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Technical Manual

RS Milano Platform

GN ReSound as
Global Technical Operations
http://gto.gnresound.com
Lautrupbjerg 7 • DK-2750 Ballerup • Denmark
Doc 0202360 rev O

Table of Contents

Form-Factor-Matrix & Product Information....................................................................................... 3-5


Colour overview................................................................................................................................ 6-8
Part list........................................................................................................................................... 9-10
Part list - programmed service modules / ASM FRAME.....................................................................11
Part list - separate HSG parts...................................................................................................... 12-17
Part list - thin tubes & domes.............................................................................................................18
Disassemble - replace parts......................................................................................................... 19-25
Service & Postponement Procedure..................................................................................................26
Test equipment...................................................................................................................................27
Testing.......................................................................................................................................... 28-30
Wireless test / connection test............................................................................................................31

Page 2 of 31
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Form-Factor-Matrix & Product Information - UP Models C4.5 Doc 0202360 rev O

This Technical Manual serves to outline the service & postponement procedure for products listed in the
form-factor-matrix. Furthermore the doc No for Data sheet is listed for a more detailed product information

Data Sheet Doc


Platform (C4.5) Family Model
No
MILANO UP988-DW
UP 400217000
(80 models) UP788-DW
MILANO UP977-DW
UP 400216000
(70 models) UP777-DW
MILANO UP967-DW
UP 400215000
(60 models) UP767-DW

Note:
For 67/77 DW models, the hook must always be with filter. For 88 models, the hook must always be
without filter. For the High Power configuration, the metal hook must be chosen (without filter). Only
67/77 models can be configured to open version with thin tube/adapt

Configurations:
UPx88-DW UPx77-DW UPx67-DW
UPx88-DW HP UPx77-DW OPEN UPx67-DW OPEN

Please also see: Doc 0199020 TECH MAN UNITE & doc 0226100 UNITE PLUS for information about wireless accessories

Page 3 of 31
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Form-Factor-Matrix & Product Information - VERSO Models C4.5 Doc 0202360 rev O

This Technical Manual serves to outline the service & postponement procedure for products listed in the form-factor-matrix. Furthermore
the doc No for Data sheet is listed for a more detailed product information

Platform (C4.5) Family Model Data Sheet Doc No

VERSO 9 VO988-DW
MILANO
VERSO 7 VO788-DW 400139000
(80 models)
VERSO 5 VO588-DW
MILANO VERSO 9 VOT988-DW
400204000
(TINNITUS 80 models) VERSO 7 VOT788-DW
VERSO 9 VO977-DW
MILANO
VERSO 7 VO777-DW 400138000
(70 models)
VERSO 5 VO577-DW
MILANO VERSO 9 VOT977-DW
400203000
(TINNITUS 70 models) VERSO 7 VOT777-DW
VERSO 9 VO967-DW
MILANO
VERSO 7 VO767-DW 400137000
(60 models)
VERSO 5 VO567-DW
MILANO VERSO 9 VOT967-DW
400202000
(TINNITUS 60 models) VERSO 7 VOT767-DW

Note:
For 67/77 models, the hook must always be with filter. For the power version, the hook must always be without filter. For the High Gain
configuration, the metal hook must be chosen (without filter). Power versions cannot be configured to open version with thin tube/adapt

Please also see: Doc 0199020 TECH MAN UNITE & doc 0226100 UNITE PLUS for information about wireless accessories
Page 4 of 31
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Form-Factor-Matrix & Product Information - ALERA Models C4.1 Doc 0202360 rev O

This Technical Manual serves to outline the service & postponement procedure for products listed in the
form-factor-matrix. Furthermore the doc No for Data sheet is listed for a more detailed product information

Data Sheet Doc


Platform (C4.1) Family Model
No
AL977/87-DVIW
AL777/87-DVIW
ALERA 17488700
AL577/87-DVIW
MILANO
AL477/87-DVIW
(70/80 models)
ALT977/87-DVIW
ALERA
ALT777/87-DVIW 17735100
(TINNITUS)
ALT577/87-DVIW
AL967-DIW
AL767-DIW
ALERA 17705000
MILANO AL567-DIW
(60 models) AL467-DIW
ALERA ALT967-DIW
17735000
(TINNITUS) ALT767-DIW

