Mea517 - Mihir Bora - Fea - All Exp

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PILLAI COLLEGE OF ENGINEERING, NEW PANVEL

Dr. K. M. Vasudevan Pillai Campus


Plot No. 10, Sector 16, New Panvel – 410 206
Landline: 022 – 2745 6030
/ 1700 / 6100

Website: www.pce.ac.in

Department of Mechanical Engineering INDEX

Finite Element Analysis

Name: MIHIR BORA

Roll No: MEA517

Admission No: 2020PE0565

Signature:

Expt. Date of
Title Signature
No. Submission

1 Analysis of cantilever beam 24/10/21


2 Analysis of bar subjected to axial tension and
24/10/21
compression
3 Analysis of stepped bar 01/11/21
4 Thermal analysis of composite wall 01/11/21
5 Analysis of CST element (Plate and plate with
04/11/21
circular hole)
6 Analysis of truss 04/11/21
7 Free vibration analysis of bar element 04/11/21
Name: MIHIR BORA
Batch: 1
Roll No: MEA517
Experiment No: 1
FINITE ELEMENT ANALYSIS

EXPERIMENT NO: 1
ANALYSIS OF CANTILEVER BEAM.

PROBLEM SPECIFICATION:
Cantilever beam is subjected to 25 kN load at its free end. Assume any suitable cross-section
of the beam and carry out analysis to find out maximum deformation of the cantilever beam.
Validate results with analytical calculations.

DEFINE ELEMENT TYPE:


Element type > add > beam > beam 188

SPECIFY THE SECTION PROPERTIES


Section > beam > common section > …………………

DEFINE MATERIAL PROPERTIES:


Material model > Structural > Linear > Elastic > Isotropic

EX 2e7, PRXY 0.28.

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DEPARTMENT OF MECHANICAL ENGINEERING PCE, NEW PANVEL
FINITE ELEMENT ANALYSIS

BUILD GEOMETRY:
Model > Create > Key points > In active CS > 1(0, 0,0), 2 ( 20, 0,0)

> Line > Straight Line.

Figure 1 presents the CAD model developed in ANSYS APDL.

Figure 1: CAD model of cantilever beam.

3
DEPARTMENT OF MECHANICAL ENGINEERING PCE, NEW PANVEL
FINITE ELEMENT ANALYSIS

GENERATE MESH:
Meshing > Mesh tool > Mesh attribute select LINES > Meshing.

After meshing, the generated finite element model is shown in Figure 2.

Figure 2: Discretized model of cantilever beam.

4
DEPARTMENT OF MECHANICAL ENGINEERING PCE, NEW PANVEL
FINITE ELEMENT ANALYSIS

APPLY LOADS:
Loads > Define loads > Apply > Structural > Displacement > On Node 1.

Loads > Define loads > Apply > Structural > Force > On Node 2.

Figure 3 represents the point load at the free end and fixed boundary condition at another
end of cantilever beam.

Figure 3: Cantilever beam with boundary conditions.

5
DEPARTMENT OF MECHANICAL ENGINEERING PCE, NEW PANVEL
FINITE ELEMENT ANALYSIS

PLOT RESULTS:
Solution > Solve > Current LS.

General Postprocessor > Plot Result > Deformed Shapes.

The deformed and undeformed shape of the beam is presented in Figure 4.

Figure 4: Solution of cantilever beam with maximum deformation at the free end.

6
DEPARTMENT OF MECHANICAL ENGINEERING PCE, NEW PANVEL
FINITE ELEMENT ANALYSIS

ANALYTICAL SOLUTION:

CONCLUSION:

7
DEPARTMENT OF MECHANICAL ENGINEERING PCE, NEW PANVEL
Name: MIHIR BORA
Batch: 1
Roll No: MEA517

Experiment No: 2
FINITE ELEMENT ANALYSIS PROF. DIGVIJAY G. BHOSALE

EXPERIMENT NO: 2

ANALYSIS OF ROD ELEMENT SUBJECTED TO TENSION AND COMPRESSION

PROBLEM SPECIFICATION:
Rod element is subjected to tension & another end is fixed. The tensile force is 250 kN,
Length=20 cm & dia. = 3 cm. (E=2.0 x 10 7N/cm2). Similarly, same rod element is subjected to
compressive force of 250 kN. Carry out analysis for both cases to find out maximum
deformation of rod element. Validate results with analytical calculations.

