Desalination: Noka Prihasto, Qi-Feng Liu, Seung-Hyun Kim

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Desalination 249 (2009) 308–316

Contents lists available at ScienceDirect

Desalination
j o u r n a l h o m e p a g e : w w w. e l s ev i e r. c o m / l o c a t e / d e s a l

Pre-treatment strategies for seawater desalination by reverse osmosis system


Noka Prihasto, Qi-Feng Liu, Seung-Hyun Kim ⁎
Dept. Civil Engineering, Kyungnam University, 449 Wolyoung-dong, Masan 631-701, Republic of Korea

a r t i c l e i n f o a b s t r a c t

Article history: A good quality pre-treatment process is instrumental to the successful operation of a seawater reverse
Accepted 3 September 2008 osmosis (SWRO) plant. The compounds that are susceptible to foul the reverse osmosis (RO) membranes are
Available online 30 September 2009 inorganic suspended solids, sand, oil, clays, bacteria, and dissolved organic matters. In order to prevent the
fouling, a pre-treatment of the raw water needs to be conducted. The pre-treatment technologies to prevent
Keywords:
membrane fouling and to extend the lifetime of the RO membrane are commonly grouped into two
Antifouling
Conventional pre-treatment
categories, conventional and non-conventional. Both of these treatments are currently applied in SWRO
Membrane pre-treatment plants in the world. The pre-treatment system applied is highly site specific and depending on the type of the
Operating experience feed water. This paper reviews the recent representative researches that are related to SWRO antifouling
strategies and answers the most crucial questions about design and operating parameters of SWRO and its
pre-treatment process. Also the economic evaluation of the SWRO system in regards to antifouling strategies'
experience is discussed.
© 2009 Elsevier B.V. All rights reserved.

1. Introduction and to prevent slime growth. A comprehensive review of antifouling


strategies of SWRO desalination is presented to summarize popular
Desalination offers the potential of an unlimited source of pre-treatment methods used currently and their general design
freshwater purified from the vast oceans of salt water that surround parameters. Based on full-scale and/or pilot scale case surveys,
us. Among many desalination technologies, RO achieved great general problems occurring in real practice also expect to be clarified.
advances in recent years. Some of the largest new desalination plants At the present time, pre-treatment technology is divided into
under construction and in operation now use RO membranes, conventional pre-treatment, which includes disinfection, coagulation/
including Ashkelon in Israel and the new plant at Tuas in Singapore. flocculation and filtration process, and non-conventional pre-treat-
Ashkelon, the largest RO plant in the world, desalinates seawater for ment such as microfiltration, ultrafiltration and the beachwell system.
municipal purposes with a capacity of 395,000 m3 per day. However, a Conventional RO pre-treatment has been widely applied for seawater
significant minority of plants is overly expensive, inaccurately RO plants to achieve the expected quality of feed water to the RO
promoted, poorly designed, inappropriately sited, and ultimately membrane. But with the deterioration of feed waters and the
useless [1]. To avoid newer, expensive errors, policymakers and the consideration of the less efficient conventional system, an increasing
public need to take a careful look at the existing plants and learn the number of plant owners are nowadays considering the use of
useful experiences then know how to evaluate and judge proposals membrane based pre-treatments [4]. This paper also includes
for the new facilities. In addition, a crucial drawback of RO membranes evaluation to compare performance results, challenges encountered
is the susceptibility to fouling [2]. Fouling will lead to higher during operation, capital investment and operating cost of conven-
operational costs (higher energy demand, increase of cleanings and tional media filtration with low-pressure membrane filtration (MF/
reduced lifetime of the membrane elements) [3]. Antifouling UF), which is one of the most important decision-making bases for
strategies therefore are required in a SWRO system to prevent fouling choosing feasible pre-treatment methods.
of the membranes, maintain the performance of the system and
extend the lifetime of the membranes.
It needs to be designed accordingly to countenance the extreme 2. RO fouling mechanisms
condition of the feed water quality due to seasonal or climatic
changes. To achieve those objectives, the antifouling strategies are The main fouling mechanisms of RO membranes include partic-
expected to: decrease the silt density index (SDI), remove excessive ulate/colloidal fouling, biofouling, organic fouling, and inorganic
turbidity or suspended solids, inhibit or control the formation of scale, fouling (including scaling) [3]. The particulate/colloidal category
mainly includes suspended solids and some metal-based hydroxides
which can accumulate on the surface of the membrane over time and
⁎ Corresponding author. Tel.: + 82 55 249 2665; fax: +82 55 249 2664. form cake fouling. Microorganisms such as bacteria, fungus or algae
E-mail address: shkim@kyungnam.ac.kr (S.-H. Kim). can secrete polymers that anchor themselves to the surfaces of

0011-9164/$ – see front matter © 2009 Elsevier B.V. All rights reserved.
doi:10.1016/j.desal.2008.09.010
N. Prihasto et al. / Desalination 249 (2009) 308–316 309

