
Door rear edge
1
2
Door lower edge
Align the drilling template and adjustable stop. Determine the hinge spacing using the cup pattern.
Using the centre punch, mark and start the holes for the The desired reveal can be set by sliding the adjustable stops
relevant hinge type. Drill the cup holes for the hinges. with reference to the scale on the rail.
Sleeve drill
Remove cup pattern and position the drilling

template as required in the cabinet. Directly drill the holes
for the mounting plates with the sleeve drills.

Drilling jig Accura
for handles/knobs
• Accura drilling template set for handles with hole spacing

64 mm or greater and knobs
Set contains:
2 Accura drilling templates for handles with hole spacing 64 mm
or greater and knobs
2 drill plates with guide sleeve for 5 mm high-powered
high-speed steel twist drill (HSS)
1 Accura slide rail with measuring scale in mm and inch,
length 500 mm
1 adjustable stop for front edge alignment

Accura drilling template set for handles and knobs 0 044 763 1 set
Replacement slide with drilling bush for Accura drilling jig for handles and knobs 0 044 767 1
High-powered high-speed steel twist drill (HSS) ø 5 mm 0 044 766 1
Handles with two bases

centred or positioned as desired
2
Set up drilling template
0
18
Adjust hole spacing

0
17
0
0 16
15
0
14
0
13
7
0
12
0
11
0
10
1
90
Adjust handle to front distance

80
5
70
0
18
60
0
17
50
0
0 16
40
15
30
0
3
14
20
0
13
7
0
12
2
0
11
Check hole spacing using feeler gauge

0
10
6
1
90
80
5
70
60
50
4
40
30
3
20
2
1
Drill holes Screw on handle

0
18
0
17
0
0 16
15
0
14
0
13
7
0
12
0
11
0
10
6
90
80
0
18
70
0
17
60
0
0 16
50
15
40
0
14
30
0
13
20
7
0
12
0
11
2
0
10
6
90
1
80
5
70
60
50
4
40
30
3
20
2
1

Drilling jig Accura
for handles/knobs
Handles with three bases 2

centred or positioned as desired
0
18
0
17
0
0 16
15
0
14
0
13
7
0
12
0
11
0
10
6
90
80
1
5
70
60
50
4
40
30
3
20
0
18
0
17
2
0
0 16
15
Adjust hole spacing
0
1
14
0
13
7
0
12
0
11
0
10
6
90
80
5
70
60
Adjust handle to front
50
4
40
0
30
18
3
0
20
17
0
0 16
2
15
0
14
0
13
1
7
0
12
0
11
distance
0
10
6
90
80
5
70
60
50
4
40
Use measuring components
30
3
20
3
2
1
to check hole spacing
Drill holes
0
18
0
17
0
0 16
Screw on handle
15
0
14
0
13
7
0
12
0
11
0
10
6
90
80
5
70
60
50
4
40
30
3
20
0
18
0
17
2
0
0 16
15
0
1
14
0
13
7
0
12
0
11
0
10
6
90
80
5
70
60
50
4
40
0
30
18
3
0
20
17
0
0 16
2
15
0
14
0
13
1
7
0
12
0
11
0
10
6
90
80
5
70
60
50
4
40
30
3
20
2
1
Two handles
aligned symmetrically
2
0
18
0
17
0
0 16
15
0
14
0
13
7
0
12
0
11
1
0
0
10
18
90
0
17
80
0
0 16
5
70
15
60
0
14
50
0
4
13
7
40
0
12
30
0
11
3
20
0
10
6
90
2
80
1
5
70
60
1
50
4
40
30
3
20
2
1

3 Adjust hole spacing
0
18
0
17
0
0 16
15
0
Adjust handle to front

14
0
13
2
0
12
0
11
0
0
10
18
90
0
17
80
0
0 16
5
70
15
60
0
14
50
0
4
13
distance
7
40
0
12
30
0
11
3
20
0
10
6
90
2
80
5
70
60
1
Use measuring
50
4
40
30
3
20
2
1
components to check
hole spacing
Drill holes for first handle

Turn drilling jig over Screw on handles
Drill holes for second handle

Drilling jig Accura
for runner systems
Drilling positions for

• Quadro slide-on/plug-on technology
• Quadro Duplex 60/70 – Systema Top 2000 cabinet
• Roller runner systems FR
• Ball-bearing slides KA
Cabinet front edge
16
37 32
96
128
160
192
224
256
16 288
320
20 352
16
13
64
320
352
Drilling position for

• KA 270, Quadro 12 and Quadro Duplex 45
– Systema Top 2000 pedestal, narrow pedestal

