Professional Documents
Culture Documents
Analyzing Factors That in Uence Maxell Tohshin (Malaysia) Sdn. Bhd. Satisfaction Towards Suppliers
Analyzing Factors That in Uence Maxell Tohshin (Malaysia) Sdn. Bhd. Satisfaction Towards Suppliers
net/publication/304639959
CITATIONS READS
0 771
1 author:
SEE PROFILE
Some of the authors of this publication are also working on these related projects:
PENILAIAN DARI PERSPEKTIF MAJIKAN TERHADAP PELAJAR JURUSAN HOSPITALITI, PELANCONGAN DAN PENGURUSAN ACARA KOLEJ UNIVERSITI ISLAM MELAKA
SEMASA MENJALANI LATIHAN INDUSTRI View project
Examining the Influence of Sustainable Innovation Practices on the Competitiveness/Performance of the Malaysia Halal SME's View project
All content following this page was uploaded by Siti Suryati Bahari on 01 July 2016.
1
NOORHAFIZAH BADALEHSHAH
(201170253)
Acknowledgement i
Executive Summary ii
CHAPTER 1: INTRODUCTION 1
2
2.3 Supplier performance. 12
3
4.5 Means and standard deviation on MTM satisfaction towards delivery. 35
REFERENCES 55
APPENDICES 58
LIST OF TABLES
4
By demographic factors. 30
in satisfaction of MTM. 31
towards cost. 33
towards quality. 34
towards delivery. 35
towards service. 36
towards environment. 37
LIST OF FIGURES
Figure 3.1 Academic construct frameworks for MTM satisfaction towards its
suppliers performance. 26
5
CHAPTER 1
INTRODUCTION
6
findings are further explored the element of satisfaction for the MTM Sdn Bhd,
towards its supplier according to survey.
MTM started with the Plastic Injection Molding of components for camera
parts such as manufacturing optical lenses, processing lens coating and assembling
of‟ Micro-Camera‟ lens unit. MTM also manufactured the 3.5 inch Floppy Diskettes,
assembling and certifying the DVD-RAMs, under the renowned name of Maxell. In
addition to this, MTM also punches Disk Sheets ‟(cookies) for the 3.5 inch floppy.
7
Maxell has been the leader, since 1961, in developing and introducing cutting- edge
products in the industry. The business began with dry cell batteries, the origin of the
company name "Maxell" was derived from the phrase, "maximum capacity dry cell",
which has now become a renowned brand name in superior optical and magnetic
memory media products. Since its inception, Maxell has always been devoted to
providing customers with the finest quality products and services through the most
advanced technological and innovative ideas. In order to keep pace with the ever-
changing needs in the current multimedia era, Maxell continues to uphold their
corporate mission: "To maximize memory capacity and mobility" by continuously
investing tremendous resources into research and development of key devices in our
fields of expertise: data, energy, and sound and Vision.
MTM believes that human‟s minds are the source of all progress. To respond
appropriately to the new wave of technology which is advancing rapidly day by day,
MTM employs a seasoned staff of professionals who are highly skilled in their
respective fields that work in modern plants equipped with highly advanced facilities.
As a result, they have built up a strong position as a pioneer of the industry. High-
quality products produced are due to support by a totally reliable manufacturing
system and successful marriage between the dreams of the engineers and the
creative power of the production technology.
8
creativity. Over the years, they have developed an aptitude for solving technical
problems and flair for original design. These talents are complemented by a
consistent production system that utilizes sate-of-the-art technology. Backed by the
rich human and technology resources they can confidently count themselves among
the world‟s leaders in the field of advance production.
In the optical component, MTM particularly emphasise on mini camera lens unit
such as L35, L248, and optical pickup lenses. They have already commercialized
those products and sales volume are increasing. The optical design and
development capabilities, with high production capacity and fully integrated design
system are the strong advantages for the Maxell Groups.
The case study of this research is centered on Maxell Tohshin Malaysia Sdn
Bhd. (MTM; one of the companies who specializes in electronic product, reported to
Hitachi Maxell Limited (HML), Japan. As today‟s Maxell Tohshin (M) Sdn. Bhd.
(MTM) focus on their core competences, and supplier commitment and performance
which influence MTM satisfaction towards the element of quality and cost
improvement, delivery performance, services, and environment and meet ever-
increasing competition. Therefore, this research is mainly to explore, observe, and
9
analyse, the Maxell Tohshin Malaysia Sdn Bhd satisfaction towards its supplier and
how this organization can together cooperate with the supplier to improve their
performance in order meet the customer satisfaction. The outcome could help to
strengthen MTM position in electronic product, in order to achieve the company
goals.
10
meet business needs, improve supplier relationships, and minimize risks within the
supply base. Typical criteria for supplier performance could be price structure,
delivery which entails timeliness and cost, product and services quality. It is the
ongoing process of evaluating process to find a supplier of essential goods and
services required in an organization for normal operations.
However, according to Ms Tan Bon Ai, the purchasing manager, MTM
management, in the procurement team area is currently facing difficulty with some of
the current supplier because they unable to fulfil the company demand. Due to this, it
causes interruption to the manufacturing plan which will directly affect the company‟s
performances. MTM is very concern on services performance, environment, delivery
performance and quality o its supplier. The suppliers have to meet certain standard
to comply with the Hitachi Maxell Limited (HML) requirement and to avoid any
interruption that effect production in MTM business.