DEFINE ELEMENT TYPE:


Element type > add > beam > beam 188

SPECIFY THE SECTION PROPERTIES


Section > beam > common section > …………………

DEFINE MATERIAL PROPERTIES:


Material model > Structural > Linear > Elastic > Isotropic

EX 2e7, PRX Y0.28.

2
DEPARTMENT OF MECHANICAL ENGINEERING PCE, NEW PANVEL
FINITE ELEMENT ANALYSIS PROF. DIGVIJAY G. BHOSALE

BUILD GEOMETRY:
Model > Create > Key points > In active CS > 1(0, 0,0), 2 ( 20, 0,0)

> Line > Straight Line.

Figure 1 presents the CAD model developed in ANSYS APDL.

Figure 1: CAD model of rod.

3
DEPARTMENT OF MECHANICAL ENGINEERING PCE, NEW PANVEL
FINITE ELEMENT ANALYSIS PROF. DIGVIJAY G. BHOSALE

GENERATE MESH:
Meshing > Mesh tool > Mesh attribute select LINES > Meshing.

After meshing, the generated finite element model is shown in Figure 2.

Figure 2: Discretized model of rod.

4
DEPARTMENT OF MECHANICAL ENGINEERING PCE, NEW PANVEL
FINITE ELEMENT ANALYSIS PROF. DIGVIJAY G. BHOSALE

APPLY LOADS:
Loads > Define loads > Apply > Structural > Displacement > On Node 1.

Loads > Define loads > Apply > Structural > Force > On Node 2.

Figure 3 represents the tensile load at the one end and fixed boundary condition at another
end of rod.

Figure 3: Rod with boundary conditions (Tensile Force).

5
DEPARTMENT OF MECHANICAL ENGINEERING PCE, NEW PANVEL
FINITE ELEMENT ANALYSIS PROF. DIGVIJAY G. BHOSALE

PLOT RESULTS:
Solution > Solve > Current LS.

General Postprocessor > Plot Result > Deformed Shapes.

The deformed and undeformed shape of the rod is presented in Figure 4.

Figure 4: Solution of rod with tensile force at the free end.

6
DEPARTMENT OF MECHANICAL ENGINEERING PCE, NEW PANVEL
FINITE ELEMENT ANALYSIS PROF. DIGVIJAY G. BHOSALE

ANALYTICAL SOLUTION:

7
DEPARTMENT OF MECHANICAL ENGINEERING PCE, NEW PANVEL
FINITE ELEMENT ANALYSIS PROF. DIGVIJAY G. BHOSALE

FOR COMPRESSION FORCE:


Figure 5 represents the compressive load at the one end and fixed boundary condition at
another end of rod.

Figure 5: Rod with boundary conditions (Compressive Force).

The deformed and undeformed shape of the rod is presented in Figure 6.

Figure 6: Solution of rod with compressive force at the free end.

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DEPARTMENT OF MECHANICAL ENGINEERING PCE, NEW PANVEL
FINITE ELEMENT ANALYSIS PROF. DIGVIJAY G. BHOSALE

ANALYTICAL SOLUTION:

CONCLUSION:

9
DEPARTMENT OF MECHANICAL ENGINEERING PCE, NEW PANVEL
Name: MIHIR BORA
Roll No: MEA517

Experiment No: 3
EXPERIMENT NO: 3

ANALYSIS OF STEPPED BAR SUBJECTED TO TENSILE LOAD.

PROBLEM SPECIFICATION:
Step bar is subjected to 15 kN load at its free end. Assume any suitable cross -section for each
step in step bar and carry out analysis to find out maximum deformation of the step bar.
Validate results with analytical calculations.
DEFINE ELEMENT TYPE:

Element type > add > beam > beam 188

DEFINE MATERIAL PROPERTIES:

Material 1 (steel):-

Material model > Structural > Linear > Elastic > Isotropic

EX 2e5, PRXY 0.26.

ADD MATERIAL

Material 2 (Aluminium):-

Material model > Structural > Linear > Elastic > Isotropic EX

7e4, PRXY 0.26


SPECIFY THE SECTION PROPERTIES
1ST STEP:-

Section > beam > common section > B=550mm, H=500mm

2ND STEP:-

Section > beam > common section > B=450mm, H=400mm

3RD STEP:-

Section > beam > common section > B=350mm, H=300mm

BUILD GEOMETRY:

Model > Create > Key points > In active CS > 1(0, 0,0), 2 ( 500, 0,0), 3(800,0,0), 4(900,0,0)

> Line > Straight Line.

