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SPTRK9039 Formation Treatment
SPTRK9039 Formation Treatment
SPTRK9039 Formation Treatment
Issue 1
Date December 2005
Formation Treatments
Endorsed by:
Authorised by:
This document is the property of Network Rail. It shall not be reproduced in whole or part nor disclosed to a third party
without the written permission of the Standard Owner.
© Copyright 2005 Network Rail
Uncontrolled copy once printed from its electronic source.
Published & Issued by: Network Rail 40 Melton Street, London NWI 2EE
Ref: NR/SP/TRK/9039
Issue: 01
Date: December 2005
Issue record
Issue Date Comments
01 Dec 2005 New Technical Specification but content unchanged from
RT/CE/C/039
Implementation
3rd December 2005.
Compliance
This Network Rail Specification is mandatory and must be complied with by Network
Rail/Contractors from 3rd December 2005.
When this Specification is implemented, it is permissible for all projects, which have formally
completed GRIP Level 4, to continue to comply with the Issue of any relevant Network Rail
Standards current when GRIP Level 4 was reached and not to comply with requirements
contained herein unless the designated Head of Track Engineering has stipulated otherwise in
the accompanying Briefing Note.
Where the Head of Track Engineering has specified that all projects will comply with the
requirements, specific authority not to comply can be sought in the usual manner using the
appropriate non-compliance authority processes described in Network Rail Standard,
NR/SP/STP/045 Managing the Process for Non-compliance Authority (formerly
RT/LS/P/045).
Disclaimer
In issuing this document for its stated purpose, Network Rail makes no warranties, express
or implied, that compliance with all or any documents it issues is sufficient on its own to
ensure safe systems of work or operation. Users are reminded of their own duties under
health and safety legislation.
Supply
Copies of documents are available electronically, within Network Rail’s organisation. Hard
copies of this document will be available to Network Rail employees on request to the
Document Controller and to other organisations from IHS Technical Indexes (01344
404409)
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Contents
1 Purpose 5
2 Scope 5
3 Introduction 5
3.1 General 5
3.2 Competence 6
4 Reference Documentation 7
5 Definitions 7
6 Types of Trackbed Failure (Inadequacy) 9
6.1 Ballast deterioration 9
6.2 Subgrade erosion (pumping) 10
6.3 Subgrade strength failure (cess heave) 11
6.4 Poor stiffness characteristics 11
6.5 Critical velocity 12
7 Investigation - Methods 12
7.1 Summary 12
7.2 Hand-dug trial holes and trenches 13
7.3 Window Sampling (Automatic Ballast Sampler) 15
7.4 Site records 16
7.5 Sampling and Testing 18
7.6 Geophysical (Non-intrusive) Techniques 20
7.7 Penetrometer Testing 21
8 Investigation – Planning, Analysis and Reporting 22
8.1 General 22
8.2 Desk Study 22
8.3 Design of Investigation 24
8.4 Layout of Investigation 25
8.5 Investigation of drainage 26
8.6 Trackbed stiffness 26
8.7 Critical Velocity 28
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1 Purpose
This specification gives recommendations for managing investigation, design and installation
of trackbed treatments on Network Rail’s permanent way. Background information is
provided where relevant.
It also sets out the methodology for categorisation of spent ballast, based on risk assessment
and chemical analysis, prior to removal and delivery to the Local Distribution Centre.
2 Scope
This specification applies to all ballasted track (other than that specifically designed for a
particular purpose, e.g. on structures or where clearance restrictions dictate that alternatives
shall be used). It applies to routine track renewals and remodelling schemes.
3 Introduction
3.1 General
The quality of a track, i.e. its ability to retain good geometry and its response to
mechanical maintenance (tamping, stone blowing) is directly related to the design and
condition of the trackbed and earthworks.
1. The ballast, which allows for adjustment of the line and level of the track.
Ballast deteriorates with traffic passing and with track maintenance activities
and therefore requires occasional replacement.
2. The formation, consisting of blanket (if present) and subgrade, upon which
the required depth of ballast is placed. Ideally this should be permanent,
and not require replacement or maintenance.
The required depth of ballast, which gives the desired life before it needs to be
replaced, should not be confused with the total depth of trackbed layers (ballast plus
blanket) that is required to distribute the load over the subgrade.
On a well built formation the only trackbed treatment required should be ballast
replacement. However, in the UK there are many formations which do not provide
the ideal support conditions, and can therefore lead to a considerable reduction in the
useful life of the trackbed.
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Ballast Ballast
Geotextile Trackbed Layers
Blanket Trackbed
Sand
Capping Subgrade
3.2 Competence
• Trackbed Construction
• Methods of track maintenance and trackbed renewal
• The relationship between trackbed condition and track quality
• Trackbed deterioration mechanisms
• Geology and hydrogeology
• Drainage of trackbed and earthworks
• Logging of Ballast
• Logging to BS 5930.
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4 Reference Documentation
British Standards
BS 812 Testing aggregates
Part 102: 1989 Methods for sampling
Part 103: 1985 Methods for determination of particle size distributions
Part 103.1: 1985 Sieve tests
Part 110:1990 Methods for determination of aggregate crushing value
BS 1377 Methods of test for Soils for civil engineering purposes
Part 1: 1990 General requirements and sample preparation
Part 2: 1990 Classification tests
Part 7: 1990 Shear strength tests (total stress)
Part 9: 1990 Methods of Test For Soils for Civil Engineering Purposes, In-
situ Tests
BS 5930: 1981 Code of Practice for Site Investigations
BS 6906 Geotextiles
Part 1: 1987 Determination of the tensile properties
Network Rail Company Standards
RT/CE/S/006 Track ballast and Stoneblower aggregate
RT/CE/S/033 Blanketing sand
RT/CE/S/010 Geotextiles
RT/CE/S/102 Track construction standards
RT/CE/C/006 Design, installation and maintenance of lineside drainage
RT/LS/P/044 Track maintenance, renewal or alteration – used ballast
handling
Other
Network Rail Contaminated Land Manual
Network Rail Track Ballast Replacement – Work Site Risk Assessment Protocol
Deutsche Bundesbahn – DS 836 Vorschrift für Erdbauwerke 1987 (Specification for
Earthworks)
5 Definitions
Ballast
Single-sized granular material of specified properties, placed on the formation to provide
vertical and lateral support to the sleepers or bearers.
