E 40 - Settings and Malfunctions - Ed. 1010

Settings and malfunctions
Designation Control Unit for OSE-Separators with self-cleaning bowl
Type E 40
No. 8555-9201-160
8555-9201-160
Edition 1010
1010
GEA Mechanical Equipment / GEA Westfalia Separator

2 8555-9201-160 / 1010
8555-9201-160 /
TRANSLATION OF ORIGINAL MANUAL

Subject to modification!
The authors are always grateful for comments and suggestions for improving
the documentation. They can be addressed to:
GEA Mechanical Equipment

GEA Westfalia Separator Group GmbH
Werner-Habig-Str. 1, 59302 Oelde
Tel. +49 2522 77-0, Fax +49 2522 77-2488
ws.info@geagroup.com, www.westfalia-separator.co
www.westfalia-separator.com
m

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For your safety

Take special care when carrying out operations marked with this
•
symbol -
otherwise danger to life!
life!
Strictly adhere to instructions marked with this symbol.

•
This avoids damage to the separator and other equipment.
Note: This symbol is not a safety precaution but rather a reference to infor-
•
mation which help to better understand the separator or plant compo-

processes.
nents and the processes.

4 8555-9201-160 / 1010
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1 Timer overview 7
1.1 Timerlist OSE 5-…-… ..............................................................................8

1.2 Timerlist OSE 10-…-… ............................................................................9
1.3 Timerlist OSE 20-…-… ..........................................................................10
1.4 Timerlist OSE 40-…-… ..........................................................................11
1.5 Timerlist OSE 80-…-… ..........................................................................12
1.6 Timerlist OSE 120-…-… ........................................................................13
1.7 Timer Description - T00 to T62 ............................................................14
2 Counter and Time Records 17
2.1 ................................................18
Default settings Counter - Time records ................................................
2.2 Description Counter – Time Records .....................................................19
2.3 m onitoring ..........................................20
Settings Temperature – Ejection monitoring
3 Maintenance intervals and settings 21
3.1 Maintenance interval of the separator ....................................................22

3.2 Maintenance interval of the Waterdetector (WMS-Sensor) ...................22
3.3 Waterdetector (WMS Sensor) check .....................................................23
4 Program logic 25
4.1 .................................................26
Program Logic - Symbols …- 0136 - … .................................................
4.2 .................................................32
4.3 .....................................................38
Program Logic - Symbols …- 91 - … .....................................................
5 Trouble Shooting - Operating faults summary 45
5.1 .......................................................................................46
Alarm overview .......................................................................................
5.2 Alarm #00 - Know-How Protection .........................................................47
5.3 .................................................................48
Alarm #01 - Motor Protection .................................................................
5.4 T AL Oil Feed ......................................................................49
Alarm #05 - TAL
5.5 Alarm #06 - TAH Oil Feed ......................................................................
......................................................................50
5.6 Alarm #07 - Ejection Monitoring .............................................................51
5.7 Alarm #08 - LAHH Sludge Tank .............................................................52
5.8 Alarm #09 - Feed Pump Fault ................................................................53
5.9 Alarm #10 - Sludge Pump Fault .............................................................54
5.10 ..................................................................55
Alarm #11 Vibration Stage 1 ..................................................................
5.11 ..................................................................56
5.12 .............................................................57
Alarm #15 - W MS system Fault .............................................................
5.13 ..................................................................58
Alarm #18 - Bowl Monitoring ..................................................................
5.14 Alarm #19 - Separator Motor Off ............................................................59
5.15 Alarm #22 - Excessive Running
R unning Time Of Sludge Pump ........................60
Pum p ........................
5.16 Alarm #23 - W MS Activated Too Often ..................................................61
5.17 .......................................................................62
Alarm #27 - Maintenance .......................................................................
5.18 Alarm #28 - W arning W ater content.......................................................63
Water
5.19 T AL Oil Feed Warning ........................................................64
Alarm #31 - TAL
5.20 Alarm #32 - TAH Oil Feed Warning .......................................... .............65
.......................................................
5.22 Alarm #34 - Bowl
Bo wl Monitoring speed .......................................................
.......................................................67
5.23 m onitoring ........................................................68
Alarm #35 - Motor Start monitoring

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5.24 ....................................................................69
Alarm #36 - Belt monitoring ..................................................................
5.25 Alarm #37 - Max.- speed monitoring ......................................................70
5.26 Alarm #38 - Min.- speed monitoring .......................................................71
5.27 Alarm #39 - PT 1 MMonitoring ..................................................................72
onitoring ..................................................................
5.28 ....................................................................73
Alarm #40 - No Water Seal ....................................................................
5.29 M in. Separating Time .........................................................74
Alarm #41 - Min.
5.30 Alarm #42 - SMS Sensor F Fault ..............................................................75
ault ..............................................................
5.31 Alarm #43 - SMS Sensor Active ............................................................76
5.32 Alarm #44 - PAL 1 Clean Oil Discharge .................................................77
5.33 Alarm #45 - PAH 1 Clean Oil Discharge ................................................
................................................78
5.34 Alarm #46 - EMERGENCY STOP .........................................................79
5.35 o verflow ...................................................80
Alarm #48 - W ater discharge overflow
5.36 require d W MS Sensor .............................81
Alarm #49 - MAINTENANCE required
6 Alarm Simulation und Test 83
6.1 .....................................................................................83
Alarms #01 - #10 ...................................................................................
6.2 .....................................................................................85
Alarms #11 - #20 ...................................................................................
6.3 .....................................................................................86
Alarms #21 - #30 ...................................................................................
6.4 .....................................................................................87
Alarms #31 - #40 ...................................................................................
6.5 .....................................................................................88
Alarms #41 - #50 ...................................................................................
7 Ejection monitoring / Bowl monitoring 89
7.1 Motorcurr ent:............90

Graphic description Ejection- / Bowl monitoring - Motorcurrent:............
7.2 Graphic description Spee d:......................91
desc ription Ejection- / Bowl monitoring - Speed:
8 Bowl volumes / Speed setpoints 93
8.1 Bowl-Volumes ........................................................................... ............. 94

........................................................................................
8.2 .....................................................................................94
Speed setpoints .....................................................................................

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1 Timer overview

1.1
1.2 Timerlist
Timerlist OSE
OSE 5-…-…
10-…-…..............................................................................
............................................................................89
1.3 Timerlist OSE 20-…-… ..........................................................................10
1.4 Timerlist OSE 40-…-… ..........................................................................11
1.5 Timerlist OSE 80-…-… ..........................................................................12
1.6 Timerlist OSE 120-…-… ........................................................................13
1.7 Timer Description - T00 to T62 ............................................................14

8 8555-9201-160 / 1010
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1.1 Timerlist OSE 5-…-…

Control Unit E40 Separator-Type
r Timer OSE 5
e limits
m -0136- -0196- -91-
i Full Text Display Text Min. / Max.
T HFO LO LO / (M)DO / HFO
(Option)
sec
T00 Partial ejection Partial ejection 1 1 1
T01 Displacement water Displacement 2 8 6 6 6
T02 Filling water Filling 2 8 5 5 5
T03 Waiting Waiting 5 5 5
T04 Total ejection Total ejection 1 1 1
T05 Speed recovery after Total ejection Speed rec.Total 8 8 8
T06 Closing water impulse Closingwater imp 0,08 0,08 0,08
T07 Alarm delay Alarm delay 5 15 10 10 10
T08 Waiting after displacement Wait aft.displac 5 5 5
T09 Waiting after filling Wait aft.filling 5 5 5
T10 Separator starting Separator Start 240 240 240
T11 Alarm bridging Alarm-bridging 15 40 30 30 30
T12 Waiting after 1. ejection Wait aft.1.Eject 10 10 10
T13 Speed recovery
recovery after
after partial ejection Speed rec.part.
rec.part. 8 8 8
T14 Closing water interval Closing Interval 300 1800 600 600 600
T15 Circulation valve close Circ.valve clos 60 0 0
T16 Circulation valve open Circ.valve open 5 0 0
T17 Water content bridging Water content bridg 0 600 0
T18 Sludge tank alarm delay LSHH-Sludgetank 10 10 10
T19 Water impulse by start Wat.Imp.by start 3 3 3
T20 Separation Separation 3 600 3 600 3 600
T21 Min separation time with SMS Min-Sep.-Time 600 0 0
T22 High water content High water cont. 2 30 10 10 0
T23 Feed pump delay Feedpump delay 300 300 300
T24 Sludge pump delay off Sludgep.delay 5 5 5
T25 Vibration 1 delay Vibro 1 180 180 180
T27 SMS low pressure delay SMS PSL delay 5 15 10 0 0
T28 Ejection monitoring Ejection monitor 5 5 5
T29 Brake for separator Brake for Sep. 300 300 300
T30 Cooling Interval Cooling interval - - -
T31 Cooling water Cooling water - - -
T32 WMS-Mode WMS-Mode 0 3 600 0
T33 SMS-Mode SMS-Mode 0 0 0

T34 Circulation valve delay Circ.valve delay 1 20 0 10 0
T35 Water seal broken delay Water.Seal brok. 0 2 0 1 0
T36 SMS pressure check SMS Press.Check 0 1 0
T37 SMS Waiting SMS Waiting 0 3 0
T38 WMS Sensor flushing WMS Sensor flush 0 20 0
T39 Separator off after idle run Separator off 1 800 1 800 1 800
T40 CU-Sludgepump On CU-Sludgepu.On 20 20 20
T41 CU-Sludgepump Off CU-Sludgepu.Off 600 600 600
T42 Free Free - - -
T43 Free Free - - -
T44 SMS-Sensor-Check SMS-Sensor-Check 15 40 25 25 0
T45 Free Free - - -
T46 Free Free - - -
T47 Min.SMS Time Min.SMS Time 1 25 0 20 0
T60 Start Impulse Start Impulse 6 6 0
T61 Sensor interval Sensor interval 2 2 0
T62 Sensor impulse Sensor impulse 1 1 0

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r Timer OSE 10
e limits
m -0136- -0196- -91-
(Option)
sec
T13 Speed recovery
recovery after
rec.part. 8 8 8

T42 Free Free - - -
T43 Free Free - - -
T45 Free Free - - -
T46 Free Free - - -

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r Timer OSE 20
e limits
m -0136- -0196- -91-
(Option)
sec
T13 Speed recovery
recovery after
rec.part. 10 10 10

