Villa Kfardebian

Villa Kfardebian
Aluminum Verification for WL50E-WL65E-WS65-WS160
Structural Calculation
Revision No Date Done By Checked By

00 Sept 18, 2018 A.J. C.A.M.
Villa Kfardebain
Tel: +961 5 43 20 45 Aluminum Verification for
www.glasslineindustries.com
17 December 2021 WL50E-WL65E-WS65-WS160
Table of Contents
1. Objective................................................................................................................................................................. 5
2. Materials................................................................................................................................................................. 5
3. Design Criteria.........................................................................................................................................................6
3.1 Load Combinations..........................................................................................................................................6
3.1.1 Load Combinations at Ultimate State (ULS).............................................................................................6

3.2 Deflection Limit...............................................................................................................................................6
3.2.1 In-Plane Deflection..................................................................................................................................6

3.2.2 Out-Of-Plane Deflection..........................................................................................................................6
3.3 Wind Load.......................................................................................................................................................6
3.3.1 Wind Pressure Distribution......................................................................................................................6

4. Sections................................................................................................................................................................... 7
4.1 WicSlide 160 System........................................................................................................................................7
4.2 WicSlide 65 System........................................................................................................................................11
4.3 WicLine 50E System.......................................................................................................................................15
4.4 WicLine 65E System.......................................................................................................................................17
5. WicSLide 160 Verification......................................................................................................................................20
5.1 Interlock Verification.....................................................................................................................................20
5.1.1 Case 1 – “(1940037+ 3940009) + (1940037+3090194+3940009)”........................................................20

5.2 Sash Verification............................................................................................................................................24
5.2.1 Case 1 – “1940037+3090194”...............................................................................................................24

5.3 Frame Fixations.............................................................................................................................................26
5.3.1 Case 1 – Subframe Directly on Concrete by Plastic Plugs......................................................................26

5.3.2 Case 2 – Subframe Fixed on Steel Structure..........................................................................................31
6. WicSLide 65 Verification........................................................................................................................................72
6.1 Interlock Verification.....................................................................................................................................72
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6.1.1 Case 1 – “2 x 3041250”..........................................................................................................................72

6.1.2 Case 2 – “2 x 3041255”..........................................................................................................................74
6.2 Sash Verification............................................................................................................................................76
6.2.1 Case 1 – “1041270+3090194”...............................................................................................................76

6.3 Verification of Beam Connecting WS65 and WL50E systems in Item W21....................................................78
6.3.1 Description............................................................................................................................................78
6.3.2 Steel Beam Details and Inertia...............................................................................................................80
6.3.3 3D Model...............................................................................................................................................80
6.3.4 Bracket Verification...............................................................................................................................85
6.4 Frame Fixations.............................................................................................................................................93
6.4.1 Description............................................................................................................................................93
6.4.2 Screw with plastic plug Verification.......................................................................................................95
7. WicLine 65E Verification.......................................................................................................................................97
7.1 Case 1 – “1916203 + 3090194”......................................................................................................................97
7.1.1 Description............................................................................................................................................97
7.1.2 Deflection Verification...........................................................................................................................97
7.1.3 Stress Verification..................................................................................................................................97
7.1.4 Conclusion.............................................................................................................................................98
7.1.5 List of Items with Profile “1916203 + 3090194”....................................................................................98
7.2 Case 2 – “1916203 + 3090194 + Steel Reinforcement”.................................................................................99
7.2.1 Description............................................................................................................................................99
7.2.2 Deflection Verification...........................................................................................................................99
7.2.3 Stress Verification..................................................................................................................................99
7.2.4 Conclusion...........................................................................................................................................100
7.3 Frame Fixations...........................................................................................................................................101
7.3.1 Case 1 – Frame directly on Concrete...................................................................................................101