Please also see: Doc 0199020 TECH MAN UNITE & doc 0226100 UNITE PLUS for information about wireless accessories

Page 5 of 31
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Colour Overview HSG Parts - UP Models Doc 0202360 rev O

Housing Parts - Colours


HI Colour - UP
TGL LID PB TGL TOP HSG BOT HSG BATT DOOR

LIGHT BLONDE (LBL) LBL LBL LBL LBL LBL LBL


MEDIUM BLONDE (MBL) MBL MBL MBL MBL MBL MBL
DARK BROWN (DBR) DBR DBR DBR DBR DBR DBR
MONZA RED BLK PNT BLK PNT BLK MON RED MON RED MON RED
ANTHRACITE2 (ANT2) ANT2 ANT2 ANT2 ANT2 ANT2 ANT2
WHITE/LIGHT BLUE (WHT/LHT BLU) LHT BLU WHT WHT LHT BLU WHT WHT
PEARL WHITE (PRL WHT) WHT PNT WHT PNT WHT PRL WHT PRL WHT PRL WHT
WHITE/PINK (WHT/PINK) PINK WHT WHT PINK WHT WHT
OCEAN BLUE (OCN BLU) BLK PNT BLK PNT BLK OCN BLU OCN BLU OCN BLU
BLACK GLOSS (BLK GLOSS) BLK BLK BLK GLOSS BLK GLOSS BLK GLOSS BLK GLOSS
PNT = FOR PAINTED (to be used with painted HSG parts)

WHT/PINK WHT PRL ANT BLK GLS LBL MBL DBR MON OCN
LHT BLU WHT RED BLU

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Colour Overview HSG Parts - VERSO Models Doc 0202360 rev O

Housing Parts - Colours


HI Colour - VERSO
TGL LID PB TGL TOP HSG BOT HSG BATT DOOR

LIGHT BLONDE (LBL) LBL LBL LBL LBL LBL LBL


MEDIUM BLONDE (MBL) MBL MBL MBL MBL MBL MBL
DARK BROWN (DBR) DBR DBR DBR DBR DBR DBR
MONZA RED BLK PNT BLK PNT BLK MON RED MON RED MON RED
ANTHRACITE2 (ANT2) ANT2 ANT2 ANT2 ANT2 ANT2 ANT2
METAL (MET) BLK PNT BLK PNT BLK MET MET MET
PEARL WHITE (PRL WHT) WHT PNT WHT PNT WHT PRL WHT PRL WHT PRL WHT
OCEAN BLUE (OCN BLU) BLK PNT BLK PNT BLK OCN BLU OCN BLU OCN BLU
STERLING GREY (ST GRY) GREY3 GREY3 GREY3 GREY3 GREY3 GREY3
BLACK GLOSS (BLK GLOSS) BLK PNT BLK PNT BLK BLK GLOSS BLK GLOSS BLK GLOSS
PNT = FOR PAINTED (to be used with painted HSG parts)

LBL MBL DBR MON RED ANT MET PRL WHT OCN BLU ST GRY BLK GLS

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Colour Overview HSG Parts - ALERA Models Doc 0202360 rev O