T42 Free Free - - -
T43 Free Free - - -
T45 Free Free - - -
T46 Free Free - - -

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11

r Timer OSE 40
e limits
m -0136- -0196- -91-
(Option)
sec

T13 Speed recovery
recovery after
rec.part. 15 15 15

T42 Free Free - - -
T43 Free Free - - -
T45 Free Free - - -
T46 Free Free - - -
T47 Min.SMS Time Min.SMS Time 1 9 0 3,5 0

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r Timer OSE 80
e limits
m -0136- -0196- -91-
(Option)
sec
T13 Speed recovery
recovery after
rec.part. 20 20 20
T29 Brake for separator Brake for Sep. 1 200 1 200 1 200

T42 Free Free - - -
T43 Free Free - - -
T45 Free Free - - -
T46 Free Free - - -

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13

r Timer OSE 120
e limits
m -0136- -0196- -91-
(Option)
sec
T06 Closing water impulse Closingwater imp 1 1 1
T13 Speed recovery
recovery after
rec.part. 20 20 20

T42 Free Free - - -
T43 Free Free - - -
T45 Free Free - - -
T46 Free Free - - -

14 8555-9201-160 / 1010
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1.7 Timer Description - T00 to T62
Active in
Timer Designation Action Description
-0136- -0196- -91-
Operating water valve V 3 The bowl sludge space is partial emptied by actu-
T00 Partial ejection
opens ating the operating water valve V 3. (Option) X X X
The bowl contents are displaced without loss by

Displacement water valve V 2 opening V 2. If preselected in the program, t he
T01 Displacement water opens setting will be taken from the automatic computing X X X
function during the sensor test.
The filling process creates the required water seal

inside the bowl by opening V 2. If preselected in
the program, the setting will be taken from the
T02 Filling water Filling water valve V 2 opens
automatic computing function during the sensor
--- X X
test. Filling water is also active during WMS-
Sensor Check for HFO separators.
Oil feed valve V 1 closes.

After pressing start/stop, the timer is activated
T03 Waiting Clean oil discharge pressure is
before the displacement water function is initiated.
X X X
reduced.
Operating water valve V 3 The bowl sludge space is emptied by actuating the
T04 Total ejection
opens operating water valve V 3.
X X X
Speed recovery after Timer to compensate a speed drop occured during

T05
Total ejection total ejection. X X X
Closing water impul- Operating water valve V 3 Timer for safety water to keep the bowl closed
T06
se opens during separation.
X X X
After timer is expired, product After timer is expired, the standard alarms like
T07 Alarm delay
feed valve V 1 closes. PAL1/PAH1, TAL/TAH, PAH2 ect. will be initiated.
X X X
Waiting after Timer to stabilize the system after displacement

T08
displacement process.
X X X
T09 Waiting after filling Timer to stabilize the system after filling process. --- X X
Start button of motor starter

Timer for monitoring operating speed after motor
T10 Separator starting activated and start-up of sepa-
start.
X X X
rator motor.
T11 Alarm Bridging Alarms not activated. Timer to stabilize the process conditions! X X X
Waiting after 1. Timer to compensate a speed drop occured during

T12
ejection 1. ejection.
X X X
Speed recovery after Timer to compensate a speed drop occured during

T13
partial ejection partial ejection. (Option)
X X X
T14 Closing water interval Time interval between two closing water pulses. X X X
Circulation valve
T15
close
Circulation valve V 5 closes. Timer in which the circulation
circulation valve is c
closed!
losed! X --- ---
Circulation valve Circulation valve V 5 opens. Timer in which t he circulation valve is opened!
T16
open WMS Sensor is activated. WMS Sensor Signal is checked.
X --- ---
Time to prevent wrong indication for Water content

Water content Warning for Water content is
T17
bridging not active
Warning due to high amount of filling water. Active --- X ---
after separation start and after SMS-Mode.
Sludge tank alarm Alarm is activated when timer

T18
delay
Timer delay for sludge tank alarm. X X X
has elapsed. Start of ejection

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15
Active in
-0136- -0196- -91-
program.
Water impulse by Operating water valve V 3 Timer for closing the bowl after separator is on
T19
start opens operating speed.
X X X
T20 Separation Product feed valve V 1 opens Timer for adjusting the separating time. X X X
In case of pressure drop (SMS Timer in which a system pressure drop is eva-
Min separation time PT 2) during T21 , triggering of luated as an alarm.
T21
with SMS alarm "Minimum separating
time during SMS" Timer starts together with timer 20. X --- ---
Alarm is activated when timer

has elapsed. The water dis-
Timer to trigger the alarm "High water content"
charge valve V 6 is open
only when the WMS sensor senses water during
T22 High water content while T 22 is activated, water
timer T 22. The t imer is activated only when SMS
X X ---
discharge valve V 6 is then
sensor PT 2 senses pressure.
closed and oil feed valve V 1
goes into circulation mode!
Feed pump is switched off Timer which switches off the feed pump after a
T23 Feed pump delay
after preset delay time of T23. delay time so that the heaters can cool off!
X X X
Timer which switches off the sludge pump after a

Sludge pump delay After delay time of T 24,
T24
off sludge pump is switched off.
delay time to ensure that the sludge tank is emp- X X X
tied completely.
After delay time of T 25, an Timer which triggers the alarm "Vibration stage 1"
T25 Vibration 1 delay
ejection is initiated. only when the signal is activated for the time T 25!
X X X
After delay time of T 26, the

safety water valve V 2 is
opened and the pneumatic Timer which triggers the alarm "Vibration stage 2"
T26 Vibration 2 delay
brake (option) actuated. The when the signal is activated for the time T 26!
X X X
separator motor is shut down
immediately.
After delay time of T 27 within

Timer which triggers the alarm "Min separating
SMS low pressure time T 21 an alarm and ejec-
T27
delay tion is triggered in case of
time" when the signal is activated for the time T X --- ---
27!
pressure drop!
Monitoring of motor current or Timer which triggers the alarm "Ejection monitor-
speed during ejection phase. ing" when the motor current measured during this
T28 Ejection monitoring An ejection is initiated and the time does not exceed the preset offset value or X X X
product feed valve V 1 the speed measured during this time does not
switched to circulation mode. exceed the preset speed offset value.
Brake is actuated for time T Timer which automatically breaks down the sepa-
T29 Brake for separator
29. rator after an alarm "Vibration stage 2". X X X
T30 Free
T31 Free
Water discharge valve V 6

T32 WMS-Mode closes. Timer for process monitoring during separation! --- X ---
Circulation valve V 5 closes.
Water discharge valve V 6 Timer for sludge space monitoring. Only the SMS
T33 SMS-Mode closes. sensor PT 2 is activated. The sludge content of --- X ---
Circulation valve V 5 closes. the bowl is checked.
Circulation valve V 5 closes.

Circulation valve Water discharge valve V 6
T34
delay opens and closes after run-
Timer to flush the WMS sensor. --- X ---
down of the timer.
Circulation valve V 5 opens.

Water discharge valve V 6 Timer which triggers the alarm "Water seal bro-
Water seal broken closes. ken" only when the WMS sensor senses oil for the
T35
delay Triggering of alarm "water time T 35. The t imer is activated only when SMS
--- X ---
seal broken" after timer run- sensor PT 2 senses pressure.
down.

16 8555-9201-160 / 1010
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Active in
-0136- -0196- -91-
Bowl is filled in intervals controlled by T37 with

Filling water valve V 2 opens filling water to check whether the sludge space is
T36 SMS pressure check in intervals until SMS sensor filled with sludge. If the sludge space is not full, X --- ---
PT 2 is activated. the SMS sensor PT 2 must respond to pressure. If
pressure is not increasing, an ejection is triggered.
Timer to set the interval between two filling water

Filling water valve V 2 closes.
T37 SMS Waiting
SMS sensor PT 2 is activated.
pulses for sludge space monitoring! See also X --- ---
SMS pressure check, above.
WMS sensor not activated.
SMS sensor PT 2 not acti- Timer to flush the sensing line after the first pro-
WMS Sensor flush-
T38
ing
vated. gram start so that it is clean and excessive filling --- X ---
Water discharge valve V 6 water is discharged!
opens.
Separator off after After delay T 39, the separa- Timer delay for separator motor stop. Function
T39
idle run tor motor is switched off. must be preselected in the program.
X X X
Timer to operate the sludge pump until the sludge

T40 CU-Sludge pump
pump On Sludge pump
pump activated.
activated.
tank is completely emptied.
X X X
T41 CU-Sludge pump Off Sludge pump not activated. Time interval between two sludge pump starts. X X X
T42 Free
T43 Free
Circulation valve V 5 closes. Timer in which the function of the SMS sensor PT
Water discharge valve V 6 2 is tested. If T44 is elapsed without SMS Sensor
T44 SMS-Sensor-Check
closes. PT 2 Signal, Alarm "SMS sensor failure during
X X ---
SMS sensor PT 2 is activated. WMS-SMS check" is triggered.
T45 Free
T46 Free
When SMS Sensor PT 2 is Capacity and machine type-dependent timer

activated while T 47 is run- which determines the increse of water in the lube
ning, the water discharge oil during WMS mode. The pressure increase is
T47 Min.SMS Time
valve V 6 is opened for 3 evaluated as a function of T 47 over several
--- X ---
seconds and Counter 5 successive cycles which are defined via counter 5
counts the PT 2 signal. "SMS time interval water content"
Timer to fill filling water into the bowl. This timer

runs before timer T61 and T62. Timer is required
T60 Start Impulse Filling water valve V 2 opens.
for the automatic calculation of timers 01 and 02.
X X ---
Timer is protected.
Timer to set the interval between two sensor

T61 Sensor interval Filling water valve V 2 closes. impulses, T62. X X ---
Timer is protected.
Timer to fill filling water into the separator bowl.

This timer operates pulse-wise together with timer
T62 Sensor impulse Filling water valve V 2 opens. T61 after timer T60. Timer is required for the X X ---
automatic calculation of the timers 01 and 02.
Timer is protected.

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17
2 Counter and Time Records
2.1 Default settings Counter - Time records ................................................