Through the supplier performance, one of the common scenarios that exist in
MTM is quality, which is based on track record; the total rejected item has increased
substantially. Due to this issue, MTM consumed extra time for sorting activities and
will affect the company performance. The prices offered by the suppliers keep
increasing according to the market price, due to the fluctuation of market price,
especially for the commodity item, such as resin. In delivery element, MTM need
supplier to proceed the delivery according to the schedule to avoid any disruption of
the company operations and affect its performance. The actual scenario under
quality element can be view through the MTM Sdn Bhd „Supplier Quality
Performance‟ report which the quality issue at MTM recorded individually by its
supplier. The percentage nearest with 0.02% within 2 months.
Besides quality, MTM is also facing problem with uncontrollable cost of the
product from the supplier. The prices offered by the suppliers are not satisfactory to
MTM. This is due to the prices offered which can be considered high and still
increasing. Hence, MTM need to negotiate with the supplier. Somewhere in October
11
or November, MTM will send the cost down letter to supplier and try to get the
response before a certain date. Based on the result, not all the supplier gives a good
response due to market price which is not flexible, especially for the commodity item,
such as resin. Mr Peter Teo, the general manager of MTM Sdn Bhd did forward the
„Cost Down‟ letter to the supplier,somewhere in October 2013 for their consideration
of cost reduction due to the current economy situation is very tough and challenging,
The desirable prices can obtain the satisfaction for the MTM management and the
selling prices to the MTM Sdn Bhd customer as well.
In order to achieve company objectives, MTM needs a strong and consistent
support from their suppliers. MTM procurement team deal mostly with its major
supplier. For instance they prepare the documentation, choosing the correct supplier
for each material and follow up with the supplier in order to ensure that they follow
the agreed due date. This is to ensure success in business by producing quality
product and cost effective. Based on the records, the delivery from the supplier is
„out‟ from the schedule. One of the examples is the incoming from Hitachi Hi-Tech,
which were late deliver in almost 3 weeks after the due date. Committed date from
the supplier is very important because supplier helps to improve an organization‟s
performance by follow the incoming schedule for the customer.
Hence, this research is to find the MTM satisfaction towards their suppliers as
in this case, MTM Sdn. Bhd, Batu Berendam Melaka.
i) To identifies factors that influence MTM Sdn. Bhd. satisfaction towards suppliers.
ii) To recommend strategies to increasing satisfaction of MTM Sdn Bhd towards its
supplier.
12
1.4 Research question.
1. What are the factors that influence the MTM Sdn. Bhd satisfaction towards the
supplier?
2. What is the competitive position among the major supplier of MTM Sdn Bhd?
3 What are the strategies that can be used by MTM in increasing its satisfaction
towards its supplier?
1.6.1. The outcomes of this study will help the MTM Sdn. Bhd. to improve supplier
performance.
1.6.2. The outcomes of this study will assist the existing industry to conduct future
study to review the supplier performance.
13
1.6.3. The outcomes of this study will help facilitates the researcher to gain
experience in the research work.
1.6.4 The outcomes of this study will act as repository wealth of knowledge for the
university.
The Competitors information is only gathered from the secondary data which is in the
websites.
14
Supplier A party that supplies goods or services. A supplier may be distinguished
from a contractor or subcontractor, who commonly adds specialized input to
deliverables. Supplier also called vendor.
Business Strategy is the means by which it sets out to achieve its desired ends
(objectives). It can simply be described as a long-term business planning. Typically a
business strategy will cover a period of about 3-5 years (sometimes even longer).
A free trade zone (FTZ) is a specific class of special economic zone. They are a
geographic area where goods may be landed, handled, manufactured or
reconfigured, and reexported without the intervention of the customs authorities.
15
CHAPTER 2
LITERATURE REVIEW
16
2.3 Supplier Performance
In real practice, supplier performance is defined according to the objectives of
the buying organization (Wisner et al., 2009). These include accounting
measurement such as cost, first pass yield, asset management. Others prefer to use
a basket of integrated measurement including delivery reliability, responsiveness,
flexibility, cost, assets management efficiency, customer service, productivity and
quality (Supply Chain Council, n.d.; Gunasekaran et al., 2001; Lambert and Pohlen,
2001). In this study, we will focus on three supplier performance metrics, which are
quality, cost, delivery, services and environment.
17
Benton, 2004; Modi and Mabert, 2007; Humphreys et al, 2004; Gil and Ramaseshan,
2007). The supplier performance improvement was used as the key indicator for the
success of supplier development strategies (Watts and Hahn, 1993). Based on the
review of previous work and field interview with the purchasing managers in
electrical components industry, this study focuses on MTM Sdn Bhd satisfaction
towards its supplier.
A number of studies have described strategies that buying firms should adopt
in order to improve the rate of supplier performance (Monczka et al, 1993;
Vonderembse and Tracey, 1999; Carr et al, 2008; Krause, 1997). Previous
researches addressed that organizations increasingly involved in supplier
development programs to improve their supplier performance and build competitive
advantage (Modi and Mabert, 2007; Alaez-Aller and Longas-Garcia, 2010). Supplier
development was defined as any effort of a buying firm on a supplier to increase the
performance and capabilities of the supplier to meet the buying firm’s short and /or
long-term supply needs (Krause and Ellram, 1997b). According to Krause, et al
(2000), the supplier development strategies were categorized into two groups as
follows;
18
Supplier evaluation is the strategy to effectively evaluate and give feedback on
supplier improvements, and ensures the perception of suppliers on their current
performance compared with the buying firm’s expectations and its competitors as
well as motivate suppliers to improve their performance (Modi and Mabert, 2007,
Prahinski and Benton, 2004).
