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Application of IEC-Cenelec-European Equipment To Hazardous L
Application of IEC-Cenelec-European Equipment To Hazardous L
Application Of IEC/Cenelec/European
Equipment To Hazardous Locations
Note: The source of the technical material in this volume is the Professional
Engineering Development Program (PEDP) of Engineering Services.
Warning: The material contained in this document was developed for Saudi
Aramco and is intended for the exclusive use of Saudi Aramco’s
employees. Any material contained in this document which is not
already in the public domain may not be copied, reproduced, sold, given,
or disclosed to third parties, or otherwise used in whole, or in part,
without the written permission of the Vice President, Engineering
Services, Saudi Aramco.
CONTENTS PAGES
Hermetically Sealed..................................................................................12
Explosionproof (Flameproof)...................................................................12
Wiring Techniques........................................................................13
Non-incendive ..........................................................................................13
Wiring Techniques........................................................................14
Continuous Dilution......................................................................14
Oil Immersion...........................................................................................14
Manufacturer's Name....................................................................16
Atmosphere Protection..................................................................16
Certifying Authority......................................................................20
GLOSSARY ........................................................................................................33
It should be noted that there is a major philosophical difference in the approach to preparing
IEC/CENELEC standards and those of North America or at least the USA. The IEC and
CENELEC standards focus on construction requirements for the various protection techniques
with tests specified as required. The US approach focuses more on performance of the design
techniques giving minimum constructions that are automatically accepted if met. Different
constructions from those recognized may be used if the performance test results for the
specific issue are satisfactory.
The IEC committee that is directly responsible for all hazardous location equipment is
Technical Committee 31. Technical Committee 31 has the following seven subcommittees
that deal with specific types of construction or classification of areas and installation rules:
IEC standards are printed and issued through IEC headquarters in Geneva.
The CENELEC committee structure is identical to that of the IEC, and it even uses the same
basic committee numbering system. Under the “New Directive” procedures adopted in
conjunction with the formation of the European Union (EU), an aggressive program of
standards development has been initiated. All EU countries are mandated to exclusively use
CENELEC standards for hazardous location equipment by the year 2003. Today most
companies marketing equipment in Europe use the CENELEC criteria.
CENELEC standards are similar to the IEC standards, but some differences do exist.
Engineers should obtain the applicable CENELEC standard when a particular application calls
for a CENELEC specification.
• Purged - The North American definition states that purging is a process where
a sufficient flow of fresh air or inert gas is maintained through the electrical
equipment enclosure to prevent the entry of any flammable gas or vapor that
may be present in the ambient atmosphere in which the enclosure is installed.
The definition also includes the initial clearing out of flammable materials
before applying power to the electrical equipment.
The international definition for purging states that it is the operation of passing
a quantity of protective gas through a room or enclosure prior to the equipment
being energized such that the original atmosphere is exchanged and the
remaining atmosphere is well below the lower explosive limit.
• 79-1 Amendment #1
• 79-9 Marking
The following is a list of the standards that have been developed by CENELEC. Engineers
should reference these standards when a particular application calls for a CENELEC
specification.
• EN 50015 Oil-Immersion
• EN 50028 Encapsulation
• Group I designates areas below the earth's surface (gassy mines) that require
electrical equipment suitable for use specifically in mines susceptible to fire-
damp (methane).
• Group II designates areas above the earth's surface that require electrical
equipment suitable for use in areas that contain flammable gases/vapors.
The North American term that is roughly equivalent of Group II is Class I. North American
terminology does not have a separate class that is equivalent to an International/European
Group I area that contains underground methane (e.g., gassy mines).
• Zone 0 is an area that is always hazardous or that is hazardous for long periods
of time.
These Zones are equivalent to the two Divisions used in North American Standards. The
North American term of Division 1 combines Zone 0 and Zone 1. Zone 2 is similar to the
North American term Division 2.
