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Bioleaching Capacity of An Extremely Thermophilic Culture
Bioleaching Capacity of An Extremely Thermophilic Culture
Bioleaching Capacity of An Extremely Thermophilic Culture
a
Instituto Geol
ogico y Minero de Espa~
na (IGME), La Calera n° 1, 28760 Tres Cantos, Madrid, Spain
b
Centro de Investigaciones Energ
eticas, Medioambientales y Tecnol
ogicas (CIEMAT), Av. Complutense 22, Edificio 20, 28040 Madrid, Spain
Received 9 March 2001; accepted 2 May 2002
Abstract
A thermophilic culture specific to bioleaching chalcopyritic materials has been obtained from a typical chalcopyritic copper
concentrate of the Spanish Pyritic Belt. This paper shows the effect of pulp density (w/v) on bioleaching culture capacity with respect
to this copper concentrate. The results of the batch tests show that it is possible, operating at 10% of pulp density to attain copper
extraction of 94% in 10 days and, at higher pulp densities (20%), to attain good copper extraction (80%) in only 14 days. In the same
way, the culture has been amply tested with different chalcopyritic ores and copper concentrates. The results obtained with four of
these materials, two refractory gold ores and two copper concentrates are also presented. These results show a varying and versatile
bioleaching capacity of this bacterial culture. A model of bacterial attack of this culture to leach chalcopyrite is postulated.
Ó 2002 Elsevier Science Ltd. All rights reserved.
Many researches have investigated the possibility of This paper describes the bioleaching capacity of the
using thermophilic microorganisms to improve metal culture to operate at high pulp density and its versatility
leaching rates instead to mesophilic microorganisms. for leaching chalcopyritic materials, from ores to con-
Future process developments must and will include centrates, postulating an ‘‘in situ’’ indirect bacterial at-
thermophilic bacteria, which will play an increasingly tack.
important role in biooxidations of minerals. Thermo-
philic Archaea, Sulfolobus species, Acidianus brierleyi
and Metallosphaera sedula which grow from 60 to 75 °C, 2. Methods
are particularly adept in bioleaching of copper from the
highly refractory chalcopyrite, Brierley and Brierley 2.1. Microbial inoculum
(1999) and Dew et al. (1999). Moreover, the use of these
microorganisms that naturally thrive on ore samples and A mixed thermophilic culture (MTC) of native mi-
its aqueous environments, could be a good option as croorganisms, isolated on a typical chalcopyritic con-
they probably have specificity for leaching chalcopyrite centrate described below (Concentrate 0), was used as
and a much higher capacity for adaptation. In this sense, inoculum in the initial bioleaching experiments.
there is a work carried out by Lopez-Archilla et al. The methodology of the isolation was the following:
(2001), on the microbial ecology of Rio Tinto waters, The concentrate was strong stirring (360 rpm) at pH
where they report to have isolated a thermophilic ar- higher than 4 and 65 °C of temperature during 2 h for
chaeabacteria, Sulfolobus rivotincti, with specificity to remove the microorganisms attached on the chalcopy-
bioleach chalcopyrite and therefore with possibilities to rite surface. Once the microorganisms were unattached
be used in chalcopyritic concentrates treatment, Bal- and free in solution, the solid was removed of the liquid
lester (1996) and G omez et al. (1999). by filtration. The bacteria-laden liquid obtained was
The use of these microorganisms for bioleaching filtered through a 0.22 lm Millipore membrane filter to
chalcopyrite implies the knowledge of the mechanisms collect the microorganisms, which were suspended in
involved in the process. 1:10 9 K medium at pH 1.30.
Initially, chalcopyrite can be oxidised by dissolved Preliminary comparative bioleaching tests were per-
oxygen according to Eq. (1), Hiroyosi et al. (1997), fa- formed using a bacterial inoculum of Sulfolobus sp.
voured for acidic solution, and as it is known, two kindly supplied by Dr. F. Carranza, Universidad de
modes of bacterial attack can be distinguished: Sevilla, Spain.
In indirect attack (Eq. (2)), the role of bacteria is to Both thermophilic cultures were maintained on cop-
regenerate the oxidant ferric ion in the bulk phase, from per concentrate (Concentrate 0) at 1% w/v pulp density
the ferrous iron resulting from the chemical oxidation medium with 1:10 salts of 9 K medium at 65 °C of
of the metal sulphide in the ore by ferric iron (Eq. (3)). temperature and initial pH of 1.30.
In the direct attack, the bacteria leach the metal sul- The cultures were successfully adapted to higher pulp
phide by attaching to the mineral surface and oxidising density of copper concentrate until obtaining high cop-
it enzimatically by conveying electrons from the reduced per extractions in short residence times. In these tests,
moiety of the mineral, Erlich (1999). the inoculum was obtained as the culture isolation was
made.
CuFeS2 þ O2 þ 4Hþ ¼ Cu2þ þ Fe2þ þ 2S0 þ 2H2 O
The final pulp of the bioleching test was filtered,
ð1Þ obtaining the leach liquor and the solid residue. The
CuFeS2 þ 4Fe 3þ
¼ Cu 2þ
þ 5Fe 2þ
þ 2S 0
ð2Þ solid was intensively stirring during 2 h with water at pH
2þ þ 3þ 4. The pulp obtained was filtered again and the final
4Fe þ 4H þ O2 ¼ 4Fe þ 2H2 O ð3Þ liquid obtained, which contains most the bacteria, which
Sand (1997) have suggested that because Fe3þ oxi- were attached to the solid residue, was filtered through a
dises metal sulphide with both the direct and indirect 0.22 lm Millipore filter where bacteria were retained.
mechanisms, there is no difference between the two Finally, the bacteria were re-suspended in 50 ml of the
mechanisms. Their model emphasises a similarity in the leach liquor obtained in the first filtration in order to get
chemistry of attack of the sulphide moiety by iron, and the inoculum volume (5% v/v) for the next bioleaching
makes no distinction between ferric iron in the bulk test.
phase and ferric iron bound in the cell envelope.
The authors have obtained a mixed natural thermo- 2.2. Ore samples
philic culture from a typical chalcopyiritic copper con-
centrate of the Spanish Pyritic Belt, Rubio (1998). This A chalcopyritic copper concentrate obtained from
culture has selectivity with respect to leaching chal- conventional differential flotation was used to develop
copyrite, when this is present together with other sulp- the mixed thermophilic culture. This concentrate (Con-
hides in ores and concentrates. centrate 0) came from the Spanish Pyritic Belt and its
A. Rubio, F.J. Garcıa Frutos / Minerals Engineering 15 (2002) 689–694 691
were produced by the reaction in Eq. (3), chalcopyrite carried out for your assistance in the analyses and ex-
oxidation by ferric ions would be taking place in addi- periments.
tion to reaction in Eq. (1) through the reaction in
Eq. (2).
Considering the final products obtained in this case, References
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We would like to thank A. Ilarri, researchers and Symposium IBS97 BIOMINE97. Australian Mineral Foundation,
technicians of IGME Laboratory where this study was Glenside, SA.