Figure 1 presents the CAD model developed in ANSYS APDL.

Figure 1: CAD model of stepped bar.


GENERATE MESH:

Meshing > Mesh tool > Mesh attribute select LINES > Meshing.

After meshing, the generated finite element model is shown in Figure 2.

Figure 2: Discretized model of step bar.

APPLY LOADS:

Loads > Define loads > Apply > Structural > Displacement > On Node 1.

Loads > Define loads > Apply > Structural > Force > On Node 2.

Figure 3 represents the point load at the free end and fixed boundary condition at another
end of stepped bar.
Figure 3: Step bar with boundary conditions.
PLOT RESULTS:

Solution > Solve > Current LS.

General Postprocessor > Plot Result > Deformed Shapes.

The deformed and undeformed shape of the beam is presented in Figure 4.

Figure 4: Solution of step bar with maximum deformation at the free end.
CONCLUSION:
Name: MIHIR BORA
Roll No: MEA517
Experiment No: 4
Problem Taken From: Finite Element Analysis

Authors: Dr Vijaykumar S. Jatti

Prof. Mandar S. Sapre

Prof. Sachin M. Shinde

Tech-Neo Publications
FINITE ELEMENT ANALYSIS PROF. DIGVIJAY G. BHOSALE

EXPERIMENT NO. 4
THERMAL ANALYSIS OF COMPOSITE WALL

PROBLEM SPECIFICATION :
A composite wall consists of three materials as shown in Fig. P. 3.7.7. The outer temperature
To = 20°С. Convection heat transfer takes place on the inner surface of the wall with 2 To =
800°C and h = 30 W/m °C. Determine temperature distribution the wall. Ky = 25 W/m°C; K2
= 30 W/m°C; K3 = 70 W/m°C

SOLUTION :

BUILD GEOMETRY :
Model Create Key points In active CS
1(0,0,0), 2(220,0,0), 3(370,0,0), 4(420,0,0), 5(440,0,0), 6(440,500,0), 7(420,500,0),
8(370,500,0), 9(220,500,0), 10(0,500,0). Line St Line Area

Arbitrary Area By Lines

Figure 1 presents the CAD model developed in ANSYS APDL.

Figure 1: CAD model of composite wall.

2
DEPARTMENT OF MECHANICAL ENGINEERING PCE, NEW PANVEL
FINITE ELEMENT ANALYSIS PROF. DIGVIJAY G. BHOSALE

DEFINE MATERIAL PROPERTIES :


Material model1,2,3,4 Thermal Conductivity Isotropic

K1=25,K2=30,K3=70

GENERATE MESH :
Meshing Mesh tool Mesh attribute select AREAS Meshing.

After meshing, the generated finite element model is shown in Figure 2.

Figure 2: Discretized model of composite wall.

APPLY LOADS :
Loads Define loads Apply Thermal Temperature

On node

Extreme left line temperature = 1500° C

Extreme right line temperature = 90° C

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DEPARTMENT OF MECHANICAL ENGINEERING PCE, NEW PANVEL
FINITE ELEMENT ANALYSIS PROF. DIGVIJAY G. BHOSALE

Figure 3: Composite wall with boundary conditions.

Figure 3 represents the constant temperature boundary conditions on both edge of the wall.

PLOT RESULTS :

4
DEPARTMENT OF MECHANICAL ENGINEERING PCE, NEW PANVEL
FINITE ELEMENT ANALYSIS PROF. DIGVIJAY G. BHOSALE

Figure 4: Solution of composite wall showing temperature distribution across the


thickness of the wall.

ANALYTICAL SOLUTION :

5
DEPARTMENT OF MECHANICAL ENGINEERING PCE, NEW PANVEL
FINITE ELEMENT ANALYSIS PROF. DIGVIJAY G. BHOSALE

6
DEPARTMENT OF MECHANICAL ENGINEERING PCE, NEW PANVEL
FINITE ELEMENT ANALYSIS PROF. DIGVIJAY G. BHOSALE

CONCLUSION :

7
DEPARTMENT OF MECHANICAL ENGINEERING PCE, NEW PANVEL
Name: MIHIR BORA
Roll No: MEA517
Experiment No: 5
Title: Plane Stress Analysis Of Steel Plate
Sign:

EXPERIMENT NO:05
FINITE ELEMENT ANALYSIS PROF. DIGVIJAY G. BHOSALE

PLANE STRESS ANALYSIS OF PLATE

PROBLEM SPECIFICATION:
The analysis of Plate with & without hole which is fixed at one edge & another edge
subjected to tensile force of 300 N. Dimensions of plate are width 100 mm and height 80
mm. Radius of circular hole is 8 mm.