Electrical equipment that is suitable for use in Zone 2 also is suitable for use in Division 2.
However, electrical equipment suitable for use in Zone 1 may not be suitable for use in
Division 1, because a Division 1 location can be hazardous at all times. This limitation would
certainly be true for intrinsic safety; however, flameproof (explosionproof) enclosures
approved for Zone 1 are the same design as those approved for Division 1 and would be
interchangeable in their application. This limitation would also be true for purged/pressurized
enclosures. However, it should be noted that prudent users in North America will take extra
precautions when flammable materials are present for long periods, such as in sumps, where
an explosionproof motor may additionally be purged/pressurized.
Note: The 1996 edition of the National Electrical Code will include the Division 0, 1, 2
concept equivalent to the International/CENELEC Zone 0, 1, 2. When that occurs, the
differences described above will no longer exist. This will also be true in Canada where
similar revisions are in process for the Canadian Electrical Code.
The International/European Subgroups (IIA, IIB, and IIC) of gases are similar to the North
American groups (A, B, C, and D) of gases. There are a few exceptions, however, since the
European tests do not consider the pressure piling or the turbulent effects on the MESG
because European wiring practice does not include the use of rigid metal conduit raceways. In
addition, carbon disulfide is not classified, and hydrogen and acetylene are in separate groups
in North America. Work Aid 1 contains a table that compares the International/European
subgroups for common flammable gases to the North American groups.
Temperature Class
All International, European, and North American Standards recognize that the maximum
surface temperature of electrical equipment is important due to the possibility of auto ignition
of a flammable gas. All countries require that electrical equipment be marked with a
temperature class or a specific temperature referenced to a 40°C (104°F) ambient temperature.
The temperature class gives the maximum surface operating temperature of the equipment.
Intrinsic Safety
There are several constructional and rating differences within the design requirements for the
intrinsic safety technique, however, most of these differences are transparent to the user of the
equipment. There are two key factors that must be considered when planning an intrinsic
safety system installation as follows:
Note: The next edition of the NEC (1996) will recognize the Division 0, Division 1,
Division 2 area classification concept in order to agree with the international classification
scheme. This change will allow compatibility with European practice and lead the way to use
of the ‘ia’ and ‘ib’ concepts in the USA.
Increased Safety
The increased safety technique is presently peculiar to Europe and is applied to devices such
as motors and lighting fixtures intended for use in a European Zone 1 hazardous location.
The coming change to the NEC mentioned above will lead to the acceptance of the increased
safety technique in North America including recognition in the NEC. It is unlikely that this
technique will be used in a Saudi Aramco facility unless the European classification scheme is
used for the area in question. Use of the European classification scheme may be worth
consideration since the equipment covered in this category results in a lower installed cost.
This technique was established based on the installation using the standard European cabling
techniques for hazardous locations where the cable is installed using a cable gland seal at the
terminal box of the device. Alternative wiring techniques are possible such as those permitted
in the NEC as the hole provided for the cable gland fitting can be used equally well for the
NEC acceptable wiring techniques including rigid metal conduit.
Hermetically Sealed
The major difference between a North American and an European hermetically sealed device
is the hazardous location in which it can be used. In North American practice, a hermetically
sealed device is acceptable for use only in a Division 2 hazardous location. In Europe, there
are circumstances when a hermetically sealed device may be used in a Zone 1 hazardous
location. Although it is not exactly clear under what circumstances this would be allowed, it
would be a location where a flammable material may be present in normal operation only
briefly and only occasionally. With NEC classification schemes in use at Saudi Aramco
facilities, there is no circumstance where a hermetically sealed device is acceptable for use in
a Division 1 hazardous location.
Most applications of hermetically sealed devices occurs within a primary enclosure such as
relays or other types of switches as part of a non-incendive product. There are no differences
in installation between European and North American practice when used as a Division
2/Zone 2 technique.