membrane and promote growth as a biofilm. This process may also aluminum sulfate or ferric chloride, on overall humic acid removal
accelerate the chemical decomposition of RO membranes, posing were found to depend strongly on the coagulant dose, solution pH and
serious threats to the operation of RO plants [5]. Organic compounds the sequence of addition of the PAC and the metal salt coagulant.
consisting of humic and fulvic acids, polysaccharides, and aromatic Addition of the PAC prior to the coagulant was found to give the
compounds may cause adsorptive fouling. On the other hand, they can greatest removal of humic acid. On the other hand, a study done by
be the energy source of microorganisms. Scaling is caused by Gabelich et al. [10] showed that coagulant residuals from the pre-
exceeding the solubility of soluble salts. It is considered less treatment process may negatively affect reverse osmosis (RO)
problematic and can be controlled by adjusting the pH and adding membrane performance using either aluminum sulfate (alum) or
antiscalants. However, the prevention of colloidal, organic and ferric chloride coagulants and chloramines. Experiments using alum
biofouling is a much more difficult task that usually requires an with multiple RO elements exposed rapid deterioration in specific flux
intensive pre-treatment step [3]. (up to 60% over 100 h of operation), and also progressive reductions
in salt rejection. Meanwhile the specific flux data using ferric chloride
3. Antifouling strategies and chloramines increased over time for all membranes. Salt rejection
decreased significantly during testing of each membrane. The study
3.1. Pre-treatment reported that the RO membranes may have been degraded by residual
iron catalyzing a chlorine–amide reaction on the membrane surface.
Generally, for RO desalination, feed water with constant high In summary, evaluating each chemical used in pre-treatment to
quality is the key factor to a successful operation. The poor feed water determine its effects must be based on the successive steps'
quality can lead to short RO membrane lifetime, short periods of performance i.e., how much it can reduce RO fouling potential and
operation, and high maintenance. So, undesirable materials in raw increase the permeate water quality. Usually, sufficient jar-tests and
water have to be removed or reduced to acceptable levels. Such bench scale experiments or pilot tests with different types and dosage
materials that need to be removed include suspended solids, concentrations of coagulants are necessary to determine the optimal
dissolved organic contaminants, immiscible liquids as oil and grease, coagulation condition. Coagulants without prior operational experi-
and sparingly soluble salts. Based on the manufacturer's guarantee, ence and an exhaustive actual application review should be avoided
the maximum allowable contaminants in the feed water are shown as for use in real practice. In particular, it is noted that calcium present in
follows: turbidity should be lower than 1.0 NTU; SDI ≤3.0 or 4.0; oil lime can cause an increase in scale formation in distillation/
and grease ≤1.0 mg/L [6]; sparingly soluble concentration should condensation processes [5] while the iron present in ferric salts can
lower the saturated concentration. cause excessive fouling in membrane desalination systems.
Settleable solids are easily removed from water by gravity settling
or filtration, but most non-settleable solids, organic matter, immis- 3.1.2. Acidity (pH) adjustment
cible liquids and sparingly soluble salts need to be reduced by Acidity (pH) adjustment is an efficient way to control calcium
chemical treatment. Chemical treatment may involve any of the carbonate scaling. The solubility of CaCO3 depends on the pH, as can
following: coagulation, either with or without clarification; pH be seen from the following equation:
adjustment, which may influence fluoride removal; or scale inhibi-
tion. When required, degasification and secondary filtration follow Ca
2þ − þ
þ HCO3 ↔H þ CaCO3
chemical treatment [7].
By adding H+ as acid, the equilibrium can be shifted to the left side
3.1.1. Coagulation to keep calcium carbonate dissolved. Adjustment chemicals to lower
Coagulation is a process for combining small particles into larger the pH include carbon dioxide, sulfuric acid, and hydrochloric acid.
aggregates by neutralizing the electrical charges on the surface of the Carbon dioxide should not be used for pH adjustment of lime addition
particles. Commonly used coagulants include alum, ferric salts, lime, systems due to scaling problem associated with lime pre-treatment.
and polyelectrolyte. Coagulation has been shown to successfully Sulfuric acid is easier to handle and in many countries more readily
improve water quality both in conventional pre-treatment (media available than hydrochloric acid; however, additional sulfate is added
filtration) and low-pressure membrane pre-treatment (MF/UF) of to the feed stream, potentially causing sulfate scaling. It should be
SWRO. Coagulation also has the additional benefit of reducing MF/UF known that the pH is always changed significantly after coagulants
fouling and improving operational stability in some circumstances. have been added and the pH must be returned to a neutral state for
However, several issues still remain to be resolved before coagulation the final produced water [5].
pre-treatment can be applied optimally especially in the water
treatment membrane field, such as the selection of a proper type of 3.1.3. Scale inhibition
coagulant for water characteristics, the optimal dosage, coagulation Scale inhibitors (antiscalants) can be used to control carbonate
strategies (coagulation-settlement process and in-line coagulation) scaling, magnesium hydroxide scaling, sulfate scaling, and calcium
and overall cost and benefits of chemical pre-treatment to MF and UF fluoride scaling. There are generally three different types of scale
membrane systems. inhibitors: sodium hexametaphosphate (SHMP), organophospho-
Many research studies have been carried out in these fields. Ma nates and polyacrylates.
et al. [8] reported a study to reduce the pollution of materials such as According to FILMTEC Reverse Osmosis Membranes Technical
iron, silica and microbial contamination in the feed water by applying Manual [11], SHMP is inexpensive but unstable compared to
a combination of enhanced coagulation and membranes. The study polymeric organic scale inhibitors. Minor amounts adsorb on the
showed that when using potassium polymer ferrate (VI) as a surface of micro crystals, preventing further growth and precipitation
coagulant and pre-oxidant there can be an excellent increase in of the crystals. Food-grade quality SHMP should be used. Care must be
algae and microbial removal which can reach more than 98%. taken to avoid hydrolysis of SHMP in the dosing feed tank. Hydrolysis
Furthermore the study showed that turbidity is less than 0.5 NTU, will not only decrease the scale inhibition efficiency, but also create a
the iron concentration never exceeds 0.2 mg/L and the Si concentra- calcium phosphate scaling risk. Therefore, SHMP is generally not
tion does not exceed 0.1 mg/L. The study conducted by Duan et al. [9] recommended. Organophosphonates are more effective and stable
showed that adsorption of humic acid by powdered activated carbon than SHMP. They act as antifoulants for insoluble aluminum and iron,
(PAC) can be significantly greater in saline water compared to keeping them in solution. Polyacrylates (high molecular weight) are
freshwater and low conductivity water. The addition of either generally known for reducing silica scale formation via a dispersion
310 N. Prihasto et al. / Desalination 249 (2009) 308–316

