L&T CONSTRUCTON QUALITY MANAGEMENT SYSTEM

TRANSPORTATION INFRASTRUCTURE
INDEPENDENT COMPANY(RR & EC) HMP Checklist
HOT MIX PLANT CHECKLIST QC UC F 038

Check
Sl.No Description
Yes No Remarks

HMP checklist (During production)

1.0 General
Are the Plant manual available and well understood by
1a
the operator?
Are the arrangements made as per the plant manual i.e.
1b
positions of hot bins, burners, storage tanks etc.?

1c Are the History of the HMP available?

2.0 Bitumen storage tank

2a Are the insulation provided for Bitumen storage tanks?

2b Are the dial thermometer provided outside the tank?

2c Are the dial thermometer calibrated?

Are bituminous storage tanks adequately equipped to

2d
heat and circulate during operating period?

Are the thermometer reading and actual bitumen

2e
temperature is same?

2f Is the bitumen pipe line free from blockage?

2g Are the bitumen supply lines insulated?

Are the temperatures of bitumen maintained as per
2h
requirements?
Are the availability of bitumen quantity sufficient to make
2i
the planned production?

2g Are the bitumen consumption register updated till date?

Page 1 of 6
 L&T CONSTRUCTON QUALITY MANAGEMENT SYSTEM
TRANSPORTATION INFRASTRUCTURE
INDEPENDENT COMPANY(RR & EC) HMP Checklist
HOT MIX PLANT CHECKLIST QC UC F 038

Are the separate tank available for the storage of

2h
modified bitumen (as per scope)?
Are the plant supervisor/ operator ensured the addition
2i of anti-stripping agent before production start (as per
scope)?
3.0 Cold Bin

3a Are there separate feeders for each size of aggregate?

Are the aggregates feeded in the cold bin having over

3b
moisture? (More than 6%)
Are the modification made in the feeding capacity(less
3c
TPH) to the dryer drum due to over moisture?

3d Are the cold bin vibrators in working condition?

3e Are the cold bin gates calibrated as per mix?

Are the conveyor belt speed, cold feeder gate opening

3f
maintained as per calibration?
Are the feeding of cold bin material to the burner as per
3g
batch capacity?

4.0 Dryer Drum

Are the fuel oil used in burner as per manufacturer
4a
guidelines?
Are the temperature of aggregates coming out from
4b
dryer drum as per required temperature?
Are the aggregates coming out from the dryer free from
4c
any oil coating?
Are the temperature maintained in the burner is
4d
sufficient to heat the aggregate?

5.0 Bag house Filter

Page 2 of 6
 L&T CONSTRUCTON QUALITY MANAGEMENT SYSTEM
TRANSPORTATION INFRASTRUCTURE
INDEPENDENT COMPANY(RR & EC) HMP Checklist
HOT MIX PLANT CHECKLIST QC UC F 038

5a Are the cleaning of bags in collector monitoring regularly?

5b Are the bags free from holes/damages?

6.0 Hot Bin & Screen

Are the screens provided in hot bin are free from holes or
6a
patches?
Are the visual check of hot bin sieve is being done daily
6b for monitoring of aggregates blockage in sieves/
cleanliness?
6c Are the carry over monitoring continuously?

6d Are the overflow chutes free flowing?

Are the discharge gate of hot bin tightly closed to avoid
6e
the leak of aggregates into the weigh hopper?
7.0 Pug mill
Is the mixing time maintained while preparing the mix as
7a
per manufacturer recommendations?
Are the batch capacity maintaining as per manufacturer
7b
recommendations?
Are the shaft and Paddles clean/ free from any hard
7c
asphalt?
7d Are the bitumen spraying bars free from blockage?

7e Are the weigh scale calibrated and within the tolerance?

Are the aggregates and bitumen at specified temperature
7f
when introduced into the pug mill?
8.0 Bituminous Mix Production
Are the samples of Hot bin aggregates tested for
8a
gradation before production start?
8b Is the approved mix summary displayed at control panel?

8c Are the aggregates, bitumen and filler batch weights

Page 3 of 6
 L&T CONSTRUCTON QUALITY MANAGEMENT SYSTEM
TRANSPORTATION INFRASTRUCTURE
INDEPENDENT COMPANY(RR & EC) HMP Checklist
HOT MIX PLANT CHECKLIST QC UC F 038

feeded in the system as per Mix design?

8d Are the coating of mix uniform?
Are the facility available at plant to check the mix
8e
temperature? (infra-red or digital thermo meter)
Are the mix samples collected for routine testing as per
8f
frequency?
8g Are the trucks covered with Tarpaulin after loading?

8h Is register for despatch of material maintained at plant?

Does the register for despatch of mix covers temperature
8i of mix, location where the mix is to be supplied, time of
batch etc.?
Are the trials made at plant for various bitumen content
like 4.0% 4.25% ,etc., to ensure that actual bitumen
8j
content from testing and dosage of bitumen as per plant
same?

Page 4 of 6
 L&T CONSTRUCTON QUALITY MANAGEMENT SYSTEM
TRANSPORTATION INFRASTRUCTURE
INDEPENDENT COMPANY(RR & EC) HMP Checklist
HOT MIX PLANT CHECKLIST QC UC F 038

HMP checklist (During halt stage)

1.0 General
Are the Plant specifications available and well understood
1a
by the operator?
Are the arrangements made as per the plant manual i.e.
1b
positions of hot bins, burners, storage tanks etc.?
1c Are the History of the HMP available?

2.0 Bitumen storage tank

2a Are the insulation provided for Bitumen storage tanks?

2b Are the dial thermometer provided outside the tank?

2c Are the dial thermometer calibrated?

Are bituminous storage tanks adequately equipped to

2d
heat and circulate during operating period?

2e Are the bitumen supply lines insulated?

Are the temperatures of bitumen maintained as per
2f
requirements?
Are the availability of bitumen quantity sufficient to make
2g
the planned production?

3.0 Cold Bin

3a Are there separate feeders for each size of aggregate?
Are the aggregates feeded in the cold bin having over
3b
moisture? (More than 6%)
4.0 Dryer Drum
Are the fuel oil used in burner as per manufacturer
4a
guidelines?
5.0 Bag house Filter

Page 5 of 6
 L&T CONSTRUCTON QUALITY MANAGEMENT SYSTEM
TRANSPORTATION INFRASTRUCTURE
INDEPENDENT COMPANY(RR & EC) HMP Checklist
HOT MIX PLANT CHECKLIST QC UC F 038

5a Are the bags free from holes/damages?

6.0 Hot Bin & Screen

Are the screens provided in hot bin are free from holes or
6a
patches?
Are the visual check of hot bin sieve is being done daily
6b for monitoring of aggregates blockage in sieves/
cleanliness?
7.0 Pug mill
Are the shaft and Paddles clean/ free from any hard
7a
asphalt?
7b Are the weigh scale calibrated and within the tolerance?

8.0 Bituminous Mix Production

8a Is the approved mix summary displayed at control panel?
Are the aggregates, bitumen and filler batch weights
8b
feeded in the system as per Mix design?
Are the facility available at plant to check the mix
8c
temperature? (infra-red or digital thermo meter)
8d Is register for despatch of material maintained at plant?
Does the register for despatch of mix covers temperature
8e of mix, location where the mix is to be supplied, time of
batch etc.?

Page 6 of 6