Read this manual carefully before operating this vehicle.

OWNER’S MANUAL

AL115(S)
5VV-F8199-E3
Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
 INTRODUCTION
EAU10102

Welcome to the Yamaha world of motorcycling!

As the owner of the AL115/AL115S, you are benefiting from Yamaha’s vast experience and newest technology regarding the
design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
Please take the time to read this manual thoroughly, so as to enjoy all advantages of your AL115/AL115S. The Owner’s
Manual does not only instruct you in how to operate, inspect and maintain your motorcycle, but also in how to safeguard
yourself and others from trouble and injury.
In addition, the many tips given in this manual will help keep your motorcycle in the best possible condition. If you have any
further questions, do not hesitate to contact your Yamaha dealer.
The Yamaha team wishes you many safe and pleasant rides. So, remember to put safety first!
Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most cur-
rent product information available at the time of printing, there may be minor discrepancies between your motorcycle and this
manual. If there is any question concerning this manual, please consult a Yamaha dealer.

EWA10031

WARNING
Please read this manual carefully and completely before operating this motorcycle.
IMPORTANT MANUAL INFORMATION
EAU10132

Particularly important information is distinguished in this manual by the following notations:

This is the safety alert symbol. It is used to alert you to potential personal injury haz-
ards. Obey all safety messages that follow this symbol to avoid possible injury or
death.

WARNING indicates a hazardous situation which, if not avoided, could result in death
WARNING or serious injury.

NOTICE indicates special precautions that must be taken to avoid damage to the ve-
NOTICE hicle or other property.

TIP A TIP provides key information to make procedures easier or clearer.

 IMPORTANT MANUAL INFORMATION

EAU37430

AL115/AL115S
OWNER’S MANUAL
©2008 by Thai Yamaha Motor Co., Ltd.
4th edition, September 2008
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Thai Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Thailand.
 TABLE OF CONTENTS
LOCATION OF IMPORTANT
LABELS .............................................1-1
1 SAFETY INFORMATION ..................2-1
Helmets ...........................................2-5
DESCRIPTION ..................................3-1
Left view ..........................................3-1
Right view ........................................3-2
Controls and instruments.................3-3
INSTRUMENT AND CONTROL
FUNCTIONS .......................................4-1
Main switch/steeringlock..................4-1
To unlock the steering .....................4-1
Indicator lights .................................4-2
Speedometer unit ............................4-2
Handlebar switches .........................4-2
Front brake lever .............................4-3
Rear brake lever ..............................4-3
Fuel tank cap ...................................4-4
Fuel..................................................4-4
Catalytic converter...........................4-6
Starter (choke) lever ........................4-6
Kickstarter........................................4-6
Seat .................................................4-7
Helmet holders ................................4-7
Storage compartment ......................4-8
Luggage hook..................................4-8
FOR YOUR SAFETY –
PRE-OPERATION CHECKS ............. 5-1
OPERATION AND IMPORTANT
RIDING POINTS................................. 6-1
Starting and warming up a cold
engine .......................................... 6-1
Starting a warm engine ................... 6-2
Acceleration and deceleration......... 6-3
Braking ............................................ 6-3
Tips for reducing fuel
consumption ................................ 6-4
Engine break-in ............................... 6-4
Parking ............................................ 6-5
General note ................................... 6-6
PERIODIC MAINTENANCE AND
ADJUSTMENT ................................... 7-1
Owner’s tool kit................................ 7-1
Periodic maintenance and
lubrication chart ........................... 7-2
Removing and installing cowlings
and panels ................................... 7-5
Checking the spark plug.................. 7-7
Engine oil and oil strainer................ 7-8
Final transmission oil..................... 7-10
Air filter and V-belt case air filter
elements .................................... 7-11
Adjusting the carburetor ................ 7-13
Adjusting the engine idling
speed ......................................... 7-14
1-1
Adjusting the throttle cable free
play............................................ 7-15
Valve clearance ............................ 7-15
Tires.............................................. 7-16
Spoke wheels ............................... 7-17
Checking the front brake lever
free play (for AL115S only)........ 7-18
Adjusting the brake lever free
play (for AL115 only) ................. 7-18
Adjusting the rear brake lever
free play..................................... 7-19
Checking the front brake pads
and rear brake shoes
(for AL115S only) ...................... 7-19
Checking the front and rear brake
shoes (for AL115 only) .............. 7-20
Checking the front brake fluid
level (for AL115S only) .............. 7-21
Changing the brake fluid
(for AL115S only) ...................... 7-22
Checking the V-belt ...................... 7-22
Checking and lubricating the
cables ........................................ 7-22
Checking and lubricating the
throttle grip and cable................ 7-23
Lubricating the front and rear
brake levers............................... 7-23
Checking and lubricating the
centerstand and sidestand ........ 7-23
Checking the front fork.................. 7-24
Checking the steering ................... 7-24
 TABLE OF CONTENTS
Checking the wheel bearings ........7-25
Battery ...........................................7-25
Replacing the fuse.........................7-27
Replacing a headlight bulb ............7-28
Replacing a front turn signal light
bulb or an auxiliary light bulb .....7-29
Replacing the tail/brake light bulb
or a rear turn signal light bulb ....7-29
Troubleshooting.............................7-30
Troubleshooting chart....................7-32

MOTORCYCLE CARE AND

STORAGE ..........................................8-1
Care.................................................8-1
Storage ............................................8-3

SPECIFICATIONS .............................9-1

CONSUMER INFORMATION...........10-1
Identification numbers ...................10-1
 LOCATION OF IMPORTANT LABELS
EAU10383

Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of
1 your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label
is available from your Yamaha dealer.

12 3 45 6

1-1
 SAFETY INFORMATION
EAU10313
Safe Riding • Ride where other motorists can
Be a Responsible Owner
Perform the pre-operation checks each see you. Avoid riding in another
As the vehicle’s owner, you are respon- motorist’s blind spot.
time you use the vehicle to make sure it
sible for the safe and proper operation ● Many accidents involve inexperi-
is in safe operating condition. Failure to
of your motorcycle. enced operators. In fact, many op-
inspect or maintain the vehicle properly
Motorcycles are single-track vehicles. erators who have been involved in 2
increases the possibility of an accident
Their safe use and operation are de- accidents do not even have a cur-
or equipment damage. See page 5-1
pendent upon the use of proper riding rent motorcycle license.
for a list of pre-operation checks.
techniques as well as the expertise of • Make sure that you are qualified
● This motorcycle is designed to car-
the operator. Every operator should and that you only lend your mo-
ry the operator and a passenger.
know the following requirements before torcycle to other qualified opera-
● The failure of motorists to detect
riding this motorcycle. tors.
and recognize motorcycles in traffic
He or she should: • Know your skills and limits.
is the predominating cause of auto-
● Obtain thorough instructions from Staying within your limits may
mobile/motorcycle accidents. Many
a competent source on all aspects help you to avoid an accident.
accidents have been caused by an
of motorcycle operation. • We recommend that you prac-
automobile driver who did not see
● Observe the warnings and mainte- tice riding your motorcycle
the motorcycle. Making yourself where there is no traffic until you
nance requirements in this Own-
conspicuous appears to be very ef- have become thoroughly famil-
er’s Manual.
fective in reducing the chance of iar with the motorcycle and all of
● Obtain qualified training in safe
this type of accident. its controls.
and proper riding techniques.
Therefore: ● Many accidents have been
● Obtain professional technical ser-
• Wear a brightly colored jacket. caused by error of the motorcycle
vice as indicated in this Owner’s
• Use extra caution when you are operator. A typical error made by
Manual and/or when made neces-
approaching and passing through the operator is veering wide on a
sary by mechanical conditions.
intersections, since intersections turn due to excessive speed or un-
are the most likely places for mo- dercornering (insufficient lean an-
torcycle accidents to occur. gle for the speed).
2-1
 SAFETY INFORMATION
• Always obey the speed limit and
never travel faster than warrant-
ed by road and traffic condi-
tions.
• Always signal before turning or
2 changing lanes. Make sure that
other motorists can see you.
● The posture of the operator and
passenger is important for proper
control.
• The operator should keep both
hands on the handlebar and
both feet on the operator foot-
rests during operation to main-
tain control of the motorcycle.
• The passenger should always
hold onto the operator, the seat
strap or grab bar, if equipped,
with both hands and keep both
feet on the passenger footrests.
Never carry a passenger unless
he or she can firmly place both
feet on the passenger footrests.
● Never ride under the influence of
alcohol or other drugs.
Protective apparel
The majority of fatalities from motorcy-
cle accidents are the result of head in-
juries. The use of a safety helmet is the
single most critical factor in the preven-
tion or reduction of head injuries.
● Always wear an approved helmet.
● Wear a face shield or goggles. Wind
in your unprotected eyes could con-
tribute to an impairment of vision
that could delay seeing a hazard.
● The use of a jacket, heavy boots,
trousers, gloves, etc., is effective
in preventing or reducing abra-
sions or lacerations.
● Never wear loose-fitting clothes,
otherwise they could catch on the
control levers, footrests, or wheels
and cause injury or an accident.
● Always wear protective clothing
that covers your legs, ankles, and
feet. The engine or exhaust system
become very hot during or after op-
eration and can cause burns.
● A passenger should also observe
the above precautions.
2-2
Avoid Carbon Monoxide Poisoning
All engine exhaust contains carbon
monoxide, a deadly gas. Breathing car-
bon monoxide can cause headaches,
dizziness, drowsiness, nausea, confu-
sion, and eventually death.
Carbon Monoxide is a colorless, odor-
less, tasteless gas which may be
present even if you do not see or smell
any engine exhaust. Deadly levels of
carbon monoxide can collect rapidly
and you can quickly be overcome and
unable to save yourself. Also, deadly
levels of carbon monoxide can linger
for hours or days in enclosed or poorly
ventilated areas. If you experience any
symptoms of carbon monoxide poison-
ing, leave the area immediately, get
fresh air, and SEEK MEDICAL TREAT-
MENT.