................................................18
2.2 Description Counter – Time Records .....................................................19
2.3 m onitoring ..........................................20
Settings Temperature – Ejection monitoring

18 8555-9201-160 / 1010
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2.1 Default settings Counter - Time records
E 0 0 0 0 h

S 2 5 5 5 1 5 0 6 4
O 1 3 2
E 0 0 0 0 h
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19
2.2 Description Counter – Time Records
Active in:
No. Designation: Status: Description:
-0136- -0196- -91-
Counter (C… = Counter …)

…)
Counter after how many ejections a
Flushing
C01 Counter Counter for ejection doubled ejection for flushing the bowl
will be initiated. X X X
Counter after how many partial ejec-
C02 Counter for partial
(Option)
Partial Ejection tions a doubled full ejection for flush- X X X
ejections.
ing the bowl will be initiated.
Counter for Fillingwa-
SMS Filling Counter for amount of fillingwater
C03 ter impulse after SMS --- X ---
Counter impulses after SMS Mode T33.
Mode T33.
C04 Sensor Check Counter for Sensor Counter after how many ejections the
Counter X X ---
(Option) check SMS Sensor Check will be initiated.
Counter for counting how many con-
SMS Time inter-
Counter for SMS Sen- secutive times SMS Sensor PT 2 was
C05 val counter for sor signal during WMS activated shorter than T47. Gives --- X ---
(Option) water content
Mode. warning, if water content in oil is too
warning
high.
Records (TR… = Time Record …)

Time Records (TR… …)
During operation, the time where the
WMS-Sensor is activated due to water
TR1 WMS-Time indication will be recorded. Time Re- X X ---
cords will be deleted when TR3 is
expired.
Time Records for recording the time
Sludgepump - where the sludge pump is in opera-
TR2 X X X
Time tion. Time Records will be deleted
when TR3 is expired.
When the presetted time is expired all
Time Records Time Records will be transferred to
TR3 X X X
reset the “Last in xh” values and values in
“Act. in xh” will be reset.

20 8555-9201-160 / 1010
8555-9201-160 /
2.3 Settings Temperature – Ejection monitoring

0 n
i
2 m
1 A /
E 8 U
C S 0
O C ° C 0
° ° O 1
F 8 5 0 n
H 9 0 9 0 i
1 8 m
/
E A U
S 5 0
0
O 1
n
i
e C
0
p C ° C 4 m
/
y O ° 5
° E A U
T L 5 0 5 S 3 0
-
r 9 1 8 0
o E O 1
t S n
a
r O 0 i
a O C C C 2 A m
/
p ° ° °
D 0 0 0 E 5
, U
e M 4 5 3 S 0 0
S O 0
1
0 n
i
1 A m
/
E 5
, U
S 0 0
C C C O 0
O ° ° ° 1
D 0 0 0 n
i
2 3 1 5 m
A /
E 5 U
S ,
O 0 0
0
1
n !
- s n !
- s
y e
o l o y e
o l o
c p h c p h
e e p s e p s
r t u
h t u
h
s u s h
c s h
c
t n r t n r t
k
r a
r u
o e l u
o e l
a e w
g o c w
g o c
p n
i p e n
i p e
m m d h
n e t
d h
n e t
e e
T e h d e h d
R p t n p t n
n
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o a e f
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i
t d s d s
a
r e n m
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e
a l o t
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e V d s V d s
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t
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f
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m e
r t m e
r t r t
m r e
c e r
r r t
m r e
c e e
a l
l i a
l l
i a j
l e t
f u a j
l e t
f p
A o A o A e a C A e a S

t t
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s
g f s
g f
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e r D
r
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p i . . t i o c o s )
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A e A e
T M T T T T E M E E O
E E (


8555-9201-160 / 1010
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21
3 Maintenance intervals and settings
3.1 Maintenance interval of the separator ....................................................22

3.2 Maintenance interval of the Waterdetector (WMS-Sensor) ...................22
3.3 Waterdetector (WMS Sensor) check .....................................................23

22 8555-9201-160 / 1010
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3.1 Maintenance interval of the separator
Maintenance-Interval:
Adjust operating hours
Set: 4000 h 0m 0s
Actual: 22 h 12 m 46 s
The factory setting for "Set" is a maintenance interval of 4000 hours as specified
in the separator instruction manual. Under "Actual", the operating hours of the
separator are counted.
When the pre-set number of operating hours is reached, a common alarm is ac-
tivated and a corresponding warning appears in the display. A common alarm
does not interrupt the separating program and must be acknowledged using the
ACK key.
Note:
Note:
Please take the maintenance interval setting from the instruction manual of the
separator used.
3.2 Maintenance interval of the Waterdetector (WMS-Sensor)
Maintenance-Interval WMS
Adjust operating hours
Set: 168 h 0m 0s
Actual: 22 h 12 m 46 s
Last water signal WMS:

211 h 48 m 21 s
The factory setting for "Set" is a maintenance interval of 168 hours (1 week).
Under "Actual", the operating hours of the WMS-Sensor water signal is counted.
In the case the “Actual” counter came up to the preset operating hours, a main-
tenance message will be activated with a corresponding hint that the WMS-
Sensor Check must be done! The message does not interrupt the separation
process and must be acknowledged with the „ACK“button after the WMS Sen-
sor Check. The acknowledgement resets the the “Actual” value.
Under “Last water signal WMS” the operating hours of the WMS Sensor since
the last
hours forwater
“Last indication areWMS”.
water signal counted. Only a water signal resets the operating

8555-9201-160 / 1010
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23
3.3 Waterdetector (WMS Sensor) check
In the case the message „Maintenance WMS-Sensor“ occurs in the display, a manual check of the WMS-
Sensor function must be done. Please follow up the described steps!
Step
1 • Stop separation sequence by pushing touch key “Prog.

“Prog. OFF” on the control unit.
2 • Unscrew filling and displacement water

line (1).
3 • Remove the plug of the coupler socket (2).

• Assemble and connect filling and dis-
placement water feed line (1) with coupler
socket (2).

24 8555-9201-160 / 1010
8555-9201-160 /
Step
4 • Turn over manual overide (A) of the filling

and displacement water feed valve (right
solenoid valve of the solenoid valve as-
sembly complete) for a maximum time of 5
seconds.
A:
Position 1: closed
Position 2: open
5 At the control unit

• Check signal input of the waterdetector (WMS-Sensor).
• Call up Digital-Input „DI 0.5“.
– DI 0.5 must change from status „0“ to „1“.
In the case that the signal did not change, Take note to the chapter „Maintenance schedule“
•
• Remove waterdetector (WMS-Sensor), of the instruction manual of the used separator.

clean it and check function.
If the malfunction still persists,

• Waterdetector (WMS-Sensor) must be
exchanged.
6 • Check display „Maintenance-Interval WMS“ at control unit.

– The values for „Actual“ and „Last water signal WMS“ must be set back to 0.
7 • Remove filling and displacement water

line (1) from the coupler socket (2) and re-
connect it with the handle piece.
• Plug oft he coupler socket (2) must be

installed again.
8 Start of the separation process is possible by pushing the touch key „Prig. ON“ at the control unit.

8555-9201-160 / 1010
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25
4 Program logic
4.1 .................................................26
4.2 .................................................32
4.3 .....................................................38
Program Logic - Symbols …- 91 - … .....................................................

26 8555-9201-160 / 1010
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4.1 Program Logic - Symbols …- 0136 - …
Location: Symbol: Name of Component:
Water feed PCV1 Pressure reducing valve

V2 Filling-, Displacement water valve
V3 Operating water valve
Dirty oil feed V4 Preset valve

V1 Feed valve
TI Temperature indicator
TT Temperatur Transmitter
Clean oil discharge PI1 Pressure indicator

PT1 Pressure transmitter
V7 Clean oil discharge valve (option)
Dirty oil recirculation - -
Sensing line V5 Circulation valve

V6 Water discharge valve
WMS Water monitoring sensor
PT2 Presssure transmitter (SMS)
PI2 Pressure indicator (option)
Sludge tank LSHH Level switch high high

LSH Level switch high
LSL Level switch low

8555-9201-160 / 1010
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27
Diagram …- 0136 -… Chapter “A”
A A
Power supply
ON
Selftest
Control Unit
Motor Start button activated

Pump Start button activated
Separator Start (T10)
Water impuls by Start (T19)
Closing water program

Closing water interval (T14)
(T06)
Closing water impuls (T06)
Process
options
activated
D
“Prog. ON” key activated
Start of
Sensor Check Sequence
Precondition:
Oil temperature > TSL setpoint
Oil temperature < TSH setpoint
LSHH not activated
Vibro II not activated
B

28 8555-9201-160 / 1010
8555-9201-160 /
Diagram …- 0136 -… Chapter “B”
B
B
Start of
Separation sequence
Process
monitoring
activated
E
Ejection program
Waiting - Start (T03)
Displacement (T01)
Waiting after displacement (T08)
Total ejection (T04)
Waiting after first ejection (T12)
Speed recovery (T05)
Closing water impulse (T06)

Separation (T20)
Bridging after ejection (T11)
SMS Sensor PT 2 activated

Circulation valve closes (T15)
Circulation valve opens (T16)
Stop of separation sequence

C

8555-9201-160 / 1010
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29
Diagram …- 0136 -… Chapter “C”
C
C
“Prog. OFF” key activated or

Motor OFF activated or
SMS filling Counter 3 elapsed or
Flushing Counter 1 elapsed
Ejection program
Displacement (T01)
Separator
Ready for operation
A

30 8555-9201-160 / 1010
8555-9201-160 /
Diagram …- 0136 -… Chapter “D”
D
D
Process
options
activated
Separator OFF Motor OFF

mode activated Button activated
Separator OFF mode Motor OFF

Separator OFF (T39) A
Alarm
Separator OFF activated
after (T39)
A

8555-9201-160 / 1010
8555-9201-160 / 31
31
Diagram …- 0136 -… Chapter “E”
E
E
Process
monitoring
activated
PAL / PAH or LSHH activated LSL / LSH activated

TAL / TAH activated LSHH Sludge tank (T18) Start of Sludge pump
Alarm delay (T07) Total ejection (T04) Sludge pump delay (T24)
Sludge pump OFF
Option CU:
CU-Sludgepump On (T40)
CU-Sludgepump Off (T41)
Unit
CU = Compact Unit
Alarm
PAL / PAH
TAL / TAH
LAHH
A

32 8555-9201-160 / 1010
8555-9201-160 /


V1 Feed valve

Sensing line V5 Circulation valve

V6 Water discharge valve
WMS Water monitoring sensor
PT2 Presssure transmitter (SMS)


8555-9201-160 / 1010
8555-9201-160 / 33
33
A
A
Power supply
ON
Selftest
Control Unit


Process
optionens
activated
D
“Prog. ON”key activated
Start of
Sensor Check Sequence
Precondition:
LSHH not activated
B