19
2.6 Cost of the product
One of the main criteria when choosing a supplier is their price or cost of the
product. Price is one important supplier performance elements used in traditional
approaches. Price have often been given the main emphasis; “the choice of lowest
price is perhaps one of the most defined characteristics in purchasing”. It is important
to analyse the total purchase cost which include ordering, transport and inventory
cost as well as the potential for prices reduction.
Cost criteria is the most obvious cost associated with a product such as
purchase prices, transportation prices as well as taxes. Operational expenses may
also be included for instances transaction processing and cost rejection (Kahraman
et. al., 2003).
Normally, the total cost is related to the quality, delivery, and services and is
expressed as proportions of firms purchase prices. To look at the data of existing
supplier and fix the ideal prices is one of the alternative approaches. Besides that,
the lowest prices offered by the supplier with the desirable quality are one of the
points for consideration (Lasch et.al 2005).
Delivery is one of the factor and important elements for the company
satisfaction towards supplier performance. It is the first thing considered if the
provider requires a minimum order to work with them. Delivery which is rated the
third most important by the Chinese manager is also the next most important
criterion (Chao et.al., 1993). Delivery is top element according to Lehman et.al.
(2004).
20
Beside technology and quality, delivery is also important in overcoming the
“upstream” uncertainties, such as supplier default on delivery and performance, high
cost production, and quality reject (Ndubisi et. al. 2005). Delivery is divided into three
which are compliances with quantity, due date and packing standard. Compliances
with quantity refer to the supplier‟s compliances with the predetermined order
quantity within the tolerances limits. Benyoucef, et al (2003) found that compliances
with due date is the supplier‟s compliances with predetermine order due date within
the tolerances limits while compliances with packaging standard means the supplier
compliances with the packaging such as dimension and labelling.
There a few number of supplier performance elements but quality is one main
to be considered when looking into satisfaction towards supplier. According to Goffin
et.al (1997), quality looks at the conformances point of view such as if the supplier‟s
quality sample met the current required level, and whether this is acceptable. In
order to select a supplier, an organization should not only look at the quality but also
at the quality records. Quality record is best defined as their potential for further
improvement.
It is found that quality is more important compare to the technology, cost and
delivery performances. Chao et al (1993) states that quality and prices combined
were rated as the most important elements in the elements of satisfaction towards
supplier. Quality however, is rated as top among the three factors. In the other hand,
Kahraman et. al. (2003) found that the quality is based on the degree in which it is
related to customer requirement, developed with inputs from a consensus with work
group, specific, easy to understand, practical to implement and able to drive desired
21
behaviour. Quality focuses on the product attributes such as failure rate and
durability.
Celebi & Bayraktar (2008) pointed out that service are defined sub-
performances measures such as responsiveness, flexibility, dependability and
technology. Responsiveness refers to the degree of cooperation shown by the
supplier, while flexibility is the supplier‟s ability to support changes. Dependability is
the suppliers overall ability to make constant improvement in quality, cost, and
delivery as well as loyalty during difficult time. Finally technology defines as the
supplier‟s ability to advance the state of the art in its products.
Services also include personal manner of supplier such as how nice his
secretary is when purchaser are calling to order or complaint, and how does the
22
employees of the supplier bother to inform the company of important information.
Special offer, gifts on holidays, sends “hello” now and then can also be considered
as other parameter under services.
23
2.11 Threats, Opportunity, Weakness, Strength (TOWS) Matrix
TOWS application is analyzing a situation, that from the threats to a plan and
the opportunities available at the time. It allows evaluating the limitations and
opportunities of position before identifying weaknesses and strengths. TOWS can be
used when to discover competition has expanded its product line, for example, and
want to develop a response. It is particularly useful in evaluating the potential impact
of sudden events or developments. It is an matching tools used to identify and
understanding company‟s internal factor consists of company‟s strengths and
weaknesses and external factor which is the company‟s opportunities and threats
(Fred, 2007)
In this study TOWS analysis has been used in a way to know what is the
relationship between threats, opportunities, weaknesses, and strengths. Four types
of strategies which are SO (strengths-opportunities), WO (weaknesses-
opportunities), ST (strengths-threats) and WT (weaknesses-threats). SO strategies
use the strength of the company to take advantage on the external opportunities.
WO strategies focus on improve the company‟s weaknesses to capture the external
opportunities. ST strategies use the strength of the company to avoid or reduce the
threats that face by the company. WT strategies are reducing the company‟s
weaknesses as well as avoiding the external threats.
According to H.Weihrich English (2003), word threats (in the environment),
Strength (of the organization) should be placed in this order to make the emphasis
on problem solving sequence in the process of strategy formulation.
24
CHAPTER 3
This chapter will focus on discussion about the research design and
methodology. The research employed and utilized descriptive research design.
According to Greener, 2008 the choice of these designs was informed by the ability
of descriptive method to profile respondents categorically. Evidence from Adams,
Khan, Raeside and White (2007), Remenyi (2002 & 2005), and Pallant (2005) have
demonstrated that survey-based research which required grouping is best organized
and analyzed with descriptive approach.
First step in conducted the research started with the development of problem
statement based on secondary data sources from purchasing department and
administrative department report 2014.
Second step is development of Supplier Evaluation Matrix (SEM) in
comparing the key elements of MTM satisfaction towards its suppliers.