mechanism. Polymeric organic scale inhibitors are also more effective 3. Mixed-media filtration. When three media are used in filters, a
than SHMP. Precipitation reactions may occur, however, with better coarse-to-fine filtration pattern can be obtained. High-
negatively charged scale inhibitors and cationic polyelectrolytes or density silica sand, garnet, and anthracite are commonly used to
multivalent cations (e.g., aluminum or iron). The resulting gum-like provide the filter bed. The different media do not stratify
products are very difficult to remove from the membrane elements. completely. Instead, there is a small amount of intermixing
Dosage rates on all antiscalants, should be based on the antiscalant among the different layers. This gradual change in media size
manufacturers. Overdosing should be avoided to make certain that no provides a gradient from coarse to fine and creates a media flow
significant amounts of cationic polymers are present when adding an pattern necessary to achieve a very low silt density index.
anionic scale inhibitor.
To protect the RO membrane from the breakthrough particles from
media filtration, cartridge filters are usually recommended in the last
3.1.4. Filtration with granular media step of a pre-treatment sequence. The pore size from 1 to 20 µm can
Direct filtration, using mono, dual media or mixed-media filtration, be used based on different produced water quality from media
is the most common technology used for the filtration of seawater prior filtration [7].
to the RO system. Filtration depends primarily on a combination of
complex physical and chemical mechanisms, the most important being 3.1.5. Low-pressure membrane filtration
adsorption. As water passes through the filter bed, the suspended MF/UF has gradually gained acceptance as the preferred pre-
particles contact and adsorb (stick) onto the surface of the individual treatment to RO in recent years [12]. UF can remove all suspended
media grains or onto previously deposited material [5]. particles and some of dissolved organic compounds, with the removal
To reach the expected quality of filtrate, the size, surface charge, rating dependent upon their molecular mass and on the molecular
and geometry of both suspended solids and filter media, are the most mass cutoff of the membrane; the typical removal capability of UF
important parameters that need to be well designed. In addition, used for general water treatment is 0.01–0.02 micron. Some new
exhaustive water analysis and choosing proper operational para- materials even provide 0.005-micron filtration. MF typically operates
meters are crucial. As has been reported in Water Desalination at a particle size in order of magnitude coarser than UF, e.g. approx
Technical Manual, Department of the U.S. Army [7], the most popular 0.1–0.2 micron. UF therefore has the advantage over MF of providing a
filter media in water treatment are sand and anthracite. The effective better disinfection barrier, since the pore size of UF excludes viruses.
grain size for fine sand filters is in the range of 0.35–0.5 mm, and 0.7– However, in the application of RO/NF feed conditioning, both
0.8 mm for anthracite filters. The design depth of the filter media is a technologies are effective at reducing particle concentrations to a
minimum of 0.8 m. In the dual filter media, the filters are usually filled satisfactory level [12]. The commercially available products include
with 0.3 m of sand covered with 0.5 m of anthracite. The design immersed plate-, pressure driven capillary-, and pressure driven
filtration flow rates are usually 10–20 m/h, and the backwash rates spiral wound and immersed hollow-fiber membranes at present [13].
are in the range of 40–50 m/h. For feed waters with a high fouling There are dead-end and cross-flow filtration modes.
potential, flow rates of less than 10 m/h and/or second pass media
filtration are preferred. If the flow rate has to be increased to
compensate for one filter that goes out of service, the flow rate 3.1.6. Disinfection
increase must be gradual and slow to prevent the release of previously Seawater contains microorganisms such as bacteria, algae, fungi,
deposited particles. The available pressure is usually about 5 m of and viruses, which can cause serious biological fouling. There are
head for gravity filters, and 2 bar to more than 4 bar for pressure various methods to prevent and control biological fouling such as the
filters. In comparison to single sand filter media, dual filter media with addition of chemical oxidants (chlorine, bromine, iodine, or ozone),
anthracite over sand permit more penetration of the suspended ultraviolet irradiation, biofiltration to remove nutrients, and the
matter into the filter bed, thus resulting in more efficient filtration and addition of biocide. Because of the risk of oxidation of the membrane,
longer runs between cleaning. Periodically, when the differential the use of oxidants must be monitored carefully to keep the chlorine
pressure increase between the inlet and outlet of the pressure filter is well below 0.1 mg/L of free chlorine residual. Sometime dechlorina-
0.3–0.6 bar, and about 1.4 m for the gravity filter, the filter is tion upstream of the membranes is required through sulfite
backwashed and rinsed to carry away the deposited matter. Backwash compound addition or passage through granular-activated carbon.
time is normally about 10 min. Before a backwashed filter is placed
back into service, it must be rinsed to drain until the filtrate meets the 3.2. Membrane cleaning
specification [11].
Moreover, the Water Desalination Technical Manual, Department The fouling of RO elements is unavoidable with long-term
of the U.S. Army [7], gave the following design parameters for single, operation. They can be fouled by biological matter, colloidal particles,
dual and mixed-media filtration: mineral scale, and insoluble organic constituents. Deposits build up on
the membrane surfaces during operation until they are causing loss in
1. Single-media filtration. Single-media filtration consists of one normalized permeate flow and/or loss of normalized salt rejection.
media. This media is often small-grained silica sand; however, Elements should be cleaned whenever the normalized permeate flow
anthracite may be used after lime and lime-soda softening. Some drops by ≥10%, or the normalized salt passage increases by ≥10%, or
desalination pre-treatment systems use an alternate media such as the normalized differential pressure (feed pressure minus concen-
greensand to remove iron and manganese compounds. Diatoma- trate pressure) increases by ≥15% from the reference condition
ceous earth media is not recommended for primary filtration established during the first 48 h of operation [11].
because of its characteristic high head loss and short run times. The cleaning chemicals used, the frequency of cleaning cycles are
2. Dual media filtration. Dual media filtration consists of two media determined by the biofilm composition, the membrane material and
with different specific gravities. The difference creates a two-layer the degree of fouling present. Cleaning procedures are usually given
separation effect: The use of silica sand or greensand for one layer; by the membrane manufacturers. There are usually three or four stage
or the use of anthracite for the other layer. The use of dual media cleaning schedules, which incorporate alkaline surfactant cleaners
will allow larger quantities of material to be filtered and will reduce and non-oxidizing biocides [14]. When using MF/UF as pre-treatment,
head loss during operation. The use of two media types will provide proper backwash has been found to successfully remove most of the
a good coarse-to-fine filtration process for desalination facilities. reversible fouling of those membranes. The backwash frequency,
N. Prihasto et al. / Desalination 249 (2009) 308–316 311