34 8555-9201-160 / 1010
8555-9201-160 /
B
B
Start of
Separation sequence
Process
monitoring
activated
E
Ejection program
Displacement (T01)
Separation program
Filling water (T02)
Waiting after filling (T09)
Separation (T20)
Sensor flushing (T38)
SMS Sensor PT2 not activated

WMS Mode (T32)
SMS Mode (T33)
SMS pressure check (T36)
SMS waiting (T37)

C

8555-9201-160 / 1010
8555-9201-160 / 35
35
C
C

SMS filling Counter 3 elapsed or
Flushing counter 1 elapsed
Sensor Check not okay
Ejection program
Displacement (T01)
Separator
Ready for operation
A

36 8555-9201-160 / 1010
8555-9201-160 /
D
D
Process
options
activated


Alarm
after (T39)
A

8555-9201-160 / 1010
8555-9201-160 / 37
37
E
E
Process
monitoring
activated

Sludge pump OFF
Option CU:
CU = Compact Unit
Unit
Alarm
PAL / PAH
TAL / TAH
LAHH
A

38 8555-9201-160 / 1010
8555-9201-160 /


V1 Feed valve

Sensing line PT2 Presssure transmitter (PAH)



8555-9201-160 / 1010
8555-9201-160 / 39
39
A
A
Power supply
ON
Selftest
Control Unit


Process
optionens
activated
D
“Prog. ON”key activated
Start of
Separation Sequence
Precondition:
LSHH not activated
B

40 8555-9201-160 / 1010
8555-9201-160 /
B
B
Start of
Separation sequence
Process
monitoring
activated
E
Ejection program
Displacement (T01)
Separation program
Filling water (T02)
Waiting after filling (T09)
Separation (T20)
SMS Sensor PT2 not activated

Separation (T20)
Stop of Separation sequence

C

8555-9201-160 / 1010
8555-9201-160 / 41
41
C
C
sequence
Stop of Separation sequence

Flushing Counter 1 elapsed
Ejection program
Displacement (T01)
(T05)
Separator
Ready for operation
A

42 8555-9201-160 / 1010
8555-9201-160 /
D
D
Process
options
activated


Alarm
after (T39)
A

8555-9201-160 / 1010
8555-9201-160 / 43
43
E
E
Process
monitoring
activated

Sludge pump OFF
Option CU:
Alarm
PAL / PAH Unit
CU = Compact Unit
TAL / TAH
LAHH
A

44 8555-9201-160 / 1010
8555-9201-160 /

8555-9201-160 / 1010
8555-9201-160 / 45
45
5 Trouble Shooting - Operating faults summary
5.1 .......................................................................................46
Alarm overview .......................................................................................
5.2 Alarm #00 - Know-How Protection .........................................................47
5.3 .................................................................48
Alarm #01 - Motor Protection .................................................................
5.4 T AL Oil Feed ......................................................................49
Alarm #05 - TAL
5.5 ......................................................................50
Alarm #06 - TAH Oil Feed ......................................................................
5.7 Alarm #08 - LAHH Sludge Tank .............................................................52
5.8 Alarm #09 - Feed Pump Fault ................................................................53
5.9 Alarm #10 - Sludge Pump Fault .............................................................54
5.10 ..................................................................55
5.11 ..................................................................56
5.12 Alarm #15 - W MS system Fault .............................................................
.............................................................57
5.13 ..................................................................58
Alarm #18 - Bowl Monitoring ..................................................................
5.14 Alarm #19 - Separator Motor Off ............................................................59
5.15 Alarm #22 - Excessive Running
R unning Time Of Sludge Pump ........................60
Pum p ........................
5.16 Alarm #23 - W MS Activated Too Often ..................................................61
5.17 .......................................................................62
Alarm #27 - Maintenance .......................................................................
5.18 Alarm #28 - W arning W ater content.......................................................63
Water
5.19 T AL Oil Feed Warning ........................................................64
Alarm #31 - TAL
5.20 Alarm #32 - TAH Oil Feed Warning .......................................... .............65
.......................................................
5.22 Alarm #34 - Bowl .......................................................67
Bo wl Monitoring speed .......................................................
5.23 m onitoring ........................................................68
Alarm #35 - Motor Start monitoring
5.24 ....................................................................69
Alarm #36 - Belt monitoring ..................................................................
5.25 Alarm #37 - Max.- speed monitoring ......................................................70
5.26 Alarm #38 - Min.- speed monitoring .......................................................71
5.27 Alarm #39 - PT 1 MMonitoring ..................................................................72
onitoring ..................................................................

5.28
5.29 Alarm
Alarm #40
#41 -- No
M in.Water
Min. Seal ....................................................................
Separating....................................................................
Time 73
.........................................................74
5.30 Alarm #42 - SMS Sensor F Fault ..............................................................75
ault ..............................................................
5.31 Alarm #43 - SMS Sensor Active ............................................................76
5.32 Alarm #44 - PAL 1 Clean Oil Discharge .................................................77
5.33 ................................................78
Alarm #45 - PAH 1 Clean Oil Discharge ................................................
5.34 Alarm #46 - EMERGENCY STOP .........................................................79
5.35 o verflow ...................................................80
Alarm #48 - W ater discharge overflow
5.36 Alarm #49 - MAINTENANCE requiredrequire d W MS Sensor .............................81

46 8555-9201-160 / 1010
8555-9201-160 /
5.1 Alarm overview

Active in
Alarm No. Designation
-0136- -0196- -91-
#00 Know-How Protection X X X
#01 Motor Protection X X X
#05 TAL OIL Feed X X X
#06 TAH OIL Feed X X X
#07 Ejection Monitoring X X X
#08 LAHH Sludge Tank X X X
#09 Feed Pump Fault X X X
#10 Sludge Pump Fault X X X
#11 Vibration Stage 1 X X X
#12 Vibration Stage 2 X X X
#13 Fault Series Operation X --- ---
#15 WMS System Fault X X ---
#18 Bowl Monitoring X X X
#19 Separator Motor Off X X X
#22 Excessive Running Time Of Sludge Pump X X X
#23 WMS Activated Too Often X X ---

#27 Maintenance X X X
#28 Water content --- X ---
#31 TAL Oil Feed Warning X X X
#32 TAH Oil Feed Warning X X X
#33 Ejection Monitoring X X X
#34 Bowl Monitoring speed X X X
#35 Motor Start monitoring X X X
#36 Belt monitoring X X X
#37 Max.- speed monitoring X X X
#38 Min.- speed monitoring X X X
#39 PT 1 Monitoring X X X
#40 No Water Seal --- X ---

#41 Min. Separating Time X --- ---
#42 SMS Sensor Fault X X ---
#43 SMS Sensor Active X X ---
#44 PAL 1 Clean Oil Discharge X X X
#45 PAH 1 Clean Oil Discharge X X X
#46 EMERGENCY STOP X X X
#48 Water discharge overflow --- --- X
#49 MAINTENANCE required WMS Sensor X X ---

8555-9201-160 / 1010
8555-9201-160 / 47
47
5.2 Alarm #00 - Know-How Protection

No. Time Status
2xxx hh:mm:ss IQ
KNOW-HOW PROTECTION No GEA-specific device. No warranty by operation!
Alarm#00 press HELP for info
Display shows Possible causes Remedy

• No GEA-specific device Use only GEA specific device!
• No warranty by operation ! Contact customer service!
Help text – Information on control
Step 1 Open HELP -
Open HELP - menu
KNOW-HOW PROTECTION
No GEA-specific device
No warranty by operation!
Alarm#00 Please check:
Contact Westfalia
customer service !
!
or Alarm acknowledgement
Step 2

48 8555-9201-160 / 1010
8555-9201-160 /
5.3 Alarm #01 - Motor Protection

No. Time Status
2xxx hh:mm:ss IQ
MOTOR PROTECTION Temp.
PROTECTION Temp. > max temp. Motor shut off

• No motor protection switch signal Check functionality of motor protection
switch
• Brake not released Release brake
• Thermistor relay has triggered Check thermistor relay and cabling
• Operating water valve V2 open Check operating water valve V2
• Drive blocked Check drive
• Wrong number of clutch shoes Check number of clutch shoes
• Feed capacity too high Check capacity
• Motor ventilation not adequate Improve motor ventilation
max temp. = see motor plate

• plate
Step 1 Open HELP
Open - menu
HELP -
MOTOR PROTECTION
Motor protection function / Brake
Thermistor relay / Operating water
Valve V2 / No. of clutch shoes
Drive blocked / Feed capacity
Press ESC then ACK
or Step 2 Alarm acknowledgement

8555-9201-160 / 1010
8555-9201-160 / 49
49
5.4 Alarm #05 - TAL Oil Feed

No. Time Status
2xxx hh:mm:ss IQ
TAL OIL FEED Temp. < min Separation - Stop
x and yy = system data

Oil too cold before pre-heater • Check settling tank temperature
Feed capacity too high • Check feed capacity
Setting TAL has been set too high • Check setting TAL
Temperature of heating medium is too • Check temperature o off heating me-
low dium
Temperature regulator defective • Check temperature regulator
E-pre-heater basic load or regulating • Check switching stages electrically
stage switched
Pre-heater dirty • Check pre-heater
PT100 sensor defective • Check sensor
Step 1 Open HELP
Open HELP -
- menu
TAL OIL FEED

Settling tank temp. / Feed capacity
Setting TAL / Temp. of heating medium
Temp. regulator def./ Switching stages
elect. pre-heater / PT 100 sensor
Press ESC then A ACK
CK

50 8555-9201-160 / 1010
8555-9201-160 /
5.5 Alarm #06 - TAH Oil Feed

No. Time Status
2xxx hh:mm:ss IQ
TAH OIL FEED Temp. > max Separation - Stop

Oil too hot • Check regulating valve
Feed capacity too low • Check feed capacity
Setting TAH too low • Check setting
setting TAH
E-pre-heater basic load or regulating • Check switching
switching stages electrically
stages switched
PT 100 sensor defective • Check PT 100 sensor
Step 1 Open HELP
Open - menu
HELP -
TAH OIL FEED

Regulating valve / Feed capacity
Setting TAH / Switching stages electr.
Temp. regulator def./
PT 100 sensor
CK

8555-9201-160 / 1010
8555-9201-160 / 51
51
5.6 Alarm #07 - Ejection Monitoring

No. Time Status
2xxx hh:mm:ss IQ
EJECTION MONITORING Eject.
MONITORING Eject. current < Offset
x and yy = system data

