Integrated Smart Module Tapmotion® Ed100S-Ism: Supplement

Integrated Smart Module
TAPMOTION® ED100S-ISM
Supplement
3394594/02 EN . Monitoring
© All rights reserved by Maschinenfabrik Reinhausen
Dissemination and reproduction of this document and use and disclosure of its content are strictly prohibited
unless expressly permitted.
Infringements will result in liability for compensation. All rights reserved in the event of the granting of patents,
utility models or designs.
The product may have been altered since this document was published.
We reserve the right to change the technical data, design and scope of supply.
Generally the information provided and agreements made when processing the individual quotations and orders
are binding.
The original operating instructions were written in German.
Table of contents
Table of contents
1 Introduction ......................................................................................................................... 6
1.1 Manufacturer ....................................................................................................................................... 6
1.2 Subject to change without notice ......................................................................................................... 6
1.3 Completeness...................................................................................................................................... 6
1.4 Supporting documents......................................................................................................................... 6
1.5 Safekeeping......................................................................................................................................... 7
1.6 Notation conventions ........................................................................................................................... 7
1.6.1 Hazard communication system ............................................................................................................................. 7
1.6.2 Information system ................................................................................................................................................ 8
1.6.3 Instruction system ................................................................................................................................................. 8
1.6.4 Typographic conventions ...................................................................................................................................... 9
2 Product description .......................................................................................................... 10

2.1 Function description .......................................................................................................................... 10
2.2 Performance features ........................................................................................................................ 10
2.3 Hardware ........................................................................................................................................... 11
2.3.1 Indicator elements ............................................................................................................................................... 12
2.3.2 Modules ............................................................................................................................................................... 13
2.4 Web interface .................................................................................................................................... 14
3 Mounting ............................................................................................................................ 15
3.1 Connecting device ............................................................................................................................. 15
3.2 Cable recommendation ..................................................................................................................... 15
3.3 Electromagnetic compatibility ............................................................................................................ 16
3.3.1 Wiring requirement of installation site ................................................................................................................ 16
3.3.2 Wiring requirement of operating site .................................................................................................................. 16
3.4 Connecting cables to the system periphery....................................................................................... 18
3.5 Wiring device ..................................................................................................................................... 18
3.6 Checking functional reliability ............................................................................................................ 19
4 Commissioning ................................................................................................................. 21
4.1 Setting the network address for the control unit ................................................................................ 21
4.2 Calling up the web interface and checking the status display ........................................................... 22
5 Functions and settings..................................................................................................... 23
Maschinenfabrik Reinhausen 2014 3394594/02 EN TAPMOTION® ED100S-ISM 3

Table of contents
5.1 Info/Setup .......................................................................................................................................... 23

5.1.1 Status .................................................................................................................................................................. 23
5.1.2 Setting OLTC data............................................................................................................................................... 24
5.1.3 Setting transformer data ...................................................................................................................................... 26
5.1.4 Hotspot temperature............................................................................................................................................ 34
5.1.5 Entering name plate data .................................................................................................................................... 37
5.1.6 Communication ................................................................................................................................................... 38
5.1.7 Entering maintenance data ................................................................................................................................. 42
5.1.8 Memory ............................................................................................................................................................... 44
5.1.9 Resetting to factory settings ................................................................................................................................ 48
5.2 OLTC ................................................................................................................................................. 48
5.2.1 Status (OLTC) ..................................................................................................................................................... 49
5.2.2 Displaying maintenance status (OLTC)............................................................................................................... 49
5.2.3 Displaying statistics (OLTC) ................................................................................................................................ 50
5.2.4 Displaying contact wear (OLTC) ......................................................................................................................... 51
5.2.5 Displaying the name plate (OLTC) ...................................................................................................................... 52
5.3 Transformer ....................................................................................................................................... 53
5.3.1 Displaying the status (transformer) ..................................................................................................................... 53
5.3.2 Displaying the name plate (transformer) ............................................................................................................. 54
6 Control system protocol................................................................................................... 56

6.1 IEC 61850 protocol specification (optional) ....................................................................................... 56
6.1.1 LPHD - Physical device ....................................................................................................................................... 56
6.1.2 LLN0 - Logical node ............................................................................................................................................ 56
6.1.3 SPTR1 ................................................................................................................................................................. 57
6.1.4 SIML1 .................................................................................................................................................................. 57
6.1.5 SLTC1 ................................................................................................................................................................. 58
6.1.6 MMXU1 ............................................................................................................................................................... 59
6.1.7 YPTR1 ................................................................................................................................................................. 59
6.1.8 YLTC1 ................................................................................................................................................................. 60
6.2 IEC 60870-5-104 protocol specification (optional)............................................................................. 61
6.2.1 Monitoring direction (messages) ......................................................................................................................... 61
7 Fault elimination................................................................................................................ 63
7.1 Fieldbus status .................................................................................................................................. 63
7.2 Node status ....................................................................................................................................... 64
8 Disposal ............................................................................................................................. 65
4 TAPMOTION® ED100S-ISM 3394594/02 EN Maschinenfabrik Reinhausen 2014

Table of contents
9 Technical data ................................................................................................................... 66

9.1 Block diagram .................................................................................................................................... 66
9.2 Device data........................................................................................................................................ 67
9.3 System data....................................................................................................................................... 67
9.4 Power supply ..................................................................................................................................... 67
9.5 MODBUS/TCP fieldbus ..................................................................................................................... 68
9.6 Accessories ....................................................................................................................................... 68
9.7 Connection equipment....................................................................................................................... 68
9.8 Climatic environmental conditions ..................................................................................................... 68
9.9 Mechanical resistance ....................................................................................................................... 69
9.10 Standards and directives ................................................................................................................... 69
Glossary............................................................................................................................. 71

1 Introduction
1 Introduction
This technical file contains detailed descriptions on the safe and proper in-
stallation, connection, commissioning and monitoring of the product.
It also includes safety instructions and general information about the prod-
uct.
This supplement pertains to the operating instructions for the TAPMOTION®

ED motor-drive unit.
This technical file is intended solely for specially trained and authorized per-
sonnel.
1.1 Manufacturer
The product is manufactured by:
Maschinenfabrik Reinhausen GmbH
Falkensteinstraße 8
93059 Regensburg, Germany
Tel.: (+49) 9 41/40 90-0
Fax: (+49) 9 41/40 90-7001
E-mail: sales@reinhausen.com
Further information on the product and copies of this technical file are avail-
able from this address if required.
1.2 Subject to change without notice

The information contained in this technical file comprises the technical speci-
fications approved at the time of printing. Significant modifications will be in-
cluded in a new edition of the technical file.
The document number and version number of this technical file are shown in
the footer.
1.3 Completeness
This technical file is incomplete without the supporting documentation.
1.4 Supporting documents

The following documents also apply in addition to this technical file:
▪ Operating instructions
▪ Connection diagrams
▪ Routine test report

1 Introduction
Also observe generally valid legislation, standards, guidelines and specifica-

tions on accident prevention and environmental protection in the respective
country of use.
1.5 Safekeeping
This technical file and all supporting documents must be kept ready at hand
and accessible for future use at all times.
1.6 Notation conventions

This section contains an overview of the symbols and textual emphasis
used.
1.6.1 Hazard communication system

Warnings in this technical file are displayed as follows.
1.6.1.1 Warning relating to section
Warnings relating to sections refer to entire chapters or sections, sub-sec-

tions or several paragraphs within this technical file. Warnings relating to
sections use the following format:
WARNING Type and source of danger

Consequences
► Action
► Action
1.6.1.2 Embedded warning
Embedded warnings refer to a particular part within a section. These warn-

ings apply to smaller units of information than the warnings relating to sec-
tions. Embedded warnings use the following format:
DANGER! Instruction for avoiding a dangerous situation.
1.6.1.3 Signal words and pictograms
The following signal words are used:

Signal Meaning
word
DANGER Indicates a hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING Indicates a hazardous situation which, if not avoided, could
result in death or serious injury.