DEFINE MATERIAL PROPERTIES:


Material model > Structural > Linear > Elastic > Isotropic

EX2e5, PRXY0.28.

BUILD GEOMETRY WITHOUT CIRCULAR HOLE:


Model > Create > Key points > in active CS > 1(0, 0,0), 2 ( 100, 0,0), 3(100,50,0),
4(50,0,0) Line > Straight Line.

Area > Area by lines

Figure 1 presents the CAD model developed in ANSYS APDL.

Figure 1: CAD model of solid plate.

2
DEPARTMENT OF MECHANICAL ENGINEERING PCE, NEW PANVEL
FINITE ELEMENT ANALYSIS PROF. DIGVIJAY G. BHOSALE

GENERATE MESH:
Meshing > Mesh tool > Mesh attribute select AREAS > Meshing .

After meshing, the generated finite element model is shown in Figure 2.

Figure 2: Discretized model of plate.

APPLY LOADS:
Loads > Define loads > Apply > Structural > Displacement > On Node.

Loads > Define loads > Apply > Structural > Force > On Node .

3
DEPARTMENT OF MECHANICAL ENGINEERING PCE, NEW PANVEL
FINITE ELEMENT ANALYSIS PROF. DIGVIJAY G. BHOSALE

Figure 3: Plate with boundary conditions.

Figure 3 represents the load at the free edge and fixed boundary condition at another edge
of plate.

PLOT RESULTS:
Solution > Solve > Current LS.

General Postprocessor > Plot Result > counter plot > stress > von mieses stresses.

Figure 4: Solution of plate with maximum stresses at the free end.

BUILD GEOMETRY FOR PLATE WITH CIRCULAR HOLE:


Model > Create > Key points > in active CS > 1(0, 0,0), 2 ( 100, 0,0), 3(100,50,0),
4(50,0,0). Line > St Line.

TO CREATE HOLE:
Preprocessor > Modeling > create > circle > Solid Circle > create > Operate > Boolean
> Substrate > Area.

Figure 5 presents the CAD model developed in ANSYS APDL.

GENERATE MESH:
Meshing > Mesh tool > Mesh attribute select AREA > Meshing.

4
DEPARTMENT OF MECHANICAL ENGINEERING PCE, NEW PANVEL
FINITE ELEMENT ANALYSIS PROF. DIGVIJAY G. BHOSALE

After meshing, the generated finite element model is shown in Figure 6.

Figure 5: CAD model of solid plate with circular hole.

APPLY LOADS:
Loads > Define loads > Apply > Structural > Displacement > On Node.

Loads > Define loads > Apply > Structural > Force > On Node

5
DEPARTMENT OF MECHANICAL ENGINEERING PCE, NEW PANVEL
FINITE ELEMENT ANALYSIS PROF. DIGVIJAY G. BHOSALE

Figure 6: Discretized model of plate with circular hole.

PLOT RESULTS:

Solution > Solve > Current LS.

General Postprocessor > Plot Result > counter plot > stress > von mieses stresses .

6
DEPARTMENT OF MECHANICAL ENGINEERING PCE, NEW PANVEL
FINITE ELEMENT ANALYSIS PROF. DIGVIJAY G. BHOSALE

Figure 7: Solution of plate with maximum stresses at the free end.

CONCLUSION:
Stress in Solid plate:

SMN: 2.36 N/mm2

SMX: 5.95 N/mm2

Stress in plate with circular hole:

SMN: -0.326 N/mm2

SMX: 11.78 N/mm2

7
DEPARTMENT OF MECHANICAL ENGINEERING PCE, NEW PANVEL
FINITE ELEMENT PROF. DIGVIJAY G. BHOSALE

Name: MIHIR BORA


Roll No: MEA517
Experiment No: 6
Title: Analysis of Truss subjected to load
Sign:
Problem Link: https://mathalino.com/reviewer/engineering-mechanics/problem-
409-howe-roof-truss-method-joints

EXPERIMENT NO: 6

Analysis of Truss subjected to load


FINITE ELEMENT PROF. DIGVIJAY G. BHOSALE

PROBLEM SPECIFICATION:

A truss is subjected to the load at different points. Assume any suitable


crosssection for the truss and carry out analysis to find out maximum deformation
of the truss .