Blanket
A layer, or several layers, laid over the subgrade to give the formation its desired properties.
The layers can include layers of granular material as a filter and geosynthetics as a modulus
improver.
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The peak load divided by the peak deflection of the underside of a rail seat area of an
unclipped sleeper subjected to an approximately sinusoidal pulse load at each railseat; the
pulse load being representative in magnitude and duration of the passage of a heavy axle load
at high speed.
Formation
The ground on which the ballast is placed, consisting of the subgrade plus blanket and other
protective layers (if present).
Geosynthetics
General term for synthetic layers included in the trackbed either to enhance the properties
of, or replace, a granular trackbed layer. It includes geotextiles, geogrids, geomembranes and
geocomposites.
LDC
Local Distribution Centre – regional centre for supply of new ballast and for handling and
recycling used ballast and other rail network infrastructure materials.
Renewal (trackbed)
The replacement of existing trackbed layers or provision of new trackbed layers. For the
purposes of this document, track renewal includes remodelling, relaying and reballasting.
Subgrade
The upper part of the earthworks or natural ground on which the blanket layer rests. The
subgrade includes any capping layer (prepared subgrade) designed to improve the properties
of a poor quality soil.
Subgrade Modulus
Young’s modulus of the subgrade.
Trackbed
A general term referring to the ballast, blanket and subgrade.
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Trackbed layers
A general term referring to all layers placed between the subgrade and the underside of
sleepers.
Track category
The classification of a section of track by usage and speed, so that requirements relating to
design, maintenance, renewal and inspection of the track may be specified and applied. The
procedure for categorising track is given in GC/RT5023.
Track geometry
The geometric properties of the track which affect the riding characteristics and safety of rail
vehicles, namely short wavelength vertical and lateral alignment and twist.
For the purpose of this document, trackbed failure or inadequacy relates to its ability to
retain good geometry. However, the condition of the trackbed can also affect track circuits,
in particular if the ballast is very dirty and retains water
Various mechanisms can result in poor track geometry. These can be divided into five
categories.
a) Ballast deterioration
b) Subgrade erosion (pumping)
c) Subgrade strength failure (cess heave)
d) Poor stiffness characteristics
e) Critical velocity
The above types of trackbed failure should not be confused with earthwork problems, such
as slips or superficial movement of embankment shoulders.
New ballast is clean, free draining, resistant to settlement and responds well to
tamping. As it ages it breaks down gradually under the action of traffic and mechanical
maintenance until the voids eventually become filled with fines. While this will reduce
the effectiveness of tamping, the performance of the ballast is not significantly affected
until the fines reduce permeability to the point at which pore pressures cannot
dissipate under train loading, particularly when the ballast becomes saturated during
heavy rainfall. This normally occurs first beneath a rail irregularity, such as a dipped
weld, where dynamic loading is very damaging to the ballast. The onset of this type of
failure is characterised by the appearance of wet spots and rapid deterioration of track
geometry.
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In addition to the products of ballast breakdown, fines may be deposited from the
environment (e.g. wind blown) or from freight vehicles (e.g. open topped coal wagons).
This type of failure must not be confused with subgrade pumping, since the methods of
treatment are completely different.
After ballast degradation, subgrade pumping is the main trackbed problem that is
regularly encountered. The symptoms of severe subgrade erosion are similar to those
caused by extensive ballast breakdown, i.e. poor track geometry accompanied by the
appearance of wet spots.
Subgrade pumping occurs when slurry rises into the ballast under the pumping action of
train loading because the blanket is either absent or inadequate. Slurry is normally
formed by erosion of a fine-grained subgrade, such as silt, clay or fine sand, although
weakly-cemented sedimentary rocks and poorly-graded blanket layers can also be
susceptible.
Small amounts of slurry in the base of the ballast have no effect. The problem becomes
serious only when the slurry migrates upwards towards the base of the sleepers and
affects the load bearing properties of the ballast. Soon afterwards the characteristic
‘pumping’ subgrade failure normally becomes evident. Track geometry then
deteriorates rapidly and cannot be rectified by tamping. Within a short time speed
restrictions may be required.
The rate at which a pumping problem will develop is difficult to predict. Where there
is fine-grained soil present at the base of a ballast layer some slurry will always develop
with time, even if the material is part of the subgrade or the blanket layer. If the
drainage is good and the line is lightly loaded, the amount of slurry produced might be
very small and have a minimal effect on ballast life, but if ballast is placed directly on a
highly susceptible subgrade, such as weak mudstone, and the drainage is poor, a
pumping problem could develop in less than a year under heavy traffic.
Slurry in the trackbed cannot be got rid of entirely, even if there is good drainage,
without replacing or modifying the blanket. It is generated by a dynamic process, and
once present is self-perpetuating. Shoulder ballast replacement can help in the short
term, as can hand packing and digging out of wet beds, but this needs to done regularly.
The worst pumping problems often occur shortly after reballasting, either on a track
already affected by subgrade erosion or occasionally where the reballasting operation
removes a layer critical for subgrade protection, such as pitching stones.
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This mode of failure is less common on main lines than either 5.1 or 5.2, because the
depths of construction and general trackbed condition are mostly adequate to prevent
it.
Ballast stability requires a stiff trackbed. Research shows that soft support will result in
large ballast settlements. When total settlements are large, high differential
settlements will result from repetitive traffic loading patterns, leading to poor vertical
track alignment. Variable trackbed stiffness also results in poor track geometry.
However, with the exception of very soft ground, most subgrade types provide a level
of stiffness that can be modified by shallow trackbed design, to give a value within a
suitable range. During the course of a trackbed investigation, the engineer needs to be
aware of the types of soil or the combination of features that that are likely to give
problems. Section 7.5 gives guidance on how to assess the stiffness of a subgrade and
its variability.
While a stiff trackbed is desirable for good track geometry it is equally important to
ensure that it is not too hard. On very hard formations, e.g. on shallow rock head or
on bridge decks with low ballast depths, the resulting high modulus can lead to damage
of track components, ballast breakdown and even erosion of the bedrock. Also, track
does not distribute loads as far on a hard trackbed, which further increases the
likelihood of track damage.