1 Introduction
Signal Meaning
word
CAUTION Indicates a hazardous situation which, if not avoided, could
result in injury.
NOTICE Indicates measures to be taken to prevent damage to
property.
Table 1: Signal words in warning notices
Pictograms warn of dangers:

Pictogram Meaning
Warning of a danger point
Warning of dangerous electrical voltage
Warning of combustible substances
Warning of danger of tipping
Table 2: Pictograms used in warning notices
1.6.2 Information system

Information is designed to simplify and improve understanding of particular
procedures. In this technical file it is laid out as follows:
Important information.
1.6.3 Instruction system

This technical file contains single-step and multi-step instructions.
Single-step instructions
Instructions which consist of only a single process step are structured as fol-
lows:

1 Introduction
Aim of action
ü Requirements (optional).
► Step 1 of 1.
ð Result of step (optional).
ð Result of action (optional).
Multi-step instructions
Instructions which consist of several process steps are structured as follows:
Aim of action
ü Requirements (optional).
1. Step 1.
2. Step 2.
ð Result of action (optional).
1.6.4 Typographic conventions

The following typographic conventions are used in this technical file:
Typographic convention Purpose Example
UPPERCASE Operating controls, switches ON/OFF
[Brackets] PC keyboard [Ctrl] + [Alt]
Bold Software operating controls Press Continue button
…>…>… Menu paths Parameter > Control parameter
Italics System messages, error mes- Function monitoring alarm trig-
sages, signals gered
[► Number of pages]. Cross reference [► 41].
Table 3: Typographic conventions

2 Product description
This chapter contains an overview of the design and function of the product.
2.1 Function description

The TAPMOTION® ED100S-ISM product is used for recording, aggregating
and interpreting data on the transformer. It provides a visualization of the da-
ta and transmission to a control center system (SCADA).
Network
Network control level SCADA
control center
Station level
Visualization TAPMOTION® ED INTEGRATED INTEGRATED

(Panel PC/Laptop) INTEGRATED SMART MODULE SMART MODULE
SMART MODULE STAND-ALONE RETROFIT
Process level Connection of:

DGA, Buchholz, oil level, tap position,
oil temperature, ambient temperature,
pressure relief device, voltage,
current, power
Figure 1: Function description
2.2 Performance features

The following functions are supported by the TAPMOTION® ED100S-ISM:
Monitoring the motor-drive unit

▪ Tap position
▪ Motor signals
Monitoring the OLTC

▪ Overpressure of the oil filter unit
▪ Protective relay RS2001
▪ Statistics for all switching operations
– Number of tap-change operations per tap position
– Number of hours per tap position
▪ Contact wear
▪ Maintenance book for on-load tap-changer
▪ Maintenance intervals

Monitoring the transformer

▪ Buchholz relay
▪ Pressure relief device
▪ Oil level (min., max.)
▪ Load current and load voltage
▪ Temperature measurement
– Surroundings
– Top oil
– Hotspot
▪ Determining apparent power, active power and reactive power
▪ Determining load power
▪ Determining the aging rate
▪ Oil quality
▪ Maintenance intervals
Data recording
▪ Continuously recording all measured and calculated values
▪ Event memory
▪ Maintenance done
Control system communication (optional)

▪ IEC 61850
▪ IEC 60870-5-104
Visualization and operation

▪ Visualization via a web interface
2.3 Hardware
The following figure shows an overview of the control unit's function ele-
ments:

Figure 2: Function elements of the control unit
1 Group name 10 Ground connection

2 Status LEDs for system con- 11 Power contact for ground con-
tacts/power contacts nection
3 +24 V/0 V power supply 12 Service interface
4 Data contacts 13 LAN 2
5 +24 V power supply 14 LAN 1
6 +24 V power contact 15 Interlock
7 Interlock 16 Memory card slot with *SD
card (included in the scope of
delivery)
8 0 V power supply 17 Status LEDs
9 0 V power contact 18 DIP switches for manually set-
ting the network address
*SD card (memory card)
Only use the provided SD card, since it has been specified for industrial ap-
plications under harsh environmental conditions.
2.3.1 Indicator elements

The control unit has 6 LEDs used to indicate various operating states of the
control unit and modules:

Control unit
LED Color Meaning
LINK Green Shows a connection to the physical net-
ACT 1 work at Port 1.
LINK Green Shows a connection to the physical net-
ACT 2 work at Port 2.
MS Red/Green Shows the module status.
MS Red/Green Shows the network status.
Modules
LED Color Meaning
I/O Red/Green/Orange Shows terminal bus operation and indi-
cates errors using flashing codes.
USR Red/Green/Orange Shows information on terminal bus er-
rors.
SD Orange Shows access to the SD card.
Power supply status

LED Color Meaning
A Green Shows the status of the operating volt-
age for the system
B Green Shows the status of the operating volt-
age for the power contacts.
2.3.2 Modules
In addition to the control unit , the device has additional cascaded mod-
ules (bus terminals for signal forms) and an end terminal . Contact Ma-
schinenfabrik Reinhausen GmbH to replace modules.

Figure 3: Modules
1 Control unit 3 End terminal

2 Bus terminals
2.4 Web interface

The following figure shows an overview of the web interface:
Figure 4: Web interface
1 Menu bar 4 Date and time

2 Display area and input area 5 Navigation bar
3 Language setting 6 Path

3 Mounting
3 Mounting
This chapter describes how to correctly mount and connect the device. Note
the connection diagrams provided.
WARNING Electric shock

Risk of fatal injury due to electrical voltage.
► De-energize the device and system peripherals and lock them to pre-
vent them from being switched back on.
► Do so by short-circuiting the current transformer; do not idle the current
transformer.
NOTICE Electrostatic discharge

Damage to the device due to electrostatic discharge.
► Take precautionary measures to prevent the build-up of electrostatic
charges on work surfaces and personnel.
3.1 Connecting device

The following section describes how to make the electrical connection to the
device.
WARNING Electric shock

Danger of death due to connection mistakes
► Ground device using the grounding screw on the housing.
► Pay attention to the phase difference of the secondary terminals for the
current transformer and voltage transformer.
► Connect the output relays correctly to the motor-drive unit.
3.2 Cable recommendation

Please note the following recommendation from Maschinenfabrik Reinhau-
sen when wiring the device.
Cable Cable Conductor Max. length Terminal Terminal
type cross-section strip
Signal line (analog) Shielded 0.5 mm² - X6 7-12 and 19-24
Signal line (digital) Unshield- 0.5 mm² - X6 1-6 and 13-18
ed
Voltage measure- Shielded 1.5 mm² - X10 1-2
ment
Current measure- Unshield- 2.5 mm² - X10 3-4
ment ed

3 Mounting
Cable Cable Conductor Max. length Terminal Terminal

type cross-section strip
Ethernet Shielded, - 100 m - -
CAT5e
Table 4: Recommendation for connection cable
3.3 Electromagnetic compatibility

The device has been developed in accordance with applicable EMC stan-
dards. The following points must be noted in order to maintain the EMC
standards.
3.3.1 Wiring requirement of installation site

Note the following when selecting the installation site:
▪ The system's overvoltage protection must be effective.
▪ The system's ground connection must comply with all technical regula-
tions.
▪ Separate system parts must be joined by a potential equalization.
▪ The device and its wiring must be at least 10 m away from circuit-break-
ers, load disconnectors and busbars.
3.3.2 Wiring requirement of operating site

Note the following when wiring the operating site:
▪ The connection cables must be laid in metallic cable ducts with a ground
connection.
▪ Do not route lines which cause interference (for example power lines)
and lines susceptible to interference (for example signal lines) in the
same cable duct.
▪ Maintain a gap of at least 100 mm between lines causing interference
and those susceptible to interference.

