'll4t.

2ST E/HY
Electric/ffy;Jraulic Two-Speed Se/f-Tailing Winch
Winch Parts
Installation
Service
Requtred Tools
Screwdriver
Plaslic Head Hammer or Malie!
Small Knlfe
Brush
938189 i Rags
---=-=~ I
Solvent
Oìl
32653 i Grease
768
Parts [1st
008 Pawl
038 Pawl Spring
I
768 Washer
37338 Ì 37876
6009 Screw
6047 Screw
16144 6144 Screw
32536 i _,_! . 6284 Gasket
i Screw
6310
36214 Ì 6481- Washer
39131 i 726073 Screw
6663
27811 Gear
27812 Gear
27908 Gear
27814
Y7J-- - - '36208
= iI 27815 Gear Shaft
27816 Gear Shaft
.m~: ' - - --Xì817 washer
38599 'i 27828 Gear
27908 Washer
36210 j' 28169 Red Line Ring
i Plastic Bushing
i 29926
' 30655 Spacer Ring
938098 Ì 27816 32536 Top Cap
938099 i 32653 Plastic Washer
939132 i 32944 Base
33028 Plastic Washer
36208 Spring Suppor!
_QQl! 36210 Lower Jaw
36214 Stripper Arm Chrome .
,-,e:;,.,,...,,.,.~ 038 37338 Handle Socket
27812
j •· _ flh:;;;;:;;"i,rt) 27828 37678 Stripper Arm Suppor!
37876 Center Stem
. < . _lllil 38174 Base Ring
'i \ I . .
27815 38185 Spindle
11:::.-1--.ll!.!.'.!.J. : 6663
I I•
38597 Spring
38599 Upper Jaw
39131 Stripper Arm Bronze
726073 Bearing
32944 737773 Bearing
938098 Aluminum Drum
938099 Chrome Drum
938170 Base Plate Assv
33028
938l89 Disconnect Rod Assy
939132 Bronze Drum

38174 suggested Service Kits

BK4512 10 008 Pawls
10 038Spr~
BK4513 100 ml Grease
When ordering parts, p/ease include
a "B" belare each numbllt ~
8008}. .J. '.i J.
.t'
t• -
'
 WJrlnQ lj}ji_ès Pipino
::::=====--- --- -- -- - - -

.
HARKEN
conlrol box

lirips
5' o.a
5
H
1
8
WIRE SIZE CHART
(dislance in melers trom battery 10 winch and back battery)
61
Sec11onmmZ
2
13
7,6
3
13
3
19
91 122

19
5
15,2
5
32
/- I
30
40
50
60
8
13
13
13
13
19
13
19
19
19
19
32
19
32
32
32
32
40
32
40
50 I
t
13 19 32 32 40 50 62
70 50 81
13 19 32 32 40
BO
90 19 32 32 40 50 62 81
100
120
19
19
32
32
32
32
40
50 ., •., 62
40
50
50
62
62
62•

103
81
81
103
103
,,.
140 32
• Push btrt1onS requin 2mm2 cable

Fasteo electàc contro! box contaioiog soleooids to b1Jlkhead 0~ wau

lnstall remote circuit breaker between power supply and electric
conteni box · . . 11
Locate pushbuttons in a convenient spot for easy wmch operat1on.
• Pusbbutton wjre size is #14 . . . --i~
.', ..:1~ "

....
Retee to wiàog diagram tor wic! size_aod cqnp_e_pJ!Pn mtormatmn
Pads 11st Parts Lisi
l'IS. IJr e.i l'IS. e.ir e.i
D8156 lssypaiotedwnnceduction 29505
62111 Ntd M6 IINl5588 2 36149 .. Hvdraulic motnr s1mom1
Wasbtt O6 ISO Z089
6213 3 30848 ' Hydraulic motor "0MR80
1
i
36461 loweranec
36460
31279
San stud M6 X20
Woon ced1rtion ,rntt Vf49
1S1·07?1 alh scao r I
ì:
::~~carciec
, .~.L,-,.,'.-==:i===f,238"'']Jl5156~====~s,='""==·:~;:;:========
. __ Heli:milMJOxJO _i,_...1.._....J13MliL.Z51,__»wPwPlwbW:11.1i@wul/Qlin ! L -
2 36478 Sbafi 32649 Snrioo
6519 "" 32936 Washcr"
36479 PDJ 2 6215 Wasbec PlJ 1/N!J ZSJ
33056 'ìlxiao JQ 2 667] Screw M12x35 IIN1593J::
31QZ4 Cmoertif)J coupl~
JJ J 6353 ScmY M6Xl6 i/N16JQ9
_,__..____..nis3 Sn:ew Y8x16 IINl6109
12 J 3MZ6 Hvdm motar couoter
~~8=!~1 ====jw:•s:he~rpin;;:;;jjji;:iJai=====-;; ]3 6660 Sodno oin 6x36 PIN 1481 a.,
.:9 1~~::;3
~304::
6178 • Sprif)J 6r36 DIN 1481 Hc!i·cnir Ml nxrn ,.
-#
]4 6277
JQ\ 1 6281 K,y 8x7r35
11 .. 1 831249 EledOC Mobx 12Y M assy painted
1 31249 Fledcic roow 12Y 60C6Y 2800cprn
31281 Sccew stud M6
6208 N1d M6 IJNl5588
62l 3 W?sber D6 ISO Z089
11 83l250 Eledcic Mntnr 24V 600W assy pai?)a1
31250 Rtdcicmotor24VfaMt 2800q1m
31281 Sccewst1M1M6 •
,.'_ _4 6208 N1d U6 IINl5588
6213