Housing Parts - Colours


HI Colour - ALERA
TGL LID PB TGL TOP HSG BOT HSG BATT DOOR
LIGHT BLONDE (LBL) LBL LBL LBL LBL LBL LBL
MEDIUM BLONDE (MBL) MBL MBL MBL MBL MBL MBL
DARK BROWN (DBR) DBR DBR DBR DBR DBR DBR
BEIGE (BGE) BGE BGE BGE BGE BGE BGE
METAL/MARBLE GREY (MET/MGR) GREY3 GREY3 GREY3 MGR MET MET
BLACK (BLK) BLK BLK BLK BLK BLK BLK
ANTHRACITE2 (ANT2) ANT2 ANT2 ANT2 ANT2 ANT2 ANT2
METAL/ANTHRACITE2 (MET/ANT2) ANT2 ANT2 ANT2 ANT2 MET MET
METAL/BLACK (MET/BLK) BLK BLK BLK BLK MET MET
METAL/GREY3 (MET/GREY3) GREY3 GREY3 GREY3 GREY3 MET MET
BLACK/METAL/BLACK (BLK/MET/BLK) BLK BLK BLK MET/BLK BLK BLK
BLACK GLOSS (BLK GLOSS) BLK BLK GLOSS BLK GLOSS BLK GLOSS BLK GLOSS BLK GLOSS
METAL/METAL/BLACK (MET/MET/BLK) BLK BLK BLK MET/BLK MET MET

LBL MBL DBR BGE MET/MGR BLK ANT2 MET/ANT2 MET/BLK MET/GREY BLK/MET/BLK BLK GLOSS MET/MET/BLK

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Part List Doc 0202360 rev O

Description Part No Description 80 70 60


TONE TUBE, BABY (without filter) * 17006200 PIN, Ø0.60 X 6.05 (BOT HSG) 16059700 16059700 16059300
TONE TUBE, CHILD (without filter) * 17006000 PIN Ø0,60 X 4,50 (batt door) 17010500 17010500 17010500
TONE TUBE, ADULT (without filter) * 17508500 PB CAP, SINGLE (soft silicone) 17007700 17007700 17007700
THIN TUBE ADAPT W/FILTER (67/77 only) 17452100 TOGGLE CAP, DOUBLE (soft silicone) 17007900 17007900 N/A
MANDREL FOR BATTERY LOCK 0490-059 KIT,HOOKS,COLOUR MARK (AL) 18611200 17441800 17441700
AUTOPHONE MAGNETS (3 pcs) 17294600 KIT,HOOKS,CHILDLOCK (VO) 18611200 18670700 17441700
BRUSH, BLK 17435000 KIT,HOOKS,CLR MKR,PED (UP) 18508700 18670400 18517500
PIN REMOVAL TOOL, PACKED 15502500 CHILDLOCK, RED (colour marker) 15966400 15966400 16165800
AUDIO BOOT,P70&P80,8PIN 18041200 CHILDLOCK, BLUE (colour marker) 15966401 15966401 16165801
INTEGRD FM ADAPT HA,RS,NANO (EU) 18157600 FILTER, HOOK,4 PCS * N/A 15322100 16166700
INTEGRD FM ADAPT NB,RS,NANO (US/CA) 18157601 ADULT HOOK W/FILTER * N/A 17562600 17663700
TONE TUBE,ASM,LO 85,ADULT (metal) * 18068700 BABY HOOK W/FILTER * N/A 17497200 17663900
TONE TUBE,ASM,LO 85,BABY (metal) * 18068800 CHILD HOOK W/FILTER * N/A 17497100 17663800
* For 67 & 78 models, the hook must always be with filter. For the power versions the hook must not have the filter inserted. For VERSO High Gain
**configuration version, the metal hook must be chosen and always be without filter - please alsoisee the Form-Factor-Matrix page

Cleaning
loop

Magnet

Hooks Mandrel Thin tube Colour markers Brush, black Integrated FM Adaptor Pin removal tool
adaptor Page 9 of 31
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Part List - Test Equipment Doc 0202360 rev O

Description Part No

PROG. CABLE EXTENSION, MILANO 17517800


SERVICE JIG/FIXTURE (final HI test) 16695100
TEST FRAME (final HI test) 16902800
BATTERY PILL, 13+ (Milano 70/80 models) 17449400
BATTERY PILL, 312+ (Milano 60 models) 17449300
PROG CABLE R (CS44) 9022 907 69019
PROG CABLE L (CS44) 9022 907 69029
PROGRAMMING ADAPTOR generic - incl clips red/blue
18041400 PROG. ADAPT,P70&P80,CP,8PIN
(to be used for DSA6000 HI test)
p/n 18041300
CLIP,PROGRAMMING ADAPTOR,RED 17736900 can be used during fitting using fitting SW
CLIP,PROGRAMMING ADAPTOR,BLUE 17736901 (not to be used for DSA6000 test)