● Do not run engine indoors. Even if
you try to ventilate engine exhaust
with fans or open windows and
doors, carbon monoxide can rap-
idly reach dangerous levels.
● Do not run engine in poorly ventilat-
ed or partially enclosed areas such
as barns, garages, or carports.
● Do not run engine outdoors where
engine exhaust can be drawn into
a building through openings such
as windows and doors.
Loading
Adding accessories or cargo to your
motorcycle can adversely affect stabili-
ty and handling if the weight distribution
of the motorcycle is changed. To avoid
the possibility of an accident, use ex-
treme caution when adding cargo or
accessories to your motorcycle. Use
extra care when riding a motorcycle
that has added cargo or accessories.
Here, along with the information about
accessories below, are some general
guidelines to follow if loading cargo to
your motorcycle:
The total weight of the operator,
passenger, accessories and cargo
must not exceed the maximum load
limit. Operation of an overloaded ve-
hicle could cause an accident.
Maximum load:
166 kg (365.9 lb)
When loading within this weight limit,
keep the following in mind:
● Cargo and accessory weight
should be kept as low and close to
the motorcycle as possible. Se-
curely pack your heaviest items as
close to the center of the vehicle
as possible and make sure to dis-
tribute the weight as evenly as
possible on both sides of the mo-
torcycle to minimize imbalance or
instability.
● Shifting weights can create a sud-
den imbalance. Make sure that ac-
cessories and cargo are securely
attached to the motorcycle before
riding. Check accessory mounts
and cargo restraints frequently.
2-3
SAFETY INFORMATION
• Properly adjust the suspension
for your load, and check the con-
dition and pressure of your tires.
• Never attach any large or heavy
items to the handlebar, front
fork, or front fender. These 2
items, including such cargo as
sleeping bags, duffel bags, or
tents, can create unstable han-
dling or a slow steering re-
sponse.
● This vehicle is not designed to
pull a trailer or to be attached to
a sidecar.
Genuine Yamaha Accessories
Choosing accessories for your vehicle
is an important decision. Genuine
Yamaha accessories, which are avail-
able only from a Yamaha dealer, have
been designed, tested, and approved
by Yamaha for use on your vehicle.
Many companies with no connection to
Yamaha manufacture parts and acces-
sories or offer other modifications for
Yamaha vehicles. Yamaha is not in a
position to test the products that these
 SAFETY INFORMATION
aftermarket companies produce.
Therefore, Yamaha can neither en-
dorse nor recommend the use of ac-
cessories not sold by Yamaha or
modifications not specifically recom-
2 not in any way reduce ground
mended by Yamaha, even if sold and
installed by a Yamaha dealer.
Aftermarket Parts, Accessories, and
Modifications
While you may find aftermarket prod-
ucts similar in design and quality to
genuine Yamaha accessories, recog-
nize that some aftermarket accessories
or modifications are not suitable be-
cause of potential safety hazards to
you or others. Installing aftermarket
products or having other modifications
performed to your vehicle that change
any of the vehicle’s design or operation
characteristics can put you and others
at greater risk of serious injury or death.
You are responsible for injuries related
to changes in the vehicle.
Keep the following guidelines in mind,
as well as those provided under “Load-
ing” when mounting accessories.
● Never install accessories or carry
cargo that would impair the perfor-
mance of your motorcycle. Care-
fully inspect the accessory before
using it to make sure that it does
clearance or cornering clearance,
limit suspension travel, steering
travel or control operation, or ob-
scure lights or reflectors.
• Accessories fitted to the handle-
bar or the front fork area can
create instability due to improp-
er weight distribution or aerody-
namic changes. If accessories
are added to the handlebar or
front fork area, they must be as
lightweight as possible and
should be kept to a minimum.
• Bulky or large accessories may
seriously affect the stability of
the motorcycle due to aerody-
namic effects. Wind may at-
tempt to lift the motorcycle, or
the motorcycle may become un-
stable in cross winds. These ac-
cessories may also cause
instability when passing or be-
ing passed by large vehicles.
2-4
• Certain accessories can dis-
place the operator from his or
her normal riding position. This
improper position limits the free-
dom of movement of the opera-
tor and may limit control ability,
therefore, such accessories are
not recommended.
● Use caution when adding electri-
cal accessories. If electrical acces-
sories exceed the capacity of the
motorcycle’s electrical system, an
electric failure could result, which
could cause a dangerous loss of
lights or engine power.
Aftermarket Tires and Rims
The tires and rims that came with your
motorcycle were designed to match the
performance capabilities and to pro-
vide the best combination of handling,
braking, and comfort. Other tires, rims,
sizes, and combinations may not be
appropriate. Refer to page 7-16 for tire
specifications and more information on
replacing your tires.

EAUU0030
Helmets
Operating this vehicle without an ap-
proved motorcycle helmet increases
your chances of a severe head injury or
death in the event of an accident. The
majority of fatalities from motorcycle or
scooter accidents are the result of head
injuries. The use of a safety helmet is
the single most critical factor in the pre-
vention or reduction of head injuries.
Always select an approved
motorcycle helmet
Pay attention to the following when
choosing a motorcycle helmet.
● The helmet must meet the safety
standard “TIS”.
● The helmet size must match the
size of the rider’s head.
● Never subject a helmet to heavy
shocks.
SAFETY INFORMATION
Types of helmets and their usage
● Half-type: use only for riding at low
speeds
2
Correctly helmet wearing
● Full-type: use only for riding at low
to mid-range speeds
Incorrectly helmet wearing
● Full-face-type: use for riding at
Wearing the helmet correctly
mid-range to high speeds
Always connect the chin strap. In the
case of an accident, the helmet has a
much less chance of coming off if the
chin strap is connected.
2-5
 DESCRIPTION
EAU10410

Left view

1 2 3 4 5 6 7, 8

11 10 9

1. Front turn signal lights/auxiliary lights (page 7-29) 9. Kickstarter (page 4-6)
2. Headlight (page 7-28) 10.Engine oil drain bolt A (page 7-8)
3. Luggage hook (page 4-8) 11.Engine oil drain bolt B (page 7-8)
4. Throttle stop screw (page 7-14)
5. Owner’s tool kit (page 7-1)
6. Seat lock (page 4-7)
7. Rear turn signal lights (page 7-29)
8. Tail/brake light (page 7-29)
3-1
 DESCRIPTION
EAU10420

Right view

1 2 345 6

1. Fuel tank cap (page 4-4)

2. Air filter element (page 7-11)
3. Dry battery (page 7-25)
4. Fuse (page 7-27)
5. Helmet holder (page 4-7)
6. Front brake fluid reservoir (AL115S) (page 7-21)
7. Engine oil filler cap (page 7-8)

3-2
 DESCRIPTION
EAU10430

Controls and instruments

1 2 3 4 8 5 67

1. Rear brake lever (page 4-3)

2. Starter (choke) lever (page 4-6)
3. Left handlebar switches (page 4-2)
4. Speedometer unit (page 4-2)
5. Right handlebar switches (page 4-2)
6. Throttle grip (page 7-15)
7. Front brake lever (page 4-3)
8. Main switch (page 4-1)
3-3
 INSTRUMENT AND CONTROL FUNCTIONS
EAU10460 EAU10661
1. Turn the handlebars all the way to
Main switch/steeringlock OFF
the left.
All electrical systems are off. The key
2. Push the key in from the “OFF” po-
can be removed.
EWA10061
sition, release it, and then turn it to
“LOCK”.
WARNING
3. Remove the key.
Never turn the key to “OFF” or
“LOCK” while the vehicle is moving. To unlock the steering
Otherwise the electrical systems will
be switched off, which may result in
loss of control or an accident. 4
The main switch/steering lock controls
the ignition and lighting systems, and is EAU10701

used to lock the steering. The various LOCK

positions are described below. The steering is locked, and all electrical
systems are off. The key can be re-
EAU37441

ON moved.
1. Push.
All electrical circuits are supplied with To lock the steering 2. Turn.
power, and the engine can be started.
The key cannot be removed. Insert the key and turn it to “OFF”.

TIP
The headlight, auxiliary lights, meter
lighting and taillight come on automati-
cally when the engine is started.

4-1
 INSTRUMENT AND CONTROL FUNCTIONS
EAU10980 EAUU0080 EAU12347

Indicator lights Speedometer unit Handlebar switches

Left

4
1. Speedometer
1. Turn signal indicator light “ ”
2. Odometer
2. High beam indicator light “ ”
3. Fuel meter
EAU11020 1. Dimmer switch “ / ”
Turn signal indicator light “ ” The speedometer unit is equipped with 2. Turn signal switch “ / ”
This indicator light flashes when the a speedometer, an odometer and a fuel 3. Horn switch “ ”
turn signal switch is pushed to the left meter. The speedometer shows riding Right
or right. speed. The odometer shows the total
distance traveled. The fuel meter indi-
EAU11080
cates the amount of fuel in the fuel
High beam indicator light “ ”
tank.
This indicator light comes on when the
high beam of the headlight is switched
on.

1. Start switch “ ”

4-2
 INSTRUMENT AND CONTROL FUNCTIONS
EAU12400 EAU12900 EAU12950

Dimmer switch “ / ” Front brake lever Rear brake lever

Set this switch to “ ” for the high
beam and to “ ” for the low beam.

EAU12460

Turn signal switch “ / ”

To signal a right-hand turn, push this
switch to “ ”. To signal a left-hand
turn, push this switch to “ ”. When re-
leased, the switch returns to the center 1. Front brake lever 4
1. Rear brake lever
position. To cancel the turn signal
The front brake lever is located on the The rear brake lever is located on the
lights, push the switch in after it has re-
right handlebar grip. To apply the front left handlebar grip. To apply the rear
turned to the center position.
brake, pull this lever toward the handle- brake, pull this lever toward the handle-
EAU12500 bar grip. bar grip.
Horn switch “ ”
Press this switch to sound the horn.

EAUM1132

Start switch “ ”
Push this switch while applying the
front or rear brake to crank the engine
with the starter. See page 6-1 for start-
ing instructions prior to starting the en-
gine.

4-3
 INSTRUMENT AND CONTROL FUNCTIONS
EAU37471 EAU13212

Fuel tank cap Fuel

l

4 To install the fuel tank cap

1. Fuel tank cap 1. Insert the fuel tank cap into the
a. Open. tank opening and turn it clockwise
b. Close. until the “ ” marks on the cap
and tank are aligned.
To remove the fuel tank cap
2. Close the seat.
1. Open the seat. (See page 4-7.) EWA11091
2. Turn the fuel tank cap counter- WARNING
clockwise and pull it off.
Make sure that the fuel tank cap is
properly closed after filling fuel.
Leaking fuel is a fire hazard.
1. Fuel tank filler tube
2. Fuel level
Make sure there is sufficient gasoline in
the tank.
EWA10881
WARNING
Gasoline and gasoline vapors are
extremely flammable. To avoid fires
and explosions and to reduce the
risk of injury when refueling, follow
these instructions.