Operating water valve V3 does not Check function bowl hydraulics with
•
open valve V3
Connector on valve V3 loose Check connector on V3
•
Offset setting for discharge current too Check offset setting

•
high
Water quantity at V3 too low Check water quantity
•
Setting of monitoring time for timer 28 Check timer 28

•
is too short
Current evaluation defective Check current converter electrically
•
Pre-strainer at V3 dirty Check pre-strainer

•
Clutch shoes worn or oily Check clutch shoes

•
Step 1 Open HELP
Open - menu
HELP -
EJECTION MONITORING
Function of bowl / Hydraulics with V3
Connector valve V3 / Current offset setting/
Water quantity / TIMER 28
Current converter / Pre-strainer
CK

52 8555-9201-160 / 1010
8555-9201-160 /
5.7 Alarm #08 - LAHH Sludge Tank

No. Time Status
2xxx hh:mm:ss IQ
LAHH SLUDGE TANK Sludge
TANK Sludge tank – full Separation - Stop

Sludge pump not functioning Check sludge pump
•
Bowl is open Check bowl

• bowl hydraulics
Oil overflow due to excessive clean oil Check valves in the clean oil line
•
discharge pressure and setting V7

Closing water pulse T06 too long Check closing water pulse T06
•
Polyamide sealing ring defective Check polyamide

• polyamide sealing ring
Sealing rings in the bowl defective Check sealing
• sealing rings
Level switch LSHH dirty or defective Check level switch LSHH
•
Step 1 Open HELP -
Open HELP - menu
LAHH SLUDGE TANK

Alarm #08 Please check:
Sludge pump / Bowl hydraulics
Valves in the clean oil line
Setting V7 / Closing water pulse
Polyamide sealing ring / Switch LSHH
CK

8555-9201-160 / 1010
8555-9201-160 / 53
53
5.8 Alarm #09 - Feed Pump Fault

No. Time Status
2xxx hh:mm:ss IQ
FEED PUMP FAULT Motor protection Separation - Stop

Pump overloaded • Check protection switch current of
motor circuit breaker
Pump mechanically blocked • Check pump
Valves in the feed line closed • Check valves
Feed temperature • Check feed temperature
Filter in feed line dirty • Check filter
Electrical connections wrong • Check electrical connections and
cabling
Step 1 Open HELP -
Open HELP - menu
FEED PUMP FAULT

Protection switch / Current consumption/
Pump / Valves / Feed temperature / Filter
Electr. connections / Cabling
CK

54 8555-9201-160 / 1010
8555-9201-160 /
5.9 Alarm #10 - Sludge Pump Fault

No. Time Status
2xxx hh:mm:ss IQ
SLUDGE PUMP FAULT Program - Stop

Pump overloaded • Check protection switch and current
of circuit breaker
Pump mechanically blocked • Check pump
Valves in the discharge line closed • Check valves
Pipe work dirty • Check pipe
pipe work
Electrical connections wrong • Check electrical connections and
cabling
Step 1 Open HELP
Open - menu
HELP -
SLUDGE PUMP FAULT

Protection switch / Current consumption /
Pump /
Pump / Valves / Pipe work
Electrical connection / Cabling
CK

8555-9201-160 / 1010
8555-9201-160 / 55
55
5.10 Alarm #11 Vibration Stage 1

No. Time Status
2xxx hh:mm:ss IQ
VIBRATION STAGE 1: Motor off after T25

Limit value 1 longer than T25 • Check T25
Uneven solid deposits in the bowl • Check solids holding space and
polyamide sealing ring
Vibrosensor has become detached • Check sensor fixing
Limit value 1 set to low • Check setting
Bowl not properly assembled or dam- • Open and clean bowl, assemble in
aged or wrong parts of other bowl accordance with operating instruc-
tions; use only parts with the same
series number
External vibrations • Check foundation fixing
Step 1 Open
Open HELP - menu
HELP -
VIBRATION STAGE 1
TIMER 25 / Solids holding space
Polyamide sealing ring / Sensor
Fixing / Limit value 1 / Correct
bowl parts / Foundation fixing
Press ESC then ACK
or
Step 2 Alarm acknowledgement

56 8555-9201-160 / 1010
8555-9201-160 /
5.11 Alarm #12 Vibration Stage 2

No. Time Status
2xxx hh:mm:ss IQ
VIBRATION STAGE 2: Separator – off

Setting of limit value 2 is too low • Check setting
Irregular solid deposits in the bowl • Check solids holding space and
Vibrosensor has become detached • Check sensor fixing
Bowl not properly assembled or dam- • Open and clean bowl
bowl,, assemble in
aged or wrong parts of other bowl accordance with operating instruc-
tions; use only parts with the same
series number
External vibrations • Check foundation fixing
Step 1 Open HELP
Open - menu
HELP -
VIBRATION STAGE 2
Limit value 2 / Solids holding space
Polyamide sealing ring / Sensor
Fixing / Correct bowl parts
Foundation fixing
CK

8555-9201-160 / 1010
8555-9201-160 / 57
57
5.12 Alarm #15 - WMS system Fault

No. Time Status
2xxx hh:mm:ss IQ
WMS SYSTEM FAULT Too much water Separation - Stop

Water content in oil feed too high • Check oil
oil feed
Too much filling water setting of T02 • Check T02
too long
Filling water valve V2 leaking • Check filling water valve V2
Setting of timer T22 too short • Check setting In an emer-
ency,extend T22 during this phase
Step 1 Open HELP
Open - menu
HELP -
WMS SYSTEM FAULT

Water content in oil feed
Filling water quantity / Setting T02
Valve V2 / Setting T22
CK

58 8555-9201-160 / 1010
8555-9201-160 /
5.13 Alarm #18 - Bowl Monitoring

No. Time Status
2xxx hh:mm:ss IQ
BOWL MONITORING Current > Offset during TIMER 06

T06 closing water pulse too long, bowl Check T06
•
has opened
Current offset bowl monitoring too low Check current offset
•
Frequency of main power supply not Check frequency of main power

•
stable supply
Water pressure for hydraulics during Check wate
• waterr pressure with
with open
T06 too high, bowl has opened valve V3
Valve V3 is dirty, sticks, stays open for Check valve V3
•
too long
New clutch shoes installed Check current value
•
New belt installed Check current value

•
In emergency, deselect function

•
Step 1 Open HELP
Open - menu
HELP -
BOWL MONITORING
TIMER T06 / Current offset
Frequency power supply
Water pressure for hydraulic
Function V3
CK

8555-9201-160 / 1010
8555-9201-160 / 59
59
5.14 Alarm #19 - Separator Motor Off

No. Time Status
2xxx hh:mm:ss IQ
SEP. MOTOR OFF Sep. in circulation
circulation T 39 expired M. off

Separator running in circulation T39 Press program start before expiry of
•
has expired T39

Setting of T39 too short Check T39
•
In an emergency, deselect function

•
Step 1 Open HELP
Open - menu
HELP -
SEPARATOR MOTOR OFF

Alarm19# Please check:
TIMER 39 expired
Press ESC then A

ACK
CK

60 8555-9201-160 / 1010
8555-9201-160 /
5.15 Alarm #22 - Excessive Running Time Of Sludge Pump

No. Time Status
2xxx hh:mm:ss IQ
EXCESSIVE RUNNING TIME OF SLUDGE PUMP In TR3 h.

Setting of TR2 time recording too short Check TR2 time recording
•
Bowl leakage Check bowl function/hydraulics

•
Excessive water content in feed Dewater product upstream of the

•
separator
Light oil overflow because clean oil Check setting of clean oil discharge
•
discharge pressure too high pressure

Capacity of sludge pumps too low Check pump function
•
Note:
TR2 = Time record of sludge pump operation, TR2 will be deleted when
TR3 has expired.
TR3 = Time counter factory setting 24 h
Step 1 Open HELP
Open - menu
HELP -
EXCESSIVE RUN.TIME OF SLUDGE PUMP

TR2 time recording / Bowl function
Bowl leakage
Water content in Oil
Pump function
CK

8555-9201-160 / 1010
8555-9201-160 / 61
61
5.16 Alarm #23 - WMS Activated

Activated Too Often
No. Time Status
2xxx hh:mm:ss IQ
WMS ACTIVATED TOO OFTEN
WMS OFTEN

Setting of TR1 time recording too short Check TR1 time recording
•
Water content in oil too high Dewater oil feed of the separator
•
Valve V2 not tight Check V2

•
Note:
TR1 = Time record of WMS water sensor during HFO operation, TR1 will be
deleted when TR3 has expired.
TR3 = Time counter factory setting 24 h
Step 1 Open HELP
Open - menu
HELP -
WMS ACTIVATED TOO OFTEN

TR1 time recording
Valve V2 is not tight
Press ESC then A

ACK
CK

62 8555-9201-160 / 1010
8555-9201-160 /
5.17 Alarm #27 - Maintenance

No. Time Status
2xxx hh:mm:ss IQ
MAINTENANCE required see manual

Operating hours have reached • Carry out maintenance according
– 4 000, manual
– 8 000, • Order spare parts from GEA West-
– 12 000, falia Separator Systems
– 16 000 • Order service from GEA Westfalia
or multiple hours. Separator Systems
Step 1 Open HELP
Open - menu
HELP -
MAINTENANCE required
Operating hours have reached
4000; 8000; 12000; 16000 hours
or multiple / Carry out maintenance
according manual
CK

8555-9201-160 / 1010
8555-9201-160 / 63
63
5.18 Alarm #28 - Warning Water content

No. Time Status
2xxx hh:mm:ss IQ
WARNING WATER CONTENT
CONTENT

Water content in oil increased. • Dewater oil and check reason
T47 too long not consistent timer list • Check setting
setting T47
Filling water valve V2 not tight • Check valve
valve V2
Step 1 Open HELP
Open - menu
HELP -
WARNING WATER CONTENT

Setting TIMER 47 and feed capacity
Valve V2 is not tight
Press ESC then A

ACK
CK

64 8555-9201-160 / 1010
8555-9201-160 /
5.19 Alarm #31 - TAL Oil Feed Warning

No. Time Status
2xxx hh:mm:ss IQ
TAL OIL FEED Temp. < min WARNING

Oil too cold before pre-heater • Check settl
settling
ing tank temperature
temperature
• (Settling tank appli
applies
es to HFO
HFO only)
Setting TAL has been set too high • Check setting TAL
Temperature of heating medium • Check temperature of heating me-
is too low dium
E-pre-heater basic load or regulating • Check swi
switching
tching stages electrically
stage switched
Pre-heater dirty • Check pre-heater
PT100 sensor defective • Check sensor
Step 1 Open HELP
Open - menu
HELP -
TAL OIL FEED

