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Effect of HHO Gas Enrichment On Performance and Emissions of A Diesel Engine Fueled by Biodiesel Blend With Kerosene Additive
Effect of HHO Gas Enrichment On Performance and Emissions of A Diesel Engine Fueled by Biodiesel Blend With Kerosene Additive
Fuel
journal homepage: www.elsevier.com/locate/fuel
A R T I C LE I N FO A B S T R A C T
Keywords: In recent work, biodiesel from cottonseed oil was prepared by transesterification. Then, it was mixed with crude
Cottonseed biodiesel diesel in 20% volumetric percentage producing B20 blend. Moreover, Kerosene was used as an additive to the
Kerosene blend to reduce the cold start problem at low temperature operation in volume percentages of 5% and 10%. HHO
HHO gas was developed by water electrolysis with sodium bicarbonate hydroxide catalyst. HHO was developed at a
Performance
flow rate of 0.3 LPM. The emissions and performance study of diesel engine using cotton ethyl ester blend
Emissions
enriched with HHO gas and kerosene additives was explored in this research. HHO gas with kerosene blends
accompanied by ethyl ester cotton oil lessened the brake specific fuel consumption and increased the brake
thermal efficiency by 17% and 26.2%, respectively compared to the biodiesel blend B20. The decreases in
exhaust gas temperature, CO2, CO and increase in NOx emissions reached to 20.6%, 11.7%, 11% and 14%,
respectively by the addition of HHO and 5% kerosene. While, blending 10% of kerosene with HHO gas to the
blend resulted in the highest decrease in specific fuel consumption, exhaust gas temperature, CO2 and CO by
17%, 20.7%, 15.45% and 32.65% relative to B20. Biodiesel blend with HHO and 10% kerosene displayed the
maximum increases in thermal efficiency and NOx emissions based on B20 by 19% and 11.9%, respectively.
HHO enriching is favorable in the combustion characteristics improvement but kerosene enhanced the cold flow
properties of biodiesel.
⁎
Corresponding author.
E-mail addresses: elsayedtawfeeq@yahoo.com, elsayed_tawfek@eng.kfs.edu.eg (E.A. Elsharkawy).
https://doi.org/10.1016/j.fuel.2020.118632
Received 23 April 2020; Received in revised form 29 June 2020; Accepted 3 July 2020
0016-2361/ © 2020 Elsevier Ltd. All rights reserved.
M.S. Gad, et al. Fuel 280 (2020) 118632
Nomenclature kerosene
BSFC Brake specific fuel consumption, g/kW.hr
B0 Pure diesel oil BTE Brake thermal efficiency, %
B20 Cotton biodiesel blend (20% biodiesel and 80% diesel oil CO Carbon monoxide emission, ppm
by volume) CO2 Carbon dioxide emission, %
B20 + HHO Cotton biodiesel blend with HHO addition EGT Exhaust gas temperature.
B20 + HHO + K5 Cotton biodiesel blend with HHO and 5% ker- HHO Hydroxy gas (2 hydrogen and 1 atom oxygen molecules)
osene LPM Liter per minute
B20 + HHO + K10 Cotton biodiesel blend with HHO and 10% NOX Nitrogen oxide emission, ppm
small percentage of kerosene led to a rapid cold start and enhanced NOx emission were increased with the introduction of HHO, but CO and
volatility to solve the cold start problem in the cold environment. Waste HC emissions were declined [34]. HHO was enriched with castor me-
cooking biodiesel blend with kerosene can be used in cold conditions thyl ester and diesel blend CME20. There is an improvement in thermal
[11–13]. The poor injection, improper atomization and incomplete efficiency by 4.3% with HHO addition to CME20 [35]. HHO gas gave
combustion due to the higher viscosity and surface tension can be the better performance and emissions reduction because of the oxygen
solved by the fuel addition of low viscosity such as kerosene [14]. and carbon-free contents [36,37]. Engine performance was improved
Safflower biodiesel was blended with kerosene as K10, K25 and K50. and emissions were decreased with enriching of HHO gas with biodiesel
NOx emissions were decreased by 68.2%, 56.9% and 55.1% for 10, 25 [38]. The surfactant Span80 was used to reduce the liquid surface
and 50% kerosene percentages, respectively. Specific fuel consumptions tension. The nano additive was added to the emulsion fuel in 30 ppm
for kerosene and biodiesel blends were decreased [15]. The injection concentration. The NOx and smoke emissions were decreased. The en-
duration of kerosene is longer than diesel oil due to its lower viscosity. hancement in thermal efficiency was shown for the emulsion fuel
Kerosene spray penetration and spray velocity are lower but the spray compared to pure oil [39]. The reductions in HC and CO emission were
angle is greater than diesel fuel. The entrained air kerosene spray is shown under the effect of nerium oleander nanoemulsion fuel. Cerium
higher than pure diesel which has contributed to the fuel–air mixing oxide nanoparticle is an oxidation additive because of the oxygen
enhancement [16,17]. content. The micro explosion, secondary atomization was shown due to
The introduction of HHO increased the engine output power due to the addition of ceria nanoparticle [40].