3 Mounting
Figure 5: Recommended wiring
1 Cable duct for lines causing 3 Cable duct for lines suscepti-
interference ble to interference
2 Interference-causing line (e.g. 4 Line susceptible to interfer-
power line) ence (e.g. signal line)
▪ Short-circuit and ground reserve lines.
▪ The device must never be connected using multi-pin collective cables.
▪ Signal lines must be routed in a shielded cable.
▪ The individual conductors (outgoing conductors/return conductors) in
the cable core must be twisted in pairs.
▪ The shield must be fully (360º) connected to the device or a nearby
ground rail.
Using "pigtails" may limit the effectiveness of the shielding. Connect close-
fitting shield to cover all areas.

3 Mounting
Figure 6: Recommended connection of the shielding
1 Connection of the shielding 2 Shielding connection covering

using a "pigtail" all areas
3.4 Connecting cables to the system periphery

To obtain a better overview when connecting cables, only use as many
leads as necessary.
To connect cables to the system periphery, proceed as follows:

ü Use only the specified cables for wiring. Note the cable recommendation
[► 15].
► Connect the lines to be wired to the device to the system periphery as
shown in the connection diagrams supplied.
3.5 Wiring device

To obtain a better overview when connecting cables, only use as many
leads as necessary.
To wire the device, proceed as follows:

ü Use only the specified cables for wiring. Note the cable recommendation
[► 15].
ü Wire the lines to the system periphery [► 18].
ü Wire the device according to the connection diagram.
ü Use a slotted screwdriver for wiring.
1. Guide the slotted screwdriver in the opening above the terminal connec-
tion .

3 Mounting
2. Feed the conductor into the corresponding opening in the connection

.
3. Pull the slotted screwdriver back out of the opening .
Figure 7: Feeding the conductor into the terminal
ð The conductor is clamped.
3.6 Checking functional reliability

In order to ensure correct wiring, check the functional reliability of the control
unit. You can find more information on the functional reliability of all modules
in the Troubleshooting [► 63] chapter.
Figure 8: LED indicators for the power supply
Display element Meaning

LED lights up green. Operating voltage present

3 Mounting
Display element Meaning

LED lights up green. Operating voltage for power contacts
present
Table 5: Functional reliability
The device is fully mounted and can be configured. The actions required for
this are described in the following chapter.

4 Commissioning
4 Commissioning
Before putting the device into operation, you have to configure some param-
eters and connect the control computer. These are described in the following
sections:
NOTICE Damage to device and system periphery

An incorrectly connected device can lead to damage to the device and sys-
tem periphery.
► Carry out dielectric testing up to a maximum of 500 V DC.
► Check the entire configuration before commissioning.
► Prior to commissioning, be sure to check the actual voltage and operat-
ing voltage.
4.1 Setting the network address for the control unit

You can assign the control unit a network address in 3 ways. To do so, you
have to set the control unit's DIP switches to the desired position. The posi-
tions of the DIP switches are used to set a binary coded value.
Example: In order to set a value of 10 (binary: 0000 1010), you have to set
the DIP switches (position 1 through 8) to 01010000.
You can set the following values:

Setting Description
0 (binary 0000 0000) Address assignment via web server
255 (binary 1111 1111) Address assignment via DHCP server
1...254 Manual address setting. This is used to set
the 4th segment of the network address
(192.168.1.xxx). You can set the first 3 seg-
ments using the web interface. The factory
default setting for the first 3 segments is
192.168.1.
Table 6: Setting options for DIP switches
Proceed as follows to set the network address:

1. WARNING! Danger of death due to electrical voltage. De-energize
the device and system peripherals and lock it to prevent it from being
switched back on.

4 Commissioning
2. Put the DIP switches in the desired position.
Figure 9: DIP switches
3. Switch the device back on.
4.2 Calling up the web interface and checking the status

display
You have to call up the web interface and check the status display to con-
clude the commissioning process. To do so, proceed as follows:
ü Connect the computer to the control unit using Ethernet and ensure it is
in the same subnet.
1. Start an Internet browser and enter http://192.168.0.1/plc/webvisu.htm.
ð The web interface is started.
2. Calling up the status display [► 23].

5 Functions and settings

You can configure the control unit via the web interface and retrieve current
measurement data. To call up the web interface, proceed as follows:
ü Connect the computer to the control unit using Ethernet and ensure it is
in the same subnet.
► Start your Internet browser and call up the network address for the con-
trol unit.
ð The web interface is started.
Pay attention to the description of setting options and displays in the follow-
ing sections.
5.1 Info/Setup
On the Info/Setup tab, you can retrieve the current device status and config-
ure parameters. The menu item is divided as follows:
▪ Status
▪ Settings
▪ Memory
The following sections describe how you can retrieve information or set pa-
rameters.
5.1.1 Status
You can have the device state displayed in the Status menu item. The last 5
events are always displayed in the display area. The following device states
can be displayed:
Symbol State
Green OK
Yellow Information/early warning
Red Error
Table 7: Device state

Figure 10: Status information
1 Display for the device state 2 Display for events
Proceed as follows to display the status:

► Info/Setup > Status.
5.1.2 Setting OLTC data

You can define the operations counter for the on-load tap-changer and the
maximum limits of contact wear under OLTC.
Operations counter
The operations counter is automatically increased with every tap-change op-

eration. You can use this parameter to set the number of tap-change opera-
tions, such as for comparison with the operations counter of the motor-drive
unit.
Contact wear (events)
You have to set 2 limit values for contact wear, which are divided as follows:
▪ Maximum early warning limit (yellow event)
▪ Maximum warning limit (red event)
A yellow event is triggered as soon as the status of the the contact wear
reaches the set early warning limit . The red event is triggered if the
status reaches or exceeds the warning limit

Figure 11: Warning limits for the contact wear
1 Contact wear status A Early warning limit reached/

exceeded
2 Set early warning limit (yellow B Warning limit reached/
event) exceeded
3 Set warning limit (red event)
Proceed as follows to set the values:

1. Info/Setup > Settings > OLTC.
Figure 12: Operating positions
2. Click on the corresponding field in the OLTC Settings group box.

ð An input screen is displayed.

3. Use the corresponding buttons to enter the value for the operations
counter.
4. Confirm using the OK button.
5. Click on the respective fields in the Contact Wear group box.
6. Use the corresponding buttons to enter the limit values for the contact
wear.
8. Click on the Recalculate button.
ð This sets the operations counter and the limit values for the contact
wear.
5.1.3 Setting transformer data

You can set the minimum and maximum limit values for a yellow event and
for a red event for monitoring the transformer in the Transformer menu item.
You can set the limit values for the following values:
▪ Data for determining power
▪ Transformer data
▪ Data for recording temperatures and gases
Limit values for a yellow event or red event
You have to define limit values for yellow events and red events for each pa-
rameter. These limit values depend on the transformer's currently measured
outputs and temperatures. If a limit value is exceeded, a corresponding yel-
low event (early warning) or red event (warning) is generated. You can call
up the current status on the Status tab [► 23].
The following sections describe how you can set the parameters.