Drilling jig Accura
for runner systems

Drilling template Accura
for System 32 hole line
Enables you to drill a hole line

in System 32 rationally,
economically and expertly.
Applications
• Hole line spaced 37 mm
from front edge
• Hole line at a distance of
13 mm from the front edge
(office applications: Top 2000 pedestal)
• Drilling the first hole line
for connecting fittings
(for 16 mm and 19 mm panel thickness)
• Stop for continuing hole line
• Stop for rear hole line
in assembled cabinet
Accura drilling template 1000 mm,
aluminium with 3 stop pins/marking pins 0 010 573 1 set
Practical advantages:
• Drilling template in aluminium
• Sleeve drill – minimum bit wear,
Sleeve drill ø 8 mm 0 046 084 1 because the bit does not come
Spare drill ø 8 mm without sleeve 0 046 628 1 into contact with the jig
• Can be used for left and right
• Functions easily set
Spare drill ø 10 mm without sleeve 0 079 005 1 using stop/rig pins
1000
8,5 ±0,1 8,5
29 holes in 32 mm spacing

32 32 32 32 32

37 37
10 10
13 13 13
97
37 37 37
20 32 32 20

Stop for front edge of cabinet side Stop for continuing the hole line.
Hole line at distance of 37 mm from The pin is inserted in the last hole in the line.
the front edge Stop for front edge of cabinet side
Stop for bottom edge of cabinet side hole line at distance of 13 mm from
first hole line drilling at 8 mm the front edge ø5
for 16 mm panel with connecting fittings (office furniture: Systema Top 2000
Stop for bottom edge of the cabinet side work station pedestal)
first hole line drilling at 10 mm Rear edge of drilling template for drilling the
for 19 mm panel with connecting fittings rear hole line in a ready assembled cabinet
the distance to the back panel is 37 mm.

Drilling jig Exakta
• Practical for small furniture batches, constructing samples

and contract furnishing
• For greater accuracy and rational production
• Can be used for mounting:
- Hinges
- Mounting plates
- Connecting fittings
- Shelf supports
- Flap supports
- And other fittings in System 32
The Exakta drilling template

can be employed also without the rail:
simply fit to the workpiece with a clamp!
Rail
Drilling template
Centre punch
Cup pattern
Locating point
Pin
Drilling hole ø 5 mm
Locating point
Hardened Drilling hole

drilling bushes ø 5 mm Adjustable stop
ø 5 mm
Fixed stop Article Order no. PU

Rail with 2 stops
1000 mm 0 014 825 1
1500 mm 0 015 328 1
2000 mm 0 014 826 1
2500 mm 0 014 827 1
Drilling template 0 022 617 1
Centre punch 0 023 680 1
Adjustable stop 0 073 788 1
High-powered high-speed steel twist
drill (HSS) 5 mm 0 044 766 1

Drilling jig Exakta
System 32 hole line boring
With Exakta, hole lines at a distance of 37 mm from the

side front edge can be drilled directly.
For this purpose, several drilling templates can be pushed closely together and
drilling can be performed directly through the hardened bushes.
Hole distances are 32 mm, drilling diameter 5 mm.
All fittings denoted with can be mounted in the hole lines.
For transfer from right to left, the Exakta can be placed in the same position
on the opposite side.
37
32
32
32
32
32
32
32
37 32
... e.g. for the shelf support range

Drilling jig Exakta
Drilling pattern/Connecting fittings
VB 18 /19 / 20/21
32 10 See pages 8.2.14 - 8.2.15
15 +0,5
ø30
10 10
32 10 +0,5
9,5 VB 35/35 M
See pages 8.2.18 - 8.2.19
20
9,5 +0,5
32 9,5
VB 36/36 M
See pages 8.2.20 - 8.2.21
9,5 +0,5
10 20
32
34 Rastex 15
See pages 8.2.2 - 8.2.3
15
When using dowels with a dowel

34 length of 30 mm (drilling dimension =
dowel length + 4 mm)

Drilling jig Exakta
Cabinet assembly with cam fittings
Drilling cabinet sides
• Mark constructional dimensions

for panels on the cabinet side
• The dimensions depend
on the fitting and panel
thickness
Shelf
• Several drilling templates
Dowel centre
can be used for marking all
drilling dimensions for
height construction on the
cabinet side in one operation
• Place Exakta against front edge

of side, with fixed stop on lower
edge of side Side
• Position drilling template with front edge
the locating points on the
markings
• Insert drill into hardened bushes
and drill directly 37
• Drill holes:
- Drilling distance from front of
side edge is 37 mm
Dowel centre
- Drilling diameter 5 mm
- Drilling depth according to ø5
dowel dimensions
Side
• For drilling front and rear rear edge
holes. The drilling templates
remain in the same position:
simply position Exakta the
opposite way round.
Dowel centre
Shelf