Explosionproof (Flameproof)
The North American explosionproof technique is equivalent to European flameproof. There
are several differences in these techniques that affect the installation as follows.
• Wiring techniques
Wiring Techniques
The normal wiring technique intended for European installation is a cable using sealing type
cable glands. This is true whether the design is direct or indirect entry although the latter was
included mostly to accommodate the UK that uses the rigid metal conduit wiring technique in
the majority of their installations. With Saudi Aramco routinely using the NEC wiring
techniques, it is important to know that European enclosures will accommodate such wiring.
Therefore, direct entry European enclosures can be specified using NEC wiring installation
techniques.
Non-incendive
European (CENELEC) standards have not been published covering the non-incendive
technique. However, the non-incendive technique has been used extensively in some parts of
Europe, particularly in the UK. The practices, for the most part, follow those of North
America. The IEC document on this subject generally follows North American practice.
There are few European companies that market equipment for Zone 2, however, when such
equipment is available, the wiring techniques of the NEC can be applied.
Pressurization (Purging)
If pressurization is used in a given installation, the Saudi Aramco engineer should consult
with the appropriate standards including NFPA 496, ISA-RP 12.4, and EN 50016
(CENELEC) for details. The following points of difference between North American and
European practice are discussed.
• Wiring techniques
• Continuous dilution
Wiring Techniques
Wiring techniques for European installations are normally based on the use of cable
acceptable for hazardous locations. Wiring techniques allowed per the NEC are equally
acceptable and can be used in conjunction with any European electrical equipment certified as
meeting the pressurization requirements.
Continuous Dilution
The term "continuous dilution" is not used in the international community. Continuous
dilution usually refers to an enclosure that has a release of flammable material inside the
enclosure. An example of continuous dilution is an analyzer type device where flammable
materials are intentionally introduced to the enclosure. The NFPA-496 standard addressing
purged and pressurized enclosures addresses the requirements associated with this technique.
It is a form of pressurization, especially if there is a hazardous atmosphere external to the
equipment enclosure. However, the fundamental objective is to clear the internal atmosphere
of flammable gases and vapors prior to startup, and then flood the internals of the enclosure
with either fresh air or an inert gas such as nitrogen to keep the internal atmosphere of the
enclosure well below the lower explosive limit of the gas(es) involved. In all cases the
requirements are similar; the fundamental difference is the European approach describes
construction requirements while the North American approach is based on reducing the
classification of the atmosphere within the enclosure.
Oil Immersion
There are no known differences in the application of the oil immersion technique.
• Manufacturer's Name
• Manufacturer's Type Identification
• Atmosphere Protection
• Type of Protection
• Group Classification
• Subgroup Classification
• Temperature Class
• Serial Number
• Certifying Authority
• Special Conditions
• Markings for a Specific Type of Protection Used
• General Nameplate Markings
Manufacturer's Name
The equipment manufacturer's name must be prominently displayed on the equipment
nameplate. The name on the nameplate must be the full, correct name of the manufacturer.
An example of a full, correct name is Asea Brown Boveri.
Atmosphere Protection
IEC 79 requires that all equipment for hazardous locations be marked with Ex. The Ex
designation indicates that the electrical equipment has been constructed and tested for use in
an explosive atmosphere. The type of atmosphere for which the equipment is approved is not
covered by the Ex designation.
The Ex designation does not have a direct counterpart in North American Standards. North
American Standards combine the Ex designation with the type of protection designation that
is discussed in the next section.
Type of Protection
Many types of protection are available for use in electrical equipment. The type of protection
that is used determines the areas in which the equipment can be used. The IEC uses a series
of symbols to represent the type of protection that is provided. The various types of
protection have been described earlier in this Module. The exact area in which each type of
protection is appropriate is presented in Work Aid 3. The following is a list of the IEC
symbols that are used on electrical equipment nameplates and the associated type of
protection:
Group Classification
The group classification is the IEC method of showing the general location and atmospheric
hazards for which the equipment is rated. The IEC specifies two group classifications: Group
I and Group II. The following is a description of the general atmosphere hazards that are
designated by the IEC group classifications:
• Group I - Electrical equipment for use in mines that are susceptible to fire-
damp (methane).
