Service Manual: Extra-Capacity High-Capacity Varifeed

SERVICE MANUAL
Extra-Capacity
High-Capacity
Varifeed
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Contents
INTRODUCTION
DISTRIBUTION SYSTEMS............................................................. A
ELECTRICAL POWER SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.30.A
PRIMARY HYDRAULIC POWER SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.10.A
POWER PRODUCTION ................................................................. B

PTO POWER IN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B.90.A
CROP PROCESSING .................................................................... K

CUTTING In-line cutting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K.10.B
FEEDING Header feeding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K.25.D
FEEDING Reel feeding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K.25.B
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Contents
INTRODUCTION
Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Legal advice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Foreword Ecology and the Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Basic instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Basic instructions - Chain Wear Tables - Roller Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Conversion factors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Product identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
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INTRODUCTION
Foreword
Technical Information
This manual has been produced by a new technical information system. This new system is designed to deliver tech-
nical information electronically through CD-ROM and in paper manuals. A coding system called Integrated Coding
Environment (ICE) has been developed to link the technical information to other Product Support functions e.g. War-
ranty.
Technical information is written to support the maintenance and service of the functions or systems on the customer’s
machine. When a customer has a concern on his machine, it is usually because a function or system on his machine
is not working at all, is not working efficiently, or is not responding correctly to his commands. When you refer to the
technical information in this manual to resolve that customer’s concern, you will find all the information classified using
the new ICE coding, according to the functions or systems on that machine. Once you have located the technical
information for that function or system, you will find all the mechanical, electrical or hydraulic devices, components,
assemblies and sub assemblies for that function or system. You will also find all the types of information that have
been written for that function or system, the technical data (specifications), the functional data (how it works), the
diagnostic data (fault codes and troubleshooting) and the service data (remove, install adjust, etc.).
By integrating this new ICE coding into technical information, you will be able to search and retrieve just the right
piece of technical information you need to resolve that customers concern on his machine. This is made possible by
attaching 3 categories to each piece of technical information during the authoring process.
The first category is the Location, the second category is the Information Type and the third category is the Product:
• LOCATION - is the component or function on the machine, that the piece of technical information is going to
describe e.g. Fuel tank.
• INFORMATION TYPE - is the piece of technical information that has been written for a particular component or
function on the machine e.g. Capacity would be a type of Technical Data that would describe the amount of fuel
held by the Fuel tank.
• PRODUCT - is the model that the piece of technical information is written for.
Every piece of technical information will have those 3 categories attached to it. You will be able to use any combination
of those categories to find the right piece of technical information you need to resolve that customers concern on his
machine.
That information could be:

• the description of how to remove the cylinder head
• a table of specifications for a hydraulic pump
• a fault code
• a troubleshooting table
• a special tool
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INTRODUCTION
How to Use this Manual

This manual is divided into Sections. Each Section is divided into Chapters. Contents pages are included at the
beginning of the manual, then inside every Section and inside every Chapter. An alphabetical Index is included at the
end of a Chapter. Page number references are included for every piece of technical information listed in the Chapter
Contents or Chapter Index.
Each Chapter is divided into four Information types:

• Technical Data (specifications) for all the mechanical, electrical or hydraulic devices, components and, assemblies.
• Functional Data (how it works) for all the mechanical, electrical or hydraulic devices, components and assemblies.
• Diagnostic Data (fault codes, electrical and hydraulic troubleshooting) for all the mechanical, electrical or hydraulic
devices, components and assemblies.
• Service data (remove disassembly, assemble, install) for all the mechanical, electrical or hydraulic devices, com-
ponents and assemblies.
Sections
Sections are grouped according to the main functions or a systems on the machine. Each Section is identified by
a letter A, B, C etc. The amount of Sections included in the manual will depend on the type and function of the
machine that the manual is written for. Each Section has a Contents page listed in alphabetic/numeric order. This
table illustrates which Sections could be included in a manual for a particular product.
SECTION
A - Distribution Systems
B - Power Production
C - Power Train
D - Travelling
E - Body and Structure
F - Frame Positioning
G - Tool Positioning
H - Working Arm
J - Tools and Couplers
K - Crop Processing
L - Field Processing
PRODUCT
Tractors X X X X X X X X
Vehicles with working arms: backhoes, X X X X X X X X X
excavators, skid steers, .....
Combines, forage harvesters, balers, .... X X X X X X X X X X
Seeding, planting, floating, spraying X X X X X X X X X
equipment, ....
Mounted equipment and tools, ..... X X X X
Attachments: grain header, maize X X X
header, grass pick-up...
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INTRODUCTION
This manual can contain these Sections. The contents of each Section are explained over the following pages.
Contents
INTRODUCTION
DISTRIBUTION SYSTEMS A
POWER PRODUCTION B
POWER TRAIN C
TRAVELLING D
BODY AND STRUCTURE E
TOOL POSITIONING G
CROP PROCESSING K
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INTRODUCTION
Section Contents
SECTION LETTER DESCRIPTION
DISTRIBUTION A This Section covers the main systems that interact with most of
SYSTEMS the functions of the product. It includes the central parts of the
hydraulic, electrical, electronic, pneumatic, lighting and grease
lubrication systems.
The components, dedicated to a specific function, are listed in
the Chapter where all the technical information for that function
is included.
POWER B This Section covers all the functions related to the production of
PRODUCTION power to move the machine and to drive various devices.
In the case of a pulled-type machine, this Section covers the
power take-off function where power is provided from the towing
machine.
POWER TRAIN C This Section covers all the functions related to the transmission
of power from the engine to the axles and to internal or external
devices.
This Section also covers the power take-off function where power
is provided to the pull-type machine and additional Process Drive
functions.
TRAVELLING D This Section covers all the functions related to moving the
machine, including tracks, wheels, steering and braking. It covers
all the axles; both driven axles and non-driven axles, including
any axle suspension.
BODY AND E This Section covers all the main functions and systems related to
STRUCTURE the structure and the body of the machine, including the frame,
the shields, the operators cab and the platform.
The functions related to the positioning of the machine frame are
included in Section F, Frame Positioning.
FRAME POSITIONING F This Section covers all the main functions and systems related to
positioning of the machine frame or to positioning the attachment
on the supporting machine frame.
TOOL POSITIONING G This Section covers all the functions related to the final and/or
automatic positioning of the tool once the tool is positioned using
the Working Arm or the machine frame.
WORKING ARM H This Section covers all the functions related to the articulated
or single arms mounted on the front or rear of the machine. A
working arm can have various tools and quick couplers mounted
on to it.
The tools and quick couplers are included in Section J, Tools and
Couplers.
TOOLS AND J This Section covers all the functions related to the specific tools
COUPLERS that mount on the front, rear or beside the machine. The tools
described here can be mounted with the positioning systems
(lifting, side shift, swing) listed in Section G Tool Positioning.
This Section covers all the quick coupling systems, located
between the tool and the positioning system. The tools used for
field preparation, soil preparation and treatment, planting and
seeding are included.
CROP PROCESSING K This Section covers all the functions related to crop processing.
Examples of crop processing include threshing, baling,
windrowing, cutting and conditioning.
FIELD PROCESSING L This Section covers all the field processing functions of the
machine. Examples of field process include seeding, fertilizer
application, seedbed preparation and chemical application.
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INTRODUCTION
Chapters
Each Chapter is identified by a letter and number combination e.g. Primary hydraulic power system A.10.A The first
letter is identical to the section letter i.e. Chapter A.10 is inside Section A, Distribution systems.
CONTENTS
The Chapter Contents lists all the technical data (specifications), functional data (how it works), service data (remove,
install adjust, etc.) and diagnostic data (fault codes and troubleshooting) that have been written in that Chapter for
that function or system on the machine.
Contents
DISTRIBUTION SYSTEMS
PRIMARY HYDRAULIC POWER SYSTEM_ 10.A.
TECHNICAL DATA
PRIMARY HYDRAULIC POWER SYSTEM - General specification (A.10.A)
FUNCTIONAL DATA
PRIMARY HYDRAULIC POWER SYSTEM - Dynamic description (A.10.A)
SERVICE
PRIMARY HYDRAULIC POWER SYSTEM - Hydraulic pump - Remove (A.10.A)
DIAGNOSTIC
PRIMARY HYDRAULIC POWER SYSTEM - Troubleshooting (A.10.A)
INDEX
The Chapter Index lists in alphabetical order all the types of information (called Information Units) that have been
written in that Chapter for that function or system on the machine.
Index
DISTRIBUTION SYSTEMS - A
PRIMARY HYDRAULIC POWER SYSTEM
PRIMARY HYDRAULIC POWER SYSTEM - Dynamic description (A.10.A)
PRIMARY HYDRAULIC POWER SYSTEM - General specification (A.10.A)
PRIMARY HYDRAULIC POWER SYSTEM - Hydraulic pump- Remove (A.10.A)
PRIMARY HYDRAULIC POWER SYSTEM - Troubleshooting (A.10.A)
Page Header and Footer

The page header will contain the following references:
• Section and Chapter description
The page footer will contain the following references:

• Publication number for that Manual, Section or Chapter.
• Version reference for that publication.
• Publication date
• Section, chapter and page reference e.g. A.10.A / 9
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INTRODUCTION
Legal advice
All repair and maintenance works listed in this manual must be carried out only by qualified dealership personnel,
strictly complying with the instructions given; and using, whenever appropriate, the special tools.
Anyone who carries out the above operations without complying with the instructions shall be responsible for the
subsequent damages.
The manufacturer and all the organizations of it’s distribution chain, including - without limitation - national, regional,
or local dealers, reject any responsibility for damages due to the anomalous behavior of parts and/or components not
approved by the manufacturer himself, including those used for the servicing or repair of the product manufactured
or marketed by the manufacturer. In any case, no warranty is given or attributed on the product manufactured or
marketed by the manufacturer in case of damages due to an anomalous behavior of parts and/or components not
approved by the manufacturer.
The information in this manual is up-to-date at the date of the publication. It is the policy of the manufacturer for
continuous improvement. Some information may not be updated due to modifications of a technical or commercial
type, as well as to suit the laws and regulations of different countries.
In case of questions, refer to your Sales and Service Networks.
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INTRODUCTION
Foreword Ecology and the Environment

Soil, air, and water are vital factors of agriculture and life in general. When legislation does not yet rule the treatment
of some of the substances which are required by advanced technology, common sense should govern the use and
disposal of products of a chemical and petrochemical nature.
NOTICE: The following are recommendations which may be of assistance:
• Become acquainted with and ensure that you understand the relative legislation applicable to your country.
• Where no legislation exists, obtain information from suppliers of oils, filters, batteries, fuels, antifreeze, cleaning
agents, etc., with regard to their effect on man and nature and how to safely store, use and dispose of these
substances.
• Agricultural consultants will, in many cases, be able to help you as well.
HELPFUL HINTS
• Avoid filling tanks using cans or inappropriate pressurized fuel delivery systems which may cause considerable
spillage.
• In general, avoid skin contact with all fuels, oils, acids, solvents, etc. Most of them contain substances which may
be harmful to your health.
• Modern oils contain additives. Do not burn contaminated fuels and or waste oils in ordinary heating systems.
• Avoid spillage when draining off used engine coolant mixtures, engine, gearbox and hydraulic oils, brake fluids,
etc. Do not mix drained brake fluids or fuels with lubricants. Store them safely until they can be disposed of in a
proper way to comply with local legislation and available resources.
• Modern coolant mixtures, i.e. antifreeze and other additives, should be replaced every two years. They should
not be allowed to get into the soil but should be collected and disposed of properly.
• Do not open the air-conditioning system yourself. It contains gases which should not be released into the atmos-
phere. Your NEW HOLLAND dealer or air conditioning specialist has a special extractor for this purpose and will
have to recharge the system properly.
• Repair any leaks or defects in the engine cooling or hydraulic system immediately.
• Do not increase the pressure in a pressurized circuit as this may lead to a component failure.
• Protect hoses during welding as penetrating weld splatter may burn a hole or weaken them, allowing the loss of
oils, coolant, etc.
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INTRODUCTION
Safety rules
PRECAUTIONARY STATEMENTS
Personal Safety
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible injury or death.
Throughout this manual and on machine decals, you will find precautionary statements ("DANGER", "WARNING",
and "CAUTION") followed by specific instructions. These precautions are intended for the personal safety of you and
those working with you. Please take the time to read them.
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury. The color
associated with Danger is RED.
M1169A
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury. The
color associated with Warning is ORANGE.
M1170A
CAUTION
CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury. The color associated with Caution is YELLOW.
M1171A
FAILURE TO FOLLOW "DANGER", "WARNING", AND "CAUTION" INSTRUCTIONS MAY RESULT IN SERIOUS
BODILY INJURY, DAMAGE TO HEALTH OR DEATH.
NOTICE: Install new decals if the old decals are destroyed, lost painted over or cannot be read. When parts are
replaced that have decals make sure you install a new decal with each new part.
MACHINE SAFETY
NOTICE: The word "notice" is used to inform the reader of something they need to know to prevent minor machine
damage if a certain procedure is not followed.
The precautionary statements ("Important") is followed by specific instructions. This statement is intended for machine
safety.
INFORMATION
NOTE: Instructions used to identify and present supplementary information.
LEGAL OBLIGATIONS
This machine may be equipped with special guarding or other devices in compliance with local legislation. Some to
these require active use by the operator. Therefor, check local legislations on the usage of this machine.
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INTRODUCTION
ACCIDENT PREVENTION
Most accidents or injuries that occur in workshops are the result of non compliance to simple and fundamental safety
principles. For this reason, IN MOST CASES THESE ACCIDENTS CAN BE AVOIDED by applying the fundamental
safety principles, acting with the necessary caution and care.
Accidents may occur with all types of machine, regardless of how well the machine in question was designed and
built.
DANGER
Shut down the machine, remove key, be sure all moving parts have stopped and all pressure in the systems
is relieved before cleaning, adjusting or lubricating the equipment. Failure to comply will result in death or
serious injury.
M871
SAFETY REQUIREMENTS FOR FLUID POWER SYSTEMS AND COMPONENTS - HY-