Last step is development of Threats, Opportunity, Weakness, Strength
(TOWS) Matrix as strategic matching tools use to formulate strategies which then
can propose some recommendations from the strategies for MTM in improving their
satisfaction towards suppliers performance.
25
3.2.1 Primary Data Sources
One of the types for the primary data sources is the survey, which the
researcher has distributed to respondents who work at MTM. The researcher also
interview the purchasing manager Ms.Tan Boon Aii to get the real situation that MTM
is facing currently.
3.2.2 Survey
All the respondent‟s answers and perceptions are gathered to get the relevant
information in the survey question. A survey is a question which can extract
information that the researcher requires. The use of survey in the study is to know
what are the criteria of a good supplier in the case of MTM Batu Berendam.
26
C: The employees of MTM in a few departments which is puchasing,
Satisfaction towards and administrative are choose as the respondents. They were
suppliers performance. requested to rate the level of satisfaction for each the order MTM
satisfaction towards suppliers based on a five-point Likert scale.
The respondent need to answer through rating from 1-5.
1- Very unsatisfied
2- Unsatisfied
3-Neutral
4- Satisfied
5- Very unsatisfied
Sim et. l (2010) Cost, quality delivery, service and supplier relationship.
27
Wagner et. al (2003) Innovative supplier
Yushan Zhao (2006) Supplier involvement influence buyer satisfaction and trust.
Secondary data is the data that has been already collected for some purpose
and readily available from other sources. Such data are cheaper and can be located
quickly obtainable rather than the primary data. Secondary data can be divided into
two categories.
28
3.2.2.2 External Sources
The external sources of secondary data are information from the books,
journals, articles, newspapers and website. From these secondary data, its help
researchers in getting information on the current issues and also give supporting
idea in the literature review part. Several books are used as references to organize
this study in especially in understands the academic tools use in this research.
Journals and articles from Emerald insight, Pro-Quest and Ebscohost give much
information on the past study and research regarding the study in the same topic.
Researcher also gets the information regarding the studies from the website like
Google, Yahoo, Wikipedia and others bank website.
3.3.1 Sample
Sample population in the study were the Maxell Tohshin (Malaysia) Sdn. Bhd,
Batu berendam Melaka.
29
Table 3.3 : Date of distributed and collected questionnaire.
Maxell Tohsin
(Malaysia) Sdn. Bhd. th st
1. 20 Octoberr 2014 1 November 2014 10 days
Batu Berendam,
Melaka
The Statistical Package for the Social Science (SPSS) 12.0 has been used to
analyze the data from the questionnaires. The result from using SPSS will be
reported in the form of frequency, means and standard deviation. The researchers
use frequency analysis in order to determine percentage of demographic profile of
the respondents from the probability convenient sampling technique. Mean been
used to interpret data from the SPSS output because mean show the average of a
set of figures. Standard deviation explain on data average distance to the mean.
Finally, TOWS Matrix is used to generate strategies for MTM so then MTM
will improve their satisfaction towards suppliers. The strategies then will be used as
basis for the research recommendations in Chapter Six.
30
Academic Construct Framework
Below are the academic flowchart and tools used by the researcher in conducted the
research:
Descriptive analysis
Suppliers Profile Matrix (SPM)
TOWS MAtrix
Recommendations and
Conclusions
Below is the academic tools used by researcher to answer the research objectives.
31
Table 3.4 : Research objective and academic tools used
32
CHAPTER 4
This chapter presents the result for the analysis of data obtained from the
respondents which had answered the questionnaires. Researcher used the
Statistical Package for Social Science (SPSS) to calculate and analyse the data.
Each data is presented in the form of tables and figures. All the results, findings and
interpretation are shown in this chapter. As mentioned in the previous chapter, an
employee at Maxell Tohshin Malaysia Sdn. Bhd. has been selected as research
respondents for this study. A total of 60 questionnaires were distributed to the
respondents and 50 questionnaires were returned.
<0.600 Poor
>0.800 Good
33
Table 4.1.1 Reliability Analysis
Services 0.734 5
Environment 0.700 5
The reliability analysis above is based on the value of Cronbach‟s Alpha. It will
tell us how well items measuring the variables and positively correlated to another.
According to Sekaran (2003) stated the reliability less than 0.60 considered poor,
0.70 until 0.80 is acceptable and those over 0.80 are good. From the table, the
dependent variable MTM business performance is 0.859 which is considering as
high. Cost reading for Cronbach Alpha is the highest 0.734 with items were asked to
respondents referring to descriptive analysis for each elements.
34
Table 4.2: Distribution of the respondents at MTM Sdn. Bhd, Batu Berendam,
Melaka by demographic factors
Demographic Categories Frequency Percents
Female 22 44.0
The employees who handle with suppliers in MTM Sdn. Bhd. Batu Berendam
Melaka. 56% of the respondents are male while 44% of other respondents are
female. Majority of the respondent is at management level which is 27%. The
remaining is staff level which is 45.1%.
Next analysis will answer the research objective question number one which
the researcher want to identifies factors that influence MTM Sdn. Bhd. satisfaction
towards suppliers.
Table 4.3.0 Indicator for Mean level
Values Level
RO1: To identifies factors that influence MTM Sdn. Bhd. satisfaction towards
suppliers.