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The most direct method of compensating for a hard trackbed is to use softer railpads,
although in some situations this can adversely affect track performance.
On most types of ground the stiffness of a trackbed does not vary with train speed.
However, where track passes over deep layers of very soft ground, such as peat bogs
or alluvium, the stiffness may diminish considerably at higher speeds. This phenomenon
is associated with a low velocity of surface wave propagation. As the trains approach
the “critical velocity” the ground displacement increases. In extreme cases it may not
be possible to run the trains at line speed without causing rapid deterioration of track
geometry.
While it may be possible to make a slight increase in critical velocity by improving the
trackbed, a significant improvement can be made only by deep ground treatment, e.g.
piling. Sites with a low critical velocity are fairly rare and are, for the most part, well
known, but special consideration may need to be given when increasing the line speed
in some areas where there may not have been a problem before. Geological records
may be useful in identifying susceptible areas.
7 Investigation - Methods
7.1 Summary
A trackbed investigation may include various techniques, which normally includes some
form of trial hole or trench (intrusive), but may be supplemented by one or more
geophysical (non-intrusive) methods.
For the purpose of this document, intrusive investigation refers to the following:
Traditionally all investigation has been undertaken using hand-dug trial holes or
trenches, with the holes being advanced below the base of the ballast, if necessary, by
hand auger or spoon shovels. However, in recent years the use of percussive coring
through ballast (e.g Automatic Ballast Sampler, ABS) for deep trial holes and extended
trial holes, has become commonplace. Both techniques have advantages and
disadvantages, compared in Table 1. The use of penetrometer techniques for extended
trial holes, to investigate the variability of the underlying ground, is becoming
widespread.
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Geophysical, non intrusive, techniques which are now in common use are Ground
Probing Radar (GPR), and Falling Weight Deflectometer.
This Section describes each of these methods, together with associated sampling and
testing techniques. Section 7 then gives guidance on how to plan an efficient
investigation to provide the right amount of information to allow the correct decision
to be made on trackbed treatment.
The location and dimensions of a hand dug trial hole depend on the objectives of the
hole (see para. 7.2) and the testing requirements (see para.6.5). However, there are
certain general rules that should be followed, and these are described below.
If formation failure is suspected, holes should be dug outside the immediate track area.
Trial holes and trenches should not penetrate a sand/stone blanket layer unless it is
implicitly required to achieve the objectives, other than to take a small sample.
If trial holes are opened out in advance of an inspection date, or if the hole is likely to
require re-inspection, ballast bags or sand bags should be placed in holes to minimise
tripping hazard and to maintain track stability.
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Percussive Coring
Attribute Hand Dug Trial Holes
(e.g. Automatic Ballast Sampler)
Sample Description, Difficult at Night or in Wet Weather Samples can be examined and
Photography. photographed under ideal conditions
Versatility Can investigate lateral variation, trackbed ABS positions must usually be pre-
conditions can be interpreted on site, programmed and detailed examination is
additional pits can be excavated immediately not possible on site. Lateral variations
for confirmation, but obstructions to hand cannot be investigated satisfactorily, but full
auger progress or hard digging often limit depth samples are normally achieved,
achievable depth. except on hard rock. Option of sampling
to 2m.
Staffing Needs trained trackbed/p.way engineer on site. Engineer not required on site.
Excavation and Sampling Difficult, often impossible in granular materials. Will recover good samples in most soil
Below Water Table types.
Samples for Ballast Testing Sample size unlimited. Representative sampling Small sample only, not suitable for
possible for estimation of Ballast Cleaner estimation of Ballast Cleaner return. Good
Return, but difficult to sample fines accurately for condition assessment and chemical
for assessment of ballast condition. analysis.
Blanket/Subgrade Sampling of subgrade often impossible due to All layers sampled as a matter of course,
Sampling and testing obstructions or high water table. Full sampling fine granular and cohesive soils are sampled
and in situ testing is time consuming, and can undisturbed
seriously affect productivity.
Depth measurement All depths can be referred accurately to base of Corrections required to compensate for
sleeper, any sample loss.
Protection Required Red Zone Possible Green Zone Only
(Green Zone Preferred)
Typical Productivity, per 8hr 15 No. Shallow (<0.5m) -------
Shift per 3 man team. 10 No. Deep(0.5<1.0m) 40 No. to 1.0m
-------- 15 No. to 2.0m
Hand-dug trial holes and trenches must be excavated from within one bed or crib at
each location and must not be closer than 1.5m to a rail joint, weld or adjustment
switch. In S&C units trial holes must not be closer than 1.5m to crossing noses, obtuse
knuckles or switch toes. Excavated material must be placed clear of cables, signal
engineer’s equipment and walkways. Material must be returned carefully on
completion of the inspection.
If an effective sand blanket has been removed to facilitate inspection and sampling it
must be reinstated prior to replacing the ballast.
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The Automatic Ballast Sampler is a percussive coring device that takes a continuous
sample through the trackbed. It consists of a steel sampling tube lined with a 65mm
diameter clear plastic tube in which the sample is collected. The steel tube is capped
with a hardened steel cutting shoe and the whole unit is driven into the trackbed, using
a hydraulically powered hammer, to a depth of up to 1m. Additional smaller diameter
tubes can, if necessary, be driven even deeper into the subgrade.
When driving the samples, there may be some sample loss, particularly in loose ballast
at the start of driving, and occasionally at the end of driving, as a very soft subgrade is
penetrated. Measurements of the height of the ballast relative to the top of the rails
should be taken before driving and sufficient measurements of progress should be
taken during driving to enable corrections to be made for sample loss.
The samples should be sealed in their plastic tubes and clearly labelled with the site
name, date and sample number. The top and bottom of each sample should also be
clearly marked. Samples should be stored upright during transit to prevent ballast
segregation, in a dry, cool but frost-free environment. Logging should be carried out
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within three days of sampling to avoid desiccation, particularly in the case of clay soils,
whose strength is directly related to moisture content.