4-4

1. Before refueling, turn off the en-
gine and be sure that no one is sit-
ting on the vehicle. Never refuel
while smoking, or while in the vi-
cinity of sparks, open flames, or
other sources of ignition such as
the pilot lights of water heaters and
clothes dryers.
2. Do not overfill the fuel tank. Stop
filling when the fuel reaches the
bottom of the filler tube. Because
fuel expands when it heats up,
heat from the engine or the sun
can cause fuel to spill out of the
fuel tank.
3. Wipe up any spilled fuel immedi-
ately. NOTICE: Immediately
wipe off spilled fuel with a
clean, dry, soft cloth, since fuel
may deteriorate painted surfac-
es or plastic parts. [ECA10071]
4. Be sure to securely close the fuel
tank cap.
INSTRUMENT AND CONTROL FUNCTIONS
EWA15151
WARNING
Gasoline is poisonous and can
cause injury or death. Handle gaso-
line with care. Never siphon gaso-
line by mouth. If you should swallow
some gasoline or inhale a lot of gas-
oline vapor, or get some gasoline in
your eyes, see your doctor immedi-
ately. If gasoline spills on your skin,
wash with soap and water. If gaso-
line spills on your clothing, change
your clothes.
EAUU0040
Recommended fuel:
Regular unleaded gasoline only
Fuel tank capacity:
3.7 L (0.97 US gal) (0.81 Imp.gal)
ECA11400
NOTICE
Use only unleaded gasoline. The use
of leaded gasoline will cause severe
damage to internal engine parts,
such as the valves and piston rings,
as well as to the exhaust system.
4-5
Gasohol fuel
Gasohol is mixture of unleaded gaso-
line and ethanol. Now in the gasohol it
had 90% gasoline and 10% for ethanol
we call E10.
YAMAHA production can be use gaso-
hol [E10] Octane 91 or higher. Howev-
er, When fill gasohol maybe some
effective to the starting efficiency in the
cold engine. So please you do follow
4
the engine starting in cold condition
topic.
ECAU0010
NOTICE
Using gasohol may cause engine
trouble depending on the engine. If
gasohol is used and engine trouble
occurs, contact your Yamaha dealer
as soon as possible.
 INSTRUMENT AND CONTROL FUNCTIONS
EAU13433 EAU13590 EAU37650

Catalytic converter Starter (choke) lever “ ” Kickstarter

This model is equipped with a catalytic
converter in the exhaust system.
EWA10862

WARNING
The exhaust system is hot after op-
eration. To prevent a fire hazard or
burns:
● Do not park the vehicle near
4 possible fire hazards such as
grass or other materials that 1. Starter (choke) lever “ ” 1. Kickstarter
easily burn. Starting a cold engine requires a richer If the engine fails to start by pushing the
● Park the motorcycle in a place start switch, try to start it by using the
air-fuel mixture, which is supplied by
where pedestrians or children kickstarter. To start the engine, fold out
are not likely to touch the hot the starter (choke).
Move the lever in direction (a) to turn on the kickstarter lever, move it down light-
exhaust system.
● Make sure that the exhaust sys- the starter (choke). ly with your foot until the gears engage,
tem has cooled down before do- Move the lever in direction (b) to turn off and then push it down smoothly but
ing any maintenance work. the starter (choke). forcefully.
● Do not allow the engine to idle
more than a few minutes. Long
idling can cause a build-up of
heat.
ECA10701

NOTICE
Use only unleaded gasoline. The
use of leaded gasoline will cause
unrepairable damage to the catalytic
converter.
4-6
 INSTRUMENT AND CONTROL FUNCTIONS
EAU13891 EAU37481
To release a helmet from a helmet
Seat Helmet holders holder
To open the seat Open the seat, remove the helmet from
1. Insert the key in the lock, and then the helmet holder, and then close the
turn it as shown. seat.
2. Fold the seat up.

1. Open.
2. Helmet holders (x 2)
The helmet holders are located under
the seat.

1. Open.
To secure a helmet to a helmet
To close the seat holder
1. Fold the seat down, and then push 1. Open the seat. (See page 4-7.)
it down to lock it in place. 2. Attach a helmet to a helmet hold-
2. Remove the key. er, and then securely close the
seat. WARNING! Never ride
TIP with a helmet attached to the
Make sure that the seat is properly se- helmet holder, since the helmet
cured before riding. may hit objects, causing loss
of control and possibly an acci-
dent. [EWA10161]
4-7
 INSTRUMENT AND CONTROL FUNCTIONS
EAU14530 ECA10080 EAUT1072

Storage compartment NOTICE Luggage hook

Keep the following points in mind
when using the storage compart-
ment.
● Since the storage compartment
accumulates heat when ex-
posed to the sun, do not store
anything susceptible to heat in-
side it.
4
● To avoid humidity from spread-
1. Storage compartment 1. Luggage hook
ing through the storage com-
There is a storage compartment under partment, wrap wet articles in a
EWAT1031

the seat. plastic bag before storing them WARNING

EWA10960
WARNING
● Do not exceed the load limit of
1 kg (2.2 lb) for the storage
compartment.
● Do not exceed the maximum
load of 166 kg (365.9 lb) for the
vehicle.
in the compartment.
● Since the storage compartment
may get wet while the scooter is
being washed, wrap any articles
stored in the compartment in a
plastic bag.
● Do not keep anything valuable
or breakable in the storage
compartment.
● Do not exceed the load limit of
1 kg (2.2 lb) for the luggage
hook.
● Do not exceed the maximum
load of 166 kg (365.9 lb) for the
vehicle.

TIP
Do not leave your scooter unattended
with the seat open.

4-8
 FOR YOUR SAFETY – PRE-OPERATION CHECKS
EAU15596

Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
EWA11151

WARNING
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in
this manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
ITEM CHECKS PAGE
• Check fuel level in fuel tank.
Fuel • Refuel if necessary. 4-4
• Check fuel line for leakage. 5
• Check oil level in engine.
Engine oil • If necessary, add recommended oil to specified level. 7-8
• Check vehicle for oil leakage.
Final transmission oil • Check vehicle for oil leakage. 7-10
• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
Front brake
• Replace if necessary. 7-18
(for AL115S only)
• Check fluid level in reservoir.
• If necessary, add recommended brake fluid to specified level.
• Check hydraulic system for leakage.
• Check operation.
Front brake • Lubricate cable if necessary.
7-18
(for AL115 only) • Check lever free play.
• Adjust if necessary.
• Check operation.
• Lubricate cable if necessary.
Rear brake 7-19
• Check lever free play.
• Adjust if necessary.
5-1
 FOR YOUR SAFETY – PRE-OPERATION CHECKS
ITEM CHECKS PAGE
• Make sure that operation is smooth.
• Check cable free play.
Throttle grip 7-23
• If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip
housing.
• Make sure that operation is smooth.
Control cables 7-22
• Lubricate if necessary.
• Check for damage.
• Check tire condition and tread depth.
Wheels and tires 7-16, 7-17
• Check air pressure.
• Correct if necessary.
• Make sure that operation is smooth.
Brake levers 7-18-7-19
• Lubricate lever pivoting points if necessary.
• Make sure that operation is smooth.
Centerstand, sidestand 7-23
• Lubricate pivots if necessary.
5
• Make sure that all nuts, bolts and screws are properly tightened.
Chassis fasteners —
• Tighten if necessary.
Instruments, lights, signals and • Check operation.
—
switches • Correct if necessary.

5-2
 OPERATION AND IMPORTANT RIDING POINTS
EAU15951 EAUU0201

Starting and warming up a

Read the Owner’s Manual carefully to
become familiar with all controls. If cold engine
there is a control or function you do not
understand, ask your Yamaha dealer.
EWA10271

WARNING
Failure to familiarize yourself with
the controls can lead to loss of con-
trol, which could cause an accident
or injury.
1. Starter (choke) lever “ ” 3. Start the engine by pushing the
ECA10250
NOTICE
See page 6-4 for engine break-in in-
structions prior to operating the ve-
hicle for the first time.
1. Turn the key to “ON”.
2. Turn on the starter (choke) and
completely close the throttle grip.
(See page 4-6.)
1. Start switch “ ”
2. Kickstarter
start switch, while applying the
front or rear brake or by pushing
the kickstarter lever down. 6
If the engine fails to start, release
the start switch, wait a few sec-
onds, and then try again. Each
starting attempt should be as short
as possible to preserve the bat-
tery. Do not crank the engine more
than 5 seconds on any one at-
tempt. If the engine does not start
with the starter motor, try using the
kickstarter with the motorcycle on
the centerstand.

6-1
 OPERATION AND IMPORTANT RIDING POINTS
4. After starting the engine, move the
starter (choke) back halfway. NO-
TICE: For maximum engine life,
always warm the engine up be-
fore starting off. Never acceler-
ate hard when the engine is
cold! [ECA11131]
5. When the engine is warm, turn the
starter (choke) off.
6 then slowly turn the throttle grip
EAU16640
Starting a warm engine
Follow the same procedure as for start-
ing a cold engine with the exception
that the starter (choke) is not required
when the engine is warm.
6-2
EAU16761
Starting off
TIP
Before starting off, allow the engine to
warm up.
1. While pulling the rear brake lever
with your left hand and holding the
grab bar with your right hand, push
the scooter off the centerstand.
2. Sit astride the seat, and then ad-
just the rear view mirrors.
3. Switch the turn signals on.
4. Check for oncoming traffic, and
(on the right) in order to take off.
5. Switch the turn signals off.
 OPERATION AND IMPORTANT RIDING POINTS
EAU16780 EAU16793 EWA10300

Acceleration and deceleration Braking WARNING

Front ● Avoid braking hard or suddenly
(especially when leaning over to
one side), otherwise the scooter
may skid or overturn.
● Railroad crossings, streetcar
rails, iron plates on road con-
struction sites, and manhole
covers become extremely slip-
The speed can be adjusted by opening pery when wet. Therefore, slow
and closing the throttle. To increase the down when approaching such
Rear
speed, turn the throttle grip in direction areas and cross them with cau-
(a). To reduce the speed, turn the throt- tion.
tle grip in direction (b). ● Keep in mind that braking on a 6
wet road is much more difficult.
● Ride slowly down a hill, as brak-
ing downhill can be very diffi-
cult.
1. Close the throttle completely.
2. Apply both front and rear brakes
simultaneously while gradually in-
creasing the pressure.

6-3
 OPERATION AND IMPORTANT RIDING POINTS
EAU16820
Tips for reducing fuel
consumption
Fuel consumption depends largely on
your riding style. Consider the following
tips to reduce fuel consumption:
● Avoid high engine speeds during
acceleration.
● Avoid high engine speeds with no
load on the engine.
● Turn the engine off instead of let-
ting it idle for an extended length of
time (e.g., in traffic jams, at traffic
lights or at railroad crossings).
6 result in engine overheating must be
EAU16830 EAU37792
Engine break-in 0-150 km (0-90 mi)
There is never a more important period
in the life of your engine than the period
between 0 and 1000 km (600 mi). For
this reason, you should read the follow-
ing material carefully.
Since the engine is brand new, do not
put an excessive load on it for the first
1000 km (600 mi). The various parts in
the engine wear and polish themselves
to the correct operating clearances. Avoid prolonged operation above 1/3
During this period, prolonged full-throt- throttle.
tle operation or any condition that might After every hour of operation, stop the
engine, and then let it cool for five to ten
avoided. minutes.
Vary the engine speed from time to
time. Do not operate the engine at one
set throttle position.
6-4
 OPERATION AND IMPORTANT RIDING POINTS
150-500 km (90-300 mi) 1000 km (600 mi) and beyond EAU17213

Parking
When parking, stop the engine, and
then remove the key from the main
switch.
EWA10311

WARNING
● Since the engine and exhaust
system can become very hot,
park in a place where pedestri-
Avoid prolonged operation above 1/2 ans or children are not likely to
Avoid prolonged full-throttle operation.
throttle. touch them and be burned.
Vary the engine speed occasionally.
Rev the engine freely through the gears, ● Do not park on a slope or on
NOTICE: After 1000 km (600 mi) of
but do not use full throttle at any time. soft ground, otherwise the vehi-
operation, the engine oil must be
cle may overturn, increasing the 6
changed, the oil filter cartridge or el-
500-1000 km (300-600 mi) risk of a fuel leak and fire.
ement replaced, and the oil strainer
● Do not park near grass or other
cleaned. If any engine trouble
flammable materials which
should occur during the engine
might catch fire.
break-in period, immediately have a
Yamaha dealer check the vehicle.
[ECA10362]

Avoid prolonged operation above 3/4

throttle.
6-5
 OPERATION AND IMPORTANT RIDING POINTS
EAU37601

General note
Much can be gained from the correct use and maintenance of a motorcycle.

