’ WATER CHILLER ¢ WATER COOLED .. ¢ RECIPROCATING ~.This extensive line of Century water-cooled reciprocating Water Chillers have been designed to provide all the con veniences of chilled water air conditioning system, espe: Cally for hotels, hospitals, stores and process cooling ‘pplications of modern manufacturing industries. ‘These units are completaly salf-contained, piped, charged, “These units are composed of compressor(s), condensers), direct expansion cocler(s), thermal expansion velve(s) ond ‘auxiliary and control equipments. These units can be ‘operated with the utmost simplicity. Century Fan Coll Units ere ideally matched with these units for most of ‘application. ‘wieed, factory-testedtand reBdy to install. Energy Saving with Efficient Performance © Automatic Capacity Control + Low Starting Current with Unloaded Starting « High Heat Transfer Surface ‘Simple Installation © Factory Wired * Factory Charged Stable and Automatic Operation Time Guard Operation ‘ Convenient Control Switch © Liquid Line Solenoid Valve * Liquid Line Sight Glass and Moisture Indicator ‘* Three Phase Mercury Relay for Compressors * Internal Thermostat in the Compressor Motor * Dual Pressure Switch * Freeze Protection S\ © Water Pressure S\ ich. * Crankcase Heater * Oil Pressure Switch © Fusible Plug in the Liquid Line * Oil Foaming Protection Device in Compressors Easy Maintenance © Replaceable Condenser a1" voler Tubes: - © Bolted Semi-hermetic C sorsTeno fis0ozW) Boooave aes] alts 30028 | soi | 002s | 40025 ecrs | sooas % *| | | els ns F Cylinders: 6 6 e ‘Oil Charge (lt) ol z [a @ ol eet | eee of Ra Thermostatic Exponson Valve [ae] a | as! vez] zaxz|'2ax2| zoxa] rexa| n0xa |zexe 1 2 ap af af hia 7 2 naa 204 084 8.4 a4 to9 ce ee Inner fnned, Prime Surace Copper m) a] tot 10] 18] 208] ms 22 | 24 | 268 wa 2570 | 2682 | 2905 ws) ma) ms) m0) 49) x0 eel ase] 1016} tise | 1205 sal rol so | ios] col tal tal mol na]. ‘oe | Rehigeront Sde—13 ko/emG Wile Side tem’ if i = oF te | 15 rio CONDENSER wes | sar | 302 || zy a wale ed eal ae 2451 | 2219 Fnned Copper FL mL G0] 98 | nexe | voxa| wana | tex] reece | aa | oe 72 rose] 124 tsa | aoe ae oe a 33 wei) 4a] 973] 626/605 | m3 ‘ndOutpot (1D Fige) | Drain (in) ‘Companion flanges are factory-supplied 98F 7m | V0 1,000 «001,200 1,480, | 1,908 260 7m | 1700 | Si on | 600 | 1200 1402 | 1,490 90 84d selon 1.010 | 600 | 1.200 1492 190990A | 200 3.600 3,600 [3200 | 1.50. 1.570 1200 1,220 c © 2.120 1425 | 2,045 1,495 | 2,865 | 950 of 485 | 2.120 | 900 1,515) 915, 850) spaces. ihout roto, In efor ies re i Boge "i 7a Se eg 4| 5 “Cooling Water QS outiet ay || as Ching Water / Outlot 2 = & Chilling Water Outlet (Chiling Water Tater [Unit mm)SELECTION PROCEDURE (With Example) 1. Determine the System Requirements ‘ Calculate the total load of the building at design con- sitions. be Given Conditions: Power Source Frequency 50 Hz Cooling Load 250,000 kealh at Entering Condenser Water Temp 32°C Entering Chilled Water Temp 12°C Leaving Chilled Water Temp 7°C. Fouling Factor of Cooler 0.0001mh*c/keal Fouling Factor of Condenser _0,0001méh®c/keal 2. Select Unit and Read performance of the U: In the performance data table, s cooling capacity (CAP), compressor power input (KW), chilled water flow rate (FR), cooler pressure drop (PD), con- denser flow rate (FRI, and condenser pressure drop (PD) can be determined by interpolation (or some can, bbe read directly from the table). Selected Data Unit cRto002W Cooling Capacity 263,000 kealh Compressor Power Input 75.4 KW Chilled Water Flow Rate 52.6 mi/h Cooler Pressure Drop 5.6mAq Condenser Water Flow Rate 65.8 m/h Condenser Pressure Drop 2.8 mAq Cooler Pressure Drop ‘ vi z e 8 2 5 e 4 ae 2 w wT 0 Flow Rate (m?