Drilling jig Exakta
Cabinet assembly with cam fittings
Drilling the top/bottom panels
• Align fixed stop flush with

adjustable stop
• Position Exakta with the adjustable
stop against the front edge of the
side
• Set drilling template with pins on
dowel holes and fix in place
• Transfer distances to the top and
bottom panels ø5
Side front
edge
• Position Exakta against the panel

side edge on the right or left and
place the fixed or adjustable stop
(for VB 35/36 and Rastex 15)
on the panel front edge
• Using the centre punch, mark the
drill holes for the connecting fittings
! Shelf
front edge
Shelf RH
side edge
through the appropriate

centring holes
• Drill holes according to specified
dimensions
• For transfer from right to left, simply

position Exakta the other way round!
Shelf LH
side edge
Shelf
front edge

Drilling jig Exakta
Hole marking positions for hinges from the
Intermat, Ecomat, Minimat and Slide-on ranges
5,5 22
5,5 22
4,5
for 35 mm cup diameter
35
52 52
ø
8 16,5
8 16,5
3,5
38 for 26 mm cup diameter

38
6
ø2
Cup diameters 35 and 26 mm can also be

measured with the Exakta drilling template.
... e.g. for hinge versions
• Intermat 9943
ø35 ø26 • Ecomat 9843
• Intermat 9924
• Slide-on 2333
• Minimat 2225
Hole marking and drilling positions of the cross mounting plate systems 2006/9000
from the Intermat, Ecomat, Minimat and Slide-on hinge ranges
28 Hole marking position 37

for overlaid doors
32 32
28/37
32
55 Hole marking position ... for the mounting plate versions

for inset doors
• System 9000 – Intermat and Ecomat hinges
• System 2006 – Slide-on hinges
• Minimat 2225
32
55 32

Drilling jig Exakta
Marking/drilling holes for hinges and mounting plates
• Position Exakta against rear edge of

door, with the fixed stop against the
door's lower edge
• Using the centre punch, mark drill
holes for relevant hinge type
• Drill cup holes for the hinges. Exakta
always guarantees that hinges are
mounted perfectly horizontally.
Door rear edge
Door lower edge
• If the doors are drilled first, the

hinge distances can be
measured by inserting the cup
patterns on the drill templates
into the cup holes. These can
then be transferred to the
cabinet side.
• Set clearance with the
adjustable stop
• Position Exakta against front
edge of side, with the fixed stop
against the side's lower edge
• For cross mounting plates to be
fixed directly (with 5 mm pins
or euroscrews), insert drill into
hardened bushes and drill
directly
• Mark screw holes with centre
punch for all other cross
mounting plates
Door
Reveal

Hole marking gauge Multi Blue

• Small and easy to use, yet multifunctional
• Simple hole-marking template: the perfect aid for on-site
assembly whenever a fitting has to be mounted professionally
without the use of large machinery.
The Multi Blue double-sided hole marking

gauge can be used for marking out:
• System 32 hole lines for
- Mounting plates
- Dowels
- Shelf supports
• Cup drillings dia. 35 and 26 with dimension C 4 mm for hinges
• Holes dia. 25 and 20 for connecting fittings
Order no. PU
0 000 351 1
Marking position
for holes 32 mm apart
ø5
37
32
37
ø5
… e.g. for different mounting plate versions

• System 9000 (Intermat- and Ecomat-hinges)
• System 2006 (Slide-on hinges)
• Minimat 2225 and Hettich Direkt Top
ø5
32
32 32
32 32 … e.g. for
• Screw-in dowel
32 32 • End and double dowel for Rastex
32 • Shelf support
32
32 32
32
N x 32
37

Hole marking positions

for cup diameter 35 mm ... e.g. for hinge versions
and cup distance C = 4 mm • Intermat
• Ecomat
• Slide-on
4 37 21,5 ø35
35
ø
21,5
21,5

for cup diameter 26 mm ... e.g. for hinge versions
and cup distance C = 4 mm • Intermat 9924
• Minimat
17
ø26
4
28
6
ø2
17 17

for hole ø 25 mm ... e.g. for connecting fittings
• Rastex 25
33,5
ø25
28
ø25
33,5
33,5

for hole ø 20 mm ... e.g. for connecting fittings
• VB 35
• VB 135
9,5
ø20
37
ø20
9,5
9,5+0,5

Drawer front template Practica
• The Practica drawer front template • Seven different drilling templates can be
provides a safe and simple method of combined with the angle stopper:
installing front panel fixings - For InnoTech drawer system
• The side overlay and height of the front - For MultiTech drawer system
panel are adjustable. - For Systema Top 2000, pedestals, EB 292/392
• The system contains three elements: - For Systema Top 2000, hanging file frame,
- Practica angle stopper cranking 13 mm and 22 mm
- Practica drilling template - For Systema Top 2000, wide drawer,
- Sleeve drill cranking 13 mm and 22 mm
3
2

Practica angle stopper

for combining with Practica drilling templates for
• InnoTech drawer System
• MultiTech drawer system
• Systema Top 2000, Pedestals, EB 292/392
• Systema Top 2000, hanging file frame,
cranking 13 mm and 22 mm
• For Systema Top 2000,
wide drawer, cranking 13 mm and 22 mm
• Aluminium
1
Order no. PU
3
0 078 093 1 2
Sleeve drill
• Bit wear is minimised,
as the bits do not come into
contact with the template
• Sleeve for precise drill guidance
• Adjustable drilling depth stop