Window sampler holes should be backfilled using a 5:1 dry mixture of blanketing sand
and cement to within 200mm of the base of the sleeper. The remaining hole is
backfilled with clean ballast.
a) Date(s) of Investigation,
b) Site name, unique job identification number.
c) Engineers Line Reference, (ELR),
d) Track Reference, (Up, Down, Fast, Slow etc.),
e) The fixed point, e.g. a milepost, to which distances are related,
f) Logging Engineer (or Technician, if no engineer is present).
7.4.1 Logging/Photography
A log needs to be produced for each trial hole or trench. The log must clearly
state the mileage and yardage to the nearest yard, the lateral location, e.g. four-
foot, adjacent to cess rail, and a reference level, e.g. base of sleeper, to which
depths are related. For most trial holes it is sufficient to describe each separate
layer encountered and record the changes in strata with depth, to an accuracy
of ±5mm. Groundwater conditions also need to be recorded, together with any
test results. Sufficient information must be recorded at each hole to enable
interpretation of the data.
For all hand dug trial holes a colour photograph should be taken of at least one
side of the trial hole, showing the condition of the ballast beneath the sleeper as
close as possible to the rail seat. The photographed side should be prepared
beforehand by removing all loose or foreign material. The photograph should
include the bottom edge of the sleeper for reference. A reference sheet should
be included in each photograph giving as a minimum, the:
a) Date,
b) Site name,
c) Hole number.
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The standard for logging of soils is given in BS5930, which produces a purely
factual description of the soil. It is recommended that this is used for soils
comprising the blanket and subgrade.
Size
New ballast consists mainly of stone falling in the size range 37.5mm to 50mm,
and would normally contain a high proportion of this size of stone even when
life expired. If it is evident that the basic size range is less than 37.5mm, the
ballast should be described as undersized.
General condition
Four stages of ballast deterioration can be easily identified by visual inspection:
• Clean Ballast –essentially single sized with little or no fine material in
the voids.
• Slightly Dirty Ballast – there are clearly fines beginning to accumulate
in the voids, but the voids are far from being filled.
• Dirty Ballast – the voids are mostly filled with fines, but the fines are
essentially granular and permeable.
• Very Dirty Ballast – the voids are completely filled with fines and
appear to be impermeable.
It should be noted that the term “dirty”, when referring to ballast, does not
relate to the amount of dust or wet slurry adhering to the surface of larger
particles, but to the amount of fines which accumulate in the voids with time. If
the fines do not appear to be the products of ballast breakdown, the source of
the fines should also be described, e,g. coal fines.
Mineralogy
The geological source of the ballast should also be identified if possible. In
particular, it is important to identify ballast formed of poor quality stone, i.e.
sedimentary rock (especially limestone) that is likely to deteriorate rapidly if left
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in the track. Where the ballast includes a proportion of poor quality stone, the
proportion should be estimated.
Clay Contamination
The presence of clay, clay slurry or other fine-grained soil derived from an
underlying trackbed layer or the subgrade should be identified, distinguishing
between relatively new ballast that becomes contaminated with slurry (or other
fine-grained soil) and older ballast, which has partially degraded before
becoming contaminated. The latter condition is less serious and may not
require immediate treatment.
In addition to recording the positions of trial holes and the soils encountered, a
site sketch is required to show the positions and references of all adjacent
tracks and S&C. The following should also be included in the site sketch (using
key symbols, with mileages):
• Wet beds
• Cuttings and embankments, including heights
• General slope conditions including rabbit warrens etc.
• Structures and retaining walls
• Positions of infall, outfalls, catch pits, drainage runs etc.
• Any other feature likely to affect track performance.
The site sketch should be supplemented by general photographs along the site,
photographs of bridges, retaining walls, drainage, catchpits and to substantiate
comments on other features noted.
There are various sampling and testing methods which are used regularly on the
railway. In order to procure the necessary samples for testing it is important to
understand the objectives of the sampling.
For this purpose a sample of ballast from the load bearing zone directly beneath
the rail seat area of the sleeper is required. A minimum 10kg sample is required.
The sample should be returned to the laboratory for sieve analysis, as described
above.
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For sampling of used ballast from the existing trackbed see also RT/LS/P/044.
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Selected samples may be tested to gain plasticity index (in accordance with BS
1377: Part 2) in order to assess their susceptibility to subgrade erosion.
The technique works by measuring the strength of the reflected signal during a
fixed time period, typically several nanoseconds and, knowing the time of travel
and the dielectric constant of the ballast/sub-ballast, the depth of the interfaces
can be assessed.
One of the most beneficial features of the GPR trace is the ability to identify
accurately, locations where changes in the track substructure are occurring.
This is invaluable because it enables the optimum length of any proposed
remedial work to be determined and it assists in the efficient planning of an
intrusive investigation.
Whilst it is useful as a stand alone investigative tool, particularly when its findings
clearly relate to the track geometry, GPR information is seldom sufficient to
enable the design of remedial measures. For design purposes GPR must
normally be supplemented by intrusive investigations at specific locations.
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The FWD applies a pre-determined impulse load to the sleeper close to the rail
seat areas. The response to this load in terms of the transient deflections
produced in the sleeper and the surrounding ballast are very accurately
measured using inertial displacement transducers (geophones).
Each test sleeper is disconnected from the rails in turn and a pulse of load,
having a peak value of 12.5 tonnes (typically the maximum load seen by a sleeper
under a passing 25 tonne axle load), is applied three times. Measurement of the
load and displacements are recorded simultaneously. Peak loads and
displacements should be recorded for three successive drops. Also, the load
and displacement history for the third load pulse should be recorded and
stored, especially if an assessment of critical velocity is required.
The deflections of the loaded sleeper (D0), the ballast in the adjacent crib (D300)
and the ballast in the next crib (D1000) are interpreted as corresponding to the
sleeper deflection, the deflection of the loaded ballast and the deflection of the
subgrade respectively. The data is presented as a continuous longitudinal trace
showing the variation of these properties along the track.
When testing on either concrete or steel sleepers the dynamic sleeper support
stiffness can be calculated directly from D0, i.e. concrete and steel can be
assumed to be incompressible. On wooden sleepers, an allowance needs to be
made for the sleeper compression.
The data can also be used to calculate the velocity of surface wave propagation
along the track, the so-called critical velocity.