5.1.3.1 Setting data for determining power
You can set the minimum and maximum warning limit values for monitoring
the transformer in the Load menu item:
▪ Load current
▪ Load voltage
▪ Load factor
▪ Apparent power
▪ Active power
▪ Reactive power
Proceed as follows to set the warning limit values:

1. Info/Setup > Settings > Transformer > Load.
Figure 13: Load
2. Click on the corresponding field in the respective group boxes.


3. Use the corresponding buttons to enter the value.

5. Select the checkboxes in the respective group boxes.
ð The warning limit values are set.
5.1.3.2 Setting transformer data
You can set the following converter data in this display:
Voltage transformer ratio

▪ Primary voltage (V)
▪ Secondary voltage (V)
Current transformer ratio

▪ Primary current (A)
▪ Secondary current (A)
Transformer circuit
You can configure the following measurement circuits in the Transformer

Circuit:
You can use this parameter to set the phase difference of the current trans-
former and voltage transformer. You can set the common transformer cir-
cuits as follows:
Tap-change Setting Measurement Phase differ-
operation method ence
A 0 1PH 1 phase 0°
B 0 3PHN 3 phase 0°
C 0 3PH 3 phase 0°
D 90 3PH 3 phase 90°

Tap-change Setting Measurement Phase differ-

operation method ence
E 30 3PH 3 phase 30°
F -30 3PH 3 phase -30°
Table 8: Set values for transformer circuit
Note the following sample circuits to select the correct transformer circuit.
Circuit A: 1-phase measurement in 1-phase grid
ISM
Figure 14: Phase difference 0 1PH
▪ The voltage transformer VT is connected to the outer conductor and

neutral conductor.
▪ The current transformer CT is looped into the outer conductor.
▪ The voltage UL1 and current IL1 are in phase.
▪ The voltage drop on an outer conductor is determined by the current IL1.
Circuit B: 1-phase measurement in 3-phase grid
ISM
Figure 15: Phase difference 0 3PHN
▪ The voltage transformer VT is connected to the outer conductors L1 and

neutral.
▪ The current transformer CT is looped into the outer conductor L1.
▪ The voltage U and current I are in phase.

Circuit C:
ISM

L2.
▪ The current transformer CT1 is looped into the outer conductor L1 and
CT2 into the outer conductor L2.
▪ The current transformers CT1 and CT2 are connected crosswise in par-
allel (total current = IL1 + IL2).
▪ The total current IL1 + IL2 and voltage UL1-UL2 are in phase.
▪ The voltage drop on an outer conductor is determined by the current:
(IL1 + IL2) / √3.
Circuit D
ISM

L2.
▪ The current IL3 is ahead of voltage UL1-VL2 by 90°.

Circuit E
ISM

L2.
▪ The current IL2 is ahead of voltage UL2-UL1 by 30°.
Circuit F
ISM
Figure 19: Phase difference -30 3PH

L2.
▪ The current IL1 lags behind UL1-UL2 by 30°. This corresponds to a phase
shift of -30°.

Proceed as follows to set the converter data:

1. Info/Setup > Settings > Transformer > Converter.
Figure 20: Converter
2. Click on the corresponding field in the respective converter data group

boxes.

5. Select the desired option in the Connection Type group box.
ð The converter data is configured.

5.1.3.3 Defining the recording of temperatures and gases
You can set the minimum and maximum warning limit values for monitoring
the transformer in the Temperatures menu item:
▪ Topoil temperature
▪ Ambient temperature
▪ DGA sensors
Selecting the unit
Temperatures can be entered in units of Celsius or Fahrenheit.
Proceed as follows to set the warning limit values:

1. Info/Setup > Settings > Transformer > Temperatures.
Figure 21: Temperature
2. Select the desired unit in the Unit group box.

3. Click on the corresponding field in the respective group boxes.


6. Select the checkboxes as needed.
ð The warning limit values are set.
Editing the names of DGA sensors
You can edit the names of the DGA sensors as follows:

1. Click on the write-capable field Gas Sensor 1 or Gas Sensor 2.
ð This opens an edit field.
2. Enter the desired name in the edit field.
3. Exit the edit field by clicking anywhere.
The name is changed.
5.1.4 Hotspot temperature

You can set the minimum and maximum limit values for monitoring in the
Hotspot Temperature menu item:
▪ Aging rate (calculation method according to IEC or ANSI)
▪ Hotspot Temperature
You can also set the following parameters:

▪ Hotspot factor
▪ Gradient
▪ Winding exponent
▪ Rated current
▪ Time constant

Yellow event and red event
For the aging rate and hotspot temperature, you have to set 2 limit values,
which are divided as follows:
▪ Maximum early warning limit (yellow event)
▪ Maximum warning limit (red event)
A yellow event is triggered as soon as the aging rate or hotspot temperature

reaches the set early warning limits . The red event is triggered if
the status reaches or exceeds the warning limit
Figure 22: Warning limits for the contact wear
1 Status of the aging rate or the A Early warning limit reached/

hotspot temperature exceeded
2 Set early warning limit (yellow B Warning limit reached/
event) exceeded
3 Set warning limit (red event)

Proceed as follows to set the values and parameters:

1. Info/Setup > Settings > Hotspot Temperature.
Figure 23: Hotspot
2. Click on the corresponding field in the respective group boxes to set the
limit values.

5. Select the desired checkboxes for the Calculation Method (according
to ANSI or IEC) as needed.

6. Click on the corresponding field in the Parameter group box to enter the
required values.
8. Select the desired checkboxes for the Calculation Method (according
to ANSI or IEC) as needed.
ð The warning limits are set.
5.1.5 Entering name plate data

You can enter the name plate data for the OLTC and transformer for identifi-
cation purposes in the Nameplate menu item:
Proceed as follows to enter the name plate data:

1. Info/Setup > Nameplate > OLTC.
Figure 24: OLTC name plate
2. Click on the respective edit fields in the OLTC Nameplate group box to
enter the required data.
ð The OLTC name plate data is saved.

4. Info/Setup > Nameplate > Transformer.
Figure 25: Transformer name plate
5. Click on the respective edit fields in the Transformer Nameplate group

box to enter the required data.
ð The name plate data is saved.
5.1.6 Communication
You have to set all of the parameters required for communication between a
computer and the control unit in the Communication menu item. You have
to set the following parameters:
▪ IP configuration
▪ IEC 61850 protocol (optional)
▪ IEC 60870-5-104 protocol (optional)
▪ Date and time
The following sections describe how you can set the parameters.
5.1.6.1 Setting the network address
You have to set all of the necessary parameters in the IP configuration

group box to establish communication with the device. You have to set the
following parameters:
▪ IP Address (network address)
▪ Subnet Mask

▪ Gateway
Proceed as follows to carry out the IP configuration:

1. Info/Setup > Communication.
Figure 26: IP configuration
2. Click on the respective fields for the IP Address, Subnet Mask and
Gateway to change the parameter value.
3. Use the corresponding buttons to enter the desired parameter value.

5. Click on the Accept button.
6. Trip the built-in line circuit breaker to de-energize the control unit. Wait
approximately 10 seconds, then close the line circuit breaker again.
ð The IP is configured.
5.1.6.2 Setting date and time
You can set the date and time in this display. You have the following options
for setting the date and time:
▪ Manual
▪ Automatic (SNTP time server)

Manual setting
If you would like to set the date and time manually, you have to set them in
the following formats:
Date Time
DD.MM.YY hh.mm.ss
Table 9: Formats
The time does not switch from daylight saving time to standard time and
back automatically. You have to change the time manually.
Proceed as follows to set the date and time manually:

Figure 27: Date and time
2. Select the Manual option.