PROG. ADAPT,P70&P80,CP,8PIN (RS)


18041300
(not to be used for DSA6000 HI test - only for fittting purpose)
AIRLINK,COMPL (for wireless connection test) 17292000
PROG ADAPTOR CABLE,L,500* 18331000
PROG ADAPTOR CABLE,R,500* 18331100
PROG ADAPTOR CABLE,L,2500* 18331200
Prog adapt w/FXD cable can be used
PROG ADAPTOR CABLE,R,2500* 18331300
during fitting using AVENTA fitting SW
* Prog adaptors with fixed cable (for fitting purpose only)

Please find pictures of all test equipment in the last pages

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Part List - Programmed Service Module / ASM FRAME Doc 0202360 rev O

Service Module/ASM Frame prog Service Module/ASM Frame prog


Part No Part No
ALERA C4.1 VERSO C4.5
ASM,FRAME,AL477/87-DVIW,PROG 18100800 ASM,FRAME,VO988-DW,PROG 18618400
ASM,FRAME,AL577/87-DVIW,PROG 17544600 ASM,FRAME,VO788-DW,PROG 18618500
ASM,FRAME,AL777/87-DVIW,PROG 17544700 ASM,FRAME,VO588-DW,PROG 18818700
Delivered with PB cap (soft
ASM,FRAME,AL977/87-DVIW,PROG 17544800 silicone) glued to the module ASM,FRAME,VOT988-DW,PROG 18618600
ASM,FRAME,ALT577/87-DVIW,PROG 17722500 ASM,FRAME,VOT788-DW,PROG 18618700
ASM,FRAME,ALT777/87-DVIW,PROG 17722600 ASM,FRAME,VO977-DW,PROG 18618000
ASM,FRAME,ALT977/87-DVIW,PROG 17722700 ASM,FRAME,VO777-DW,PROG 18618100
ASM,FRAME,AL467-DIW,PROG 18098800 ASM,FRAME,VO577-DW,PROG 18818600
ASM,FRAME,AL567-DIW,PROG 17720100 ASM,FRAME,VOT977-DW,PROG 18618200
ASM,FRAME,AL767-DIW,PROG 17720200 Service Module ASM,FRAME,VOT777-DW,PROG 18618300
MILANO 60
ASM,FRAME,AL967-DIW,PROG 17720300
ASM,FRAME,ALT767-DIW,PROG 17720800
ASM,FRAME,ALT967-DIW,PROG 17720900 Service Module/ASM Frame prog
Part No
UP C4.5
Service Module/ASM Frame prog ASM,FRAME,UP967-DW,PROG 18720200
Part No
VERSO C4.5
ASM,FRAME,UP767-DW,PROG 18720300
ASM,FRAME,VO967-DW,PROG 18617600
Service Module ASM,FRAME,UP977-DW,PROG 18720400
ASM,FRAME,VO767-DW,PROG 18617700 MILANO 70/80
ASM,FRAME,UP777-DW,PROG 18720500
ASM,FRAME,VO567-DW,PROG 18818500
ASM,FRAME,UP988-DW,PROG 18720700
ASM,FRAME,VOT967-DW,PROG 18617800
ASM,FRAME,UP788-DW,PROG 18720600
ASM,FRAME,VOT767-DW,PROG 18617900

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Part List - HSG Parts - UP 70/80 Doc 0202360 rev O

TOGGLE LID
TOGGLE
HSG Part Colour (to be mounted PB HSG TOP HSG BOT BATT DOOR
(TGL)
instead of TGL)