35
4.3 Means and standard deviation of the important elements in satisfactions of
The mean score for overall satisfaction is 3.52 which is in „medium‟ level. It
shows that MTM suppliers need to focus more on their customer satisfaction
especially in MTM Sdn. Bhd. As per above result, under the „high‟ level of mean level
are cost, quality, delivery, and services. However, the „Delivery‟ performance of the
suppliers is the highest score 4.48. The highest level position is the major element
that contribute for the MTM Sdn Bhd satisfaction towards the supplier. Followed by
quality performance equal to 4.3. The third one is cost of the product offered by
suppliers which is score 4.12 and service offered by suppliers score 4.08 which
36
means that the elements of is under the „high‟ level as well. Elements of environment
score 3.60 which is in „medium‟ level, which is intermediate important elements for
MTM Sdn Bhd to achieve the satisfaction from the supplier.The elements of quality,
service, delivery and cost of the product support by studies Bhutta and Hug (2002)
which is satisfaction towards suppliers.
Values Level
1 Very Unsatisfied
2 Unsatisfied
3 Neutral
4 Satisfied
5 Very Satisfied
37
4.5 Mean and standard deviation on MTM satisfaction towards cost.
Table 4.5 Mean and standard deviation on MTM satisfaction towards cost.
Descriptive Statistics
Mean Std. Deviation
Statistic Statistic
Cost of the product 4.12 1.100
C1.Product offered at lower price 4.06 .913
C2.Free distribution /logistics cost 4.02 .958
C3. Free after sale service 4.06 .935
C4. Discount for bulk order 4.22 .840
C5. Discount for early payment 4.00 .969
Valid N (listwise)
Table 4.4 indicates the means and standard deviation for MTM satisfaction
towards cost offered by suppliers. The mean for the elements of cost is 4.12 and
standard deviation is 1.100. This is because it is one of the important elements in
satisfaction towards suppliers. Overall the score the elements of cost is satisfied.
Discount for bulk orders score the highest mean which is 4.22. Product offer at low
price and free after sale service score the same mean which is 4.06. The fourth
highest score is free distribution and logistics cost 4.02. Discount for early payment
is 4.00. All of the statement of elements of cost in satisfaction is being supported by
study Kotabe and Murray (2001).
38
4.6 Mean and standard deviation on MTM satisfaction towards quality.
Table 4.6 Mean and standard deviation on MTM satisfaction towards quality.
Descriptive Statistics
39
4.7 Mean and standard deviation on MTM satisfaction towards delivery.
Table 4.7 Means and standard deviation on MTM satisfaction towards delivery.
N Mean Std.
Deviation
Statistic Statistic Statistic
Delivery 50 4.48 .931
D1. On time delivery 50 4.36 1.045
D2. Short delivery lead time 50 4.14 .904
D3. Reliable delivery methods 50 4.16 .997
D4. Good packaging for delivery 50 4.14 1.107
D5. Product receive in good
50 4.44 .837
condition
D6. No error in product type and
50 4.32 .999
quantity
Valid N (listwise) 50
Table 4.6 indicate that means and standard deviation on MTM satisfaction
towards delivery. The mean for delivery is 4.48 which is in between satisfied and
very satisfied, and standard deviation is 0.931 which is close to 1 (important
element). The highest score is product receive in good condition with the score 4.44
(satisfied). Secondly followed by on time delivery by suppliers with the score 4.36.
No error in product type and quantity receive score 4.32 (satisfied). Good packaging
for delivery and short delivery lead time score the same mean which is 4.14.The
element of delivery is important for satisfaction towards suppliers and it being
supported by the study of Tracey and Tan (2001) and Bhutta and Huq (2002).
40
4.8 Mean and standard deviation on MTM satisfaction towards service.
Table 4.8 Mean and standard deviation on MTM satisfaction towards service
Table 4.7 indicate the mean and standard deviation on MTM satisfaction
towards service by supplier. The mean is 4.08 while the standard deviation is 1.104.
Prompt response to inquiry or need score the highest mean with 4.18. Secondly it
followed by professional knowledge of the marketing elements with the mean score
4.12. Prompt response to the complaint score 4.08 while courtsy and helpfulness of
the marketing personnel score 4.06. Effective counte measure score 4.02. Overall
under the elements of service, MTM satisfied with the current performance with all
the score 4.00 and above. Elements of service is important for suppliers and being
supported by the study from Bhutta and Huq (2002).
41
4.9 Mean and standard deviation on MTM satisfaction towards environment.
Table 4.8 shows that the mean score for environment is 3.60 and the
standard deviation is 1.195. Overall the score for MTM satisfaction towards
environment is in between 3 (neutral) to 4 (satisfied). It means that all is still not
achieve MTM satisfaction. The highest score which means close to satisfaction is
3.76, action plan for Environmental Management System (EMS). Secondly followed
by international environmental certification 3.72. The third highest score is construct
the system properly by controls chemical substance, 3.70. Environmental activities
provided by suppliers score 3.62. Positively address environment protection activities
score the lowest among others with score 3.48.The element of environment is an
important element in satisfaction towards suppliers. It being supported by the study
of Choi (1996).
42
CHAPTER 5
From interview and discussion with MTM management as well as the findings
in Chapter 4, the researchers have gathered the information to be further analyse
using strategic management tools which is Supplier Evaluation Matrix (SEM).