DRAULICS (EUROPEAN STANDARD EN982)
• Flexible hose assemblies must not be constructed from hoses which have been previously used as part of a hose
assembly.
• Do not weld hydraulic pipes: when flexible hoses or piping are damaged, replace them immediately.
• It is forbidden to modify a hydraulic accumulator by machining, welding or any other way.
• Before removing hydraulic accumulators for servicing, the liquid pressure in the accumulators must be reduced to
zero.
• Pressure check on hydraulic accumulators must be carried out by a method recommended by the accumulator
manufacturer.
• Take care not to exceed the maximum allowed pressure of the accumulator. After any check or adjustment, check
for leakages or gas in the hoses or pipes.
SAFETY RULES
General guidelines
• Carefully follow specified repair and maintenance procedures.
• When appropriate, use P.P.E (Personal Protective Equipment)
• Do not wear rings, wristwatches, jewellery, unbuttoned or loose articles of clothing such as: ties, torn clothing,
scarves, open jackets or shirts with open zips that may remain entangled in moving parts. It is advised to wear
approved safety clothing, e.g.: non-slip footwear, gloves, safety goggles, helmets, etc.
• Do not carry out repair operations with someone sitting in the driver’s seat, unless the person is a trained technician
who is assisting with the operation in question.
• Do not operate the machine or use any of the implements from different positions, other than the driver’s seat.
• Do not carry out operations on the machine with the engine running, unless specifically indicated.
• Bring all hydraulic cylinders to the home positions (down, retracted, etc.) before engine shut down.
• Stop the engine and check that the hydraulic circuits are pressure-free before removing caps, covers, valves, etc.
• All repair and maintenance operations must be carried out using extreme care and attention.
• Service steps and platforms used in the workshop or elsewhere should be built according to the applicable stan-
dards and legislation.
• Disconnect the power take off (p.t.o). and label the controls to indicate that the machine is being serviced. Any
parts that are to be raises must be locked in position.
• Brakes are inoperative when manually released for repair or maintenance purposes. Use blocks or similar devices
to secure the machine in these conditions.
• Only use specified towing points for towing the machine. Connect parts carefully. Make sure that all pins and/or
locks are secured in position before applying traction. Never remain near the towing bars, cables or chains that
are operating under load.
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• When loading or unloading the machine from the trailer (or other means of transport), select a flat area capable of
sustaining the trailer or truck wheels. Firmly secure the machine to the truck or trailer and lock the wheels in the
position used by the carrier.
• Electric heaters, battery-chargers and similar equipment must only be powered by auxiliary power supplies with
efficient ground insulation to avoid electrical shock hazards.
• Always use suitable hoisting or lifting devices when raising or moving heavy parts.
• Keep bystanders away.
• Never use gasoline, diesel oil or other inflammable liquids as cleaning agents. Use non-inflammable, non toxic
commercially available solvents.
• Wear safety goggles with side guards when cleaning parts with compressed air.
• Do not run the engine in enclosed spaces without suitable ventilation or exhaust extraction.
• Never use open flames for lighting when working on the machine or checking for leaks.
• All movements must be carried out carefully when working under, on or near the machine. Wear personal protec-
tive equipment (P.P.E.): helmets, goggles and special footwear.
• When carrying out checks with the engine running, request the assistance of an operator in the driver’s seat. The
operator must maintain visual contact with the service technician at all times.
• If operating outside the workshop, position the machine on a flat surface and lock in position. If working on a slope,
lock the machine in position. Move to a flat area as soon as is safely possible.
• Damaged or bent chains or cables are unreliable. Do not use them for lifting or towing. Always use suitable
protective gloves when handling chains or cables.
• Chains should always be safely secured. Make sure that the hitch-up point is capable of sustaining the load in
question. Keep the area near the hitch-up point, chains or cables free of all bystanders.
• Maintenance and repair operations must be carried out in a CLEAN and DRY area. Clean up any water or oil
spillage immediately.
• Do not create piles of oil or grease-soaked rags as they represent a serious fire hazard. Always store rags in a
closed metal container.
• Before engaging the machine, make sure that there are no persons within the machine or implement range of
action.
• Empty your pockets of all objects that may fall accidentally unobserved into the machine inner compartments.
• When metal parts are sticking out, use protective goggles or goggles with side guards, helmets, special footwear
and gloves.
• When welding, use protective safety devices: tinted safety goggles, helmets, special overalls, gloves and footwear.
All persons present in the area where welding is taking place must wear tinted goggles. NEVER LOOK DIRECTLY
AT THE WELDING ARC WITHOUT SUITABLE EYE PROTECTION.
• Always disconnect battery ground terminal when welding.
• Metal cables tend to fray with repeated use. Always use suitable protective devices (gloves, goggles, etc.) when
handling cables.
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INTRODUCTION
Machine start-up.
• Never run the engine in confined spaces that are not equipped with adequate ventilation for exhaust gas extraction.
• Never place the head, body, limbs, feet, hands or fingers near rotating and moving parts.
Hydraulic systems and fuel injection systems

• A liquid leaking from a tiny hole may be almost invisible but, at the same time, be powerful enough to penetrate
the skin. Therefore, NEVER USE HANDS TO CHECK FOR LEAKS but use a piece of cardboard or paper for this
purpose. If any liquid penetrates skin tissue, call for medical aid immediately. Failure to treat this condition with
correct medical procedure may result in serious infection or death.
• In order to check the pressure in the system use suitable instruments.
Wheels and Tires

• Make sure that the tires are correctly inflated at the pressure specified by the manufacturer. Periodically check
the rims and tires for damage.
• Stand away from (at the side of) the tire when checking inflation pressure.
• Do not use parts of recovered wheels as incorrect welding brazing or heating may weaken and eventually cause
damage to the wheel.
• Never cut or weld a rim mounted with an inflated tire.
• Deflate the tire before removing any objects that may be jammed in the tire tread.
• Never inflate tires using inflammable gases, as this may result in explosions and injury to bystanders.
Removal and Re-fitting

• Lift and handle all heavy parts using suitable hoisting equipment. Make sure that parts are sustained by appropri-
ate hooks and slings. Use the hoisting eyebolts for lifting operations. Extra care should be taken if persons are
present near the load to be lifted.
• Handle all parts carefully. Do not put your hands or fingers between parts. Wear suitable safety clothing - safety
goggles, gloves and shoes.
• Avoid twisting chains or metal cables. Always wear safety gloves when handling cables or chains.
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INTRODUCTION
Basic instructions
SHIMMING
For each adjustment operation, select adjusting shims and measure individually using a micrometer, then add up
the recorded values. Do not rely on measuring the entire shimming set, which may be incorrect, or the rated value
indicated on each shim.
ROTATING SHAFT SEALS

For correct rotating shaft seal installation, proceed as follows:
• before assembly, allow the seal to soak in the oil it will be sealing for at least thirty minutes
• thoroughly clean the shaft and check that the working surface on the shaft is not damaged
• position the sealing lip facing the fluid; with hydrodynamic lips, take into consideration the shaft rotation direction
and position the grooves so that they will deviate the fluid towards the inner side of the seal
• coat the sealing lip with a thin layer of lubricant (use oil rather than grease) and fill the gap between the sealing lip
and the dust lip on double lip seals with grease
• insert the seal in its seat and press down using a flat punch, do not tap the seal with a hammer or mallet
• whilst inserting the seal, check that it is perpendicular to the seat; once settled, make sure that it makes contact
with the thrust element, if required
• to prevent damaging the seal lip on the shaft, position a protective guard during installation operations
O-RING SEALS
Lubricate the O-RING seals before inserting them in the seats, this will prevent them from overturning and twisting,
which would jeopardise sealing efficiency.
SEALING COMPOUNDS
Apply one of the following sealing compounds on the mating surfaces marked with an X: RTV SILMATE,
RHODORSIL CAF 1 or LOCTITE PLASTIC GASKET. Before applying the sealing compound, prepare the surfaces
as follows:
• remove any incrustations using a metal brush
• thoroughly de-grease the surfaces using one of the following cleaning agents: trichlorethylene, petrol or a water
and soda solution
COTTER PINS
When fitting split cotter pins, ensure that the pin notch is positioned in the direction of the force required to stress the
pin. Spiral cotter pins do not require special positioning.
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PROTECTING THE ELECTRONIC/ ELECTRICAL SYSTEMS DURING CHARGING OR WELD-

ING
To avoid damage to the electronic/electrical systems, always observe the following:
1. Never make or break any of the charging circuit connections, including the battery connections, when the engine
is running.
2. Never short any of the charging components to ground.
3. Always disconnect the ground cable from the battery before arc welding on the combine or on any header attached
to the combine.
• position the welder ground clamp as close to the welding area as possible
• if welding in close proximity to a computer module, then the module should be removed from the combine
• never allow welding cables to lay on, near or across any electrical wiring or electronic component while welding
is in progress
4. Always disconnect the negative cable from the battery when charging the battery in the combine with a battery
charger.
NOTICE: If welding must be performed on the unit, either the combine or the header (if it is attached), the battery
ground cable must be disconnected from the combine battery. The electronic monitoring system and charging system
will be damaged if this is not done.
Remove the battery ground cable. Reconnect the cable when welding is completed.
WARNING
Battery acid causes severe burns. Batteries contain sulfuric acid. Avoid contact with skin, eyes or clothing.
Antidote - EXTERNAL: flush with water. INTERNAL: drink large quantities of water or milk. Follow with milk
of magnesia, beaten egg or vegetables oil. Call physician immediately. EYES: flush with water for 15 minutes
and get prompt medical attention.
84-110
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INTRODUCTION
SPARE PARTS
Only use "CNH Original Parts" or " NEW HOLLAND Parts".
Only genuine spare parts guarantee the same quality, duration and safety as original parts, as they are the same
parts that are assembled during standard production. Only "CNH Original Parts" or " NEW HOLLAND Parts"
can offer this guarantee.
When ordering spare parts, always provide the following information:
• machine model (commercial name) and serial number
• part number of the ordered part, which can be found in the "Microfiches" or the "Service Parts Catalogue", used
for order processing
TOOLS
The tools that NEW HOLLAND suggests and illustrate in this manual have been:
• specifically researched and designed for use with NEW HOLLAND machines
• essential for reliable repair operations
• accurately built and rigorously tested so as to offer efficient and long-lasting operation
By using these tools, repair personnel will benefit from:

• operating in optimal technical conditions
• obtaining the best results
• saving time and effort
• working in safe conditions
NOTE: Wear limit values indicated for certain parts should be considered to be recommended, but not binding. The
terms "front", "rear", "right-hand" and "left-hand" (when referred to different parts) are determined from the rear, facing
in the direction of travel of the machine during operation.
84299175A 18/03/2010
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INTRODUCTION
Torque
Minimum hardware tightening torques (in N m or lb in /lb ft) for normal assembly applica-
tions unless otherwise stated
NOTICE: Shown below is the suggested initial torque tightening sequences for general applications, tighten in se-
quence from item 1 through to the last item of the hardware.
The minimum hardware tightening torque on drawings, in specifications etc. have priority.
The applicable CNH Standard is ENS7001.
df5019-1 1
Metric hardware
Class 8.8 in N m (lb in or lb ft) Class 10.9 in N m (lb in or lb ft)
Nominal Plated nut Lock nut Hardened nut Plated nut Lock nut Hardened nut
Size
M3 1.3 N·m 0.7 N·m 1.2 N·m 1.8 N·m 0.9 N·m 1.6 N·m
(11.5 lb in) (6.2 lb in) (10.6 lb in) (15.9 lb in) (8.0 lb in) (14.2 lb in)
M4 2.9 N·m 1.6 N·m 2.6 N·m 4.2 N·m 2.3 N·m 3.7 N·m
M5 5.9 N·m 3.2 N·m 5.3 N·m 8.5 N·m 4.6 N·m 7.6 N·m
M6 10.1 N·m 5.5 N·m 9.1 N·m 14.5 N·m 7.9 N·m 13 N·m
(89.4 lb in) (48.7 lb in) (80.5 lb in) (10.7 lb ft) (69.9 lb in) (9.6 lb ft)
M8 24.5 N·m 13.5 N·m 22 N·m 35.1 N·m 19.3 N·m 31.5 N·m
(18.1 lb ft) (10.0 lb ft) (16.2 lb ft) (25.9 lb ft) (14.2 lb ft) (23.2 lb ft)
M10 48.7 N·m 26.8 N·m 43.8 N·m 69.5 N·m 38.2 N·m 62.5 N·m
M12 85 N·m 46.7 N·m 76.5 N·m 121 N·m 66.5 N·m 108.9 N·m
M14 135 N·m 74.2 N·m 121.5 N·m 193 N·m 106.1 N·m 173.7 N·m
M16 210 N·m 115.5 N·m 189 N·m 301 N·m 165.5 N·m 270.9 N·m
(154.9 lb ft) (85.2 lb ft) (139.4 lb ft) (222 lb ft) (122.1 lb ft) (199.8 lb ft)
M18 299 N·m 164.4 N·m 269.1 N·m 414 N·m 227.7 N·m 372.6 N·m
M20 425 N·m 233.72 N·m 382.5 N·m 587 N·m 322.8 N·m 528.3 N·m
M22 579 N·m 318.4 N·m 521.1 N·m 801 N·m 440.5 N·m 720.9 N·m
(427 lb ft) (234.8 lb ft) (384.3 lb ft) (590.8 lb ft) (324.9 lb ft) (531.7 lb ft)
M24 735 N·m 404.2 N·m 661.5 N·m 1016 N·m 558.8 N·m 914.4 N·m
M27 1073 N·m 590.1 N·m 967.5 N·m 1486 N·m 817.3 N·m 1337 N·m
(791.4 lb ft) (435.2 lb ft) (713.6 lb ft) (1096 lb ft) (602.8 lb ft) (986.1 lb ft)
M30 1461 N·m 803.5 N·m 1315 N·m 2020 N·m 1111 N·m 1818 N·m
84299175A 18/03/2010
17
INTRODUCTION
ZEIL06CS0136F0A 2
ZEIL06CS0135F0A 3
84299175A 18/03/2010
18
INTRODUCTION
Basic instructions - Chain Wear Tables - Roller Chains

Chain Wear
The individual joints in a roller chain articulate as they enter and leave the sprockets. This articulation results in wear
on the pins and bushings. A material is worn away from these surfaces the chain will gradually elongate.
96091478 1
Chains do not "stretch" - material is removed from pin and bushing.
(1): 2x pitch
(2): 2x pitch + wear
(3): elongation due to pin and bushing wear.
Elongation is normal and may be minimized by proper lubrication and drive maintenance. The rate of wear is depen-
dent upon: the relationship between the load and the amount of bearing area between pin and bushing, the material
and surface condition of the bearing surfaces, the adequacy of lubrication and the frequency and degree of articulation
between pins and bushings.
The latter is determined by the quantity of sprockets in the drive, their speeds, the number of teeth and the length of
the chain in pitches.
ZEIL10GH0015A0A 2
Measurement of Chain For Wear Elongation
Relatively accurate wear measurements can be made by using the above illustration. Measure as closely as possi-
ble from the center of one pin to the center of another. The more pitches (pins) contained within the measurement
increase the accuracy. If the measured value exceeds the nominal by more than the allowable percentage the chain
should be replaced.
The maximum allowable wear elongation is approximately 3 % for most industrial applications, based upon sprocket
design. The allowable chain wear in percent can be calculated using the relationship: 200/ (N), where (N) is the
number of teeth in the large sprocket.
This relationship is often useful since the normal maximum allowable chain wear elongation of 3 % is valid only up to
67 teeth in the large sprocket. In drives having fixed center distances, chains running in parallel or where smoother
operation is required, wear should be limited to approximately 1.5 %.
84299175A 18/03/2010
19
INTRODUCTION
For example, if 40 pitches (40 pins) of a #40 chain were measured and the result was 523 mm (20.6 in) or greater
(using 3 % as the maximum allowable wear), the chain should be replaced. Anything less than 523 mm (20.6 in)
would still be acceptable by most industrial standards.
WEAR LIMITS ON ROLLER CHAIN

Strand No. 40 Chain
No. 50 Chain (10A) No. 60 Chain (12A) No. 80 Chain (16A)
Length (08A)
in
Pitches New Replace New Replace New Replace New Replace
40P 508 mm 523 mm 635 mm 654 mm 762 mm 787 mm 1016 mm 1047 mm

(20.0 in) (20.6 in) (25.0 in) (25.7 in) (30.0 in) (31.0 in) (40.0 in) (41.2 in)
STANDARD ROLLER CHAIN SIZES - NEW CHAINS

Chain No. 150 Chain No. Pitch Width Roller Diameter
40 08A 12.7 mm (0.5 in) 7.9 mm (0.3 in) 7.9 mm (0.3 in)
50 10A 15.8 mm (0.6 in) 9.5 mm (0.4 in) 10.1 mm (0.4 in)
60 12A 19 mm (0.7 in) 12.7 mm (0.5 in) 11.9 mm (0.5 in)
80 16A 25.4 mm (1.0 in) 15.8 mm (0.6 in) 15.8 mm (0.6 in)
100 20A 31.7 mm (1.2 in) 19 mm (0.7 in) 19 mm (0.7 in)
120 24A 38.1 mm (1.5 in) 25.4 mm (1.0 in) 22.2 mm (0.9 in)
140 28A 44.4 mm (1.7 in) 25.4 mm (1.0 in) 25.4 mm (1.0 in)
160 32A 50.8 mm (2.0 in) 31.7 mm (1.2 in) 28.5 mm (1.1 in)
180 * 57.1 mm (2.2 in) 35.7 mm (1.4 in) 35.7 mm (1.4 in)
200 40A 63.4 mm (2.5 in) 38.1 mm (1.5 in) 39.6 mm (1.6 in)
* No. 150 Number does not exist.
84299175A 18/03/2010
20
INTRODUCTION
Conversion factors
Length
1 mm = 0.0393 in 1 in = 25.4 mm
1 km = 0.621 miles 1 miles = 1.609 km
1m = 3.281 ft 1 ft = 0.3048 m
Area
1 ha = 2.471 ac 1 ac = 0.404 US fl oz
1 m² = 10.76 ft² 1 ft² = 0.0923 m²
Volume
1 litre = 0.26 US gal 1 US gal = 3.78 litre
1 litre = 0.0.28 Bu 1 Bu 35.23 litre
1 litre = 1.057 US quart 1 US quart = 0.9464 litre
1 cm³ (cc) = 0.061 in³ 1 in³ = 16.38 cm³ (cc)
1 m³ = 35.31 ft³ 1 ft³ = 0.028 m³
1 ml = 0.033 US fl oz 1 US fl oz = 29.57 ml
Mass
1 kg = 2.204 lb 1 lb = 0.4536 kg
Torque
1 N·m = 0.7376 lb ft 1 lb ft = 1.3558 N·m
Power
1 kW = 1.358 Hp 1 Hp = 0.746 kW
Pressure
1 bar = 100 kPa
1 bar = 14.505 psi 1 psi = 0.06894 bar
Temperature
1 °C = ((1.8 x ° C) + 32) °F 1 °F = (0.56 x (° F - 32)) °C
Flow
1 l/min = 0.2642 US gpm 1 US gpm = 3.7853 l/min
Speed
1 km/h = 0.62 mph 1 mph = 1.6 km/h
84299175A 18/03/2010
21
INTRODUCTION
Product identification
EXPLANATION OF MACHINE SERIAL NUMBERS
Example : nr. 173762001
173762001: The first two digits identify the width of the header in foot.
17 3762001: The third digit indicates the product line. There are different product lines:
CR-CX-CS-CSX Combine Harvesters: 1

TC Combine Harvesters 9
Combine Headers: 9
Forage Harvesters: 5
Grass Pick-up 3
Square Balers: 4
173 762001: These 3 digits indicate the batch in which the machine was made.
17 3762001: Product line number (3) and batch (762) together form the series number (3762).
173762 001: The last 3 digits are a sequential number for each model within a batch.
Summarizing we can say that this machine is the first header (17 ft.) of series 3762.
84299175A 18/03/2010
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SERVICE MANUAL
DISTRIBUTION SYSTEMS
Extra-Capacity
High-Capacity
Varifeed
84299175A 18/03/2010
A
Contents
ELECTRICAL POWER SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.30.A

Extra-Capacity , High-Capacity , Varifeed
PRIMARY HYDRAULIC POWER SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.10.A

84299175A 18/03/2010
A
ELECTRICAL POWER SYSTEM - 30.A
Extra-Capacity
High-Capacity
Varifeed
84299175A 18/03/2010
A.30.A / 1
Contents
TECHNICAL DATA
Wiring harness
Special tools 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Special tools 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Special tools 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
FUNCTIONAL DATA
ELECTRICAL POWER SYSTEM
Component diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Component diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
High-Capacity
Component diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Extra-Capacity, Varifeed
Electrical standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
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DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM
Wiring harness - Special tools 1

EUROPE ONLY
Description Tool No.

Harness Repair Kit 294070
Test Probe Kit 297448

Special tool number NH reference Description
380000352 84021086 Pin crimp tool
ZEIL08SPT001A0A 1
- 80679968 Pin removal tool, suitable to remove pins from electronic

box connectors and sort likes
ZEIL08SPT002A0A 2
380000354 84021088 Pin removal tool, suitable to remove pins from PCB
connectors
84299175A 18/03/2010
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ZEIL08SPT003A0A 3
84299175A 18/03/2010
A.30.A / 4

380000353 84021087 Pin removal tool, suitable to remove pins from PCB
connectors
ZEIL08SPT005A0A 4
380000355 84021089 Pin removal tool, suitable to remove pins from connectors
attached to the electronic box and sort likes
ZEIL08SPT006A0A 5
380000356 84021092 Pin removal tool, suitable to remove large pins from
electronic box connectors and sort likes
ZEIL08SPT007A0A 6

- 84400045 Pin crimping pliers
84299175A 18/03/2010
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ZEIL08SPT008A0A 1
- 84400044 Plastic pin removal tool (orange)
ZEIL08SPT009A0A 2
380001162 80900370 Plastic pin removal tool (red)
ZEIL08SPT010A0A 3

- 84074681 Plastic pin removal tool (blue)
84299175A 18/03/2010
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ZEIL08SPT011A0A 4
- 84400046 Retraction tool.
ZEIL08SPT012A0A 5
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ELECTRICAL POWER SYSTEM - Component diagram

HEADER CONNECTOR
CONNECTOR
HEADER CONNECTOR
POSITION WIRE COLOUR CIRCUIT REFERENCE
1 GE LEFT HEIGHT / TILT
2 GE RIGHT HEIGHT / TILT
3 GE CENTRE HEIGHT / TILT
4 -
5 PK SENSOR SUPPLY 1A
6 BL SENSOR GROUND 1A
7 GE REEL RPM
8 GE REEL HORIZONTAL POSITION
9 GE REEL VERTICAL POSITION
10 -
11 -
12 PK SENSOR SUPPLY 2
13 ZW SENSOR GROUND 2
14 GE STEERING SENSE LEFT
15 GE STEERING SENSE RIGHT
16 PK SENSOR SUPPLY 3
17 GE SENSOR GROUND 3
18 GR HYDRAULIC VERTICAL KNIFE LEFT
19 WT HYDRAULIC VERTICAL KNIFE RIGHT
20 WT SWAP VALVE 1/REEL SPEED INCREASE
21 -
22 PU LEFT WARNING LIGHT
23 PK SENSOR SUPPLY 1B
24 PU MARKER LIGHTS
25 BL SENSOR GROUND 1B
26 GR REEL SPEED DECREASE
27 GE HEADER TYPE
28 PU RIGHT WARNING LIGHT
29 OR B+ SWITCHED
30 ZW CHASSIS GROUND
31 -
NOTE: For the wiring colour code refer to ELECTRICAL POWER SYSTEM - Electrical standard (A.30.A).
84299175A 18/03/2010
A.30.A / 8
ZEIL10GH0008F0B 1
NOTE: For the connector number refer to the Repair Manual of your combine.
ZEIL05GH0012A0A 2
LEFT-HAND SIDE OF HEADER
ZEIL05GH0013A0A 3
84299175A 18/03/2010
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HEADER RECOGNITION SENSOR
CONNECTOR
HEADER RECOGNITION SENSOR
POSITION WIRE NUMBER CIRCUIT REFERENCE
A 1223 - (PK) SENSOR SUPPLY
B -
C -
D -
E 1116 - (GE) SIGNAL
F 750 - (BL) SENSOR GROUND
ZEIL06GH0024A0B 4
zdf1727z 5
84299175A 18/03/2010
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High-Capacity
REEL SPEED SENSOR
CONNECTOR
REEL SPEED SENSOR
1 ZW GROUND
2 GE REEL SPEED SENSOR SIGNAL
ZEIL05GH0017A0A 1
ZEIL06GH0029A0B 2
LEFT HAND SIDE OF HEADER
84299175A 18/03/2010
A.30.A / 11
REEL VARIATOR MOTOR
CONNECTOR
REEL VARIATOR MOTOR
1 GR REEL VARIATOR MOTOR (SLOW) SIGNAL
2 WT REEL VARIATOR MOTOR (FAST) SIGNAL
ZEIL05GH0014A0A 3
ZEIL05GH0015A0A 4
LEFT HAND SIDE OF HEADER
NOTE: For electrical schematic frames refer to the Repair Manual of your Combine.
84299175A 18/03/2010
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REEL HORIZONTAL POSITION SENSOR
CONNECTOR
REEL HORIZONTAL POSITION SENSOR
B 750 - (BL) SENSOR GROUND
C 780 - (GE) SIGNAL
ZEIL06GH0025A0B 1
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A.30.A / 13
REEL VERTICAL POSITION SENSOR
CONNECTOR
REEL VERTICAL POSITION SENSOR
B 750 - (BL) SENSOR GROUND
C 779 - (GE) SIGNAL
ZEIL06GH0026A0B 2
LEFT-HAND SIDE OF HEADER
84299175A 18/03/2010
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ELECTRICAL POWER SYSTEM - Electrical standard