/n) Fouling factor gives different cooling capacity and com pressor input, Therefore, correct the cooling factor and Compressor input with correction factor according to the following table. Correction | Cooling (Corrected Cooling Capacity = Fert” x Goan’, Correction , Compressor Factor Input (Corrected Compressor Input) = Correction Factor for Fouling Factor Fouling | Coating | Compressor Fector | Copacity Input L mthe/keal | 0000 Cooler 09 a 0.0000 ave Condenser | 01 vo | 100 owe | ose | 100 Condenser Pressure Drop z = & é =r Flow Rate (m?/hl" ‘CONDENSER Enforing Water Temp 24 [eae a Lew FREpePon|stur | sor [= R= po. [ae] Po ea va {sa [es [ae | at | os as 8 Bsa us | as | zs [ae | 7 Os ws Ye = w2_| 36 |e | ze | ne | to wes] 67} $47 | a | 30 | 06 ha” 09 EF 7, iso | 52 | cs | ais | oe | oe 7 on uo | 41 {roe | 3s [ves | wi| 76 [tons | as | a2] oe na 16 3 we | 58 |im2 | oo | ae | 05 ws 23 iso | 47 | i059 | 50 | 162 | 16 E 9m] 8] 6) mae] 19 pms ca-| 6oc) Ga pres | as fs | a0) soz | wo | ios | ts [18 o7 | 43 | oe aso | WE] 24 [rose | vr | ik | ea. ta | m7 | 20 | Woy me | m2 [as 22 tase 3] 97) os a4” as [7 | weet 07 | rse | ze | te | ire [9s | sa to 3a m2 |ins | tas | 1 | isso ue | aa as Sq] 28 [toes | 262] 24 i931 3/101 | 06 28 ae ¥, 4 ae J ino 222 18) 138.9 | oF 16) 10 wT 25 soos Jin | ies | 1s | tao tole] 20 i | E amy ae | aes] Bz] 87 ims we pa os aa a a Pe SPaetoemm 35 [iz2 | xs | 30 Jose | Zo | uct | bs | aes | SS PZ OOF ‘ i se [isso | 22 | 26 | wr2 | ase | os | te | nr | aS 4 Pepe 2 [ey a00 ae iste ns ar is oF 7) RM a7 we | 32 | ieee | any os | ier 0h ae a wo} ae ima | 27 lies | so 21 |i | 30 13 a] aio Be | as ies Pane O63 | O68 | as ow 9 | ia as |-ze | a8 | was | me | tee | oo | tos | 03 ack 88 is] ns [us| 29 | wer | aso | oa | ou | se | a2 eo [ies | os [35] i805 | ee ] 9] 0F | wa) os —Tal oF ies wz |wee | we | 27 | is [as | wo | te | are | 02 oe) ee see |reo2 | os7 | 2a |isaa | Se | 2 | 20 | oe j ae [ier [me 40 [tase [ane | ire | no] se a7 @i |e | ae | 29 |e [a |e | toe otk eS ies ws |r | we | 24 | 207 | os | a3 | oe 33 z ' S| 22 | wer [eas] ima [ae | a] ia aoa 0 be [wo 23 |e | os | 33: /aoe |e | ae | 2 ae 33 2 x ws lis | ma | 25 | amo | os | ie | aa | ™ a : = 4208 [as | 08 | oa | iy oa ea 5 242.9 | 42.0 24.0 08 $0.0 2 28 | 209 | 308 | ang at : n 1954] aia [ae | ua ated] 08 905 oc 7 | 2] oe | aoe | 20 waa jae | 22 a7 we | to fe OS isa ssa | oz -| v2 | ar | mg | eo | ag ty eee | 8 ae a ee PAM 8 [mee | we | as | aur | me | tis | te et BZ LP sso jae | oo | 34 tee | eo ms 89 ar ea a a co aa 38 5 | 10] 70 | 204 | 97 | $0 | aus | ao | or | ae Mae ae u ase | 200 | 443 | 43 ane | See ea 2s " ta | 259) eis] 7a) a8 | aay) 200 02° mo 1g ord ta [200 Se | Sas | en Shs Me 28 3 a2 me | we | ts tno | aco ee 88. pease : Wem eda | ess | aa] way [me] ae io a7 1s fw 0 | mea | a | os lame | os | ae 1S 12 228 so ms | es | fo tee | Bo me ak a4 ews ¢ Leaving chiled water temp (6) PD: Water Pressure Drop (mAq) Ecwt Entering chil water tomp (C) THR: Tota Heat Rejection 1000 Keal/h} CAP: Cooling Capacity (1000kcal/h) SDT: Saturated Discharge