1. THE CUSTOMERS CAN USE THE FULLEST 2. A MOTORCYCLE CAN KEEP ITS PERFORMANCE
POTENTIAL OF YAMAHA MOTORCYCLES CAPABILITY FOR A LONGER TIME

Comparison of wear on engine parts

(piston, piston ring, cylinder, etc.)

With maintenance
100%

Perfect operative
condition
6
Without
maintenance

Distance
covered (km) Engine overhaul, cylinder
boring, piston ring change, etc.

6-6
 OPERATION AND IMPORTANT RIDING POINTS
3. FUEL COST AND REPAIR EXPENSES CAN BE 4. A MOTORCYCLE CAN DEMAND A HIGH PRICE
KEPT TO A MINIMUM WHEN IT IS TRADED IN AS A USED PRODUCT

Fuel consumption
With maintenance
100%

Without
maintenance
Distance covered (km)

Customer’s running cost

(fuel cost plus maintenance and repair expenses)

S Without maintenance

Big repairs at higher

6
expenses With maintenance

Distance covered (km)

6-7
 PERIODIC MAINTENANCE AND ADJUSTMENT
EAU17241 EWA15121 EAU17542

Periodic inspection, adjustment, and lu- WARNING Owner’s tool kit

brication will keep your vehicle in the
Turn off the engine when perform-
safest and most efficient condition pos-
ing maintenance unless otherwise
sible. Safety is an obligation of the vehi-
specified.
cle owner/operator. The most important
● A running engine has moving
points of vehicle inspection, adjustment,
and lubrication are explained on the fol- parts that can catch on body
lowing pages. parts or clothing and electrical
The intervals given in the periodic parts that can cause shocks or
maintenance and lubrication chart fires.
1. Owner’s tool kit
should be simply considered as a gen- ● Running the engine while ser-
vicing can lead to eye injury, The owner’s tool kit is located under
eral guide under normal riding condi-
burns, fire, or carbon monoxide the passenger seat. (See page 4-8.)
tions. However, depending on the
poisoning – possibly leading to The service information included in this
weather, terrain, geographical location,
manual and the tools provided in the
and individual use, the maintenance in- death. See page 2-2 for more in-
owner’s tool kit are intended to assist
tervals may need to be shortened. formation about carbon monox-
7 you in the performance of preventive
EWA10321
ide.
maintenance and minor repairs. How-
WARNING
ever, additional tools such as a torque
Failure to properly maintain the ve-
wrench may be necessary to perform
hicle or performing maintenance ac-
certain maintenance work correctly.
tivities incorrectly may increase
your risk of injury or death during TIP
service or while using the vehicle. If If you do not have the tools or experi-
you are not familiar with vehicle ser- ence required for a particular job, have
vice, have a Yamaha dealer perform a Yamaha dealer perform it for you.
service.

7-1
 PERIODIC MAINTENANCE AND ADJUSTMENT
EAUU0090

Periodic maintenance and lubrication chart

TIP
● The annual checks must be performed every year, except if a kilometer-based maintenance is performed instead.
● From 16000 km, repeat the maintenance intervals starting from 4000 km.
● Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and techni-
cal skills.

ODOMETER READING (km) ANNUAL

NO. ITEM CHECK OR MAINTENANCE JOB
1000 4000 7000 10000 13000 CHECK

1 * Fuel line • Check fuel and vacuum hoses for cracks or damage. √ √ √ √ √
2 Spark plug • Check condition.
√ √
• Clean and regap.
• Replace. √ √
3 * Valves • Check valve clearance.
√ √ √ √
• Adjust.
7
4 Air filter element • Check condition.
√ √ √ √ √
• Replace.
5 V-belt case air filter
• Clean. √ √ √ √
element
6 * Battery • Check battery voltage.
√ √ √ √ √
• Change battery if necessary.
7 * Front brake • Check operation, fluid level and vehicle for fluid leakage. √ √ √ √ √ √
(for AL115S only)
• Replace brake pads. Whenever worn to the limit
8 * Front brake • Check operation an adjust brake lever free play. √ √ √ √ √ √
(for AL115 only) • Replace brake shoes. Whenever worn to the limit

7-2
 PERIODIC MAINTENANCE AND ADJUSTMENT
ODOMETER READING (km) ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB
1000 4000 7000 10000 13000 CHECK

9 * Rear brake • Check operation and adjust brake lever free play. √ √ √ √ √ √
• Replace brake shoes. Whenever worn to the limit
10 * Brake hose • Check for cracks or damage. √ √ √ √ √
• Replace. Every 4 years
11 * Carburetor • Check starter (choke) operation.
√ √ √ √ √ √
• Adjust engine idling speed.
12 * Wheels • Check runout, spoke tightness and for damage.
√ √ √ √
• Tighten spokes if necessary.
13 * Tires • Check tread depth and for damage.
• Replace if necessary.
√ √ √ √ √
• Check air pressure.
• Correct if necessary.
14 * Wheel bearings • Check bearing for looseness or damage. √ √ √ √
15 * Swingarm • Check operation and for excessive play. √ √ √ √
• Lubricate with lithium-soap-based grease. Every 13000 km (8000 mi)
7
16 * Steering bearings • Check bearing play and steering for roughness. √ √ √ √ √
• Lubricate with lithium-soap-based grease. Every 13000 km (8000 mi)
17 * Chassis fasteners • Make sure that all nuts, bolts and screws are properly
√ √ √ √ √
tightened.
18 * Air induction system • Check the air cut-off valve, reed valve, and hose for damage.
√ √ √ √ √
• Replace any damaged parts if necessary.
19 Sidestand, • Check operation.
√ √ √ √ √
centerstand • Lubricate.
20 * Front fork • Check operation and for oil leakage. √ √ √ √
21 * Shock absorber • Check operation and shock absorber for oil leakage.
√ √ √ √
assembly

7-3
 PERIODIC MAINTENANCE AND ADJUSTMENT
ODOMETER READING (km) ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB
1000 4000 7000 10000 13000 CHECK

22 Engine oil • Change. Every 3000 km

√ √
• Check oil level and vehicle for oil leakage. (1800 mi)
23 * Engine oil filter element • Clean. √ √
24 * Final transmission oil • Check vehicle for oil leakage. √ √ √ √ √
• Change. √ Every 10000 km (6000 mi)
25 * V-belt • Check for damage and wear. √ √ √
• Replace. Every 25000 km (16000 mi)
26 * Front and rear brake • Check operation.
√ √ √ √ √ √
switches
27 Moving parts and cables • Lubricate. √ √ √ √ √
28 * Throttle grip housing • Check operation and free play.
and cable • Adjust the throttle cable free play if necessary. √ √ √ √ √
• Lubricate the throttle grip housing and cable.
29 * Lights, signals and • Check operation.
√ √ √ √ √ √
switches • Adjust headlight beam.
7
EAU18660

TIP
● The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
● Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years replace the internal components of the brake master cylinder and caliper, and change the brake fluid.
• Replace the brake hoses every four years and if cracked or damaged.

7-4
 PERIODIC MAINTENANCE AND ADJUSTMENT
EAU18712
2. Remove the screws, and then pull EAU19481

Removing and installing the panel off as shown.

Panel B
cowlings and panels
To remove the panel
2 1 5 1. Open the seat. (See page 4-7.)
2. Remove the screw, and then pull
4
the panel off as shown.
3

1. Panel A
2. Screws (x 4)
1. Panel A 4. Cowling B To install the panel
2. Panel B 5. Cowling C Place the panel in the original position,
3. Cowling A and then install the screws.
The cowlings and panels shown need 1. Screw (x 2)
7
to be removed to perform some of the 2. Panel B
maintenance jobs described in this To install the panel
chapter. Refer to this section each time Place the panel in the original position,
a cowling or panel needs to be re- and then install the screw.
moved and installed.

EAU19481

Panel A

To remove the panel

1. Open the seat. (See page 4-7.)
7-5
 PERIODIC MAINTENANCE AND ADJUSTMENT
EAU18860 EAU37710

Cowling A Cowling C
To remove the cowling
2
1
2

1 1

To install the cowling

1 1. Screws (x 4)
1. Screws (x 5) 2. Cowling C
2. Cowling A
1. Remove the screws, and then pull To remove the cowling
the cowling off as shown. Remove the bolts and screw shown,
and then take the cowling off.
1 7
To install the cowling
Place the cowling in the original posi-
tion, and then install the bolts and
2
Align the slots in cowling A with the pro- screw.
jections of cowling B, slide cowling A
into the original position as shown, and
1 then install the screws.
1. Screws (x 6)
2. Cowling B

7-6
 PERIODIC MAINTENANCE AND ADJUSTMENT
EAUT1835
Checking the spark plug
1. Spark plug
The spark plug is an important engine
component, which is easy to check.
Since heat and deposits will cause any
spark plug to slowly erode, the spark
plug should be removed and checked
7 in accordance with the periodic mainte-
nance and lubrication chart. In addition,
the condition of the spark plug can re-
veal the condition of the engine.
To remove the spark plug
1. Place the vehicle on the center-
stand.
2. Remove panel A. (See page 7-5.)
1. Spark plug wrench
3. Remove the spark plug cap.
4. Remove the spark plug as shown,
with the spark plug wrench includ-
ed in the owner’s tool kit.
To check the spark plug
1. Check that the porcelain insulator
around the center electrode of the
spark plug is a medium-to-light tan
(the ideal color when the vehicle is
ridden normally).
7-7
TIP
If the spark plug shows a distinctly dif-
ferent color, the engine could be oper-
ating improperly. Do not attempt to
diagnose such problems yourself. In-
stead, have a Yamaha dealer check
the vehicle.
2. Check the spark plug for electrode
erosion and excessive carbon or
other deposits, and replace it if
necessary.
Specified spark plug:
C7HSA (NGK)
To install the spark plug
1. Measure the spark plug gap with a
wire thickness gauge and, if nec-
essary, adjust the gap to specifica-
tion.
 PERIODIC MAINTENANCE AND ADJUSTMENT
EAUU0341
TIP
If a torque wrench is not available when Engine oil and oil strainer
installing a spark plug, a good estimate The engine oil level should be checked
of the correct torque is 1/4–1/2 turn before each ride. In addition, the oil
past finger tight. However, the spark must be changed and the oil strainer
plug should be tightened to the speci- cleaned at the intervals specified in the
fied torque as soon as possible. periodic maintenance and lubrication
chart.
4. Install the spark plug cap.
5. Install the panel.
a. Spark plug gap To check the engine oil level
1. Place the vehicle on the center-
Spark plug gap:
stand. A slight tilt to the side can
0.6–0.7 mm (0.24–0.28 in)
result in a false reading.
2. Clean the surface of the spark 2. Start the engine, warm it up for
plug gasket and its mating sur- several minutes, and then turn it
face, and then wipe off any grime off.
from the spark plug threads. 7
3. Install the spark plug with the
spark plug wrench, and then tight-
1
en it to the specified torque.
Tightening torque:
Spark plug:
15 Nm (1.5 m·kgf, 11 ft·lbf)

1. Oil filler cap

7-8
 PERIODIC MAINTENANCE AND ADJUSTMENT
3. Wait a few minutes until the oil set- 5. Insert the dipstick into the oil filler sion spring, and oil strainer will
tles, remove the oil filler cap, wipe hole, and then tighten the oil filler fall out. Take care not to lose
the dipstick clean, insert it back cap. these parts. [ECA11001]
into the oil filler hole (without
screwing it in), and then remove it To change the engine oil and clean
again to check the oil level. the oil strainer
1. Start the engine, warm it up for
several minutes, and then turn it
off.
2 2. Place an oil pan under the engine
3 to collect the used oil.