3. In the lines Date and Time, click on the corresponding field to enter the
values.


6. Click on the Accept button to adopt the setting.
ð The date and time are set.
Auto
You can use this parameter to enter the IP address of the SNTP time server.
If you are using a time server, the time from the time server is applied auto-
matically.
Proceed as follows to set the IP address of the SNTP time server:

2. Select the Automatic option.
3. Enter the IP address of the SNTP time server in the field SNTP Server
using the input screen.
4. Enter the desired time zone in the field Time zone using the input
screen.
5. Click on the Accept button to adopt the setting.
ð The date and time are set.
5.1.6.3 Setting the ASDU address (IEC 60870-5-104)
You have to set the ASDU address for the IEC 60870-5-104 control system
protocol connection.
Proceed as follows to set the ASDU address:

2. In the IEC 60870-5-104 protocol group box, click on the field ASDU ad-
dress.
ð An input screen appears.
3. Using the corresponding buttons, enter the desired parameter value and
confirm using the OK button.

4. Click on the Accept button.

ð The ASDU address is set.
5.1.6.4 Resetting communication parameters
You can reset all of the parameters you have set in the Communication
menu item as follows:
2. Click on the Reset button.
3. Click on the Yes button in the dialog window.
ð The parameters are reset.
5.1.7 Entering maintenance data

In the Maintenance menu item, you can set when maintenance is to be per-
formed. The state of the OLTC and the transformer is monitored using the
set values. A yellow event is triggered and maintenance is due as soon as
the set value is reached. After carrying out maintenance, you can also con-
firm the action using the Maintenance Done button. This then resets the
state.
The following criteria must occur for a confirmation to be provided after car-
rying out the maintenance:
Maintenance Criterion for confirmation
Replacement of A new DSI is inserted.
DSI
OLTC mainte- OLTC needs maintenance.
nance
Tap selector A tap selector inspection is performed.
maintenance
OLTC replace- OLTC is replaced.
ment
Oil change An oil change and cleaning of the diverter switch in-
sert, oil compartment and oil conservator has to be
carried out.
Oil sample After maintenance: The oil is changed; the limit val-
ues for filled insulating oil specified by Maschinenfab-
rik Reinhausen GmbH are maintained.
During operation: An oil sample is taken and ana-
lyzed; the limit values for filled insulating oil specified
by Maschinenfabrik Reinhausen GmbH are main-
tained.
Oil filter Only with oil filter unit present: A new oil filter is instal-
led in the oil filter unit.
Tap-change op- Depending on operator criteria. You can select the
eration interval setting on site.

Maintenance Criterion for confirmation

Time interval Depending on operator criteria. You can select the
setting on site.
Table 10: Maintenance and associated criteria for confirmation
Proceed as follows to set the maintenance data:

1. Info/Setup > Maintenance.
Figure 28: Maintenance data
2. Click on the corresponding field in the desired group boxes to enter the
maintenance data.


5. If necessary, select the corresponding checkbox to activate the inter-
vals.
6. In the corresponding maintenance overviews under OLTC [► 49] or
Transformer [► 53], click on Maintenance Done to activate monitor-
ing.
ð The maintenance data is set.
5.1.8 Memory
This selection menu controls the process for recording measurement data
onto the SD card and shows memory usage in the Drive Information win-
dow.
Proceed as follows to retrieve the drive information:

► Info/Setup > Space.
Figure 29: Drive Information
Downloading data
The measurement data is saved on the provided SD card. You can down-
load the saved measurement data in 2 ways:
▪ Directly from the SD card [► 45]
▪ Via an FTP server [► 46]
The following sections describe how to download the measurement data.

To prevent a loss of data, download the saved measurement data to local

storage on your computer from the SD card every month or before inspect-
ing the transformer station.
5.1.8.1 Downloading measurement data from the SD card
You can transfer the measurement data from the SD card to your computer.
The state in the Motor-drive unit signals [► 49] group box (OLTC tab)
changes from green to red when you open the door of the motor-drive unit to
remove the SD card from the control unit. The measurement values continue
to be recorded if you remove the SD card from the control unit. This record-
ed data is saved to the SD card as soon as you reinsert the SD card into the
control unit.
Only use the provided SD card, since it has been specified for industrial ap-
plications under harsh environmental conditions.
Proceed as follows to download the measured value data from the SD card:
Removing the SD card

1. Open the door for the motor-drive unit.
2. Flip up the transparent cover cap for the memory card slot .
Figure 30: Opening the cover flap
3. Push on the SD card in the memory card slot and then release it to re-
move the card.
4. Insert the SD card into the corresponding slot on the computer.
5. Transfer the desired files to the computer's local storage.

Inserting the SD card
After transferring the files, you can insert the SD card back into the control
unit's memory card slot:
1. Insert the SD card into the control unit's corresponding memory card
slot .
Figure 31: Inserting the SD card
2. Push the SD card in until it catches and then let go.

ð SD card clicks in place.
3. Flip down the cover cap until it clicks in place.
5.1.8.2 Downloading measured value data using the FTP client
You can download measured value data using the FTP client. To do so, pro-
ceed as follows:
1. Info/Setup > Space.
Figure 32: FTP client
2. Click on the FTP Client button.

ð This opens a web interface.

Figure 33: Interface
3. In the Client group box, select the desired save location on the local
computer using the button.
If you select the delete file from server checkbox, the files on the server
are deleted automatically after being downloaded successfully. This lets you
ensure that missing values become apparent during data analysis.
4. Select the delete file from server checkbox if necessary.

5. Highlight the desired files in the Host group box.
You can use the [SHIFT] key to highlight multiple files if you would like to
download multiple files simultaneously.
6. In the Client group box, click on the Download button.

ð The selected files are downloaded.

Figure 34: Status
ð Once the status window closes, this means that the files have been
downloaded successfully.
ð The selected measured value data has been downloaded.
5.1.9 Resetting to factory settings

In the Reset menu item, you can reset all of the parameters to the values
they had when the system was first delivered. This requires access to the
PARAM.csv file saved on the SD card. All of the factory settings are saved in
this file.
All of the factory settings are saved in the PARAM.csv file. Therefore, keep
the following information in mind:
▪ Do not delete or remove the PARAM.csv file on the SD card.
▪ The SD card has to be in the control unit.
▪ Do not remove the SD card while a reset is in progress.
Proceed as follows to reset all of the parameters to the factory settings:

1. Info/Setup > Settings > Reset.
2. In the Factory Settings group box, click on the Reset field.
3. Click on the Yes button in the dialog window.
ð All of the parameters are reset.
5.2 OLTC
You display information on the OLTC on the OLTC tab:
▪ Status
▪ Maintenance
▪ Contact wear
▪ Statistics
▪ Name plate

5.2.1 Status (OLTC)

You can have the following items displayed in the Status menu item:
▪ Motor-drive unit signals
▪ OLTC
The following states can be displayed:

Symbol State
Green OK
Red Error
Table 11: Device state
Proceed as follows to display the status of the OLTC:

► OLTC > Status.
Figure 35: OLTC status
5.2.2 Displaying maintenance status (OLTC)

The status for when maintenance has to be performed is displayed in the
Maintenance menu item. You can enable the maintenance intervals for the
OLTC in the respective group boxes. The prerequisite is that you enter the
maintenance data beforehand [► 42].
The following status is displayed:

▪ OLTC

▪ Oil
▪ Oil filter
Proceed as follows to display the status and enable the maintenance inter-
vals:
1. OLTC > Maintenance.
Figure 36: OLTC maintenance
2. Click in the respective Maintenance Done group boxes as needed to

enable the maintenance intervals.
ð The maintenance intervals are enabled.
5.2.3 Displaying statistics (OLTC)

You can have the statistics for all of the tap changing operations for the
OLTC in the Statistics menu item. The following values are displayed:
▪ Tap position
▪ Number of tap changing operations
▪ Total duration of the respective tap changing operation

Proceed as follows to display the statistics:

► OLTC > Statistics.
Figure 37: OLTC statistics
5.2.4 Displaying contact wear (OLTC)

You can display and monitor information on current contact wear for the re-
spective main switching contacts and transition contacts in the Contact
Wear menu item:
▪ Volume
▪ Thickness
▪ Thickness Difference

Proceed as follows to display the values for the current contact wear:
► OLTC > Contact Wear.
Figure 38: OLTC contact wear
5.2.5 Displaying the name plate (OLTC)

You can have the data for the OLTC's name plate and operations counter
displayed here.