duration and chemical injection are vital in order to maintain the the pre-treatment regarding the SDI control. Finally it was decided to
performance of the RO membranes [14]. find a coagulant aid to enhance the coagulation effect of the prevailing
ferric chloride dosing system. Applying cationic polyelectrolyte at a
3.3. Membrane surface modifications rate of 0.1 ppm with 0.3 ppm of ferric chloride helps to improve the
feed SDI.
Gilron et al. [15] reported the effects of surface modification of
commercial RO. Polyamide membranes were studied in terms of flux/ 4.1.2. Doha Research Plant, Kuwait
rejection and surface properties from contact angle measurements. At the Doha Research Plant, a conventional system was imple-
Selected RO membranes, spanning ultra-low pressure to seawater mented to pre-treat the surface seawater required to feed the RO
membranes, were modified by in situ graft polymerization using lines. These RO lines had their own additional pre-treatment system,
redox generation of monomer radicals. Modification of the membrane in addition to the conventional pre-treatment [17]. The surface
significantly reduced the contact angles measured. Lower contact seawater in Doha was characterized by TDS of 47,000 mg/L and SDI15
angles indicate more hydrophilic membranes and such membranes was more than 6.5 on average. The removal of suspended and
will potentially show better resistance to fouling by hydrophobic colloidal particles from the untreated water was carried out by
foulants. This was confirmed by adsorption measurements carried out flocculation and filtration. The flocculants, FeClSO4 (ferric chloride
on modified and unmodified membranes with a highly fouling surface sulfate), was added to the untreated water at the inlet to the
rate. Modified membranes adsorbed less organic material and were destabilization tank. The pH value was adjusted for destabilization
more easily cleaned than unmodified membranes. Specific fluxes did and flocculation by adding H2SO4. The media filter consisted of a
not vary by more than 0–25%, and NaCl rejection was unchanged or supporting layer (with various grain size and height of 0.3 m), silica
increased slightly [3]. sand (0.7–1.2 mm, 1 m) and hydro anthracite (1.4–2.5 mm, 0.7 m).
Before entering the storage tank, chlorine gas was added, in condition
3.4. Optimization of operating parameters when the chlorine content was less than the minimum level. The
filtrate in the storage tank was then fed to the RO lines.
The prevention of fouling is not only a matter of the proper pre- Each of the RO lines had its own pre-treatment system to achieve
treatment selection, but also of the system design and operation. The the specified quality of feed water according to each specific RO
recovery rate is limited by the solubility of sparingly soluble salts. For membrane manufacturer. They consisted of:
seawater desalination, the limit of about 50% recovery is dictated by
✓ RO Line 1: Sodium hydrogen sulfite dosing to remove residual
the osmotic pressure of the concentrate stream. The flux is limited by
chlorine, activated carbon filters to ensure the complete removal of
the fouling tendency of the feed water. Systems designed with high
residual chlorine, antiscalant to prevent sulfate scaling, acid dosing
permeate flux rates are likely to experience higher fouling rates and
system to prevent carbonate scaling, and cartridge filters (micron
more frequent chemical cleaning.
filters) to filter out particles larger than 5 µm.
✓ RO Line 2: Acid dosing system to prevent carbonate scaling,
4. Application of pre-treatment strategies (case studies)
Polyelectrolyte dosing system and three in-line coagulation filters
to further reduce the silt density index (SDI) of the feed to less than
4.1. Conventional pre-treatment system
3.0, sodium hydrogen sulfite dosing to remove residual chlorine, and
3 cartridge filters to remove particles larger than 5 µm.
4.1.1. Jeddah SWRO plants
✓ RO Line 3: Acid dosing system to prevent carbonate scaling,
The Jeddah SWRO plants, Phase 1 and Phase 2, had a production
antiscalant dosing system to prevent sulfate scaling, sodium
capacity of 15 MGD (56,800 m3/d) and started operation from 1989
hydrogen dosing system to remove residual chloride, and 2 cartridge
and 1994 respectively [16]. The raw seawater for the plant was taken
filters to filter out particles larger than 25 µm.
from below the Red Sea surface and sodium hypochlorite which acted
as a disinfectant was injected into the raw seawater. The seawater was During the operation period the system was successfully con-
characterized by a TDS of 43,300 mg/L and SDI of 5.5–6. The trolled to give the desired quantity of filtrate with an SDI value of 3.6.
chlorinated seawater was pumped into a dual media filter (DMF) However, during certain conditions the system failed to produce
which contained anthracite and sand. Ferric chloride as a coagulant acceptable quality and quantity of filtrate to the RO lines. The reasons
was injected before the dual media filter. The pH of filtered seawater for these failures were mainly attributed to clogging of the dual media
was controlled by injecting sulfuric acid (H2SO4) to prevent scale filters, effect of pH, dosing rate of FeCISO4, dosing rate of polyelec-
formation. Treated seawater was then flowed through 10 µm trolyte, energy input, and climatic conditions (such as temperature,
cartridge filters. Sodium Meta bisulphate was injected downstream dust storm and wind).
of the cartridge filters to eliminate residual chlorine. During operation
of the pre-treatment plant, there were two main problems faced; 4.1.3. French Institute of Marine Research
membrane degradation due to oxidation caused by chlorine reaction The raw water characteristics of the feed water to the plant are as
and difficulties in controlling the SDI limit during seasonal variation of follows; the turbidity of the seawater entering the plant was 0.5–
natural seawater. Membrane degradation was due to the oxidation 4 NTU, with TOC concentration 2.7–6.1 mg/L, SDI 6.1–6.4, conductiv-
reaction of chlorine with coexisting heavy metals, like cobalt, copper, ity level 50–57.3 mS/cm, pH 8, suspended solids concentration was
nickel, chrome, iron and lead which acted as a catalyst. The solution between 10 and 20 mg/L and the temperature ranged from 9 to 25 °C
was to dechlorinate the feed water just prior to the high pressure during the whole time of operation [18]. The plant operated a
pump to prevent oxidation in the system. This action prevented conventional pre-treatment system using coagulation and followed
degradation of the membranes. by sand filtration (10 µm) as well as operating a pilot trial of UF pre-
With the conventional pre-treatment facilities, an SDI value less treatment using the following system configuration; coagulation
than 4.0 is achieved most of the time. But during the transition period using PAC and followed by filtration through polysulfone hollow-fiber
of summer to winter and winter to summer, a seasonal variation in membrane in dead-end mode, MWCO 100 kDa and pore size of
SDI value reaches about 6, seawater pH was reduced by sulfuric acid 0.01 µm. The flux ranges were 25, 50 and 65 L/h·m2 with filtration
dosing prior to the DMF filtration and the ferric chloride dosing rate time between 40 and 60 min and backwash duration of 60 s.
was also increased to improve the coagulation effect. But these Performance evaluation of the conventional system showed that
measures showed only a limited improvement in the performance of the permeate SDI remained between 5.8 and 5.9 while the RO
312 N. Prihasto et al. / Desalination 249 (2009) 308–316