43
Table 5.1 Supplier Evaluation Matrix
Referring to table 5.1 among the MTM major suppliers, G Shank is the highest
score which is 3.6 compare to the other two major suppliers which is Hitachi Hi Tech
and Nissho Precision. Hitachi Hitech score 3.19 while Nishho Precison score 3.18. It
Shows that among all, it clearly shows that G-Shank is the most competitive and can
meet MTM special demand and requirement by MTM. Elements of ability to deliver
on time, price (cost of the product), ability to meet quality guideline, and ability to
meet customer service standard requirement is the elements that MTM strongly
focusing at with high weighted score 0.20 except for delivery 0.21. While
environment is only 0.19 weight. Nissho precision can improve more on delivery on
time since the weighted score is high, 0.21 to get improve in MTM satisfaction.
44
Based on the result, G-Shank scores the highest ranking for the overall
element, which is scored 3.6. Followed by Hitachi Hi Tech, scored 3.19 and not
much different with Nissho Precision which the scorer 3.18. It shows that G-Shank
(total score of 0.84) have relative perform well as compared to Hitachi Hi-Tech (total
score of 0.63) and Nissho Precision (total score of 0.42) in the aspect of delivery on
time. G-Shank also did well when the scorer for the service element is the highest
scorer (total score of 0.80) compared with the others two company. For the quality
wise, Nissho Precision score the highest rating (total score of 0.80) compared with
the G-Shank (total score of 0.60) and Hitachi Hi-Tech (total score of 0.60). However,
in terms of prices, all the 3 supplier are equal with score 0.60, but for the
environment element, this 3 supplier able to rely on the environment regulation which
the MTM required the supplier to follow the requirement, with total score 0.76. In
order to remain competitive in manufacturing lenses in Malaysia MTM make an
improvement on the above element, especially in the weakness poin to encaurage
the MTM satisfied with product received and service provider.
45
5.2 TOWS MATRIX
46
TOWS Analysis, is a strategic planning tool used to evaluate the Strengths,
Weaknesses, Opportunities, and Threats involved in a project or in a business
venture. The aim of any TOWS analysis is to identify the key internal and external
factors that are important to achieving the objective and include the specific of
objectives for the business venture and identify the internal and external factors that
favourable and unfavourable wise. Two main categories for the SWOT analysis
groups key pieces of information:
ii) External factors – refer to the organization opportunities and threats presented
by the external environment.
It is the guidelines for company, especially MTM to derived from the TOWS
analysis are simple but difficult in execution in practice which the MTM‟s should
avoid threats, the MTM‟s should exploit the opportunities, the MTM need to
strengthen its weaknesses and last but not least, the MTM should base important
activities on its strengths.
There are four basic strategies depending on the prevalence of the analysed
group of factors (positive or negative) in the environment and within the company:
SO situation - MTM can apply with using the dominant strength in the
environment and opportunities in the company. This situation corresponds to the
maxi-maxi strategy: strong expansion and diversified development
47
WO situation - In this situation the MTM Sdn Bhd has the more vulnerability -
weaknesses, but its environment gives more opportunities to develop the strategy by
using of these opportunities while reducing or correcting weaknesses within the
organization.
WT situation- MTM Sdn Bhd in this case is devoid of any development opportunities.
It operates in hostile environments, and its potential for change is small. It does not
have significant strengths, which could withstand threats. Mini-mini strategy boils
down to a pessimistic version of the liquidation or in optimistic situation - to strive for
survival, or merger with another potential organization..
48
CHAPTER 6
From the research, it can be conclude that the „Delivery‟ is the critical element
in influencing MTM satisfaction towards its supplier.
S/O Strategies
Since the delivery is the highest ranking during the survey, the
recommendation to improve the delivery services is needed to increase the
satisfaction between MTM and the supplier. Delivery process is the point for the
MTM interacts directly with the supplier. These elements able to improve by the
supplier and give the customer or client a choice or estimate time for the delivery. If
the customer able to choose a suitable time for shipment, it gives them a great level
of control over the delivery process. It will make the client more conveniences to
dealing with if the time request follows accordingly.
49
The MTM have a strong growth in revenue and profit. Here, MTM can invest
some of money and develop the sophisticated delivery and tracking system.
Tracking allowed the MTM to follow up their shipment progress and feedback for
their curiosity of shipment date. Having this level of transparency in a delivery
service creates trust and puts customer‟s mind at rest. The lateness of the delivery
from the supplier can be reduce due to the system will trigger the purchaser if any
incoming lot still pending or over due date. Also the system able to advise 1 week
earlier or 3 days earlier from the incoming date.system can implement through the
machine or technology gadget, but still, the communication to the supplier is needed.
The system or software also give a time frame to the supplier to follow after order
release. G-Shank did the very well in the delivery wise among the 3 other major
supplier. After checking, G-Shanks did continue follow up with the MTM before,
during and after delivery to meet the delivery on time.
MTM do have the Inventory control software. There are possibility that the
MTM can develop the software for delivery tracking which work together with the
inventory control level system. The cooperative supplier by provide the details and
details quotation influences for MTM to improve the Just In TIme (JIT) to the
production ,storage and handling practices. Here, MTM also can discuss and advise
the supplier by informed under which element the supplier need to improve together
with strategies.
50
W/O Strategies
It is essential that the KPIs and the performance measurement approach (e.g.
supplier assessment, procurer assessment, and client assessment) are finalized
before the contract price is agreed and the contract signed by the MTM. The
improvement in the supplier KPI, encourage the satisfaction for MTM if the supplier
able to meet of MTM requirement The MTM can develop a system for performance
measurement. There are some fundamental qualities associated with good
performance measures. Supplier performance targets should be measurable,
achievable, relevant and controllable which is within the control of the supplier‟s
organization.