1. Oil strainer
1 2. Compression spring
3. O-ring

1. Dipstick
7 2. Maximum level mark
3. Minimum level mark
TIP
The engine oil should be between the
minimum and maximum level marks.
4. If the engine oil is at or below the
minimum level mark, add sufficient
oil of the recommended type to
raise it to the correct level.
TIP
When only changing the engine oil, re-
move drain bolt A. When changing the
engine oil and cleaning the engine oil
1. Engine oil drain bolt A
strainer, remove drain bolt B also.
2. Engine oil drain bolt B 4. Clean the engine oil strainer with
3. Remove the engine oil filler cap solvent, and then check it for dam-
and drain bolt A to drain the oil age and replace it if necessary.
from the crankcase. NOTICE: 5. Check the O-ring for damage and
When removing the engine oil replace it if necessary.
drain bolt, the O-ring, compres-

7-9

6. Install the engine oil strainer, com-
pression spring, O-ring and engine
oil drain bolt, and then tighten the
drain bolt to the specified torque.
TIP
Make sure that the O-ring is properly
seated.
Tightening torque:
Engine oil drain bolt A:
20 Nm (2.0 m·kgf, 14 ft·lbf)
Engine oil drain bolt B:
20 Nm (2.0 m·kgf, 14 ft·lbf)
7. Refill with the specified amount of
the recommended engine oil, and
then install and tighten the oil filler
cap.
Recommended engine oil:
See page 9-1.
Oil quantity:
0.80 L (0.85 US qt) (0.70 Imp.qt)
TIP
Be sure to wipe off spilled oil on any
parts after the engine and exhaust sys-
tem have cooled down.
PERIODIC MAINTENANCE AND ADJUSTMENT
ECA11620 EAU20064
NOTICE Final transmission oil
● In order to prevent clutch slip-
page (since the engine oil also
lubricates the clutch), do not
mix any chemical additives. Do
not use oils with a diesel speci-
fication of “CD” or oils of a
higher quality than specified. In
addition, do not use oils labeled
“ENERGY CONSERVING II” or 1. Final transmission oil filler cap
higher. The final transmission case must be
● Make sure that no foreign mate- checked for oil leakage before each
rial enters the crankcase. ride. If any leakage is found, have a
Yamaha dealer check and repair the
8. Start the engine, and then let it idle
scooter. In addition, the final transmis-
for several minutes while checking
sion oil must be changed as follows at 7
it for oil leakage. If oil is leaking,
the intervals specified in the periodic
immediately turn the engine off
maintenance and lubrication chart.
and check for the cause.
1. Start the engine, warm up the final
9. Turn the engine off, and then
transmission oil by riding the
check the oil level and correct it if
scooter for several minutes, and
necessary.
then stop the engine.
2. Place the scooter on the center-
stand.
7-10
 PERIODIC MAINTENANCE AND ADJUSTMENT
6. Refill with the specified amount of
1. Final transmission oil drain bolt
3. Place an oil pan under the final
transmission case to collect the
used oil.
4. Remove the final transmission oil
7. Check the final transmission case
filler cap and final transmission
drain bolt to drain the oil from the
7 final transmission case.
5. Install the final transmission oil
drain bolt, and then tighten it to the
specified torque.
Tightening torque:
Final transmission oil drain bolt:
22 Nm (2.2 m·kgf, 16 ft·lbf)
the recommended final transmis-
sion oil, and then install and tight-
en the oil filler cap. WARNING!
Make sure that no foreign mate-
rial enters the final transmis-
sion case. Make sure that no oil
gets on the tire or wheel. [EWA11311]
Recommended final transmission
oil:
See page 9-1.
Oil quantity:
0.12 L (0.13 US qt, 0.11 Imp.qt)
for oil leakage. If oil is leaking,
check for the cause.
7-11
EAUU0520
Air filter and V-belt case air
filter elements
The air filter element should be checked
and replace if necessary and the V-belt
case air filter element should be cleaned
at the intervals specified in the periodic
maintenance and lubrication chart. Ser-
vice the air filter elements more fre-
quently if you are riding in unusually wet
or dusty areas.
Checking and replacing the air filter
element
1. Place the vehicle on the center-
stand.
1. Air filter case cover
2. Screws (x 4)
 PERIODIC MAINTENANCE AND ADJUSTMENT
2. Remove the air filter case cover by 3. Remove the dust boot and the ele-
removing the screws. ment by pulling it out.
3. Remove the air filter element by 4. Clean the dust boot with dry cloth.
pulling it out. 5. Clean the element with solvent,
and then squeeze the remaining
solvent out.
6. Check the element for damage
and replace it if necessary.
1. V-belt case air filter cover 7. Apply oil of the recommended type
2. Bolts (x 4) to the entire surface of the ele-
ment, and then squeeze the ex-
2. Remove the V-belt air filter case
cess oil out. WARNING! Use
cover by removing the bolts.
only a dedicated parts cleaning
1. Air filter element (Wet type)
solvent. To avoid the risk of fire
4. Check the air filter element for ex-
or explosion, do not use gaso-
cessive dirt or damage and re-
line or solvents with a low flash
place it if necessary. 7
point. [EWA10431] NOTICE: Using
5. Place the air filter element in its
gasohol may cause engine trou-
original position.
ble depending on the engine. If
6. Install the air filter case cover by
gasohol is used and engine
installing the screws.
1. Dust boot
trouble occurs, contact your
2. V-belt air filter element Yamaha dealer as soon as pos-
Cleaning the V-belt case air filter
sible. [ECA10521]
element
1. Place the vehicle on the center-
stand.

7-12
 PERIODIC MAINTENANCE AND ADJUSTMENT
TIP
The element should be wet but not
dripping.
Recommended oil:
Yamaha foam air filter oil or other
quality foam air filter oil
7 8. Install the element and the dust
boot into the filter case.
9. Place the air filter element cover in
its original position, and then install
the bolts. NOTICE: Make sure that
each filter element is properly
seated in its assembly. The en-
gine should never be operated
without the filter elements in-
stalled, otherwise the piston(s)
and/or cylinder(s) may become
excessively worn. [ECA10531]
Cleaning the air filter check hose
and caps
1. Check each cap at the bottom left
side of the air filter case and the
hose at the bottom of the V-belt
case for accumulated dirt or water.
1. Caps (x 2)
1. Check hose
2. If dirt or water is visible, remove
the cap or hose, clean it, and then
install it.
7-13
EAU21280
Adjusting the carburetor
The carburetor is an important part of
the engine and requires very sophisti-
cated adjustment. Therefore, most car-
buretor adjustments should be left to a
Yamaha dealer, who has the neces-
sary professional knowledge and expe-
rience. The adjustment described in
the following section, however, may be
serviced by the owner as part of routine
maintenance.
ECA10550
NOTICE
The carburetor has been set and ex-
tensively tested at the Yamaha fac-
tory. Changing these settings
without sufficient technical knowl-
edge may result in poor perfor-
mance of or damage to the engine.
 PERIODIC MAINTENANCE AND ADJUSTMENT
EAUU0320
5. Remove the rubber cap and insert
Adjusting the engine idling a Phillips screwdriver into the
speed throttle stop screw hole.
The engine idling speed must be
checked and, if necessary, adjusted as
follows at the intervals specified in the
periodic maintenance and lubrication
chart.
The engine should be warm before
making this adjustment.
1. Throttle stop screw
TIP Engine idling speed:
● The engine is warm when it quick- 1. Rubber cap 1400–1600 r/min
ly responds to the throttle.
6. To increase the engine idling
● A diagnostic tachometer is needed TIP
speed, turn the screw in direction
to make this adjustment. If the specified idling speed cannot be
(a). To decrease the engine idling
obtained as described above, have a
1. Open the seat. (See page 4-7 for speed, turn the screw in direction 7
Yamaha dealer make the adjustment.
seat opening and closing proce- (b).
dures.) 7. Install the panel and close the
2. Remove panel A. (See page 7-5 seat.
for panel removal and installation
procedures.)
3. Attach the tachometer to the spark
plug lead.
4. Check the engine idling speed
and, if necessary, adjust it to spec-
ification as follows.
7-14
 PERIODIC MAINTENANCE AND ADJUSTMENT
EAU21370
Adjusting the throttle cable
free play
1. Throttle cable free play adjusting nut
2. Locknut
3. Cable cover
c. Throttle cable free play
The throttle cable free play should
7 measure 3.0-7.0 mm (0.12-0.28 in) at
the throttle grip. Periodically check the
throttle cable free play and, if neces-
sary, adjust it as follows.
TIP
The engine idling speed must be cor-
rectly adjusted before checking and ad-
justing the throttle cable free play.
1. Loosen the locknut.
2. To increase the throttle cable free
play, turn the adjusting nut in di-
rection (a). To decrease the throt-
tle cable free play, turn the
adjusting nut in direction (b).
3. Tighten the locknut.
EAU21401
Valve clearance
The valve clearance changes with use,
resulting in improper air-fuel mixture
and/or engine noise. To prevent this
from occurring, the valve clearance
must be adjusted by a Yamaha dealer
at the intervals specified in the periodic
maintenance and lubrication chart.