LBL 18100701 18099301 18100901 18101001 18101601 18669601


MBL 18100702 18099302 18100902 18101002 18101602 18669602
DBR 18100704 18099304 18100904 18101004 18101604 18669604
MON RED N/A N/A N/A 18101006 18101606 18669606
LHT BLU 18100707 N/A N/A 18101012 N/A N/A
BLK 18100728 N/A N/A N/A N/A N/A
ANT 18100709 18099309 18100909 18101009 18101609 18669609
WHT 18100711 18099321 18100921 N/A 18101611 18669611
PNT WHT N/A 18099311 18100911 N/A N/A N/A
PRL WHT N/A N/A N/A 18101014 18101614 18669614
PINK 18100716 N/A N/A 18101016 N/A N/A
OCN BLU N/A N/A N/A 18101038 18101618 18669618
PNT BLK N/A 18099328 18100925 N/A N/A N/A
BLK GLOSS N/A N/A N/A 18101035 18101635 18669625

Note: All parts are nano coated

Please see “Colour Overview” for information about colours for each housing part
Page 12 of 31
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Part List - HSG Parts - UP Models 60 Doc 0202360 rev O

HSG Part Colour PB HSG TOP HSG BOT BATT DOOR

LBL 18099301 18099001 18099801 18669201


MBL 18099302 18099002 18099802 18669202
DBR 18099304 18099004 18099804 18669204
MONZA RED N/A 18099006 18099806 18669206
LHT BLU N/A 18099011 N/A N/A
ANT 18099309 18099009 18099809 18669209
WHT 18099321 N/A 18099811 18669211
PNT WHT 18099311 N/A N/A N/A
PRL WHT N/A 18099014 18099814 18669214
PINK N/A 18099016 N/A N/A
OCN BLU N/A 18099028 18099818 18669218
PNT BLK 18099328 N/A N/A N/A
BLK GLOSS N/A 18099035 18099835 18669225

Note: All parts are nano coated

Please see “Colour Overview” for information about colours for each housing part

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Part List - HSG Parts - VERSO Models 70/80 Doc 0202360 rev O

TOGGLE LID
TOGGLE
HSG Part Colour (to be mounted PB HSG TOP HSG BOT BATT DOOR
(TGL)
instead of TGL)

LBL 18100701 18099301 18100901 18101001 18101601 18669601


MBL 18100702 18099302 18100902 18101002 18101602 18669602
DBR 18100704 18099304 18100904 18101004 18101604 18669604
MONZA RED N/A N/A N/A 18101006 18101606 18669606
BLK 18100728 N/A N/A N/A N/A N/A
ANT 18100709 18099309 18100909 18101009 18101609 18669609
MET N/A N/A N/A 18101010 18101630 18669610
WHT 18100711 N/A N/A N/A N/A N/A
PNT WHT N/A 18099311 18100911 N/A N/A N/A
PRL WHT N/A N/A N/A 18101014 18101614 18669614
OCN BLU N/A N/A N/A 18101038 18101618 18669618
GREY 3 18100720 18099320 18100920 18101020 18101620 18669620
PNT BLK N/A 18099328 18100925 N/A N/A N/A
BLK GLOSS N/A N/A N/A 18101035 18101635 18669625
Note: All parts are nano coated

Please see “Colour Overview” for information about colours for each housing part
Page 14 of 31
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Part List - HSG Parts - VERSO Models 60 Doc 0202360 rev O

HSG Part Colour PB HSG TOP HSG BOT BATT DOOR

LBL 18099301 18099001 18099801 18669201


MBL 18099302 18099002 18099802 18669202
DBR 18099304 18099004 18099834 18669204
MONZA RED N/A 18099006 18099806 18669206
PNT BLK 18099328 N/A N/A N/A
ANT 18099309 18099009 18099809 18669209
MET N/A 18099010 18099830 18669210
PNT WHT 18099311 N/A N/A N/A
PRL WHT N/A 18099014 18099814 18669214
OCN BLU N/A 18099028 18099818 18669218
GREY 3 18099320 18099020 18099820 18669220
BLK GLOSS N/A 18099035 18099835 18669225

