Lube Oil System MAN

Functional Description
Lube Oil System
Project....................................... 5303868
Document ................................. 11.99233-3244
Revision .................................... 2
Version...................................... 2021-04-26
MAN Diesel & Turbo
Original manual
2 (44) Functional Description, CCP, 11.99233-5003

Standard 11.99233-3244 0 2016-07-15
MAN Energy Solutions SE

86153 Augsburg
GERMANY
Phone +49 821 322-0
Fax +49 821 322-3382
www.man-es.com
Copyright © MAN Energy Solutions SE

All rights reserved, including reprinting in whole or in part, photomechanical reproductions
(photocopy/microcopy) in part or in full and translation thereof.
Functional Description Lube Oil System 3 (44)

Table of Contents
1 Lube Oil SCADA Pages (To be prepared by customer) .................................................8
2 Lube Oil Supply .................................................................................................................9

2.1 Shut Off Valve before LO Supply Pumps 00MJV50AA702 (customer Scope) .........10
2.2 Shut Off Valve before LO Transfer Pump 00MJV50AA703(Customer Scope) ........12
2.3 Lube Oil Supply Pumps 00MJV50AP020/021(Control customer scope) .................14
2.4 Lube Oil Transfer Pump 00MJV50AP010( Control customer scope) .......................17
2.5 Lube Oil Supply Field Instrumentation(Customer scope) .........................................20
3 Lube Oil Main ...................................................................................................................21

3.1 Lube Oil Service Tank 01MJV01BB010 ...................................................................22
3.2 Lube Oil Module 01MJV11 .......................................................................................23
3.2.1 Lube Oil Priming Pump 01MJV11AP010 ..................................................................24
3.2.2 Lube Oil Temperature Regulating Valve 01MJV11AA101 ........................................27
3.2.3 Automatic Backwash Filter 1 01MJV11AT010 ..........................................................29
3.2.4 Lube Oil Module Instrumentation...............................................................................30
3.3 Lube Oil Separator Module 01MJV21 ......................................................................31
3.3.1 Lube Oil Separator Instrumentation...........................................................................34
3.4 3-Way Switchover Valve 01MJV20AA603(Customer scope) ...................................35
3.5 Lube Oil Replenishing and Flow Rate Measuring Device 01MJV54 ........................36
3.5.1 Lube Oil Filling Valve 01MJV54AA010 ......................................................................37
3.5.2 Lube Oil Measuring Device 01MJV54CF010 ............................................................39
3.6 Oil Mist Eliminator 01MJV91 ....................................................................................40
3.6.1 Oil Mist Eliminator Instrumentation ............................................................................43
3.7 Lube Oil Main Field Instrumentation .........................................................................44
Standard 11.99233-3244 0 2016-07-15
4 (44) Functional Description Lube Oil System

Revision History
Revision Written Checked Released Release Status/Edition Issued for Remark
Date
2 B.Trichet L. Courtieux Y. Pasquier 26-04-2021 Second
1 B.Trichet L. Courtieux Y. Pasquier 12-02-2021 First
0 R.Nikam B.Trichet Draft
Standard 11.99233-3244 0 2016-07-15

Disclaimer
All data provided in this document is non-binding.
This data serves informational purposes only and is especially not
guaranteed in any way. Depending on the subsequent specific individual
projects, the relevant data may be subject to changes and is assessed and
determined individually for each project. This will depend on the particular
characteristics of each individual project, especially specific site and
operational conditions.
Standard 11.99233-3244 0 2016-07-15

References
Description Document Number
PID - Lube Oil Main Diagram 11.831220044
PID - Lube Oil Module 11.831220043
PID - LO Separator 11.831230015
PID – Charge Air Cooling Water Diagram 11.831160012
PID - Lube Oil Supply and Transfer Diagram 11.831230013
PID - Lube Oil Distribution Diagram 11.831230014
Functional Description Operation Modes 11.99233-3262
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1 Lube Oil SCADA Pages (To be prepared by customer)
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2 Lube Oil Supply
Purpose The lube oil supply pumps transfer lube oil from the lube oil storage tank to
the engine related service tanks. A lube oil shut off valve cuts the lube oil
supply to the lube oil supply pumps in case of a fire.
The lube oil transfer pump transfers lube oil from the lube oil maintenance
tank(s) back to the engine related service tanks. A lube oil shut off valve
cuts the lube oil supply to the lube oil transfer pump in case of a fire.
Properties The following components are described:
KKS Description
00MJV50AA702 Shut Off Valve before LO Supply Pumps(customer
scope)
00MJV50AA703 Shut Off Valve before LO Transfer Pump (customer
scope)
00MJV50AP020/021 Lube Oil Supply Pumps (Double Pump)
00MJV50AP010 Lube Oil Transfer Pump
--- Lube Oil System Field Instrumentation
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2.1 Shut Off Valve before LO Supply Pumps 00MJV50AA702 (customer

Scope)
Purpose This lube oil shut off valve prevents the supply of lube oil from the storage
tank to the lube oil supply pump(s) in case of fire.
Properties The valve is plant related, 1 AC UPS supplied and connected to the CAPP.
It is equipped with two limit switches open (one for PLC and one for
hardwired interlock) and two limit switches close (one for PLC and one for
hardwired interlock). Two modes of operation can be selected for the shut
off valve:
 automatic remote mode
 manual remote mode
The automatic remote functions are implemented in the plant control
system. The valve is opened with no fire alarm and closed with fire alarm.
In manual remote mode the valve can be opened and closed from the
SCADA or CCP.
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Open Conditions Signal KKS Checked