Temp (C) FR: Water Fw Rate (m®/n) > Based on 6C sub-cooling, 9.0001 sqM..c/kcal Fouling Focto fo both Condenser and Cooler 4 7zPER =ORIMANCE DATA COOLING CAPACITIES a SOHz | a ies CONDENSER Enforing Weles Temp : cooLer D Bik Sool, 2] 8 32 chow | tow | iw [Fear Te a 9 80 768 | o92 we 0S «21a~=CeS a s | teu ame oe ao 10 as 127807 N72 cya me ws 19 mae W856 | as | 736 me 10 718m 7 | 12 | 02 | ais0 | «0 | m7 10 | as 13 ms 29 13 mo | sa | S58 ga) a2 | ma | zi 13] 94a | 258 | ers ws] a | a | 1s) az | 20 mS ii asa | sea | 67.0 a7 | 1a | wa | 1s | saa | aa 1s 1772 | sae | coo ei | 33 | es Wa] ms sar | oa] se ae [wr pa? | on] me | os] aa] os Ss | vo | iiss | one | 4s | ts ]are | zo asa os | ee | op ea | os 1} ‘sea | aon | ces | 36 | amar | ts0 | 7o1 | ie | v2 | 33 Wg] ims | aes | m2 | 64 |os2 | us ao os we 08 7 | 20] tar | aes | mao | So fare | ain 2 08 1 09 19 | ‘oe | nea | ooo | 40 | S009 350 24 fea 13] a0 | me) 0 | 72 [are ua 08 07 asia a [ou | was| as | ao | Se fone wo aor os Vo waa? 1 us| are | mo | a3 | si | ss0 3 30 os 52 mt Om wep aes] me] ts] m2 | as He) os Be os me OS s | w | toe| a0 | m2 | a¢ |ano o «0 08 530 10 1000 28 Wo] tae | wer | yor | a7 [se ee ms e987 Wo] 120 | a7 | v2 | 6a | su2 76 5 0s mo 05 0 oF 7 | i2| ime) moo | so | te | sso aur Soa 08 oo 11 tas 1a} tae | ss | maa | 40 [sas wo oy | 22 m7 | 34 Tao] sz | ave pose] 71 | sea | 9 9 | 12 1 13 we o | te | tara | dao | me | 53 [sae oo oy 12 213 ora is | oso | ‘ea | yet | a3 | Sse 350 ors 33, : ] SU] we | asi pis | ae [and | os tea 0s my os | wea oe Ps Ho rou) v2.5 | wes | wa | as | see 6 sso 07 65a op e289 Well use | coi | 30 | soa a6 7 ne tnt ae 1 tae] ae | ios | 62 | S651 aa 526-07 «569 08 730 y | Mf tas | as | ‘us| So | see es ae aa 10 re te | ties | sora | az | ar lees 5 oa an asa : asp] wie] wee [ima | 72 | soe 6 ws 10 m1 Rte 9 | ta | ime | Sina | tone | 55 | oes e080 aes 1s | is) sue m9 | a6 gos 5s 11963? Tu) op aes ae | ay mas ewe Oa eee s|-10 | tso| sos | m4 | 45 «2 20 4 08 728 08 1258 20 Mel to) ser | 7 | 37 oy 356 10s 1st ees TW] te] mie [a0 ea Tans de ss Os eS aD 7 | 2 | ioe) sao | 2 0 oss7 mt toe e008 Na 43. | tase | st | ‘32 40 core 35007 | 20 1956 | 38 E Wf teed] aaa) oe) 71 wou) ata se a7 713 OB a 9] | imo] Sse Nee 54 ues oe os9 07 mt 0? taba a8 15_| two] sar ‘oa 43 ws 350729 ss? Lewt « Leaving chilled water temp (C) Ecwt : Entering chilled water temp (C) CAP: Cooling Capacity (1000 Keal/h) FR: Water Flow Rate (m?/h) PD: Water Pressure Drop (mAg) THR + Total Heat Rejection (1000 Keal/h) SDT; Saturated Discharge Temp (C) Based on SC sub-cooling, 0.0001 sqM.h.c/keal Fouling Factor for both Consanser and Coolor| 23 kw [cap [re [pp | tHe | sor |e 73 7S 196 78,1020 wae 93 we os 17058 te at 29> 9 16248 ns wor w5 651 23 a4 10n8 469 a3 24 9.08257 ae 09 8 | 967 i153 aa asta. BSR [zs | 1 | ve | use | os | 7 | 2 us 13 20 CMM ws | o77,| es | 23 jie | oo li | as jie 4 O20 WE za | os", v2 | so ime | as ue 32 = ot 7 386] 1055 2s | ia7 | wa] 78] os) 8s o 6 | w-} a0) 40 19 at | a6 | toa | a8 167 28 1" m7 imi Wo2 97 | 2 7 ae " we 1122 wis | 46 | 7 | O07 127 08 163” 10 7 | 2 353 1200 21 oa | 6 0 MB oat? 13 mea 1276 171555 | 365 260 22 oe a2 13 33.5 1200 aa jim | aa | isa | 10) 6s 1.1 aa as 9 | 358 | 1270 22 178 06 156 10 es2he 15 310 | 1940 18 ves | 350 | 287 | 27 a 7 3) ia] m6) as] ied] WO] OE] OFT Oe ae OF s | 10 2510 m2 36 76 26 0 | ome aS We | 22 | sno 252 90 18a? oe | me 21 sat 0 a2z[is| st 51 12! 