Colour code
Seven colours of wires are used on the header, each color having its specific signification.
• Black (zw): directly earthed to the frame

• White (wt): connected with the pin of a switch which engages a system that increases something (e.g. increase
of reel speed)
• Grey (gr): connected with the pin of a switch which disengages a system that decreases something
• Blue (bl): earth of sensors through the monitor
• Yellow (ge): lighting
• Purple (pu): to direction indicator lights.
• Pink (pk): ref. voltage.
• Orange (or)
84299175A 18/03/2010
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Index

ELECTRICAL POWER SYSTEM - Component diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
ELECTRICAL POWER SYSTEM - Component diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
High-Capacity
ELECTRICAL POWER SYSTEM - Component diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
ELECTRICAL POWER SYSTEM - Electrical standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Wiring harness - Special tools 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
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PRIMARY HYDRAULIC POWER SYSTEM - 10.A
Extra-Capacity
High-Capacity
Varifeed
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Contents
FUNCTIONAL DATA
PRIMARY HYDRAULIC POWER SYSTEM
Hydraulic schema 12, 13, 15ft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
High-Capacity 15 ft, High-Capacity 13 ft, High-Capacity 12 ft
Hydraulic schema 17, 20, 24, 30ft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

High-Capacity 30 ft, High-Capacity 24 ft, High-Capacity 20 ft, High-Capacity 17 ft
Hydraulic schema . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Extra-Capacity
Hydraulic schema . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Varifeed
Hydraulic symbol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
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DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM
PRIMARY HYDRAULIC POWER SYSTEM - Hydraulic schema 12,

13, 15ft
ZEIL10GH0004F0B 1
1. Reel up/down 5. Orifice diameter 1.5 mm
2. Reel fore/after SLAVE 6. Reel up/down

With flushing on retraction
3. Orifice diameter 1 mm 7. Reel fore/after MASTER
4. Multifastener
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PRIMARY HYDRAULIC POWER SYSTEM - Hydraulic schema 17,

20, 24, 30ft
ZEIL10GH0005F0B 1
2. Reel fore/after SLAVE 8. Reel up/down MASTER

With flushing on retraction With flushing on retraction
4. Multi-fastener 9. Orifice 1.5 mm
17, 20 and 24ft only
5. Orifice diameter 1.5 mm 10. Orifice 1 mm
30ft only
7. Reel fore/after MASTER 11. Reel up/down SLAVE
With flushing on retraction With bleed screw
84299175A 18/03/2010
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PRIMARY HYDRAULIC POWER SYSTEM - Hydraulic schema

Extra-Capacity
ZEIL10GH0006F0B 1
2. Reel fore/after SLAVE 8. Reel up/down MASTER

With flushing on retraction With flushing on retraction
3. Orifice diameter 1 mm 9. Orifice 1.5 mm
17, 20 and 24ft only
4. Multi-fastener 10. Orifice 1 mm
30ft only
7. Reel fore/after MASTER 11. Reel up/down SLAVE
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PRIMARY HYDRAULIC POWER SYSTEM - Hydraulic schema

Varifeed
ZEIL10GH0007F0C 1
2. Reel fore/after SLAVE 11. Reel up/down SLAVE

3. Orifice diameter 1 mm 12. Knife fore/after MASTER
With flushing when extended and retracted
4. Multi-fastener 13. Knife fore/after SLAVE
With flushing when extended and retracted
7. Reel fore/after MASTER 14. Double check valve
8. Reel up/down MASTER 15. Solenoid valve
9. Orifice 1.5 mm 16. Reel drive motor
20 and 24ft only
10. Orifice 1 mm
30ft only
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PRIMARY HYDRAULIC POWER SYSTEM - Hydraulic symbol

Engine Reservoir
Hydraulic pump, direction Hydraulic pump single

with variable displacement direction fixed displacement
Hydraulic pump, directional Steering motor

with displacement (bi-directional)
Motor, single direction fixed Motor bi-directional fixed

displacement displacement
2 position valve 3 position valve
Proportional (PWM) valve Pressure relief valve
Solenoid controlled Proportional solenoid

movement movement (Pulse Width
Modulation)
Movement by or against Movement by or against

spring tension adjustable spring tension
Movement by or against oil Lock-out valve

pressure
Non return valve Non return valve, pressure

controlled
Quick coupler with non Flexible hose

return valve
Restrictor Thermostat
Hydro-pneumatic Cylinder
accumulator
84299175A 18/03/2010
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Filter Filter opening
Shuttle valve Temperature sender
Pressure sensor
84299175A 18/03/2010
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Index

PRIMARY HYDRAULIC POWER SYSTEM - Hydraulic schema . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Extra-Capacity
PRIMARY HYDRAULIC POWER SYSTEM - Hydraulic schema . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Varifeed
PRIMARY HYDRAULIC POWER SYSTEM - Hydraulic schema 12, 13, 15ft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
PRIMARY HYDRAULIC POWER SYSTEM - Hydraulic schema 17, 20, 24, 30ft . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
PRIMARY HYDRAULIC POWER SYSTEM - Hydraulic symbol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
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CNH Belgium NV Leon Claeysstraat 3A 8210 Zedelgem - België
SERVICE - Technical Publications & Tools
PRINTED IN FRANCE
© 2010 CNH GLOBAL N.V.
All rights reserved. No part of the text or illustrations of this publication may be reproduced.
NEW HOLLAND policy is one of continuous improvement and the right to change prices, specification or equipment
at any time without notices is reserved.
All data given in this publication is subject to production variations. Dimensions and weight are approximate only
and the illustrations do not necessarily show products in standard condition. For exact information about any
particular product, please consult your NEW HOLLAND Dealer.
84299175A 18/03/2010
SERVICE MANUAL
POWER PRODUCTION
Extra-Capacity
High-Capacity
Varifeed
84299175A 18/03/2010
B
Contents
POWER PRODUCTION - B
PTO POWER IN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B.90.A

84299175A 18/03/2010
B
PTO POWER IN - 90.A
Extra-Capacity
High-Capacity
Varifeed
84299175A 18/03/2010
B.90.A / 1
Contents
PTO POWER IN - 90.A
SERVICE
PTO POWER IN
Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
High-Capacity 30 ft, Extra-Capacity, Varifeed
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
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B.90.A / 2
POWER PRODUCTION - PTO POWER IN
PTO POWER IN - Remove

1. Remove the three screws (1).
83085324 1
2. Retract the collar (1) and if required remove the chain

(2) from the header.
20090437 2
3. Retract the dust cap (1).
83085324 3
84299175A 18/03/2010
B.90.A / 3
4. Press the quick coupler (1) and pull to remove the

power-take-off (2) from the shaft (3).
20090438 4
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B.90.A / 4
PTO POWER IN - Install

1. Press the quick coupler (1) and push the power-take-

off (2)onto the shaft (3).
20090438 1
2. Reassemble the dust cap (1) and the collar (2) with
the three screws (3).
83085324 2
84299175A 18/03/2010
B.90.A / 5
Index
PTO POWER IN - 90.A

PTO POWER IN - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
PTO POWER IN - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
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PRINTED IN FRANCE
84299175A 18/03/2010
SERVICE MANUAL
CROP PROCESSING
Extra-Capacity
High-Capacity
Varifeed
84299175A 18/03/2010
K
Contents
CROP PROCESSING - K
CUTTING In-line cutting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K.10.B

FEEDING Header feeding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K.25.D

FEEDING Reel feeding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K.25.B

84299175A 18/03/2010
K
CROP PROCESSING - K
CUTTING In-line cutting - 10.B
Extra-Capacity
High-Capacity
Varifeed
84299175A 18/03/2010
K.10.B / 1
Contents
CROP PROCESSING - K
TECHNICAL DATA
Drive system
Special tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Knife
Special tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
FUNCTIONAL DATA
Drive system
Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
High-Capacity, Extra-Capacity
Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Varifeed
Belt tensioner - Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Varifeed
Cylinder
Sectional view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Varifeed
Sectional view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Varifeed
SERVICE
Drive system
Wobble box - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Wobble box - Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Wobble box - Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Wobble box - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Wobble box - Filling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Wobble box - Adjust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Pulley - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Pulley - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Pulley - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Varifeed
Pulley - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Varifeed
Belt tensioner - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Varifeed 30 ft, Varifeed 24 ft, Varifeed 20 ft, Varifeed 17 ft
Belt tensioner - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Varifeed 30 ft, Varifeed 24 ft, Varifeed 20 ft
84299175A 18/03/2010
K.10.B / 2
Belt - Replace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Varifeed
Knife
Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Cylinder
Bleed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Varifeed
Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Varifeed
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Varifeed
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K.10.B / 3
CROP PROCESSING - CUTTING In-line cutting
Drive system - Special tools

Puller 380000320
ZEIL04CS0101A0B 1
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K.10.B / 4
Knife - Special tools

Head blade straightening lever 380000336
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K.10.B / 5
Drive system - Exploded view

ZEIL10GH0002F0B 1
1. Belt tensioner pulley 8. Sprocket 15. Belleville washer 22. Nut

2. Belt 9. Nut 16. Pulley 23. Retaining ring
3. Bolt 10. Washer 17. Key 24. Washer
4. Nut 11. Ball bearing 18. Bolt 25. Bushing
5. Washer 12. Retaining ring 19. Locking ring 26. Indicator
6. Shaft 13. Retaining ring 20. Washer 27. Retaining ring
7. Pulley 14. Lock washer + nut 21. Spring
NOTE: Indicator plate (26) and washer (20) are no longer present from series 6526 on.
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K.10.B / 6
Drive system - Exploded view

Varifeed
ZEIL10GH0014F0B 1
1. Bolt 28. Lubrication fitting

2. Washer 29. Bolt
3. Pulley 30. Bushing
4. Bushing 31. Pulley
5. Washer 32. Washer
6. Lever 33. Belleville Washer
7. Belleville Washer 34. Nut
8. Nut 35. Bolt
9. Retaining ring 36. Washer
10. Washer 37. Bushing
11. Nut 38. Retaining ring
12. Bolt 39. Bearing
13. Tie rod 40. Pulley
14. Indicator 41. Washer
15. Spring 42. Belleville Washer
16. Washer 43. Nut
17. Nut 44. Washer
18. Bushing 45. Bolt
19. Nut 46. Washer
20. Retaining ring 47. Bushing
21. Sprocket 48 Idler
22. Belt 49. Bearing
23. Pulley 50. Retaining ring
24. Bolt 51. Washer
25. Washer 52. Belleville washer
26. Nut 53. Nut
27. Hinge
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Drive system Belt tensioner - Exploded view

Varifeed
ZEIL10GH0016F0B 1
1. Bolt 12. Bolt

2. Washer 13. Tie rod
3. Pulley 14. Indicator
4. Bushing 15. Spring
5. Washer 16. Washer
6. Lever 17. Nut
7. Belleville Washer 18. Bushing
8. Nut 22. Belt
9. Retaining ring 27. Hinge
10. Washer 28. Lubrication fitting
11. Nut
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Cylinder - Sectional view

Varifeed
1. Blocking screw 9. Seal

2. Piston 10. Barrel
3. Piston collar 11. Seal
4. Piston seal 12. Piston rod guide
5. Washer 13. Rod seal
6. Screw 14. Scraper
7. Spring 15. Seal
8. Ball 16. Piston rod
ZEIL06GH0027F0B 1
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K.10.B / 9
Cylinder - Sectional view

Varifeed
1. Blocking screw 9. Seal

2. Piston 10. Barrel
3. Piston collar 11. Seal
4. Piston seal 12. Piston rod guide
5. Washer 13. Rod seal
6. Screw 14. Scraper
7. Spring 15. Seal
8. Ball 16. Piston rod
ZEIL06GH0028F0B 1
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Drive system Wobble box - Remove

1. Loosen the belt tensioner (1) and remove the belt (2).
ZEIL04GH0016A0B 1
2. Remove the bolt (6).

NOTE: Turn at the drive pulley to have the best position of
the knife arm.
ZEIL04GH0019A0B 2
3. Remove the three bolts (8).
ZEIL04GH0018A0B 3
4. Remove the five bolts (8) and the two plates (9) at
the bottom and remove the wobble box.
Remove the bolt (10) and washer (7) to disengage
knife from knife arm wobble box.
ZEIL10GH0009A0B 4
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Drive system Wobble box - Disassemble

Prior operation:
Drive system Wobble box - Remove (K.10.B).
1. Flatten the locking plate (4).