For the good characteristics of a good KPI, when deciding how a supplier‟s
performance should be measured, the MTM should ensure that the KPIs meet the
criteria of completeness that all significant aspects of the goods and service should
be included in the measurement of performance. Next is clarity where the procurer
and supplier should have the same understanding of the performance measures to
be used in order to fulfil the MTM requirement. Finally the measurability, where
required the expressed in measurable terms and should be based on data which it is
possible to gather in a cost effective manner. In the focus criteria, the specifications
should be focused on the agency‟s procurement objectives and (which translate to
outputs and outcomes), not on processes.
Some examples of the dimensions of MTM Sdn Bhd gain the satisfaction
towards the supplier that the agency may want to measure include the contractor
meets minimum service standards, number of customer complaints , reporting
against key criteria as required by the contract and benchmarking of performance
51
with other providers.Other comparative performance activities such as quality of
regular stakeholder meetings, financial management aspects, information
technology aspects and other performance measures specifically applicable to the
procurement
There are a number of strategies that the MTM able to approach to dealing
with a supplier‟s poor services. These include the progress meetings and reviews,
agreed problem-solving mechanisms and dispute resolution processes ,enforcing the
terms of the contract, including through legal action and as a last resort, terminating
the contract and seeking damages from the supplier. Effective monitoring should
provide the contract with a timely warning if the supplier is having difficulty in meeting
the terms of the contract or the agreed to rely on MTM standards. MTM need to take
the prompt action if monitoring reveals that supplier services does not meet the
agreed standards. Early intervention may prevent a potential problem from
escalating into a full-blown dispute. It also protects the value for money objective.
Suppliers should be made aware of any shortcomings in their services soon they
occur. For most service problems, particularly for more serious or recurring
problems, suppliers should be given a formal warning by the MTM that their current
level of service performance is not satisfactory, an explanation of why this is the
case and details as to what changes are required in order to meet the performance
expectations. This enables the services performance issues to be identified clearly
and addressed by all parties and provides an opportunity for the supplier to improve
performance to a satisfactory level before more serious actions are taken.
Communication between the MTM with the supplier should be increase, more
frequent milestones should be set and closer monitoring should occur. It may be
necessary to renegotiate some elements of the contract. The supplier should be
informed, when appropriate, that termination of the contract may be considered and
52
must be made fully aware of any changes in their service performance that they are
required to make if they wish to avoid having their contract terminated. MTM need to
align with the legal advice and sought prior to acting on any breaches of the
conditions of contract and satisfied with the offer from the supplier.
Dispute resolution
Contractual disputes arise when the parties cannot agree upon areas of
contract interpretation. Disputes can occur, for example, over the interpretation of the
contract conditions, the project specification, the performance of either party under
the contract, or the effects of unexpected events. Contract managers can minimize
the likelihood of disputes by ensuring that they maintain close liaison with the
supplier throughout the contract period and by effectively dealing with small
problems when they arise to avoid escalation. Alternative contractual dispute
resolution procedures provide a mechanism to resolve disputes without the expense,
delay and publicity associated with recourse to lawyers and the courts. There are
numerous alternative mechanisms that can be used to assist both parties to resolve
their differences. These include the negotiation, mediation, expert
appraisal/determination and arbitration.
53
S/T Strategies
Under this method, required the „Cost Simulator‟. The cost simulator has their
own software but in the early stage, need to compile and gather all the information
from the supplier before proceed the „Best of the Best‟ figure. The cost simulators
allows user to make a comparison between of each supplier under the same item or
material. HML did implement this method and strategic in term of evaluate their
satisfaction towards supplier service, which more to the Japanese supplier and
electronic product. Part prices are generally acquired by first presenting
manufacturer with the quotation condition such as the specification and quantities,
and then spending a period of time checking the returned quotation. A lot of working
hours are expanded in sending request for, and collecting quotation. To make thing
worse, the reality is that the above process is repeated over and over again in the
development phase because the component specifications are likely to change
during that period, posing the bottleneck to the timely acquisition of cost information
in the pursuit of an optimal design. MTM able to get the latest quotation from the
supplier and the element break into few categories. The proper management of the
supplier will show completely on how the man power allocate, transportation
charges, the machine maintenance and many more.
54
desirable prices and improve the satisfaction towards the supplier based on their
support.
Here, based on the quotation, the team able to choose the „Best of the Best‟,
by each element and further with the negotiation. For the Price cost analysis,
involved with 3 areas;
Organize cost details for each part and supplier- based on the item to identified
for selecting supplier
Cost Dimension Analysis –element that influences prices the most is chosen to be
dimension, then the relation of the element and the cost is plotted into graph.
However, the relation still can be viewed through the table of calculation.
Cost Simulation Analysis- explain the usage method of cost simulators. Also to
calculate and perform variances analysis on theoretical cost/ideal cost by using the
cost simulator.
55
W/T Strategies
WT1- Frequent Quality Audit Schedule To The Supplier Side (W3,W5,T7, T4)
MTM Sdn Bhd rely to the environment regulation. The supplier need to
declare for the ISO, and Green Procurement. The IQC and OQC of the MTM team
have a schedule to audit the supplier yearly. However, the „gap‟ from the first audit
date to the next audit date, has a very long duration. MTM need frequently audit the
supplier after next 2 to 3 month, to show the MTM is very seriously in the audit
element which can support MTM. Currently, MTM only audit the supplier twice a
year, in January and in July. With the proper schedule, element or criteria to audit,
the supplier will perform very well especially in the quality area.