Settling tank temp. / Feed capacity
Setting TAL / Temp. of heating medium
Temp. regulator def. / Switching stages el.
pre-heater / PT 100 sensor
CK

8555-9201-160 / 1010
8555-9201-160 / 65
65
5.20 Alarm #32 - TAH Oil Feed Warning

No. Time Status
2xxx hh:mm:ss IQ
TAH OIL FEED Temp. > max WARNING

Oil too hot • Check regulating valve
Feed capacity too low • Check feed capacity
Setting TAH too low • Check setting TAH
E-pre-heater basic load or regulating • Check switching stages electrically
stage switched
PT100 sensor defective • Check PT 100 sensor
Step 1 Open HELP
Open - menu
HELP -
TAH OIL FEED

Regulating valve / Feed capacity
Setting TAH / Switching stages el.
Temp. regulator def.
PT 100 sensor
CK

66 8555-9201-160 / 1010
8555-9201-160 /
5.21 Alarm #33 - Ejection Monitoring

No. Time Status
2xxx hh:mm:ss IQ
EJECTION MONITORING Eject.
MONITORING Eject. speed < Offset Sep. - Stop

Operating water valve V3 does not Check function bowl hydraulics
•
open with valve V3

Connector on valve V3 loose Check connector on V3
• V3
Seep offset ejection monitoring too Check speed offset
•
high
Water quantity at V3 too low Check water quantity
•
Setting of monitoring time for timer Check timer 28

•
28 is too short
Speed pick-up sensor defective Check speed pick -up sensor elec-
•
trically
Pre-strainer at V3 dirty Check pre-strainer
•
Clutch shoes worn or oily Check clutch shoes

•
Step 1 Open HELP
Open - menu
HELP -
EJECTION MONITORING
Function of bowl / Hydraulics with V3
Connector valve V3 / Speed offset eject.
Water quantity / TIMER 28 / Speed pick- up
defective / Pre-strainer
CK

8555-9201-160 / 1010
8555-9201-160 / 67
67
5.22 Alarm #34 - Bowl Monitoring speed

No. Time Status
2xxx hh:mm:ss IQ
BOWL MONITORING Speed drop > Offset during T 06

T06 closing water pulse too long, bowl Check T06
•
has opened
Water pressure for hydraulics during Check wate
• waterr pressure with
with open
T06 too high, bowl has opened valve V3
Speed offset bowl monitoring too low Check speed offset
•
Valve V3 is dirty, sticks, stays open for Check valve V3

•
too long
Speed pick- up sensor defective Check speed pick- up sensor electri-
•
cally
•
Step 1 Open HELP
Open - menu
HELP -
BOWL MONITORING
TIMER T06 / Water pressure
hydraulic /
/ Speed offset
for hydraulic
bowl monitoring / Function V3
Speed pick- up defective
CK

68 8555-9201-160 / 1010
8555-9201-160 /
5.23 Alarm #35 - Motor Start monitoring

No. Time Status
2xxx hh:mm:ss IQ
SEPARATOR-START monitoring during TIMER 10
SEPARATOR-START monitoring

T10 separator start time too short • Check T10
Brake not unfastened • Check brake
Clutch shoes worn or oily • Check clutch shoes
Drive belt worn or oily • Check drive belt
Speed setting for sensor operation- • Check speed setting

speed too high •
Speed pick- up sensor defective • Check speed pick- up sensor electri-
cally
Step 1 Open HELP
Open - menu
HELP -
SEPARATOR- START
TIMER T10 / Brake unfastened / Clutch
shoes oily / Drive belt oily / Speed setting
of operation speed / Speed pick-up defective
CK

8555-9201-160 / 1010
8555-9201-160 / 69
69
5.24 Alarm #36 - Belt monitoring

No. Time Status
2xxx hh:mm:ss IQ
BELT MONITORING Drive belt broken during start up

Drive belt defect • Check drive belt
Motor defect • Check motor electrically
Clutch shoes worn or oily • Check clutch shoes
Speed pick- up sensor defective • Check speed pick- up sensor
sensor electri-
cally
• In emergency, deselect function
Step 1 Open HELP
Open - menu
HELP -
BELT MONITORING
Drive belt / Motor defect electrically
Clutch shoes worn or oily
CK

70 8555-9201-160 / 1010
8555-9201-160 /
5.25 Alarm #37 - Max.- speed monitoring

No. Time Status
2xxx hh:mm:ss IQ
MAX.- SPEED MONITORING during operation

Actual speed higher than permissible Check speed
•
speed for operation

Speed setting for maximum speed too Check maximum speed setting
•
low
Frequency unstable Check frequency
•
Drive assembly (50 or 60 Hz) of sepa- Check separator configuration for

•
rator does not fit to existing frequency frequency against existing frequency
at site at site
Speed pick- up sensor defective Check speed pick –up sensor elec-
•
trically
•
Step 1 Open HELP
Open - menu
HELP -
MAX.- SPEED MONITORING

Speed in operation / Max.- Speed setting/
Frequency unstable / Sep. configuration
frequency opposite to frequency at site
CK

8555-9201-160 / 1010
8555-9201-160 / 71
71
5.26 Alarm #38 - Min.- speed monitoring

No. Time Status
2xxx hh:mm:ss IQ
MIN.- SPEED MONITORING during operation

Actual speed lower than permissible Check speed
•
speed for operation

Speed setting for minimum speed too Check minimum speed setting
•
high
Frequency unstable Check frequency
•
Drive assembly (50 or 60 Hz) of sepa- Check separator configuration for

•
rator does not fit to existing frequency frequency against existing frequency
at site at site
Speed pick- up sensor defective Check speed pick –up sensor elec-
•
trically
•
Step 1 Open HELP
Open - menu
HELP -
MIN.- SPEED MONITORING

Speed in operation / Max.- Speed setting
Frequency unstable / Sep. configuration
frequency opposite to frequency at site
CK

72 8555-9201-160 / 1010
8555-9201-160 /
5.27 Alarm #39 - PT 1 Monitoring

No. Time Status
2xxx hh:mm:ss IQ
PT 1 MONITORING clean oil discharge Separation – Stop

No pressure drop on PT 1 during dis- Check switching function
•
charge
PT 1 is dirty, sticks or is defective Clean and check PT 1
•
Setting of PAL 1 is too low Check setting PAL 1

•
No ejection and ejection monitoring has Check bowl hydraulics and ejection
•
not responded monitoring

Back pressure in system too high Check discharge pressure
•

•
Step 1 Open HELP
Open - menu
HELP -
PT 1 MONITORING
Switching function PT 1
PT 1 dirty / Setpoint PAL 1
Bowl hydraulics / Ejection
monitoring / Discharge pressure
CK

8555-9201-160 / 1010
8555-9201-160 / 73
73
5.28 Alarm #40 - No Water Seal

No. Time Status
2xxx hh:mm:ss IQ
NO WATER SEAL during TIMER 35 Separation - Stop

Clean oil discharge pressure too Check clean oil discharge pressure
•
high, valve V7 closed too far

Filling water valve V2 does not open Check function V2
•
Filling water quantity too low, e.g. Check filling water quantity
•
other consumers at same time

Filling water valve V2 or filters dirty Check valve V2 and filters
•
Water pressure for hydraulics too Check water pressure with open
•
high or T06 too long valve and T06

Shift of separating zone – oil Check temperature and setting of
•
temperature too low TAL

Wrong sensing centripetal pump in- Check parts in accordance with op-
•
stalled erating instruction

Pressure sensor PT 2 bridged or set Check setting PT 2
•
to 0
Step 1 Open HELP
Open - menu
HELP -
NO WATER SEAL
Clean oil discharge pressure
Function V2 / Filling water quantity
Valve V2 and filter / Water pressure
TIMER T06 / Setting TAL / Setting PT 2
CK

74 8555-9201-160 / 1010
8555-9201-160 /
5.29 Alarm #41 - Min. Separating Time

No. Time Status
2xxx hh:mm:ss IQ
MIN. SEPARATING TIME
TIME < 10 min. Separation - Stop

Pressure sensor PT 2 not connected, Check switching function of pressure
•
dirty or defective sensor PT 2

Alarm bridging time T11 too short Check T11
•
Setting PT 2 too high Check setting on pressure sensor

•
PT 2
Water or solids content in the bowl too Pre-dewater oil and/or check solids
•
high content
To much filling water Check filling
• filling water quantity
With HFO and parallel operation, Remove screws from separating disk
•
screws in the separating disk installed

Filling water valve V2 not tight Check filling water valve V2
•
Orifice in centripetal pump chamber Check orifice

•
cover plugged
Step 1 Open HELP
Open - menu
HELP -
MIN. SEPARATING TIME

Pressure sensor PT 2 / TIMER 11
Setting PAL 2 / Water content
Valve V2 / Screws in separating disk
with HFO operation
CK
or
Step 2 Alarm acknowledgement
8555-9201-160 / 1010
8555-9201-160 / 75
75
5.30 Alarm #42 - SMS Sensor Fault

No. Time Status
2xxx hh:mm:ss IQ
SMS SENSOR FAULT during SMS Check during TIMER 44

PT 2 no pressure signal • Check setting PT 2
Filling water valve V2 no function • Check function
function V2
T44 too short • Check T44
Sludge holding space blocking pres- • Clean bowl, check drill hole in cen-
sure sensor line to PT 2 tripetal pump chamber lid
Bowl not closed • Check bowl
bowl hydraulics
Insufficient water quantity during T44 • Check water
water quantity
• (Timer T60 – T62)
Pressure sensor
sensor PT 2 defective • Check pressure sensor
Wrong switching point on PT 2 • Check switching
switching point
point
• In emergency, deselect function
Step 1 Open HELP
Open - menu
HELP -
SMS SENSOR FAULT

Setting PAL 2 / Function V2
Timer 44 / Solids holding space
Orifice in centripetal pump chamber
cover / Bowl hydraulics / Function PT 2
CK