membrane had lost 28% of its permeability within 30 days. The UF UF and MF membranes operate by a surface removal mechanism,
membrane pilot trial showed a constant TMP when the flux was lower and resemble a fine screen or sieve. The pore size at the surface of a
than 50 LMH with backwash water containing chlorine. The SDI of the membrane is highly uniform, with a narrow pore size distribution.
UF permeate was constantly between 1 and 2, turbidity was lower Particles larger than the size of the largest pore are rejected by the
than 0.1 NTU, and SS was lower than 0.01 mg/L. In comparison with membrane surface, and remain on the feed or concentrate side. The
the result observed from the conventional system the RO did not lose bulk carrier fluid, and any particles finer than the largest pore, can
any of its permeability within a 20 day trial. pass through the membrane to the filtrate side.
Pilot plants have been conducted in many parts of the world to
examine the capacity and reliability of MF/UF pre-treatment system in
4.1.4. Persian Gulf and Indonesia
preparing compatible feed water for the RO membrane. The common
In such cases where the seawater is characterized by high turbidity
objectives were to find potential substitution to the costly and
water, possibility of algae bloom and/or hydrocarbon pollution, a
cumbersome conventional pre-treatment, increase the current level
dissolved air flotation (DAF) unit can be added to the main
of design flux rate of the RO system and to assess the impact on RO
clarification stage as a complementary pre-treatment [19]. Dissolved
performance.
air flotation (DAF) is the most utilized process removing a number of
pollutants, including, colloids, fine and ultra fine particles, precipi-
4.2.1. ONDEO Services, Gibraltar
tates, ions, microorganisms, proteins, dispersed and emulsified oils in
A trial was conducted for 4 months on a pilot plant platform
water [20]. Compared to the common sedimentation technique, DAF
installed at the desalination plant of ONDEO Services in Gibraltar [22].
allows the light particles that settle slowly to be removed more
The seawater of Gibraltar was known as difficult water because it was
completely and in a shorter time and also generally produce low
subject to algae bloom twice a year and was characterized by a
generation of sludge from the system.
conductivity of 48.7 mS/cm at 20 °C and a Silt Density Index (SDI)
A pilot study in the Persian Gulf with high and unstable SDI (10–45%/
between 13 and 15. The platform consisted of one UF-RO pilot line
min), average turbidity around 0.7 NTU and some hydrocarbon
that was directly connected to the seawater intake and another line
pollution was conducted using DAF as pre-treatment strategy. In the
consisted of an electro-chlorination generator, coagulation with
case of more degraded water occurring in the Gulf region (in terms of
organic coagulant RO Floc 10, three dual media filters (DMF), a
turbidity, algae bloom and hydrocarbons), the association of DAF with
10 μm cartridge filtration and then followed by a RO pilot.
double direct filtration and two coagulant injection points gave a
The operating feed pressure for the RO system was 65–70 bar, the
reliable and efficient feed water to the RO, including the removal of
recovery rate was 30% and the permeate flow rate was 480 m3/d. For
hydrocarbons when present in the form of a suspension. Also, the
the UF line, seawater was pumped through a pre-filter (200 µm),
maturation was very short, and the risk of breakthrough very low, due to
passed through the membrane and the filtered water was collected in
the sticky nature of the flocs formed with the FeCl3 and the flocculant
the permeate tank. After that, the permeate was pumped from the
aids applied. Filtering runs remained longer than 24 h. The results
permeate tank, chlorinated with 5 mg/L of free chlorine and directed
obtained from the 4 month operation yielding SDI in the range of 1.8–
to the permeate side of the module. The overall experiment was
2.9%/min and UV absorbance removal was in 20–30% range [19].
conducted using an Aquasource membrane, a hollow-fiber polymeric
One other application of DAF as part of a pre-treatment strategy
membrane having an inside–outside configuration and a molecular
was located in the northern shore of Java. The International Power
weight cutoff of 100,000 Da.
Mitsui Operation and Maintenance Indonesia operates a power plant
The study first showed that the removal of fouling constituents of
using steam turbine power generation with a capacity of 2 × 615 MW
seawater was more efficient with UF pre-treatment than with
[21]. The plant utilizes seawater as raw water for all water needs by
conventional pre-treatment: UF reduced SDI from 13 to 25 to less
means of an RO system. Their pre-treatment system includes a DAF
than 0.8 whereas the DMF filtrate SDI remained between 2.7 and 3.4.
unit, which is followed by a polishing filter using horizontal filter. Raw
The UF permeate had a constant quality for the whole duration of the
seawater quality is characterized by a high conductivity level
experiment whereas the quality of DMF filtrate fluctuated signifi-
(37,900–52,200 µS/cm), TDS in the range of 25,153–50,491 ppm, pH
cantly in respect to turbidity. These variations came from the fact that
is between 8–8.5, and turbidity in the range of 5–20 NTU. The
during filter backwashing, the flow rate of filters remaining in
coagulants used in the process are FeCl3 and polymers. With this
operation was increased, thus increasing the possibility of break-
treatment the RO feed water is maintained less than 0.25 NTU and SDI
through. Also, after the backwash, during the period of maturation,
less than 1.5 on average. The redox potential is maintained at less than
colloidal particles may have been carried over with the filtration
350 mV to prevent RO membrane hydrolysis due to oxidant attack by
effluent. So, the major strength of UF pre-treatment is the steady feed
addition of sodium bisulfite. Because the operation of the RO system is
water quality and quantity that make the seawater RO system more
limited by the high TDS characteristic, the system can only operate at
reliable than with conventional pre-treatment.
a maximum recovery of 35%. The system is able to produce permeate
with conductivity level less than 400 µS/cm. RO membrane chemical
4.2.2. Singapore SWRO plant
cleaning is conducted after 3 months of operation after the last
Performance of different pre-treatment systems also studied in
cleaning, although the pressure drop increase of the RO membrane
Singapore [5]. The conventional pre-treatment facility of the SWRO
units is still less than 10%.
plant comprises coarse screens before the seawater supply pumps,
gravity-driven single-medium sand filters and a three-stage (10–5–
4.2. Membrane pre-treatment system 1 μm) polishing cartridge filtration system. In addition to the above,
coagulant is also dosed prior to the sand filters to enhance the removal
There are several major drawbacks of conventional pre-treatment of colloidal and suspended particles. SDI of the seawater was observed
which stimulates the application of other pre-treatment technology. to be fairly consistent, varying from 6.1–6.5. According to the collated
UF/MF membranes have originally been developed and proven for data, a majority of the SDI readings of the sand-filtered stream varied
many years in a wide range of much more difficult liquid environ- within a performance band of 4.0 ± 0.5. However, performance spikes
ments than seawater, such as highly polluted municipal and industrial as high as 6.3 were observed during the experiment. This was
wastewaters [4]. Consequently they are being increasingly considered attributed to a turbidity breakthrough.
for new RO desalination installations, especially when treating surface The plant also evaluated the performance of MF pre-treatment
seawater in the effort to prolong the life of the RO membranes. system. The filtering media consisted of four hollow-fiber membrane
N. Prihasto et al. / Desalination 249 (2009) 308–316 313