• Group II - Electrical equipment for use in explosive gas atmospheres other than
mines that are susceptible to fire-damp (methane).
• IIA
• IIB
• IIC
Figure 5 in Work Aid 1 lists the various gases that comprise each subgroup.
The basis for the general group classification is to identify a variety of gases and vapors
having similar chemical and ignition characteristics as described in Module EEX 208.01. The
general subgroup is determined by the maximum experimental safe gap (MESG) or the ratio
of the minimum ignition current (MIC) of the gas with the MIC of laboratory methane. The
equipment must meet these distance or current ratios to be used in a specific area.
The subgroup codes and the associated MESG and MIC ratios are shown in Figure 2. The
requirements become more strict for each successive subgroup.
When electrical equipment is certified for use in an atmosphere that contains a particular gas,
the general subgroup classification will not be on the nameplate. The nameplate will show
the particular gas for which the equipment is approved. The equipment nameplate
designation will be the symbol II followed by the chemical formula or name of the gas.
Temperature Class
The nameplates for Group II electrical equipment will have one of the following types of
temperature designations:
• The IEC temperature class symbol and the actual maximum surface operating
temperature in degrees Celsius
Figure 3 shows the IEC temperature class symbols and the maximum surface operating
temperature ranges that are associated with each symbol. Electrical Engineers should note
that nameplates for electrical equipment that operates in excess 450°C will indicate the actual
maximum surface operating temperature in degrees Celsius. Such equipment will not have an
IEC temperature class symbol.
T1 ²450
T2 ²300
T3 ²200
T4 ²135
T5 ²100
T6 ² 85
Figure 3. IEC Temperature Class Symbols
and Associated Temperature Ranges
Work Aid 1 contains a table that compares IEC temperature classes and North American
temperature classes.
Serial Number
Each piece of electrical equipment must have a unique serial number for purposes of
identification. The serial number always should be used in communications with the
manufacturer. Serial numbers are unique to each manufacturer and do not follow any
prescribed rules.
Certifying Authority
The organization that certifies a piece of electrical equipment for use in a hazardous location
must place its name or symbol on the nameplate. The year of certification and the serial
number of the certificate also must be marked on the nameplate.
Work Aid 4 contains a list of the authorities that can certify electrical equipment for use in
hazardous locations of Saudi Aramco facilities. Electrical Engineers can only specify
electrical equipment that has been labeled, listed, approved or certified by these authorities.
Special Conditions
A piece of electrical equipment that is acceptable for use in hazardous locations only under
special conditions must have the special condition designation "/X" placed on the nameplate
after the reference to the certifying authority's certificate. Electrical engineers must consult
either the certificate of the appropriate authority or the accompanying documentation
provided by the equipment manufacturer to determine the special conditions under which the
equipment can be used.
• Sand-filled
• Oil-immersed
• Pressurized
Electrical engineers should note that oil-immersion is not allowed as a method of protection at
Saudi Aramco facilities.
• kilowatts
• kVA
• amps
• volts
The label must be fixed to the principal part of the enclosure by one the following methods:
• By screws with sunken heads that are locked in place by punching or soldering.
• Atmosphere Protection
• Type of Protection
• Group Classification
• Subgroup Classification
• Temperature Class
Many countries also have testing organizations to ensure that equipment that is produced in
that country meets the requirements for installation in hazardous locations. The different
agencies will use slightly different methods of testing and possibly different codes for
indicating the level of protection for which the equipment is approved. Saudi Aramco does
not recognize all of these testing organizations as acceptable for certifying electrical
equipment for use in Saudi Aramco facilities. Work Aid 4 contains an excerpt from Saudi
Aramco Standard SAES-P-100 that lists the equipment that is built to IEC/European
Standards that is acceptable for use in Saudi Aramco installations. Work Aid 4 also contains
a list of limitations on the use of electrical equipment in hazardous locations of Saudi Aramco
installations.