76 8555-9201-160 / 1010
8555-9201-160 /
5.31 Alarm #43 - SMS Sensor Active

No. Time Status
2xxx hh:mm:ss IQ
SMS SENSOR ACTIVE in Idle run

Pressure sensor PT 2 activated during • Check pressure sensor PT 2
idle run conditions?
Filling water valve V2 leaking • Check V2
Product valve V1 does not close prop- • Check valve V1
erly
Non-return valve at V7 open, product • Close pure oil discharge valve V7
flows back into the bowl under no load
Step 1 Open HELP
Open - menu
HELP -
SMS SENSOR ACTIVE IN IDLE RUN

Pressure sensor PT 2 / Valve V2 is
not tight/ Valve V1 closes not
properly / Oil flows back into the bowl
CK

8555-9201-160 / 1010
8555-9201-160 / 77
77
5.32 Alarm #44 - PAL 1 Clean Oil Discharge

No. Time Status
2xxx hh:mm:ss IQ
DISCHARGE Pressure < setting
PAL 1 CLEAN OIL DISCHARGE

Clean oil discharge valve V7 opened • Check valve setting V7
too wide
Feed capacity reduced • Check feed capacity
Setting PT 1 for PAL 1 too high • Check setting PT 1 for PAL 1
see also PAH 1 alarm
Water pressure for hydraulics too high • Check water pressure w with
ith opened
during T06, bowl has opened valve V3
Safety pulse T06 too long, bowl has • Check TIMER 06
opened
Feed pump failure • Check feed pump
FU speed too low • Check pump speed
Feed valve V1 in circulation position • Check compressed air and signal
output for solenoid valve on V1
Breakover to water side • Check quantity of fil
filling
ling water
Direction of rotation of pump incorrect • Check direction of rotation
Bowl gaskets not sealed • Check and where necessary replace
gaskets
T07 alarm delay too short • Check whether T07 expires before
pressure builds up
T11 alarm bridging too short • Check TIMER 11 alarm bridging
FU = Frequency transformer
Step 1 Open HELP
Open - menu
HELP -
DISCHARGE
PAL 1 CLEAN OIL DISCHARGE
Valve setting V7 / Feed capacity
Setting PT1 for PAL / Water pressure for
opened valve V3 / TIMER 06 /T07 alarm
delay / Quantity of water / Bowl not sealed
CK

78 8555-9201-160 / 1010
8555-9201-160 /
5.33 Alarm #45 - PAH 1 Clean Oil Discharge

No. Time Status
2xxx hh:mm:ss IQ
DISCHARGE Pressure > setting
PAH 1 CLEAN OIL DISCHARGE

Clean oil discharge valve V7 closed • Check valve setting V7
too far
Setting PT1 for PAH1 too low • Check setting PT 1 for PA
PAH
H1
T07 alarm delay too short • Check T07

T11 alarm bridging too short • Check T11 alarm bridging
Oil temperature too low • Check temperature in oil feed
Step 1 Open HELP
Open - menu
HELP -
PAH 1 CLEAN OIL DISCHAGE

Valve setting V7 / Feed capacity
Setting PT1 for PAH 1 / T07 alarm delay
T11 alarm bridging /
Temperature oil feed
CK

8555-9201-160 / 1010
8555-9201-160 / 79
79
5.34 Alarm #46 - EMERGENCY STOP

No. Time Status
2xxx hh:mm:ss IQ
EMERGENCY STOP
STOP

Emergency Stop Button was pushed. • Check reason for pushing Emer-
gency Stop button.
Step 1 Open HELP
Open - menu
HELP -
EMERGENY STOP
Emergency Button
Press ESC then A
ACK
CK

80 8555-9201-160 / 1010
8555-9201-160 /
5.35 Alarm #48 - Water discharge overflow

No. Time Status
2xxx hh:mm:ss IQ
WATER DISCHARGE overflow separation - Stop

Clean oil discharge pressure too • Check valve V7 in clean oil dis-
dis-
high charge line
Water content in feed too high • Check product feed
Quantity of filling water too low • Check function V2 and quantity of
Water seal broken filling water
Product temperature too low • Check product temperature
Regulating ring too large • Install next smaller regulating ring
Polyamide sealing ring defective • Check polyamide
Sealing rings in the bowl defective • Check sealing rings
Pressure sensor PT2 defective • Check pressure sensor PT2PT2
Step 1 Open HELP
Open - menu
HELP -
WATER DISCHARGE
Clean oil valve V7 / Water cont. in Oil
Filling water quantity / oil
Temperature / Regulating ring
Polyamide ring / Press. sensor PT2
Press ESC then ACK

8555-9201-160 / 1010
8555-9201-160 / 81
81
5.36 Alarm #49 - MAINTENANCE required WMS Sensor

No. Time Status
2xxx hh:mm:ss IQ
MAINTENANCE required WMS Sensor
Sensor

Monitoring time of WMS Sensor • WMS Sensor Check must be done
has reached limit without water indi- according to manual.
cation
Step 1 Open HELP
Open - menu
HELP -
MAINTENANCE required WMS Sensor

Alarm#49 Please Check:
Monitoring time of WMS Sensor
has reached limit without water indication
Carry out maintenance
according to manual

82 8555-9201-160 / 1010
8555-9201-160 /

8555-9201-160 / 1010
8555-9201-160 / 83
83
6 Alarm Simulation und Test
6.1 .....................................................................................83
Alarms #01 - #10 ...................................................................................
6.2 .....................................................................................85
Alarms #11 - #20 ...................................................................................
6.3 .....................................................................................86
Alarms #21 - #30 ...................................................................................
6.4 .....................................................................................87
Alarms #31 - #40 ...................................................................................
84 8555-9201-160 / 1010
8555-9201-160 /
6.1 6.5 Alarms #41 - #50 88Alarms #01 - #10
SIMULATION AND TESTS OF VARIOUS ALARMS

Alarm display Status Mechanical Electrical Action
MOTOR PROTECTION Control Not possible Disconnect PTC sensor • Separation

Temp. > max temp. active stop
Motor switched off • V1 in circula-
Alarm#01 tion
Free
Alarm#02
Free
Alarm#03
Free
Alarm#04
TAL PRODUCT FEED Separation Not possible Set setting higher than the • Separation
Temp. < min current temperature stop
Separation - Stop • V1 in circula-
Alarm#05 tion
TAH PRODUCT FEED Separation Not possible Set setting lower than the • Separation
Temp. > max current temperature stop
Alarm#06 press ENTER tion
EJECTION MONITORING Ejection Close manual ball valve Disconnect cable head of V3 • Separation
Current< Offset which is in front of V3 or increase offset Ejection stop
Separation – Stop shortly before and during current during discharge • V1 in circula-
ALARM#07 discharge cycle T04. cycle T04. tion
LAHH SLUDGE TANK Control Immerse or dampen Disconnect cable head of • Separation
Sludge tank - full Active sensor LSHH. LSHH Sensor stop
Alarm#08 tion
•
FEED
Motor PUMP FAULT
protection Control
Active Not possible Trigger motor protection
switch Separation
stop
Alarm#09 press ENTER tion
SLUDGE PUMP FAULT Control Not possible Trigger motor protection • Separation
Program - stop Active switch stop
• V1 in circula-
Alarm#10 tion
8555-9201-160 / 1010
8555-9201-160 / 85
85
6.2 Alarms #11 - #20

VIBRATION STAGE 1: Separation Not possible Disconnect contact Separation

•
Motor off after T25 Stop

V1 in circula-
•
Alarm#11 tion
Ejection
•
Motor off aft.

•
T26
Common alarm
•

•
VIBRATION – STAGE 2: Control Not possible Disconnect contact Separation

•
Separator - Off Active stop

V1 in circula-
•
Alarm#12 tion
Common alarm
•

•
FAULT SERIES Control Not possible MPI Leitungsanschluss an Separation

•
OPERATION Line or Active der Steuerung abklemmen. stop

preselection not OK V1 in circula-
•
Alarm#13 tion
Common alarm
•

•
Free
Alarm#14
WMS SYSTEM FAULT Separation Open valve V2 to add Bridge WMS Sensor and set Separation
•
Too much water water into bowl until pressure sensor PT2 switch- stop
Separation - Stop Timer 22 is elapsed. ing point to 0 or bridge. V1 in circula-
•
Alarm#15 tion
Common alarm
•
Ejection
•
Free
Alarm#16
Free
Alarm#17
BOWL MONITORING Separation Not possible. Extend T06 during separa- Common alarm
•
Current too high tion and shorten T14 to

•
during TIMER 06 300sec.! Wait until T14 is

Alarm#18 elapsed and Alarm appears.
SEPARATOR MOTOR OFF Circulation Not possible. Set TIMER 39 to 10 seconds Common alarm
•
Sep. in circulation and push program stop Motor off

•
T 39 expired M. off button.

Alarm#19
Free
Alarm#20
86 8555-9201-160 / 1010
8555-9201-160 /
6.3 Alarms #21 - #30

Free
Alarm#21
EXCESSIVE RUNNING Control Set TR2 to 1 minute and Set TR2 to 1 minute • Common alarm
TIME OF SLUDGE PUMP Active immerse or dampen LSH Trigger testfunction with
In TR3 hours Sensor to start sludge magnet at testpoint of LSH
Alarm#22 pump until Alarm ap- sensor until Alarm appears.
pears.
WMS ACTIVATED Separation Set T22 to 300sec. and Set T22 to 300sec., TR1 to 1 • Common alarm
TOO OFTEN TR1 to 1 minute and minute and bridge WMS
open valve V2 to add sensor until Alarm appears.
Alarm#23 water into bowl until
Alarm appears.
Free
Alarm#24
Free
Alarm#25
Free
Alarm#26
Maintenance Separation Not possible. Set value to actual value • Message in the
required see manual plus 1hour and wait 1hour. display
Alarm#27
WARNING Separation Set T17 to 1s and Set T17 to 1s and • Message in the
WATER CONTENT set counter 5 to 1 and set counter 5 to 1 and display
T47 to 60sec.than open bridge pressure sensor • V6 opens
Alarm#28 valve V2 for 10sec. to PSL2 or set optional PT2 to
add water into bowl until 0 and 1 in short intervals
warning appears. during T47 for minimum 2
times, so that warning ap-
pears.
Free
Alarm#29
Free
Alarm#30
8555-9201-160 / 1010
8555-9201-160 / 87
87
6.4 Alarms #31 - #40

Free
Alarm#31
Free
Alarm#32
EJECTION MONITORING Ejection Close manual ball valve Disconnect cable head of V3 Separation
•
Eject. speed < Offset which is in front of V3 or increase offset Ejection stop
Separation – Stop shortly before and during speed during discharge V1 in circula-
•
Alarm#33 discharge cycle T04. cycle T04. tion