The spacing of FWD tests is dependent on the length of the site and the
purpose of the testing, although maximum spacings apply. For a detailed
assessment of dynamic sleeper support stiffness a maximum test spacing of 10m
is recommended, and for investigating spatial variation of critical velocity, a
maximum 20m spacing is considered to be acceptable.
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It is important to note that penetrometer tests are not appropriate for determining
properties of the trackbed layers, other than the total depth of granular materials,.
8.1 General
This section deals with the detailed investigation of the trackbed in connection with
track or trackbed renewal. The primary objective of the investigation is to gather
sufficient information on the nature, condition and relevant dimensions of the existing
trackbed layers, subgrade and site drainage to determine the nature of the work
required and to reduce, to an acceptable level, the risk of unforeseen ground
conditions resulting in an inadequate treatment of the trackbed.
The investigation should be carried out in sufficient time to ensure that provision can
be made for the work required (for example, replacement of the blanket layers) in the
resources and track possession time allocated for construction.
The first stage in any investigation should be a desk study. This can highlight known
problems on the site and assist in the design of an investigation, i.e, both scoping and
planning layout. It may also be of use in the detailed interpretation of the results.
Before proceeding with a trackbed investigation a check should be made that the
problem is not due to an obvious earthwork deficiency, such as a slip or embankment
settlement, in which case embankment stabilisation measures are required. Usually,
areas of earthwork instability are well known to local engineers and there may be
records available. In the absence of any records, or visual evidence of earthwork
failure, the track engineer would normally suspect that poor track geometry was due
to some form of trackbed inadequacy.
The extent of information required will vary from site to site but the engineer
responsible for design should be aware of the following information sources:
Records of track geometry, i.e. the history of track geometry held on the
“Trackmaster” database, and the most recent High Speed Track Recording Car
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(HSTRC) traces can provide much information regarding the past performance of the
track and the likely areas of poor quality trackbed. The parameter measured by the
HSTRC that is most indicative of trackbed condition is the 35m vertical profile. This
should ideally be interpreted in the light of recent maintenance activity.
The quality of inspections and investigations of trackbed, earthworks and drainage has,
historically, varied considerably across the rail network. The reporting and recording
of the information and details of past remedial measures have also been variable.
Nevertheless, there is much remaining which is mostly held by the Maintenance
Contractor, but some is retained by the Network Rail Regional Records Sections.
Some of this information may assist in the design of an investigation, especially on those
sites/areas which are well known to local engineers as having a history of problems.
However, for routine investigations on sites where maintenance has been
straightforward in the past and there is no history of poor track geometry it may not
be worthwhile pursuing records.
Video Records
More use is now being made of video recording for track inspections. Where these
are available they are useful for a preliminary assessment of a site. Features visible on
route videos can include topography, drainage, track layouts, station platforms, bridges,
wet spots, cess condition etc.
Geological Records
An understanding of the local geology and/or hydrogeology can assist greatly in the
understanding of trackbed performance and drainage characteristics of site. Geological
mapping at either 1/63360 or 1/50000 scale is available from the British Geological
Survey (BGS), at Keyworth in Nottinghamshire, for most parts of the country. Larger
scale maps (six-inches to a mile) and detailed descriptions of local
geology/hydrogeology (Memoirs) are available in some areas. BGS also have an
extensive database of borehole records, which can also be of assistance.
Utilities Records
Before excavating deep trial holes or planning deep trackbed treatments it is advisable
to obtain records of the location of buried services. This information must be
regarded as supplementary to scanning an trial hole position prior to excavation (which
is mandatory), since this cannot detect non-metallic services.
Page 23 of 48
Ref: NR/SP/TRK/9039
Issue: 01
Date: December 2005
The extent of an investigation depends on its objectives, the existing knowledge of the
site and its past performance. Intrusive investigation below the base of the ballast layer
should only be considered after all existing data sources have been reviewed.
Shallow trial holes would normally be sunk at proposal stage. They should only be
considered for trackbed design if the proposed treatment is ballast renewal or ballast
cleaning, and there is sufficient information available to demonstrate that the following
conditions apply:
Deep holes are required for ballast cleaning/replacement where the conditions for
shallow holes are not met (see above) and for all other trackbed treatments. The
investigation should be planned to determine the following:
Page 24 of 48
Ref: NR/SP/TRK/9039
Issue: 01
Date: December 2005
Once through the trackbed layers there may be a need for deeper exploration, for
example to determine the strength and thickness of clay layers, or to determine the
nature of an embankment core. Various techniques are available, including further
window sampling or penetrometer testing.
Trial Trenches
The spacing of trial holes and their lateral position relative to the track should be
determined to suit the particular purpose of the investigation. However the following
general rules apply:
Page 25 of 48
Ref: NR/SP/TRK/9039
Issue: 01
Date: December 2005
As part of the desk study the engineer should have gained an appreciation of the track
gradients, geology, hydrogeology, topography and hydrology of the area such that he is
able to determine whether the drainage system present is appropriate for the site. See
also RT/CE/C/006.
The location of all components of the drainage system within 100yds of each end of the
site should be shown on the site sketch (see para. 6.4.3).
- pipe diameters
- the general condition, e.g. clean, full of slurry,
- invert levels relative to rail level.
In recent years it has been shown that trackbed stiffness is a key determinant of track
geometry. For good inherent track geometry it is essential for the track to have both
adequate and uniform stiffness. The stiffness of a trackbed is governed by the depth
and stiffness of all granular layers that form the trackbed layers together with the
stiffness of the upper part of the underlying subgrade.
For the purpose of this document, the parameter used to define trackbed stiffness is
dynamic sleeper support stiffness (K), expressed in kN/mm/sleeper end. This is the
most direct measure of trackbed stiffness and is an excellent indicator of trackbed
performance. It does not, however, allow the accurate determination of the elastic
properties of each component layer.
The measurement and analysis of stiffness of the trackbed layers is a complex subject
and a full treatment of the subject is beyond the scope of this document. It should
therefore be left to an experienced trackbed specialist. However, a brief summary of
techniques is given here to provide a background to the subject. The elastic modulus
of a given trackbed layer can be measured in two ways, either directly, e.g. in a triaxial
apparatus, or by performing a load test at the ground surface to measure a reaction
modulus and using back-analysis to determine the moduli of each layer. Table 2
summarises methods of determination of various stiffness parameters.