the hydrogen content in HHO gas. The rise in brake output power was From the literature review, there was shortage of papers concerning
from 5.07 to 11.5% due to the higher hydrogen calorific value. Relevant the addition of kerosene and HHO gas to cottonseed biodiesel. Our
specific fuel consumption decrease and thermal efficiency improvement research paper focused on the addition of small volume percentages of
by HHO addition are due to the hydrogen and oxygen impacts and kerosene to reduce the cold flow properties, viscosity of biodiesel in the
complete combustion [18]. HHO gas was introduced in the air intake by cold environment, improved atomization and ignition. Biodiesel blend
a dry cell. There was a reduction in fuel consumption from 6 to 12% was supplemented with HHO gas in the air intake manifold to enhance
with HHO flow rate of 1 LPM of [19,20]. In comparison to biodiesel, the biodiesel properties, improve the performance and decrease the
HHO addition decreased the CO, HC and smoke emissions and the emissions. In this paper, we take the two improving effects as HHO and
improvement in thermal efficiency was negligible [21]. The improve- kerosene addition on biodiesel blend. Cottonseed biodiesel was devel-
ment in thermal efficiency was 6.5% for HHO gas at a flow rate of 0.75 oped by transesterification from cottonseed oil. Biodiesel blend prop-
LPM. The decreases in CO, HC and smoke emissions were 58, 60 and erties were tested according to ASTM. Kerosene was added to biodiesel
49%, respectively about diesel oil. NOX emission was increased because in volume percentages of 5 and 10% as K5 and K10. HHO gas genera-
of the oxygen content in HHO gas [22]. tion was built. A comparative analysis was undertaken to demonstrate
The alkaline electrolyzer was adapted to the engine to produce the the impact of HHO and kerosene additives on the engine performance
HHO gas. HC and CO emissions had been lowered by 22 and 23%, and emissions relative to the biodiesel blend. Several researchers have
respectively [23]. The Hydroxyl gas system was adapted to the engine concluded that it's not preferable to use high percentages of biodiesel as
test rig. Tests were run using biodiesel blends and ethanol enriched by 1 they lead to high levels of NOx emissions. So, the research work focused
LPM of HHO. In addition to biodiesel, HHO enhanced the performance on studying the impact of blending biodiesel with kerosene to widen the
and lowered the emissions of diesel engines [24]. HHO dry cell was biodiesel large scale application. The lower viscosity of kerosene
connected to the diesel engines using the KOH catalyst. BSFC was de- eliminates the use of it purely due to the excessive wear and leakage in
creased and the thermal efficiency was improved with HHO application the injection pump, so small percentages were used. The recent work
by 3.81 and 2.79%, respectively [25]. Hydrogen induction in the air sheds light on using HHO gas as an additive to the biodiesel-kerosene
intake manifold improved the thermal efficiency for diesel, grapeseed blends which aims in turn to enhance the performance and emissions of
biodiesel and neat grapeseed oil. There was an increase in NOx emission the diesel engine.
for grapeseed biodiesel with hydrogen addition by 43.61% and de-
creases in CO, smoke and CO2 emissions [26]. The electrolysis of HHO
2. Methodology
gas depends on the electrode material, electrolyte concentration and
current. HHO system consists of the electrolyser, water tank, bubbler
2.1. Biodiesel production process
and flame arrester [27].
Karanja biodiesel blends were supplemented with HHO with flow
The water contained in the raw oil influences on the transester-
rate of 0.73 LPM relative to diesel. The application of hydrogen to
ification, the raw oil had been heated to 110 °C at a constant mixing
biodiesel blends raises the production of NOx to 20.73% relative to
speed of 1 hr on a ceramic hot plate to evaporate the water content. The
crude diesel [28 –30]. HHO oxygen content improved the combustion
raw oil was obtained from an officially approved location in Egypt
characteristics of diesel. The thermal efficiency was raised by 21.67%
(Afforestation Management, Ministry of Agriculture). The method of
and BSFC was decreased by 17.53% at 100% of engine load for HHO
heating oil was accompanied by a normal cooling cycle at room tem-
integration to biodiesel blends due to the better air–fuel mixture and
perature. Biodiesel was then produced by small scale transesterification
efficient combustion [31–33]. The thermal efficiency of hydrogen en-
process in which methanol and KOH (250 ml of methanol, 13 g of
riched with B20 biodiesel was improved. Exhaust gas temperature and
potassium hydroxide) were added to 1 L of the oil as reported by Sundar
2
M.S. Gad, et al. Fuel 280 (2020) 118632
K.et al. [41]. KOH was dissolved into methanol when the oil was heated Table 2
to 65 °C with the aid of a hot plate magnetic stirrer. Methanol and KOH HHO configuration.