Note: All parts are nano coated

Please see “Colour Overview” for information about colours for each housing part

Page 15 of 31
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Part List - HSG Parts - ALERA Models 70/80 Doc 0202360 rev O

TOGGLE LID
TOGGLE
HSG Part Colour (to be mounted PB HSG TOP HSG BOT BATT DOOR
(TGL)
instead of TGL)

LBL 18100701 18099301 18100901 18101001 18101601 18101901


MBL 18100702 18099302 18100902 18101002 18101602 18101902
DBR 18100704 18099304 18100904 18101004 18101604 18101904
BGE 18100705 18099305 18100905 18101005 18101605 18101905
MGR N/A N/A N/A 18101007 N/A N/A
BLK 18100728 18099308 18100908 18101008 18101608 18101908
ANT2 18100709 18099309 18100909 18101009 18101609 18101909
GREY3 18100720 18099320 18100920 18101020 N/A N/A
MET/BLK N/A N/A N/A 18101018 N/A N/A
BLK GLOSS N/A 18099328 18100925 18101035 18101635 18101925
MET N/A N/A N/A N/A 18101610 18101910

Note: All parts are nano coated

Please see “Colour Overview” for information about colours for each housing part

Page 16 of 31
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Part List - HSG Parts - ALERA Models 60 Doc 0202360 rev O

BATT
HSG Part Colour PB HSG TOP HSG BOT
DOOR

LBL 18099301 18099001 18099801 17918601


MBL 18099302 18099002 18099802 17918602
DBR 18099304 18099004 18099804 17918604
BGE 18099305 18099005 18099805 17918605
MGR N/A 18099007 N/A N/A
BLK 18099308 18099008 18099808 17918608
ANT2 18099309 18099009 18099809 17918609
GREY3 18099320 18099020 N/A N/A
MET/BLK N/A 18099018 N/A N/A
BLK GLOSS 18099328 18099035 18099835 17918625
MET N/A N/A 18099810 17918610

Note: All parts are nano coated

Please see “Colour Overview” for information about colours for each housing part

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Part List - Thin Tubes & Domes (Milano 60/70 models only) Doc 0202360 rev O

THIN TUBE BLISTER PACKS THIN TUBE DOMES


Part No
(5 tubes & 3 cleaning wires)
Bag Blister Pack
THIN TUBE 2,0A,R,BLSTR 18628600 Description
(10 pcs) (8 pcs)
THIN TUBE 2,0B,R,BLSTR 18628700 DOME,THNTUB/REC,SZ5,SM 18500800 18607100
THIN TUBE 2,1A,R,BLSTR 18628800 DOME,THNTUB/REC,SZ7,MDM 18500900 18607200
THIN TUBE 2,1B,R,BLSTR 18628900 DOME,THNTUB/REC,SZ10,LGE 18501000 18607300
THIN TUBE 2,2A,R,BLSTR 18629000
THIN TUBE 2,2B,R,BLSTR 18629100 DOME,THNTB/REC,TULIP,STD 18501100 18607400

THIN TUBE 2,3A,R,BLSTR 18629200


DOME,THNTUB/REC,PWR,SM 18265100 18607500
THIN TUBE 2,3B,R,BLSTR 18629300
DOME,THNTUB/REC,PWR,MDM 18265200 18607600
THIN TUBE 2,-1B,R,BLSTR 18629400
DOME,THNTUB/REC,PWR,LGE 18265300 18607700
THIN TUBE 2,0A,L,BLSTR 18629500
THIN TUBE 2,0B,L,BLSTR 18629600
THIN TUBE 2,1A,L,BLSTR 18629700
THIN TUBE 2,1B,L,BLSTR 18629800
THIN TUBE 2,2A,L,BLSTR 18629900
THIN TUBE 2,2B,L,BLSTR 18630000
THIN TUBE 2,3A,L,BLSTR 18630100
THIN TUBE 2,3B,L,BLSTR 18630200
THIN TUBE 2,-1B,L,BLSTR 18630300

