internship REPORT

espee kumaran
textiles(weaving)
………………………………………………………………………………………………………………………

2019-20 (DEC)

1. Student’s Names and Roll No. : PRIYANSHA ANAND (U181625)

2. Name and year of program : B.Sc Textiles ( 2018 )

3. Period of in plant training : from 14.12.2019 to 21.12.2019.

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CONTENT

1. PREFACE
2. WEAVING

i. Company Profile
ii. Process flow
iii. Picture Gallery

3. CONCLUSION
 Date: 22/12/19

To whom so ever it may concern

Hereby it is certified that Priyansha Anand(U181625), B. Sc. student of

Sardar Vallabhbhai Patel International School of Textiles and Management
underwent internship in our industry during day 14 to day 21 of December, 2019
(07 day/s). On this duration he/she was guided through the complete spinning
preparatory and spinning process.

Regards,

(Signature)
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ACKNOWLEDGEMENTS
I owe my deepest debt to Arun Kumar (Managing partner, Espee Kumaran Textiles) for
granting me the permission for internship . I also acknowledge with gratitude to Prof. Ram
Subramaniam, class advisor of SVPITM . I am greatly indebted to Dr. Biswaranjan Ghosh
(H.O.D of Textile Technology), and respected faculty member for providing constructive
suggestion, essential resources and constant inspiration. I pay my thanks to all the staffs
of the mill for their contributions in making my training a successful one.

PRIYANSHA ANAND
SVPITM, CUTN
B.SC. TEXTILES
U181625
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PREFACE

The report is the outcome of my endeavour in the internship program pursued by me at the
prestigious Espee Kumaran Textile, Coimbatore. The importance of practical training cannot be
ignored in any field. During of study at my institute (Sardar Vallabhbhai Patel International
School of Textiles & Management, Coimbatore). I sensed this importance and after
INTERNSHIP, I realized how much benefit practical training has in its store. I was ushered
into a totally new world with modern machineries around me.

My practical knowledge augmented during the internship period and then I could realize the
theories which I studied. Exposure to real condition of the mill cleared many concepts and
doubts which occurred in my mind. This report is concentrated on the technology of weaving in
the mills. It mainly deals with different process occurring in the mills. The sequence of different
department along with the machines used is described in detail. This report is based on the
observations made in the mills.
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W
E
A
V
I
N
G
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Company Profile:
Espee Kumaran Textiles,
Importer of 100% Cotton and rayon woven Fabric

Overview:

Type of Loom Used Power Loom

Shuttle Loom for Rayon Shuttle less loom

Fabric

Projectile for Cotton Fabric

MACHINE DETAILS:

Dobby Loom used KR 1

Total no of Shuttle loom used: 200 m/c
Total no of shuttle less loom used: 53 m/c
Maker of the Shuttle less loom: Sulzer Ruti

Types of Motion used:

1. Electronic
2. Mechanical

Design Produced by Dobby Loom : Twill, Drill and Plain

Shuttle less Loom:

• Power loom
• Projectile Motion for carrying the Weft Yarn
• Designs – 1/1 : 4 Healed Frame • Designs – 1/1 : 8 Healed frame
- EPI * PPI – 62*64 - EPI * PPI – 132*72
- 4950 Warp yarn/ Weave - 9850 Warp Yarn/ Weave
- 58 Meters/ 12hr - 40 Meters/ 12hr
- Sulzer Ruti Loom - Sluzer Ruti Loom
- Projectile - Projectile
- Count – 40s - Count – 40s
- Plain Weave - Plain Weave
- 100% Cotton Fabric - 100% Cotton Fabric

Design Produced by Dobby KR 1 Loom:

• Plain 1/1 : 1. 124*72: 40s
2.132*72 : 40s
3.60*60 : 20s
• Drill 3/1: 108*56 : 20s
• Twill 2/1: 124*72 : 40s
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Process Flow:

Cone package as INPUT

If COTTON If RAYON

SHUTTLE LESS LOOM : PROJECTILE SHUTTLE LOOM : POWER LOOM

DOBBY KR1
- PLAIN
- TWILL
- DRILL

• The Warp Yarn used is already sized.

• It is winded in the weaver’s beam.
• The Weaver’s Beam is then attached with loom.
• By the let-off mechanism, unwinding of the warp yarn takes place.
• The Lease rods spilt the Warp yarns into sheds (Shedding).

• In between the sheds the weft is inserted either by the shuttle for shuttle loom or by projectile in shuttle
less loom (Picking).

• After the insertion of weft yarn, the reed beats the last inserted weft yarn to the fell of cloth (Beat-up).

• The Healed frames, move up and down according to the design requirement. In case of dobby loom
card is placed which contain hole. When the needle goes inside the hole. The healed frame is raised up
likewise, the healed frame is raised up which means the warp yarn is drawn through the healed eye of
that particular healed shaft.

• After the beat up mechanism, motion is given to every roller which in turn transmits the motion to the
cloth roller, known as Take-up motion.

• In case of shuttle loom, shuttle is used containing the weft yarn.

• The weft is winded in pirn contained within the shuttle, by weft winding process.

• For dobby loom design are made in a card containing holes when the needle goes inside the hole,
healed is raised up.
• Overall rpm of the shuttle loom: 100rpm and overall productivity of the shuttle loom: 30m of
cloth/12hr.
• Overall rpm of shuttle less loom: 250rpm and overall productivity of the shuttle less loom: 50-
60m of cloth/12hr.
• Maximum no of healed frame – 8
• Input material: Cone Package, auto coned ad auto-levelled.
• Output material: Cotton and rayon grey fabric.
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PICTURE GALLERY:
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CONCLUSION:

I can honestly say that my time spent with the company was one of my best experience indeed.
Not only did I gain practical skills but I also had the opportunity to meet many fantastic people.
The atmosphere at the mill was always welcoming which made me interact with full team of
this mill. I felt like I was able to contribute to myself with industrial knowledge throughout
the immersion program.

THE END