modules manufactured from polyvinylidene fluoride (PVDF) with a membrane system. Nevertheless, during the storm periods when
nominal pore size of 0.1 μm. Operation of the pilot system was based on a there was a high concentration of SS in the feed water the UF pre-
direct-flow concept. To prevent an uncontrollable increase in TMP, air treatment performed significantly better than the conventional
scouring and filtrate backwashing were carried out periodically. Despite system. In those periods the frequency of media backwashing had
these preventive measures, TMP built up with time and a thorough to be increased and the system had to be shutdown to hinder damage
chemical clean was required to restore the TMP back to its initial level. to the RO membrane. In spite of the fluctuating seawater quality the
The entire chemical cleaning process was comprised of citric acid filtrate produced by the UF system could still be accepted by the RO
cleaning followed by sodium hypochlorite cleaning. membrane system. In regard to the flux stability of the RO units, the
During the operation time, the turbidity of the seawater feed was feed water from both conventional and UF membrane pre-treatment
stable, varying from 1.5 to 3.0 NTU. According to chemical analysis gave similar performance.
data, a moderate removal of colloidal silica and suspended solids was
possible through MF pre-treatment. The initial TSS was 6 mg/L and 4.2.4. Addur SWRO Desalination Plant, Bahrain
the MF pre-treatment filtrate was 1.3 mg/L. There was no rejection of The gulf seawater where the plant was located is characterized as
reactive silica and for organics a percentage rejection of approxi- high in salinity and in bioactivity [24]. Industrial and residential waste
mately 40% was achievable during the experiment. The start-up SDI disposals caused additional organic content. Temperature and SDI
was found to be 3.8. With continuous operation, SDI stabilized and band in 16–36 °C and 15–19, respectively. The full-scale plant
fluctuated within a performance band of 2.0–3.0. consisted of pre-chlorination unit, sand filtration and UF spiral
The system configuration of the UF pre-treatment 1 consisted of a wound membranes. In addition to the full-scale plant, there was
hollow-fiber membrane (pore size 0.01 µm), applying a dead-end also a pilot plant consisting of pre-chlorination, screening and UF
mode, at a flux of 50 LMH, with a backwash frequency of 30 min, at a (Multibore membranes). The UF Multibore membranes (Inge AG,
duration of 20 s with air scour and feed from filtrate produced by the Germany) have a pore diameter of 20 nm, molecular cutoff of
sand filter. There was 80% rejection of TSS, SDI was stabilized and 100,000–150,000, average flux of 70 LMH, with filtration time
varied within 2.5–3.0, and the TMP was kept at a stable state at a between 17–20 min and chemical enhanced backwash (CEB) with
filtrate flux of 47 LMH. In spite of that, there was a less obvious result addition of NaOCl (50 ppm as free Cl2, 20 min soaking) every 2–3 h.
for organic, colloidal silica and total coliform rejection. As it was experienced, it could be concluded that pre-chlorination
The UF pre-treatment 2 consisted of a hollow-fiber membrane (pore demonstrated the negative effects on the existing full-scale plant,
size 0.01 µm) applying a cross-flow mode (0.5 m/s) and backwash water while giving a positive effect on the pilot plant. The laboratory tests
with 1 ppm of sodium hypochlorite. The feed water came directly from indicated that coagulation (FeCl3) has a positive effect on perfor-
the seawater. As a result, there was 16% removal of organics without any mance and cleaning of the membranes. The dose of 0.25 ppm Fe
rejection of oil and grease. A majority of the SDI results varied between seems to be the optimum dose for the UF membranes. As a result of
1.0 and 2.0 when the flux was 57 LMH; higher flux caused the SDI value dosing the FeCl3 coagulant, the filtration cake on the membrane
to reach 3.0. A minimum increasing TMP trend was found under low surface acts as an additional pre-filter that protects the membrane
flux-high recovery operational condition (50 LMH and 80%). from irreversible fouling by dissolved organic compounds (DOC) and
improves the filtrate quality. From the observation during the whole
4.2.3. Ashdod, Mediterranean Sea operation time, it was found out that the chlorine dose at the intake
A field testing program was also conducted at Ashdod, on the must be raised to 2 ppm in summer to avoid bioactivity, whereas
Mediterranean [23] to compare performance of RO seawater systems 1 ppm was sufficient during winter. Also stable operation at a flux of
operating on the surface seawater treated with conventional pre- 70 LMH was achieved during the summer months. The Multibore
treatment and with UF membrane technology. The test operated for a membranes allow substantial reduction of chemical consumption and
course of 10 months in 2000 after the similar initial test in the Gulf of energy saving compared with existing spiral wound UF modules.
Eilat on the Red Sea Shore from September 1998 until October 1999.
The Mediterranean seawater quality fluctuates widely with extended 5. Performance evaluation of conventional and membrane
periods of high concentration of suspended solids and high organic pre-treatment
load. The Mediterranean Sea had turbidity in the range of 1–10 NTU,
TDS value of 40,500 ppm, SDI15 was above 6.5 consistently and SS in Although in some RO plants the conventional pre-treatment system
the range of 2–14 ppm. can provide feed water for the RO systems with SDI less than 4.0 and
The reduction of suspended solids by conventional pre-treatment even less than 3.0, the pre-treatment system was not easy to control.
was achieved by initial settling combined with coagulation and then Experiences from the SWRO plants in the Middle East where there were
followed by media filtration. The coagulant used was ferric salt with periodic irregular changes of the seawater quality the conventional pre-
dosing rate of 0.3–0.7 ppm. The filtration velocity of the sand filters treatment showed instability of SDI value, high rate of chemical
was 6.5–7.2 m/h. Backwash with air scouring was applied every 100 h. consumption, frequent backwashing which leads to high rate of water
Chlorination in the level of 1.2 ppm was applied to remove the high consumption, and produces unsteady feed water quality and quantity.
level of microorganisms. The UF pre-treatment system consisted of a
50 μm screen filter, capillary UF module, additional of ferric coagulant 5.1. Evaluation of the case studies
at the rate of 0.3 ppm and free chlorine addition in the form of
hypochlorite at the level of 20 ppm. The UF membrane was back- The conventional pre-treatment system applied at Doha Research
washed with filtrate at the intervals of 15–30 min. Carbonate scaling Plant was able to produce feed water to the RO with SDI less than 4.0.
was removed by conducting low pH backwash twice a day. The UF Furthermore, the availability of this system was more than 97% during
membrane also was cleaned using NaOH and citric acid to remove the operating period. There were several factors that obstructed the
other kinds of foulants. The RO units were operated at a flux rate of continuous full utilization of the system [18]. Among them were:
13.9–19 L/m2h and a recovery rate of 45–55%. instability of SDI value, frequent backwashing, clogging of media
During periods of normal weather when the seawater quality was filters, and relatively high operating cost following excess consump-
at a good to average level, the filtrates produced by both systems were tion of chemical, filtrate and energy. The plant failed to produce
good. The turbidity was in the range of 0.1–0.2 and 0.09–0.16 for acceptable quality or the required quantity of filtered seawater due to
conventional and UF pre-treatment system, respectively. The SDI15 unsuitable dosing rate of FeCISO4 and polyelectrolyte. In an effort to
was reduced to 2.6–3.8 for conventional system and 2.1–3.0 for the UF improve the quality of the filtrate in terms of the SDI value, the Fe+ 3
314 N. Prihasto et al. / Desalination 249 (2009) 308–316