7.3.2 Case 2 – Frame fixed on Aluminum tube 50x100x2.............................................................................105
8. WicLine 50E Verification.....................................................................................................................................111
8.1 Case 1 – “110679”.......................................................................................................................................111
8.1.1 Description..........................................................................................................................................111
8.1.2 Deflection Verification.........................................................................................................................111
8.1.3 Stress Verification................................................................................................................................112
8.1.4 Conclusion...........................................................................................................................................113
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8.1.5 List of Items with Profile “110679”......................................................................................................113

8.2 Case 2 – “110679 + 3090194”......................................................................................................................114
8.2.1 Description..........................................................................................................................................114
8.2.2 Deflection Verification.........................................................................................................................114
8.2.3 Stress Verification................................................................................................................................114
8.2.4 Conclusion...........................................................................................................................................115
8.3 Frame Fixations...........................................................................................................................................116
8.3.1 Case 1 – Frame directly on concrete....................................................................................................116

8.3.2 Case 2 – Frame fixed on Aluminum tube 50x50x2...............................................................................120
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1. OBJECTIVE
The objective of this report is to verify the structural stability of the aluminum profiles, frames, and fixations of
the “WicLine 50E”, “WicLine 65E”, “WicSlide 65”, and “WicSlide 160” systems found in the Ground Floor and
Floor 1 of the Kfardebian Villa.
2. MATERIALS
Material E (MPa) G (MPa) NI LX (1/°C) RO (kg/m3) Re (MPa)

Aluminum Alloy 6063T6 70000 26100 0.30 0.000023 2700 160
Steel S235 210000 81000 0.30 0.000012 7850 235
Where:
 E: Young modulus
 G: Shear modulus
 NI: Poisson ratio
 LX: Thermal expansion ratio
 ρ: Density
 Re: Yield Strength
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3. DESIGN CRITERIA
3.1 Load Combinations

3.1.1 Load Combinations at Ultimate State (ULS)
 1.2 Dead Load + 1.3 Wind Load
3.2 Deflection Limit

3.2.1 In-Plane Deflection
For aluminum profiles, the In-Plane deflection is limited to the minimum value between L/500 and 3.2mm,
where L is the length of the member.
3.2.2 Out-Of-Plane Deflection
For aluminum profiles, the Out-of-Plane deflection of framing members is limited to the minimum value
between L/175 and 19 mm, where L is the length of the member.
3.3 Wind Load
According to the contract, the wind pressure is 1400 Pa.

3.3.1 Wind Pressure Distribution
Deflection under trapezoidal load:
The deflection of the vertical elements simply supported from both ends to the aluminum frame, subject to trapezoidal
loading is given by the formula:
40 x a2 16 x a4
q x L4 x [25− + ]
f= L2 L4
1920 x E x I
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4. SECTIONS
4.1 WicSlide 65 System
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Interlock Profiles Inertia Ix (cm4)

2 x 3041250 12.78
2 x 3041255 121.08
 Section “2x3041250”:
 Section “2x3041255”:
 Sash Profile “1041270 + 3090194”:

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I x−total=156.81 c m4
I y−total=27.38 c m4
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4.2 WicLine 65E System
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Composite Profile Inertia Ix (cm4)

1916203 + 3090194 210.6
1916203 + 3090194 + Steel Reinforcement 283.5
 Section Detail for “1916203 + 3090194”:
Composite Section Properties:
I x−total=210.6 c m4
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 Section Detail for “1916203 + 3090194 + Steel Reinforcement”:
Detail of Steel Reinforcement:
I x−total =210.6+ n× 24.29=283.5 c m 4
E steel 210000
Where n= = =3
E alum 70000
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5. WICSLIDE 65 VERIFICATION
5.1 Interlock Verification

5.1.1 Case 1 – “2 x 3041250”
5.1.1.1 Description
The item with the critical interlocks “2 x 3041250” is item W13.
Elevation of Item W13 Vertical Section
Interlock “2x 3041250”
5.1.1.2 Deflection Verification