Spare drill ø 3 mm, without sleeve 0 079 004 1
Practica drilling template up to –6

InnoTech drawer system
For installing the front panel fixings for
• InnoTech drawer
• InnoTech pot-and-pan drawer up to +20
• InnoTech pot-and-pan drawer with
2nd railing level
Range of adjustment
• Side overlay of front panel:
up to –6 mm to +20 mm
• Front panel height:
from bottom edge of bottom panel
up to +35 mm
• Aluminium
Order no. PU up to +35

0 013 392 1

Practica drilling template

MultiTech drawer system
For installing the front panel fixings for up to +20
• MultiTech drawer
Height 54, 86, 118, 150 and 214 mm
• MultiTech pot-and-pan drawer
Range of adjustment
• Side overlay of front panel: up to +20 mm
up to +35 mm
• Aluminium
up to +35
Order no. PU
0 079 637 1
Practica drilling template for Systema Top 2000

pedestal, installation width EB 292/392 in System 32
• Systema Top 2000 steel drawer
Installation width 292 mm,
installation depth 530 and 730 mm
• Systema Top 2000 steel drawer
Installation width 392 mm,
installation depth 530 and 730 mm
• Systema Top 2000 steel drawers with front stay
Range of adjustment
up to +20 mm
up to +35 mm
• Aluminium
up to +35
up to +20
Order no. PU
0 010 794 1

Practica drilling template for Systema Top 2000 up to +20

hanging file frame,
in System 32 up to +35

• Systema Top 2000, hanging file frame min. 52
Cabinet depth 400 mm and 600 mm without lock
• Systema Top 2000, hanging file frames with front stay min. 84
with lock
Range of adjustment
up to +20 mm
from top edge of frame: +52 to +87 mm
• Front panel height with lock installation:
from top edge of frame +84 to +119 mm
• Aluminium
Cranking Order no. PU

X = 13 0 010 796 1
X = 22 0 010 798 1
Practica drilling template for Systema Top 2000,

wide drawer,
in System 32
• Systema Top 2000, wide drawer
Cabinet depth 400 mm and 600 mm
• Systema Top 2000, wide drawer with front stay
Range of adjustment
up to +20 mm
+10 mm to +45 mm
• Aluminium
+10 up to +45
up to +20
Cranking Order no. PU

X = 13 0 010 795 1
X = 22 0 010 797 1

Drawer front template Accura
for Systema Top 2000 pencil tray
• For drilling dowel holes for connecting the front panel of

Systema Top 2000 pencil trays
Practical advantages:
• Drilling jig in aluminium
• For internal widths of 392 mm (standard pedestal)
and 292 mm (narrow pedestal)
• Side front panel overlay can be varied from 13 to 19 mm
• Additional stop position for inset front panels
(Reveal 2,5 mm)
• Hole marking position for cylinder cam lock
• Hole marking position
for cylinder cam lock fixing screw
• Sleeve drill – minimum drill wear as the
drill bit does not come into contact with the jig
• Relocatable stop pins for fast
and accurate front panel positioning

Accura drawer-front jig
with 3 stops 0 022 555 1
Hole marking punch 0 023 680 1
451

392 392 392 392

19 -2,5
18
17
80,5 16
15
292 20,3 292
14
392
13
292 23
392
292

Stop for side front panel overlay, 13 to 19 mm

Hole marking position for cylinder cam lock fixing screw
Stop for inset front panel, reveal 2,5 mm Inside edge of cabinet side
Stop for front panel bottom edge Centre of pencil tray
Hole marking position for cylinder cam lock Drill holes for sleeve drill

Drawer front template Accura
Hole patterns
for installation width 392 mm
-2,5
19
18
17
16
15
14
13
Front panel connector for pencil tray

Systema Top 2000
Front panel 392
Drawer front panel drilling jig Accura
13 - 19 2,5
Inset
Overlay door
19
18
17
-2
,5
16
15
19
14
39
18
13
17
2
-2
,5
16
15
29
14
39
13
2
2
39
29
29 92
2
2
3 2
39
29 92
2
392
392
29
39
2
2
29
39
2
39
2
39
Drilling and hole-marking Drilling and hole marking

2
positions for overlaid front panel, positions for inset front panel,
Installation width 392 mm, Installation width 392 mm,
overlay adjustable from 13 - 19 mm reveal 2,5 mm
Hole patterns
for installation width 292 mm
-2,5
19
18
17
16
15
14
13
Front panel connector for pencil tray

292 Systema Top 2000
Front panel
Drawer front panel drilling jig Accura
13 - 19 2,5
Overlay door Inset
19
19
18
18
17
-2
17
-2
,5
16
,
16
15
15
14
39
14
39
13
2
13
29
29
2
2
3
39
29392 29 92
39
2
2
2 2
292 292
29
39
29
39
2
2
39
Drilling and hole-marking Drilling and hole marking

39
2
2
positions for overlaid front panel, positions for inset front panel,
Installation width 292 mm, Installation width 292 mm,
overlay adjustable from 13 - 19 mm reveal 2,5 mm