Subgroup A (IIA)
Acetaldehyde C 175 347
Acetic Acid D 464 867
Acetone D 465 869
Jet Fuel D 230 446
Ammonia D 498 928
Benzene D 498 928
Carbon Monoxide C 607 1128
Diesel Fuel D 210 410
Ethane D 472 882
Ethyl Acetate D 427 800
Methanol D 385 725
n-Butane D 288 550
n-Hexane D 225 437
Propane D 450 842
Subgroup B (IIB)
Diethyl Ether C 472 882
Ethylene C 450 842
Subgroup C (IIC)
Acetylene A 305 581
Carbon Disulfide N/A 90 194
Hydrogen A 520 968
T1 T1 450
T2 T2 300
T2A 280
T2B 260
T2C 230
T2D 215
T3 T3 200
T3A 180
T3B 165
T3C 160
T4 T4 135
T4A 120
T5 T5 100
T6 T6 85
Figure 8. IEC/North American Temperature Classes
The Participant should refer to ISA RP 12.6 Wiring Practices for Hazardous (Classified)
Locations, Instrumentation - Part 1: Intrinsic Safety. Follow the steps outlined in this
reference to determine the cable length requirements.
1. Use the following table to compare IEC designations to North American designations
and allowable areas of usage.
Acetaldehyde C
Acetic Acid D
Acetone D
Jet Fuel D
Ammonia D
Benzene D
Carbon Monoxide C
Diesel Fuel D
Ethane D
Ethyl Acetate D
Ethyl Alcohol D
i-Amylacetate D
Methanol D
n-Butane D
n-Butylalcohol D
n-Hexane D
Petrol D
Propane D
Figure 11. IEC/North American Gas Groupings
3. Use the following table to compare IEC Temperature Classes to North American
Temperature Classes.
International/European equipment that the NEC requires to be approved for use in hazardous
locations must be labeled, or listed, or certified by any of the following authorities:
North American Electrical Equipment Suitable for Use in Hazardous Locations of Saudi
Aramco Installations
North American equipment that the NEC requires to be approved must be labeled, or listed, or
approved, or certified by any of the following authorities:
Flameproof enclosures EEx d II and increased safety apparatus EEx e II are permitted in Class
I, Division 2 locations.
Flameproof enclosures EEx d II are permitted in Class I, Division 1 locations, provided: (i)
all cables enter the enclosure through rigid steel conduit, with approved sealing fittings, and
(ii) the entire enclosure - not only its components - is flameproof EEx d II (explosionproof).
GLOSSARY
CENELEC European Electrotechnical Standards Committee
encapsulation The intimate surrounding of electrical equipment with material that will,
under the conditions for which the equipment has been designed,
prevent occurrence of an external condition that could ignite the outer
explosive atmosphere either by transmission of flame or by overheating
of any part within the encapsulation.
non-sparking Electrical equipment that is of normal industrial design and that has no
sparking parts during normal operation.
oil-immersed Electrical equipment on which the following parts are immersed in oil
or protected by another recognized method: parts on which arcs may
occur in normal service and live parts on which arcs do not occur in
normal service. For parts that are immersed in oil, immersion is to a
depth that is sufficient to prevent ignition of an explosive gas/air
mixture that may be present above the surface of the oil.
pressurized For electrical machines and equipment, an enclosure in which the entry
of flammable gases or vapors is prevented by maintaining the air (or
other non-flammable gas) within the enclosure at a specified pressure
above the pressure of the external atmosphere.
temperature class The maximum allowable surface temperature for electrical equipment
in hazardous locations.