mixture was introduced into the oil and a steady stirring speed of Parameters Values
450 rpm was maintained for one hour. The mixture was then permitted
to cool down at the room temperature. Plate Dimensions Rectangular 250 × 200 mm
Power supply 12 V, 20 A
The mixture was allowed to be separated under the gravitational
Catalyst Potassium Hydroxide (KOH)
force by a separation funnel for 24 h. The glycerol layer at the bottom No. of plates 9 plates
was removed and the upper methyl ester was separated. Biodiesel was Catalyst concentration 0.2%
washed five times with deionized warm water at 50oC. The produced
methyl ester was heated to 80oC for 30 min to evaporate the water
content. Cottonseed biodiesel was mixed with crude diesel in a volume Table 3
percentage of 20% as B20. An ultrasonicator of frequency 40 kHz and Engine specifications.
160 W produced the uniform distribution of kerosene concentrations in No. Engine parameters Specification
biodiesel blend. Kerosene was added to biodiesel as K5 and K10.
Properties of tested fuels (B20, B20 + K5 and B20 + K10) such as 1 Engine model DEUTZ F1L511
2 Number of cylinders 1
density, viscosity, cetane number and calorific values were evaluated as
4 Bore (mm) 100
shown in Table 1. Since there's a small difference in density between the 5 Stroke (mm) 105
cotton seed biodiesel B20 and kerosene, no separation was observed 6 Compression ratio 17.5:1
while the blends were stored for short time. The blends storage for long 7 Fuel injection advance angle 24° BTDC
time requires the surfactant addition to eliminate the sedimentation. On 8 Rated brake power (kW) 5.775 at 1500 rpm
9 Injector opening pressure (bar) 220
the other hand, the addition of HHO gas can be supplied the engine in
the intake air manifold. Using HHO gas as an additive to kerosene-
biodiesel blends may therefore be applicable. load at 1500 rpm rated speed. The maximum uncertainties in thermal
efficiency, exhaust gas temperature, brake power, specific fuel con-
2.2. HHO production sumption and engine speed measurements are 1.5%, 0.2%, 0.85%,
2.2% and 0.15%, respectively.
The system consisted of a parallel dry cell electrolyzer, water tank, The experiment overall uncertainty was evaluated by the addition of
solenoid relay, bubbler, pulse width modulation, electrical wires and the individual instruments uncertainties as shown:
fittings. Flame arrestor was added to reduce the backfire of the engine. Total percentage uncertainty of this experiment =
HHO dry cell was operated with a DC battery supply of 12 V and 20
Amp. The dry cell consists of stainless-steel rectangular plates and (uTexh)2 + (ubp)2 + (usfc )2 + (uN )2 + (uther )2 + (uCO )2
gaskets that are clamped together. The Water flows between the plates + (uCO2)2 + (uNOx )2
gaps inside the cell. The cell consists of 9 plates. The produced hydroxy
gas passed from the cell to the gas flow meter to measure its flow rate. = (0.2)2 + (0.85)2 + (2.2)2 + (0.15)2 + (1.5)2 + (0.01)2 + (1)2
The collected amount of water in the graduated cylinder per unit time + (0.4)2 + (0.2)2 + (1)2
was calculated as the HHO flow rate. Then, HHO gas was introduced in = ± 3.5%
the air intake manifold of the engine at a steady flow rate of 0.3 LPM.
HHO system specifications were shown in Table 2. Where:
uTexh: EGT uncertainty.
ubp: Brake power uncertainty.
2.3. Experimental test rig
usfc: Specific fuel consumption uncertainty.
uN: Engine speed uncertainty.
The experimental tests were conducted on a 5.775 kW maximum
uther: BTE uncertainty.
output power diesel engine. The engine specifications are seen in
uCO: CO emission uncertainty.