Automatic Remote Mode
- No Fire Detection - Tankfarm Area Main-Alarm and not 00UEJ01EH001-XJ02 &
No Fire Detection - Pumphouse Main-Alarm not 00UEL01EH001-XJ02
Manual Remote Mode
- Manual soft open button at SCADA
- Manual soft open button at CCP (panel PC)
Automatic Local Mode
- Not applicable
Manual Local Mode
- Not applicable
Close Conditions
Forced Conditions (Hardwired, in all Operation Modes)
- Fire Detection - Tankfarm Area Main-Alarm 00UEJ01EH001-XJ02
- Fire Detection - Pumphouse Main-Alarm 00UEL01EH001-XJ02
- Trip of the related overcurrent/short circuit protection device in 00MJV50AA702-XB48
CAPP
- Fault/outage of 1 AC UPS supply in CAPP
- See forced conditions
Manual Remote Mode
- Manual soft close button at SCADA
- Manual soft close button at CCP (panel PC)
- Not applicable
Manual local mode
- Not applicable
Alarm Conditions
- Undefined position 00MJV50AA702-XB47
- Trip of the related overcurrent/short circuit protection device 00MJV50AA702-XB48
- Switching open failure 00MJV50AA702-XB61
- Switching close failure 00MJV50AA702-XB62
Event Conditions
- Operation Mode Manual Remote 00MJV50AA702-XB88
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- Operation Mode Automatic Remote 00MJV50AA702-XB89

- Valve is closed 00MJV50CG101-XB02
- Valve is opened 00MJV50CG102-XB01
Visualization
- Not applicable
Additional Hardwired
- Valve is closed 00MJV50CG103
- Valve is opened 00MJV50CG104

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2.2 Shut Off Valve before LO Transfer Pump 00MJV50AA703(Customer

Scope)
Purpose This lube oil shut off valve prevents the supply of lube oil from the
maintenance tank(s) to the lube oil transfer pump in case of fire.
Properties The valve is plant related, 1 AC UPS supplied and connected to the CAPP.
It is equipped with two limit switches open (one for PLC and one for
hardwired interlock) and two limit switches close (one for PLC and one for
hardwired interlock). Two modes of operation can be selected for the shut
off valve:
system. The valve is opened with no fire alarm and closed with fire alarm.
SCADA or CCP.
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- No Fire Detection - Tankfarm Area Main-Alarm and not 00UEJ01EH001-XJ02 &
No Fire Detection - Pumphouse Main-Alarm not 00UEL01EH001-XJ02
Manual Remote Mode
- Manual soft open button at SCADA
- Manual soft open button at CCP (panel PC)
- Not applicable
Manual Local Mode
- Not applicable
Close Conditions
- Fire Detection - Tankfarm Area Main-Alarm 00UEJ01EH001-XJ02
- Fire Detection - Pumphouse Main-Alarm 00UEL01EH001-XJ02
CAPP
- See forced conditions
Manual Remote Mode
- Not applicable
Manual local mode
- Not applicable
Alarm Conditions
Event Conditions
- Operation Mode Manual Remote 00MJV50AA703-XB88
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- Operation Mode Automatic Remote 00MJV50AA703-XB89

Visualization
- Not applicable
Additional Hardwired
- Valve is closed 00MJV50CG107
- Valve is opened 00MJV50CG108

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2.3 Lube Oil Supply Pumps 00MJV50AP020/021(Control customer scope)

Purpose The lube oil supply pumps are used to fill and replenish the engine service
tanks with fresh lube oil out of the lube oil storage tank.
Properties The pumps are plant related, 3 AC supplied and connected to the CAPP.
Three operation modes can be selected for the lube oil supply pumps:
 manual local mode
The pumps will be stopped with the level switch low low low of the lube oil
storage tank or if the shut off valve before the lube oil supply pump is not
opened.
system. The master pump will be started with 1st engine related lube oil
filling valve opened and the respecting filling request from SaCoS given.
Any fault of the master pump will start the respective standby pump. With
no filling request of any engine the pumps stop. The pumps are controlled
by a pressure switch. If the pressure behind the pumps falls below a
predefined value (1.5 bar default / adjustable), an alarm is generated and
the stand-by pump will be started. With both pumps pressure fault, both
pumps are stopped. Supervision of the pressure switch is only active with
one pump running.
In manual remote mode the pumps can be started and stopped as well as
the master pump can be selected from the SCADA or CCP. If the pressure
behind the pumps falls below a predefined value (1.5 bar default /
adjustable) an alarm will be generated. With level low low low of the lube
oil storage tank the pumps will be stopped
In manual local mode, the pump can be operated by means of push
buttons installed in the CAPP door. If the pressure behind the pumps falls
below a predefined value (1.5 bar default / adjustable) an alarm will be
generated.
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Start Conditions Signal KKS Checked