ASSUMPTIONS :

Cross-section area of truss = 100mm2

Young’s Modulus : 200 GPa DEFINE

ELEMENT TYPE:

Element type > add >link > 3D finitstn 180 ( Link 180 )

SPECIFY THE SECTION PROPERTIES


Section > link >add >cs id :1 > section name and area of section > Tension and
compression

DEFINE MATERIAL PROPERTIES:


FINITE ELEMENT PROF. DIGVIJAY G. BHOSALE

Material model 1 > Structural > Linear > Elastic >Isotropic

2e5, PRXY 0.3.

BUILD GEOMETRY:
Figure 1 presents the Finite element model developed in ANSYS APDL

Figure 1: Finite element model of truss

APPLY LOADS:
FINITE ELEMENT PROF. DIGVIJAY G. BHOSALE

Loads > Define loads > Apply > Structural > Displacement > On keypoint 1 >
all DOF = 0

Loads > Define loads > Apply > Structural > Displacement > On keypoint 4> UY= 0

Loads > Define loads > Apply > Structural > Force > On Node 1,4 > 1.5e3.

Loads > Define loads > Apply > Structural > Force > On Node5,6,7 > 3e5

Figure 3represents the finite element after applying boundary condition to truss

Figure2.Finite element model after applying boundary condition.

PLOT RESULTS:
Solution > Solve > Current LS.

General Postprocessor > Plot Result > Deformed Shapes.


The deformed and unreformed shape of the truss is presented in Figure 3
FINITE ELEMENT PROF. DIGVIJAY G. BHOSALE

CONCLUSION:
The deformed and undeformed shapes of given truss under various loading conditions are
found using ANSYS APDL software. And hence experiment performed successfully.
Name: MIHIR BORA
Roll No: MEA17
Experiment No: 7
Title: Free vibration analysis of bar element
Sign:
EXPERIMENT 07
Free vibration analysis of bar element

PROBLEM SPECIFICATION:
Assume any suitable cross-section (RECT, B=100mm, H=120mm) of the beam with
length of beam(L=1500mm) and carry out analysis to find out maximum deformation
of the beam under vibration. Validate results and thus finding deformed and
undeformed shape.Also find maximum and minimum frequency

DEFINE ELEMENT TYPE:


Element type > add > beam > beam 188

SPECIFY THE SECTION PROPERTIES


Section > beam > common section > Rectangle

DEFINE MATERIAL PROPERTIES:


Material model > Structural > Linear > Elastic > Isotropic EX

2.1e5, PRXY0.27.

Material model > Structural > DENSITY>0.000007850.

BUILD GEOMETRY:
Model > Create > Key points > In active CS > 1(0, 0,0), 2 (1300, 0,0)

> Line > Straight Line.

Figure 1 presents the CAD model developed in ANSYS APDL.


Figure 1: CAD model of rod.

GENERATE MESH:

Meshing > size contrls > manual size > lines > by picked lines > no of total divisions (10)

Meshing > Mesh tool > Mesh attribute select LINES > Meshing.

After meshing, the generated finite element model is shown in Figure 2 and 3.
Figure 3: Discretized model of rod.

APPLY LOADS:
Loads > Define loads > Apply > Structural > Displacement > On Node 1.
SOLUTION : New analysis > modal >
analysis option > no .of modes to extract i.e 6

PLOT RESULTS:
Solution > Solve > Current LS.

General Postprocessor > Read results > by pick >Plot Result > Deformed Shapes.

The deformed and undeformed shape of the rod is presented in Figure 4.

All 6 modes solution:

1
2

3
4

5
6

CONCLUSION:
Analysis of Cantilever beam for free vibration is done and frequency of vibration of the
beam is studied for 6 modes. Experiment was performed successfully and natural
frequency of cantilever beam was studied.
Frequencies for cantilever beam for 6 modes of vibration :
1) 1.14293 minimum
2) 1.36941
3) 7.1626
4) 8.50609
5) 15.0388
6) 20.2093 maximum

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