Table 3. The setup schematic diagram is displayed in Fig. 1. The power
uHC: CO2 emission uncertainty.
output of the engine was calculated by an AC generator of 6 kW max-
uNOx: NOx emission uncertainty.
imum electrical power coupled to the test engine. Anemometer was
used to measure the inlet air stream speed to the air box connected to
the engine. The air mass flow rate was evaluated from the air speed. 3. Results and discussion
The intake air temperature was recorded by LM35 temperature sensor.
The exhaust gas temperature was evaluated using a type k thermo- 3.1. Brake specific fuel consumption (BSFC)
couple. One burette with a stopcock was used to quantify the fuel
stream of biodiesel and diesel fuels. The analog and voltage of the Fig. 2 illustrates the effect of cottonseed biodiesel B20 blended with
output electric load were recorded. The load bank consisted of electrical HHO and kerosene on BSFC at load variation. Brake specific fuel con-
lamps. Handheld multi-gas analyzer of model OPTIMA7 utilized for the sumption was lessened at the lower engine loads and increased with the
estimation of exhaust gases concentrations with details shown in load increase. Specific fuel consumption for cottonseed methyl ester
Table 4. The tests were done at different loads from 0 to 100% of engine increased about crude diesel because of the biodiesel lower calorific
Table 1
Properties of kerosene and biodiesel blends.
Fuel properties Diesel Kerosene B100 B20 B20 + K5 B20 + K10 Standard ASTM
3
M.S. Gad, et al. Fuel 280 (2020) 118632
Table 4
Specifications of the exhaust gas analyzer.
Gas Range Resolution Accuracy
low High
CO 0–300 ppm 0–10% 1 ppm ± 100 ppm or 5% reading > 0.4% / 10% reading < 0.4%
NOx 0–300 ppm 0–2000 ppm 1 ppm ± 5 ppm or 5% reading > 1000 ppm / 10% reading < 1000 ppm
CO2 0–20% 0.1% ± 0.3% Vol.% abs.
O2 0–21% 0.01% ± 0.2% Vol.% abs.
Exhaust gas temperature 0–1100 °C 1 °C ± 2 oC reading > 200/ 1% reading < 200 °C
value. Kerosene blending improved the atomization, volatility and in- 3.2. Brake thermal efficiency (BTE)
complete combustion due to the lower viscosity of kerosene. In-
troduction of biodiesel blend with HHO contributed to a decline in the Brake thermal efficiency for diesel, cottonseed oil biodiesel, en-
BSFC owing to the higher calorific of HHO. The decrease in brake riching with HHO and kerosene additives was shown in Fig. 3. Brake
specific fuel consumption for biodiesel blending with kerosene and thermal efficiency is higher as the engine load increased due to the
HHO gas could be attributed to the combined effect of these additives consumed fuel increase. The thermal efficiency for biodiesel was less
on fuel atomization, vaporization and improved combustion char- than the crude diesel due to the lower calorific value, atomization
acteristics. The brake specific fuel consumptions for diesel, B20, problems, improper fuel mixture and incomplete combustion. The ad-
B20 + HHO, B20 + HHO + K5 and B20 + HHO + K10 were 237, dition of HHO to biodiesel improved the fuel properties due to the
285, 262, 264 and 240 g/kW.hr, respectively at 100% of load. higher calorific value of HHO. Kerosene additives reduced the biodiesel
viscosity and enhanced combustion characteristics. The thermal effi-
ciency values for diesel, B20, B20 + HHO, B20 + HHO + K5 and
B20 + HHO + K10 were 37%, 28.6%, 33.5%, 32.5% and 36.9%,
4
M.S. Gad, et al. Fuel 280 (2020) 118632
3.4. CO emissions
Carbon monoxide values for diesel, HHO gas and kerosene additives
to biodiesel blend with the engine load are demonstrated in Fig. 5. For
all fuels, there are diminishes in CO concentrations at part load and it
Fig.5. Values of CO emissions for the tested fuels at different engine loads. comes back to the increment up at full load. This is because of the
increment of fuel injection producing a rich air–fuel mixture. The de-
creases in CO emissions through the engine load range were watched
for biodiesel blend because of the biodiesel oxygen content, which
improved the ignition and combustion and reduces the CO discharge.
The oxygen and hydrogen contents in HHO gas also accelerated the
combustion process and can be considered the major reason for CO
emission reduction for HHO addition. The higher volatility of kerosene
led to the larger overlean region and decline oxidation of CO to CO2
resulting in higher CO emissions. The effect of kerosene on CO emission
increase has a visible effect on HHO addition. CO emissions for diesel,
B20 and B20 + HHO were 1671, 1512 and 1190 ppm. Burning of
biodiesel blend B20 with HHO, K5 and K10 produced CO emissions as
1407, 1391 and 1190 ppm, respectively at 90% of engine load.