t1'AIIKEN~
1251,E'Wisconsfn Ave .• Pewaukee, WI 53072 USA· Tel: (262) 691-3320 • Fax: (262) 691-3008 • Web: www.harken.com • Email: harken@harken.com
J~IUIJIU 10-04
Via de!ia ~ rea, 12/14, 22070 Lurago Marinone (CO) lta!y • Tel: (39) 031.3523511 • Fax: (39) 031.3520031 • Web: www.harken.il • Email: info@harken.it
1 Remove Winch Handle Socket·Sc)e-&
--- ,I 4 Drive Position
Loosen in Handle Socket using disconnet rad flatt,ead IMPORTANT: Note position of winch Drive Gear in relation to
scr.et~nver as st1own helaw , --- ··
Base aod mark on Base
.
.
GMr
- - -- - - - - - - - -- ,- - ~ - .. \
I
R

2 Remove Handle Socket 5 Remove Center Stem

Removetjve(5) 6 mm EHscrews that hold wiocb to Mountioo Base
Remove Handle Socket aod disconnet md
Remove Center Stem
Remqve Name Bino

6 Remove Mounting Ba~è

Remove four (4) 6 mm screws thai hold Mounting Base to Reduction
3 Remove Drum Assembly-:. ">;~ifi1lf~-'
, : ~ Jli- r....Iil'..),;
_ -
Ili I
Carefully lift ott drnm assembly
Main bcarings may remain inside drum due lo oil
and orease
 7 Determine Winch LocatiO!I~
Make..s.me there is c!eatance !or Motor and Red11ctioo GearbQX._
I 1OAllach Motor/Geamox ·, t0
Tighten the(ml[ l~ boll
Use hh1e I r. ·
Use h
· Mrnm; ng 8
1
-;- -
t R
ase O
.
\ .

.'

8 Posmon Drive Gear/Secure M~~ìiìMii

Make sure Mouotioo Basesils tlal on deck
Posilioo so Drive Gear aligos 10 sheel load (see Step 4)
Mark the mouolioo holes dciii deck
Use heddioo compound/sealant lo prevenl leakage
m Secure Mounting Base using 8 mm ('/,,) flathead bolts

5 (noi provided)

9 Attach Motor/Gearllox Asse.IDJ!tyj)oiìqpgppp
12 IMPORTANT - Test W
! -..
Alter winch is assembled, test operation in manuat mode onty
hefore sa ilinu
lmportant - use a rock-io winch handle
Usino.1U.ac.kina._11linr.h..b.andle•..check.wincb...nperatiQo. _ ___ __
Disconnect rod musi disconnect gearbox when lock-in
winch baodle is ioserted io Handle Socket

I '·

Service winch beforè 111,esailinQ season begins and once during_: ~fTJ~
I

J
Minimum/Maximum Llne Diameter
Harken winches feature spring-loaded self-tailing jaws
which adiust ~utomatically to the following line sizes:
Minimum P,6" (8 mm)
Maximum rt (12 mm)
Positioning Stripper Arm
Loosen top Screw.
Remove Handle Socket.
Lift Stripper Arm and position as desired.
Opening Winch
Remove top Screw.
Lift off Drum and Stripper Arm.
lf ratchet
gear is mounted
use a brush to spread a light,
backwards, winch wi/1 slip.
Servicing Winch
even coat of grease. Remove Pawls and Springs - service as below.

111
Remove Bearing, Gear Shaft and Gears.
Clean all parts except 37383 and 38598 with rag and solvent.

"7'Pawl
OIL
lm ortant: Use freshwater on/ on arts 37383 and 38598
se rus to u ncate a movmg parts 1g t y w1t grease.
Replace Pawls and Springs and lubricate lightly with oil.
Assemble and close winch.
Socket - " Servicing Pawls
Catch Spring with knife and hold against Pawl.
/nserl Pawl Spring wilh straight leg Lift out Pawl. Clean and check lor wear.
Use knde to free captive Pawl
Sµr111g
againsr Pawl Use oil tor lubrù:alion
Piace
__.Eo]d::S
"fill:m o
I~ Pawl ~~rin~ against Pawl.
d silo P wl ot Pawl Sockef