- any engine related lube oil filling valve open and xxMJV54CG102-XB01 &
respective Lube Oil Service Tank Refill Pump On Request xxMJV54AA010-YB21
Manual Remote Mode
- Manual soft start button at SCADA
- Manual soft start button at CCP (panel PC)
- Not applicable
Manual Local Mode
- Manual start button and local/remote switch in local position at
CAPP
Stop Conditions
- Lube oil storage tank level switch low low low 00MJV50CL101-XG56
- Shut off valve before LO supply pumps not open not 00MJV50CG104
- Trip of the related overcurrent/short circuit protection device of the 00MJV50AP020-XB48 or
master pump in CAPP 00MJV50AP021-XB48
- Feeder CB ON in CAPP not active not 00CDE01GS011-XB01 &
not 00CDE01GS011-XB01
- 3 AC feeder undervoltage in CAPP 00CDE01GS011-XM79 &
00CDE01GS012-XM79
- No filling request of any engine (hardware signal) from SaCoS not xxMJV54AA010-YB21
- Lube oil level service tank high of any engine and xxMJV02CP004-XH03 &
respective engine related lube oil filling valve not closed not xxMJV54CG101-XB02
- Pump 1 pressure fault and 00MJV50AP020-XB34 &
Pump 2 pressure fault 00MJV50AP021-XB34
Manual Remote Mode
- Lube oil level service tank high of any engine and xxMJV02CP004-XH03 &
respective engine related lube oil filling valve not closed not xxMJV54CG101-XB02
- Not applicable
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Manual local mode

CAPP
Switch Over Conditions (only in Automatic remote mode)
- Pressure switch low 00MJV50CP110-XG52
- Trip of the related overcurrent/short circuit protection device of the 00MJV50AP020-XB48 or
master pump in CAPP 00MJV50AP021-XB48
Alarm Conditions
- Pump 1 Pressure Fault 00MJV50AP020-XB34

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- Pump 1 Trip of the related overcurrent/short circuit protection 00MJV50AP020-XB48

device
- Pump 1 Switching ON Failure 00MJV50AP020-XB61
- Pump 1 Switching OFF Failure 00MJV50AP020-XB62
- Pump 2 Pressure Fault 00MJV50AP021-XB34
- Pump 2 Trip of the related overcurrent/short circuit protection 00MJV50AP021-XB48
device
- Pump 2 Switching ON Failure 00MJV50AP021-XB61
- Pump 2 Switching OFF Failure 00MJV50AP021-XB62
Event Conditions
- Operation Mode Local 00MJV50GH001-XB42
- Operation Mode Remote 00MJV50GH001-XB43
- Operation Mode Manual Remote 00MJV50GH001-XB88
- Operation Mode Automatic Remote 00MJV50GH001-XB89
- Pump 1 is ON 00MJV50AP020-XB01
- Pump 1 is Master 00MJV50AP020-XB44
- Pump 2 is ON 00MJV50AP021-XB01
- Pump 2 is Master 00MJV50AP021-XB44
Visualization
- Pump 1 is Operating Hours 00MJV50AP020-XB99
- Pump 2 is Operating Hours 00MJV50AP021-XB99
Additional Hardwired Signals
- Not applicable
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2.4 Lube Oil Transfer Pump 00MJV50AP010( Control customer scope)

Purpose The lube oil transfer pump is used to refill the engine service tanks with
lube oil out of the lube oil maintenance tank(s) or to discharge the used
lube oil (e.g. to road tanker).
Properties The pump is plant related, 3 AC supplied and connected to the CAPP. Two
operation modes can be selected for the lube oil transfer pump:
The pump stops with the level switch low low low of the lube oil
maintenance tank or if the shut off valve before the lube oil transfer pump
is not opened.
In manual remote mode the pump can be started and stopped from the
SCADA or CCP.
The pump is controlled by a pressure switch. If the pressure behind the
pump falls below a predefined value (1.5 bar default / adjustable), an alarm
is generated and the pump will be stopped.
In manual local mode, the pump can be operated by push buttons installed
in the CAPP door.
If the pressure behind the pumps falls below a predefined value (1.5 bar
default / adjustable) an alarm will be generated and the pump will be
stopped.
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- Not applicable
Manual Remote Mode
- Manual soft start button at SCADA
- Manual soft start button at CCP (panel PC)
- Not applicable
Manual Local Mode
CAPP
Stop Conditions
- Lube oil maintenance tank 1 level switch low low low and 00MJV50CL111-XG56 &
Lube oil maintenance tank 1 outlet valve not closed not 00MJV50CG117-XG01
Lube oil maintenance tank 2 outlet valve not closed not 00MJV50CG121-XG01
Lube oil maintenance tank 2 level switch low low low and 00MJV50CL121-XG56
- Lube oil maintenance tank 1 outlet valve not open and not 00MJV50CG118-XG01 &
Lube oil maintenance tank 2 outlet valve not open not 00MJV50CG122-XG01
- Shut off valve before LO transfer pump not open not 00MJV50CG108
- Trip of the related overcurrent/short circuit protection device in 00MJV50AP010-XB48
CAPP
- Feeder CB ON in CAPP not active not 00CDE01GS011-XB01 &
not 00CDE01GS011-XB01
- 3 AC Feeder undervoltage in CAPP 00CDE01GS011-XM79 &
00CDE01GS012-XM79
- Not applicable
Manual Remote Mode
- Not applicable
Standard 11.99233-3244 0 2016-07-15
Manual local mode

CAPP
Alarm Conditions
- Trip of the related overcurrent/short circuit protection device 00MJV50AP010-XB48
- Switching ON failure 00MJV50AP010-XB61
- Switching OFF failure 00MJV50AP010-XB62
- Pressure Fault 00MJV50AP010-XB34
Event Conditions