5
M.S. Gad, et al. Fuel 280 (2020) 118632
Table 5
Performance and emissions compared to biodiesel blend B20.
No. Property B20 + HHO B20 + HHO + K5 B20 + HHO + K10
(+) Symbol refers to increase / (-) Symbol refers to decrease
3.6. Carbon monoxide emissions (CO2) ▪ Decreases in BSFC and BTE were noted with the introduction of
HHO and kerosene. B20 + HHO, B20 + HHO + K5 and
Fig. 7 demonstrates the CO2 emissions for diesel, B20, B20 + HHO, B20 + HHO + K10 resulted in the highest improvement in BTE and
B20 + HHO + K5 and B20 + HHO + K10 at various engine loads. CO2 a decrease of BSFC by (15% and 26.40%), (16.4% and 25.4%) and
emission increased with the increase in engine load. CO2 emission of (17% and 26.2%), respectively relative to a biodiesel blend.
biodiesel was higher than crude diesel due to the higher H/C ratio in ▪ Exhaust gas temperatures showed the maximum reductions by the
biodiesel. The addition of HHO gas led to the reductions of CO2 because addition of HHO gas and kerosene additives K5 and K10 by 1%,
of no carbon present in HHO. Kerosene additives produced reductions 20.6% and 20.7%, respectively compared to B20.
in CO2 emissions compared to biodiesel blend. The increase in CO2 ▪ The highest increase in NOx emissions for B20 + HHO,
emissions at all loads were watched for biodiesel blend because of the B20 + HHO + K5 and B20 + HHO + K10 were about 17.40%,
carbon content increase in biodiesel about diesel oil. The oxygen and 14% and 11.90%, respectively compared to ethyl ester blend.
hydrogen contents in HHO improved the combustion, higher volatility ▪ B20 + HHO + K5 and B20 + HHO + K10 displayed the maximum
of kerosene led to the larger overlean region and decline oxidation of decrease in CO emissions by 11% and 32.65%, respectively while
CO to CO2 resulting in higher CO emissions. The increase of CO emis- B20 + HHO showed the highest decrease by 9.6% in comparison to
sions led to decrease in CO2 emissions to maintain the carbon balance. the biodiesel blend.
CO2 emissions for diesel, B20, B20 + HHO, B20 + HHO + K5 and ▪ The highest decreases in CO2 emissions for enriching with HHO and
B20 + HHO + K10 were 3.14%, 4.07%, 4.04%, 3.94% and 3.82%, kerosene additives K5 and K10 (B20 + HHO, B20 + HHO + K5 and
respectively at 90% of load. B20 + HHO + K10) were 2.6%, 11% and 32.65%, respectively
compared to B20.
▪ HHO addition improved the combustion characteristics but kero-
4. Engine performance and emission comparison sene enhanced the biodiesel cold flow properties.
The accompanying Table 5 showed the comparison of performance CRediT authorship contribution statement
and emissions for B20 + HHO, B20 + HHO + K5 and
B20 + HHO + K10 about biodiesel blend B20. Brake specific fuel M.S. Gad: Investigation, Writing - review & editing. M.K. El-
consumption showed the maximum decreases by about 15%, 16.40% Fakharany: Writing - review & editing. E.A. Elsharkawy:
and 17%, respectively compared to B20. Brake thermal efficiencies for Investigation, Writing - review & editing.
B20 + HHO, B20 + HHO + K5 and B20 + HHO + K10 fuels showed
the highest increase by 16%, 17% and 19%, respectively based on the Declaration of Competing Interest
cottonseed biodiesel blend. Exhaust gas temperatures showed the
maximum reductions by the addition of kerosene additives K5 and K10
The authors declare that they have no known competing financial
to B20 + HHO by 20.60% and 20.70%, respectively compared to B20.
interests or personal relationships that could have appeared to influ-
The maximum increase in EGT for B20 + HHO about ethyl ester blend
ence the work reported in this paper.
was 1%. The highest increase in NOx emissions for B20 + HHO,
B20 + HHO + K5 and B20 + HHO + K10 were about 17.40%, 14%
Appendix A. Supplementary data
and 11.90%, respectively compared to ethyl ester blend.
B20 + HHO + K5 and B20 + HHO + K10 displayed the maximum
Supplementary data to this article can be found online at https://
decrease in CO emissions by about 11% and 32.65%, respectively,
doi.org/10.1016/j.fuel.2020.118632.
while B20 + HHO showed the highest decrease by 9.6% in comparison
to biodiesel blend. The highest decrease in CO2 emissions for enriching
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