7-15

EAU21572
Tires
To maximize the performance, durabil-
ity, and safe operation of your motorcy-
cle, note the following points regarding
the specified tires.
Tire air pressure
The tire air pressure should be
checked and, if necessary, adjusted
before each ride.
EWA10501
WARNING
Operation of this vehicle with im-
proper tire pressure may cause se-
vere injury or death from loss of
control.
● The tire air pressure must be
checked and adjusted on cold
tires (i.e., when the temperature
of the tires equals the ambient
temperature).
● The tire air pressure must be
adjusted in accordance with the
riding speed and with the total
weight of rider, passenger, car-
go, and accessories approved
for this model.
PERIODIC MAINTENANCE AND ADJUSTMENT
Tire inspection
Tire air pressure (measured on cold
tires):
Up to 90 kg (198 lb):
Front:
200 kPa (2.00 kgf/cm2, 29 psi)
Rear:
225 kPa (2.25 kgf/cm2, 33 psi)
90 kg (198 lb) to maximum load:
Front:
200 kPa (2.00 kgf/cm2, 29 psi)
Rear:
1. Tire sidewall
225 kPa (2.25 kgf/cm2, 33 psi)
Maximum load*: 2. Tire wear indicator
166 kg (365.9 lb) a. Tire tread depth
* Total weight of rider, passenger, The tires must be checked before each
cargo and accessories
ride. If the tire shows crosswise lines
(minimum tread depth), if the tire has a
EWA10511
nail or glass fragments in it, or if the 7
WARNING sidewall is cracked, have a Yamaha
Never overload your vehicle. Opera- dealer replace the tire immediately.
tion of an overloaded vehicle could
Minimum tire tread depth
cause an accident. (front and rear):
1.0 mm (0.04 in)
TIP
The tire tread depth limits may differ
from country to country. Always comply
with the local regulations.
7-16
 PERIODIC MAINTENANCE AND ADJUSTMENT
Tire information EWA10560 EAU21940

This motorcycle is equipped with tube WARNING Spoke wheels

tires. ● It is dangerous to ride with a
EWA10461 worn-out tire. When a tire tread
WARNING begins to show crosswise lines,
The front and rear tires should be of have a Yamaha dealer replace
the same make and design, other- the tire immediately.
To maximize the performance, durabil-
ity, and safe operation of your motorcy-
cle, note the following points regarding
the specified wheels.
● The wheel rims should be checked

wise the handling characteristics of ● The replacement of all wheel- for cracks, bends or warpage, and
the vehicle may be different, which and brake-related parts, includ- the spokes for looseness or dam-
could lead to an accident. ing the tires, should be left to a age before each ride. If any dam-
Yamaha dealer, who has the age is found, have a Yamaha
After extensive tests, only the tires list- dealer replace the wheel. Do not
necessary professional knowl-
ed below have been approved for this attempt even the smallest repair to
edge and experience.
model by Thai Yamaha Motor Co., Ltd. the wheel. A deformed or cracked
● It is not recommended to patch
Front tire: a punctured tube. If unavoid- wheel must be replaced.
Size: able, however, patch the tube ● The wheel should be balanced
7 70/90-14M/C 34P whenever either the tire or wheel
Manufacturer/model:
very carefully and replace it as
soon as possible with a high- has been changed or replaced. An
IRC/NF59
Vee Rubber/V282F quality product. unbalanced wheel can result in
Rear tire: poor performance, adverse han-
Size: dling characteristics, and a short-
80/90-14M/C 40P ened tire life.
Manufacturer/model: ● Ride at moderate speeds after
IRC/NR76
Vee Rubber/V282R
changing a tire since the tire sur-
face must first be “broken in” for it
to develop its optimal characteris-
tics.
7-17

EAU37912
Checking the front brake lever
free play
(for AL115S only)
There should be no free play at the
brake lever end. If there is free play,
have a Yamaha dealer inspect the
brake system.
EWA14211
WARNING
A soft or spongy feeling in the brake
lever can indicate the presence of
air in the hydraulic system. If there
is air in the hydraulic system, have a
Yamaha dealer bleed the system be-
fore operating the vehicle. Air in the
hydraulic system will diminish the
braking performance, which may re-
sult in loss of control and an acci-
dent.
PERIODIC MAINTENANCE AND ADJUSTMENT
EAU22130
Adjusting the brake lever free
play
(for AL115 only)
EWA10650
WARNING
If proper adjustment cannot be ob-
a. Front brake lever free play adjusting nut tained as described, have a Yamaha
The brake lever free play should mea- dealer make this adjustment.
sure 10–20 mm (0.39–0.47 in) as
shown. Periodically check the brake le-
ver free play and, if necessary, adjust it 7
as follows.
To increase the brake lever free play,
turn the adjusting nut at the brake shoe
plate in direction (a). To decrease the
brake lever free play, turn the adjusting
nut in direction (b).
7-18
 PERIODIC MAINTENANCE AND ADJUSTMENT
EAU22170 EAU22380

Adjusting the rear brake lever Checking the front brake pads
free play and rear brake shoes
(for AL115S only)
The front brake pads and the rear
brake shoes must be checked for wear
at the intervals specified in the periodic
maintenance and lubrication chart.

1. Rear brake lever free play adjusting nut EAU22430

Front brake pads

To increase the brake lever free play,
turn the adjusting nut at the brake shoe
a. Rear brake lever free play
plate in direction (a). To decrease the
The brake lever free play should mea-
brake lever free play, turn the adjusting
sure 10–20 mm (0.39–0.47 in) as
nut in direction (b).
shown. Periodically check the brake le- EWA10650

ver free play and, if necessary, adjust it WARNING

7
as follows.
If proper adjustment cannot be ob-
tained as described, have a Yamaha
dealer make this adjustment.
1. Brake pad wear indicator groove (x 2)
Each front brake pad is provided with
wear indicator grooves, which allow you
to check the brake pad wear without
having to disassemble the brake. To
check the brake pad wear, check the
wear indicator grooves. If a brake pad
7-19

has worn to the point that the wear indi-
cator grooves have almost disap-
peared, have a Yamaha dealer replace
the brake pads as a set.
EAU22540
Rear brake shoes
1. Brake shoe wear indicator
2. Brake shoe wear limit line
The rear brake is provided with a wear
indicator, which allows you to check the
brake shoe wear without having to dis-
assemble the brake. To check the
brake shoe wear, check the position of
the wear indicator while applying the
brake. If a brake shoe has worn to the
point that the wear indicator reaches
the wear limit line, have a Yamaha
dealer replace the brake shoes as a
set.
PERIODIC MAINTENANCE AND ADJUSTMENT
EAU22361
Checking the front and rear
brake shoes
(for AL115 only)
1. Rear brake shoe wear indicator
2. Rear brake shoe wear limit line
1. Front brake shoe wear indicator
2. Front brake shoe wear limit line
The front and rear brake shoes must
be checked for wear at the intervals 7
specified in the periodic maintenance
and lubrication chart. Each brake is
provided with a wear indicator, which
allows you to check the brake shoe
wear without having to disassemble
the brake. To check the brake shoe
wear, check the position of the wear
indicator while applying the brake. If a
brake shoe has worn to the point that
the wear indicator reaches the wear
limit line, have a Yamaha dealer re-
place the brake shoes as a set.
7-20
 PERIODIC MAINTENANCE AND ADJUSTMENT
EAU37001
Checking the front brake fluid
level
(for AL115S only)
1. Minimum level mark
Insufficient brake fluid may allow air to
enter the brake system, possibly caus-
ing it to become ineffective.
7 Before riding, check that the brake fluid
is above the minimum level mark and
replenish if necessary. A low brake flu-
id level may indicate worn brake pads
and/or brake system leakage. If the
brake fluid level is low, be sure to check
the brake pads for wear and the brake
system for leakage.
Observe these precautions: ● Brake fluid may deteriorate paint-
● When checking the fluid level, ed surfaces or plastic parts. Al-
make sure that the top of the mas- ways clean up spilled fluid
ter cylinder is level by turning the immediately.
handlebars. ● As the brake pads wear, it is nor-
● Use only the recommended quali- mal for the brake fluid level to
ty brake fluid, otherwise the rubber gradually go down. However, if the
seals may deteriorate, causing brake fluid level goes down sud-
leakage and poor braking perfor- denly, have a Yamaha dealer
mance. check the cause.
Recommended brake fluid:
DOT 4
TIP
If DOT 4 is not available, DOT 3 can be
used.
● Refill with the same type of brake
fluid. Mixing fluids may result in a
harmful chemical reaction and
lead to poor braking performance.
● Be careful that water does not en-
ter the master cylinder when refill-
ing. Water will significantly lower
the boiling point of the fluid and
may result in vapor lock.
7-21

EAU22721
Changing the brake fluid
(for AL115S only)
Have a Yamaha dealer change the
brake fluid at the intervals specified in
the TIP after the periodic maintenance
and lubrication chart. In addition, have
the oil seals of the brake master cylin-
der and caliper as well as the brake
hose replaced at the intervals listed be-
low or whenever they are damaged or
leaking.
● Oil seals: Replace every two
years.
● Brake hose: Replace every four
years.
PERIODIC MAINTENANCE AND ADJUSTMENT
EAUU0310
Checking the V-belt
The V-belt must be checked and re-
placed by a Yamaha dealer at the in-
tervals specified in the periodic
maintenance and lubrication chart.
7-22
EAU23101
Checking and lubricating the
cables
The operation of all control cables and
the condition of the cables should be
checked before each ride, and the ca-
bles and cable ends should be lubricat-
ed if necessary. If a cable is damaged
or does not move smoothly, have a
Yamaha dealer check or replace it.
WARNING! Damage to the outer
sheath may interfere with proper ca-
ble operation and will cause the in-
ner cable to rust. Replace a
damaged cable as soon as possible
to prevent unsafe conditions. [EWA10721]
7
Recommended lubricant:
Engine oil
 PERIODIC MAINTENANCE AND ADJUSTMENT
EAU23111
Checking and lubricating the
throttle grip and cable
The operation of the throttle grip should
be checked before each ride. In addi-
tion, the cable should be lubricated at
the intervals specified in the periodic
maintenance chart.
7 Recommended lubricant:
EAU23172
Lubricating the front and rear
brake levers
The pivoting points of the front and rear
brake levers must be lubricated at the
intervals specified in the periodic main-
tenance and lubrication chart.
Silicone grease
7-23
EAU23213
Checking and lubricating the
centerstand and sidestand
The operation of the centerstand and
sidestand should be checked before
each ride, and the pivots and metal-to-
metal contact surfaces should be lubri-
cated if necessary.
EWA10741
WARNING
If the centerstand or sidestand does
not move up and down smoothly,
have a Yamaha dealer check or re-
pair it. Otherwise, the centerstand or
sidestand could contact the ground
and distract the operator, resulting
in a possible loss of control.
Recommended lubricant:
Lithium-soap-based grease