9 | wo | a7 ist es we a 7 tina a5 \00 m0 40 ie GD Ohe ka | _w7 | 19s m6 33 ine | 65 ns 2s ae 88 3 45.0 | 148.4 37.1 3s W719 mor 12 218 1a 9807 at Selmi! 80/10 se 43 is | 8 7 13 ets ome 18 ma luss 7s 35 10 | 65 lay Ts us] 3s | oe nS a 3 | 23 | 70 mo 34 250 ae | me 12 S13 ad 7 We] 7 | vei | 0427 ao | 25 ata as ite] 550] 18a) asa mar [4s ws | 6 saa aw 72 | ol 528 | 100 60 | 38 254 ane ts ase ony ast 4g 13 5 13 59 30 a2 ase apo sne | ss 13 u2) 76 | a9 «5B m2 26 17 wl 19 ae 9 | ta 335 | 00 | m0 42 0 00 17 me ewe as 15 25 205 Ha 33, ie 80 45 a et = TS 2 er ea ea 0 sO 5 | 40 70 780 56 45 082 eae os 76 2a mi ese 40737 oma 7 88 2a 1 752 S16. a6 210 05 "29 08 ee 708 | 40 5 307 4.6226 1a 60130 W381 eas | a1 2s 46 soe | ses a7, sud (Pe Wil] 70 | 20 | 0 7.5. 2002 | a4 345 13 a7 20 9] WO) ns | 240 sos Sse aise | oe 46 te at 33 18 wo | mp0 447 | 4a aia | 350037 eat z 203 m0] 9 | Wa | 06 mi 06 Wea OB s | wo Sed 63 5S) O dada u 03 5) tee eo 7322 23 W 71 | 943582 449 74 08 a6 08 | OA 7 | 32 oo 71 981 888 waka 13 $02" $8 0072 365 89026 7? 37 1355] m2 14 S41 49-922 as 20 3 | aie e777 wo asta 15 2 4) 8065 283PERFORMANCE Dé COOLING CAPAC FIs vce [asi | oe | us [aa | as foso | ie | sr mae | 26 9 | 4} toro | ico | yo | ‘as | oa0 | co] ss2 | te | se wa | 20 “is |_‘ss0 | ano | tse | 7 | aor | 0 “3 aap | ona | we sa | ao] ae | os pon tars | mao | te sar | ae] sii | oe | ee tins | sa0 | 738 Pat ese_| 27 |ioss vase | «208 | 1052 wr | eo | a | o« | aus zs | «oo | ‘soo sor | ae | m7 | os | ae | Vet | oes | yo sooo | us| 4s | 35 [risa | vaso] aes | vin soa] a9 | sae] 08 | ana tos | ono | ‘ou sas | ate | aso | os | 7 ties [oo | 26 gers | es Limo Las | | “* |" | 421.8 | 1055 7 | $546 [474 [31s 05 ] 341 06 | 43.8 07 5 wo] ona | a3 mea | we | a | to | ao | a | aiss | to wou | ore | 45 | woo | ve | mo | os lise | op woo | tz2 | 00] wer | ae] a7 | oe | sie | 09 er air woo | m0 | 60) are | ate] 77 | to | oe | ta ims | ba ie 5102 | 85.0 49 | 627 36.5 | 101.6 2.9 1124.5 AB fe 490.0 | 120.0 90 | e124 | 444 | coo 1.0 | 64.9 v2 | gaa 2.0 he: 08.0 | 101.6 7 | 631.2 40.6 | 606 Ww 3.3 1s | 1262 5.0 5 sso | es | $3 | as | ay 1 So Jae are] 188 | oe 9] aa] 07 [a3] 07 | wr] op 510.0 | 102.0 54 426 | 61.9 op | 748 | 1 | 179.0 43 ssa | ‘v0 | 2s ase | suo | 24 lure sous | v262 | 78 @[ m6 | 07 | 9 | os 70] aa soo | imo | oo ns | ge | oo fae | tn fuse | ae suo | 's57 | 50 | oes | ase | a2 | 30 loo | ee | may [17 es a6 [7s | 1a | es 48 oa | a7 . spo | tao | 6s po | moe | ia | eel ts ime | 58 wis) 12 | 53 | 0 | wee en E 2 |s7 | oa] 20 [ors | wv] we | oa | m? | os) mo] oo 5 eso |soco | tiza | 3 | oes | ze | too | o7 | axa | oo amy | uo 5 vse | e040 | 1007 | 46 | 7a8 are | isa | 22 1999 | 42 4 i wos [soo | wos | 79 | 70s | see | a9 | oa | aa) Ou) See] as woo | sooo | wo | a1 | rea | se | re | o7 as | to 12 | £0 vies {sore | tosa | S0 | maa | ces [mo | $0 lisa | as) | woo" |snas | wea | ea [rea | aae] me | oe | o2 | 10 [nas | 20 4a | 628.0 | 125.6 66 | 700 | 416 | we 09 | 90.2 ui | 1556 | 56 1552 [esas | vos | 82 | moo | as | wo | 49 | eeesi aa | Lewt : Leaving chilled water temp (C) PD: Water Pressure Drop (mAq) Ecwt : Entering chilled water temp (C) THR: Total Heat Rejection (1000 Keal/h) GAP Cooling Capacty (1000 Kea/h) SDT: Seturated Discharge Temp (C) FR: Water Flow Rate (m2/h) Based on 8C eub-cooting, 0.0001 sqM.h.c/kcal Fouling Factor for both Condenser and CoolerUnit