Page 26 of 48
Ref: NR/SP/TRK/9039
Issue: 01
Date: December 2005
FWD on sleepers Specialist Investigation/ Track Dynamic High Good productivity, but high
Test Sleeper mobilisation cost. Can give
Design/ Support effective modulus of subgrade and
Stiffness other trackbed layers using back-
Diagnostic Tool analysis.
(K)
Can also be used to measure
kN/mm/ critical velocity.
sleeper end
FWD on circular Specialist Construction Subgrade, Reaction High Good productivity. Use
plate Test Modulus Boussinesq equation to give an
Formation effective subgrade modulus, but
kN/m2 can be back-analysed to give
moduli of individual layers.
Plate Bearing BS1377 Construction Subgrade, Reaction High Expensive, time consuming, only
Test Modulus appropriate for major projects or
UIC 719R Formation very sensitive trackbed, results
kN/m2 sensitive to creep and
consolidation of soils. Use
Boussinesq equation to give an
effective modulus, but can be back-
analysed to give moduli of
individual layers. .
CBR BS1377 Construction Subgrade CBR Indicative Traditional index test developed
for highway application. Can be
Formation % used to derive an approximate
value of stiffness.
Shear Vane or BS1377 Investigation/ Cohesive C Indicative Useful only on fine grained
Pocket cohesive subgrades.
Penetrometer Preliminary subgrade kN/m2
Design
Repeated Load BS1377 Investigation, Cohesive E High Useful only on fine grained
Triaxial Test subgrade cohesive subgrades where a good
Design, MN/m2 quality uniform sample can be
(Cohesive obtained.
Samples) Construction
Triaxial Test Specialist Design Trackbed E High Used for research testing on
Test aggregates for use in trackbed
(Granular Layers) MN/m2 applications. Highly specialised.
Page 27 of 48
Ref: NR/SP/TRK/9039
Issue: 01
Date: December 2005
After sufficient information is gained relating to the subgrade modulus and its variation,
the required depth of construction can be determined according to para. 8.4.
If trains regularly approach critical velocity there will be excessive deflection and rapid
deterioration of track geometry. If a site exhibits poor track geometry and the
suspected cause is low critical velocity, this can be checked by measuring displacements
under the typical worst loading conditions, i.e. maximum axle load and maximum likely
train speed. Ideally the deflection should be less than 4mm, although up to 8mm is
permissible, particularly if a geogrid or some other reinforcing technique is present. In
order to determine the variation of displacement with speed using this technique it will
be necessary to arrange for a series of similar vehicles to pass over the site at different
speeds.
While the above technique will accurately establish the degree of variation of
displacement at a single position on the track, to investigate spatial variation it will be
necessary to repeat the measurements at the required positions, or have several sets
of instrumentation available. It is however possible to measure a critical velocity
directly, for example, using a falling weight deflectometer. This will allow an estimate
to be made of the likely variation of displacement with speed, but its greatest advantage
is that it can be used to assess spatial variation. Once the worst spots have been
established, the exact variation of displacement with speed should be monitored as
described above.
Page 28 of 48
Ref: NR/SP/TRK/9039
Issue: 01
Date: December 2005
Subgrade strength failure (bearing capacity failure) may occur where train traffic with
increased axle loads are run. Subgrade strength failure manifests itself usually by a
heave in the cess. Subgrade strength failure may also occur where drainage problems
have led to softening.
The trackbed investigation report should provide the minimum information necessary
to summarise problems on the site and offer appropriate solutions. It should consist of
a factual section and an interpretative section.
- Written Section,
o Introduction
o Brief site description, i.e. location, track details, topography
o Geology
o Description of the fieldwork
o Summary of the ground conditions encountered
o Drainage condition and outfall arrangement (ditch, culvert, watercourse)
- Site Sketch
- Longitudinal Section, using easily distinguishable legends, showing:
o degree of ballast degradation
o slurrying
o track bed types
o formation materials
o ground water levels
o strength of clays
o obstructions to excavation
(note - an example of a suitable legend key is given in Appendix C)
- Borehole Logs related to rail level, or base of sleeper for constant rail/sleeper
depth
- Selection of site photographs showing key features
- Photographs of each trial hole or window sample
Page 29 of 48
Ref: NR/SP/TRK/9039
Issue: 01
Date: December 2005
- Test Results
- Restricted Clearances and Shallow Obstructions
Where interpretation and recommendations for trackbed treatments are required the
following sections should be included:
9.1 General
For ballast refer to RT/CE/S/102. Required ballast depth should not be confused with
required trackbed depth (see para. 8.4).
A reduced ballast depth should not be used over natural ground or embankment if the
trackbed layers, do not satisfy the requirements of total construction depth outlined in
para. 8.4.
A reduced ballast depth requires more frequent replacement of the ballast. The
absolute minimum depth of ballast required for tamping is 150mm.
9.2 Blanket
Experience has shown that the most satisfactory method of preventing subgrade
erosion is to lay a sand blanket, which consists of blanketing sand as specified in
RT/CE/S/033.
Page 30 of 48
Ref: NR/SP/TRK/9039
Issue: 01
Date: December 2005
9.3 Geosynthetics
A geosynthetic layer cannot be used on its own to fulfil all of the functions of a blanket
layer.
The use of geosynthetics is covered in para. 8.6, standard solutions. These make use of
four classes of geosynthetic, as listed below:
This section applies only to existing trackbeds where critical velocity is not likely to be
a problem.
The required total depth of trackbed layers (beneath base of the sleepers) is
determined by the stiffness characteristics of the subgrade and the required track
category. In most cases the total depth of trackbed will be adequate for the existing
subgrade and track category and the only required treatment may be to replace the
ballast and occasionally install a sand blanket. However, it is important to be able to
demonstrate that the depth of trackbed is adequate before proceeding with any
trackbed treatment. If axle loads and tonnage are not being increased significantly, this
can often be done by studying past track geometry and maintenance records. Where
there has been difficulty in achieving the required track geometry it will be necessary to
determine whether it has been due to inadequate total depth of trackbed. A suggested
procedure is indicated below.