Drilling jigs and assembly aids BlueJig FB
for drawer-front connectors
Drilling template BlueJig

• For InnoTech/MultiTech railing
• Aluminium/steel
64
32
InnoTech MultiTech
Order no. PU
0 048 437 1 set
Drilling template BlueJig IT

• For InnoTech front panels Insert marking Align front panel
• Plastic/steel gauge in and mark drilling
drawer profile positions
Order no. PU
0 078 097 1 set
Drilling template BlueJig MT

• For MultiTech front panels
• Plastic/steel
Order no. PU R
0 051 425 1 set
Mounting tool
• For knock-in assembly of front connectors

For front connector
MultiTech 54 0 079 564 1
Suitable for all front connectors
MultiTech 86/118/150/214 0 040 133 1

Positioning aid
for DrillJig hinge drilling jig
and BlueJig hinge hole-marking template
• For inserting into mounting-plate drill holes

or System 32 hole lines
• Facilitates the positioning of hinge cup holes,
also in conjunction with retrofitting doors
• DrillJig hinge drilling jig and BlueJig hinge hole-marking templates
are simply positioned against the line marker for drilling the cup hole
Order no. PU
9 078 866 1
ø5
32

Drilling jig DrillJig hinge
DrillJig hinge
Hinge drilling pattern Hinge installation made easy: with a standard commercially
available power drill and the DrillJig hinge, Hettich hole
patterns can be made everywhere – simply, rationally and
precisely.
Regardless whether you are retrofitting doors on pre-installed
shelves or blind panels, for individual or special applications,
the DrillJig hinge eliminates the need for unprofitable and
time-consuming machine adjustment – simply drill and fit,
and that's it.
• Precise and clean hole drilling
for hinges and mounting plates
• Angled, precise drilling with
tungsten carbide tipped drill bits
• No "runaway" of the drill bit
Mounting when cut-drilling half-moon holes
plate drilling jig • Commercially available power drills, 230 V/min. 350 W
or cordless screwdriver, min. 9,6 V
Drill bits Order no. PU The following hinge and mounting plate ranges can be
processed with the Hettich DrillJig hinge:
35/2x10 0 020 165 1 set
• Intermat
35/2x2,5 0 046 413 1 set • Ecomat
• Slide-on
The DrillJig hinge set contains:
1 drilling template for hinges • Selekta Pro 2000
1 drilling template for mounting plates • Mounting plate series System 9000
1 hexagonal driver • Mounting plate series System 2006
1 drill bit, ø 35 mm installed
2 drill bit, ø 10/2,5 mm installed
Accessories/Replacement parts
Drilling template for mounting plates 0 020 130 1
Drill bits ø 35 mm 0 020 688 1

Drill bits ø 10 mm 0 020 687 1
2a Drill bits ø 2,5 mm 0 046 085 1
Hexagonal follower 0 020 695 1
Allen screw M8 x 16 DIN 912 0 020 689 3
Washer 8,4 DIN 125

Sleeve
Spring
Washer 12 x18 x 0,5 DIN 988 3 4 5

2
D
6 78
E
F

/ 2a
/ 2a

Drilling jig DrillJig hinge
Hinge and mounting plate fixing holes
Side
Overlay Top panel

Overlay
E
Door
70 70
52 32
The door overlay on the top or bottom panel can
70
be precisely marked on the scale:
ø5
5,5/9 Overlay for "overlay door": up to +24 mm
Reveal for "inset door": up to –3 mm
E
37
Door Side
C
C 12,5 ø35 12,5 ø35

ø 35 5,5 9
5,5
52 52 52
ø10 Hole dimensions ø10x11 ø10x11
T43/Flash/TH Fix 11
Hole dimensions T23 Hole dimensions T23/9
11 13 13 11 13
Intermat, Ecomat, Slide-on Selekta Pro 2000 Selekta Pro 2000
C 12,5 ø35 12,5 ø35
ø 35 5,5 9
5,5
52 52 52
Hole dimensions T42 Hole dimensions T22 Hole dimensions T22/9
13 13 13
Intermat, Ecomat, Slide-on Selekta Pro 2000 Selekta Pro 2000
C> 2 8 C<
E E
12,5 12,5 E E
12,5 12,5
52
Variable "C" setting: from min. 2 to max. 8

Scale point E : template setting for Selekta Pro 2000.
12,5

Hole-marking template BlueJig hinge
for hinges and cross mounting plates
• Ideal for use on site

• For concealed hinges
- Intermat
- Ecomat
- Slide-on
• For mounting-plate options
- System 9000 (Intermat- and Ecomat-hinges)
- System 2006 (Slide-on hinges)
• Also for half-overlay applications
• Separate hole-marking positions additionally provide the
possibility of mounting the ”Hettich Top” cross mounting plate for
half-overlay applications with pre-mounted self-tapping screws
Order no. PU
0 045 150 1
Hole marking position for Hettich

concealed hinges
(Intermat, Ecomat, Slide-on)
with cup version T 42 C=4,5
(cup diameter 35 mm,
cup distance C 4,5 mm) 52
5,5
52
22 5,5
22
Hole marking position:

Overlay mounting position
for Hettich mounting plate systems
9000 (Intermat, Ecomat) and 2006 (Slide-on)
37 mi
15n.
32 37
32

Hole-marking template BlueJig hinge
for hinges and cross mounting plates

Inset mounting position for
Hettich mounting plate systems 9000
(Intermat, Ecomat) and 2006 (Slide-on)
mi
15n.
57
32 32
57

Overlaid centre panel door
for screw-on cross mounting plate
Hettich Top with pre-mounted
chipboard screws
2,5
37
32
mi
2,5 15n.
2,5
37 32
2,5

Inset centre panel door for
screw-on cross mounting plate
Hettich Top with pre-mounted
chipboard screws
2,5
32
2,5 mi
15n. 2,5 32
57
57 2,5

Drilling jig DrillJig VB
Connector drilling jig DrillJig VB

All you need for rapid, rational, simple and at the same time precise
installation of Hettich connecting fittings is the DrillJig VB drilling
jig and a standard commercially available power drill.
• For retrofitting structural shelves and panels
Drilling template • Single or special production
dowel
• Precise, clean and also angled holes
• Tungsten carbide tipped bits
• No "runaway" of the drill bit when cut-drilling half-moon holes
• Holes spaced at regular 32 mm intervals
• Fixed end stop at 37 mm (= distance between hole line and
front side edge)
• Drilling diameter 5 mm
• For wood thickness of 16/19 and 22 mm
• Commercially available power drills, 230 V / min. 350 W or
cordless screwdriver, min. 9,6 V
Drill-Jig VB can be used with:

• Connecting fittings
VB 18/19/20/21/35/35 M/36/36 M
The DrillJig VB contains: • Connecting fitting VB 135
1 drilling template for VB connecting fittings • Shelf connecting fittings Toolex VB 54 – 16/19/23 E
1 drilling template for dowels
1 drill bit ø 10 mm, fitted
1 drill bit ø 20 mm, fitted for VB 35/35M/36/36M and VB135
1 hexagonal driver

DrillJig VB 0 020 166 1 set
30 mm dia. drill bit for VB18, VB19, VB20, VB21 0 020 167 1
Drill bit ø 18 mm for shelf connecting fitting Toolex VB54 – 16/19/23 E 0 020 168 1
Accessories/Replacement parts
Drilling template dowel 0 020 131 1
30 mm dia. drill bit for
VB18, VB19, VB20, VB21 0 020 167 1

Drill bit ø 18 mm for shelf connecting fitting
Toolex VB54 – 16/19 /23 E 0 020 168 1
20 mm dia. drill bit for
VB35/35M, VB36/36M, VB135 0 020 686 1
Drill bit ø 10 mm 0 020 687 1
Hexagonal follower 0 020 695 1
Allen screw

M8 x 16 DIN 912 0 020 689 3
17
15
14 16
12 13
16
17
Washer 8,4 DIN 125

15
14
13 12
9 8,5
,5
10,5 10 9
Sleeve
11
11,5
17
Spring
16
15
8
14
13 12
8,5 9
11,5

11
9,5
Washer 12 x18 x 1,2 DIN 988

10 10,5
Washer 12 x18 x 0,5 DIN 988


Drilling jig DrillJig VB
Holes for connecting fittings and associated steel dowels
Bottom
Centre
Side marking left Drill depth scale
Side marking
Side stop left right
Side stop,
right Side
Drive
for 10 mm drill
Drill depth Drill depth scale

scale
Drive Hexagonal follower
for 20 mm drill
Adjustable stop Adjustable stop for drilling position

for drilling position
Clamping fixture
1 2
Front/rear edge Bottom

17
16 15
14
17
1312
15
14 16 17
12 13
16
15
Drill depth setting:

14
13 12
12-17 mm in increments of 1 mm
9 8,5
8
,5
10,5 10 9
11
11,5 17 17
16 16 15
17 15
16
14
14
15
1312
13
8
14
12
13 12
8,5 9
11,5
11
9,5
10 10,5
8 8 8,5
8,5
9
9
9,5
9,5 10
10
11, 10
11,5
10,5 11
5
11
,5
,5
11
11,
5
11 10,5
Hole centre spacing
11,5
10 11 11
,5 5 10,5
11,
11,5
9,5 10
10
10
9,5 10
10
9,5
9,5
8 11,5
9
8,5
9
8,5 8 8
8,5
8,5 8 8
16 16
12
1312
13
12
1312
13
14
14
14
14
15
15 16 16
15
17 17 15 16 16
17 17

19/22 19/22
Top/bottom edge
1312
1312
Side
14
14
15
ø5
16
17 15 16
17
37 32 32
“Hole centre spacing setting”: 8-11,5 mm in increments of 0,5 mm