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- Operation Mode Local 00MJV50AP010-XB42

- Operation Mode Remote 00MJV50AP010-XB43
- Operation Mode Manual Remote 00MJV50AP010-XB88
- Pump is ON 00MJV50AP010-XB01
Visualization
- Operating Hours 00MJV50AP010-XB99
- Not applicable
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2.5 Lube Oil Supply Field Instrumentation(Customer scope)

Purpose The lube oil system field instrumentation enables the operator to monitor
system parameters and provides necessary set points for the control.
Properties The following instruments are installed outside modules inside the
pipework of the system and connected to CAP.
KKS Description Type Range

00MJV50CP110 Lube oil supply pump pressure switch LOW/HIGH
00MJV50CP120 Lube oil transfer pump pressure switch LOW/HIGH
Visualization Signal KKS Checked

- Not applicable
Alarm Conditions Setpoint
- Not applicable
Event Conditions
- Lube oil supply pump pressure switch low LOW 00MJV50CP110-XG52
(1.5 bar)
Dly 3sec
- Lube oil transfer pump pressure switch low LOW 00MJV50CP120-XG52
(1.5 bar)
Dly 3sec
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3 Lube Oil Main
Purpose The lube oil main system supplies lube oil to the engine in the right amount
and quality according to the required process parameters.
Properties The following components are described:
KKS Description
01MJV01BB010 Lube Oil Service Tank
01MJV11 Lube Oil Module
01MJV21 Lube Oil Separator Module
01MJV20AA603 3-Way Switchover Valve (Customer scope)
01MJV54 Lube Oil Replenishing Device
01MJV91 Oil Mist Eliminator
--- Lube Oil Engine System Field Instrumentation
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3.1 Lube Oil Service Tank 01MJV01BB010

Purpose The lube oil service tank is the storage tank for the lube oil main system of
the engine.
Properties The lube oil service tank is engine related and mounted below the engine.
The instrumentation consists of two pressure transmitters.
The two 4-20 mA signals from the pressure transmitters are connected to
SaCoS. SaCoS provides the level and alarms via Modbus connection to
the GCP. The filling request is transmitted hardwired to GCP.

01MJV02CP004 Level signal Modbus 0-100mbar

- Level signal 01MJV02CP004-XQ01
- Lube oil level service tank high high (from SaCoS) HIGH 01MJV02CP004-XH03
(69,2mbar)
- Lube oil level service tank low low (from SaCoS) HIGH 01MJV02CP004-XH54
(38,2mbar)
- Lube oil level service tank low low low (GCP) 33,0mbar 01MJV02CP004-XH56
Hyst 2mbar
Dly 4sec
- Lube oil level service tank sensor fault HIGH 01MJV02CP004-XM90
- Lube oil level service tank sensor deviation HIGH 01MJV02CP004-XM91
Event Conditions
- Lube oil request refill HIGH 01MJV54AA010-YB21
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3.2 Lube Oil Module 01MJV11

Purpose The lube oil module is an assembly of different components. It controls the
lube oil temperature by cooling down lube oil. Furthermore it provides
clean lube oil to the engine by operation of one lube oil automatic filter.
During the pre-lubrication and post-lubrication phase, the priming pump is
active and supplies the lube oil with the required amount to the engine.
Properties The module is engine related. All components on the module are
separately supplied and connected to the EAP/SaCoS. The module does
not have its own local control panel. The operating modes are not
available for the module directly, but for its components.
The following components are described:
KKS Description
01MJV11AP010 Lube oil priming pump
01MJV11AA101 Lube oil temperature regulating valve
01MJV11AT010 Automatic backwash filter 1
--- Lube oil module field instrumentation
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3.2.1 Lube Oil Priming Pump 01MJV11AP010
Purpose The lube oil priming pump provides the engine with lube oil during pre-
lubrication prior to engine start and post-lubrication after the engine stop.
Properties The pump is engine related, 3 AC supplied, connected to the EAP with
anti-condensation heater and PTC-control (Positive Temperature
Coefficient). The anti-condensation heater is in operation if the pump is off.
Three operation modes can be selected for the lube oil priming pump:
The automatic remote functions are implemented in SaCoS.
With engine start SaCoS activates the start request for the pump. The
pump runs until the engine speed exceeds a specific setpoint. During
normal operation of the engine the pump is stopped. If the engine stops
and the speed decrease below a specific setpoint, the pump will be
started. The pump operation is requested for post-lubrication time after the
engine is stopped (e.g. 15 minutes).
If the engine standstill time is longer than a predefined time, a pre-
lubrication before next start is necessary. SaCoS monitors the lube oil
pressure at engine inlet for start release.
In manual remote mode the pump can be started and stopped from the
GCP.
In manual local mode, the pump can be started directly from the EAP.
The pump stops the operation by the emergency stop push button at GCP,
EAP or SaCoS.
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- SaCoS lube oil priming pump request HIGH (Modbus signal) from 01MJV11AP010-YB21
SaCoS
Manual Remote Mode
- Manual soft start button at GCP (panel PC)
- Not applicable
Manual Local Mode
EAP
Stop Conditions
- Trip of the related overcurrent/short circuit protection device in 01MJV11AP010-XB48
EAP
- Winding temperature drive end HH alarm 01MJV11CT001-XG01
- Winding temperature non drive end HH alarm 01MJV11CT002-XG01
- Emergency stop push button at the GCP door 01CDA01EZ500
- Emergency stop push button at the EAP door 01CDC01EZ500
- Emergency stop push button at SaCoS 01CDK01EZ200
- Feeder CB ON in EAP not active not 01CDC01GS011-XB01
- 3 AC voltage supervision fault in EAP 01CDC01GS011-XM90
- Fault/outage of 1 AC UPS supply in EAP
- SaCoS lube oil priming pump request LOW (Modbus signal) from not 01MJV11AP010-YB21
SaCoS
- Level transmitter signal level low low low 01MJV02CP004-XH56
Manual Remote Mode
- Manual soft stop button at GCP (panel PC)
Level transmitter signal level low low low 01MJV02CP004-XH56
- Not applicable
Manual local mode
- Manual stop button and local/remote switch in local position at
EAP
Standard 11.99233-3244 0 2016-07-15
Alarm Conditions
- Switching ON failure 01MJV11AP010-XB61
- Switching OFF failure 01MJV11AP010-XB62
- Trip of the related overcurrent/short circuit protection device 01MJV11AP010-XB48
- Trip of the standstill heater 01MJV11AP010-XM75
- Winding temperature drive end HH alarm 01MJV11CT001-XG01
- Winding temperature non drive end HH alarm 01MJV11CT002-XG01
Event Conditions
- Lube oil priming pump is ON 01MJV11AP010-XB01