Cr MEF inet Power Supply ‘cRao02w 8 20 10 ‘The applicable voltage range for each unit is given in the crao02w Sala: 13! Electrical Data. The working voltage among tho three. cRs002W a 5 v Phases must be balanced within"a 3% deviation from each ‘enéo02w ° 5s 20 voltage at the compressor terminals. The starting voltage ccrsooaw os 7 % ‘must be higher than 85% ofthe rated voltage. ccrioao2w 2 85 0 erer sr RIDDOIW %8 1 2» ‘en1s0020 31 120 2 Temperature Range «¢r6002W 19 10 0 cri “6 Leaving Condenser Water Temp n-s70 ae i ZS = Condenser Water Temp Difference 2.5 — 10 MCF : Maximum Condenser Water Flow Rate Leaving Chilled Water Temp §-15¢ MEF Maximum Chilled Water Flow Rate Chiled Water Temp Difference 25100 mef : Minimum Chiled Weter Flow Rate ELECTRICAL DATA UNITS bd ay) Ponts: IPT FL sc" eT GBevacw | m5 | os] 180 | ms] sail ms] ms ‘(Ter aooaw 32.5 | 107.2 | 2010 32s | 62r 107 32.5 exo | a4 [ 1052] a0 | aa | ro9 [ae fa fen cova | 07 | wie] mao | oy | ra | as GR sotaW | eu7 | as | mes | ear |e | am Few touaw a9 | a7 | ao a9 [iso | [Een in002W | os [m3 | aouo | ms | wre | ae Ten sooan | 5.2 [ns | a7o0 | vai2 | m8 | 264 Tem v9 | 150 | a950 | 5950 | vs0 | zan0 | m7 cr 2o00aw | 92.3 | 5455 | sono | 17aa | aise | a0 COMPRESSORS 2200 sorta ‘80V Sore “415Y_ 50H 2200 60x Tne] irc [orc | ric tre one | ric | akc [ore | rie | unc | ore ‘6ca00as sof |e] wl [mil ms| «| 77] | a 1959 | 170] ea ‘cc40025, 4o [a [io2 | a | [oar [m7 | | 0] 17] 32 | ne | 2190 ‘Sc5005 so [7s | is64 | 2s | 0 | 709[ 198 |e | 723| 14] 0 | 150 | 319] 10 ‘Gc60025 CS CE Ze IPT: Input (Kw! ‘These data are based on: FLC : Full Load Current (A) Entering Chilled Water Temp: 10. STC: Starting Current (A) Leaving Chilled Water Temp: 5C LC: Locked Rotor Current (A) Entering Condenser Water Temp : 32 ORC + Overcurrent Relay for Compressor (A) Leaving Condenser Water Temp: 37C. uELECTRICAL DATA TYPICAL WIRING DIAGRAM Mc1, Mc2 52C1, 6202 52001, 62CD2, 52¢S1, 52¢82 51C1, 51C2 MFCi2345870 . S2FC12345878 SIFC123.450; 4212345628, 20123456... 21,22. 23,25... 24,25. 231.234,.. 1th, 1. Tha, «Compressor Motor + Compressor Motor Contactor (Main) +. Compressor Motor Contactor (Dolta) ‘Compressor Motor Contactor (Star) Over Current Relay for Compressor + Condenser Fan Motor «Condenser Fan Motor Contactor Over Current Relay for Fan Motor Auxiliary Relay Solenoid Valve for Unlbading «Timer (Time Guard! Timer (Unload) Timer (Star-Delta) ‘Thermostat Internal Thermostat 12 280. 901, 490P2 6031, 620P2 e3HPI.234 we Gu. AL. NFB 1s. ON, OFF. cH. 1B. a Freeze Protection Thermoorat Oil Pressure Switeh Dual Prossure Switch High Pressure Switch = Pilot Lamp (White) Pilot Lamp (Groen) Pilot Lamp (Red) «No Fuse Breaker Toggle Switch Push Button Switch Crankease Hester Terminal Block Chilling Water Pump Interlockunit, Manual operation switchles) of “PUMP" and “COOL” or “ON”, start feld-suppiied pumps and the unit ‘automatically with sequences summarized a follows. Refer to typical witing diagram._ Pump Motors and Cooling Tower Motor When the main power source is supplied to the unit, the white lamp(WIis lighted, and oll heater@A)is energized thru normaliy-cosed auxiliary contractor of compressor ‘motor 42C, Push the push button switch es P, shen the field supplied contactors for pump motors 62 and cooling tawer 527 is energized. These contactors remain energized thru their own normally-opened (now closed) auxiliary