Remove the nut (2) and the washer (3).
Remove the knife arm (1) from the splined end of the
output shaft tapping it gently with a plastic hammer.
ZEIL04GH0001A0B 1
2. Remove the drive pulley (5) by removing the nut (6)

and the washer (7) and Belleville washer (10). Gently
tapping the pulley from the conical shaft splines with
a hammer.
Drain the oil at plug (8). Thereafter reinstall the plug
at torque 20 - 30 N·m (14.8 - 22.1 lb ft).
Remove the four bolts and gently tap the bearing
housing (9) from the shaft with a plastic hammer.
ZEIL10GH0010A0B 2
3. Remove the cover (11) by removing the eight bolts

(12).
Take out the eccentric mechanism.
ZEIL10GH0012A0B 3
4. Remove the two nuts (12) and the two set screws
(13).
Remove the two yoke pins (14) and the washers (15)
with a self- made tube-type puller (16).
ZEIL04GH0005A0B 4
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K.10.B / 12
5. Remove the inner bearing (17) from the input shaft

(18),using a bearing puller.
ZEIL04GH0006A0B 5
6. Remove the ring nut (19) to remove the input shaft

and the eccentric bearing housing (20) with the bear-
ings (21).
ZEIL04GH0007A0B 6
7. Clean all wobble box components carefully.
84299175A 18/03/2010
K.10.B / 13
Drive system Wobble box - Assemble

1. Assemble the eccentric bearing (21) and the bearing
housing (20) onto the eccentric shaft.
NOTICE: Assemble with the set screw holes facing to-
wards the eccentric shaft drive end.
ZEIL04GH0008A0B 1
2. Adjust the both bearings by tightening the ring nut

(19) to obtain 0.5 - 1 N·m ( 0.3 - 0.7 lb ft) torque on
the shaft (i.e. the torque needed to rotate the shaft
freely).
Tap a slot of ring nut (19) into the cavity provided in
the eccentric shaft to secure the ring nut.
Install the inner bearing (17).
ZEIL04GH0009A0B 2
3. Reinstall the yoke pins (14).

Do not forget to install the washers (15) between the
yoke and the bearing housing.
NOTICE: Make sure that the cavity in each yoke pin is pre-
cisely under the set screw hole.
ZEIL04GH0010A0B 3
4. Install and tighten the two set screws (13) and lock
with the nuts (12).
ZEIL04GH0011A0B 4
84299175A 18/03/2010
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5. Install the complete eccentric mechanism.

Clean and de-grease the contact surface between
the box and it’s cover prior to adding LOCTITE® 515 (
PERMABOND A136 or OMNIFIT FD1042) as sealant.
NOTICE: Do not add lubricant or operate the wobble box
for one hour.
ZEIL10GH0013A0A 5
6. Install the cover (11) and tighten the eight bolts (12)
equal and crosswise.
ZEIL10GH0012A0B 6
NOTICE: Do not add lubricant or operate the wobble box for one hour.
84299175A 18/03/2010
K.10.B / 15
7. Install the seal on input shaft (18).

Install the two needle bearings (23) in the bearing
housing.
(24) is the top of the output shaft.
Install the seal (22).
Distance X should be between 6.85 - 7.85 mm (0.3
- 0.3 in).
ZEIL04GH0013G0B 7
84299175A 18/03/2010
K.10.B / 16
8. Install the bearing housing (9) with the two needle

bearings and the seal on the wobble box. Apply
LOCTITE® 542 ( OMNIFIT® 80 M or PERMABOND
A130) to the four bolts and tighten equal and cross-
wise onto 100 N·m (73.8 lb ft).
ZEIL10GH0010A0B 8
9. Install the drive pulley (5), the washer (7), the

Belleville washer (8) and the nut (6). Tighten the nut
(6) onto 140 N·m (103.3 lb ft).
NOTICE: Don’t forget to install the key.
ZEIL10GH0011A0B 9
10. Align the timing marks (10) on the end of the wobble
box output shaft and on the knife arm (1), to provide
proper knife register.
NOTE: Do not install the knife arm 180 ° inversed.
ZEIL04GH0002A0B 10
11. Reinstall the knife arm (1) with the washer (3), the
locking plate (4) and the nut (2).
Tighten the nut (2) to 210 N·m (154.9 lb ft). Strike

gently and uniformly with a hammer on the arm face.
Retighten the nut (2) to 210 N·m (154.9 lb ft). Repeat
the procedure until the torque no longer decreases.
Lock the nut (2) by turn over the locking plate (4).
ZEIL04GH0001A0B 11
Next operation:
Drive system Wobble box - Install (K.10.B).
84299175A 18/03/2010
K.10.B / 17
Drive system Wobble box - Install

NOTICE: When new bolts are used, a sealant is foreseen on the bolts.
When the bolts are re-used, lock the five bolts at the bottom of the wobble box with LOCTITE® 242 ( PERMABOND 113
or OMNIFIT 50M)
1. Install the box and tighten the five bolts (8) at the
bottom by hand.
NOTE: Don’t forget to install the plates (9).
ZEIL04GH0019A0B 1
2. Tighten the three bolts (8).
ZEIL04GH0018A0B 2
3. Adjust the clearance between the connection planes

of the knife arm. Refer to Drive system Wobble box
- Adjust (K.10.B)(instruction 1 and 2).
4. Adjust the clearance between the knife bar and the
knife guard. Refer to Drive system Wobble box -
Adjust (K.10.B) (instruction 3).
5. Tighten the five remaining bolts (8).
Next operation:
Drive system Wobble box - Filling (K.10.B).
84299175A 18/03/2010
K.10.B / 18
Drive system Wobble box - Filling

1. Remove the filler plug (25).
2. Fill the wobble box with 0.9 l (0.24 US gal) oil.
Refer to your Operator’s Manual for the oil specifica-
tions.
3. Reinstall the filler plug (25) with a torque of 10 - 15
N·m (7.4 - 11.1 lb ft).
ZEIL04GH0015A0C 1
84299175A 18/03/2010
K.10.B / 19
Drive system Wobble box - Adjust

1. The clearance at (7) between the connection planes
of the knife arm and the knife head, while the bottom
of the knife section touches on the knife guards, may
be maximum 0.5 mm (0.02 in).
ZEIL04GH0019A0B 1
2. Adjust with the shims (3).
ZEIL04GH0020A0B 2
3. Set the knife bar in extreme left position. Move the

wobble box until the clearance between the knife bar
and the left knife guard "X" = 0.5 mm (0.02 in).
Set the knife bar in the middle position. Move the
wobble box until the clearance between the knife bar
and the left knife guard "Y" = 0.5 mm (0.02 in).
ZEIL04GH0021A0B 3
84299175A 18/03/2010
K.10.B / 20
Drive system Pulley - Remove

NOTE: Some annotations are not shown in the drawings. For more details and references to annotations, refer to
Drive system - Exploded view (K.10.B).
1. Loosen the auger drive chain tensioner and open the
chain.
2. Loosen the knife drive belt tensioner (1) and remove
the belt (2).
3. Remove two evenly spaced bolts of the six bolts (3)
from the pulley-sprocket assembly.
4. Loosen the nut (4) up to the end of the shaft (6).
NOTICE: Do not remove the nut (4) yet to protect the thread
of the shaft (6) while pulling the pulley (7).
5. Insert two threaded rods M8 to enable the removal
of the pulley (7) by means of a puller 380000320.
ZEIL06GH0007A0B 1
6. Tap the pulley (7) with a soft hammer.

NOTICE: Tap the pulley only on the inner side as shown.
Do not pull at the outside of the pulley.
7. Remove the nut (4) and the washer (5) and take
away the pulley-sprocket assembly.
ZEIL04GH0017A0B 2
8. Remove the four remaining bolts (3) and take away

the sprocket (8) from the pulley (7).
84299175A 18/03/2010
K.10.B / 21
Drive system Pulley - Install

NOTE: Some annotations are not shown in the drawings. For more details and references to annotions, refer to Drive
system - Exploded view (K.10.B).
1. Clean up the conical part of the shaft (6).
If there are traces of slippage, polish the shaft (6).
Degrease the conical part of the shaft (6).
2. Clean up the conical part of pulley (7). If there are
traces of slippage, polish the conical part of the pulley
(7). Degrease the conical part of pulley (7).
3. If severe traces of slippage were present and no ser-
vice parts (shaft and pulley) are available, the use of
LOCTITE® 242 ( OMNIFIT 50M or PERMABOND 113) or
LOCTITE® 601 ( OMNIFIT 230L or PERMABOND 148) is
recommended.
4. Reassemble the sprocket (8) onto the pulley (7) with
the six bolts (3), the lock washers and the lock nuts.
5. Install the pulley-sprocket assembly on the shaft (6)
with the washer (5) and the nut (4). Tighten the nut
with a torque of 150 N·m (110.6 lb ft).
ZEIL06GH0008A0B 1
6. Beat up the pulley (7) on the shaft (6) and retighten

the nut (4) with a torque of 150 N·m (110.6 lb ft).
Repeat that action a second time.
NOTICE: Tap the pulley only on the inner side with a suit-
able soft hammer.
7. Reassemble the auger chain and the belt (2) with the
correct tension. Refer to the Operator’s Manual of
your Grain Header.
ZEIL04GH0017A0B 2
84299175A 18/03/2010
K.10.B / 22
Drive system Pulley - Remove

Varifeed
1. Loosen the auger drive chain tensioner (8) and open
the chain (10).
ZEIL06GH0006A0B 1
2. Loosen the knife drive belt tensioner (1) and remove

the belt (2).
3. Remove two evenly spaced bolts of the six bolts (3)
from the pulley-sprocket assembly.
4. Loosen the nut (4) up to the end of the shaft (6).
NOTICE: Do not remove the nut yet to protect the thread
of the shaft while pulling the pulley.
5. Insert two threaded rods M8 to enable the removal
of the pulley (7) by means of a puller 380000320.
ZEIL06GH0007A0B 2
6. Tap the pulley (7) with a soft hammer.

NOTICE: Tap the pulley only on the inner side as shown.
Do not pull at the outside of the pulley.
7. Remove the nut (4) and the washer (5) and take off
the pulley-sprocket assembly.
8. Remove the four remaining bolts (3) and remove the
sprocket (9) from the pulley (7).
84299175A 18/03/2010
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Drive system Pulley - Install

Varifeed
1. Clean up the conical part of the shaft (6).
If there are traces of slippage, polish the shaft (6).
Degrease the conical part of the shaft (6).
2. Clean up the conical part of pulley (7). If there are
traces of slippage, polish the conical part of the pulley
(7). Degrease the conical part of pulley (7).
3. If severe traces of slippage were present and no ser-
vice parts (shaft and pulley) are available, the use of
LOCTITE® 242 ( OMNIFIT 50M or PERMABOND 113) or
LOCTITE® 601 ( OMNIFIT 230L or PERMABOND 148) is
recommended.
4. Reassemble the sprocket (9) onto the pulley (7) with
the six bolts (3), the lock washers and the lock nuts.
5. Install the pulley-sprocket assembly on the shaft (6)
with the washer (5) and the nut (4). Tighten the nut
with a torque of 150 N·m ( 110.6 lb ft).
ZEIL06GH0008A0B 1
6. Beat up the pulley (7) on the shaft and retighten the

nut (4) with a torque of 150 N·m (110.6 lb ft). Repeat
that action a second time.
NOTICE: Tap the pulley only on the inner side with a suit-
able soft hammer.
7. Reassemble the auger chain (10) and the belt (2)
with the correct tension. Refer to the Operator’s
Manual of your Grain Header.
ZEIL06GH0006A0B 2
84299175A 18/03/2010
K.10.B / 24
Drive system Belt tensioner - Remove

Drive system Belt tensioner - Exploded view (K.10.B).
1. Remove the nut (1), the washer (2), and the spring
(3).
ZEIL06GH0010A0B 1
2. Remove the indicator (4).