Drilling jig BlueJig dowel
for drilling dowel holes
• For end-face drill holes for mounting steel dowels:

- Rastex 15 with dowel length of 20 mm = hole size 24 mm
- Rastex 15 with dowel length of 30 mm = hole size 34 mm
- Rastex 25 with dowel length of 24,5 mm = hole size 33,5 mm
• Practical positioning of drilling jig in relation to existing Rastex holes
by means of 2 marking pins, 15 and 25 mm diameters
• With spacers for panel thicknesses of 15/16, 18/19 and 21/22 mm
• Designed for combination drilling with wood dowel
• Plastic with hardened drilling bushes in steel
Order no. PU
9 079 402 1
Drilling bushes Thread for mounting marking pin

8 mm dia., for for 20 mm dowel length
additional wooden dowels
Thread for mounting marking pin

for 30 mm dowel length
Drilling bush
8 mm dia, for steel dowel
Cup pattern Rastex 25
Cup pattern Rastex 15

Spacers
for centring the drilling jig
on different panel thicknesses
For wood drill bit, 8 mm hole diameter, see Group 2.4

Drilling jig BlueJig dowel
for drilling dowel holes
Rastex 15 hole dimensions
for 16 mm panels for 19 mm panels for 22 mm panels
15 15 15
8 8 8
8 24 24 24
9,5 11
34 34 34
16 12,7 19 14,2 22
15,7
8 9,5 11
Rastex 25 hole dimensions
ø25
8
A (33,5)
7
12

Handle marking jig BlueJig
for handles and knobs
• Reversible, two-dimensionally adjustable marking jig

• For marking drilling positions in System 32 for
- Handles (Hole spacing of 32 - 320 mm)
- Knobs
Range of adjustment:
• Distance from drawer front side edge
to first fixing hole of handle 10 - 334 mm
• Distance from drawer front top/bottom edge
to position of handle 20 - 65 mm
Order no. PU
0 048 771 1
Assembly
Set drilling jig and mark

Drill fixing holes
drill hole positions
ø4,5
32 - 320
20 - 65
10 - 334
Screw on handle
For wood drill bit, 5 mm hole diameter, and bits see Group 2.4

Handle marking jig BlueJig
for handles and knobs
Setting
for side positioning 60
10 - 334 mm 50
40
30
20
0 32 64 96 128 160 192 224 256 288 320
10 20 40 60 80 100 120 140 160 180 200 210 220 240 260 280 300 320 340
32 32 32 32 32 32 32 32 32 32
10 - 334
60
50
40
30
20
0 32 64 96 128 160 192 224 256 288 320
10 20 40 60 80 100 120 140 160 180 200 210 220 240 260 280 300 320 340
32 32 32 32 32 32 32 32 32 32
Handle drill hole spacing 32 - 320 mm
Calculation formulae
Side positioning for a knob Side positioning for a handle
50
40 50
30 40
20 30
0 32 64 96 128 160 20
Front panel width Front panel width Hole distance 0 32
20 40 60 80 100 120 140 160 180 200 210 220
20 40 60 80 100
Distance from drawer front

side edge to knob fixing hole Distance from drawer front
(min. 10 mm/max. 334 mm) side edge to first fixing hole
of handle (min. 10 mm/max. 334 mm)
Setting for height positioning

20 - 65 mm
60
50
40
30
20
60
0 32 64 96 128 160 192 224 256 288 50 320

20 - 65 40
30
20 40 60 80 100 20
120 140 160 180 200 210 220 240 260 280 300 320 340
20
0 32 64 96 128 160 192 224 256 288 320
20 40 60 80 100 120 140 160 180 200 210 220 240 260 280 300 320 340
32 32 32 32 32 32 32 32 32
32 32
32 32 32 32 32 32 32 32 32

Drilling jig BlueJig Quadro EB 20
for fitting Quadro to wooden drawers
• Helpful for fitting Quadro runners

to wooden drawers
• For the positioning
- Catches for wooden drawers and pull-out shelves
- C-hook for fitting runner to the rear wall
- Rear-mounting push-on holders
• Plastic with hardened drilling bushes in steel
Order no. PU
0 044 777 1
Assembling wood drawers with grooved base
Front catch
ø2,5
C-hook
B
ø6
A
10
ø6

Drilling jig BlueJig Quadro EB 20
for fitting Quadro to wooden drawers
Assembling pull-out shelves
Front catch
X = A - 16
ø8 x13
A
Push-on holder
ø2,5
Assembling wood drawers with flush base
Push-on holder
B A
X = A - 16
ø2,5

Mounting jig BlueJig FR/MultiTech
for FR and MultiTech cabinet runners
• For fast, precision mounting of

FR and MultiTech cabinet runners
• Can be used with System 32 hole lines or
for direct fixing
Order no. PU
1 008 289 1

Range summary
i 2.4 Drills and bits
Wood drill bits with cylindrical shaft Wood drill bits with hexagonal shaft
2.4.2 2.4.3
Wood drill, bits and hook driver with hexagonal shaft