contactors 627 and 62P, although push button, ‘switch PUMP is released, Compressor Motors Push the push button switch COOL, and auxiliary relay Xs and Xs is energized. Normally-opened contactor X+ closes, making Xs and Xa energized. Xs closes. And main ‘auxiliary relays Xi X2 are all energized as long as com- pressor protecting devices. |. Th, 490P, 630P and 51C aro ot activated. Now Xs and Xs remain energized even ‘though COOL switch is released and Xs X« is deenergized, ‘and Xi Xi are also remain eneroized thru their own nor- ‘mally-open (now closed) contactors Xs, X2. Now, fundo- ‘mental requirements are sll satisfied for running all com- pressor motors. First Compressor Motor One toggle switch TS is provided for each compressor ‘motor, and this switch may be turn on or off manually ‘sccording to cooling load requirement of the unit. Turn fon the TS, the time guard time 2Gi ie energized thru ‘already-closed 1, if thermostat 23C: has been calling for cooling. After sbout three minutes, timer contactor 2G) loses, and compressor motor contactor (ster) GC is energized. Now, compressor motor is running on star winding. Timer (star delta) 2S: is onergized. After five ‘seconds, timer contactor 251 closes, energizing 251 which closes its contactor and energizes delta contactor 42. At this time, main contactor 6C+ is also energized thru ‘normaly-open (now closed) contactor 42C). Compressor ‘motor is running now on delta winding. Green lamp GL is lighted, indicating operation of the compressor. Oil heater is doenergized. Unloader During the starting of compressor motor, unloader solenoid valve 20U; 20U2 20Us are energized thru normally closed Xe thus partially unloading the compressor. However, by ‘the function of timer 2Us which is energized theu normally- ‘opened (now closed) contactor 42C1, these solenoid valves ‘become de-energized after 30 saconds of delta starting Now, compressor motor is running full Ioaded. However, according to calling of thermostat 23C2, two of the solenoid valves 20Uz 20Us can become energized or de- energized, keeping the compressor partially loaded or un- loaded. 13 a ee Second oF third or fourth compressors run by same se ‘quence as above, thru TSz, TSa, TS+ and 2G2 2Gs, 2G. are set at 4 minutes, 5 minutes and 6 minutes respec- tively, in order to make the each cor pressor start at dif- ferent time, Trouble Indication If one of the compressor protection devices (26W, 63D, 63QL, SIC), or water pressure switch 63W/P activated x1 's do-energized, contactor 421 opens, and the compressor stops. Red lamp RL is lighted thru its notmally-closed contact. Re-starting of the Compressors Eradicate the cause of trouble incicatod by the red lamp, and push the COOL switch again, COMPRESSOR STARTING ‘All compressors are adopting star-delta starting, to reduce the starting current to one-third of direct starting. For further safety, three magnetic contactors are provided; fone is main, another is star and the other is delta. Con- sequently, no voltage is available in the compressor motor ‘when compressor is not running, IME GUARD CIRCU! Compressor(s) is protected from short oycling by timer which makes the compressor to start after five minutes ‘once the compressor(s) stopped. In multi compressor Unit, two compressors never start at eame time by the combined function of this timer and thermostat sensing the temperature of