3. Remove the belt (5).
ZEIL06GH0011A0B 2
4. Remove the nut (7) and the bolt (6) and pull out the
tie-rod (8).
5. Remove the retaining ring (9) (fig. 4) and the wash-
ers (10) (fig. 3).
ZEIL10GH0014F0B 3
84299175A 18/03/2010
K.10.B / 25
6. Remove the belt tensioner assembly (10) (fig. 4)

from the support as well as the bushings (18) (fig.
3).
ZEIL06GH0012A0B 4
7. When required, the pulley (17) can be removed by

removing the nut (12), the bolt (11), the washer (13)
and the spacer (14).
NOTE: To get to the bushings (18) (fig. 3) remove the three
nuts (16) and the three bolts (15).
ZEIL06GH0013A0B 5
84299175A 18/03/2010
K.10.B / 26
Drive system Belt tensioner - Install

Drive system Belt tensioner - Exploded view (K.10.B).
NOTE: If necessary, replace the bearing and reassemble the pulley (17) with the three bolts (15) and the nuts (16).
1. If removed, reinstall the pulley (17) onto the lever
using the washer (2) (fig. 3) and the bolt (1) (fig. 3),
the bushing (14), the washer (13) and the nut (12).
ZEIL06GH0013A0B 1
2. Reinstall the belt tensioner assembly (10) using the

two bushings (18) (fig. 3), the washers (10) (fig. 3)
and the retaining ring (9).
ZEIL06GH0012A0B 2
ZEIL10GH0014F0B 3
84299175A 18/03/2010
K.10.B / 27
3. Reinstall the tie-rod (8) with the bolt (6) and the nut
(7).
ZEIL06GH0011A0B 4
4. Reinstall the indicator (4) and the spring (3) with the
washer (2) and the nut (1).
ZEIL06GH0010A0B 5
5. Reinstall the belt (5). Refer to Drive system Belt -

Replace (K.10.B).
84299175A 18/03/2010
K.10.B / 28
Drive system Belt - Replace

Varifeed
1. Loosen the belt tensioner. Remove nut (1), spring

and spring indicator (2)
ZEIL05GH0008A0B 1
2. Remove the belt.

3. Replace the belt.
NOTICE: Respect the belt routing as shown on the figure.
4. To adjust the belt, refer to the Operator’s Manual of
your Grain Header.
ZEIL06GH0042F0B 2
84299175A 18/03/2010
K.10.B / 29
Knife - Check
1. Move the knife bar in extreme left position and do
the following check: The knife touches on the knife
guards and there is a maximum clearance of "X" =
0.2 mm ( 0.007 in) on the nearest place near to the
knife hold-on clips.
Use a pipe or 380000336, over the end of the finger
guards to align them.
NOTE: For the adjusting of the knife hold-on clips, refer to
the Operators Manual of your Grain Header.
ZEIL04GH0022A0B 1
2. Before install the knife, check the finger guard align-

ment: The connection of two successive knife guards
in line with a maximum deviation of "X" = 0.5 mm (
0.02 in).
ZEIL04GH0023A0B 2
84299175A 18/03/2010
K.10.B / 30
Cylinder - Bleed
Varifeed
Prior operation:
Cylinder - Install (K.10.B).
NOTE: For operation of the knife, refer to the Operator’s Manual of your combine.
1. Operate the knife into the fully retracted position for
5 s.
NOTE: There will be no movement until the air has left the
oil.
2. Stop operating the knife for 15 s.
NOTE: Keep the valve in neutral.
3. Repeat the previous two instructions four times.
4. Operate the knife to the fully extended position and
hold for 5 s.
6. Operate the knife into the fully retracted position and
hold for 5 s.
8. Repeat the previous four instructions four times.
9. Operate the knife into the desired working position.
84299175A 18/03/2010
K.10.B / 31
Cylinder - Remove
Varifeed
1. Loosen the two nuts (2) to remove the coverplate (1).
ZEIL06GH0019A0B 1
2. Remove the rivets and take away the protection plate

(3).
ZEIL06GH0020A0B 2
3. Remove the two bolts (4) and the pin (5), then re-
move the support (6).
ZEIL06GH0021A0B 3
4. Disconnect the hydraulic tubes (7).
ZEIL06GH0022A0B 4
84299175A 18/03/2010
K.10.B / 32
5. Remove the pin (8) and the cylinder (9).
ZEIL06GH0023A0B 5
84299175A 18/03/2010
K.10.B / 33
Cylinder - Install
Varifeed
1. Install the cylinder (9) in closed position with the

washer and the pin (8) and washer and secure with
the cotter pin.
ZEIL06GH0023A0B 1
2. Connect the hydraulic tubes (7).
ZEIL06GH0022A0B 2
3. Install the support (6) with the two bolts (4).
ZEIL06GH0021A0B 3
4. Insert the pin (5).

5. Fix the protection plate (3) with 6 rivets.
ZEIL06GH0020A0B 4
84299175A 18/03/2010
K.10.B / 34
6. Install the cover plate (1) with the two washer and the
two nuts (2).
ZEIL06GH0019A0B 5
Next operation:
Cylinder - Bleed (K.10.B).
84299175A 18/03/2010
K.10.B / 35
Index
CROP PROCESSING - K

Cylinder - Bleed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Varifeed
Cylinder - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Varifeed
Cylinder - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Varifeed
Cylinder - Sectional view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Varifeed
Cylinder - Sectional view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Varifeed
Drive system - Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Drive system - Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Varifeed
Drive system - Special tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Drive system Belt - Replace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Varifeed
Drive system Belt tensioner - Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Varifeed
Drive system Belt tensioner - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Drive system Belt tensioner - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Drive system Pulley - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Drive system Pulley - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Varifeed
Drive system Pulley - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Drive system Pulley - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Varifeed
Drive system Wobble box - Adjust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Drive system Wobble box - Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Drive system Wobble box - Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Drive system Wobble box - Filling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Drive system Wobble box - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Drive system Wobble box - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Knife - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Knife - Special tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
84299175A 18/03/2010
K.10.B / 36
CROP PROCESSING - K
FEEDING Header feeding - 25.D
Extra-Capacity
High-Capacity
Varifeed
84299175A 18/03/2010
K.25.D / 1
Contents
CROP PROCESSING - K
SERVICE
Auger drive system
Drive sprocket - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Varifeed
Drive sprocket - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Varifeed
Slip clutch
Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
High-Capacity 24 ft, High-Capacity 20 ft, High-Capacity 17 ft, High-Capacity 15 ft, High-Capacity 13 ft, High-Capacity 12 ft
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Auger
Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Retractable finger system
Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
84299175A 18/03/2010
K.25.D / 2
CROP PROCESSING - FEEDING Header feeding
Auger drive system Drive sprocket - Remove

Varifeed
Prior operation:
Drive system Belt - Replace (K.10.B).
1. Put the knifes in the fully extracted position.

2. Remove the chain (1).
ZEIL06GH0043A0B 1
3. Remove the pulley (2) with the nut (3).
ZEIL06GH0044A0B 2
4. Remove the nut (4) and the washer (5) and remove
the sprocket from the shaft.
ZEIL06GH0045A0B 3
84299175A 18/03/2010
K.25.D / 3
Auger drive system Drive sprocket - Install

Varifeed
1. Put the sprocket on the shaft and install the washer

(5) and the nut (4).
ZEIL06GH0045A0B 1
2. Reinstall the pulley (2) with the nut (3).
ZEIL06GH0044A0B 2
3. Reinstall the chain (1).
ZEIL06GH0043A0B 3
Next operation:
Drive system Belt - Replace (K.10.B).
84299175A 18/03/2010
K.25.D / 4
Slip clutch - Remove

NOTE: For 30ft headers, from series 7048 onwards, the torque limiter is relocated to the header p.t.o. drive shaft.
Refer to: PTO POWER IN - Remove (B.90.A).
1. Loosen and remove the belt (2).
2. Loosen and remove the chain (1).
3. Remove the lock nut (3) and the washer (4).
4. Take off the torque limiter (5).
ZEIL04GH0024A0B 1
84299175A 18/03/2010
K.25.D / 5
Slip clutch - Install

NOTE: For 30ft headers, from series 7048 onwards, the torque limiter is relocated to the header p.t.o. drive shaft.
Refer to: PTO POWER IN - Install (B.90.A).
1. Put the torque limiter (5) on the shaft.
2. Install the washer (4) and the lock nut (3).
NOTE: Tighten the lock nut to a minimum torque of 265
N·m (195.45 lb ft)).
3. Reinstall the chain (1).
For the correct tension refer to the Operator’s Manual
of your Grain Header.
NOTICE: Install the connector link in the direction of travel
(arrow).
ZEIL04GEN001A0A 1
4. Reinstall the belt (2). For the correct tension refer to

the Operator’s Manual of your Grain Header.
ZEIL04GH0024A0B 2
84299175A 18/03/2010
K.25.D / 6
Auger - Remove
Prior operation:
Slip clutch - Remove (K.25.D) valid for High Capacity Grain Headers up to 24ft.
Prior operation:
Slip clutch - Remove (K.25.D) valid for 30 ft High Capacity Grain Headers and all Extra Capacity Grain headers.
Prior operation:
Auger drive system Drive sprocket - Remove (K.25.D) valid for Varifeed™ Grain Headers
1. Put the reel in the upper and fully extended position,

on both sides, secure it with the safety latch.
2. Secure the auger with ropes.
ZEIL06GH0031A0B 1
On the right hand side

3. Loosen the nut (1) and remove the two nuts (2) and
the washers (3).
ZEIL06GH0032A0B 2
84299175A 18/03/2010
K.25.D / 7
4. Remove the lever (4), use a soft hammer and a suit-

able crow bar.
NOTE: If required, remove the paint from the shaft.
ZEIL06GH0033A0B 3
ZEIL06GH0034A0B 4
On the left hand side

5. Loosen the Allen screw (5) on the bearing collar (6).
ZEIL06GH0035A0B 5
6. Remove the bearing collar (6) by tapping it in the

indicated direction.
ZEIL06GH0036A0B 6
84299175A 18/03/2010
K.25.D / 8
7. Remove the tie rod (7).
ZEIL06GH0037A0B 7
8. Remove the bolt (8) and the tie rod (9).
ZEIL06GH0038A0B 8
9. Loosen the three nuts (10) and remove the support

assembly (11).
ZEIL06GH0039A0B 9
10. Remove the three bolts (13) and the three nuts (12)
and remove the shaft end (14).
ZEIL06GH0040A0B 10
84299175A 18/03/2010
K.25.D / 9
11. Put the reel into an suitable position so the auger can
be removed.
ZEIL06GH0041A0B 11
12. Remove the auger.
84299175A 18/03/2010
K.25.D / 10
Auger - Install
DANGER
Lift and handle all heavy components using lifting equipment of appropriate lifting capacity. Make sure that
units or parts are supported by suitable slings or hooks. Make sure that no-one is in the vicinity of the load
to be lifted. Failure to comply could result in serious injury or death.
B012
1. Put the reel into a suitable position so the auger can

be installed.
ZEIL06GH0041A0B 1
2. Insert the auger into the header.
On the left hand side

3. Insert the shaft end (14) and install the three bolts
(13) and the three nuts (12).
ZEIL06GH0040A0B 2
4. Reinstall the support assembly (11) and tighten the

nuts (10).
ZEIL06GH0039A0B 3
84299175A 18/03/2010
K.25.D / 11
5. Reinstall the tie rod (9) and the bolt (8) with the nuts.
ZEIL06GH0038A0B 4
6. Install the tie rod (7).
ZEIL06GH0037A0B 5
7. Reinstall the bearing collar (6). Lock collar of bear-

ings by tapping it in normal direction and lock screws
with the two punch holes across each other without
damaging the internal hexagon.
8. Fasten the Allen screw (5).
ZEIL06GH0035A0B 6
84299175A 18/03/2010
K.25.D / 12
On the right hand side

9. Reinstall the lever (4).
ZEIL06GH0033A0B 7
10. Reinstall the two washers (3) with the two nuts (2)
and fasten the nut (1).
ZEIL06GH0032A0B 8
Next operation:
Slip clutch - Install (K.25.D) valid for High Capacity Grain Headers up to 24ft.
Next operation:
Slip clutch - Install (K.25.D) valid for 30 ft. High Capacity Grain Headers and all Extra Capacity Grain headers.
Next operation:
Auger drive system Drive sprocket - Install (K.25.D) valid for all Varifeed™ Grain Headers.
84299175A 18/03/2010
K.25.D / 13
Retractable finger system - Remove