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- Lube oil priming pump local/remote Switch in remote position 01MJV11AP010-XB43

- Lube oil priming pump operation mode manual local 01MJV11AP010-XB42
- Lube oil priming pump operation mode manual remote 01MJV11AP010-XB88
- Lube oil priming pump operation mode automatic remote 01MJV11AP010-XB89
- Next start without prelubrication 01CDK01EV002-XJ11
- Prelubrication caused by standstill timeout 01CDK01EV002-XJ10
- Prelubrication is active 01CDK01EV002-XJ19
- Prelubrication finished 01MJA01GH001-XJ14
- Postlubrication is active 01CDK01EV002-XJ20
Visualization
- Operating Hours 01MJV11AP010-XB99
- Not applicable
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3.2.2 Lube Oil Temperature Regulating Valve 01MJV11AA101
Purpose The lube oil temperature regulating valve controls the lube oil temperature
at the engine inlet.
Properties The valve is engine related, 1 AC UPS supplied and connected to SaCoS.
Three operation modes can be selected for the regulating valve:
 automatic local mode (SaCoS)
 manual local mode (at LOP)
In manual remote mode the valve can be operated from the GCP. Manual
remote mode selection needs to be done at SaCoS.
In automatic local mode, SaCoS operates the valve. A temperature
element detects the temperature of the lube oil at the engine inlet and
transmits a value to SaCoS. The SaCoS system compares this value to
the preset set point (for example 55 °C) and controls the lube oil
temperature regulating valve accordingly. The valve is equipped with a
position transmitter to display the actual position. SaCoS provides the
valve position and controller failure via Modbus connection to the GCP.
In manual local mode, the valve can be operated from the local operation
panel at the engine.
Signal exchange for valve control and valve status between GCP and
SaCoS is done via Modbus.
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Open Conditions (A-AB) - open to cooling Signal KKS Checked

- Not applicable
Manual Remote Mode
- Manual soft open button at GCP (panel PC)
- Automatic open (function integrated in SaCoS)
Manual Local Mode
- Manual button at local operation panel (at engine)
Open Conditions (B-AB) - close to cooling
- Not applicable
- Not applicable
Manual Remote Mode
- Manual soft close button at GCP (panel PC)
- Automatic close (function integrated in SaCoS)
Manual local mode
- Manual button at local operation panel (at engine)
Alarm Conditions
- Lube oil temp regulating valve failure 01MJV11AA101-XM90
- Wire Break of Lube oil temp regulating valve position 01MJV11AA101-XM33
Event Conditions
- Operation mode remote 01MJV11AA101-XB43
- Operation mode automatic local (SaCoS) 01MJV11AA101-XB42
- Operation mode manual local (LOP) 01MJV11AA101-XB52
Visualization
- Lube oil temperature control valve position 01MJV11AA101-XQ01
Modbus Commands to SaCoS
- Command increase temperature (to SaCoS) 01MJV11AA101-YB01
- Command decrease temperature (to SaCoS) 01MJV11AA101-YB03
- Operation Mode Manual Remote (to SaCoS) 01MJV11AA101-XB88
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3.2.3 Automatic Backwash Filter 1 01MJV11AT010
Purpose The automatic backwash filter removes particles and deposits from the oil
supplied to the engine. The removed particles will get flushed back to the
service tank during the continuous self-cleaning process of the filter. The
Filter operation is realized by the lube oil inlet pressure without additional
electrical power supply.
Properties The filter is plant related and connected to the EAP. The filter does not
have its own local control panel. Operating Modes are not available for the
filter.
The filter is equipped with one differential pressure switch consisting of two
contacts.
With differential pressure switch 1 of 0.6bar a pre-alarm is indicated.
With differential pressure switch 2 of 0.8bar a main-alarm shall be
indicated. If the differential pressure is active for 30min, engine shutdown
is initiated.