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Disassemble - Replace Parts (Milano 70/80 is shown) Doc 0202360 rev O

Remove hook by turning counterclockwise

Pin removal tool, packed


p/n 15502500
Pin

Locate the one pin to disassemble Push out the pin with a pin Pull out the pin by using a tweezer
TOP HSG and BOT HSG removal tool

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Disassemble - Replace Parts Doc 0202360 rev O

Toggle
and cap

Hold the instrument between thumb and index finger. Use index finger on the other hand to gently press down till batt door is open. This procedure
must be done without touching any other part of the batt door during opening

Batt door
pin

By using a pin or tweezer, gently separate PB button and silicone cap come off together Push out the pin to separate the batt door
TOP and BOT HSG. Lift off TOP HSG. with the TOP HSG. Lift off the TGL and sili- from service module
BOT HSG is removed by sliding it gently cone cap. Locate the pin for batt door
towards sound outlet

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Disassemble - Replace Parts Doc 0202360 rev O

MILANO 70/80 MILANO 70/80

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Disassemble - Replace Parts (Milano 70/80 is shown) Doc 0202360 rev O
Toggle
back side
PB button

Align TOP HSG Glue HSG


& module joint

Re-assembling: Mount the small silicone caps onto PB and TGL. Insert PB into TOP HSG with the widest side towards batt door. Add TGL/TGL lid to
the service module with the widest side towards batt door and the arrow pointing towards PB. Make sure the TOP HSG is fitted correctly into the recess
in the service module when mounting. Close out the device by opening the batt door and attaching the BOT HSG. Add small loctite 420 adhesive on
the housing joint (internal area by batt door compartment area) to seal the HSG together. Be careful not to spill glue on the external joint of the HSG.
The TGL/TGL lid can be replaced without separating the HSG parts - see next page

Push out

Two One
prong prong

When changing HSG BOT, the ID plate must be transfered to new HSG. Please Place the side of the ID plate with two prong and insert it.
note the ID plate is not an available spare part. Push out the plate from inside the Insert the side with one prong last. Mount the BOT HSG and
old HSG by using a pin or tweezer other HSG parts to the HI
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Disassemble - Replace Parts (toggle/lid - Milano 70/80 models only) Doc 0202360 rev O

Open batt door and press with a small screwdriver onto the back end of the toggle until it releases

TGL/TGL lid
back side

Insert new TGL or TGL lid. Press down until it clicks in place. Make sure the arrow on the
back side of the TGL/TGL lid is pointing towards the hook

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Disassemble - Replace Parts Doc 0202360 rev O

Remove the hook from HI by turning coun- Insert the filter tool into the pipe and Mount the hook to the HI by turning
terclockwise. Release the filter removal tool push out the filter clockwise
from filter frame

Mount the new filter as shown

Note: If the model is a Power version, the filter must NOT be inserted. Furthermore for the VERSO/UP High Power configuration, the metal
hook must be chosen (without filter)
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Disassemble - Replace Parts Doc 0202360 rev O

Mount the thin tube adaptor to the HI by turning clockwise. Remove the “stop”.
Choose a thin tube and dome in suitable sizes and mount as shown (see part list
for available sizes tubes and domes)

Note: Thin tube option available for Milano 60/70 models only

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Service Procedure & Postponement Doc 0202360 rev O

Service Procedure:

- Save user settings with Device Diagnostics or Aventa


- Disassemble faulty device
- Replace module with a new service module from stock
- Assemble device
- Restore user settings with Device Diagnostics or Aventa
- Load customer serial No (ID Plate) using Device Diagnostics or DSA6000

Postponement Procedure:

- Disassemble device
- Replace housing parts with new parts from stock
- Transfer ID-plate from old housing to new housing
- Verify battery door by open and close once

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Test Equipment Doc 0202360 rev O