 Wind pressure: 1400 Pa
 a1 = 1.118/2 = 0.559 m → q1 = P x a1 = 0.559 m x 1400 Pa = 783 N/m
 a2 = 1.118/2 = 0.559 m → q2 = P x a2 = 0.559 m x 1400 Pa = 783 N/m
 Interlock Height H = 1.039 m
 I = 12.78 cm4.
The total deflection is f = f1+f2 = 1.57 mm < min (1039/175; 19 mm) = 5.94 mm → SAFE
5.1.1.3 Stress Verification

SF × M
σ=
I
s
Where:
 SF =1.3 is the safety factor for wind load

 M is the bending moment
 I is the inertia of the profile.
 s is the distance between the neutral axis and the extreme fiber.
For a trapezoidal distribution of wind pressure, the maximum value for M is obtained at midspan.
Mmax = 210 N.m
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This moment Mmax is distributed between the internal and external profiles according to their inertia.
5.1.1.3.1 Stress σ i in internal profile “3041250”

SF × M i
σi=
Ii
si
Where:
 SF =1.3
 Mi is the bending moment in the internal profile.
 Ii is the inertia of the internal profile. Ii = 6.39 cm 4
 Si is the distance between the neutral axis and the extreme fiber. Si= 29 mm
Ii 6.39
M i= × M max = ×210=105 N . m→ σ i =62 MPa< 160 MPa → SAFE
It 12.78
5.1.1.3.2 Stress σ e in external profile “3041250”

SF × M e
σ e=
Ie
se
Where:
 SF =1.3
 Me is the bending moment in the external profile.
 Ie is the inertia of the internal profile. Ie = 6.39 cm 4
 Se is the distance between the neutral axis and the extreme fiber. Si= 29 mm
Ie 6.39
M e= × M max = ×210=105 N . m →σ e =62 MPa<160 MPa → SAFE
It 12.78
5.1.1.4 Conclusion
Critical Item Interlocks Deflection Stress Status
σi = 62 < 160 MPa

W13 “2x 3041250” 1.57 < 5.94 mm SAFE
σe = 62 < 160 MPa
5.1.1.5 List of Items with Interlock “2 x 3041250”
Interlock Items
“2 x 3041250” W13
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New 21
5.2 Sash Verification
5.2.1 Case 1 – “1041270+3090194”

5.2.1.1 Description
The only item with the sash profile “1041270+3090194” is item W21.
Interlock “2x 3041255”
Sash “1041270+3090194”
5.2.1.2 Deflection Verification

 a = 1.765/2 = 0.883 m → q = P x a = 0.883 m x 1400 Pa = 1235 N/m
 Sash Height H = 2.428 m
 I = 156.81 cm4.
The total deflection is f = 4.1 mm < min (2428/175; 19 mm) = 13.87 mm → SAFE
5.2.1.3 Stress Verification

SF × M
σ=
I
s
Where:
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 SF =1.3
 I is the inertia of the profile. I = 156.81 cm 4
 s is the distance between the neutral axis and the extreme fiber. s = 61 mm
Mmax = 910 N.m → σ max=46 MPa<160 MPa→ SAFE
5.2.1.4 Conclusion
Critical Item Sash Profile Deflection Stress Status
W21 1041270+3090194 4.1 < 13.87 mm σmax = 46 < 160 MPa SAFE
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5.3 Frame Fixations
5.3.1 Description
The WicSlide 65 items are all fixed to the concrete by screws PH 5.5 with plastic plug M8.
Elevation showing Fixation Distribution
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Bottom Fixation
Top Fixation
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Lateral Fixation
5.3.2 Screw with plastic plug Verification
5.3.2.1 Load on screw

d = 1803/2 = 902mm is the span length
The load P at the ultimate state on the critical screw is:
1.3 ×1400 ×0.337 × 0.902