- Not applicable
- Lube Oil Automatic Backwash Filter Pre-Alarm HIGH 01MJV11CP110-XG01
(0,6 bar)
Dly 2sec
- Lube Oil Automatic Backwash Filter Main-Alarm HIGH 01MJV11CP120-XG01
(0,8 bar)
Dly 2sec
Engine Shutdown Conditions
- Lube Oil Automatic Backwash Filter Main-Alarm HIGH 01MJV11CP120-XH01 &
(Internal 30min) (0,8 bar)
and Dly 30min
Lube Oil Automatic Backwash Filter Pre-Alarm 01MJV11CP110-XG01
Standard 11.99233-3244 0 2016-07-15

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3.2.4 Lube Oil Module Instrumentation
Purpose The lube oil module instrumentation enables the operator to monitor the
system parameter.
Properties The following instruments are installed at the module and connected to
EAP.

01MJV11CT030 Lube Oil temperature behind lube oil temperature 4-20mA 0-150 °C
regulating valve

- Lube Oil temperature behind lube oil temperature regulating valve 01MJV11CT030-XQ01
- Wire break of Lube Oil temperature behind lube oil LOW 01MJV11CT030-XM33
temperature regulating valve
Event Conditions
- Not applicable
Standard 11.99233-3244 0 2016-07-15

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3.3 Lube Oil Separator Module 01MJV21

Purpose The lube oil separator module cleans the lube oil from contaminations like
water and particles. Besides this function, the lube oil separator is also
used for preheating the lube oil prior to engine start. Furthermore, the
pump can be also used to drain the lube oil from the service tank to the
maintenance tank(s).
Properties The module is engine related, 3 AC supplied and connected to the EAP.
The module has its own local control panel. Four operation modes can be
selected for the module:
 Automatic remote mode (start/stop of module when in automatic local
mode)
 Manual remote mode (start/stop of module when in automatic local
mode)
 Automatic local mode (switch at separator in remote position)
 Manual local mode (switch at separator in local position)

system. The module starts with engine start request and stops if engine is
stopped.
In manual remote mode the separator can be started and stopped from the
GCP if the module is in automatic local mode.
In automatic local mode the lube oil separator module start and stop
sequence, as well as the module operation are controlled and monitored
by a local PLC mounted on the module.
In manual local mode three modes can be selected at the local control
panel.
 Separation mode – complete cleaning process
 Preheating mode – Feed pump operation, heating with reduced
Setpoint and centrifuge bypassed
 Discharge Mode
The module operation is controlled and monitored by a local PLC mounted
on the module.
The module is stopped by emergency stop push button at GCP, EAP or
SaCoS.
If the engine is running without separator operation for a longer period
(adjustable, 15 min) an alarm shall be generated.
Standard 11.99233-3244 0 2016-07-15

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- While engine running. 01CDK01EV002-XJ04)
Manual Remote Mode
- with start from plant control system and
- module ready for operation
Manual Local Mode
- Manual start at module
Stop Conditions
- Trip of the related overcurrent/short circuit protection device in 01MJV21GH001-XB48
EAP
- With engine stopped
- LO temperature above set point 01MJV20CT010-XH01
Manual Remote Mode
- LO temperature above set point 01MJV20CT010-XH01
- With stop from plant control system
Manual local mode
- Manual stop at module
Alarm Conditions
- Switching ON failure 01MJV21GH001-XB61
Standard 11.99233-3244 0 2016-07-15
- Switching OFF failure 01MJV21GH001-XB62

- Common fault/Alarm 01MJV21GH001-XJ01
- Trip of the related overcurrent/short circuit protection device in 01MJV21GH001-XB48
EAP
- Engine Running without Lube Oil Separator Module 01MJV21GH001-XJ77
Event Conditions
- Separator is ON 01MJV21GH001-XB01
- Preheating Mode in Operation 01MJV21GH001-XJ04
- Discharge Mode in Operation 01MJV21GH001-XJ05

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- Separation Mode Operation 01MJV21GH001-XJ06

- Operation mode remote 01MJV21GH001-XB43
- Operation mode manual remote 01MJV21GH001-XB88
- Operation mode automatic remote 01MJV21GH001-XB89
Visualization
- Not applicable
- Not applicable
Standard 11.99233-3244 0 2016-07-15

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3.3.1 Lube Oil Separator Instrumentation
Purpose The Lube Oil Separator instrumentation enables the operator to monitor
the system parameter.
Properties Several instruments are installed at the module and connected to EAP.
The following instruments are installed on the module:

01MJV21CT010 Temperature Indication Before Preheater 4-20 mA 0-120°C
01MJV21CT020 Temperature Indication Behind Preheater 4-20 mA 0-120°C

- Temperature Indication Before Preheater 01MJV21CT010-XQ01
- Temperature Indication Behind Preheater 01MJV21CT020-XQ01
- Wire break of Temperature Indication Before Preheater LOW 01MJV21CT010-XM33
- Wire break of Temperature Indication Behind Preheater LOW 01MJV21CT020-XM33
Event Conditions
- Not applicable
Standard 11.99233-3244 0 2016-07-15

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3.4 3-Way Switchover Valve 01MJV20AA603(Customer scope)

Purpose The 3 way switchover valve is used to decide whether the lube oil from
lube oil separator module is directed back to the lube oil service tank or to
the lube oil maintenance tank(s) (for draining).
Properties The valve is hand operated with two position switches.
In normal operation, the valve is directed to the lube oil service tank. To
drain the lube oil service tank for maintenance purpose, the valve can be
directed to the lube oil maintenance tank.