was dosed at an average rate of 4–5 mg/L. This was conducted along ▪ Carryover of high concentrations of colloidal particles immediately
with the addition of polyelectrolyte (0.3–0.5 mg/L) and pH adjust- following a filter backwash.
ment to 6.0, enabled the system to produce SDI value of less than 4. ▪ Coagulant impact on RO membranes.
Surface clogging of the dual media filters which caused deterioration
in the quality and quantity of filtered water resulted in an increase of Coagulation always works as a coupled process with media filtration.
backwash frequency to twice daily instead of once a day. This was Its positive effects have been considered as established. For UF/MF pre-
followed by an increase in the time required to reduce the water level in treatment, it has been proved that coagulation could effectively remove
the filter to 30% before the start of the backwash sequence, which was NOM and reduce membrane fouling even at a low dose [22,25].
2 min of air followed by 8 min of water and blow-down, then 2 min of Pilot projects have been conducted at various locations to find out
air followed by 8 min of water. To overcome the clogging, the backwash the significant benefits of using membrane pre-treatment systems in
program was modified to 3 min backwash with water, to break down comparison with the commonly used conventional systems. The
the clogging layer on the surface of the filter, followed by backwashing studies showed the relevance of fouling properties of seawater on
twice with air flow for 2 min and water for 6 min. which the RO performance depends. Membrane pre-treatment was
In the Jeddah SWRO plant when the SDI of raw seawater increases able to achieve the objective to reduce the concentration of these
abnormally, the filtration system becomes inadequate and the SDI of the fouling constituents exceeding what could be achieved by the
filtered water goes higher than the allowable limit, forcing a partial or conventional treatment.
complete shutdown of the plants. In an effort to anticipate the seasonal The membrane pre-treatment system is able to provide a barrier to
change of seawater quality coming into the system, the Jeddah SWRO particulates, thus they provide significant benefits to the RO, and to
plants tried to improve the coagulation effect through addition of the overall system design [26]. Other benefits are as follows:
sulfuric acid dosing and increasing the ferric chloride dosing rate. Later • Higher RO design flux and recovery may be possible
on they applied cationic polyelectrolyte as a coagulant aid which proved • Low space required, with 33% saving with UF
to improve the feed SDI acceptable to the RO system. • RO membrane replacement reduced significantly
The Addur SWRO desalination plant had to undergo some • Can treat surface water, with poor and/or variable quality
improvement on the pre-treatment stage in order to minimize fouling • Preventing the RO system to operate with out of specification feed
rate and to improve the SDI value due to the high variable SDI value of water
the seawater (between 14 and 20) from season to season. The • Reduced requirement for RO disinfection and cleaning
improvement measures including trials of variation of chemical dosage
which were: variation of pH across the media filters to achieve an The improved treated water quality of UF/MF can reduce the size
improved coagulation, variation of residual chlorine concentration of the RO by allowing a higher RO flux to be used. But this advantage
across the pre-treatment to assess the chlorination efficacy and chlorine tends to be marginal for high salinity waters above 40,000 ppm TDS,
demand, study of dechlorination efficiency and consequences, and since the RO flux at this salinity is limited by the osmotic pressure, and
variation of coagulant and coagulant aid dosing rates. Through the trials, the maximum pressure rating of the RO elements. This was
it was concluded that the dose of 0.25 ppm Fe to be the optimum dose experienced by the pilot project on the Mediterranean Sea where
for the UF membranes and it was also found out that the chlorine dose at the feed water from both conventional and UF membrane pre-
the intake must be raised to 2 ppm in summer and 1 ppm during winter. treatment gave similar performance in terms of flux stability.
In the end, reverting to the conventional coagulation-flocculation pre- This is also mentioned by Wilf and Schierach [27] that the MF/UF
treatment and combining them along with UF technique may prove cost element has trouble operating at high flux rates when treating highly
effective for the Addur plant. fouling surface water because of severe membrane fouling and
The pre-treatment system must be adapted to the seawater plugging of fibers. High cross-flow feed velocities, required to reduce
characteristics and is expected to face variability. To anticipate rather concentration polarization, resulted in high power consumption.
unfortunate feed water quality, some SWRO plants put an additional Membrane cleaning, frequently required, was troublesome and not
treatment unit within the pre-treatment system to improve the very effective in restoring permeate flux. That is why conventional
performance of the media filtration. In the Persian Gulf, the pre- system for this condition is still preferred.
treatment line which was equipped with a dissolved air flotation unit
was more robust and able to handle very bad water quality. The removal 5.2. Cost analysis of the pre-treatment systems
of turbidity and suspended solids was satisfactory and with the
optimisation of filter's media and coagulation chemicals, low and steady In terms of the economic point of view, conventional pre-
SDI in the filtered water could be achieved. Similar experience was also treatment systems have a relatively high operating cost resulting
encountered in the operation of a SWRO plant on the north coast of Java, from excess consumption of chemicals, filtrate and energy. Although
Indonesia. Applying dissolved air flotation, the pre-treatment system the chemical usage and disposal costs of conventional pre-treatment
was designed to produce RO feed water with a reduced inorganic scale will be significantly higher than UF/MF, the equipment and media of
fouling potential by removing particulates, micro-pollutants and the conventional system are long lasting, requiring low maintenance.
microorganisms. The tropical climate of this area enhances biofouling For UF/MF systems, the membranes will need to be replaced from
potential problem. The RO feed water produced (turbidity <0.25 NTU, time to time. Membrane life is typically 5–10 years, so this requires a
and SDI15 < 3) significantly prevented RO membrane fouling. This was moderate running cost, but this should be similar to the savings by
indicated by a stable trend of pressure drop across the membrane units, using a lower RO replacement [26]. RO membrane cleaning frequen-
though they had operated for 3 months after previous cleaning. The cies were also typically minimized with the application of membrane
chemical cleaning of the RO membrane was conducted after 3 months of pre-treatment because the membrane allows very low particle
operation, although the pressure drop of the RO membrane units was concentration and low SDI value of the RO feed. The frequent
less than 10%. backwash cleaning required for the media filtration unit in the
However, besides the significant fluctuations of the quality of the conventional system would reduce the on-stream time for the RO
RO feed caused by changing raw water conditions, conventional pre- system. This affects the efficiency of the RO operating system
treatment technology also was the following disadvantages [4]: especially during fluctuations of the raw seawater where shutting
down the whole operation system may have to be done.
▪ Low removal efficiency of particles smaller than 10–15 microns. The selection of the right pre-treatment strategy must be based on
▪ Possibility of breakthrough during filter backwash. analysis of the pre-treatment technology adopted largely because it is
N. Prihasto et al. / Desalination 249 (2009) 308–316 315