On a section that has previously supported good track geometry without excessive
maintenance requirements, it is reasonable to assume that the stiffness characteristics
(and hence the required depth of trackbed layers) are acceptable, provided that the
following conditions apply:
Page 31 of 48
Ref: NR/SP/TRK/9039
Issue: 01
Date: December 2005
• there are no underlying reasons to suspect that the subgrade stiffness has
been affected, for example by earthwork failures
• no track lowering is planned as part of the track scheme
• the blanket or pitching (where present) is in good condition and will not be
disturbed by any proposed treatment.
Where there has been difficulty in achieving the required track geometry in the past
the stiffness characteristics of the trackbed and subgrade should be checked (see
section 7.5). The total depth of trackbed layers required can be determined from
Figure 2, which has been derived using a combination of empirical data and multilayer
elastic theory and is in general agreement with the experience of German Railways (see
DB DS836). The required value of K is in Table 3.
Where trackbed is formed over cohesive soil and indicative values of undrained shear
strength are available, an indication of the adequacy of a trackbed can be given using the
Trackbed Index, which is defined as follows:
TI = Cu x D, where
Cu = undrained shear strength in kN/m² of the soil directly below the trackbed
D = total depth of trackbed, in m, measured from base of sleeper.
Page 32 of 48
Ref: NR/SP/TRK/9039
Issue: 01
Date: December 2005
1.2
1.0
Required
0.8
Thickness of
Trackbed K=100kN/mm/sl.
Layers 0.6
(metres below
base of 0.4
sleeper) K=60kN/mm/sl.
0.2
K=30kN/mm/sl.
0
0 10 20 30 40 50 60
40) (80) (120) (160) (200)
Undrained Subgrade Modulus (E ) MN/m2
figures in brackets give approximate Cu values (kN/m2)
9.5.1 General
• catchment transfer where the runoff from the track and surrounding
ground/groundwater is likely to exceed the capacity of a particular
watercourse
• to intercept runoff which would otherwise have to flow across an
adjacent track
Page 33 of 48
Ref: NR/SP/TRK/9039
Issue: 01
Date: December 2005
Whenever trackbed treatments are carried out, existing track drains and the
surrounding backfill should be assessed to determine their condition and
efficiency.
The engineer responsible for the design of the drainage system and assessment
of runoff should be competent to assess whether or not the services of either a
hydrologist or hydrogeologist are required. Where a formation treatment to a
site in a cutting requiring track drains relies on good drainage, the design of
the drainage system should either be certified by a competent hydrologist (or
hydrogeologist, as required) or the site should be monitored (for rainfall, runoff
and water levels in critical catchpits) for sufficient time to enable adequate
performance data to be gained.
Page 34 of 48
Ref: NR/SP/TRK/9039
Issue: 01
Date: December 2005
Where collector drains or any part of the associated drainage system lies within
1.4 m of the running edge, they should be treated as part of the trackbed. In this
situation, and if no formation treatment is to be carried out, it is essential to dig
trial holes to check whether an existing geosynthetic or other essential trackbed
layer might be breached. Where a geosynthetic layer exists, it should be tied
into the new drain structure, to ensure that trackbed performance is not
compromised.
If the existing blanket is adequate for the purpose of trackbed design, i.e. there is
no need for sand, checks should be made to ascertain whether this extends
below the proposed drain. Where there is not adequate formation protection
beneath the drain, the base of the excavation should be blinded with blanketing
sand and a geotextile, as indicated in Figure 4. If it is deemed that a geotextile is
required for the purpose of trackbed design, this geotextile must be extended
beneath the drain, as shown in Figure 4.
Page 35 of 48
Ref: NR/SP/TRK/9039
Issue: 01
Date: December 2005
Separating
BALLAST Pea gravel surround to pipe.
Geotextile
1:20 to 1:30 fall Perforated Pipe, to be bedded
on min. 25mm pea gravel.
Invert Level – minimum
0.85m below rail level
50mm
Blanketing sand minimum
to RT/CE/S/033
Separating Geotextile
300mm 300mm
Particular care should be taken to ensure that the pipe backfill is adequately
compacted, as follows. After bedding pipe on 50mm pea gravel, it should be
backfilled in 3 stages:
1. Fill to top of pipe then ram sand down the sides with bar
2. Lay a further 250mm, compact with vibrating plate.
3. Fill to 25mm proud of existing formation level, compact with
vibrating plate.
Note – if the depth of stage 3) exceeds 300mm, a fourth layer will be required.
Page 36 of 48
Ref: NR/SP/TRK/9039
Issue: 01
Date: December 2005
The solutions given here are optimum treatments required to give stable trackbed
which should give a reasonable life while meeting track geometry standards. Higher
standards may be required as part of route upgrades where an increase in line speed is
required. In order to guarantee renewal standards as part of a route upgrade it will be
necessary to design for a dynamic sleeper support stiffness of 100kN/mm/sleeper end,
i.e. the recommended value for new track.
The standard solutions do not show drainage detail. However, the need for drainage
should always be reviewed as part of the design process and, if required, track drains
should always be considered as an integral part of the trackbed treatment.
Page 37 of 48
Ref: NR/SP/TRK/9039
Issue: 01
Date: December 2005
f) For drainage
Minimum Crossfall 1 Uninterrupted path
details see Section in 30 to drain.
8.5.
On embankments where no
g) Where possible this treatment should be installed using drain is present, crossfall must
an automatic ballast cleaner. extend to shoulder
h) If the total depth of trackbed layers is not sufficient to give
the desired dynamic sleeper support stiffness, but provides
the absolute minimum value, the treatment may be used by first placing a 3m wide
geogrid before placing the ballast.
Page 38 of 48
Ref: NR/SP/TRK/9039
Issue: 01
Date: December 2005
Clean ballast
required in this
700mm 700mm
area to promote
(min) (min)
good drainage.