00MJV20AA603 3-Way Switchover Valve
01MJV20CG101 3-Way Switchover Valve open position to LOW/HIGH
maintenance tank
01MJV20CG102 3-Way Switchover Valve open position to service tank LOW/HIGH

- Not applicable
- Valve in maintenance tank direction HIGH 01MJV20AA603-XM11
- 3-Way Switchover Valve undefined position HIGH 01MJV20AA603-XB47
Dly 10sec
Event Conditions
- 3-Way Switchover Valve opened in maintenance tank HIGH 01MJV20CG101-XG01
direction
- 3-Way Switchover Valve opened in service tank HIGH 01MJV20CG102-XG01
direction
Standard 11.99233-3244 0 2016-07-15

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3.5 Lube Oil Replenishing and Flow Rate Measuring Device 01MJV54
Purpose The lube oil replenishing and flow rate measuring device is used for filling
and refilling of the service tank and measures the lube oil filled to the
service tank.
Properties The module is engine related. All components on the module are
separately supplied and connected to the EAP. The module does not have
its own local control panel. The operating modes are not available for the
module directly, but for its components.
The following components are described:
KKS Description
01MJV54AA010 Lube oil filling valve
01MJV54CF010 Lube oil measuring device
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3.5.1 Lube Oil Filling Valve 01MJV54AA010
Purpose The lube oil filling valve controls the lube oil filling/refilling of the lube oil
service tank from the lube oil storage tank.
Properties The valve is engine related, 1 AC UPS supplied, connected to the EAP
and equipped with two position switches. Two modes of operation can be
selected for the valve
In automatic remote mode, the valve is opened and closed from the plant
control system. With filling request from SaCoS and no Block of Filling
from the plant control system, the valve will be opened. With no filling
request from SaCoS and time delay (5s, adjustable) the valve will be
closed.
Block of Filling is generated if four lube oil filling valves are already open at
the same time. Blocking is active until less than four valves are opened.
GCP.
Standard 11.99233-3244 0 2016-07-15

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- SaCoS lube oil request refill HIGH (hardware signal) from SaCoS 01MJV54AA010-YB21 &
and
not Block Lube oil Filling not 01MJV54AA010-YB16
Manual Remote Mode
- Manual soft open button at GCP (panel PC)
- Not applicable
Manual Local Mode
- Not applicable
Closed Conditions
EAP
- SaCoS lube oil request refill LOW (hardware signal) from SaCoS not 01MJV54AA010-YB21
and
Time delay (5s)
Manual Remote Mode
- Manual soft close button at GCP (panel PC)
- Not applicable
Manual local mode
- Not applicable
Alarm Conditions
Event Conditions
Standard 11.99233-3244 0 2016-07-15

- Operation mode manual remote 01MJV54AA010-XB88
- Operation mode automatic remote 01MJV54AA010-XB89
Visualization
- Not applicable
- Not applicable

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3.5.2 Lube Oil Measuring Device 01MJV54CF010
Purpose The lube oil measuring device measures the lube oil filled to the service
tank.
Properties The flow meter is engine related and connected to the EAP. It sends out a
pulse signal to calculate the amount of lube oil passing through the flow
meter for filling the lube oil service tank and displaying the total amount of
refilled lube oil. Additionally, the flow meter is equipped with a local
indication to show the overall lube oil delivery to the engine.
The total flow is indicated at the plant control system as non-resettable
totalizer and additionally as resettable counter.

01MJV54CF010 Lube oil flow measuring 1 PULSE per l 0-999999 l

- Lube oil flow measuring (totalizer) 01MJV54CF010-XG01
- Lube oil flow measuring (resettable counter) 01MJV54CF010-XG01
- Not applicable
Standard 11.99233-3244 0 2016-07-15

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3.6 Oil Mist Eliminator 01MJV91

Purpose The oil mist eliminator module evacuates the crankcase by creating a
slight vacuum inside. The integrated filter reduces the oil emissions by
filtering the vented air.
Properties The module is engine related, equipped with a variable frequency drive, 3
AC supplied and connected to the EAP. The module has its own local
control panel. There are two operation modes:
 Automatic remote mode
 Manual remote mode
 Manual local mode
In automatic remote mode, the oil mist eliminator module is released by
the GCP while the local control unit will supervise and monitor the module
function. The release will be given with engine start preparation and
retracted with post ventilation time elapsed.
In manual remote mode the module can be released from the GCP, while
the local control unit will supervise and monitor the module function.
In manual local mode the module can be started and stopped by means of
push buttons installed in the panel.
The module stops the operation by the emergency stop push button at the
GCP, EAP or SaCoS.
Standard 11.99233-3244 0 2016-07-15

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Start Conditions (Release) Signal KKS Checked

- With engine start preparation
- While engine running. 01CDK01EV002-XJ04
Manual Remote Mode
- Not applicable
Manual Local Mode
- Manual start at module
Stop Conditions (No Release)
- Trip of the related overcurrent/short circuit protection device in 01MJV91AN010-XM48
EAP
- With abort of engine start preparation
- With post ventilation time elapsed
Manual Remote Mode
- Not applicable
Manual local mode
- Manual stop at module
Alarm Conditions
- Common fault/alarm 01MJV91AN010-ZM48
- Trip of the related overcurrent/short circuit protection device in 01MJV91AN010-XB48
EAP
Event Conditions
Standard 11.99233-3244 0 2016-07-15
- Module in Operation 01MJV91AN010-XB01