1. Remove the auger cover (1).
ZEIL04GH0025A0B 1
2. Remove the auger cover (2).
ZEIL04GH0026A0B 2
3. Remove all the hair cotter pins (3) and the retractable
tines (4).
ZEIL04GH0027A0B 3
4. On the right-hand side, loosen the Allen screw and

the lock collar.
Remove the three bolts (5).
NOTE: Before remove the bolts, put a mark on the shaft
and the crank.
ZEIL04GH0028A0B 4
84299175A 18/03/2010
K.25.D / 14
5. On the left-hand side, loosen the two bolts (6) of the

crank (7).
NOTE: Before remove the bolts, put a mark on the shaft
and the crank.
6. Move the crank (7) completely to the left.
ZEIL04GH0027A0B 5
7. Remove the eccentric shaft.
84299175A 18/03/2010
K.25.D / 15
Retractable finger system - Install

1. Install the eccentric shaft through the opening in the
middle of the auger.
2. On the right-hand side, install the three bolts (5).
NOTICE: Make sure the cranks are in line.
ZEIL04GH0028A0B 1
3. On the left-hand side, slide the crank (7) on the ec-

centric shaft and tighten the two bolts (6).
NOTICE: Make sure the cranks are in line.
4. On the right-hand side of the eccentric shaft, fix the
lock collar and tighten the Allen screw.
ATTENTION: Fix collar of bearing opposite to normal rota-
tion direction.
5. Reinstall all the retractable tines (4) with the hair pin
cotters (3).
ZEIL04GH0027A0B 2
6. Reinstall the cover (2).
ZEIL04GH0026A0B 3
84299175A 18/03/2010
K.25.D / 16
ZEIL04GH0025A0B 4
84299175A 18/03/2010
K.25.D / 17
Index
CROP PROCESSING - K

Auger - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Auger - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Auger drive system Drive sprocket - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Varifeed
Auger drive system Drive sprocket - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Varifeed
Retractable finger system - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Retractable finger system - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Slip clutch - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Slip clutch - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
84299175A 18/03/2010
K.25.D / 18
CROP PROCESSING - K
FEEDING Reel feeding - 25.B
Extra-Capacity
High-Capacity
Varifeed
84299175A 18/03/2010
K.25.B / 1
Contents
CROP PROCESSING - K
FUNCTIONAL DATA
Cylinder
Raise and lower - Sectional view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Raise and lower - Sectional view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Fore and Aft - Sectional view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

High-Capacity
SERVICE
Cylinder
Service instruction Cylinder with a detachable cylinder head. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Service instruction Lift cylinder with a locking wire on the piston. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Drive system
Hydraulic motor - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Hydraulic motor - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Hydraulic motor - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Hydraulic motor - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Reel
Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Reel variator
Belt - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
High-Capacity
Belt - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
High-Capacity
Drive disc - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

High-Capacity
Drive disc - Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

High-Capacity
Drive disc - Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

High-Capacity
Drive disc - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

High-Capacity
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Driven disc - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
High-Capacity
Driven disc - Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

High-Capacity
Driven disc - Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

High-Capacity
Driven disc - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

High-Capacity
84299175A 18/03/2010
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CROP PROCESSING - FEEDING Reel feeding
Cylinder Raise and lower - Sectional view

ZEIL04GH0033E0B 1
Reel adjustment cylinder (Left-hand and Right-hand side)
1 Cylinder
2 Piston rod
3 Guide ring
4 Seal
5 Locking wire
84299175A 18/03/2010
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Cylinder Raise and lower - Sectional view

ZEIL04GH0035E0B 1
Reel adjustment cylinder (Left-hand side)
1 Cylinder 6 Guide ring

2 Piston rod 7 Seal
3 Piston guide ring 8 Seal
4 Seal 9 Cylinder head
5 Seal 10 Bolt (torque 66 Nm - 48.6 lb ft)
ZEIL04GH0032E0B 2
Reel adjustment cylinder (Right-hand side)

2 Piston rod 7 Seal
5 Seal
84299175A 18/03/2010
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Cylinder Fore and Aft - Sectional view

High-Capacity
ZEIL04GH0036E0B 1
Reel adjustment cylinder (Left-hand side)

2 Piston rod 7 Seal
5 Seal 10 Bolt (torque 34 Nm - 25 lb ft)
ZEIL04GH0034E0B 2
Reel adjustment cylinder (Right-hand side)

2 Piston rod 7 Seal
5 Seal 10 Bolt (torque 66 Nm - 48.6 lb ft)
84299175A 18/03/2010
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Cylinder - Service instruction Cylinder with a detachable cylinder

head.
All seals can be replaced and are made available in a seal kit.
Make sure to order the correct seal kit.
1. Loosen the cylinder head (1) by turning the head

clock wise, using a punch mark and a hammer.
ZDF0729A 1
2. Pull out the piston rod (2).
ZDF0728A 2
3. Remove the bolt (3) and the cylinder sleeve (4).

Now is it possible to remove the cylinder head (1)
from the piston rod (2).
Remove all the seals.
ZDF0734A 3
84299175A 18/03/2010
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4. Clean and oil the piston rod (2), the cylinder sleeve
(4) and the seals and reassemble them.
Slide the cylinder head (1) onto the piston rod (2).
Install the cylinder sleeve (4) and tighten the bolt (3).
ZDF0734A 4
5. Slide the pre-assembled piston rod (2) in the cylinder

housing.
Turn the cylinder head (1) counter-clockwise onto the
cylinder housing.
ZDF0728A_72 5
6. Tighten the cylinder head, using a punch mark and a

hammer.
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Cylinder - Service instruction Lift cylinder with a locking wire on

the piston.
CAUTION
This component has an important safety function. Do not attempt to repair it unless you are totally familiar
with it. Only use new genuine parts.
Z027
All seals can be replaced and are made available in a seal kit.
Make sure to order the correct seal kit.
1. Move the piston until the locking wire (1) is visible

through the hydraulic pipe connection.
Turn the piston while gently pushing the locking wire
(1) into the groove (2) with a screwdriver.
Remove the piston.
ZDF0550A 1
2. To install, slide the piston in the cylinder.

Reinstall the locking wire (1) in its original groove (3).
ZDF0551A 2
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Drive system Hydraulic motor - Remove

1. Remove the cover (1).
ZEIL04GH0029A0B 1
2. Remove the bolt (2), the lock washer and the flat
washer and remove the sprocket (3).
ZEIL04GH0030A0B 2
3. Loosen the two hydraulic hoses (4).

Remove the two bolts (5) and take away the hydraulic
motor (6).
NOTE: Mark the hose locations for proper connection dur-
ing installation.
NOTE: When disconnecting the hydraulic lines, have a
suitable container readily available to capture any residual
hydraulic oil.
NOTICE: Lines and fittings must be capped or plugged
when disconnected to avoid contamination.
Dirt contamination will cause hydraulic component damage
and/or failure. ZEIL04GH0031A0B 3
84299175A 18/03/2010
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Drive system Hydraulic motor - Install

1. Install the hydraulic motor (6) and tighten the two

bolts (5).
Reinstall the two hydraulic hoses (4).
ZEIL04GH0031A0B 1
2. Install the sprocket (3), the flat washer and the lock
washer. Tighten with the bolt (2).
ZEIL04GH0030A0B 2
ZEIL04GH0029A0B 3
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Drive system Hydraulic motor - Remove

NOTE: From serial number 7036 on, the hydraulic reel is driven by a chain.
ZEIL04GH0029A0B 1
2. Loosen the hardware (2).

3. Loosen the nuts (3).
4. Loosen the counter nut (5).
5. Loosen the bolt (6) to release the tension of the chain
(7).
6. Remove the chain (7).
ZEIL09DIA440A0B 2
7. Remove the nut (9), the lock washer (10) and the
washer (11).
ZEIL09DIA442A0B 3
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8. Remove the sprocket (12), using an adequate puller.
ZEIL09DIA447A0B 4
9. Remove the nuts and the disc (4).
ZEIL09DIA443A0B 5
10. Remove the hydraulic motor (13) from the reel arm.
ZEIL09DIA444A0B 6
NOTE: Mark the hydraulic hoses for reinstallation.

11. Remove the hydraulic hoses (14). Use a suitable
container to catch the hydraulic oil.
12. Remove the fittings (15).
NOTE: Avoid debris and dirt entering into the hydraulic
components. Lines and fittings must be capped or plugged
when disconnected. Dirt contamination will cause hy-
draulic component damage and/or failure.
ZEIL09DIA445A0B 7
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Drive system Hydraulic motor - Install

NOTE: From serial number 7036 on, the hydraulic reel is driven by a chain.
1. On the hydraulic motor (13), install the fittings (15).
Tighten the fittings with a torque between 100 - 110
N·m (73.8 - 81.1 lb ft).
NOTE: Avoid debris and dirt entering into the hydraulic
components Lines and fittings must be capped or plugged
when disconnecteod to avoid contamination. Dirt contami-
nation will cause hydraulic component damage and or/fail-
ure.
2. Fill the hydraulic motor with NEW HOLLAND AM-
BRA HYDROSYSTEM 46 HV.
3. Install the hydraulic hoses.
ZEIL09DIA445A0B 1
NOTE: Make sure the hoses are correct connected: look for the marks made during the replacement
4. Install the hydraulic motor (13).
ZEIL09DIA444A0B 2
5. Install the disc (4) and the nuts, do not tighten yet.
ZEIL09DIA443A0B 3
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6. Install the sprocket (12). Pay attention to the position

of the sprocket (12).
ZEIL09DIA446A0B 4
7. Install the washer (11), the lock washer (10) and

the bolt (9). Use LOCTITE® 242 ( OMNIFIT 50M or
PERMABOND 113). Tighten the bolt with a torque of
27 N·m (19.9 lb ft).
ZEIL09DIA442A0B 5
8. Install the chain (7). Pay attention to the direction of

rotation.
ZEIL09DIA441A0B 6
9. Tighten the chain (7) by tightening the bolt (6). The

chain tension is correct when the deflection is be-
tween 6 - 10 mm (0.2 - 0.4 in).
10. Tighten the counter nut (5).
11. Tighten the nuts (3) with a torque of 100 N·m (73.8
lb ft).
12. Tighten the hardware (2).
ZEIL09DIA440A0B 7
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13. Install the cover (1).
ZEIL04GH0029A0B 8
14. Check the direction of rotation of the reel.
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Reel - Remove
Prior operation:
Drive system Hydraulic motor - Remove (K.25.B).
1. Secure the reel at the central tube with ropes and use
an adequate lifting device.
ZEIL06GH0001A0A 1
2. On both sides, secure the reel with a tap (1).
ZEIL06GH0002A0B 2
3. On the left-hand side only, remove the nut (4), the

washer (3) and the bolt (2).
ZEIL10GH0001A0B 3
84299175A 18/03/2010
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4. On both sides, remove the nut (7) and the bolt (6)
from the piston rod (8).
ZEIL06GH0003A0B 4
5. On both sides, remove the tap (1) to remove the reel

from the header beams.
ZEIL06GH0004A0B 5
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Reel - Install
1. On both sides, add NEW HOLLAND AMBRA GR-9

MULTI-PURPOSE GREASE to the reel beam.
Slide the reel onto the beams using an adequate lift-
ing device. Secure the reel with the taps (1).
ZEIL06GH0002A0B 1
2. On both sides, install the piston (8) tension free. In-

stall the bolt (6) and tighten the nut (7) without clear-
ance.
ZEIL06GH0003A0B 2
3. On the left-hand side only, install the bolt (2), the

washer (3) and the nut (4).
NOTE: The arm must be able to hinge.
ZEIL10GH0001A0B 3
4. On both sides, remove the tap (1).

5. Remove the ropes and the lifting device.
Next operation:
Drive system Hydraulic motor - Install (K.25.B).
84299175A 18/03/2010
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Reel variator Belt - Remove

High-Capacity
1. Start the engine, switch on the threshing and header

mechanism and set the reel speed to minimum.
2. Switch off the threshing mechanism and stop the en-
gine.
CAUTION
Before starting a service job, always:-Shut off the
engine-Remove the ignition key-Switch off the battery
switch-Wait until all parts have completely stopped
rotating
Z009
3. Remove the cover (6) and the p.t.o. (5).
ZEIL04GH0073A0B 1
4. Loosen the minimum speed adjusting: the counter

nut and the nut (10) until the end of the threaded rod.
Decrease the speed, using a 12 volts battery at-
tached to the connector of the electric motor.
ZEIL04GH0072A0B 2
5. Remove the reel variator driven disc shaft. Refer to:

Reel variator Driven disc - Remove (K.25.B).
6. Remove the bolts (2), (3) and (4) and take away the
variator arm (1) completely.
ZEIL04GH0071A0B 3
84299175A 18/03/2010
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7. Remove the plate (7).