Common alarm
•
BOWL MONITORING Separation Not possible. Extend T06 during separa- Common alarm
•
Speed drop too high tion and shorten T14 to

•
during TIMER 06 300sec.! Wait until T14 is

Alarm#34 elapsed and Alarm appears.
SEPARATOR-START Separator Set Timer 10 to 10 sec. Set setting for min. speed Motor off
•
monitoring Motor Start and press motor start higher than the normal Message in the
•
during T10 button. operating speed. display

Alarm#35 Common alarm
•
BELT MONITORING Separator Not possible. Disconnect speed pick-up Motor off
•
Drive belt broken Motor Start sensor and press motor Message in the
•
during start up start button. display

Alarm#36 Common alarm
•
MAX.- SPEED Separator Not possible. Set setting for Max. Speed Motor off
•
MONITORING Motor Start lower than normal operating Message in the

•
during operation and Separa- speed, during start up or display

Alarm#37 tion during operation. Common alarm
•

•
MIN.- SPEED Separator Not possible. Set setting for Min. Speed Motor off
•
MONITORING Motor Start higher than normal operat- Message in the

•
during operation
Alarm#38 and
tion Separa- ing speed,
during start up or during display
Common alarm
•
operation.
•
PT 1 MONITORING Ejection Not possible. Set pressure sensor PT1 Separation

•
clean oil discharge switching point to 0 while stop

Separation - Stop ejection sequence is run- V1 in circula-
•
Alarm#39 ning. tion

Common alarm
•

•
NO WATER SEAL Separation Reduce T34 and T35 to 5 Set pressure sensor PT2 to Separation
•
during TIMER 35 sec. and close hand 0 and disconnect cable of stop
Separation - Stop valve before V2 during WMS sensor. V1 in circula-
•
Alarm#40 T02. tion

Common alarm
•
Ejection
•
88 8555-9201-160 / 1010
8555-9201-160 /
6.5 Alarms #41 - #50

MIN. SEPARATING TIME Separation Not possible. Disconnect cable head on • Separation
< 10 Min pressure sensor PT2 during stop
•
Separation - Stop T21. V1 in circula-
Alarm#41 tion
• Common alarm
• Ejection
SMS SENSOR FAULT Sensor Close hand valve at V2 Disconnect cable head on • Common alarm
during SMS Check Check while test is running. pressure sensor PT2 while • Ejection
during TIMER 44 test is running.
Alarm#42
PT2 SENSOR ACTIVE Circulation Open valve V2 until pres- Set pressure sensor PT2 to • Message in the
in Idle run sure increase on pres- 0 during idle run. display
sure sensor PT2 during • Common alarm
Alarm#43 idle run. • Ejection
PAL1 CLEAN OIL DISCHARGE Separation Open clean oil discharge Disconnect cable head on • Separation
Pressure < setting valve V7 pressure sensor PT1 stop
Alarm#44 tion
• Common alarm
•
Ejection
PAH 1 CLEAN OIL DISCHARGE Separation Close clean oil discharge Set pressure sensor PT1 • Separation
Pressure > setting valve V7 switching point to a lower stop
Separation - Stop value than the current value. • V1 in circula-
Alarm#45 tion
• Common alarm
• Ejection
EMERGENCY STOP Control Not possible. Push emergeny button. • All electric
Button pushed Active components
are shut down
ALARM#46 like Motors,
Control Units
ect!
FREE
ALARM#47
WATER DISCHARGE: Separation Close clean

valve V7. Setoil discharge
optional PAH1 Set pressure sensor PT1 •
Separation
Overflow switching point to 0 while stop
(PT1) in clean oil discharge
Separation - Stop separation sequence is • V1 in circula-
to 10 bar.
Alarm#48 running. tion
• Common alarm
• Ejection
MAINTENANCE required Circulation Not possible. Set value to actual value • Message in the
WMS Sensor plus 1minute and wait display
1minute. Add extra water to
Alarm#49 get WMS Signal if neces-
sary.
Free
Alarm#50
For a simulation, the function must be activated and must be valid for the product.
ATTENTION:
After the simulation, all changes must be reset to the initial conditions!!!!
8555-9201-160 / 1010
8555-9201-160 / 89
89
7 Ejection monitoring / Bowl monitoring
7.1 Motorcurr ent:............90

Graphic description Ejection- / Bowl monitoring - Motorcurrent:............
7.2 Graphic description Spee d:......................91
desc ription Ejection- / Bowl monitoring - Speed:
90 8555-9201-160 / 1010
8555-9201-160 /
7.1 Graphic description Ejection- / Bowl monitoring - Motorcurrent:
1: separator motor start
2: feed valve V1 open: sepa-

ration
3: feed valve V1 closed for

ejection
4: operating water valve V3

open for T04: ejection

ration

ration

open for T06: safety water
impuls

closed: separation
5: feed valve V1 closed:

ejection
8555-9201-160 / 1010
8555-9201-160 / 91
91
7.2 Graphic description Ejection- / Bowl monitoring - Speed:

ration
2: feed valve V1 closed for

ejection

open for T04: ejection

ration

ration

open for T06: safety water
impuls

closed: separation
92 8555-9201-160 / 1010
8555-9201-160 /

8555-9201-160 / 1010
8555-9201-160 / 93
93
8 Bowl volumes / Speed setpoints
8.1 Bowl-Volumes ........................................................................... ............. 94

........................................................................................
8.2 .....................................................................................94
Speed setpoints .....................................................................................
94 8555-9201-160 / 1010
8555-9201-160 /
8.1 Bowl-Volumes
Separator type
OSE 5 OSE 10 OSE 20 OSE 40 OSE 80 OSE 120

HFO LO HFO LO HFO LO HFO LO HFO LO HFO LO
Volume
Volumes
s in dm
Bowl volume 1,00 1,00 2,00 2,00 3,60 3,60 10,00 10,00 23,00 23,00 40,00 40,00
Sludgespace volume 0,50 0,50 0,90 0,90 1,60 1,60 4,00 4,00 10,00 10,00 14,60 14,60
Fillingwater volume 0,20 0,50 0,30 0,90 0,40 1,60 0,50 4,00 1,00 10,00 3,00 14,60
Displacementwater
volume
0,50 0,50 1,10 1,10 2,00 2,00 6,00 6,00 13,00 13,00 25,40 25,40
8.2 Speed setpoints
Separator type
OSE 5 / OSE 10 / OSE 20 OSE 40 OSE 80 OSE 120

Speed in U/min
Max. Speed 12 200 8 400 7 000 6 100
Min. Speed 11 500 7 800 6 300 5 400
Rated Speed 12 000 8 200 6 800 5 900
Speed -Offset
100 100 100 100
Ejection monitoring
Speed -Offset
100 100 100 100
Bowl monitoring
8555-9201-160 / 1010
8555-9201-160 / 95
95

96 8555-9201-160 / 1010
8555-9201-160 /


GEA Mechanical Equipment

GEA Westfalia Separator Group GmbH
Werner-Habig-Str.
Tel. +49 2522 77-0,1,Fax
59302
+49Oelde
2522 77-2488
ws.info@geagroup.com,, www.westfalia-separator.com
ws.info@geagroup.com www.westfalia-separator.com

E 40 - Settings and Malfunctions - Ed. 1010

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E 40 - Settings and Malfunctions - Ed. 1010

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GEA Mechanical Equipment / GEA Westfalia Separator

TRANSLATION OF ORIGINAL MANUAL

GEA Mechanical Equipment

GEA Mechanical Equipment / GEA Westfalia Separator

For your safety

Strictly adhere to instructions marked with this symbol.

This avoids damage to the separator and other equipment.

mation which help to better understand the separator or plant compo-

GEA Mechanical Equipment / GEA Westfalia Separator

1.1 Timerlist OSE 5-…-… ..............................................................................8

2 Counter and Time Records 17

3 Maintenance intervals and settings 21

3.1 Maintenance interval of the separator ....................................................22

4 Program logic 25

5 Trouble Shooting - Operating faults summary 45

GEA Mechanical Equipment / GEA Westfalia Separator

6 Alarm Simulation und Test 83

7 Ejection monitoring / Bowl monitoring 89

7.1 Motorcurr ent:............90

8 Bowl volumes / Speed setpoints 93

8.1 Bowl-Volumes ........................................................................... ............. 94

GEA Mechanical Equipment / GEA Westfalia Separator

GEA Mechanical Equipment / GEA Westfalia Separator

GEA Mechanical Equipment / GEA Westfalia Separator

1.1 Timerlist OSE 5-…-…

T33 SMS-Mode SMS-Mode 0 0 0

GEA Mechanical Equipment / GEA Westfalia Separator

1.2 Timerlist OSE 10-…-…

T33 SMS-Mode SMS-Mode 0 0 0

GEA Mechanical Equipment / GEA Westfalia Separator

1.3 Timerlist OSE 20-…-…

T33 SMS-Mode SMS-Mode 0 0 0

GEA Mechanical Equipment / GEA Westfalia Separator

1.4 Timerlist OSE 40-…-…

T00 Partial ejection Partial ejection 2 2 2

T33 SMS-Mode SMS-Mode 0 0 0

GEA Mechanical Equipment / GEA Westfalia Separator

1.5 Timerlist OSE 80-…-…

T33 SMS-Mode SMS-Mode 0 0 0

GEA Mechanical Equipment / GEA Westfalia Separator

1.6 Timerlist OSE 120-…-…

T33 SMS-Mode SMS-Mode 0 0 0

GEA Mechanical Equipment / GEA Westfalia Separator

1.7 Timer Description - T00 to T62

The bowl contents are displaced without loss by

The filling process creates the required water seal

Oil feed valve V 1 closes.

Speed recovery after Timer to compensate a speed drop occured during

Waiting after Timer to stabilize the system after displacement

Start button of motor starter

Waiting after 1. Timer to compensate a speed drop occured during

Speed recovery after Timer to compensate a speed drop occured during

Time to prevent wrong indication for Water content

Sludge tank alarm Alarm is activated when timer

GEA Mechanical Equipment / GEA Westfalia Separator

Alarm is activated when timer

Timer which switches off the sludge pump after a

After delay time of T 26, the

After delay time of T 27 within

Water discharge valve V 6

Circulation valve V 5 closes.

Circulation valve V 5 opens.

GEA Mechanical Equipment / GEA Westfalia Separator