EAU23272
Checking the front fork
The condition and operation of the front
fork must be checked as follows at the
intervals specified in the periodic main-
tenance and lubrication chart.
To check the condition
Check the inner tubes for scratches,
damage and excessive oil leakage.
To check the operation
1. Place the vehicle on a level sur-
face and hold it in an upright posi-
tion. WARNING! To avoid injury,
securely support the vehicle so
there is no danger of it falling
over. [EWA10751]
2. While applying the front brake,
push down hard on the handlebars
several times to check if the front
fork compresses and rebounds
smoothly.
PERIODIC MAINTENANCE AND ADJUSTMENT
EAU23283
Checking the steering
Worn or loose steering bearings may
cause danger. Therefore, the operation
of the steering must be checked as fol-
lows at the intervals specified in the pe-
riodic maintenance and lubrication
chart.
1. Place a stand under the engine to
raise the front wheel off the
ECA10590
ground. (See page 7-23 for more
NOTICE information.) WARNING! To
If any damage is found or the front avoid injury, securely support
fork does not operate smoothly, the vehicle so there is no dan-
have a Yamaha dealer check or re- ger of it falling over. [EWA10751]
pair it.
7
7-24
 PERIODIC MAINTENANCE AND ADJUSTMENT
2. Hold the lower ends of the front
fork legs and try to move them for-
ward and backward. If any free
play can be felt, have a Yamaha
dealer check or repair the steering.
7
EAU23290
Checking the wheel bearings
The front and rear wheel bearings must
be checked at the intervals specified in
the periodic maintenance and lubrica-
tion chart. If there is play in the wheel
hub or if the wheel does not turn
smoothly, have a Yamaha dealer
check the wheel bearings.
7-25
EAU37532
Battery
A poorly maintained battery will cor-
rode and discharge quickly. The elec-
trolyte level, battery lead connections
and breather hose routing should be
checked before each ride and at the in-
tervals specified in the periodic mainte-
nance and lubrication chart.
1. Negative battery lead
2. Battery band
3. Breather hose
4. Positive battery lead
5. Battery cover
 PERIODIC MAINTENANCE AND ADJUSTMENT
To check the electrolyte level EWA10770

1. Place the vehicle on a level sur- WARNING

face and hold it in an upright posi- ● Electrolyte is poisonous and
tion. dangerous since it contains sul-
furic acid, which causes severe
NOTICE
burns. Avoid any contact with
Make sure that the vehicle is posi-
skin, eyes or clothing and al-
tioned straight up when checking
ways shield your eyes when
the electrolyte level.
working near batteries. In case
1. Maximum level mark
2. Open the seat. (See page 4-7.) of contact, administer the fol-
2. Minimum level mark
3. Check the electrolyte level in the lowing FIRST AID.
5. Add distilled water to raise the
battery. • EXTERNAL: Flush with plenty
electrolyte to the maximum level
NOTICE of water.
mark. NOTICE: Use only dis-
The electrolyte should be between • INTERNAL: Drink large quan-
tilled water, as tap water con-
the minimum and maximum level tities of water or
tains minerals that are harmful
marks. milk and immedi-
to the battery. [ECA10611] 7
ately call a physi-
4. If the electrolyte is at or below the cian.
minimum level mark, remove the • EYES: Flush with water
battery band, and then lift the bat- for 15 minutes
tery cover up. and seek prompt
medical attention.
● Batteries produce explosive hy-
drogen gas. Therefore, keep
sparks, flames, cigarettes, etc.,
away from the battery and pro-

7-26
 PERIODIC MAINTENANCE AND ADJUSTMENT
vide sufficient ventilation when
charging it in an enclosed
space.
● Take care not to spill electrolyte
on the drive chain, as this may
weaken it, shorten chain life and
possibly result in an accident.
● KEEP THIS AND ALL BATTER-
IES OUT OF THE REACH OF
CHILDREN.
6. Check and, if necessary, tighten
the battery lead connections and
correct the breather hose routing.
7. Place the battery cover in the orig-
inal position, and then install the
battery band.
7 4. After installation, make sure that
8. Close the seat.
To store the battery EAU23482
1. If the vehicle will not be used for Replacing the fuse
more than one month, remove the
battery, fully charge it, and then
place it in a cool, dry place. NO-
TICE: When removing the bat-
tery, be sure the key is turned to
“OFF”, then disconnect the
negative lead before discon-
necting the positive lead. [ECA16302]
2. If the battery will be stored for
1. Battery band
more than two months, check the
2. Battery cover
specific gravity of the electrolyte at
3. Spare fuse
least once a month and fully
charge the battery whenever nec- The fuse holder is located under the
essary. seat. (See page 4-7.)
3. Fully charge the battery before in- If the fuse is blown, replace it as fol-
stallation. lows.
1. Turn the key to “OFF” and turn off
the battery leads are properly con-
all electrical circuits.
nected to the battery terminals and
that the breather hose is properly
routed, in good condition, and not
obstructed. NOTICE: If the breath-
er hose is positioned in such a
way that the frame is exposed to
electrolyte or gas expelled from
the battery, the frame could suf-
fer structural and external dam-
ages. [ECA10601] 1. Fuse
7-27

2. Remove the blown fuse, and then
install a new fuse of the specified
amperage. WARNING! Do not
use a fuse of a higher amperage
rating than recommended to
avoid causing extensive dam-
age to the electrical system and
possibly a fire. [EWA15131]
Specified fuse:
10 A
3. Turn the key to “ON” and turn on
the electrical circuits to check if the
devices operate.
4. If the fuse immediately blows
again, have a Yamaha dealer
check the electrical system.
PERIODIC MAINTENANCE AND ADJUSTMENT
EAU37671
1. Remove cowling C. (See page 7-6.)
Replacing a headlight bulb
If a headlight bulb burns out, replace it
as follows.
ECA10660
NOTICE
Do not touch the glass part of the
headlight bulb to keep it free from
oil, otherwise the transparency of
the glass, the luminosity of the bulb, 1. Headlight bulb holder
and the bulb life will be adversely af- 2. Remove the headlight bulb holder
fected. Thoroughly clean off any dirt by pushing it inward and turning it
and fingerprints on the headlight counterclockwise, and then re-
move the burnt out bulb.
bulb using a cloth moistened with
alcohol or thinner.
7
1. Headlight bulb
3. Place a new bulb into position, and
1. Do not touch the glass part of the bulb. then secure it with the bulb holder.
4. Install the cowling.
5. Have a Yamaha dealer adjust the
headlight beam if necessary.
7-28
 PERIODIC MAINTENANCE AND ADJUSTMENT
EAU37681
Replacing a front turn signal
light bulb or an auxiliary light
bulb
If a front turn signal light or an auxiliary
light bulb burns out, replace it as fol-
lows.
1. Remove cowlings A. (See page
7-6.)
2. Remove the socket (together with
the bulb) by turning it counter-
clockwise.
2 3. Remove the tail/brake light bulb
1. Turn signal light bulb socket (x 2)
2. Auxiliary light bulb socket (x 2)
3. Remove the burnt out bulb by pull-
ing it out.
4. Insert a new bulb into the socket.
5. Install the socket (together with the
bulb) by turning it clockwise.
6. Install the cowlings.
7-29
EAUU0301
Replacing the tail/brake light
bulb or a rear turn signal light
bulb
Place the vehicle on the centerstand.
Tail/brake light bulb
1. Open the seat. (See page 4-7 for
seat opening and closing proce-
dures.)
2. Remove panel B. (See page 7-5.)
1. Tail/brake light bulb socket
socket by turning it counterclock-
wise.

1. Tail/brake light bulb
4. Remove the burnt out bulb from
the socket by pushing it in and
turning it counterclockwise.
5. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise unit it stops.
6. Install the socket into its original
position, and then securely close
the seat.
Turn signal light bulb
1. Open the seat. (See page 4-7 for
seat opening and closing proce-
dures.)
PERIODIC MAINTENANCE AND ADJUSTMENT
2. Remove panel B. (See page 7-5.)
1. Rear turn signal light bulb socket (x 2)
3. Remove the turn signal light bulb
socket by turning it counterclock-
wise.
1. Rear turn signal light bulb (x 2)
4. Remove the burnt out bulb from
the socket by pulling it out.
5. Insert a new bulb into the socket.
6. Install the socket into its original
position, and then securely close
the seat.
7-30
EAU25851
Troubleshooting
Although Yamaha motorcycles receive
a thorough inspection before shipment
from the factory, trouble may occur dur-
ing operation. Any problem in the fuel,
compression, or ignition systems, for
example, can cause poor starting and
loss of power.
The following troubleshooting chart
represents a quick and easy procedure
for checking these vital systems your-
self. However, should your motorcycle
require any repair, take it to a Yamaha
dealer, whose skilled technicians have
the necessary tools, experience, and
know-how to service the motorcycle 7
properly.
Use only genuine Yamaha replace-
ment parts. Imitation parts may look
like Yamaha parts, but they are often
inferior, have a shorter service life and
can lead to expensive repair bills.
 PERIODIC MAINTENANCE AND ADJUSTMENT
EWA15141

WARNING
When checking the fuel system, do
not smoke, and make sure there are
no open flames or sparks in the ar-
ea, including pilot lights from water
heaters or furnaces. Gasoline or
gasoline vapors can ignite or ex-
plode, causing severe injury or
property damage.

7-31
 PERIODIC MAINTENANCE AND ADJUSTMENT
EAUW0351

Troubleshooting chart

1. Fuel
There is enough fuel. Check the compression.
Check the fuel level in
the fuel tank.
The engine does not start.
There is no fuel. Supply fuel.
Check the compression.

2. Compression
There is compression. Check the ignition.
Operate the electric starter
or the kickstarter.
Have a Yamaha dealer
There is no compression. check the vehicle.

3. Ignition Wipe off with a dry cloth and correct the Open the throttle halfway and operate the
Wet spark plug gap, or replace the spark plug. electric starter or the kickstarter. 7
Remove the spark plug
and check the electrodes.
The engine does not start.
Dry Have a Yamaha dealer check the vehicle.
Check the battery.

4. Battery The engine turns over

quickly. The battery is good.
The engine does not start.
Operate the electric starter. Have a Yamaha dealer
The engine turns over Check fluid, recharge, check check the vehicle.
slowly. connections.

7-32
 MOTORCYCLE CARE AND STORAGE
EAUU0403
Care
While the open design of a motorcycle
reveals the attractiveness of the tech-
nology, it also makes it more vulnera-
ble. Rust and corrosion can develop
even if high-quality components are
used. A rusty exhaust pipe may go un-
noticed on a car, however, it detracts
from the overall appearance of a mo-
torcycle. Frequent and proper care
does not only comply with the terms of
the warranty, but it will also keep your
motorcycle looking good, extend its life
and optimize its performance.
Before cleaning
1. Cover the muffler outlet with a
8 plastic bag after the engine has
cooled down.
2. Make sure that all caps and covers
as well as all electrical couplers
and connectors, including the
spark plug cap, are tightly in-
stalled.
3. Remove extremely stubborn dirt,
like oil burnt onto the crankcase,
with a degreasing agent and a
brush, but never apply such prod-
ucts onto seals, gaskets and
wheel axles. Always rinse the dirt
and degreaser off with water.
Cleaning
ECA10782
NOTICE
● Avoid using strong acidic wheel
cleaners, especially on spoked
wheels. If such products are
used on hard-to-remove dirt, do
not leave the cleaner on the af-
fected area any longer than in-
structed. Also, thoroughly rinse
the area off with water, immedi-
ately dry it, and then apply a
corrosion protection spray.
● Improper cleaning can damage
plastic parts (such as cowlings,
panels, windshields, headlight
lenses, meter lenses, etc.) and
the mufflers. Use only a soft,
clean cloth or sponge with wa-
8-1
ter to clean plastic. However, if
the plastic parts cannot be thor-
oughly cleaned with water, di-
luted mild detergent with water
may be used. Be sure to rinse
off any detergent residue using
plenty of water, as it is harmful
to plastic parts.
● Do not use any harsh chemical
products on plastic parts. Be
sure to avoid using cloths or
sponges which have been in
contact with strong or abrasive
cleaning products, solvent or
thinner, fuel (gasoline), rust re-
movers or inhibitors, brake flu-
id, antifreeze or electrolyte.
● Do not use high-pressure wash-
ers or steam-jet cleaners since
they cause water seepage and
deterioration in the following ar-
eas: seals (of wheel and swing-
arm bearings, fork and brakes),
electric components (couplers,
connectors, instruments, switch-
es and lights), breather hoses
and vents.