Proceed as follows to retrieve this information:

► OLTC > Nameplate.
Figure 39: Name plate (OLTC)
5.3 Transformer
You can display the transformer's name plate and current status on the
Transformer tab.
5.3.1 Displaying the status (transformer)

You can display the transformer's current status in this display.

Proceed as follows to display the current status:

► Transformer > Status.
Figure 40: Status of the transformer
In the Maintenance group box, you confirm the maintenance of the trans-
former using the Maintenance Done button. The prerequisite is that you en-
ter the maintenance data beforehand [► 42].
5.3.2 Displaying the name plate (transformer)

You can have the data for the name plate displayed here.

Proceed as follows to retrieve this information:

► Transformer > Nameplate.
Figure 41: Transformer name plate

6 Control system protocol
6.1 IEC 61850 protocol specification (optional)

The device provides an extract of commands and messages from the inter-
face protocol IEC 61850 for communication.
Data points
The data points are described in the following sections. You will find these
abbreviations in the following tables.
M mandatory
O optional
E extension
Table 12: Abbreviation
6.1.1 LPHD - Physical device

Attribute Attribute Explanation M/O/E Re-
name type marks
LPHD - Physical device information M -
Data
Common logical node information
PhyNam DPL Physical device name plate M -
PhyHealth INS Physical device health M -
Proxy SPS Indicates if this LN is a proxy M -
Table 13: LPHD class (LPHD1)
6.1.2 LLN0 - Logical node

name type marks
LLN0 - Logical node zero name - -
Data
Mod INC Mode M Status
only
Beh INS Behavior M -
Health INS Health M -
NamPlt LPL Name plate M -
Table 14: LLN0 class

6.1.3 SPTR1
name type marks
SPTR1 - - - -
Mod INC Mode M/O -
Beh INS Behavior M/O -
Health INS Health M/O -
NamPlt LPL Name plate M/O -
Controls
- - - - -
Measured values
HPTmpClc MV Calculated winding hotspot temperature O -
AgeRte MV Aging rate E -
TopTmp MV Top oil temperature for transformer E -
AmbTmp MV Ambient temperature 1 E -
Status information
PresRelDev SPS Pressure relief device E -
Settings
- - - - -
Table 15: SPTR1
6.1.4 SIML1
name type marks
SIML1 - - - -
Mod INC Mode M/O -
Controls
- - - - -
Measured values
Gas1ppm MV Measurement of Gas1 in ppm E -
Gas2ppm MV Measurement of Gas2 in ppm E -
H2O MV Relative saturation of moisture in insulating liquid (in O -
%)
Status information
InsAlm SPS Insulation liquid critical (refill insulation medium) M -


name type marks
GasInsAlm SPS Gas in insulation liquid alarm (may be used for Buch- O -
holz alarm)
InsLevMax SPS Insulation liquid level maximum O -
InsLevMax SPS Insulation liquid level minimum O -
- - - - -
Settings
- - - - -
Table 16: SIML1
6.1.5 SLTC1
Attribute Attribute Explanation M/O/E Remarks
name type
YLTC1 - - - -
Mod INC Mode M/O -
Measured values
Con- MV Contact wear (in %) of main switching contact E -
tWeaMSC
ContWeaTC MV Contact wear (in %) of transition contact E -
OilExClOp MV Oil exchange and cleaning operation counts (in %) E -
OilExClTm MV Oil exchange and cleaning time interval (in %) E -
OilSamp MV Oil sampling (in %) E -
OnST- MV On-site time interval for OLTC (in %) E -
mOLTC
OnSO- MV On-site operation counts for OLTC (in %) E -
pOLTC
OnSTmTrf MV On-site time interval for transformer (in %) E -
DivInsExch MV Diverter insert replacement (in %) E -
SelMaint MV Selector maintenance (in %) E -
OLTCExch MV OLTC replacement (in %) E -
OilFilExch MV Oil filter replacement (in %) E -
OilSoot MV Oil sooting for OLTC (in %) E -
OLTCMaint MV OLTC maintenance (in %) - -
Status information
MotProt SPS Motor protective switch E -
MotOpen SPS Motor door open E -
MotDrv SPS Motor drive running E -


name type
OvPrOilFil SPS Over pressure oil filtration E -
ProtRel SPS Protection relay E -
Settings
- - - - -
Table 17: SLTC1
6.1.6 MMXU1
name type marks
MMXU1 - - - -
Mod INC Mode M/O -
Controls
- - - - -
Measured values
PPV DEL Phase to phase voltages (VL1,VL2, etc.) O -
PhV WYE Phase to ground voltages (VL1ER, etc.) O -
A WYE Phase currents (IL1, IL2, IL3) O -
W WYE Phase active power (P) O -
VAr WYE Phase reactive power (Q) O -
VA WYE Phase apparent power (S) O -
PF WYE Phase power factor O -
Status information
- - - - -
Table 18: MMXU1
6.1.7 YPTR1
Attribute Attrib- Explanation M/O/E Remarks
name ute
type
YPTR1 - - - -
Mod INC Mode M/O -

Attribute Attrib- Explanation M/O/E Remarks

name ute
type
Health INS Health M/O 1=Signal "green",
2=Signal "yellow",
3=Signal "red"
Descriptions
EEName DPL External equipment name plate O -
Controls
- - - - -
Measured values
- - - - -
Status information
- - - - -
Settings
- - - - -
Table 19: MMXU1
6.1.8 YLTC1
name type
YLTC1 - - - -
Mod INC Mode M/O -
Descriptions
EEName DPL External equipment name plate O -
Controls
TapChg BSC Change tap position (stop, higher, lower) M/O Current tap
position
Measured values
- - - - -
Status information
EndPosR SPS End position raise reached M/O -
EndPosL SPS End position lower reached M/O -
Settings
- - - - -
Table 20: YLTC1

6.2 IEC 60870-5-104 protocol specification (optional)

The implementation of the IEC 60870-5-104 control system protocol is de-
scribed in the following sections.
6.2.1 Monitoring direction (messages)