P=SF × ( W × s ×d )= =276 N
2
Where 0.337m is the spacing between screws.
The total value is divided by 2 due to the presence of 2 screws.
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5.3.2.1.1 Screw Verification
The recommended load for a screw with plastic plug TP FUN M8 is R = 1.26 KN
The ultimate shear load acting on the screw is V = 0.276 KN < 1.26 KN → SAFE
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6. WICLINE 65E VERIFICATION
6.1 Case 1 – “1916203 + 3090194”
6.1.1 Description
The item with the critical profiles “1916203 + 3090194” is item W33.
Profile “1916203 + 3090194”
6.1.2 Deflection Verification

 a1 = 1.842/2 = 0.921 m → q1 = P x a1 = 0.921 m x 1400 Pa = 1290 N/m
 a2 = 1.842/2 = 0.921 m → q2 = P x a2 = 0.921 m x 1400 Pa = 1290 N/m
 Profile Height H = 2.634 m
 I = 210.6 cm4.
The total deflection is f = f1+f2 = 8.92 mm < min (2634/175; 19 mm) = 15.05 mm → SAFE
6.1.3 Stress Verification
SF × M
σ=
I
s
Where:
 SF =1.3
 I is the inertia of the profile. I = 210.6 cm 4
 s is the distance between the neutral axis and the extreme fiber. s = 80 mm
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Mmax = 2240 N.m → σ max=110 MPa <160 MPa → SAFE
6.1.4 Conclusion
Critical Item Profile Deflection Stress Status
W33 “1916203+3090194” 8.92 < 15.05mm σmax = 110 < 160 MPa SAFE
6.1.5 List of Items with Profile “1916203 + 3090194”
Profile Items
W32
1916203 + 3090194
W33
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6.2 Frame Fixations

For the WicLine 65E, 2 different frame fixations are used:
 Frame fixed directly to the concrete by plastic plug with screw

 Frame fixed to an aluminium tube, which is in turn fixed to the concrete by plastic plug with screws.
6.2.1 Case 1 – Frame directly on Concrete

6.2.1.1 Description
The WL 65E frame is directly fixed to the concrete by plastic plugs TP FUN M8 with PH 5.5 screws every 30cm
approx.
Typical Elevation showing Fixation Distribution
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Bottom Fixation
Top Fixation
Lateral Fixation
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6.2.1.2 Screw with plastic plug Verification

6.2.1.2.1 Load on screw
d = 3229/2 = 1615mm is the span length
The load P at the ultimate state on the critical top screw is:
1.3 ×1400 ×0.29 ×1.615

P=SF × ( W × s ×d )= =425 N
2
Where 0.29m is the spacing spacing between screws.
The value is divided by 2 due to the presence of 2 screws.
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6.2.1.2.2 Screw Verification
The recommended load for a screw with plastic plug TP FUN M8 is R = 1.26 KN
The ultimate shear load acting on the screw is V = 0.425 KN < 1.26 KN → SAFE
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6.2.2 Case 2 – Frame fixed on Aluminum tube 50x100x2
6.2.2.1 Description
The WL 65E frame is fixed to an aluminum tube 50x100x2 by PH 4.8 screws every 25cm, and the tube is fixed
to the concrete by anchor bolts TP MTH M8 every 235mm approx.
Typical Elevation showing Fixation Distribution
Lateral Fixation
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6.2.2.2 Anchor Bolt Verification

6.2.2.2.1 Load on screw
d = 1100/2 = 550 mm is the span length
The load P at the ultimate state on the critical screw is:
V =SF × ( W × s ×d ) =1.3× 1400× 0.235 ×0.55=235 N