Table 1
Cost Analysis for different pre-treatment options [28].

No. Parameter Conventional pre-treatment Membrane pre-treatment Benefits

1 Capital cost Cost competitive if compared to MF/UF Slightly higher than conventional Capital costs of MF/UF could be 0–25% higher, whereas life
pre-treatment and costs continue cycle costs using either of the treatment schemes are
to decline as developments are comparable
made
2 Energy Using gravity flow, it requires less energy Higher than conventional. MF/UF requires pumping of water through the membranes.
requirements This can vary depending on the type of membrane and
water quality
3 Foot print Calls for larger foot print Significantly smaller foot print Foot print of MF/UF could be 30–50% of conventional filters
4 Chemical High due to coagulant/flocculant and process chemicals Chemical use is low, dependent on Less chemicals
costs required for optimization raw water quality.
5 RO capital Relatively higher since RO operates at lower flux Higher flux is logically possible Due to lower SDI values, RO can be operated at 20% higher
cost resulting in lower capital cost, flux if feasible, reducing RO capital costs
which may allow higher recovery
6 RO operating Relatively higher costs since the high potential of Lower RO operating costs are The net driving pressure is likely to be lower if the feed
costs membrane fouling will result in higher operating expected due to less fouling water is pre-treated by MF/UF. Membrane cleaning
pressure. Also may result in frequent cleaning of RO potential and longer membrane life frequency is reduced by 10–100%, reducing system
membranes. downtime and prolonged element life.

site specific and requires careful judgment. Cost related evaluation of process do not present sufficient data explaining the process
the conventional pre-treatment system compared to the membrane parameters and the characteristics of the feed seawater. The
pre-treatment system should consider the level of cleaning, back- filtrate quality parameters measured to show the process results
washing and maintenance required. According to Vedavyasan [28] are not identical for each of the case studies thus the comparisons
since membrane costs are becoming competitive, both the capital and made are in general terms.
operating expenses of plants applying the membrane pre-treatment
system are perhaps favourable. Table 1 shows a cost analysis between
Acknowledgements
the application of conventional pre-treatment and the MF/UF pre-
treatment.
This research was supported by a grant (07seaheroB0101-03)
from Plant Technology Advancement Program funded by Ministry of
6. Conclusions
Construction & Transportation of Korean government. This study is
also supported by Kyungnam University.
The raw feed water quality is an important factor in the
performance of the pre-treatment system. Raw water, if aggressive
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