● For scooters equipped with a
windshield: Do not use strong
cleaners or hard sponges as
they will cause dulling or
scratching. Some cleaning
compounds for plastic may
leave scratches on the wind-
shield. Test the product on a
small hidden part of the wind-
shield to make sure that it does
not leave any marks. If the wind-
shield is scratched, use a quali-
ty plastic polishing compound
after washing.
After normal use
Remove dirt with warm water, a mild
detergent, and a soft, clean sponge,
and then rinse thoroughly with clean
water. Use a toothbrush or bottlebrush
for hard-to-reach areas. Stubborn dirt
and insects will come off more easily if
the area is covered with a wet cloth for
a few minutes before cleaning.
MOTORCYCLE CARE AND STORAGE
After riding in the rain or near the sea
Since sea salt is extremely corrosive
carry out the following steps after each
ride in the rain or near the sea.
1. Clean the motorcycle with cold
water and a mild detergent after
the engine has cooled down. NO-
TICE: Do not use warm water
since it increases the corrosive
action of the salt. [ECA10791]
2. Apply a corrosion protection spray
on all metal, including chrome-
and nickel-plated, surfaces to pre-
vent corrosion.
After cleaning
1. Dry the motorcycle with a chamois
or an absorbing cloth.
2. Use a chrome polish to shine
chrome, aluminum and stainless-
steel parts, including the exhaust
system. (Even the thermally in-
duced discoloring of stainless-
steel exhaust systems can be re-
moved through polishing.)
8-2
3. To prevent corrosion, it is recom-
mended to apply a corrosion pro-
tection spray on all metal,
including chrome- and nickel-plat-
ed, surfaces.
4. Use spray oil as a universal clean-
er to remove any remaining dirt.
5. Touch up minor paint damage
caused by stones, etc.
6. Wax all painted surfaces.
7. Let the motorcycle dry completely
before storing or covering it.
EWA10941
WARNING
Contaminants on the brakes or tires
can cause loss of control.
● Make sure that there is no oil or
wax on the brakes or tires. If
necessary, clean the brake 8
discs and brake linings with a
regular brake disc cleaner or ac-
etone, and wash the tires with
warm water and a mild deter-
gent.
 MOTORCYCLE CARE AND STORAGE
● Before operating the scooter
test its braking performance
and cornering behavior.
ECAU0020
NOTICE
● Apply spray oil and wax spar-
ingly and make sure to wipe off
any excess.
● Never apply oil or wax to any
rubber parts, plastic parts or
headlight, taillight and meter
lenses, but treat them with a
suitable care product.
● Avoid using abrasive polishing
compounds as they will wear
away the paint.
TIP
8 ● Consult a Yamaha dealer for ad-
vice on what products to use.
● Washing, rainy weather or humid
climates can cause the headlight
lens to fog. Turning the headlight
on for a short period of time will
help remove the moisture from the
lens.
EAU26301
Storage
Short-term
Always store your scooter in a cool, dry
place and, if necessary, protect it
against dust with a porous cover.
ECA10820
NOTICE
● Storing the scooter in a poorly
ventilated room or covering it
with a tarp, while it is still wet,
will allow water and humidity to
seep in and cause rust.
● To prevent corrosion, avoid
damp cellars, stables (because
of the presence of ammonia)
and areas where strong chemi-
cals are stored.
Long-term
Before storing your scooter for several
months:
1. Follow all the instructions in the
“Care” section of this chapter.
8-3
2. Drain the carburetor float chamber
by loosening the drain bolt; this will
prevent fuel deposits from building
up. Pour the drained fuel into the
fuel tank.
3. Fill up the fuel tank and add fuel
stabilizer (if available) to prevent
the fuel tank from rusting and the
fuel from deteriorating.
4. Perform the following steps to pro-
tect the cylinder, piston rings, etc.
from corrosion.
a. Remove the spark plug cap and
spark plug.
b. Pour a teaspoonful of engine oil
into the spark plug bore.
c. Install the spark plug cap onto
the spark plug, and then place
the spark plug on the cylinder
head so that the electrodes are
grounded. (This will limit spark-
ing during the next step.)
d. Turn the engine over several
times with the starter. (This will
coat the cylinder wall with oil.)
WARNING! To prevent dam-
age or injury from sparking,
 MOTORCYCLE CARE AND STORAGE
make sure to ground the 8. Remove the battery and fully charge
spark plug electrodes while it. Store it in a cool, dry place and
turning the engine over. charge it once a month. Do not store
[EWA10951] the battery in an excessively cold or
e. Remove the spark plug cap warm place [less than 0 °C (30 °F)
from the spark plug, and then or more than 30 °C (90 °F)]. For
install the spark plug and the more information on storing the bat-
spark plug cap. tery, see page 7-25.
5. Lubricate all control cables and the
pivoting points of all levers and TIP
Make any necessary repairs before
pedals as well as of the side-
storing the scooter.
stand/centerstand.
6. Check and, if necessary, correct
the tire air pressure, and then lift
the scooter so that both of its
wheels are off the ground. Alterna-
tively, turn the wheels a little every
month in order to prevent the tires
from becoming degraded in one 8
spot.
7. Cover the muffler outlet with a
plastic bag to prevent moisture
from entering it.

8-4
 SPECIFICATIONS
AL115/AL115S Engine oil: Transmission:
Dimensions: Type: Primary reduction system:
Overall length: SAE 20W-40 or 10W-30 API Helical gear
1820 mm (71.6 in) Service “SE” type motor oil Primary reduction ratio:
Overall width: Engine oil quantity: 47/15 (3.133)
675 mm (26.5 in) 0.80 L (0.85 US qt) (0.70 Imp.qt) Secondary reduction system:
Overall height: Final transmission oil: Spur gear
1050 mm (41.3 in)
Type: Secondary reduction ratio:
Seat height:
Yamalube 4-stroke or SAE 10W-40 API 42/13 (3.231)
745 mm (29.3 in)
Wheelbase: Service “SE” type motor oil Transmission type:
1240 mm (48.8 in) Final transmission oil quantity: V-belt automatic
Ground clearance: 0.12 L (0.13 US qt) (0.11 Imp.qt) Operation:
125 mm (4.9 in) Air filter: Contrifugal automatic
Minimum turning radius: Air filter element: Gear ratio:
1800 mm (70.9 in) 2.399-0.8929 : 1
Wet element
Weight: Chassis:
Fuel:
With oil and fuel: Frame type:
Recommended fuel:
AL115: Steel tube underbone
90 kg Regular unleaded gasoline or gasohol
Fuel tank capacity: Caster angle:
AL115S:
3.7 L (0.97 US gal) (0.81 Imp.gal) 26.5 °
91 kg
Carburetor: Trail:
Engine:
100.0 mm (3.94 in)
Engine type: Manufacturer:
Forced air-cooled 4-stroke, SOHC KEIHIN Front tire:
Cylinder arrangement: Model ✕ quantity: Type:
Forward-inclined single cylinder NCV24 ✕ 1 Tube tire
Displacement: Spark plug (s): Size:
9 113.0 cm3 (6.90 cu.in) Manufacturer/model:
70/90-14M/C 34P
Bore ✕ stroke: Manufacturer/model:
NGK/C7HSA
50.0 ✕ 57.9 mm (1.97 ✕ 2.28 in) IRC/NF59
Spark plug gap:
Compression ratio: VEE RUBBER/V282F
0.6-0.7 mm (0.02–0.03 in)
8.80 :1
Clutch:
Starting system:
Electric starter and kickstarter Clutch type:
Lubrication system: V-belt automatic
Wet sump
9-1
 SPECIFICATIONS
Rear tire: AL115S: Battery:
Type: Type: Model:
Tube tire Single disc brake GM5Z-3B
Size: Operation: Voltage, capacity:
80/90-14M/C 40P Right hand operation 12 V, 5.0 Ah
Manufacturer/model: Recommended fluid: Headlight:
IRC/NR76 DOT 3 or 4 Bulb type:
VEE RUBBER/V282R Rear brake: Krypton
Tire air pressure (measured on cold Type: Bulb voltage, wattage ✕ quantity:
tires): Drum brake Headlight:
Front: Operation: 12 V, 32.0 W/32.0 W ✕ 1
Left hand operation Auxiliary light:
200 kPa (29 psi) (2.00 kgf/cm2)
Rear: Front suspension: 12 V, 5.0 W ✕ 2
2 Type: Tail/brake light:
225 kPa (33 psi) (2.25 kgf/cm )
Telescopic fork 12 V, 5.0 W/21.0 W ✕ 1
Front wheel: Spring/shock absorber type: Front turn signal light:
Wheel type: Coil spring/oil damper 12 V, 10.0 W ✕ 2
Spoke wheel Wheel travel: Rear turn signal light:
Rim size: 90.0 mm (3.54 in) 12 V, 10.0 W ✕ 2
14 ✕ 1.40
Rear suspension: Meter lighting:
Rear wheel: Type: 12 V, 1.7 W ✕ 1
Wheel type: Unit swing High beam indicator light:
Spoke wheel Spring/shock absorber type: 12 V, 1.7 W ✕ 1
Rim size: Coil spring/oil damper Turn signal indicator light:
14 ✕ 1.60 Wheel travel: 12 V, 1.7 W ✕ 1
Front brake: 80.0 mm (3.15 in) Fuse:
AL115: Electrical system: Fuse: 9
Type: Ignition system: 10.0 A
Drum brake DC. C.D.I.
Operation: Charging system:
Right hand operation A.C. magneto

9-2
 CONSUMER INFORMATION
EAU26360 EAU26390 EAU26410

Identification numbers Key identification number Vehicle identification number

Record the key identification number,
vehicle identification number and en-
gine serial number in the spaces pro-
vided below for assistance when
ordering spare parts from a Yamaha
dealer or for reference in case the vehi-
cle is stolen.
KEY IDENTIFICATION NUMBER:

1. Key identification number

The key identification number is 1. Vehicle identification number
stamped into the key. The vehicle identification number is
VEHICLE IDENTIFICATION NUM- Record this number in the space pro- stamped into the frame.
BER: vided and use it for reference when or-
dering a new key. TIP
The vehicle identification number is
used to identify your motorcycle and
may be used to register your motorcy-
cle with the licensing authority in your
area.
ENGINE SERIAL NUMBER:
10

10-1
 CONSUMER INFORMATION
EAU26450

Engine serial number

1. Engine serial number

The engine serial number is stamped
into the final gear case.

10

10-2
PRINTED IN THAILAND