chilled wator. . COMPRESSOR UNLOADER CYLINDER All units equipped with an unloading mechanism of the ‘compressor to decrease the starting torque of the com- pressor motor and to affact capacity control Compressor Ge] 3002s 40025 | 6000s aouzs Tio. of Cylinders 6 ats “Wo, of Gepable | Unlooder Cylinders | 4 | 4 alan Unloaded Steps (4) | 100.66 100.68 100 *The capacity control steps applied to the unit may be different from these unloader steps Capatiy Conta wa Wedel | B00 | 80 Tapa | TORY | TSR coy Toa scone | gocewy | roca twczw |" CO aa aa 330 | 1586 eomay aaaai, 7500 | fl | 25ep | 2S |3sep 43ep 65iep | OSep ASiepPROTECTION AND SAFETY CONTROL The sefety and protective devices are equipped in the unit to ensure dependable operation and long life. Their funcs tions should be carefully noted, and field adjustment is not recommenced if th setting isjmaintained at the point listed in the Table. i COMPRESSOR PROTECTION 1. A dual pressure switch protects against excessive dis- charged pressure and exceedingly low suction pres- ‘sure. This switch cuts out comgressor operation when the discharge pressure exceeds the setting or when the suction prassure decreases below the sotting, 2, Overcurrent mercury relays equipped in the magnetic switch box cut out each compressor operation when th curront to the compressor excoeds the setting. 3. The cil heater is equipped with the compressor for all Units prevents oil foarming during cold starting. This heater warms the oil while the compressor is stopped, 4, Crankease and moter chamber are specially designed for easier flow of oil into crankcase chamber from with balanced pressurization. With this tunique design, cil foaring is prevented. REFRIGERANT CIRCUIT PROTECTION 1. The fusible plug equipped in the liquid line molts when refrigerant temperature exceeds the melting point. 2. The freeze protection thermostat, the sensor of which is located near the water outlet on the cooler shell, cuts out the compressor operation. REFRIGERANT CIRCUIT In addition to the basic water chiller components such 2s compressor, condenser, thermal expansion valve and water cooler, following components are equipped with each circuit. 1. Stop valves are equipped at condenser inlet and outlet to store refrigerant during long stoppage of the unit, lr to service the rofrigerant circuit. 2 Stop valve is equipped at compressor suction ine, land facilitates easy comprossor service without much leakage of refrigerant. 3. A quick check for optimum refrigerant charge can be assured with the sight glass in the liquid line. 4, Solenoid valve(s) is equipped at liquid line in order 10 Prevent refrigerant migration to the cooler and the compressor crankcase, M SETTING OF SAFETY AND CONTROL DEVICE Compressor Porte Unit | Setting Dol Pressure Swich ‘Ausomane Ror (One far Each Comp. High Cutout ko/em? | 21.0 Keo | 2140 igh Cutin boven? | 10.5 pa | 1720 tow Cutout horen?o] 30 ta | 395 tow Cota boven} 5.0 kpa_| 570 Overcunent Relay Reler to Elecical Dawe Cronkcare Heater | wo | | 150 ‘Acstobie Time Guord Reloy 2613Min 2624Mia sening min | 252580 a * | 266i ‘SiorDelier Ter ‘Advsioble (One for Each Comp seving see 5 Control Circuit Fuse Two No Buse Breaker opacity As 10 Rofrigerant Circuit Fusible Plug | One for Each Circ Melting Teme c n Freeze Protecion (One far Each Unit Thermesircurcw | ¢ | 25 Thermeriot Gusin. | C 55 2 Protection Swit ‘Manel