The following data points have the properties stated below:
▪ Byte 2 information number = 0
▪ Byte 3 information number = 0
Type code Info number Description Transmission value
byte 1
30 37 "GREEN" status message 1 = active, 0 = inactive
30 38 "YELLOW" status message 1 = active, 0 = inactive
30 39 "RED" status message 1 = active, 0 = inactive
32 54 Tap position 1 to 35
30 60 Motor protective switch triggered 1 = active, 0 = inactive
30 61 Door open 1 = active, 0 = inactive
30 62 Motor running 1 = active, 0 = inactive
33 63 Operations counter -
30 64 Minimum tap position reached 1 = active, 0 = inactive
30 65 Maximum tap position reached 1 = active, 0 = inactive
36 180 Switching contact wear %
36 181 Resistance contact wear %
36 190 Maintenance time interval (can be selected by %
operator)
36 191 Maintenance tap-change operation interval (can %
be selected by operator)
36 194 Maintenance of the OLTC %
36 195 Replacement of the DSI %
36 196 Tap selector maintenance %
36 197 Replacement of the OLTC %
36 198 Oil change (sooting) %
36 199 Replacement of the oil filter %
36 200 Oil change (time interval) %
36 201 Transformer operator interval %
36 202 Oil change (number of tap-change operations) %
36 193 Oil sample %
30 70 Oil filter unit overpressure 1 = active, 0 = inactive
30 71 Protective relay RS2001 triggered 1 = active, 0 = inactive
36 80 Ambient temperature °C
36 81 Oil temperature, upper °C
36 140 Load current, 1-phase A

Type code Info number Description Transmission value

byte 1
36 141 Voltage, 1-phase V
36 150 Load factor -
36 151 Apparent power VA
36 152 Active power W
36 153 Reactive power var
36 160 Hotspot Temperature °C
36 161 Aging rate -
30 72 Buchholz relay triggered 1 = active, 0 = inactive
30 73 Overpressure relief device (pressure relief de- 1 = active, 0 = inactive
vice) triggered
30 74 Minimum oil level reached 1 = active, 0 = inactive
30 75 Maximum oil level reached 1 = active, 0 = inactive
36 170 DGA gas sensor 1 ppm
36 171 DGA gas sensor 2 ppm
Table 21: Data points in monitoring direction

7 Fault elimination
7 Fault elimination
7.1 Fieldbus status

LINK ACT 1, Cause Remedy
2 LED status
Green The module has a connection to the -
physical network.
Flashing The module is transmitting or receiving -
green Ethernet telegrams
Off The module does not have a connection ▪ Check wiring.
to the physical network
MS LED sta- Cause Remedy

tus
Green The system is working without issue. -
Flashing The system has not yet been configured. -
green
Red The system is indicating an unrecovera- ▪ Switch the supply voltage off and back
ble error. on to restart the device.
▪ Contact Maschinenfabrik Reinhausen
GmbH if the error persists.
Flashing red/ Self-test. -
green
Off There is no operating voltage for the sys- ▪ Check the power supply.
tem.
NS LED sta- Cause Remedy

tus
Green At least one connection (MODBUS/TCP -
or ETHERNET/IP) has been established
(a connection to the message router is
also valid)
Flashing There is no connection (MODBUS/TCP -
green or ETHERNET/IP).
Red The system has detected a duplicate net- ▪ Set an unused network address.
work address in use.
Flashing red At least one connection has reported a ▪ Switch the supply voltage off and back
timeout (MODBUS/TCP or on to restart the device.
ETHERNET/IP) where the device is oper- ▪ Re-establish the connection.
ating as the target.
Flashing red/ Self-test -
green

7 Fault elimination
NS LED sta- Cause Remedy

tus
Off The system has not been assigned a net- ▪ Assign the system a network address,
work address. such as by using BootP or DHCP.
7.2 Node status

I/O LED status Cause Remedy
Green Data cycle on the terminal bus. Normal operating condition.
Flashing orange The terminal bus has been initialized. -
Startup is indicated by rapid blinking at
approx. every 1 to 2 seconds.
Continuous red There is a defect in the module's hard- Have the module or control unit replaced
ware or the control unit. by Maschinenfabrik Reinhausen GmbH.
Flashing red Flashing at approx. 10 Hz indicates a Note the following flash codes.
general module error.
Flashing red in Module errors that are present are Evaluate the flashing sequences using
cycles shown with up to 3 consecutive flashing the following flash code table. The flash-
sequences. There is a brief pause being shows an error message composed of
tween these sequences. an error code and an error argument.
Off No data cycle on the terminal bus. There is no supply voltage. Check the wir-
ing (control unit and modules).

8 Disposal
8 Disposal
The device was produced in accordance with European Community Direc-
tive 2011/65/EC (RoHS) and must be disposed of accordingly. If the device
is not operated within the European Union, the national disposal require-
ments applicable in the country of use should be observed.

9 Technical data
9 Technical data
9.1 Block diagram
Figure 42: Block diagram

9 Technical data
9.2 Device data

Width 158 mm
Height (from mounting rail upper 65 mm (from mounting rail upper
edge) edge)
Depth 100 mm
Weight 524 g
Protection IP 20
Table 22: Technical data-device data
9.3 System data

Number of controllers on the mas- Limited by the ETHERNET specifi-
ter cation
Transmission medium Twisted pair S-UTP, 100 Ω Cat 5
Bus connection 2 x RJ45
Line lengthmax 100 m
Transmission rate 10/100 Mbit/s
Transmission performance Class D acc. to EN 50173
Protocols EtherNet/IP, MODBUS/TCP (UDP),
HTTP, BootP. DHCP, DNS, SNTP,
FTP, SNMP
IEC-61131-3 AWL, KOP, FUP, ST, AS
SD card slot Push/Push mechanism, sealable
cover cap
Memory card type SD/SDHC up to 32 GB*)
Powerfail RTC buffer At least 6 days*)
Number of bus terminals 64
With bus extension 250
750-880/025-002 4
Configuration Via computer
Program memory 1024 kB
Data memory 1024 kB
Remanent memory (retain) 32 kB
)
* This value applies to brand-new devices at an ambient temperature of
25 °C. The guaranteed buffer period for the real-time clock decreases with
increasing temperature and operating time.
Table 23: Technical data-system data
9.4 Power supply

Voltage supply DC 24 V (-25 to +30 %)

9 Technical data
Input currenttyp. at rated load (24 V) 500 mA

Power supply unit efficiencytyp. at 90%
rated load
Internal current draw 450 mA at 5 V
Total current for bus terminals 1700 mA at 5 V
Potential separation 500 V system/supply
Table 24: Technical data-power supply
9.5 MODBUS/TCP fieldbus

Input process imagemax 1020 words
Output process imagemax 1020 words
Table 25: Technical data-MODBUS/TCP fieldbus
9.6 Accessories
Mini-WSB quick marking system
SD memory card 758-879/000-001
Table 26: Accessories
9.7 Connection equipment

Conductor cross-section 0.08 to 2.5 mm2, AWG 28-14
Stripping length 8 to 9 mm / 0.33 in
Power contacts Blade contact, spring contact, self-
cleaning
Voltage drop at Imax. <1 V at 64 bus terminals
Data contacts Sliding contacts, 1.5 μm gold-plat-
ed, self-cleaning
Table 27: Technical data-connection equipment
9.8 Climatic environmental conditions

Operating temperature range 0 to 55 °C
Operating temperature range for -20 to +60 °C
components with expanded tem-
perature range (750-xxx/025-xxx)
Storage temperature range -25 to +85 °C
Relative humidity max. 5 to 95% without condensa-
tion
Resistance to pollutants Acc. to IEC 60068-2-42 and
IEC 60068-2-43
Max. pollutant concentration at a SO2 ≤ 25 ppm
relative humidity of < 75% H2S ≤ 10 ppm

9 Technical data
Special conditions Without additional measures, the

components must not be used at
locations where dust, corrosive va-
pors, gases or ionizing radiation
may occur.
Table 28: Technical data-climatic environmental conditions
9.9 Mechanical resistance

Vibration resistance Acc. to IEC 60068-2-6
Note on vibration testing:

▪ Vibration type: Frequency
sweeps with a change speed
of 1 octave/minute
▪ 10 Hz ≤ f ≤ 57 Hz, constant
0.075 mm amplitude,
57 Hz ≤ f ≤ 150 Hz, constant
acceleration: 1 g
▪ Vibration duration: 10 frequen-
cy sweeps per axis in each of
the 3 axes perpendicular to
each other
Impact resistance Acc. to IEC 60068-2-27
Note on impact testing:

▪ Type of impact: Half-sine
▪ Impact strength: 15 g peak val-
ue, 11 ms duration
▪ Impact direction: 3 impacts in
both pos. and neg. direction for
each of the 3 axes perpendicu-
lar to each other for the object
under test, i.e. a total of 18 im-
pacts
Free fall Acc. to IEC 60068-2-32
≤ 1 m (in original packaging)
Table 29: Technical data-mechanical resistance
9.10 Standards and directives

The 750-880 fieldbus coupler or fieldbus controller fulfills the following EMC
standards:
EMC CE immunity requirements Acc. to EN 61000-6-2: 2005
EMC CE emission standard Acc. to EN 61000-6-3: 2007
EMC shipbuilding immunity require- Acc. to Germanischer Lloyd (2003)
ments

9 Technical data
EMC shipbuilding emission stan- Acc. to Germanischer Lloyd (2003)

dard

Glossary
Glossary
DHCP
Dynamic IP address assignment (Dynamic Host
Configuration Protocol)
DSI
Abbreviation for diverter switch insert
EMC
Electromagnetic compatibility
SCADA
Supervisory Control and Data Acquisition

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Phone: +1 514 370 5377 OOO MR
Fax: +1 450 659 3092 Naberezhnaya Akademika Tupoleva
E-Mail: m.foata@ca.reinhausen.com 15, Bld. 2 ("Tupolev Plaza")
105005 Moscow
India Phone: +7 495 980 89 67
Easun-MR Tap Changers Ltd. Fax: +7 495 980 89 67
612, CTH Road E-Mail: mrr@reinhausen.ru
Tiruninravur, Chennai 602 024
Phone: +91 44 26300883 South Africa
Fax: +91 44 26390881 Reinhausen South Africa (Pty) Ltd.
E-Mail: easunmr@vsnl.com No. 15, Third Street, Booysens Reserve
Johannesburg
Indonesia Phone: +27 11 8352077
Pt. Reinhausen Indonesia Fax: +27 11 8353806
German Center, Suite 6310, E-Mail: support@za.reinhausen.com
Jl. Kapt. Subijanto Dj.
BSD City, Tangerang South Korea
Phone: +62 21 5315-3183 Reinhausen Korea Ltd.
Fax: +62 21 5315-3184 21st floor, Standard Chartered Bank Bldg.,
E-Mail: c.haering@id.reinhausen.com 47, Chongro, Chongro-gu,
Seoul 110-702
Iran Phone: +82 2 767 4909
Iran Transfo After Sales Services Co. Fax: +82 2 736 0049
Zanjan, Industrial Township No. 1 (Aliabad) E-Mail: you-mi.jang@kr.reinhausen.com
Corner of Morad Str.
Postal Code 4533144551 U.S.A.
E-Mail: itass@iran-transfo.com Reinhausen Manufacturing Inc.
2549 North 9th Avenue
Italy Humboldt, TN 38343
Reinhausen Italia S.r.l. Phone: +1 731 784 7681
Via Alserio, 16 Fax: +1 731 784 7682
20159 Milano E-Mail: sales@reinhausen.com
Phone: +39 02 6943471
Fax: +39 02 69434766 United Arab Emirates
E-Mail: sales@it.reinhausen.com Reinhausen Middle East FZE
Dubai Airport Freezone, Building Phase 6
Japan 3rd floor, Office No. 6EB, 341 Dubai
MR Japan Corporation Phone: +971 4 2368 451
German Industry Park Fax: +971 4 2368 225
1-18-2 Hakusan, Midori-ku Email: service@ae.reinhausen.com
Yokohama 226-0006
Phone: +81 45 929 5728
Fax: +81 45 929 5741
Luxembourg
Reinhausen Luxembourg S.A.
72, Rue de Prés
L-7333 Steinsel
Phone: +352 27 3347 1
Fax: +352 27 3347 99
E-Mail: sales@lu.reinhausen.com
Maschinenfabrik Reinhausen GmbH +49 (0)941 4090-0 www.reinhausen.com

Falkensteinstrasse 8 +49(0)941 4090-7001
93059 Regensburg sales@reinhausen.com
3394594/02 EN ▪ 01/14 ▪ F0303901

Integrated Smart Module Tapmotion® Ed100S-Ism: Supplement

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Integrated Smart Module

2 Product description .......................................................................................................... 10

5 Functions and settings..................................................................................................... 23

Maschinenfabrik Reinhausen 2014 3394594/02 EN TAPMOTION® ED100S-ISM 3

5.1 Info/Setup .......................................................................................................................................... 23

6 Control system protocol................................................................................................... 56

4 TAPMOTION® ED100S-ISM 3394594/02 EN Maschinenfabrik Reinhausen 2014

9 Technical data ................................................................................................................... 66

Maschinenfabrik Reinhausen 2014 3394594/02 EN TAPMOTION® ED100S-ISM 5

This supplement pertains to the operating instructions for the TAPMOTION®

Maschinenfabrik Reinhausen GmbH

1.2 Subject to change without notice

1.4 Supporting documents

6 TAPMOTION® ED100S-ISM 3394594/02 EN Maschinenfabrik Reinhausen 2014

Also observe generally valid legislation, standards, guidelines and specifica-

1.6 Notation conventions

1.6.1 Hazard communication system

1.6.1.1 Warning relating to section

Warnings relating to sections refer to entire chapters or sections, sub-sec-

WARNING Type and source of danger

1.6.1.2 Embedded warning

Embedded warnings refer to a particular part within a section. These warn-

DANGER! Instruction for avoiding a dangerous situation.

1.6.1.3 Signal words and pictograms

The following signal words are used:

Maschinenfabrik Reinhausen 2014 3394594/02 EN TAPMOTION® ED100S-ISM 7

Pictograms warn of dangers:

Warning of dangerous electrical voltage

Warning of combustible substances

Warning of danger of tipping

Table 2: Pictograms used in warning notices

1.6.2 Information system

1.6.3 Instruction system

8 TAPMOTION® ED100S-ISM 3394594/02 EN Maschinenfabrik Reinhausen 2014

Instructions which consist of several process steps are structured as follows:

1.6.4 Typographic conventions

Maschinenfabrik Reinhausen 2014 3394594/02 EN TAPMOTION® ED100S-ISM 9

2.1 Function description

Visualization TAPMOTION® ED INTEGRATED INTEGRATED

Process level Connection of:

Figure 1: Function description

2.2 Performance features

Monitoring the motor-drive unit

Monitoring the OLTC

10 TAPMOTION® ED100S-ISM 3394594/02 EN Maschinenfabrik Reinhausen 2014

Monitoring the transformer

Control system communication (optional)

Visualization and operation

Maschinenfabrik Reinhausen 2014 3394594/02 EN TAPMOTION® ED100S-ISM 11

Figure 2: Function elements of the control unit

1 Group name 10 Ground connection

*SD card (memory card)

2.3.1 Indicator elements

12 TAPMOTION® ED100S-ISM 3394594/02 EN Maschinenfabrik Reinhausen 2014

Power supply status

Maschinenfabrik Reinhausen 2014 3394594/02 EN TAPMOTION® ED100S-ISM 13

1 Control unit 3 End terminal

2.4 Web interface