- Operation Mode Local 01MJV91AN010-XB42
- Operation Mode Remote 01MJV91AN010-XB43
- Operation mode manual remote 01MJV91AN010-XB88
- Operation mode automatic remote 01MJV91AN010-XB89
Visualization
- Not applicable
- Not applicable

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Standard 11.99233-3244 0 2016-07-15

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3.6.1 Oil Mist Eliminator Instrumentation
Purpose The oil mist eliminator instrumentation enables the operator to monitor the
system parameter.
Properties Several instruments are installed at the module and connected to EAP.
The following instruments are installed on the module:

01MJV91CP010 Oil mist eliminator inlet pressure 4-20 mA -25-25 mbar
01MJV91CP020 Oil mist eliminator differential pressure 4-20 mA 0-100 mbar

- Oil mist eliminator inlet pressure 01MJV91CP010-XQ01
- Oil mist eliminator differential pressure 01MJV91CP020-XQ01
- Wire break of Oil mist eliminator inlet pressure LOW 01MJV91CP010-XM33
- Wire break of Oil mist eliminator differential LOW 01MJV91CP020-XM33
pressure
- Oil mist eliminator differential pressure HIGH 55mbar 01MJV91CP020-XH01
Hyst 1mbar
Dly 0sec
Standard 11.99233-3244 0 2016-07-15

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3.7 Lube Oil Main Field Instrumentation

Purpose The lube oil main field instrumentation enables the operator to monitor
system parameters. These values are used to generate alarm and control
set points.
Properties The following instrument is installed outside modules and connected to
EAP.

01MJV20CT010 Lube oil temperature before lube oil separation 4-20mA 0-100 °C
module

- Lube oil temperature before lube oil separation module 01MJV20CT010-XQ01
- Wire break of lube oil temperature before lube oil LOW 01MJV20CT010-XM33
separation module
- Lube oil temperature before lube oil separation module 70 °C 01MJV20CT010-XH01
high Hyst 2K
Dly 0sec
Event Conditions
- Not applicable
Standard 11.99233-3244 0 2016-07-15

Lube Oil System MAN

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Lube Oil System MAN

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Functional Description

Lube Oil System

2 (44) Functional Description, CCP, 11.99233-5003

MAN Energy Solutions SE

Copyright © MAN Energy Solutions SE

Functional Description Lube Oil System 3 (44)

2 Lube Oil Supply .................................................................................................................9

3 Lube Oil Main ...................................................................................................................21

Standard 11.99233-3244 0 2016-07-15

4 (44) Functional Description Lube Oil System

Functional Description Lube Oil System 5 (44)

Standard 11.99233-3244 0 2016-07-15

6 (44) Functional Description Lube Oil System

Functional Description Lube Oil System 7 (44)

1 Lube Oil SCADA Pages (To be prepared by customer)

Standard 11.99233-3244 0 2016-07-15

8 (44) Functional Description Lube Oil System

2 Lube Oil Supply

Functional Description Lube Oil System 9 (44)

2.1 Shut Off Valve before LO Supply Pumps 00MJV50AA702 (customer

Standard 11.99233-3244 0 2016-07-15

10 (44) Functional Description Lube Oil System

Open Conditions Signal KKS Checked

- Operation Mode Automatic Remote 00MJV50AA702-XB89

Functional Description Lube Oil System 11 (44)

2.2 Shut Off Valve before LO Transfer Pump 00MJV50AA703(Customer

Standard 11.99233-3244 0 2016-07-15

12 (44) Functional Description Lube Oil System

Open Conditions Signal KKS Checked

- Operation Mode Automatic Remote 00MJV50AA703-XB89

Functional Description Lube Oil System 13 (44)

2.3 Lube Oil Supply Pumps 00MJV50AP020/021(Control customer scope)

Standard 11.99233-3244 0 2016-07-15

14 (44) Functional Description Lube Oil System

Start Conditions Signal KKS Checked

Manual local mode

Functional Description Lube Oil System 15 (44)

- Pump 1 Trip of the related overcurrent/short circuit protection 00MJV50AP020-XB48

Standard 11.99233-3244 0 2016-07-15

16 (44) Functional Description Lube Oil System

2.4 Lube Oil Transfer Pump 00MJV50AP010( Control customer scope)

Functional Description Lube Oil System 17 (44)

Start Conditions Signal KKS Checked

Manual local mode

18 (44) Functional Description Lube Oil System

- Operation Mode Local 00MJV50AP010-XB42

Functional Description Lube Oil System 19 (44)

2.5 Lube Oil Supply Field Instrumentation(Customer scope)

KKS Description Type Range

Visualization Signal KKS Checked

Standard 11.99233-3244 0 2016-07-15

20 (44) Functional Description Lube Oil System

3 Lube Oil Main

Functional Description Lube Oil System 21 (44)

3.1 Lube Oil Service Tank 01MJV01BB010

KKS Description Type Range

Visualization Signal KKS Checked

Standard 11.99233-3244 0 2016-07-15

22 (44) Functional Description Lube Oil System

3.2 Lube Oil Module 01MJV11

Functional Description Lube Oil System 23 (44)

3.2.1 Lube Oil Priming Pump 01MJV11AP010

Standard 11.99233-3244 0 2016-07-15

24 (44) Functional Description Lube Oil System