Reset, Adjustable urou | 09 kg/cm? ater 90 se Cut MonvatPOWER SUPPLY ORAIN ANE: CHECK VALVE PG: PRESSURE GAUGE “DE : STOP VALVE TG: TEMPERATURE GAUGE =< > : cock CR: CHILLER SF | strainer CT: COOLING Tower Notes: 1. Wiring and piping shown are general examples only. 2. All wiring and piping must comply with applicable ‘rational and local codes. MAKE-UP WATER DRAIN OVER FLOW HU : AIR HANDLING UNIT EXPANSION TANK F.R.B : FUSE FREE BREAKER M.S. : MAGNET SWITCHGUIDE SPECIFICATION UNIT—The unit shall be 2 water-cooled reciprocating ‘water chiller, for application with R-22 refrigerant, and shall be factory completed with compressors, water- cooled condensex(s}, s cooler (diract expansion" type), star-delta starter, protective and safety devices, thermal expansion valve(s), compressor suction valve(s) and standard accessories, and the unit shall be factory es- sembled, piped, internally wired and charged with R-22 feltigerant. Optional accessories shall also be provided Upon customer request. CAPACITY—The cooling capacity of the unit shall be —— Keath or greater under the following conditions: Cmh chilled water flow ra C Entering Chilled water temperature, C Leaving chilled water temperature, Cmh Condenser flow rate, c Entering condenser water temperature, C Leaving Condenser water temperature, the cooler and the consen ‘ser fouling factors or greater, Coolar water pressure drop shall not exceed _ mag, Condenser water pressure drop shall nat execed ____ mAg. Compressor power input shall not exceed Kw under the prescribed conditions. POWER SUPPLY—The unit shall operate on ___V, Hz, 3 phase, and shall be capable of operating within maximum Vand minimum v. COMPRESSOR—The unit shall contain semi-hermetic compressoris} from the same menufacturer. The semi hermetic compressor shall be the sarviceable type, and shall have an oil gear pump and oil sight glass. The com- pressor protection system shall include mercury over- Current relayis), dual pressure switch(es), timer relays), oil pressure switch{es) and internal thermostats). im- bbedded in the motor winding, CONDENSER—The water-cooled condenser shall be of shell and tube type constiuction. Water heads shall be removable and seamless copper tubes with high heat transfer surface, shall be expanded to tube plates of the shell. The copper tubes shall be replaceable in the field, The refrigerant side of the condenser shall be cleaned, dehydrated and tested for leakage at the maximum per missible working pressure. The water side of the condensar shall be tested for water leakage at the maximum pormiesible working pressure. COOLER—The cooler shall be the dry expansion type horizontal shell and tube type within welded steel con- struction shell, Tubes shall be seamless type with alu minum star inner fins Tubes shall be expanded to tbe plates and shall be ‘eplaceable in the field. The refrigerant side of the cooler shall bo cleaned, dehydrated and tested fer leakage at the maximum permissible working pressure of 13kg/emG. The water side of the cooler shall be tested for water leakage at the maximum permissible working pressure. Kyunguwon-Century Co.,Ltd. Seoulotice : 25 Namdaemun- ro § ga, Chung- gu, Seoul, Korea Telephone : 02-756-7511 Telex 27299 Cableadd. : “KMCWON P.0.Box : KP.O.Box.87 Fax 02-752-5724 Spe tions in this caalogue are subject to change without notice. CAT NOWo-s103.554 PRINTED IN KOREA,