2.4.4
Drills and bits 2.4.1

Wood drill bit
with cylindrical shaft
Drill bits Shaft Length Order no. PU

diameter mm diameter mm mm
3 3 46 0 046 088 1
5 5 70 0 046 083 1
6 6 70 0 046 082 1
8 8 70 0 046 081 1
10 10 70 0 046 079 1
12 12 70 0 044 756 1
15 10 90 0 044 757 1
18 10 90 0 046 087 1
19 10 90 0 046 078 1
20 10 90 0 046 077 1
22,3 10 90 0 046 076 1
24 10 90 0 046 075 1
25 10 90 0 046 074 1
26 10 90 0 046 073 1
30 10 90 0 046 072 1
35 10 90 0 046 071 1
40 10 90 0 046 086 1
2.4.2 Drills and bits www.hettich.com

Wood drill bit
with hexagonal shaft
Wood drill bit

Set contains:
1 drill bits ø 3 mm
Total length of each 50 mm
Order no. PU
0 062 002 1 set
Twist drill bit

• ø 8 mm
• Drill bits HS
• Total length 50 mm
Order no. PU
0 062 006 1
Centring drill bit

• Drill bits HS
• Nickel-plated
diameter mm Order no. PU

3 0 062 001 1
5 0 062 000 1
Cross-hole countersink
• ø 15 mm
• For drill hole diameters of 5 - 10 mm, 90°
• Drill bits HS
Order no. PU
0 062 003 1
Drills and bits 2.4.3

Wood drill bits and hook driver
with hexagonal shaft
Drill bit set comprising:

5 wood drill bits, 3, 4, 5, 6 and 8 mm ø
1 countersink, 16.5 mm
3 pozidrive bits, PZ 1, 2 and 3
6 torx bits, T 10, 15, 20, 25, 30, 40
1 hexagonal adapter
1 textile pouch with belt loop
Order no. PU
9 079 408 1 set
Hook driver
• ø 18 mm
• Length 45 mm
• With hexagonal shaft
Order no. PU
0 062 004 1
2.4.4 Drills and bits www.hettich.com

Ffa08 - g02 - en (Assembly Machinery)

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Programme overview

2.1 Design principle System 32

2.2 Automatic drilling and insertion machines Blue Max

i Range summary 2.2.4

2.3 Assembly aids, drilling jigs and hole-marking templates

i Range summary 2.3.0 - 2.3.1

2.4 Drills and bits

i Range summary 2.4.1

Programme overview Group 2 2.0. 1

• The international standard for furniture construction

Design principle System 32

2.1. 0 Design principle System 32 www.hettich.com

A wide range of different

Cam fittings Cam fittings

Design principle System 32 2.1. 1

Hole line and connecting fitting

2.1. 2 Design principle System 32 www.hettich.com

Constructing a cabinet side

Calculation of cabinet side:

X = 1984 + (2 x 9,5) = 2003 mm Y = 512 + (2 x 37) = 586 mm

Design principle System 32 2.1. 3

Blue Max provides the right

Blue Max mini Blue Max Modular

2.2. 0 Automatic drilling and insertion machines Blue Max www.hettich.com

Would you like further

Blue Max Modular

Depth adjustment of up to 550 mm

Interchangeable drilling units provide the capability

2.2. 2 Automatic drilling and insertion machines Blue Max www.hettich.com

Fast and Straightforward machine

Digital display of hole pattern

The 5-spindle horizontal drilling unit allows

Automatic drilling and insertion machines Blue Max 2.2. 3

! Connection for chip extractor,

Mechanism for interchangeable drilling units,

Use of drilling units for hinges,

Use of drilling units for hole lines,

Use of drilling units for hole lines,

LCD “side position” display ✓ ✓ ✓ – –

Pneumatic caterpillar drive for

Depth adjustment 550 mm ✓ ✓ – ✓ –

LCD “depth position” display ✓ ✓ – ✓ –

Connection for chip extractor, Can be Can be Can be Can be

2.2. 4 Automatic drilling and insertion machines Blue Max www.hettich.com

Special features of this equipment option

Pneumatic caterpillar drive Horizontal boring unit

Needs to be ordered separately

Automatic drilling and insertion machines Blue Max 2.2. 5

Needs to be ordered separately

2.2. 6 Automatic drilling and insertion machines Blue Max www.hettich.com

Needs to be ordered separately

Automatic drilling and insertion machines Blue Max 2.2. 7

Needs to be ordered separately

2.2. 8 Automatic drilling and insertion machines Blue Max www.hettich.com

Interchangeable drilling unit

Needs to be ordered separately

Automatic drilling and insertion machines Blue Max 2.2. 9

Interchangeable drilling unit for System 32 hole line

Number of spindles Order no. PU

Needs to be ordered separately

2.2. 10 Automatic drilling and insertion machines Blue Max www.hettich.com

Interchangeable drilling unit for System 32 hole line