2cc coupler insert BTE


p/n 40B4609601

Prog adaptor Prog adaptor clip 2cc coupler Batt pill must be used CS44 Prog cable
(generic) 17736900 Red p/n 30-4838800 during test (Left blue is shown)
p/n 18041400 17736901 Blue Both coupler parts can be p/n 17449300 size 312 9022 907 69019 (R)
To be used with prog adapt ordered with GTO Dept/HQ p/n 17449400 size 13 9022 907 69029 (L)
18041400 Ballerup DK

P/n 17292000 P/n 17517800 Instrument fixture Test frame


Airlink to be used for Prog cable extension must p/n 16695100 p/n 16902800
wireless “Connection test” be used during final HI test due to for final HI test
current measurement
(not used when using fitting SW)
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Testing Doc 0202360 rev O

Button
(press down to unlock after use)

Prog adapt (generic) Add a batt pill and close batt door. Insert the one end of the prog adapt into the Push the bot part of prog adapt un-
p/n 18041400 square prog port of the device til it clicks to lock it on the device

Ext prog cable

Connect the CS44 prog cable and NOTE: An extension prog cable must be used during final HI test due to the current measuring. Con-
add a clip to hold the prog cable nect the prog cable to the extension prog cable and connect the extension prog cable to the DSA6000
in place

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Prog Adaptor Clip Doc 0202360 rev O

Prog adaptor clip


To be used with prog
adapt 18041400 only

Clip for prog adaptor L/R It is important to have the prog cable connected before adding the clip to the prog adaptor. Add
the clip as shown. The clip is recommended to be used during test / fitting in order to keep the
prog cable connected during the complete procedure

To remove the clip firmly grip this side of prog adapt Pull tip of the clip Slide the clip from adaptor

Page 29 of 31
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HI Testing Doc 0202360 rev O

Use of test fixture is mandatory for all Milano BTE during DSA6000 final HI testing. To use the fixture, place the HI in the fixture according to pic.
Place it in the test chamber as shown and select the correct test tpix and make sure to follow instructions coming up on the screen. During the test
programme execution the IAD calibration will be performed at the appropriate time. Another bennefit from the fixture is that the HI is in a well defined
position so the telecoil test can be performed without any interaction from the operator

2cc coupler 2cc coupler insert BTE


p/n 30-4838800 p/n 40B4609601

2cc coupler & insert to be ordered with GTO Dept

20 mm

Test tubing is normal 20 mm effective lenght Place the HI in test chamber as shown
as for all AUDIOmaster BTE testing
Page 30 of 31
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Wireless Test / RF (Radio Frequency) Test / Connection Test Doc 0202360 rev O

Wireless test using Airlink:


1
The DSA6000 is able to test the wireless function on the devices. Two test modes
are defined for wireless devices called “RF signal test” and “Connection Test”. For
Service & Repair situations the Connection test is to be used. The Connection test
is performed using an Airlink fitting dongle mounted directly in any of the DSA 6000
units USB ports. The test mode is selected in the Test Parameters communication
box. The “RF signal test” should not be selected. No fixture is required performing a
Connection test

3
2

The test is performed in the open air on the desktop. During a


To make sure the device is in boot mode the batt must be inserted
DSA6000 test prog running the RF connection the operator will be
immediately before the [Start] button is pressed. The WL Test point is
asked to place the device in the WL Test point. During the connection
a spot on the table approx 20 cm away from the Airlink dongle. The
test the device does not need to be connected with a prog cable and
s/n matching will prevent connection with any other wireless devices
a batt pill. Instead a fresh batt must be inserted. The RF connection
in the nearby area. Best practice is to first insert the battery and im-
test is a part of the Final Device Test running on the DSA 6000. The
mediately after press the Start button (within 5 sec) insert the batt to
test system will search for a device with a s/n matching the s/n for the
start the device boot sequence
Device Under Test (DUT) in the running test sequence

Note:
An extended wireless test using a TV streamer/SAS is introduced. Please find more detailed information in Technical Bulletin No. 2013-05-002
“Improved functionality for the RF Range check on DSA 6000” on GTO website
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