The MTM audit team will liaise with the supplier only during the audit day. The
arrangement for this team to audit the supplier will be done by the procurement
member and based on the result, procurement team will feedback to the supplier.
Due to the long duration feedback from the MTM audit team, the supplier also take
an action very slow and not seriously. The proper management and view only can
display during the audit day, and the real scenario back to normal after the audit
finish.
Here, the frequent audit need to proceed for the supplier seriously adapt the
feedback or audit result for their company performance and satisfied the customer at
the same time. The fast action to improve their performance into certain element can
be planning and make the customer satisfied of their services. The element that can
improve is quality and environmental issue.
56
Supplier Monitoring Management Checklists.
During the audit, MTM Sdn Bhd should have a proper checklist. The MTM
able to monitor the supplier service and performance by using the supplier
management checklist. The following checklists are intended to provide a starting
point for the types of issues that should be monitored if a supplier‟s performance is to
be effectively managed. Officers should add to these lists with additional monitoring
issues that are appropriate to the nature of the procurement being undertaken.
Under the „Delivery‟, its consider whether the supplier delivers on time.the
delivery on time needed for the client manage the production schedule. The
incoming from the supplier is one of the element for the planner plan the production
plan. The supplier need to meets due date nicely without expediting and offers a
competitive lead time. However, the important matter is the supplier must make sure
to delivers correct items and correct quantities with provides accurate
documentation and information. If there is any issue, they need to responds to
emergency delivery requirements.
Under the „Pricing‟, will consider the factors of competitiveness. Means the
prices is equal with product offering. The price stability help the MTM to maintain the
selling price to the customer. This is because, if the material prices fluctuate, the
selling price to the MTM client will keep changing time to time to cover the cost of the
manufacturing and material prices. The supplier of MTM shall offer the very good
discount in terms of volume or other discounts if the MTM purchase with the big
volume.The supplier also need to introduce the manner in which price changes are
introduced.
Under the „Customer Service‟ element, MTM will consider the factors for each
supplier by compliance with contract terms and conditions. Terms and condition is
the contract that the both parties agreed and follow the guidelines stated in the
57
contract. Besides that, supplier representatives have sincere desire to serve. From
the heart, will showed through the face.the sincerity to serve well encourage for the
business relationship long last and maintain year by year. The better supplier will
provides feedback to the procuring organization from factory or the manufacturer
effectiveness of sales support and the advice the market insight. The better supplier
performance will offer and provide the training on equipment or products. MTM much
more appreciate with this kind of supplier that will continue assistance for the product
knowledge and understanding. The supplier needs to support on professional or
technical matters and administrative efficiency (including order acknowledgment and
accurate invoicing) for MTM feel convenience to dealing with. However, the supplier
need to adherence to their company policies and adherence to their company quality
systems. Means the company rely to the company prestige and rules and regulation.
Under the „Product‟ element, MTM will consider these aspects relating to the
product or service being procured strongly meets with the specifications. This is
because, the final customer will more reliability and durability onto their services and
entertain the customer like a „King‟. The supplier can acknowledge there in the
market if the product or contract service quality is available to convince the
customer. The quality and availability of documentation with the clear instructions is
needed to manage the complaint or feedback from the customer.
58
Past performance measures that can be recorded (preferably on a corporately
controlled data base) and referred to in future procurement decisions must, wherever
possible, be objective. Some areas of performance that should be recorded include
the conformance with specifications and standards of quality . The containment and
forecasting of costs also help the MTM to predict and notify the customer of the price
trend in future for their preparation. The MTM also need to double check whether the
supplier is adherence to contract schedules, including administrative aspects of
performance. The history of reasonable and cooperative behaviour and overall
business-like concern help the MTM to analyze the supplier performance few years
back for the interests of the customer. The services to the end user of the goods or
services need to review and advice for the supplier concern.
59
REFERENCES
Bhutta, K. and Huq, F. (2002) „Supplier selection problem: a comparison of the total
cost of ownership and analytic hierarchy process approaches‟, Supply Chain
Management: An International Journal, Vol. 7, No. 3, pp.126–135.
Choy, K. and Lee, W. (2003) „A generic supplier management tool for outsourcing
manufacturing‟, Supply Chain Management: An International Journal, Vol. 8, No. 2,
pp.140–154.
Cheraghi, S.H.et al. (n.d).critical success factors for supplier selection. Journal of
Applied Business Research, 20, 2
60
De Boer, L., Labro, E. and Morlacchi, P. (2001) „A review of methods supporting
supplier selection‟, European Journal of Purchasing & Supply Management, Vol. 7,
pp.75–89.
Dempsey, W. (1978) „Vendor selection and the buying process‟, Industrial Marketing
Management, Vol. 7, pp.257–267. Dickson, G. (1966) „An analysis of supplier
selection systems and decisions‟, Journal of Purchasing, Vol. 2, No. 1, pp.5–17.
H.K. Sim, Mohamed. K. Omar, W.C. Chee, N. T. Gan. A Survey on supplier selection
criteria in the manufacturing industry in Malaysia (Melaka 7-9 December 2010).
61
Omar, M.K.andSim, H.K.(2010,December).A survey of supplier selection criteria in
the manufacturing industry in Malaysia.The 11th Asia Pacific Industrial
Peil, M. (1995).Social science research methods handbook for Africa. Nairobi: East
African Educational Publishers.
62
APPENDICES
63
64
65
66
67