Loosen the Allen screw and the lock collar. Remove
the bearing (8) with the flanges.
ZEIL04GH0074A0B 4
8. On the left-hand side, loosen the Allen screw and the

lock collar of the bearing (9). Loosen the three bolts
of the flanges.
ZEIL04GH0072A0B 5
9. Now it is possible to turn over the drive disc shaft

and remove the belt completely without removing the
drive disc shaft.
84299175A 18/03/2010
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Reel variator Belt - Install

High-Capacity
1. Turn over the reel variator drive disc shaft with the
belt over the shaft.
Install the bearing (8) and tighten the nuts of the
flanges.
NOTE: Rub the seals of the bearing with NEW HOLLAND
AMBRA GR-9 MULTI-PURPOSE GREASE and grease
the inner ring of the bearing and the lock collar with anti-cor-
rosive grease.
ZEIL04GH0074A0B 1
2. Retighten the three nuts of the flanges of bearing (9).

3. Reinstall the lock collar of bearings (8) and (9).
Tighten the Allen screws.
NOTICE: Clearance between shaft and bearing (8) maxi-
mum 0.1 mm ( 0.0039 in).
ATTENTION: Fix collar of bearings in rotation direction.
ZEIL04GH0072A0B 2
4. Reinstall the variator arm (1) with the bolts (2), (3)
and (4).
ZEIL04GH0071A0B 3
5. Reinstall the plate (7). Refer to figure ( 1).

6. Reinstall the p.t.o. (5). Refer to figure ( 4).
7. Lay the variator belt on the pulley of the drive shaft
and the driven shaft.
Adjust the reel variator, refer to the Operator’s Man-
ual of your Grain Header.
8. After adjusting tighten the counter nuts .
84299175A 18/03/2010
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ZEIL04GH0073A0B 4
84299175A 18/03/2010
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Reel variator Drive disc - Remove

High-Capacity
Prior operation:
Drive system Pulley - Remove (K.10.B).

gine.
CAUTION
rotating
Z009
3. Remove the cover (6) and the p.t.o. (5).
ZEIL04GH0073A0B 1
4. Loosen the minimum speed adjusting: the counter

nut and nut (10) until the end of the threaded rod.
Decrease the speed, using a 12 volts battery at-
tached to the connector of the electric motor.
ZEIL04GH0072A0B 2
5. Remove the bolts (2), (3) and (4) and take away the
variator arm (1) completely.
ZEIL04GH0071A0B 3
84299175A 18/03/2010
K.25.B / 24
6. Remove the plate (7).

Loosen the Allen screw and the lock collar. Remove
the bearing (8) with the flanges.
ZEIL04GH0074A0B 4
7. On the left-hand side, loosen the Allen screw and the

lock collar. Remove the bearing (9) with the flanges.
ZEIL04GH0075A0B 5
8. No it is possible to turn over the drive shaft and re-

move the drive disc assembly completely.
ZEIL04GH0076A0B 6
84299175A 18/03/2010
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Reel variator Drive disc - Disassemble

High-Capacity
Prior operation:
Drive system Pulley - Remove (K.10.B).
Prior operation:
Reel variator Drive disc - Remove (K.25.B).
1. Slide out the bearing housing (6) and the bearing (1)
from the shaft (12).
2. Remove the variator disc (9) and (10) from the shaft
(12).
3. If necessary remove the three nuts (8) with the lock
washers and remove the threaded rods (11) from
disc (9).
ZEIL04GH0038A0B 1
4. Remove the felt ring (3) with the seal plate (5) and
the felt ring (2) with the seal plate (4) from the bearing
housing (6).
ZEIL04GH0079A0B 2
84299175A 18/03/2010
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Reel variator Drive disc - Assemble

High-Capacity
1. Install the variator disc (10) and (9) on the shaft (12).
2. Install the three threaded rods (11) completely (full
depth) in the disc (9). Install the lock washers and
tighten the three nuts (8) with a minimum torque of
110 N·m ( 81 lb ft).
ZEIL04GH0038A0B 1
3. Install the felt ring (2) with the seal plate (4) in the
bearing housing (6).
Install the felt ring (3) with the seal plate (5) in the
bearing housing (6). Use LOCTITE® 601 ( OMNIFIT
230L or PERMABOND 148) at (7).
ZEIL04GH0079A0B 2
4. Slide the bearing (1) over the shaft and install the
bearing housing (6) on the shaft (12).
Install the grease zerk (13) in the direction as shown.
ZEIL04GH0038A0B 3
Next operation:
Reel variator Drive disc - Install (K.25.B).
84299175A 18/03/2010
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Reel variator Drive disc - Install

High-Capacity
1. Install the pre-assembled drive disc with the variator

2. Install the bearings (8) and (9). Tighten the nuts of
the flanges.
rosive grease.
ZEIL04GH0074A0B 1
3. Install the lock collar of bearings (8) and (9).

Tighten the Allen screws.
NOTICE: Clearance between shaft and bearing (8) maxi-
mum 0.1 mm ( 0.0039 in).
ZEIL04GH0075A0B 2
4. Install the variator arm (1) with the bolts (2), (3) and
(4).
ZEIL04GH0071A0B 3
5. Reinstall the plate (7). Refer to figure ( 1) .

6. Reinstall the p.t.o. (5). Refer to figure ( 4) .
7. Adjust the reel variator, refer to the Operator’s Man-
8. After adjusting tighten the counter nuts.
84299175A 18/03/2010
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ZEIL04GH0073A0B 4
Next operation:
Drive system Pulley - Install (K.10.B).
84299175A 18/03/2010
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Reel variator Driven disc - Remove

High-Capacity

gine.
CAUTION
rotating
Z009
ZEIL04GH0073A0B 1
4. Loosen the chain tensioner (1) and open the chain

(2).
Remove the sprocket (3).
ZEIL04GH0077A0B 2
5. Loosen the Allen screw and the lock collar of the

bearing (4) and (5).
Remove both bearings and the flanges from the
driven shaft.
ZEIL04GH0078A0B 3
84299175A 18/03/2010
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6. Move the driven shaft to the left until you can turn
over and remove the completely driven disc assem-
bly.
84299175A 18/03/2010
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Reel variator Driven disc - Disassemble

High-Capacity
Prior operation:
Reel variator Driven disc - Remove (K.25.B).
1. To remove the pressure plate (2), turn the three lock

nuts (1) evenly one turn at a time.
Take off the spring (3).
2. Remove the variator disc (5) and (6) from the shaft
(7).
3. If necessary remove the threaded rods (4) from the
disc (6).
ZEIL04GH0037A0B 1
84299175A 18/03/2010
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Reel variator Driven disc - Assemble

High-Capacity
1. Install the variator disc (6) and (5) on the shaft (7).
2. Install the three threaded rods (4) completely (full
depth) in the disc (6) and tighten the three nuts with
a minimum torque of 110 N·m ( 81 lb ft).
Install the spring (3) and the pressure plate (2) with
the three lock nuts (1).
NOTE: Turn the lock nuts evenly one turn at a time to install
the spring.
NOTE: For the adjustment of the spring, refer to the Oper-
ator’s Manual of your Grain Header.
ZEIL04GH0037A0B 1
Next operation:
Reel variator Driven disc - Install (K.25.B).
84299175A 18/03/2010
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Reel variator Driven disc - Install

High-Capacity
1. Install the pre-assembled driven disc with the variator

2. Install the bearing (4) and (5). Tighten the nuts of the
flanges.
rosive grease.
ZEIL04GH0078A0B 1
3. Install the lock collar of bearings (4) and (5) and

tighten the Allen screws.
NOTICE: Clearance between shaft and bearing (4), maxi-
mum 0.1 mm (0.00394 in).
4. Reinstall the sprocket (3), the chain (2) and the ten-
sioner (1).
Adjust the chain tension, refer to the Operator’s Man-
ZEIL04GH0077A0B 2
5.
NOTICE: Install the connector link in the rotation direction
(arrow).
ZEIL04GEN001A0A 3
6. Lay the variator belt on the pulley of the drive shaft

and the driven shaft.
Adjust the reel variator, refer to the Operator’s Man-
7. After adjusting tighten the counter nuts.
84299175A 18/03/2010
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ZEIL04GH0073A0B 4
84299175A 18/03/2010
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Index
CROP PROCESSING - K

Cylinder - Service instruction Cylinder with a detachable cylinder head. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Cylinder - Service instruction Lift cylinder with a locking wire on the piston. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Cylinder Fore and Aft - Sectional view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
High-Capacity
Cylinder Raise and lower - Sectional view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Cylinder Raise and lower - Sectional view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Drive system Hydraulic motor - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Drive system Hydraulic motor - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Drive system Hydraulic motor - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Drive system Hydraulic motor - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Reel - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Reel - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Reel variator Belt - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
High-Capacity
Reel variator Belt - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
High-Capacity
Reel variator Drive disc - Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
High-Capacity
Reel variator Drive disc - Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
High-Capacity
Reel variator Drive disc - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
High-Capacity
Reel variator Drive disc - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
High-Capacity
Reel variator Driven disc - Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
High-Capacity
Reel variator Driven disc - Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
High-Capacity
Reel variator Driven disc - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
High-Capacity
Reel variator Driven disc - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
High-Capacity
84299175A 18/03/2010
K.25.B / 36
84299175A 18/03/2010
K.25.B / 37
PRINTED IN FRANCE
84299175A 18/03/2010
84299175A 18/03/2010
PRINTED IN FRANCE
84299175A 18/03/2010

Service Manual: Extra-Capacity High-Capacity Varifeed

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Service Manual: Extra-Capacity High-Capacity Varifeed

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SERVICE MANUAL

POWER PRODUCTION ................................................................. B

CROP PROCESSING .................................................................... K

FEEDING Header feeding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K.25.D

FEEDING Reel feeding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K.25.B

That information could be:

How to Use this Manual

Each Chapter is divided into four Information types:

PRIMARY HYDRAULIC POWER SYSTEM - Dynamic description (A.10.A)

PRIMARY HYDRAULIC POWER SYSTEM - General specification (A.10.A)

PRIMARY HYDRAULIC POWER SYSTEM - Hydraulic pump- Remove (A.10.A)

PRIMARY HYDRAULIC POWER SYSTEM - Troubleshooting (A.10.A)

Page Header and Footer

The page footer will contain the following references:

In case of questions, refer to your Sales and Service Networks.

Foreword Ecology and the Environment

NOTE: Instructions used to identify and present supplementary information.

SAFETY REQUIREMENTS FOR FLUID POWER SYSTEMS AND COMPONENTS - HY-

Hydraulic systems and fuel injection systems

Wheels and Tires

Removal and Re-fitting

ROTATING SHAFT SEALS

PROTECTING THE ELECTRONIC/ ELECTRICAL SYSTEMS DURING CHARGING OR WELD-

By using these tools, repair personnel will benefit from:

Basic instructions - Chain Wear Tables - Roller Chains

WEAR LIMITS ON ROLLER CHAIN

40P 508 mm 523 mm 635 mm 654 mm 762 mm 787 mm 1016 mm 1047 mm

STANDARD ROLLER CHAIN SIZES - NEW CHAINS

60 12A 19 mm (0.7 in) 12.7 mm (0.5 in) 11.9 mm (0.5 in)

100 20A 31.7 mm (1.2 in) 19 mm (0.7 in) 19 mm (0.7 in)

* No. 150 Number does not exist.

CR-CX-CS-CSX Combine Harvesters: 1

ELECTRICAL POWER SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.30.A

PRIMARY HYDRAULIC POWER SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.10.A

ELECTRICAL POWER SYSTEM - 30.A

ELECTRICAL POWER SYSTEM - 30.A

Wiring harness - Special tools 1

Description Tool No.

Wiring harness - Special tools 2

- 80679968 Pin removal tool, suitable to remove pins from electronic

Special tool number NH reference Description

Special tool number NH reference Description

Wiring harness - Special tools 3

Special tool number NH reference Description

- 84400044 Plastic pin removal tool (orange)

380001162 80900370 Plastic pin removal tool (red)

Special tool number NH reference Description

Special tool number NH reference Description

- 84400046 Retraction tool.

ELECTRICAL POWER SYSTEM - Component diagram

LEFT-HAND SIDE OF HEADER

HEADER RECOGNITION SENSOR

ELECTRICAL POWER SYSTEM - Component diagram

REEL SPEED SENSOR

REEL VARIATOR MOTOR

ELECTRICAL POWER SYSTEM - Component diagram

REEL HORIZONTAL POSITION SENSOR

REEL VERTICAL POSITION SENSOR

ELECTRICAL POWER SYSTEM - Electrical standard

• Black (zw): directly earthed to the frame

ELECTRICAL POWER SYSTEM - 30.A

PRIMARY HYDRAULIC POWER SYSTEM - 10.A

PRIMARY HYDRAULIC POWER SYSTEM - 10.A