Ballast to RT/CE/S/006
Notes
i) Where the blanket is formed solely of sand sized particles and below, use a
Separating Geotextile, but if there is a significant amount of coarse particles
(>14mm) in the formation, substitute a Robust Separating Geotextile.
j) For drainage details see Section 8.5.
k) If the total depth of trackbed layers is not sufficient to give the desired dynamic
sleeper support stiffness, but provides the absolute minimum value, the treatment
may be used by first placing a 3m wide geogrid before placing the ballast.
l) Where the drainage is poor, a Robust Separating Geotextile may be considered as
an alternative to Standard Solution No 3, but the risk of failure will be greater.
Page 39 of 48
Ref: NR/SP/TRK/9039
Issue: 01
Date: December 2005
• Adequate depth of trackbed layers (see section 8.4). For sites having inadequate
depth, see note b) below.
• and either :-
i. Well established subgrade erosion problem,
Or:
ii. ii) Less than 50mm of good blanketing material separating susceptible
subgrade from proposed base of ballast, combined with poor drainage.
Clean ballast
required in this area
700mm 700mm to promote good
(min) (min) drainage.
Ballast to RT/CE/S/006
Notes
Page 40 of 48
Ref: NR/SP/TRK/9039
Issue: 01
Date: December 2005
• Good drainage.
• Adequate depth of trackbed layers (see section 8.4).
Clean ballast
required in this area
700mm 700mm
to promote good
(min) (min)
drainage
Ballast to RT/CE/S/006
Notes
a) A geocomposite should not be used without the prior agreement of Network Rail
Track Engineer.
b) For drainage details see Section 8.5.
Page 41 of 48
Ref: NR/SP/TRK/9039
Issue: 01
Date: December 2005
The total depth of trackbed layers is not sufficient to give the absolute minimum value of
stiffness.
Clean ballast
required in this
700mm 700mm area to promote
(min) (min) good drainage
Ballast to RT/CE/S/006
Page 42 of 48
Ref: NR/SP/TRK/9039
Issue: 01
Date: December 2005
10 Construction
The minimum width of trackbed treatments should be 3.6m centred on the track
centre line. The minimum length of treatment should be 50m. A transition zone
should be installed between trackbed treatments and existing trackbed.
The surface of the formation should be trimmed to a crossfall not less than 1 in 40 or
more than 1 in 20 to a track drain, or where no drain is present such as on an
embankment, towards the cess without disturbing the underlying material. Positions of
pockets of soft material should be noted. If soft spots are expected, blanketing sand
should be made available on the site; the soft spots should be removed, as far as
practicable, and backfilled. Obstructions should be removed and replaced with
compacted spent ballast, provided that this does not compromise an existing blanket
layer. No pneumatic-tyred vehicle should be permitted to run on the subgrade or
trackbed layers.
10.2 Compaction
Blanketing sand should be compacted in one layer with at least two passes of a 1400-
1800kg/m2 vibrating plate compactor or equivalent.
If compaction is carried out in this manner it will assist in maintaining track geometry
within the tolerances required for removal of speed restrictions (see RT/CE/S/102).
10.3 Drainage
Drainage may form part of the permanent works, or it may be necessary to effect a
temporary diversion to allow works to proceed.
Page 43 of 48
Ref: NR/SP/TRK/9039
Issue: 01
Date: December 2005
The contractor undertaking the installation of trackbed treatments should have in place
measures which ensure that any ballast, trackbed layers and any associated drainage are
installed correctly.
In the case of ballast cleaning only, depth monitoring can be achieved either by installing
approved metallic marker strips, to allow future detection by GPR survey, or by having
an independent observer on site to monitor depth of cut. If using marker strips, at
least three strips should be placed, one vertically below each sleeper end and one in
the centre of the four-foot, to extend throughout the worksite. This will enable the
crossfall and ballast depth to be established following renewal.
Page 44 of 48
Ref: NR/SP/TRK/9039
Issue: 01
Date: December 2005
The following special equipment is required for collection of used ballast samples for
chemical analysis:
The sampling procedure should ensure that the samples taken contain a representative
proportion of any fine materials present in the track bed.
c) Each sample should be transferred into a PVC or Polyethylene (PE) bulk sample
bag, which should be transparent/white in order that the sample identifier can be
recorded by indelible marker pen on the bag. To guard against the sample
identifier being rubbed off in handling and onward transport to the laboratory, a
slip of paper with the sample identifier clearly visible and sealed in a sealable plastic
bag, should be placed inside the bulk bag prior to taping/tying shut.
Page 45 of 48
Ref: NR/SP/TRK/9039
Issue: 01
Date: December 2005
Explanation
Open running line, ELR = XXXXXX, mileage, up, slow, 12 February 2002, taken by sampler
MSB, company - Wardell Armstrong, sample no 1, at location 245.0400.
The foregoing is fundamental to the laboratory and assists in tracking the samples through
the distribution chain from the work site, to the depot, to the courier, to the laboratory.
The bulk bags should be kept in a cool, secure place, and transhipped to the chosen
laboratory within 48hrs of lineside collection. Guidance on sample preservation and storage
must be obtained from the chosen laboratory for each job.
e) Following collection of each sample, the shovel, fork or scoop must be cleaned.
This should involve the use of dedicated cleaning rags (which should be collected
and disposed of off site at a suitably licensed facility) or wire brushes as necessary.
Where heavy fuel/diesel contamination of the sampling equipment is apparent,
appropriate cleaning equipment should be employed.
Page 46 of 48
Ref: NR/SP/TRK/9039
Issue: 01
Date: December 2005
Heavy duty, chemically resistant bulk sample bags for soils must be obtained and used. The
additional general advice in procedure SAGD/09 of The Network Rail Contaminated Land
Manual should be followed.
A.3 Documentation
Types of documentation and their control are as set out in The Network Rail Contaminated
Land Manual SAGD/05 and 06. Documentation as a minimum will comprise a Sample
Despatch Form and Sample Chain of Custody (available from the appointed laboratory).
Page 47 of 48
Ref: NR/SP/TRK/9039
Issue: 01
Date: December 2005
Page 48 of 48
Standards Briefing Note
Ref: NR/SP/TRK/9039 Issue: 1 Publication Date: 26 August 08 Compliance Date: 26 August 08
Title: Formation Treatments
Standard Owner: Head of Track Engineering
Non-Compliance rep (NRNC): Principal Maintenance Support Engineer (Track)