Where 0.235m is the approximate spacing between screws.
A tension force T is created due to the 105mm eccentricity between the point of application of the forces and
the anchor bolt.
235 N x 0.105 m = T x 0.050/2 → T = 1000 N
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6.2.2.2.2 Bolt Verification
6.2.2.2.2.1 Tension Verification
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The allowable tension load for MTH M8 bolt with standard embedment is:
N Rk, p=12 KN
The recommended tension load is:
N Rk , p 12
N rec = = =8 KN
γ M , p 1.5
The ultimate tension load acting on the screw is T = 1000 N = 1 KN < 8 KN → SAFE
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6.2.2.2.2.2 Shear Verification
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The allowable shear load for MTH M8 bolt with standard embedment is:
V Rk, s=9.3 KN
The recommended shear load is:
V Rk ,s 9.3
V rec = = =7.44 KN
γ M , s 1.25
The ultimate shear load acting on the screw is V = 235 N = 0.24 KN < 7.44 KN → SAFE
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Aluminum Verification for WL50E-WL65E-WS65-WS160

Revision No Date Done By Checked By

3.1 Load Combinations..........................................................................................................................................6

3.1.1 Load Combinations at Ultimate State (ULS).............................................................................................6

3.2.1 In-Plane Deflection..................................................................................................................................6

3.3.1 Wind Pressure Distribution......................................................................................................................6

4.1 WicSlide 160 System........................................................................................................................................7

4.2 WicSlide 65 System........................................................................................................................................11

4.3 WicLine 50E System.......................................................................................................................................15

4.4 WicLine 65E System.......................................................................................................................................17

5. WicSLide 160 Verification......................................................................................................................................20

5.1 Interlock Verification.....................................................................................................................................20

5.1.1 Case 1 – “(1940037+ 3940009) + (1940037+3090194+3940009)”........................................................20

5.2.1 Case 1 – “1940037+3090194”...............................................................................................................24

5.3.1 Case 1 – Subframe Directly on Concrete by Plastic Plugs......................................................................26

6.1 Interlock Verification.....................................................................................................................................72

6.1.1 Case 1 – “2 x 3041250”..........................................................................................................................72

6.2.1 Case 1 – “1041270+3090194”...............................................................................................................76

7.1 Case 1 – “1916203 + 3090194”......................................................................................................................97

7.3.1 Case 1 – Frame directly on Concrete...................................................................................................101

8.1 Case 1 – “110679”.......................................................................................................................................111

8.1.5 List of Items with Profile “110679”......................................................................................................113

8.3.1 Case 1 – Frame directly on concrete....................................................................................................116

Material E (MPa) G (MPa) NI LX (1/°C) RO (kg/m3) Re (MPa)

3.1 Load Combinations

 1.2 Dead Load + 1.3 Wind Load

3.2 Deflection Limit

3.2.2 Out-Of-Plane Deflection

3.3 Wind Load

According to the contract, the wind pressure is 1400 Pa.

Deflection under trapezoidal load:

4.1 WicSlide 65 System

Interlock Profiles Inertia Ix (cm4)

 Sash Profile “1041270 + 3090194”:

4.2 WicLine 65E System

Composite Profile Inertia Ix (cm4)

1916203 + 3090194 + Steel Reinforcement 283.5

 Section Detail for “1916203 + 3090194”:

Composite Section Properties:

 Section Detail for “1916203 + 3090194 + Steel Reinforcement”:

Detail of Steel Reinforcement:

I x−total =210.6+ n× 24.29=283.5 c m 4

5.1 Interlock Verification

Elevation of Item W13 Vertical Section

Interlock “2x 3041250”

5.1.1.2 Deflection Verification

5.1.1.3 Stress Verification

 SF =1.3 is the safety factor for wind load

Mmax = 210 N.m

5.1.1.3.1 Stress σ i in internal profile “3041250”

5.1.1.3.2 Stress σ e in external profile “3041250”

Critical Item Interlocks Deflection Stress Status

σi = 62 < 160 MPa

5.1.1.5 List of Items with Interlock “2 x 3041250”

5.2 Sash Verification

5.2.1 Case 1 – “1041270+3090194”

Elevation of Item W21 Vertical Section

Interlock “2x 3041255”

5.2.1.2 Deflection Verification

5.2.1.3 Stress Verification

Mmax = 910 N.m → σ max=46 MPa<160 MPa→ SAFE